Power Quality Issues of Distorted and Weak Distrib
Power Quality Issues of Distorted and Weak Distrib
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10.1109/ACCESS.2019.2950911, IEEE Access
Date of publication xxxx 00, 0000, date of current version xxxx 00, 0000.
ABSTRACT Mining is an important industry in many countries including Australia and plays a vital role in
their economy. The industry heavily depends on electricity as it employs different types of electrical loads.
Consequently, a stable and reliable supply of electricity is vital for running the production smoothly. In this
review paper, electrical characteristics of mining power systems are described and common power quality
and energy efficiency concerns in these systems are stated and classified. Different types of common power
electronics topologies used in the industry are also studied and main requirements for reliable and robust
operation of the system are categorized. A comprehensive case study to elaborate power quality challenges
in mining distribution network is performed.
INDEX TERMS Distorted grid, distribution network, energy efficiency, mining industry, power quality,
power system robustness
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J. Yaghoobi et al.: Power Quality Issues of Distorted and Weak Distribution Networks in Mining Industry: A Review
with the mitigation techniques, whereas section 6 focuses on company, systems with generators operating in island mode
the effect of power quality issues on the reliability and are more prone to voltage and frequency fluctuations [8].
robustness of industrial grids. A comprehensive power
quality case study is carried out in Section 7. Conclusions A. ELECTRIC POWER DISTRIBUTION SYSTEMS IN
and recommendations are finally presented in Section 8. UNDERGROUND MINING
Distribution voltages for underground longwall systems
II. ELECTRICAL CHARACTERISTICS OF MINING have increased due to higher size and power of mining
POWER SYSTEMS machines, and larger inrush currents and voltage drops due
The electrical power systems of mining sector are complex to long cables [5]. The initial power rating of 5 kVA for
due to addition of non-linear loads and higher power continuous mining applications has increased to 9 MVA for
requirements. Consequently, different voltage levels and longwall systems. Nowadays, cycloconverters up to 25 MW
power distribution systems are used in the industry depending are used in underground mining [11]. A simplified single line
on the type of mining. Australian standard AS/NZS diagram of one such grinding mill power plant consisting of
4871.1:2012 [7] defines three voltage levels for mines and a 13 MW Semi-Autogenous Grinding (SAG) mill and two
quarries power systems: extra low voltage (less than 50 Vac or 7.83 MW ball mills is shown in Fig. 1. In the substation,
120 Vdc), low voltage (between 50-1000 Vac or 120-1500 Vdc), power is transformed from 230 kV transmission voltage to
and high voltage (exceeding low voltage). Similarly, several distribution voltage level of 11 kV through two 40 MVA
safety rules and regulations have been created by the Mining transformers. It is then transmitted to loads through power
Enforcement Safety Administration (MESA) and following distribution substations.
voltage levels have been defined for AC as per federal 230 kV
regulations for coal mines in the USA [6]: low voltage (less 172 km
than 660 V), medium voltage (660-1000 V), and high voltage 230/11 kV 230/11 kV
(higher than 1000 V). Due to the increase in power 40 MVA 40 MVA
8% 8%
requirement, the distribution voltage levels have now reached
up to 25 kVac. AC shuttle cars have replaced DC shuttle cars
and AC motors with power electronic systems have replaced
DC transition motors. Utilization voltages of shuttle cars and ~~ ~
~ ~~
continuous miners have also increased to 550 Vac and 2400 Vac
respectively. Electric power distribution systems for mines ~
M
~
M
~
M
can be classified into three categories depending on the type Ball Mill Ball Mill 30 MW 80 Hz 125 Hz 250 Hz 50 Hz
SAG Mill
of excavation technique including underground, surface, and 7.83 MW 7.83 MW PF 0.85 6 MVAr
(1)
6 MVAr
(2)
6 MVAr 6 MVAr
(3) (4)
13.05 MW
deep-sea mining systems. Power transmission and distribution FIGURE 1. Single line diagram of a simplified concentrator plant [12].
systems above the earth surface are quite similar for all types
of mining systems, but, complexities and differences arise As per [8], underground distribution systems for coal are
when power is distributed underground or in offshore mines. mostly radial due to the mine nature and service requirements,
Power can be supplied to the mining industry from either whereas secondary-selective main substations are usually used
utility companies or self-power generation using fossil fuels for improved reliability. The latter consists of a pair of
and renewable energy sources. substations connected via a normally open tie-breaker
As mentioned in [8], the power requirement for mining and allowing interruption-free maintenance activities of primary
concentrator plants can be up to 120 MW for 100,000 tons of circuits. However, radial systems are more economical as
mining product per day. Nowadays, higher short-circuit compared to the secondary-selective systems.
capacity is required due to the usage of non-linear loads. This The underground electrical equipment needs to be portable,
higher short-circuit capacity can be achieved by: (a) adding durable, and classified for hazardous areas [8]. In this type
overhead transmission lines in parallel, (b) increasing the of environment, maintenance and modifications in the
voltage level, (c) using DC transmission, or (d) generating equipment are difficult due to limited space and stringent
power at the plant. Power generation at the plant site improves safety regulations. Authors in [13] have reviewed the
the weak grid characteristics, but transportation of fuel and grounding issues in underground coal mining industry and
other logistic problems might outweigh the advantages. the criteria for choosing an appropriate grounding scheme.
Nevertheless, mining industries usually use self-generation at As the environment is wet and a significant amount of
remote locations [8-10]. The generators are normally driven methane gas is present underground, earth faults can lead to
by diesel engines or fossil fuel-fired boilers. Moreover, a disaster. The inability to detect the first earth fault and the
emergency diesel generators are extensively used to provide risk of transient overvoltage show that the scheme with no
power to critical loads such as hoists, lube oil pumps, and reference to earth is unsuitable for the mining applications.
ventilation fans in case of blackouts. However, as generators The low impedance earthing scheme is also impractical due
cannot respond to load variations as quickly as the utility to the high probability of fire and large touch potentials.
