LCD Display Operation Manual in Dutch
LCD Display Operation Manual in Dutch
OPERATION MANUAL
Contents
Chapter I Monitor are briefly introduced...................................................... 1
1.1 Display Key Description.................................................................. 3
1.2 Display Interface Description...........................................................4
Chapter II System Parameter Setting............................................................ 5
2.1 Enter/Quit System Parameter Setting...............................................5
2.2 Setting the Number Axis Type.........................................................5
2.3 Setting the Number of Encoder Lines.............................................. 6
2.4 Setting the Grating Ruler Resolution............................................... 6
2.5 Setting the Counting Direction.........................................................7
2.6 Setting the Compensation Mode...................................................... 7
2.7 Setting the Number of Display Axes................................................8
2.8 Setting the Display Type (Meter Type)............................................9
2.9 Setting the Combined Axis Display................................................. 9
2.10 Setting the Display of Dithering Elimination.............................. 10
2.11 Setting the Angle Display Type................................................... 11
2.12 Setting the Angle Display Range................................................. 12
2.13 Setting the Number Setting Direction for the SDM Coordinate
System......................................................................................... 12
Chapter III Basic Operation Instructions.................................................... 14
3.1 Startup.............................................................................................14
3.2 Zeroing............................................................................................14
3.3 Preset Value for an Axis.................................................................14
3.4 Metric/British System Switching................................................... 15
3.5 Automatic Middling....................................................................... 16
3.6 Absolute/Relative/200 Group User Coordinate Systems...............17
3.7 Radius/Diameter Conversion (R/D)............................................... 18
3.8 User Parameter Setting................................................................... 18
3.8.1 Setting the Sleep Function...................................................... 18
3.8.2 Setting the LCD Brightness.................................................... 19
3.8.3 Setting Date/Time................................................................... 19
3.8.4 Setting the Display Language.................................................20
3.8.5 Setting the Buzzer Prompt...................................................... 20
Chapter IV Auxiliary Zero Position Function of the 200 Group User
Coordinate System.......................................................................................21
I
4.1 Entering the SDM Zero Position Directly......................................22
4.2 Zero Clearing in Place.................................................................... 23
Chapter V Special Functions......................................................................25
5.1 Holes along a line........................................................................... 25
5.2 Making holes along a circle............................................................28
5.3 Oblique plane (slope) processing................................................... 31
5.4 Simple arc processing....................................................................34
5.5 The Function of measure for taper................................................. 39
5.6 200 tool storeroom.........................................................................39
Chapter VI Calculator Function................................................................. 42
6.1 Interface introduction.................................................................... 42
6.2 Calculation examples.....................................................................43
6.3 Calculation result transfer.............................................................. 43
Chapter VII Error Compensation Function.................................................44
7.1 Linear error compensation..............................................................44
7.2 Non-linear error compensation......................................................45
Chapter VIII Trouble Shooting................................................................... 48
II
Chapter I Monitor are briefly introduced
1
2
1.1 Display Key Description
Key symbol Function Description
Number axis zeroing key
~ Number keys
Alternate key
3
1.2 Display Interface Description
No. Interface type Interface diagram Pin Signal
1/3/5 Null
2 0V
4 Wrong signal
1 9 core TTL interface 6 A
7 +5 V
8 B
9 R
1 -A
2 0V
3 -B
4 Wrong signal
9 core EIA-422-A
2 5 -R
signal interface
6 A
7 +5 V
8 B
9 R
1/4/5/
Null
7/8/9
3 EDM signal interface 2 Common
3 Normally off
6 Normally off
1 0V
2 A
3 B
4 6 core signal interface 4 R
5 +5 V
PE ground
6
wire
1 0V
2 Null
3 A
4 B
5 7 core signal interface
5 +5 V
6 R
PE ground
7
wire
4
Chapter II System Parameter Setting
Based on grating rule installation and actual needs, set various
parameters to achieve the goal of normal operation.
(Figure 2.1)
5
2) Press the “+” or “-“ function key to switch the type of axis Z to the
angle mode.
3) Press the “Save” function key to save the modification.
4) Press the “Quit” function key to quit the interface of system parameter
setting.
4) Press the “Quit” function key to quit the interface of system parameter
setting.
6
Note: This parameter must be set by the installation personnel
and must not be modified by the
user.
Factory default: 5 μm
For example, the resolution on axis X
is 1 μm.
2) Press the “+” or “-” function key to switch the resolution on axis X to
1 μm.
4) Press the “Quit” function key to quit the interface of system parameter
setting.
2) Press the ”+” or ”-” function key to switch the direction of axis X to
1.
