Rundflex: Adjustable Circular Formwork For Radii Greater Than 1.00 M
Rundflex: Adjustable Circular Formwork For Radii Greater Than 1.00 M
PERI GmbH
Formwork Scaffolding Engineering
P.O. Box 1264
89259 Weissenhorn
Germany
Tel +49 (0)73 09.9 50-0
Fax +49 (0)73 09.9 51-0
[email protected]
www.peri.com
Important Notes:
11 Extensions
13 Panel connections
14 Tables
17 Safety instructions
18 Components
28 PERI International
1
Which circular formwork should be used?
PERI offers different systems
RUNDFLEX
for radii more than 1.00 m
■ Pre-assembled elements.
■ Adaptable to all radii.
■ Modular system with tailored panel
heights and widths.
2
VARIO GT 24 Girder Wall
Formwork
■ Project-related element assembly i.e.
panels are customised with regard to
radius, concreting heights and trans-
portation widths, and assembled ac-
cording to jobsite requirements.
■ Cost-effective alternative for unchang-
ing radii and longer construction
projects.
3
RUNDFLEX
Forming circular walls with a radius of
more than 1.00 m without time-consuming
dismantling and reassembly of panels
4
A pivot bearing for a sewage
treatment tank with a radius
of 1.10 m formed with
RUNDFLEX A 85 and I 72
panels.
RUNDFLEX panels on KG
climbing scaffold for con-
struction of a spiral ramp at
a new car dealership.
5
RUNDFLEX
For complex geometries and special applications
6
“Horizontally“ positioned
RUNDFLEX for the forming of
an arched slab for a culture
centre in Berlin.
7
RUNDFLEX
For architectural concrete
Sewage works
6.00 m high, extended RUNDFLEX
panels for the construction of a
sewage treatment plant. Visibly re-
maining surfaces on the outer side
with double board structure. Wa-
tertight tie positions using the DK
tie system.
Car Park
Architectural concrete with an or-
derly tie and joint arrangement was
required for this multi-storey car
park. On the outer wall, the ele-
ments were climbed on FB 180
folding platforms and on the core
using KG 180 climbing scaffold.
8
Music pavilion
A geometrically demanding structure in-
cluded very high requirements concerning
the concrete finish. Two opposing walls
with radii from 4.62 m up to 6.21 m and
heights ranging from 1.10 m to 4.33 m had
to be formed. At the same time, the walls
were inclined up to 9° inwards and 6° out-
wards. Conical compensation timbers and
the adjustable RUNDFLEX formwork en-
sured that this challenging task was
smoothly carried out.
Museum
Impeccably-finished architectural
concrete and quick adjustment to
4.80 m
9
RUNDFLEX
Panels with continuously adjustable radii
Elements for radii ≥ 4.00 m – for radii ≥ 2.50 m – for radii ≥ 1.00 m
Plywood: 21 mm Plywood: 18 mm Plywood: 2 x 9 mm
335 610 610 610 335 335 610 335 250 350
324 584 584 584 324 324 584 324 241 240 241
10
Extensions
7.80
0.60
7.20
60 cm height increments
5.40
4.80
2.40
3.00
3.60
3.60
4.20
3.00
1.20
0.60
3.60
3.00
2.40
1.80
0.60
1.20
3.60
3.60
3.60
3.60
2.40
3.60
3.60
0.60
1.20
11
RUNDFLEX
Fast and simple setting of the radii
12
Panel connections
3.00
2.40
1.20
0.60
13
