TURTLE DIAGRAM Rev No: 01
JINDAL STAINLESS LIMITED, Rev Date: 30/09/2020
DANGADI, JAJPUR ROAD, ODISHA
Date 04-11-2020 Process : Top Management
Process Risks:
Results of wrong analysis,
lack of clarity in communication,
Lack of Market Knowledge & With Whom:
With What:
Industry knowledge, Top management
Market Analysis, Decrease in market share Middle level
Data Analysis results Failure to motivate personnel, management
Customer Feedback, Inadequate Resources, IMS & OE team
Internal QA record. Downward trend in all Unit head cell
indicators, decrease in market
share,
adverse customer Reports,
Dissatisfied Customer,
Output:
Input: Increased Market Share,
Customer Schedules, Top Management Business Decisions,
Customer Information, (Business & Resource
Corrective Actions,
New Business Planning, Leadership)
Process & Performance
Opportunities, Monitoring, Business Plan,
Data Analysis Results Provision of Required
NPD requirements, Resources with stipulated
MRM inputs.
Risk and Opportunities
Measurement/ Assessment:
1. Provision of Resources
2. Key Performance Indicator
3. Customer Satisfaction
How: Control:
4. Sales Turnover
Identify the business Business plan and
and process risk. Management review
Opportunities for Procedure
Improvement
Get into New Customer
development.
Meet Requirements of
Customer
PREPARED BY APPROVED BY
TURTLE DIAGRAM Rev No: 01
JINDAL STAINLESS LIMITED, Rev Date: 30/09/2020
DANGADI, JAJPUR ROAD, ODISHA
Date 04-11-2020 Process : Stores
With What: Process Risks: With Whom:
HoD (I & SM),
1. SAP System for stores 1. Incomplete documents Store keeper,
2. Trolley for movement of 2. Wrong Material
Store workers,
material 3. Less storage area
3. Racks ,spaces and bins for 4. Less manpower Production ,maintenance
RM storage 5. Wrong labeling and quality team
4. Communication Channels 6. Shelf life for items Plant Head
with Customer i.e. email, 7. Failure of Network HoD (CSM),
telephone 8. Failure of Communication Sales team
Channels
9. Failure of OTD
Input: Output:
Material received in good
Supplier Delivery
condition with complete
Challan / Invoice & STORES documents
packing List
Material from Supplier PROCESS Material stored in racks at
designated location with
Received and unloaded
(RM- Receipt & Issue identification
material
& Control, FG STORE ) Products available at desired
MRN
time, Inventory turnover,
Area for storage
Stock report
Customer Schedule
Right Product at required
Transporter List
time as per customer
Packaging Requirements
required
Customer Specific
On-time supply of material
How:
Control: Measurement/ Assessment:
Verify the inv. Document
for Material details and 1) Inward Register 1) Inventory Turnover
relevant information as 2) Stock ledger in soft 2) stock Variation
per check list. 3) GRN 3) GRN
Move the material to the 4) Approved Supplier List
area of storage and store 5) Tags for identification &
in the allocated area traceability
Process Manual– Stores
FG Stock Register
Sales order
PREPARED BY APPROVED BY
TURTLE DIAGRAM Rev No: 01
JINDAL STAINLESS LIMITED, Rev Date: 30/09/2020
DANGADI, JAJPUR ROAD, ODISHA
Date 04-11-2020 Process : Dispatch
PROCESS: DESPATCH PROCESS:-
Process Risks:
With What: Incomplete documents With Whom:
Wrong Material
Computer System Failure 1. Supervisor
Machines Customer 2. Skilled workers
SAP system Dissatisfaction 3. Experienced driver
Containers Wrong labeling 4. Skill matrix
Packaging machines 5. CSM personnels
Input: Output:
Sales order Invoice
Dispatch Plan
Production report
DESPATCH Despatch documents
On Time Delivery
PROCESS Customer Satisfaction
How: Control: Measurement/ Assessment:
1. Dispatch of Material Marketing Dept On time delivery to
Procedure CSM customer
QAD Dept
Transporter
Supplier
PREPARED BY APPROVED BY
PREPARED BY APPROVED BY