2
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J. Yaghoobi et al.: Power Quality Issues of Distorted and Weak Distribution Networks in Mining Industry: A Review
Operational Depth
worldwide coal mining industries. This grounding method
2500-3000m
~ =~ =~ ~~
4x
can be used to detect the earth faults and limit the fault = =
~ =~ =~ =
~ =~
energy levels and touch potentials within the range provided ~M ~M ~M ~M Aux. ~M ~M ~M Aux. ~M ~M Aux.
by the international standards such as AS/NZS 4871.1 [7] 4xP. P. Wh. C.H. P. Wh. C.H. P. Wh.
AC Bus (6 kV)
Topside
b Subsea
Operational Depth
2500-3000m
~~ ~~ ~~ ~~ ~~ ~~ ~~ ~~ ~~
4x
N a
Zg ~M ~M ~M ~M Aux. ~M ~M ~M Aux. ~M ~M Aux.
c 4xP. P. Wh. C.H. P. Wh. C.H. P. Wh.
Riser Pumps Bulk Miner Auxiliary Miner Collecting Machine
FIGURE 2. A three-phase transformer with high-impedance grounding. (b)
FIGURE 3. Deep-sea mining distribution systems: (a) DC, (b) AC [21].
3
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J. Yaghoobi et al.: Power Quality Issues of Distorted and Weak Distribution Networks in Mining Industry: A Review
Ldc Ldc
Lg Rg ig,a
Lg Rg ig,a
~
+ +
Cdc
_ ~ Cdc
_
Vdc
AC Grid Grid
Ldc
-Vdc
-Vdc
(a) (a)
Passive filter Boost Converter
DR/SCR +Vdc +Vdc
Ldc Ldc
Lg Rg ig,a
Lg Rg ig,a
~
+
Cdc Vdc,d/s
~
_ +
Cdc Vdc
_
AC Grid Grid
Ldc
-Vdc
-Vdc
(b)
(b)
FIGURE 4. Diode or controlled rectifier (a) single-phase, and (b) three-
phase +Vdc
4
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J. Yaghoobi et al.: Power Quality Issues of Distorted and Weak Distribution Networks in Mining Industry: A Review
44].
Diesel driven trucks are widely used in the mining industry for FIGURE 8. A ring-type DC microgrid topology [48]
5
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J. Yaghoobi et al.: Power Quality Issues of Distorted and Weak Distribution Networks in Mining Industry: A Review
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regenerative rectifier uses three-level space vector tested by introducing a DC fault to verify the design basis
modulation; however, it is inefficient due to high power and the robustness of the converter.
losses in the damper resistors. Moreover, it uses a bulky LCL Voltage distortion in MV network is introduced by switched
filter, which can cause resonance problems. Alternatively, mode power supplies used in various loads connected to the
the proposed rectifier uses Selective Harmonic Elimination LV network [71]. The most dominant voltage harmonics in
Pulsed Width Modulation (SHEPWM) with only a line high- and medium-voltage networks is the 5th harmonic.
reactor, which can efficiently reduce the input current Although single-phase load generates significant 3rd harmonic,
harmonics up to 50th order. The simulation results confirm it is barely present in high and medium voltage networks due
improved power quality at the grid side, higher efficiency, to the use of delta-wye transformers in most of low voltage
and excellent dynamic capability. Similarly, a modified distribution networks. In mining industry, existence of a large
version of a SHEPWM technique for low power, high number of power converters generate high current harmonics.
switching frequency 2-level converters has been proposed in When combined with grid impedance, they result in voltage
[41] and further been implemented in high-power low distortion at the PCC, which can be seen by other
switching frequency 3-level converters. In [43], a SHEPWM neighbouring converters connected at the same PCC. The
technique along with an LCL filter has been presented to diode rectifiers are normally robust against background
address the power quality issues for three-level AFE distortion unless a resonance occurs on any characteristic
Medium Voltage Drives (MVDs) used in mining industry. harmonic of diode rectifier. However, it is important to note
The harmonic analysis has shown that the low switching that the total current at the PCC is the vector summation of
frequency technique in SHEPWM has a better harmonic currents generated by different power converters. This fact can
profile compared to Phase Disposition PWM and can reduce be understood by following equations from [72], where two
switching loss and improve efficiency. A prototype has also power converters are connected to a sinusoidal voltage source
been developed and tested, further justifying the proposed (Vs) with a system impedance (Zs) as shown in Fig. 9. The nth
design as per IEEE 519-1992 standard [68]. current harmonics of the two power converters are defined as
Authors in [69] have proposed a passive harmonic filter for i1(t) and i2(t).
Indirect Field Oriented Control (IFOC) of medium voltage
induction motor three-level drives. The goal of this study was Ls Rs iTotal(t)=i1(t)+i2(t)
to introduce a harmonic filter without affecting the control Zs
Vs i1(t) i2(t)
system. An LC filter and a controller have been designed and
the results were analyzed in Simulink with and without the
filter at rated and slow speeds. At both low and rated speeds,
the filter introduces torque fluctuations, which can be FIGURE 9. A simple model of two current harmonic sources
compensated by adjusting the proportional gain of the
current controller. On the other hand, THD values of current 𝑖𝑖1 (𝑡𝑡) = 𝐼𝐼1 sin(𝜔𝜔𝑛𝑛 𝑡𝑡 + ∅1 ) (1)
and voltage are reduced at the machine terminals. In [70], 𝑖𝑖2 (𝑡𝑡) = 𝐼𝐼2 sin(𝜔𝜔𝑛𝑛 𝑡𝑡 + ∅2 ) (2)
authors have recommended an alternate five-level NPC type
G converter for high-power applications in mining 𝑖𝑖𝑡𝑡𝑡𝑡𝑡𝑡 (𝑡𝑡) = 𝑖𝑖1 (𝑡𝑡) + 𝑖𝑖2 (𝑡𝑡) → 𝐼𝐼𝑡𝑡𝑡𝑡𝑡𝑡
industries. Type G converter requires fewer devices (3)
compared with the conventional five-level NPC converters. = �𝐼𝐼1 2 + 𝐼𝐼2 2 + 2𝐼𝐼1 𝐼𝐼2 cos(∅1 − ∅2 )
A Phase Disposition Pulse Width Modulation (PD-PWM)
technique has been proposed so the PWM harmonics appear where 𝜔𝜔𝑛𝑛 = 2𝜋𝜋𝜋𝜋𝜋𝜋, and ∅ is the phase angle of harmonics.