RUNDFLEX
Compensation Timbers
Panels A 250 outside / I 240 inside
Inside Radius [m] Wall Thickness d [m] Inside Radius [m] Wall Thickness d [m]
0.20 0.25 0.30 0.35 0.40 0.20 0.25 0.30 0.35 0.40
4.00 33 63 93 11.50 53 42 32 22 12
4.20 27 55 84 12.00 55 45 35 25 15
4.40 21 48 76 12.50 57 47 37 28 18
4.60 16 42 68 94 13.00 58 49 40 31 22
4.80 11 36 61 86 13.50 60 51 42 33 24
5.00 6 30 54 78 14.00 61 52 44 35 27
5.20 2 25 48 72 95 14.50 62 54 46 38 29
5.40 2 21 43 65 87 15.00 64 56 48 40 32
5.60 5 16 38 59 81 15.50 65 57 49 42 34
5.80 8 12 33 54 75 16.00 66 58 51 43 36
6.00 11 9 29 49 69 16.50 67 60 52 45 38
6.20 14 5 24 44 63 17.00 68 61 54 47 40
6.40 16 2 21 39 58 17.50 69 62 55 48 41
6.60 19 1 17 35 53 18.00 70 63 56 49 43
6.80 21 4 13 31 49 18.50 70 64 57 51 44
7.00 23 7 10 27 45 19.00 71 65 58 52 46
7.20 25 9 7 24 41 19.50 72 66 59 53 47
7.40 27 12 4 20 37 20.00 73 67 60 54 48
7.60 29 14 2 17 33
7.80 31 16 1 14 30 BA BA
2 2
8.00 33 18 3 11 26
8.20 34 20 6 9 23 Sa
Si
8.40 36 22 8 6 20
8.60 37 24 10 4 18
8.80 39 25 12 1 15
9.00 40 27 14 1 12
Panel axis
Ri
9.20 41 28 16 3 10
Ra
9.40 43 30 17 5 8
9.60 44 31 19 7 5
9.80 45 33 21 9 3
10.00 46 34 22 10 1
10.50 48 37 26 15 4
11.00 51 40 29 18 8
Ra Sa
for = is
Ri Si
no compensation required
BA = Compensation timber width
outside [mm]
Ra Sa
>
Ri Si
14
RUNDFLEX
Compensation Timbers
Panels A 128 outside / I 123 inside
Inside Radius [m] Wall Thickness d [m] Inside Radius [m] Wall Thickness d [m]
0.20 0.25 0.30 0.35 0.40 0.20 0.25 0.30 0.35 0.40
2.50 60 85 8.60 16 9 2 5 12
2.60 56 79 8.80 17 10 3 4 11
2.70 52 75 98 9.00 18 11 4 2 9
2.80 48 70 92 9.20 18 12 5 1 8
2.90 45 66 88 9.40 19 12 6 0 7
3.00 42 62 83 9.60 20 13 7 1 6
3.20 36 55 75 94 9.80 20 14 8 2 5
3.40 31 49 68 86 10.00 21 15 9 3 4
3.60 27 44 61 78 95 10.50 22 16 10 5 1
3.80 23 39 55 72 88 11.00 23 18 12 7 1
4.00 19 35 50 66 81 11.50 24 19 14 8 3
4.20 16 31 45 60 75 12.00 25 20 15 10 5
4.40 13 27 41 55 69 12.50 26 21 16 11 7
4.60 11 24 37 51 64 13.00 27 22 17 13 8
4.80 8 21 34 47 59 13.50 28 23 19 14 10
5.00 6 18 30 43 55 14.00 28 24 20 15 11
5.20 4 16 27 39 51 14.50 29 25 21 16 12
5.40 2 13 25 36 48 15.00 30 26 21 17 13
5.60 0 11 22 33 44 15.50 30 26 22 18 14
5.80 2 9 20 30 41 16.00 31 27 23 19 15
6.00 3 7 17 28 38 16.50 31 28 24 20 16
6.20 4 5 15 25 35 17.00 32 28 24 21 17
6.40 6 4 13 23 33 17.50 32 29 25 22 18
6.60 7 2 11 21 30 18.00 33 29 26 22 19
6.80 8 1 10 19 28 18.50 33 30 26 23 20
7.00 9 1 8 17 26 19.00 33 30 27 24 20
7.20 10 2 6 15 24 19.50 34 31 27 24 21
7.40 11 3 5 13 22 20.00 34 31 28 25 22
7.60 12 4 4 12 20
7.80 13 5 2 10 18
8.00 14 6 1 9 16
8.20 15 7 0 7 15
8.40 16 8 1 6 13
15
RUNDFLEX
Compensation Timbers
Panels A 85 outside / I 72 inside
Inside Radius Wall Thickness d [m] Inside Radius Wall Thickness d [m]
Ri [m] 0.20 0.25 0.30 0.35 0.40 Ri [m] 0.20 0.25 0.30 0.35 0.40
BAi 21 57 93 BAi 79 68 57 47 36
1.00 3.30
BAa 63 102 BAa
BAi 7 40 73 BAi 81 70 59 49 39
1.10 3.40
BAa 44 79 BAa
Adjustable Spindle 210 inside
BIi 4 26 56 86 BIi 82 71 61 51 41
