The Effect of Electricity On The Mechanical Properties of Metals
The Effect of Electricity On The Mechanical Properties of Metals
Electroplasticity~The Effect of
Electricity on the Mechanical
Properties of Metals
H. Conrad, A.F. Sprecher, W.O. Cao and X.P. Lu
INTRODUCTION
Investigations of the effects of an electric The effects of electric fields and currents on atomic mobility in metals
current on dislocation mobility and me- (electromigration) are rather well known. However, less is known regarding the
chanical properties at low homologous tem- influence of such fields and currents on dislocation mobility, which has been termed
peratures (T < O.5Tm) reveal a polarity effect electroplasticity. This article reviews some of the pertinent aspects of the subject of
and yield an electron wind force in some electroplasticity, including recent work by the authors. A more detailed review of the
agreement with theory. An external direct- effects of an electric current is given in Reference 1.
current electric field has been reported to ELECTRIC CURRENT AT LOW HOMOLOGOUS TEMPERATURES
influence the creep rate of unalloyed metals
at high homologous temperatures. During Soviet Work
superplastic deformation of the 7475 Al al- Troitskii and Likhtman2 in 1963 were the first to propose that directed electrons
loy, such a field has been found to decrease could influence dislocation mobility. Upon irradiating zinc crystals with 1-3 MeV
the flow stress, reduce strain hardening, electrons while being deformed in uniaxial tension at low temperatures, they found
increase strain-rate hardening, reduce grain that when the electron beam was parallel to the slip plane, the flow stress was less than
boundary cavitation and reduce grain when it was perpendicular to the plane. Also, the elongation to fracture was increased.
growth. The effects of the field were polarity Based on these results, they concluded that the mobility of dislocations might also be
dependent and extended to the center of 1-2 enhanced by the directed (drift) electrons associated with the passage of an electric
mm thick specimens. No significant effect of current. To evaluate this, Troitskii and other Soviet workers3-33 extensively studied the
the field on the flow stress occurred at low effects of high density (1()3-107 AI cm2) electric current pulses (-100 Ils duration) on the
homologous temperatures. This suggests that flow stress and other mechanical properties of metals and alloys. High current
the field influences atomic mobility through densities (j) were employed to enhance the effect of the electrons, and short pulse times
vacancy generation and/or migration. The (t ) were used to keep Joule heating to a minimum.
occurrence of an uneven electron density at P An example of the effect of current pulses on the load-elongation behavior of an
the interfaces between phases and at grain approximately 1 mm diameter zinc crystal deformed in uniaxial tension at 78K is given
boundaries has been proposed as afactor, but in Figure 1. A sudden drop in load occurred at each application of a current pulse, the
this idea needs further consideration. magnitude of the load-drop increasing with increase in voltage (current density). A
significant load drop resulted only when the crystal was being plastically deformed
(Region A); none occurred in the initial elastic loading of the crystal, nor following
appreciable stress relaxation (Region B).
Figures 2 and 3, illustrating polarity effects, offer strong support that a major
influence of the current resulted from the interaction of drift electrons with disloca-
tions. In Figure 2a, single crystal spheres (-2 x 10-2 cm radius) of copper, gold and
tungsten were first compressed slightly between parallel plates, establishing a contact
radius of -5 x 10-4 cm. They were then subjected to a single current pulse of 5 to 30A
(j -107 AI cm2) and 10 ms duration, which produced a difference in the contact areas
at the two electrodes. The influence of the magnitude of the current (I) on the difference
in contact area is presented in Figure 2b. For the n-type conductors gold and copper,
the contact area at the positive pole was larger than that at the negative pole, whereas
the reverse was the case for the p-type conductor tungsten.