in the form of sidebands at double of the switching frequency When the grid is not as an ideal source – with low order
and its multiples making it easier to mitigate harmonics. voltage harmonics below 2 kHz – the grid connected diode
Simulation results show lower THDv and THDi for this rectifiers are not affected significantly. On the other hand, it
converter compared to a three-level NPC converter. may even help to reduce the harmonic distortion by harmonic
Moreover, the type G five-level converter can use low- cancellation. Therefore, it is important to consider this idea
frequency modulation techniques to improve converter during harmonic filter selection at PCC.
efficiency. Authors have proposed a design and control
method of a DC-DC converter employing a passive LCL D. INTERHARMONICS
filter for high-power low-loss applications in mining in [44]. One of the most complicated subjects recently highlighted in
The design approach focuses on high efficiency, high voltage the area of power quality is interharmonics. Interharmonics
step ratio, lower fault currents, stability, economic aspects, are spectral components of the voltages and currents that are
zero reactive power, active power balance, and limiting the not multiple integers of the grid main frequency [73]. ASDs
voltage across the capacitor in the LCL filter. In the [74-76], arcing loads [73, 77, 78], static converters [79], and
implemented design, the higher step voltage ratio is achieved ripple controls [79, 80] are considered the main sources of
in the post resonant case. A prototype has also been built and interharmonics distortions in the grid. Although
8
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J. Yaghoobi et al.: Power Quality Issues of Distorted and Weak Distribution Networks in Mining Industry: A Review
interharmonics amplitudes are generally lower than integer Notably, in addition to the interharmonic distortions caused
harmonics, their frequency behavior is much more complex by the rectifier and inverter switching operations during
and more difficult to be accurately characterized. normal operating condition, there may be other sources of
Interharmonics could escalate the problems that are already the interharmonics in ASDs such as the load torque
existing due to harmonics and could also result in other disturbance, the motor shaft eccentricity, and the load current
problems like light flicker [81], sideband torques on the unbalance. From this perspective, variety and complexity of
motor/generator shaft [82], interference with protection the interharmonics origins have made them one of the most
signals [83], and dormant resonance excitations [84]. challenging subjects in ASDs.
Consequently, interharmonic issue has attracted more
attentions recently, and more strict demands have been 2) INTERHARMONICS IDENTIFICATION
placed on Power Electronics products companies to further Interharmonics detection and identification usually suffer
reduce their interharmonic pollution levels. A major source from the spectral leakage phenomenon and the picket fence
of interharmonics in the power system is double-stage ASD. effect. Therefore, accuracy of the interharmonics analysis
In the following subsections, the interharmonics source, highly depends on the precision of the detection approach.
identification, and mitigation in ASDs will be elaborated The spectral leakage problem may happen if the harmonic
more in detail. components of the signal are not well synchronized with the
1) INTERHARMONIC SOURCES fundamental frequency. Moreover, adopting a non-suitable
windowing period for Discrete Fourier Transform (DFT),
Fig. 10 shows the circuit diagram of a double-stage ASD,
where the repetition of the interharmonic components are
where the front-end diode rectifier is connected to the rear-
incomplete, will give rise to the picket fence effect and
end inverter through a DC-link filter, and it feeds the motor
inaccurate assessment of interharmonics [73, 85]. It is worth
at the required power and frequency levels.
noting that the severity of the spectral leakage effects highly
DR Inverter depends on the spectral characteristic of the adopted
(AC-DC) irect iinv (DC-AC)
Lg Rg ia a window. Hence, several windowing techniques with quickly
Rdc/2 Ldc/2 iCdc + u iu
decaying side lobes such as Hanning, Hamming and
~ b Cdc vdc v
vr M
Grid
c R /2 L /2 Rc _
dc dc
w ~ Blackman can be utilized to reduce the leakage effects. Fig.
fin fout 11 illustrates the spectral characteristics of the Rectangular
Front-end DC-link Rear-end Window (RW) and Hanning Window (HW). As it can be
FIGURE 10. Equivalent circuit of an adjustable-speed drive connected to observed, the HW benefits from better side-lobe behavior
an Induction Motor (IM).
compared to RW and it weights suitably the signals, leading
to much lower leakage problem.