1.20 3.50
BIa 60 93 BIa
BIi 12 14 42 69 97 BIi 83 73 63 53 43
1.30 3.60
BIa 45 74 104 BIa
BIi 19 4 29 55 81 BIi 85 74 64 55 45
2.30
BIa 56
BIi 62 47 33 19 6
2.40
BIa 59 BAa
BAa
BIi 64 50 36 23 10
2.50
BIa 61
BAi
BAi
BIi 67 53 40 27 14
2.60
BIa 64
d
BIi 69 56 43 30 18
2.70
BIa 66
Ra
Ri
BIi 71 58 45 33 22
2.80
BIa 68
Adjustable Spindle 210
BIi 73 60 48 36 25
2.90 BA = 1 Compensation timber width
BIa 70
on the outside panel [mm]
BIi 75 62 51 39 28
3.00
BIa
BIi 76 64 53 42 31
3.10
BIa
BIi 78 66 55 44 34
3.20
BIa
d
BIi BIi
BA = Compensation timber
Ra
16
Safety instructions
17
RUNDFLEX Circular Wall Formwork
Item no. Weight kg
Outside Panels A 250 Note
021800 131,000 Outside Panel A 250 x 60 Panel without Distribution Waler. Panel A 250 x 60
021820 181,000 Outside Panel A 250 x 120 complete with Crane Eye left and Crane Eye right.
102856 241,000 Outside Panel A 250 x 120 2R Technical Data
021840 339,000 Outside Panel A 250 x 240 Minimum radius 4.0 m. Plywood: 21 mm.
021400 432,000 Outside Panel A 250 x 300 Permissible fresh concrete pressure 60 kN/m².
021880 533,000 Outside Panel A 250 x 360
Ready-to-use formwork unit for circular structures.
. .
625 1250 625
25
47 442
620
50
2994
25
1776
296
1218
460
27
460
25
27
25
296
1218
460
27
1184
25
3586
2402
1184
1184
460
460
27
27
18
RUNDFLEX Circular Wall Formwork
Item no. Weight kg
Inside Panels I 240 Note
021810 127,000 Inside Panel I 240 x 60 Panel without Distribution Waler. Panel l 240 x 60
021830 173,000 Inside Panel I 240 x 120 complete with Crane Eye left and Crane Eye right.
102855 227,000 Inside Panel I 240 x 120 2R Technical Data
021850 343,000 Inside Panel I 240 x 240 Minimum radius 4.0 m. Plywood: 21 mm.
021410 416,000 Inside Panel I 240 x 300 Permissible fresh concrete pressure 60 kN/m².
021890 510,000 Inside Panel I 240 x 360
Ready-to-use formwork unit for circular structures.
. .
2400
324 584 584 584 324
209 230 354 230 354 230 354 230 209
25
47 442
620
50
2994
25
1776
296
1218
460
27
460
25
27
25
296
1218
460
27
1184
25
3586
2402
1184
1184
460
460
27
27
19
RUNDFLEX Circular Wall Formwork
Item no. Weight kg
Outside Panels A 128 Note
021900 74,500 Outside Panel A 128 x 60 Panel without Distribution Waler. Panel A 128 x 60
021920 102,000 Outside Panel A 128 x 120 complete with Crane Eye left and Crane Eye right.
102854 134,000 Outside Panel A 128 x 120 2R Technical Data
021940 200,000 Outside Panel A 128 x 240 Minimum radius 2.5 m. Plywood: 18 mm.
021420 248,000 Outside Panel A 128 x 300 Permissible fresh concrete pressure 60 kN/m².
021960 298,000 Outside Panel A 128 x 360
Ready-to-use formwork unit for circular structures.
. .
640 640
25
47 442
620
50
2994
25
1776
296
1218
460
27
460
25
27
25
296
1218
460
27
1184
25
3586
2402
1184
1184
460
460
27
27
20
RUNDFLEX Circular Wall Formwork
Item no. Weight kg
Inside Panels I 123 Note
021910 73,100 Inside Panel I 123 x 60 Panel without Distribution Waler. Panel l 123 x 60
021930 97,100 Inside Panel I 123 x 120 complete with Crane eye left and Crane eye right.