A
P,g
-I
-2
-3~----------------------~
a b
10~---r--~r----r---'----,
figure) shows the effect of current polarity (j = 7.3 x 1()3 AI cm2, tp= 200 Jls)on 9 Zn 78 K
8
(1122\<1123> dislocation velocity (determined by etch pits)in zinccrystals as a function 7 111221<1123>
of applied mechanical stress. The current pulse produced an increase in dislocation 6 t p ' 200,...s
velocity for both the parallel and antiparallel directions; however, the increase is larger 5 j : 7.5-10 3 {y'
for the parallel direction, again indicating a vectorial effect of the current (Le., an
electron wind effect). The fact that an increase in velocity over that for j = 0 occurred E4
Vl
u
A/cm2
. /9 ••
I,
when the current was antiparallel to the dislocation velocity suggests a scalar effect of J ---....,., I
the current in addition to an electron wind. The scalar effect cannot be attributed to
macroscopic Joule heating, since the temperature rise resulting from the current pulse
~
-
>
(parallel) ~ /
,
'ej
I
2
was only of the order of 0.5K. t...
j (antiparaliel)
Work at North Carolina State University
Theoretical estimates of the electron wind force exerted by drift electrons on
I ~0----2LO----4LO~--6LO--~OO~--~'OO
dislocations are of two types: those based on consideration of the specific dislocation
resistivit y34- 37 and those based on kinetic or quantum mechanics considerations of the r( g/mm2)
interaction between conduction electrons and dislocations.38-40 For the former, the
Figure 3. Effect of a single current pulse (j =
electron wind force per unit length of dislocation is given by 0.75 X 10' Ncm2, t = 200!J.S) on the velocity
(1) of (1122}<1123> dislocations in zinc parallel
and anti parallel to the drift electron flow as a
while the latter gives function of the mechanically applied stress
('t). Data from Zuev et al. '8
(2)
where PoiND is the specific dislocation resistivity, e is the electron charge, ne is the
electron denSity, j is the current density, a is a constant ranging between 0.1 and 1.0
depending on the details of the Fermi surface and the calculations, b is the Burgers
vector, PF is the Fenni momentum and Vo is the dislocation velocity. Knowing the
electron wind force, one can obtain the electron wind push constant (Kew= Few /j) and
the electron wind push coefficient (Bew= [Link]/ve).l tp '" 1001" 17K 300K
4 1
Equation 1 yields Bew - 10-4 dyn·sl cm2, whereas Equation 2 gives Bew - 5 X 10-5 E i :~ 10- 5-
POl"l'C~Y ;;T.
Ti Nb AJ Cu
dyn·sl cm2 for the face-centered cubic (fcc) metals copper, silver and gold with ex = 0.25 10
(a common value39,40). Employing the free electron theory and isotropic continuum
elasticity, Brailsford41 obtains Bew of the order of 1O-5 dyn·sl cm2 for a free electron metal
similar to copper.
Monotonic StreSSing
A major objective of the work at North Carolina State University (NCSU) was to
perform careful experimental tests whereby the electron wind force (and other direct
effects of the drift electrons) could be separated from the usual side effects of the
current such as Joule heating, pinch, magnetostrictive and skin effects. Details regard- I
ing the experimental procedure are given in References 42 and 43. The experiments I
were similar to those of Troitskii in Figure 1, whereby the effects of a single, high- I
density (-lOS AI cm2 ) current pulse (-100 Jls) on the flow stress of metals was deter- I II ·
I IIIII
0 ••• [Link]
mined . The metals considered (Ag, AI, Cu, Ni, Nb, Fe, Wand Ti) varied in purity from (SINGlE PULSE)
10'
99.9-99.999 wt.%, were polycrystalline in form and represented a range of crystal l:I S.R.(Vp=IOOHZ)
Examples of the effect of current density (j) at 300K on the ratio Ej I Ej=O where Ej is / I 11/
the strain rate with the current pulse and Ej=O is that prior to the pulse, are given in 10 ~[Link]..-[Link]----'--..[Link]
Figure 4. Included are results by Troitskii on zinc single crystals at 77K for a single d d d I~
J ( A/Cm' )
pulse on the flow stress and for multiple pulses (v = 100 Hz) on creep and stress
relaxation rates. The results of Figure 4 give p Figure 4. Log-log plot of the ratio of the plastic
strain rate (f.j) produced by an electric current
E; IEj=o = (j/jc)P (3) pulse to the applied strain rate (£;..,) prior to the
pulse for zinc single crystals at 78K and a
where jcis the critical current density (1Q3-1Q4 AI cm ) and p is an exponent of about 3.