In normal operation of the ASD, its output frequency varies
in a wide range. Consequently, the inverter output pulsating
voltage is composed of harmonics, which their frequencies
depend on the load fundamental frequency fout and the
switching frequency fc. Voltage harmonics (including the
fundamental frequency) across the motor load create current
harmonics, and accordingly, the harmonical power will be
transferred from the inverter output to the DC link. The
inverter side current of DC-link (iinv) oscillations will then be
affected by the DC-link low-pass filtering function before
leaking into the grid [76]. Finally, the rectifier side current
of DC-link (irect) oscillations will then be modulated by the
rectifier function and will be injected to the grid. Since the
motor frequency fout is usually different from the supply
FIGURE 11. Continuous spectrum of Rectangular window (RW) and
frequency fin, the interactions between the grid harmonics Hanning window (HW).
and the oscillations coming from the motor side will give rise
to the input current interharmonic distortions. The same Harmonics and interharmonics measurement methods and
scenario may also occur when the input side harmonics are the corresponding results interpretation are recommended in
transferred to the inverter side, which can generate IEC standard 61000-4-7 [86]. It utilizes DFT, which is
interharmonics on the motor side. Prediction of the main performed over a rectangular time window of ten cycles for
interharmonic frequencies may prevent undesirable 50 Hz systems, or twelve cycles for 60 Hz systems,
interference with control and protection signals. Hence, corresponding to a time window width of 200 ms. According
some research works have analyzed the ASDs input current to the recommendation, a sufficiently high sampling
interharmonics frequencies [75, 85]. frequency shall also be chosen to allow for analysis of
9
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J. Yaghoobi et al.: Power Quality Issues of Distorted and Weak Distribution Networks in Mining Industry: A Review
harmonics and interharmonics up to 9 kHz. In this respect, makes the DC-link acting as a high impedance buffer against
Interharmonic Subgroup (ISG) of amplitude C2n+0.5–200–ms is the oscillations coming from the inverter side.
defined as given in (4). Although many investigations have been devoted to
8
mitigating the interharmonics after creation, the detection of
2
𝐶𝐶𝑛𝑛+0.5−200−𝑚𝑚𝑚𝑚 2
= � 𝐶𝐶10𝑛𝑛+𝑘𝑘 (4) the interharmonics source and adopting a suitable strategy
𝑘𝑘=2 can reduce interharmonics generation. In this regard, a
where Ci denotes the rms value of the DFT output as shown comprehensive investigation has been conducted in [97],
in Fig. 12. where influence of the most commonly used modulation
techniques was highlighted. According to this study,
Discontinuous Pulse Width Modulation technique could
create higher input current interharmonics compared to the
Space Vector Modulation.
E. SUPRAHARMONICS
Authors in [98] have discussed that grid integration of solar
and wind powers results in higher harmonics. Low-
frequency resonances and reduction in efficiency are some
related challenges. So, active, passive, and hybrid type filters
are important for the harmonic mitigation and can be
installed at on- and off-shore locations. Passive filters,
FIGURE 12. Harmonics and interharmonics grouping based on IEC
61000-4-7 [86]. however, can only limit a few harmonics and due to some
uncertainties related to models and lack of data, they might
Notably, employing the DFT-based identification does not
be over-sized. On the other hand, active filters can be tuned
preclude applying other interharmonics estimation
to control THD and power factor and reduce the uncertainties
approaches such as the parametric and recursive methods
risk. However, they have the drawback of introducing high-
[87]. The Prony-based technique and the Estimation of
frequency distortions, which can introduce unwanted
Signal Parameters via Rotational Invariance Techniques
resonance conditions in case of PV inverters.
(ESPRIT) are within the most common parametric methods
In [99] authors have emphasized the importance of studying
[88, 89]. The estimation precision by employing these
supraharmonics, primary and secondary emissions, and the
approaches strictly depends on the estimation order and the
need to improve the existing standards and harmonic
noise interference level. Moreover, the computation burden
assessment techniques. Different standards and their
may increase when higher frequency resolution is required.
limitations have been discussed. IEC 61000-3-2 underlines
The recursive method may be generally considered as the
testing the equipment under sinusoidal conditions but the
parametric method, where there is more knowledge about the
harmonic emission increases considerably when the voltage
given signal. Adopting an appropriate model may have
is distorted and grid impedance is present. For example, IEC-
significant effects on the signal parameters estimation in this
61400-21 considers the wind turbines as ideal current
technique [90, 91].
sources, which do not include the impact of internal and grid
3) INTERHARMONICS MITIGATION impedances. Consequently, the future revision of that
Interharmonics distortions can highly deteriorate the grid standard needs to reflect this impact and specify methods for
power quality; consequently, the grid operators are passing voltage and phase angle measurements. Authors have
strict interharmonics rules on the Power Electronic device studied the phenomena of primary and secondary emissions
manufacturers. Accordingly, more attention is given to the for the case of supraharmonics in [100]. Harmonic currents
interharmonics reduction in double-stage ASD applications of an electric vehicle (EV) connected with a TV, LED, and
[92]. Employing a DC-link active filter has been proposed in microwave have been analyzed during EV charging. The
several investigations, where the interharmonics generated study shows that the emissions at the Point of Connection
by the inverter operation and motor are compensated at the (PoC) can be different from the individual emissions and,
DC-link stage [93, 94]. However, the extra costs and the hence, the source of emissions cannot be determined without
requirement to precise detection of the related harmonics in a detailed analysis. As a result, a full-scale model of a home
the DC-link are challenges. In [95], a control approach has was developed in a lab and primary and secondary emissions
been employed in a back-to-back variable drive, where the due to these devices with and without the presence of EV
front-end active rectifier blocks the interharmonic sources in were measured to prove the existence of secondary emission.
the DC-link. The investigation performed in [96] It is also possible that some emissions might not travel to
demonstrates high performance of the Electronic Inductor other equipment.