102853 126,000 Inside Panel I 123 x 120 2R Technical Data
021950 190,000 Inside Panel I 123 x 240 Minimum radius 2.5 m. Plywood: 18 mm.
021430 239,000 Inside Panel I 123 x 300 Permissible fresh concrete pressure 60 kN/m².
021970 283,000 Inside Panel I 123 x 360
Ready-to-use formwork unit for circular structures.
. .
1232
324 584 324
209 230 354 230 209
616 616
25
47 442
620
50
2994
25
1776
296
1218
460
27
460
25
27
25
296
1218
460
27
1184
25
3586
2402
1184
1184
460
460
27
27
21
RUNDFLEX Circular Wall Formwork
Item no. Weight kg
Outside Panels A 85, Inside Panels I 72 Technical Data
020820 96,300 Outside Panel A 85 x 120 Minimum radius 1.0 m. Plywood: 2 x 9 mm.
020840 142,000 Outside Panel A 85 x 240 Permissible fresh concrete pressure 60 kN/m².
020860 180,000 Outside Panel A 85 x 300
020880 211,000 Outside Panel A 85 x 360
020830 76,000 Inside Panel I 72 x 120
020850 118,000 Inside Panel I 72 x 240
020870 155,000 Inside Panel I 72 x 300
020890 176,000 Inside Panel I 72 x 360
Ready-to-use formwork unit for circular structures.
. .
425 425
25
250 350 250
850
2994
722
1776
241 240 241
361 361
460
25
27
25
296
1218
460
27
1184
25
3586
2402
1184
1184
460
460
27
27
22
RUNDFLEX Circular Wall Formwork
Item no. Weight kg
023500 4,350 Alignment Coupler BFD, galv. Technical Data
For all panel connections of MAXIMO, TRIO and Permissible tension force 20.0 kN.
RUNDFLEX. Compensations up to 10 cm.
max 380
164
434
500
SW 24
125
Ø35
250
SW 24
125
Ø35
min 70
max 210
23
RUNDFLEX Circular Wall Formwork
Item no. Weight kg
021630 18,400 Distribution Waler
For transferring tie forces to adjacently-positioned
T-walers.
100
200
590 45
690 145
770
Accessories
021640 1,260 Waler Bolt, RUNDFLEX, galv. (x2)
Ø 40
150
Ø35
28
626
850
121
Ø16x65/86
635
117 25 30
24
RUNDFLEX Circular Wall Formwork
Item no. Weight kg
Crane Eyes 24 Complete with
021990 2,780 Crane Eye 24, right 4 x 710138 Bolt ISO 4014 M10 x 110-8.8, galv.
021980 2,780 Crane Eye 24, left 4 x 780356 Nut ISO 7042 M10-8, galv.
For transporting panels with GT 24 girders by 4 x 710139 Washer R11 - DIN 440, galv.
crane. Mounted on the panel. Note
Illustration shows Crane Eye 24, left. Always use 2
pieces per transportation unit.
Safety instructions
Load-bearing capacity: 0.7 t with a crane sling
angle of ≤ 15°.
55
393
90 90
20 180
228 M 10x110
120
65 35
460
1050
899
66 757
Ø7
600 85
180
25
RUNDFLEX Circular Wall Formwork
Item no. Weight kg
RUNDFLEX Templates Note
099540 0,000 Template RF A250/I240, A128/I123 Including material (plywood formlining). Produced
098217 0,000 Template RF A85/172 according to project requirements.
The Template can be used for outside and inside
panels.
26
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PERI International 42
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01 PERI GmbH 5 1
Rudolf-Diesel-Strasse 46
17
89264 Weissenhorn
info @ peri.com 2 30
www.peri.com 3 16
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PERI Product Range
Additional Systems
Safety Systems
Plywood
Formwork Girders
Stopend Systems
Pallets
Transportation Containers
PERI GmbH
Formwork Scaffolding Engineering
P.O. Box 1264
89259 Weissenhorn
Germany
Tel. +49 (0)7309.950-0
Fax +49 (0)7309.951-0
[email protected]
www.peri.com