3) Press the “Save” function key to save the modification.
4) Press the “Quit” function key to quit the interface of system parameter
setting.
7
2.6 Setting the Compensation Mode
Term
Linear and non-linear error:
There is an error between the measured value and standard value of the
grating rule. If the two measurement curves are in an identical shape within
the grating ruler’s range of travel but not in coincidence, this is called a
linear error. If the two measurement curves are in different shapes, this is
called a non-linear error.
Linear correction: to compensate for the linear error so that the displayed
value is equal to the standard value.
Note: The linear error correction value is set by the installation
personnel, and must not be modified by the user at will, which otherwise
would affect measurement accuracy.
2) Press the “+” or “-” function key to switch the compensation mode
on axis X to non-linear compensation.
4) Press the “Quit” function key to quit the interface of system parameter
setting.
8
1) On the interface of system
parameter setting,
Press the or key until the
cursor moves to the option field for
number of axes.
4) Press the “Quit” function key to quit the interface of system parameter
setting.
2) Press the “+” or “-” function key to switch the meter type to lathe.
4) Press the “Quit” function key to quit the interface of system parameter
setting.
9
2.9 Setting the Combined Axis Display
During machine tool design, the case that two grating rulers are
installed in the same axis direction may occur, requiring to display the
positions of actually processed contact points, and the counting values of
two grating rulers need to be displayed in combination. The combination
setting can meet this requirement.
10
1) On the interface of system parameter
setting,
Press the or key until the
cursor moves to the option field of dithering
elimination.
2) Press the “+” or “-” function key to
switch the dithering elimination mode to 1.
3) Press the “Save” function key to save the modification.
4) Press the “Quit” function key to quit the interface of system parameter
setting.
11
2.12 Setting the Angle Display Range
In order for the operator to meet the rotation axis’ display requirement,
a parameter of angle display range is set hereby specially, which can be
modified by the operator as required.
Angle range:
1) 0 – 360: The angle display value is between 0 – 360 degrees.
2) -360 – 360: The angle display value is between -360 – 360 degrees.
3) -180 – 180: The angle display value is between -180 – 180 degrees.
2) Press the “+” or “-” function key to switch the angle range to -180 –
180.
3) Press the “Save” function key to save the modification.
4) Press the “Quit” function key to quit the interface of system parameter
setting.
12
1) On the interface of system parameter setting,
Press the or key until the cursor moves to option field of
SDMDIR on axis X.
13
Chapter III Basic Operation Instructions
3.1 Startup
Function Introduction
Power on and the display enters the normal display state.
During startup, press the key to access the internal settings.
This display has an outage memory function which can memorize the
current coordinate position, ABS/INC/SDM coordinate mode, and
metric/British system measurement mode when an outage occurs. When the
display starts up next time, the above three pieces of information can be
restored to the state before outage, so that the user does not have to set
parameters again.
3.2 Zeroing
Function Introduction
When the display is in normal display state, press the number axis
zeroing key at any point to zero the displayed value on the coordinate axis.
ABS zeroing does not affect the displayed INC value.
INC zeroing does not affect either the displayed ABS or SDM
value.
If the grating ruler does not move after zeroing, press the zeroing
key for the same axis again to cancel previous zeroing operation
and restore to the value before zeroing.
15
3.5 Automatic Middling
Function introduction: to find the middle position between two points.
Example: On the rectangular workpiece as shown in the figure, find the
middle position between
points A and B.
Function Introduction:
1. Move the tool and aim it at point A, and press the X0 and YO keys to
zero the count values on both axis X and axis Y.
4. Move the tool and find the point with valve 0 displayed on both axis
X and axis Y, which is the middle position between points A and B.
16
3.6 Absolute/Relative/200 Group User Coordinate
Systems
Function Introduction
The display provides three coordinate display modes: absolute
coordinate system (ABS), relative coordinate system (INC), and 200 group
user coordinate system (SDM 001 - SDM 200).
2: When the ABS origin is changed, the relative distance between SDM
and ABS origins remains the same.
Ⅲ: Coordinate Selection
Press the or key to enter any coordinate.
17
3.7 Radius/Diameter Conversion (R/D)
Function introduction: to switch the axis X display between workpiece
radius and diameter modes (effective only on the lathe).
Example: As shown in the figure, the benchmark of axis X is in the center,
and the tool is at the position of point A. Press the “R/D”
function key to switch between radius and diameter
φ20
φ10
display. A
B
(Radius) (Diameter)
2) Press the key to enable the sleep function. (The LCD screen is
off.)
3) Press any key to quit the sleep function. (The LCD screen restores).