(EI) based front-end rectifiers in reducing the ASD input Authors in [101] have reviewed different methods of
current interharmonic components. In this drive, the EI supraharmonics measurement and devised a new high-pass
10
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J. Yaghoobi et al.: Power Quality Issues of Distorted and Weak Distribution Networks in Mining Industry: A Review
disturbances can have impacts on ASD in terms of The impact of balanced and unbalanced sags on ASD
performance and reliability as shown in Fig. 14. In the operations in term of DC-link voltage drop and AC current
following sections, major effects of grid disturbances on peaks has been analyzed in [106]. It has been confirmed that
three-phase ASD with a diode rectifier topology have been balanced sag Type-A has the worst consequence on the DC-
analyzed. link voltage, whereas unbalanced sag Type-B has the least
Diode DC-link
consequence on this parameter. However, estimating the
Grid
impedance
Rectifier Circuit Inverter
behavior of ASD during unbalanced sag is more complicated
Protective
Grid
Lg Rg Devices
Ldc
Cdc +_
due to significant ripples in the DC-link voltage and input
u iu
line current as shown in Fig. 16.
m
Cdc _
+
v
w ~M
Ldc
Distribution Power quality and Diode DC choke and IGBT Motor load
transformer protective devices stress capacitor stress stress
12
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J. Yaghoobi et al.: Power Quality Issues of Distorted and Weak Distribution Networks in Mining Industry: A Review
for 6-, 4-, and 2-pulse operation modes in (5), (6), and (7) Resistance (ESR), which is a function of temperature and
respectively [110]. frequency. A high ripple current under unbalanced
conditions can further increase ESR value. Also, it is
√3 important to note that the capacitor ESR increases
𝜇𝜇 = 𝑢𝑢 (5)
2𝜌𝜌 significantly at low frequencies, therefore capacitor losses
𝑢𝑢 2 1 𝑢𝑢 1 are extremely high at low frequency components (i.e 100Hz,
𝜇𝜇 = �𝑐𝑐 2 � � + 𝑐𝑐 + (6) 200Hz and so on) [112]. The total power loss in the DC-link
𝜌𝜌 √3 𝜌𝜌 3
capacitor can be calculated by using RMS value of the
𝜇𝜇 = 1 (7) capacitor harmonic current (Ich) as given in (12).
ℎ=𝑛𝑛
where c is the phase angle of deviated line voltage, 𝜌𝜌 =
𝑉𝑉𝑟𝑟 ⁄√2𝑉𝑉𝑝𝑝 is voltage drop ratio, Vp is the line voltage peak, Vr
2
𝑃𝑃𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙 = � 𝐼𝐼𝑐𝑐ℎ 𝐸𝐸𝐸𝐸𝐸𝐸(𝑓𝑓ℎ ) (12)
is peak-to-peak of the rectifier voltage, and 𝑢𝑢 = 𝑉𝑉𝑛𝑛 ⁄𝑉𝑉𝑝𝑝 is ℎ=1
voltage unbalance factor (𝑉𝑉𝑛𝑛 is the negative sequence voltage The total power loss can then be used to determine the
magnitude). High line current harmonic from ASD also capacitor hot spot temperature (Th) and then operating
deteriorates the performance of the transformer. Transformer lifetime (Lop) of DC-link capacitor as follows [113].
K-factor in (8) is used as a measure of additional losses due
to harmonics. 𝑇𝑇ℎ = 𝑇𝑇𝑎𝑎 + 𝑃𝑃𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙 𝑅𝑅𝑡𝑡ℎ [𝐶𝐶] (13)
ℎ=ℎ𝑚𝑚𝑚𝑚𝑚𝑚
(8) 𝑇𝑇𝑂𝑂 −𝑇𝑇ℎ 𝑉𝑉 −𝑝𝑝1
𝐾𝐾 = � 𝐼𝐼ℎ2 ℎ2 𝐿𝐿 = 𝐿𝐿𝑜𝑜 2 𝑝𝑝2 � � [𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐻] (14)
ℎ=1
𝑉𝑉𝑜𝑜
where, Ih is the RMS current amplitude of harmonic h. K- where LO, VO, V, Rth, TO and Th are the rated lifetime, rated
factor is a derating factor for a transformer and indicates its voltage, real voltage, capacitor thermal resistance, ambient
suitability to be used with loads with non-sinusoidal currents temperature, and hot-spot temperature respectively. The
[108, 111] and is useful for specifying transformers that are coefficients p1 and p2 for any specific capacitor can be
connected to nonlinear loads such as ASD system. It has selected from [114]. The harmonics in DC-link voltage due
been shown that CF, power factor, and K-factor do not vary to line asymmetrical voltage sag/unbalance can distort the
much with the amount of voltage sag or unbalance, once the PWM output voltage of inverter and cause harmonics
front-end rectifier enters single-phase operation [108]. That currents in the motor load. The harmonics in motor currents
operation mode of three-phase front-end rectifier under create ripple in motor torque at the same frequency as seen
unbalanced condition generates low-order even harmonic in DC-link voltage, known as pulsating torque [115]. The
voltages in the DC-link voltage [107]. They can significantly motor line-to-midpoint voltage (Vum) under balanced
raise the AC-flux densities of the core material of DC-choke condition is as given in (15).
compared with normal balanced condition; this will cause 1
additional core losses and can saturate the DC-choke. The 𝑉𝑉𝑢𝑢𝑢𝑢 (𝜔𝜔𝑜𝑜 𝑡𝑡) = 𝑉𝑉𝑑𝑑𝑑𝑑 (𝑡𝑡)𝐴𝐴1 𝑠𝑠𝑠𝑠𝑠𝑠(𝜔𝜔𝑜𝑜 𝑡𝑡) (15)
2
effects of low-order harmonics on magnetic flux densities
can be understood by following equations [107]. Where, ωo is the inverter output frequency and A1 is the
Fourier coefficient. The DC-link voltage of ASD under
(3.19)𝑁𝑁𝐼𝐼𝑑𝑑𝑑𝑑 voltage sag and unbalanced condition is as given in (16).
