Integrated Engineering
for Process/CIP Systems
By Chaitas Rurkwongratana
“The Processing Engineering and Solutions Company”
Integrated Engineering
for Process/CIP Systems
About Us
INTEGRA was founded in 2004 in order to response to the
manufacturers who need the modernized technology production line
resulting high productivity and reliable good product output.
We are the engineering company which is engaged in designing,
engineering, supply, installation and start - up of liquid processing
plant in variety sections such as dairy, drinks, food, pharmacy,
cosmetics etc.
We combine all engineering knowledge together: Processing,
Mechanical, Electrical, Process Control and Automation.
We do not have limit of supply, depend on customers’ desires.
Offer wide range of process control starting from simplify manual up to
modern computerized technology.
“The Processing Engineering and Solutions Company”
Integrated Engineering
for Process/CIP Systems
Our Customers
Our products and services are adapted for clients in various industrial
sections, such as.
Dairy products
Pharmaceutical
Brewery and liquor
Soft drink
Fruit juice
Sauce
Cosmetic
Food
Others
“The Processing Engineering and Solutions Company”
Integrated Engineering
for Process/CIP Systems
Products/Solutions
We offer the full range of product s in the following area:
System Unit
Process Solution
Components
“The Processing Engineering and Solutions Company”
Integrated Engineering
for Process/CIP Systems
System Unit
Integra does fabrication in workshop and deliver ready-to-use system to
customers.
CIP/SIP Unit
Pasteurizer
UHT
Mixing / Dissolving
Deaerator
In-line Blender
Reception Unit
Aseptic Tank
Cluster Valve
“The Processing Engineering and Solutions Company”
Integrated Engineering
for Process/CIP Systems
Process Solution
We individually design and install the processing plant according to
customer’s criteria and requirement.
Storage matrix : mixproof cluster valves / flow plates / swing pipes + valves
Mixing station : tank system / circulation system / continuous
CIP / SIP system : a) centralized b) decentralized
c) combined centralized / decentralized
Sterile process
Pasteurization / UHT
Fermentation
Complete systems for production : milk / yoghurt / juice / soft drink /
alcoholic drink / medicine / cosmetic / sauce
“The Processing Engineering and Solutions Company”
Integrated Engineering
for Process/CIP Systems
Components
To guarantee the plant will run smoothly without interruption time, our
spare parts are available for service
Pipe and fittings
Valves
Pumps
Seals
Instruments
Controllers
I/O
Etc.
“The Processing Engineering and Solutions Company”
Integrated Engineering
for Process/CIP Systems
Service / Support
Integra offers customers the services and support.
Project engineering
Manufacturing & installation
Test run & commissioning
Acceptance Test
Validation
Documentation
Training
After sale service
Retrofit & upgrading
Technical consulting
“The Processing Engineering and Solutions Company”
Integrated Engineering
for Process/CIP Systems
Manufacturing & Installation
Integra does work according to customers' or other designers' drawings and
specifications or our own design to meet customers’ requirement.
Piping work
o sanitary tubes for product lines (orbital welding)
o utility pipes for water, air, steam, etc
Electrical work
o control cabinet
o power cabling
o control / network cabling
Automation work
o PLC programming
o HMI / SCADA system
“The Processing Engineering and Solutions Company”
Integrated Engineering
for Process/CIP Systems
Engineering
Integra will execute the engineering tasks as followings.
Processing
Mechanical
Electrical
Control and Automation
Qualification
“The Processing Engineering and Solutions Company”
Integrated Engineering
for Process/CIP Systems
Processing
Integra will execute the process engineering tasks as followings:
Process block diagram
Piping & instrument diagram (P&ID)
Process and sequence description
Utility requirements
Functional requirements
Operation manuals
Design specification
“The Processing Engineering and Solutions Company”
Integrated Engineering
for Process/CIP Systems
Mechanical
Integra will execute the mechanical engineering tasks as followings:
Machines and equipment specifications
Machine layouts and section views
Piping drawings including GA, 3D and isometric
Service and maintenance instruction
Detailed drawings
Technical document
Equipment list
Assembly drawings
“The Processing Engineering and Solutions Company”
Integrated Engineering
for Process/CIP Systems
Electrical
Integra will execute the electrical engineering tasks as followings:
Electrical schematic diagrams
Control panel layout
Cable list
I/O list
Component list
Terminal assignment
Instruction manuals
“The Processing Engineering and Solutions Company”
Integrated Engineering
for Process/CIP Systems
Control and Automation
Integra will execute the control and automation engineering tasks as
followings:
Function specification
Alarm listing
Hardware configuration
Logic programming
HMI
SCADA
Instrument list
Database
“The Processing Engineering and Solutions Company”
Integrated Engineering
for Process/CIP Systems
Qualification
Integra will execute the qualification tasks as followings:
Functional Specification (FS)
Design Qualification (DQ)
Factory Acceptance Test (FAT)
Installation Qualification (IQ)
Operational Qualification (OQ)
Performance Qualification (PQ) (supported)
Site Acceptance Test (SAT)
“The Processing Engineering and Solutions Company”
Integrated Engineering
for Process/CIP Systems
Competence
Single source
Up-to-date technology
Engineering support
Conform international standard
Good manufacturing and assembly
Develop
Qualified support team
Quality control
Good service
Open source
Flexibility
Negotiable price
Customer’s satisfactory guarantee
“The Processing Engineering and Solutions Company”
Integrated Engineering
for Process/CIP Systems
Partners
Successful high-tech products and services require the latest technology and
constant high quality components and manufacturing. INTEGRA relies on the
best partners in order to carry on giving you the best products services on the
market.
