Procedures For Materials, Labor, and Factory Overhead Costs
Topics covered
Procedures For Materials, Labor, and Factory Overhead Costs
Topics covered
Direct labor costs in a process costing system are charged to departments using summary labor charges, eliminating the need for detailed clerical work. The labor costs are recorded using entries that distribute the direct manufacturing payroll to the respective work in process accounts for different departments, as shown through entries like "Work in Process - Blending department 29,140 Dr.; Payroll 98,850 Cr." .
Precautions include accurately prorating material costs between different products using reliable estimation bases to avoid misallocation. The use of formulas tailored to specific materials consumption per product type ensures accurate cost allocation across products. Additionally, monitoring inventory and material flows helps prevent errors in consumption reporting and cost distribution .
Key factors to consider include production stability, the significance of fixed factory overhead, and the impact of fluctuations in production on overhead costs. If production is stable, actual overhead can be used. However, if production fluctuates or if fixed overhead is a significant cost, predetermined overhead rates are recommended to ensure accurate overhead allocation and facilitate cost control .
The factory overhead control account serves to accumulate overhead expenses incurred in a process costing system. These expenses are posted to a subsidiary ledger, which helps in the responsibility accounting and reporting. At the end of each period, the accumulated expenses are allocated to departments using predetermined overhead rates or actual costs, which are then debited to respective work in process accounts .
Departmental expense analysis sheets are significant as they provide a detailed breakdown of factory overhead costs for each department, allowing for precise cost allocation and management. Totals from these sheets, including service department allocations, are used for charging overheads to work in process accounts, facilitating cost control and responsibility reporting .
Consumption reports assist process costing by providing data on materials cost or quantity used by departments, reducing the need for individual requisitions. They can use formulas specifying materials per product or proration based on various estimated bases, like product count or weight, especially in industries like chemicals and pharmaceuticals where multiple products are processed simultaneously .
The typical journal entry for charging direct manufacturing materials in a process costing system involves debiting the "Work in Process" account for the relevant department and crediting the "Materials" account. An example entry is "Work in Process - Blending department 24,500 Dr.; Materials 24,500 Cr." .
The crash duration indicates the minimum number of days the activity can be shortened, while the slope represents the cost per day of crashing. Ideally, activities with the lowest slope should be crashed first as they provide the greatest benefit-cost ratio. A balanced decision must be made to achieve maximum project benefit without excessive cost, considering both crash durations and slopes .
In process costing, materials are charged to departments instead of individual jobs, reducing detail complexity. Materials are often only issued to the initial process-originating department and subsequently transferred to other departments performing specific operations. In contrast, job order costing requires materials requisitions for direct materials used, where costs are accumulated for individual jobs, which can become cumbersome with multiple job orders .
The benefit of crashing a project is calculated based on the benefits per day of reduced project duration against the cost of crashing. Each activity has a slope that represents the cost per day of crashing. The decision on how far to crash a project should consider both the benefits per day of earlier completion ($100/day) and the costs determined by the slopes for crashing each activity. The goal is to maximize benefits while minimizing additional costs .