𝐵𝐵𝑑𝑑𝑑𝑑 = [𝑇𝑇𝑇𝑇𝑇𝑇𝑇𝑇𝑇𝑇] (9)
(0.85)𝑙𝑙𝑔𝑔
𝑛𝑛
𝑉𝑉ℎ × 108 𝑉𝑉𝑑𝑑𝑑𝑑 (𝑡𝑡) = 𝑉𝑉𝑑𝑑𝑑𝑑 + � 𝑉𝑉𝑑𝑑𝑑𝑑ℎ 𝑐𝑐𝑐𝑐𝑐𝑐(2𝜔𝜔𝑠𝑠 𝑡𝑡 + 𝜙𝜙ℎ ) (16)
𝐵𝐵𝑎𝑎𝑎𝑎(ℎ) = [𝑇𝑇𝑇𝑇𝑇𝑇𝑇𝑇𝑇𝑇] (10)
(4.44)𝑓𝑓ℎ 𝐴𝐴𝑐𝑐 𝑁𝑁. 𝑆𝑆𝑆𝑆 ℎ=2
𝐵𝐵𝑝𝑝𝑝𝑝 = 𝐵𝐵𝑑𝑑𝑑𝑑 + 𝐵𝐵ℎ=100𝐻𝐻𝐻𝐻 + 𝐵𝐵ℎ=300𝐻𝐻𝐻𝐻 [𝑇𝑇𝑇𝑇𝑇𝑇𝑇𝑇𝑇𝑇] (11) Where, Vdc is the average value of DC-link voltage, Vdch is
the amplitude of the voltage harmonic component at
where, Bdc is DC flux density, Bac(h) is AC flux density due harmonic order h, and ωs is the supply frequency from grid.
to voltage harmonics, Bpk is peak core flux density, lg is air- The motor line-to-midpoint voltage (Vum) under
gap length, N is the number of winding turns, Idc is DC-link sag/unbalanced conditions is as given in (17).
current flowing through choke, Vh is the ac harmonic
component in DC-link voltage at fh frequency, AC is core 1
𝑉𝑉𝑢𝑢𝑢𝑢 (𝜔𝜔𝑜𝑜 𝑡𝑡) = 𝑉𝑉𝑑𝑑𝑑𝑑 (𝑡𝑡)𝐴𝐴1 𝑠𝑠𝑠𝑠𝑠𝑠(𝜔𝜔𝑜𝑜 𝑡𝑡) +
cross-sectional area, and SF is the core stacking factor. 𝑛𝑛
2
Equation (11) shows how these harmonics generated due to 1
+ � � 𝑉𝑉𝑑𝑑𝑑𝑑ℎ 𝐴𝐴1 (𝑠𝑠𝑠𝑠𝑠𝑠(2𝜔𝜔𝑠𝑠 𝑡𝑡 + 𝜔𝜔𝑜𝑜 𝑡𝑡 + 𝜙𝜙ℎ ) − (17)
voltage unbalance can cause a rise in peak operating flux 4
ℎ=2
density (Bpk) in the core of DC-choke.
The ASD DC-link capacitors are commonly electrolytic. − 𝑠𝑠𝑠𝑠𝑠𝑠(2𝜔𝜔𝑠𝑠 𝑡𝑡 − 𝜔𝜔𝑜𝑜 𝑡𝑡 + 𝜙𝜙ℎ ))�
These capacitors have rather high Equivalent Series
13
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J. Yaghoobi et al.: Power Quality Issues of Distorted and Weak Distribution Networks in Mining Industry: A Review
The ripple in DC-link voltage are dominated by second special form of series resonance between the
order harmonic, therefore (17) can be simplified by magnetizing inductance of transformer and the
considering only the second order harmonic as given in (18). distribution/system capacitor.
1 In ASD, the rectifiers are uncontrolled, therefore DC-link
𝑉𝑉𝑢𝑢𝑢𝑢 (𝑡𝑡) = 𝑉𝑉𝑑𝑑𝑑𝑑 (𝑡𝑡)𝐴𝐴1 𝑠𝑠𝑠𝑠𝑠𝑠(𝜔𝜔𝑜𝑜 𝑡𝑡) + voltage follows the changes of the AC line voltage. The DC-
2
1 (18) link filter tries to perform the same function irrespective of
+ 𝑉𝑉𝑑𝑑𝑑𝑑2 𝐴𝐴1 [𝑠𝑠𝑠𝑠𝑠𝑠((2𝜔𝜔𝑠𝑠 + 𝜔𝜔𝑜𝑜 )𝑡𝑡 + 𝜙𝜙2 ) − change in the voltage, but the overvoltage results in higher
4
− 𝑠𝑠𝑠𝑠𝑠𝑠((2𝜔𝜔𝑠𝑠 − 𝜔𝜔𝑜𝑜 )𝑡𝑡 + 𝜙𝜙2 )] AC ripple at DC bus, which may saturate the DC-link filter
inductor and abolish its effects. Although the ASD drives
Under sag/unbalanced conditions, the motor phase current have several protective functions such as overvoltage and
Iu(t) is given in (19) and instantaneous torque Te is given in overcurrent, sometime the transients result in dangerous rises
(20). Details of derivation of these parameters are provided in voltage level. As this rise can be quicker than protective
in [107]. functions reaction time, it can damage the inverter transistors
𝐼𝐼𝑢𝑢 (𝑡𝑡) = 𝐼𝐼𝑠𝑠0 𝑐𝑐𝑐𝑐𝑐𝑐(𝜔𝜔𝑜𝑜 𝑡𝑡 + 𝜙𝜙𝑜𝑜 ) and the DC-link capacitor. This impact can be understood
from (13), where the DC-link capacitor lifetime depends on
+ 𝐼𝐼𝑠𝑠1 𝑐𝑐𝑐𝑐𝑐𝑐(2𝜔𝜔𝑠𝑠 𝑡𝑡 + 𝜔𝜔𝑜𝑜 𝑡𝑡 + 𝜙𝜙1 ) (19) operated voltage (VO). Apart from ASD, other connected
+ 𝐼𝐼𝑠𝑠2 𝑐𝑐𝑐𝑐𝑐𝑐(2𝜔𝜔𝑠𝑠 𝑡𝑡 + 𝜔𝜔𝑜𝑜 𝑡𝑡 + 𝜙𝜙2 ) electronic and sensitive equipment in the installation may be
damaged or be prone to malfunction due to overheating
𝑇𝑇𝑒𝑒 = 𝑇𝑇𝑒𝑒0 + 𝑇𝑇𝑒𝑒2 𝑐𝑐𝑐𝑐𝑐𝑐(2𝜔𝜔𝑠𝑠 𝑡𝑡 + 𝜙𝜙2 ) caused by overvoltage.