18
3.8.2 Setting the LCD Brightness
The user can adjust the brightness of the display based on field
environment.
Factory default: 100%。
Example: Adjust the display brightness to
50%
1) On the user setting interface,
Press the or key until the
cursor moves to the option field of
brightness.
2) Press the ”+” or “-” function key to adjust the brightness to 50%.
3) Press the “Save” function key to save the modification.
4) Press the “Quit” function key to quit the interface of system parameter
setting.
2) Press the ”+” or “-” function key to switch the year to 2016.
4)Press the ”Quit” function key to quit the interface of system parameter
setting.
Note: How to set the month, day, hour, minute or second is the
same as how to set the year. You can follow the above steps for
modification.
19
3.8.4 Setting the Display Language
Based on nationality, the user can switch the display language by
himself/herself.
Factory default: Chinese.
Example: Set the display language to
ENG (English).
1) On the user setting interface,
Press the or key until
the cursor moves to the option field of language.
2) Press the “+” or “-” function key to switch the language to ENG .
3) Press the “Save” function key to save the modification.
4) Press the “Quit” function key to quit the interface of system parameter
setting.
2) Press the “+” or “-” function key to switch the buzzer to the disabled
state.
3) Press the “Save” function key to save the modification.
4) Press the “Quit” function key to quit the interface of system parameter
setting.
21
The auxiliary zero position can be set in two ways:
1) Coordinate entering;
2) Zero clearing in place.
Operating steps:
1. In the absolute coordinate system (ABS), move the machine and aim
the tool at the center point 0 as shown in Figure 3.1.
Press keys X0 and Y0 for zero clearing for data on axis X and axis Y
and to determine the zero position of the absolute coordinate.
22
3. Press the key to enter the SDM 2
coordinate system, set the position
of point B, and enter its coordinate
value (30,25).
push
push
Press keys X0 and Y0, and the SDM coordinate of point A is set
successfully.
6. After the processing is completed, press the “A/I” function key to quit the
SDM coordinate system.
7. When workpieces of the same size are processed, as long as the set ABS zero
point is behind point 0, the SMD zero point is set automatically. As shown in
Figure 3.1, enter the SDM 1 coordinate system, move to a position where the
displayed values on both axis X and axis Y are 0, and this position is the
benchmark point of the SDM 1 coordinate system. The user can process
workpieces based on this. In mass processing, with these user coordinates, the
time spent in setting the coordinate zero point can be saved greatly, so that the
processing efficiency is improved.
Attention:
When the user coordinate is used, zero clearing in corresponding user
coordinate system is actually resetting the auxiliary zero position. The
position at which zero clearing is conducted is the new user coordinate
origin, and the coordinate origin set originally is replaced by the new
coordinate origin.
When the user coordinate is used, middling in corresponding user
coordinate system is also resetting the auxiliary zero position. The new
coordinate origin is at its middle point, and the coordinate origin set
originally is replaced by the new coordinate origin.
Press the “REF” key for ten times to clear all of the SDM coordinate
system. After clearing, the 200 group coordinate is the same as the ABS
coordinate.
When resetting the SDM coordinate, you must conduct zero clearing
for the data on axis X and axis Y in the ABS coordinate system, and set
the absolute coordinate zero position. Otherwise, the set SDM
coordinate is wrong.
24
Chapter V Special Functions
Besides the functions of detection and positioning, at the display, the
following special processing functions are also provided: making holes
along a line (at an equal interval), making holes along a circle (at an equal
interval), inclined plane machining, and arc machining.
The functions make the existing equipment of the users be more
effectively utilized. Before using the special functions of the display,
acquaint yourself with the coordinates system first.
Workpiece
XY plane Workbench
XZ plane YZ plane
25
hole to that of the last hole)
LINE ANG: The angle (the angle between the oblique line and the
positive direction of X axis)
HOLE NUM: The number of holes (the number of holes shall be
larger than 1)
After the parameters are input, the display automatically calculate the
positions of the holes along the oblique line. The operator press the or
key to select the hole number. And then the lathe tool moves to the position
the displayed values at X axis and Y axis are both 0.000, which is the
position of the hole.
Example: For the work piece as shown in the figure, the parameters are set
as follows:
Line distance (LINE DIS): 45mm
Line angle (LINE ANG): 30 ¡ã
Hole number (HOLE NUM): 4
Operation steps:
1. In the status of normal display, metric system is selected (in the
metric system/British system option).
Move the machine tool, the peak of the lathe tool is aligned to the
circle center of the first hole. Zero clearing is carried out for X axis and Y
axis.
