Fosroc Conbextra EP10 constructive solutions
High strength, low viscosity epoxy resin grout
Uses Properties
Provides a free flowing grout, for use where physical prop- Pot life : 90 min. @ 20°C
erties and chemical resistance of the hardened grout are of 40 min. @ 35°C
utmost importance. It is suitable for a wide range of heavy Density : approx. 1050 kg/m3
duty applications including : Tensile strength : 26 N/mm2 @ 7 days
Flexural strength : 63 N/mm2 @ 7 days
Underplate grouting to structural elements.
Compressive strength : 57 N/mm2 @ 1 day
Base plate grouting in dynamic load situations such as 66 N/mm2 @ 3 days
turbines and other reciprocating machinery. 93 N/mm2 @ 7 days
VOC : 0 g/l
Heavy industrial applications in steelworks, refineries
chemical plants and electroplating works.
Instructions for use
Structural infill where very high strength is required.
Preparation
Rail track applications, to support heavy cranes, or on
Underplate grouting
transporter rails.
The unrestrained surface area of the grout must be kept
Advantages to a minimum. Generally, the gap between the perimeter
formwork and the plate edge should not exceed 75 mm on
Excellent durability - high compressive, flexural and
the pouring side and 25 mm on the opposite side. Formwork
tensile strengths ensure a long working life.
on the flank sides should be kept tight to the plate edge. Air
Cost effective - high early strength gain promotes mini- pressure relief holes should be provided to allow venting of
mum downtime and early commissioning of plant. any isolated high spots.
User friendly - simple, full pack mixing to ensure that Formwork
the performance characteristics are achieved.
The formwork should be constructed to be leak proof as
Versatile - suitable for a wide range of loading situations Conbextra EP10 is a free flow grout. This can be achieved
including repetitive dynamic loads. by using foam rubber strip or mastic sealant beneath the
constructed formwork and between joints.
Excellent in service performance - non-shrink capabili-
ty ensures full surface to surface contact. For free flow grout conditions, it is essential to provide a
hydrostatic head of grout. To achieve this a feeding hopper
Description should be used - please consult your local Fosroc office for
more details.
Conbextra EP10 is a solvent free epoxy resin grout de-
signed for grouting of gap widths of 0.25 to 10mm. It is an Foundation surface
all liquid system consisting of base and hardener. The com-
This must be free from oil, grease, or any loosely adherent
ponents are supplied in the correct mix proportions designed
material. If the concrete surface is defective or has laitence,
for whole pack mixing on site.
it must be cut back to a sound base. Bolt holes or fixing
pockets must be blown clean of any dirt or debris.
Specification
Base plate
Where shown on the contract documents, the epoxy grout
shall be Conbextra EP10 supplied by Fosroc. When tested If delay is likely before placing steel base plates, it is rec-
at 7 days it shall provide compressive strength greater than ommended that the underside and edges are coated with
90, Tensile strength greater than 25 & Flexural strength Nitoprime 25* to prevent rust formation and ensure bonding
greater than 60. It shall also provide good chemical resist- with the Conbextra EP10 grout. All metal surfaces should be
ance. cleaned to a bright finish in accordance with Swedish Stand-
Conbextra EP10
ard SA 2½ or equal. Nitoprime 25 can be applied directly
onto newly cleaned steel surfaces even if they are damp.
Fosroc Conbextra EP10
Mixing Limitation
The entire contents of the hardener can should be poured - For underplate grouting, failure to adhere to “Instructions
into the base container and mixed for 2-3 minutes or until for use”, may result in cracking & edge uplifting.
uniform colour is achieved. Once mixed, the material must
be used within the specified pot life (see under Properties). Estimating
After this time, unused material will have stiffened and should
Supply
be discarded.
Conbextra EP10 : 1 litre pack
Note: Immediately prior to placement, all surfaces must be Nitoprime 25 : 1 and 4 litre packs
dry. Fosroc Solvent 102 : 5 litre packs
Placing Coverage
Nitoprime 25 : 4.0 to 5.0 m2/litre
Ensure that the grout can be placed within its pot life.
Continuous grout flow is essential. Sufficient grout must be
Storage
available prior to starting and the time taken to pour a batch
must be regulated to the time taken to prepare the next one. When stored in warehouse conditions below 35ºC,
Pouring should be from one side of the void to eliminate air Conbextra EP10 will have a shelf life of 12 months.
entrapment. The hydrostatic head must be maintained at all
times so that a continuous grout front is achieved. Precautions
Cleaning Health and safety
All tools and equipment should be cleaned immediately after Some people are sensitive to epoxy resin so gloves and a
use with Fosroc Solvent 102*. barrier cream such as Kerodex 71, Rozalex 9, Debba-Wet
Work or similar should be used when handling these prod-
Hot weather working ucts. If contact with the resin occurs, it must be removed
Whilst the performance of Conbextra EP10 at elevated before it hardens with a resin removing cream such as
temperatures is assured, application under such conditions Kerocleanse 22 or Rozalex 42. Follow by washing with soap
can sometimes be difficult. It is therefore suggested that, for and water. Do not use solvent. The use of goggles is rec-
temperatures above 35ºC, the following guidelines are used: ommended but should accidental eye contamination occur,
wash thoroughly with plenty of clean water and seek medical
(i) Store unmixed materials in a cool (preferably temper-
treatment immediately.
ature controlled) environment, avoiding exposure to
direct sunlight. Fire
(ii) Keep mixing and placing equipment cool, arranging Nitoprime 25 and Fosroc Solvent 102 are flammable.
shade protection if necessary. It is especially important
Flash points
to keep cool those surfaces of the equipment which will
Nitoprime 25 : 39°C
come into direct contact with the material itself.
Fosroc Solvent 102 : 33°C
(iii) Try to eliminate application in the middle of the day, and
certainly avoid application in direct sunlight.
(iv) Ensure that there are sufficient operatives available to * Denotes the trademark of Fosroc International Limited
complete application within the material’s pot life. †
See separate data sheet
Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for the Supply of
Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the user’s responsibility to obtain the latest version.
Head Office
telephone: (+9714) 2039699 fax: (+9714) 2859649 email: [email protected]
Al Gurg Fosroc LLC
Regional offices
Post Box 657, Dubai Abu Dhabi, Al Gurg Fosroc telephone: 673 1779 fax: 673 1449 email: [email protected]
Bahrain, YBA Kanoo telephone: 17738200 fax: 17732828 email: [email protected]
United Arab Emirates Kuwait, Boodai telephone: 4817618 fax: 4832124 email: [email protected]
Oman, Al Amana telephone: 24815080 fax: 24817554 email: [email protected]
www.fosroc.com Qatar, Tadmur telephone: 4432365 fax: 4419517 email: [email protected]
UAE/0324/15/C