(20)
+ 𝑇𝑇𝑒𝑒4 𝑐𝑐𝑐𝑐𝑐𝑐(4𝜔𝜔𝑠𝑠 𝑡𝑡 + 𝜙𝜙4 )
C. INPUT COMMUTATION NOTCHES
Equation (20) includes an average DC term (Te0) contributed In mining industry, a number of silicon-controlled rectifiers
by balanced three-phase supply, and pulsating torque (SCRs) or thyristor bridges DC drives are used. Although the
components (Te2 and Te4) at the same ripple frequency as gate firing angle of the SCR can be adjusted to control the
seen in DC-link voltage (i.e. at 100Hz and 200Hz). A level of DC link voltage, it generates voltage notches during
question might be raised that whether ASD configuration commutation period [118, 119]. Nowadays, AC drives are
with AC choke or DC choke can give any difference in ripple replacing DC drives due to their better reliability and
components of DC-link voltage and then pulsating torque. It efficiency. However, still there are numerous customer sites,
has been shown in [116] that the placement of inductor on where many DC drives are in operation and connected with
any specified location gives almost identical performance as diode rectifier-based AC drives to the same distribution
long as DC choke inductor is twice the value of each AC line network. Recently, a number of AC drive trips and
inductor. The resulted pulsating torque created due to voltage components failures have been reported on such customer
sag/unbalance can give undesirable effects to motor load in sites and it has been confirmed that they are due to input
term of vibration and audible noise [116, 117]. However, an voltage notches generated by DC drives [120, 121].
advanced motor control algorithm like Rotor-field Oriented Operation of ASD under commutation notches can result in
(RFO) or Direct-Torque Control (DTC) can be used to higher frequency harmonic contents and voltage surges,
mitigate the pulsating torque [117]. which can lead to control and instability problems in ASD.
These high frequency harmonics generated by commutation
B. INPUT VOLTAGE SWELL, OVERVOLTAGE AND notches could be a major concern where multiple drives are
TRANSIENT connected to the PCC.
The main causes of voltage swell, overvoltage, and transient
in distribution systems are as follows. VII. POWER QUALITY ANALYSIS OF MINING
• In case of isolated or high resistance grounding systems DISTRIBUTION NETWORK: A CASE STUDY
used in mining industry, a single line-to-ground fault on For this study, a mining distribution system has been
the system results in a temporary voltage rise on the considered where Bulk Miner, Auxillary Miner, and
healthy phases. Collecting Machine consist of a large number of power
• Voltage swell or overvoltage can also be generated by converters loads (motor drives) in the form of Pump (P),
sudden load variation in the system. The quick Wheel (W), and Cutter Head (CH), which are connected via
disruption of current can generate a large voltage a step down transformer as shown in Fig. 17 (a). In actual
(V = 𝐿𝐿 𝑑𝑑𝑑𝑑⁄𝑑𝑑𝑑𝑑). mining system, other auxillary loads are also connected to
• Switching on a large distribution capacitor bank can also the system, but in this study, the main focus is only power
cause a swell, however swell mainly has an oscillatory electronic loads. Three-phase diode or SCR rectifiers with
transient nature. either a large electrolytic DC-link capacitor and a DC or an
• Ferroresonance is another reason of voltage swell or AC choke, or a Small DC-Link Capacitor (SLDC) shown in
transient in the system and mainly occurs due to a Fig. 17 (b) are commonly used in mining application.
14
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J. Yaghoobi et al.: Power Quality Issues of Distorted and Weak Distribution Networks in Mining Industry: A Review
T
To analyze the impact of different combinations of power
converter topologis, six different combinations as given in
PCC
Table IV have been considered to study the mining
distribution system of Fig. 18. Different combinations of
power converter topologies will create different resonant
~~ ~~ ~~ ~~ ~~ ~~ ~~ ~~ frequencies in the distribution system as shown in Fig. 19.
~M ~M ~M Aux. ~M ~M ~M Aux. ~M ~M Aux.
Lg Lac Lg Lg 1 9 0 0
Cdc Cdc Csmall 2 0 9 0
3 0 0 9
4 3 3 3
Ldc
5 4 3 2
6 7 1 1
(b)
PCC
Lg
Grid
(a)
Rectifier
15
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10.1109/ACCESS.2019.2950911, IEEE Access
J. Yaghoobi et al.: Power Quality Issues of Distorted and Weak Distribution Networks in Mining Industry: A Review
interesting observed fac is that the second resonant phenomenon due to different topologies of power
frequency varies with change in number of SLDC converters.
converters. This is due to the fact that SLDC converters have • Multi-resonance phenomenon not only affect power
around one-fifteenth of DC-link capacitance compared to quality at PCC but also, at the same time, can create
conventional converters (with AC choke or DC choke). severe reliability and life-time issues for the power
Therfore, at the system level, the second resonant frequency converters, distribution transformer, and other
occurred in higher frequency area due to combination of connected equipment at the PCC.
SLDC converters as can be seen in cases 4, 5, and 6.
This analysis shows that if a nonlinear load generates higher VIII. CONCLUSIONS
frequency current harmonics due to system resonance (such This work reviews the current state of distribution networks
as SLDC conveters in this study), they may circulate through in mining industry with focus on challenges in the areas of
other loads, and hence affect the voltage quality at the PCC. system robustness, energy efficiency, and power quality.