5. Input the number of holes to be made along the oblique line (at an
equal interval).
Press in sequence.
27
5.2 Making holes along a circle
Function introduction: The function of making holes along a circle (at an
equal interval) is provided at the display. With this function, holes equally
distributed along a arc (or circle) in the XY plane can be processed
After the interface of the function of making holes along a circle (at an equal
interval) is displayed, the parameters that the user has to defined are shown
in the information window.
RADIUS: The radius of the arc (the radius of the arc to be equally
divided)
HOLE_NUM: number of points (number to which the arc is to be
equally divided) (the number of points shall be larger than 1).
ST_ANGLE: Starting angle (the angle of the center of the first circle)
ENDANGLE: End angle (the angle of the center of the last circle)
DIRECT: Processing direction
(Note: When the starting angle is the end angle, it is indicated that the
holes are distributed equally along the whole circle.)
Diagram A Diagram B
In any of the XY, ZX, and YZ planes, the directions include the
anti-clockwise direction and clockwise direction. Input the angle direction
when processing is required.
When the direction is set to be “0”, it is indicated that the direction from the
starting angle to the end angle is the anti-clockwise direction, as the arc shown
in Figure A. The angle from point A to point B is 225° at anti-clockwise
direction.
When the direction is set to be “1”, it is indicated that the direction from
28
the starting angle to the end angle is the clockwise direction. As the arc
shown in Figure B. The angle from point A to point B is 135° at clockwise
direction.
Example: Processing the holes along the circle at the spare part as
shown in Figure (E)
Operation steps:
1. In the normal display status, select metric system for the display size
unit.
Move the machine tool. Set the origin of coordinates to be at the 0
point.
2. Press . The interface of the function of making holes along a circle
(at an equal interval) is displayed.
If there is no need to change the
parameters input previously, press the
function key of “Coordinate” or
“Figure”. The processing of holes
along the oblique line (at an equal
interval) is directly started.
29
3. Input the radius of the circle
Press in sequence.
30
5.3 Oblique plane (slope)
processing
31
6. Adjust the angle of the work piece, so that the work piece contact the
measurement tool. And continue until zero is displayed.
For example: Calibrate the angle of the work piece to 45°, as shown in Figure
(b).
1) Put the work piece on the workbench at approximately 45°.
push
6) Move the workbench along the X-axis direction until the measurement
tool lightly contacts the work piece. After zero adjustment, move along
the X-axis direction for any distance.
8) Move the workbench along the Y-axis direction. Adjust the angle of the
work piece so that the calibrated oblique plane contacts the measurement tool
until zero is displayed.
32
9) Move the workbench until zero is displayed at Y axis.
20
2. Input the diameter of the cutting tool.
3. Input the starting point (XZ/YZ)
4. Input the end point (XZ/YZ)
5. Press xx to quit the function of oblique plane processing at any time
33
4) Input the coordinates of the starting point.
Z axis
X axis:
34
MAX CUT is larger, the cutting volume each time is larger, and the arc to be
processed is rougher, the processing time is shorter.
35
Inner arc machining (T-TOOL) Outer arc machining (T+TOOL)
36
4. Select the plane to be processed.
Press to select the XY plane.
37
Move the machine tool to the position at which 0 is displayed in both X
window and Y window. Then the processing of this point is completed.
Example 2
The arc AB as shown in Figure 4.4-2 is to be processed from point A
(starting). The parameters are set as follows:
The plane to be processed: XZ
Processing mode: 3
Arc radius: actual value
Cutter diameter: 0 (flat-head cutter)
Max. cutting volume: to be determined by the
user himself/herself.
Inner/outer arc: This parameter is meaningless at Diagram 4.4-2
Z direction
Example 3
The arc CD as shown in Figure 4.4-3 is to be processed from point D
(starting). The parameters are set as follows:
The plane to be processed: XZ
Processing mode: 5
Arc radius: actual value
Cutter diameter: actual value (round-head cutter)
Max. cutting volume: to be determined by the user
himself/herself. Diagram 4.4-3
Inner/outer arc: This parameter is meaningless at Z
direction
Example 4
The arc EF as shown in Figure 4.4-4 is to be processed from point E
(starting). The parameters are set as follows:
Processing plane: YZ
Processing mode: 7
Arc radius: actual value
Cutter diameter: actual value (round-head
cutter)
Max. cutting volume: to be determined by
Diagram 4.4-4
the user himself/herself.
Inner/outer arc: This parameter is meaningless at Z direction
38
5.5 The Function of measure for taper
The taper of work piece can be measured
when turning the taper work piece.