2
number of polycrystalline metals at 300K.
For the various metals, jc was found to increase with electron density (n e), giving Test methods include constant strain rate test
jc= Cn; to yield the drop in flow stress for a single pulse
(dOf ) and stress relaxation (S.R.) and creep
where q - 2/3 at 300K and 2/5 at 77K, and C is a constant which decreases with tests with 100 pulses per second. From Conrad
temperature (see Figure 5). and Sprecher.'
--<<J
kT
4 300K
10
'-' Slope
~
...
Slope 2/ 5
103~~~~~~~~~~~
10. 1 10 0 10 1
De (1022/cm 3 )
Figure 5. Log-log plot of the critical current where Yo is the pre-exponential factor including the entropy of activation, ~H* is the
density Uc) at 77K and 300K vs. the electron activation enthalpy, A * is the activation area, 't* is the resolved effective shear stress and
density (n.). From Cao et al. 43-45 kT has the usual Significance. The subscript j indicates the value with the current on;
omission of this subscript indicates the value prior to the application of the current. The
pre-exponential factor is defined by
Yo =No,mbsv* exp (~S* Ik)
where N D m is the mobile dislocation density, b is the Burgers vector,s is the average
distance the dislocation segment 0*) has moved per successful thermal fluctuation, v*
is the frequency of vibration of the dislocation segment and ~S* is the entropy of ac-
tivation. The change in activation enthalpy (MH*) is defined as
8~H* = ~U* - p~V - A*b't* - A*Few
where p is the pressure and ~V is the change in volume. For poly crystals, y = and Me
't* = cr* 1M where M (-3) is the Taylor orientation factor and and cr are the true uni- e
axial strain rate and stress, respectively.
The magnitudes of the parameters of Equation 4 derived from experimental data for
the fcc metals aluminum, silver and copper and for bcc niobium are presented in Table
Et> A 8
Figure 6. A schematic diagram of the effect of b
a drift electron flow on dislocation velocity. (a)
Specimen subjected to the combined action
of a mechanical stress (cr.) and an electric
current, with dislocations moving on the glide
plane with a velocity parallel (pos.) and an-
tiparallel (neg.) to e (e indicates direction of
drift electrons and E is the electric field) . (b)
Dislocation segment of length 21' overcomes a
obstacle (C) by combined action of total ap-
plied force and thermal fluctuations. (c) Force-
distance curve for overcoming the obstacle C.
t.G = t.H· - Tt.S· = Gibbs free energy of
activations. f: = 1:bl', f.w = F.)', x' = acti-
vation distance, A' = I'x', '. = (cr.-<Jj)/M, where
cr j is the long-range internal stress and M is the
orientation factor. From Conrad and Sprecher. 1
c x
Table J. Contributions to the Electroplastic Effectt
-(t. u.*-t.U)] [-(A*-A *)b't*]
cr* ex[ p) exp _.L)- : - : : : : - - -
A *F )
2cosh ( ~ exp [-<t.H.*-Mi)]
)
Metal Temp. (K) (MPa)* EO,j lEo kT kT kT
Al 300 9.5 8.8 X 103 5.7 X 103 1.94 0.54 1.48 1.55
Cu 300 27.0 5.8 X 103 2.8 X 103 2.60 0.69 1.17 2.10
Ag 300 26.5 5.0xl03 1.3 X 103 3.13 0.53 1.21 2.01
Nb 300 42.0 12.0 x 10' 2.0 X 103 898 0.0052 1.34 6.03
AI 78 27 26.9 x 10' 4.8 x 10' 11.65 0.47 1.03 5.64
Cu 78 40 29.1 x 10' 1.7 x 103 42.13 0.36 1.14 17.29
Ag 78 39 25.1 x 10' 1.7 x 10' 44.29 0.28 1.20 14.88
Nb 78 584 66.0 x 103 2.1 x 103 29 x 10 10 1.03 X 10-10 1.06 31.66
*
t Calculations based on j = 5.5 x lOS A/cm for fcc metals and j =4.2 X 105 A/cm2 for bee niobium:f4,45
2
0" for fcc rnetaJ sat£p= 0.8% and £;~ = 1.67 )( 1()-4 s - 1; forbccniobium atEp = 2% and Ej..() = 1.67 x 10-5 5-1•
• • • • • Nb
(Equation 1) and Fermi momentum (Equation
2 with a = 0.25). Data from Cao et a1 43-45
10-3
200
Specific Resistivity
~cu 150
;F r
~::
Free Electron ~200
Theory Prediction g
~
10-4 c;;, 150
0;
.~
E
~ 100
Fermi Momentum «
Copper (99.9%)
30Q"K, 50Hz
50 Rotating bending
W'"V~
etch pit technique provides additional support that the effect of j onYo is not entirely
f1!