For example, in cases 4 and 6, second resonant frequencies After describing general characteristics of different types of
occured around 1kHz and 2kHz respectively due to different mining power systems, the most common topologies of
combination of converter topologies. In both cases, harmonic power electronics in the industry along with their benefits
performance at PCC will be different due to resonance and limitations are presented. Next, recent efforts to improve
frequency as shown in Fig. 20, where the impact of the energy efficiency of mining networks have been
resonance frequency can be clearly seen at 19th harmonic mentioned. Major challenges in the areas of power quality in
(950Hz) and 37th harmonic (1850Hz). the mining industry are undervoltage, overvoltage,
harmonics, interharmonics, and recently supraharmonics.
20 Several research and industry cases covering these issues
18
1,4 along with proposed solutions are presented in this paper.
16 1,2
Finally, reliability and robustness of mining systems have
1
14
0,8 been explained and evaluated.
12 0,6
Ih/I1(%)
10 0,4
8
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J. Yaghoobi et al.: Power Quality Issues of Distorted and Weak Distribution Networks in Mining Industry: A Review
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J. Yaghoobi et al.: Power Quality Issues of Distorted and Weak Distribution Networks in Mining Industry: A Review
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10.1109/ACCESS.2019.2950911, IEEE Access
J. Yaghoobi et al.: Power Quality Issues of Distorted and Weak Distribution Networks in Mining Industry: A Review
[119] R. Ghandehari and A. Shoulaie, "Evaluating Voltage Notch of International Journal of Power Electronics and the Associate Editor of
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2119, 2009. Prof. Firuz Zare (S’98-M’01-SM’06) received
[120] L. Tang, M. McGranaghan, R. Ferraro, S. Morganson, and B. his PhD in Power Electronics from Queensland
Hunt, "Voltage notching interaction caused by large adjustable University of Technology in Australia in 2002. He
speed drives on distribution systems with low short circuit has spent several years in industry as a team
capacities," IEEE Transactions on Power Delivery, vol. 11, no. leader working on power electronics and power
3, pp. 1444-1453, 1996. quality projects. Prof. Zare has received several
[121] A. H. Hoevenaars, I. C. Evans, and B. Desai, "Preventing AC awards such as an Australian Future Fellowship,
Drive Failures Due to Commutation Notches on a Drilling Rig," Symposium Fellowship by the Australian
IEEE Transactions on Industry Applications, vol. 49, no. 3, pp. Academy of Technological Science, early career
1215-1220, 2013. academic excellence research award and John
[122] F. Zare and D. Kumar, "Harmonics analysis of industrial and Madsen Medal from Engineers Australia. He has
commercial distribution networks with high penetration of published over 220 journal and conference papers and technical reports in
power electronics converters," in 2016 Australasian Universities the area of Power Electronics. He is an academic staff at the University of
Power Engineering Conference (AUPEC), 2016, pp. 1-6. Queensland in Australia and a Task Force Leader of Active Infeed
Converters within Working Group one at the IEC standardization TC77A.
Prof Zare is a senior member of IEEE, the Editor in Chief of International
Jalil Yaghoobi was born in Zahedan, Iran in Journal of Power Electronics and the associate editor of IEEE Access
1985. He received the B.Sc. and M.Sc. degrees in journal and IEEE Journal of Emerging and Selected Topics in Power
electrical engineering from Sharif University of Electronics. His main research areas are a) Power Electronics Topology,
Technology (SUT), Tehran, Iran, in 2008 and Control and Applications, b) Power Quality and Regulations and c) Pulsed
2011 respectively, and the Ph.D. degree in power Power Applications.
engineering from the University of Queensland
(UQ), Brisbane, QLD, Australia, in 2016. Dr Hamid Soltani (S’14–M’16) received the B.Sc.
Yaghoobi became a Member (M) of IEEE in and M.Sc. degrees in electrical engineering from
2011. He has also been an active member of IEEE the University of Mazandaran (Noushirvani),
Power and Energy society since 2012. Babol, Iran, in 2005 and 2008, respectively, and
Since 2016, he has been a Postdoctoral Research Fellow with the School the Ph.D. degree in power electronics from
of Information Technology and Electrical Engineering (ITEE), the Aalborg University, Aalborg, Denmark, in 2016.
University of Queensland (UQ), St. Lucia. He is the author of more than 15 From 2009 to 2013, he was with the Department
articles. His research interests include power quality and high-frequency of Electrical and Computer Engineering, Golestan
harmonics, power electronics, renewable energy integration in power University, Gorgan, Iran, as a lecturer. He was
systems, and energy efficiency. also a Postdoctoral researcher at the Department
of Energy Technology, Aalborg University, from
Ahmad Abdullah was born in Rawalpindi, May 2016 to June 2017. Dr Soltani is currently with the Department of
Punjab, Pakistan in 1991. He received the B.Sc. Converter Control, Vestas Wind Systems A/S, Aarhus, Denmark. His
degree in electrical engineering from the current research interests include wind energies, power quality, power
University of Engineering and Technology, electronics topologies and control.
Lahore in 2013.
From 2013 to 2017, he was working as an
Electrical Engineer with Fatima Fertilizer
Company Limited, Sadiqabad, Pakistan. He
studied for his MPhil degree under the
supervision of Dr. Firuz Zare at the University of
Queensland for 6 months. He is currently working
as a Testing and Assessment Officer at Simtars (Safety in mining, testing
and research station) for the Department of Natural Resources, Mines and
Energy, Queensland. His research interests include power electronics,
power system distribution, power system analysis and hazardous area
electrical equipment. Mr. Abdullah is a member of the Institution of
Engineers Australia.
20
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