Operation:
As figure shows, the nod of lever meter
is touched the position A of work piece surface.
Pressing it to make the lever meter point to zero.
3) Compute.
press
4) Quit
key
39
2、Ensure the other tool position relative to
the base tool position, which is also the zero
point of “ALE” coordinate system, as the figure (a) shows, the relative
position of the second tool is:
X-axis 25-30=-5, Y-axis 20-10=10.
3、Number the tool, and store the relative position to the base tool into the
digital readout.
5
the relative position dimension of using tool
to the zero point of “ALE” coordinate system, Tool 1 Tool 2
You can operate the tool storeroom as below after you input the datum of
tools, first install the second tool.
41
Chapter VI Calculator Function
In the process of processing work pieces, users may need to calculate
some values. The calculator function provided at the display make the users
more convenient when processing according to the drawings. With this
calculator, the calculation results can be directly transferred to the axis to be
processed. The user only needs to move the drilling machine to the position
at which 0 is displayed, which is the calculation results indicate.
In the normal display status, press . The interface of calculator
function is displayed.
After the interface of calculator function is displayed, press to
return to the normal display status.
Calculation entry
bar
Axis coordinate Number key
display area prompt bar
Sign function
function area
Reciprocal of the
Disengagin
Meaning Square calculation pi Scavenging
g
result
42
6.2 Calculation examples
Example 1: 2+30x2-6/2 = 59
43
Chapter VII Error Compensation
Function
7.1 Linear error compensation
There is an error between the measured value and standard value of the
grating rule. If the two measurement curves are in an identical shape within the
grating ruler’s range of travel but not in coincidence, this is called a linear error.
Linear correction: To compensate the linear error so that the displayed
value is equal to the standard value.
Note: The linear error correction value is set by the installation personnel,
and must not be modified by the user at will, which otherwise would affect
measurement accuracy.
Step II: Input the linear error compensation value. There are two setting
methods:
1. To calculate the correction factor with a formula according to the
standard value and the digital display value.
2. Move the grating ruler to the standard value (the value shall be
the integral multiple of 10mm). After the current position is
confirmed, the system automatically calculate the
compensation factor.
Example: Install the standard measurement device (such as block gauge and
laser, etc.) at the X axis of the workbench. Move the grating ruler
corresponding to the workbench until 1000mm is displayed as the standard
measured value. At that time, the displayed value at the display is
999.98mm.
44
S---When the correction factor mm/m is "+", lengthening is
indicated; when the correction factor mm/m is "-", shortening is
indicated.
Compensation scope: -1.500 mm/m~+1.500 mm/m
The actually-measured length of the machine tool workbench is
1000, while the finally displayed value at the display is 999.98.
S=(1000-999.98)/(1000/1000)=0.02 mm/m
After the correction factor is got through calculation, press the axis key.
Press key. Then the setting interface is displayed.
45
There are two methods for setting the starting point when making
non-linear error compensation at the display:
1. To make error compensation with the starting point as the
mechanical origin (Figure 1)
2. To make error compensation with the first actual zero point of the
grating ruler as the mechanical origin (Figure 2)
Step I: The interface of display system parameter setting is displayed. Set the
compensation mode of the corresponding axis to be “Non-linear
compensation”. (See Chapter 2.6 for the detailed setting method)
Step II: The compensation interface is displayed. Set the non-linear error
compensation value.
1. At the coordinates interface, press the axis key, and then press the
key. The non-linear compensation interface is then displayed.
46
4. Move the grating ruler at the positive direction. After the reference point
is found, the cursor skips to “Step 3”.
47
Chapter VIII Trouble Shooting
In the following table, simple trouble shooting methods are listed. If the
problems cannot be solved through the methods, please do not dismantle the
display by yourself for fear of an electric shock. Please contact our company
or a corresponding agent promptly for help.
Problem Cause Troubleshooting
1: Switch on the power.0}
1: The power is not switched on.
2: Replace the fuse with a new one
2: The fuse is damaged.
of the same specification.
The display is not 3: 220V power cable is poorly
3: The power plug shall be in
show connected.
proper condition.
4: Whether appropriate power
4: Whether the input power is
voltage is used.
within 100V~240V.
1: The machine tool and display is 1: The machine tool case and the
The case of the poorly grounded. display case shall be properly
display is electrified. 2: There is electric leakage of the grounded.
220V power. 2: Check the 220V power.
All keys of the 1: There is a disorder of the system 1: Reset to the set factory defaults
display do not memory. of the system.
respond. 2: Short circuit of the keys. 2: Replace with a new mainboard.
48
Problem Cause Troubleshooting
49