through its effect on N O •m ' This then leads to the conclusion that a significant effect of 1.0 r-
j is on one or more of the remaining three components-5, v* or ~S*. Additional work
is needed to ascertain the extent of the effect of current on these parameters. 0.8
~~'"
In the case ofbcc niobium, the current pulse has a significant effect on the strain rate E::t
through both Yo and ~U* (~U* = 2H k, where Hk is the kink energy).44 However, the
v·
;: 0,6
expected large increase in strain rate resulting from the current pulse due to a decrease
in Hk is countered by a significant decrease in A*, so that the total contribution to the
0.4 r-
strain rate given by the change in ~H* (Le., by o~H*) is less than the increase in Yo' I Cu (99,9%)
The values of Bew for the fcc metals silver, aluminum and copper and bcc niobium I G,S. , 45um
were determined experimentally as a function of temperature. Figure 7 compares 0.2 f- I cr, 2.2 t,
those experimental values with the values predicted by Equations 1 and 2. For the fcc
0 Ii I I
metals, the magnitude of the experimental values is in reasonable agreement with the 0 100 200
predicted values. However, the experimental Bew tends to increase with temperature, (J (MPa)
whereas no significant temperature dependence is included in the theory. In the case
a
of bcc niobium, the experimental values of Bew are about an order of magnitude larger
than those predicted. One reason for the difference may lie in the accuracy of the 1.0 I
experimental electronic parameters employed to calculate Few from Equations 1 and 2. Cu (99 9%) •
Cyclic Stressing 0.8 f- G S .45um W'h -
v~
Concurrent application of high-density electric current pulses (-1Q4 AI cm2 for 100 E
.2, 0,6 f- -
~s and 2 Hz) during rotating bending tests on polycrystalline copper produced a 2-3 r::
fold increase in fatigue life (Figure 8). Although the magnitude of the effect of
0.4 f- ,/ /' ~8 Without J
electropulsing does not appear to be large, it should be pointed out thatthe current was ,/ /'
"on" for only a fraction (2 x 10-4) ofthe total time ofthe test. Associated with the increase
in fatigue life was an increase in the linear density of persistent slip bands (PSBs) and 0,2 ~/ /'
a decrease in their width (Figure 9). Transmission electron microscopy observations /' icr ,2.2t,
revealed that the dislocations in the walls and cells were also somewhat less dense. In
oV' i I I I
0 100 200
addition to increasing fatigue life, the electropulsing reduced the amount of inter- (J (MPa)
Je l 60AJcm!
~~
(COOtinuOllsll.c.)
- DlAter C!JAR' H' HEAflHG
~o O.6
from Silveira et al.41·48
0.4
.
increases it.
ABOUT THE AUTHORS . . . . . . . . . .
H. Conrad received his [Link]. in metallurgy
from Yale University in 1956. He is currently a
-, .,; ..
~ :.,.~/ professor of materials science and engineering
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