“The Processing Engineering and Solutions Company”
Integrated Engineering
for Process/CIP Systems
Reference Customers
Please have a look at some of our customers:
“The Processing Engineering and Solutions Company”
Integrated Engineering
for Process/CIP Systems
Reference Projects
Project: Sterile Eye Drop Medicine
Industry: Pharmaceutical
Description: Fully automated production incl. WFI distribution, mixing, filtration, CIP/SIP
Speciality: Turn key project, design & engineering (process, piping, electrical and
automation), supply, installation, test run & commissioning, validation, training,
compliance documents
“The Processing Engineering and Solutions Company”
Integrated Engineering
for Process/CIP Systems
Reference Projects
Project: Liquid Palatability Enhancers Plant
Industry: Pet foods
Description: Fully automated production incl. raw mat. intake, grinding, cooking,
filtration, storage, filling, CIP
Speciality: design & engineering (detailed process, piping, electrical,
automation HW), supply, installation, test run & commissioning, training
“The Processing Engineering and Solutions Company”
Integrated Engineering
for Process/CIP Systems
Reference Projects
Project: Concentrate Milk and whey
Industry: Dairy
Description: Intake station, 4 storage tanks, manual preparation/ automatic running
Speciality: design & engineering (process, piping, electrical and
automation HW), supply, installation, test run & commissioning,
“The Processing Engineering and Solutions Company”
Integrated Engineering
for Process/CIP Systems
Reference Project
Project: Pasteurized Milk Processing Plant
Industry: Dairy
Description: Semi-automated production incl. Raw milk intake, flavored mixing, storage,
drinking yoghurt production.
Speciality: Turn key project, design & engineering (process, piping, electrical and
automation), supply, installation, test run & commissioning, training,
“The Processing Engineering and Solutions Company”
Integrated Engineering
for Process/CIP Systems
Reference Project
Project: Milk/Whey Evaporation Plant
Industry: Dairy
Description: Rebuild fully-automated 2-effect evaporation plant , falling film c/w thermal-
compressor. The plant is operated via PC located in the control room.
Speciality: Turn key project, design & engineering (process, piping, electrical and
automation), supply, installation, test run & commissioning, training,
“The Processing Engineering and Solutions Company”
Integrated Engineering
for Process/CIP Systems
Reference Projects
Project: CIP Plant for Sesame Production
Industry: Foods
Description: Fully automated CIP plant comprise of modular CIP module “INTE-FLUSH”
Speciality: Supply, test run & commissioning, training,
“The Processing Engineering and Solutions Company”
Integrated Engineering
for Process/CIP Systems
Reference Projects
Project: Saline Processing Plant
Industry: Pharmaceutical
Description: Fully automated production incl. hot/cold WFI distribution, 7 mixing tanks,
filtration, 4 filling lines, CIP/SIP, more than 350 automatic valves to be controlled
Speciality: Turn key project, design & engineering (process, piping, electrical and
automation), supply, installation, test run & commissioning, validation, training,
compliance documents
“The Processing Engineering and Solutions Company”
Integrated Engineering
for Process/CIP Systems
Reference Projects
Project: UHT Pilot Plant
Industry: Dairy
Description: Dairy product pilot plant incl. mixing unit, Pasteurization/UHT pilot plant, aseptic
homogenizer, aseptic filling station
Speciality: Turn key project, design & engineering (process, piping, electrical and
automation), supply, installation, test run & commissioning, validation, training,
“The Processing Engineering and Solutions Company”
Integrated Engineering
for Process/CIP Systems
Reference Projects
Project: UHT Pilot Plant
Industry: Dairy
Description: Dairy product pilot plant incl. Pasteurization/UHT pilot plant, deaerator,
homogenizer, aseptic filling station
Speciality: Turn key project, design & engineering (process, piping, electrical and
automation), supply, installation, test run & commissioning, validation, training,
“The Processing Engineering and Solutions Company”
Integrated Engineering
for Process/CIP Systems
Reference Projects
Project: Sterile Hormone Production Plant
Industry: Pharmaceutical
Description: Fully automated production incl. hot/cold WFI distribution, mixing tanks,
filtration, CIP/SIP, more than 200 automatic valves to be controlled
Speciality: Turn key project, design & engineering (process, piping, electrical and
automation), supply, installation, test run & commissioning, validation, training,
compliance documents
“The Processing Engineering and Solutions Company”
Integrated Engineering
for Process/CIP Systems
Reference Projects
Project: Energy Drink Production
Industry: Beverage
Description: Fully automated pasteurizer “INTE-PASS”, hot fill
Speciality: supply, test run & commissioning, training,
“The Processing Engineering and Solutions Company”
Integrated Engineering
for Process/CIP Systems
Reference Projects
Project: 2 x Circuits CIP Plant
Industry: Beverage
Description: 2 x 50 m3/h CIP supply for cleaning 5 filling lines, comprised of fully automated
CIP units “INTE-FLUSH” integrated to 3 of 10,000 L tanks
Speciality: Turn key project, design & engineering (process, piping, electrical and
automation), supply, installation, test run & commissioning, training,
“The Processing Engineering and Solutions Company”
Integrated Engineering
for Process/CIP Systems
Reference Projects
Project: Plant Centralized Control System
Industry: Dairy
Description: Upgrade the existing plant with new central control comprised of 2 “SIEMENS”
S7-400 + 3 WinCC operating stations, new control cabinets, water pasteurizer, 5th
supply CIP circuit
Speciality: electrical , automation and software engineering, supply, installation, test run &
commissioning, training,
“The Processing Engineering and Solutions Company”
Integrated Engineering
for Process/CIP Systems
End
“The Processing Engineering and Solutions Company”
