RTR 160 & 180
SERVICE MANUAL
NOTICE
PT TVS MOTOR COMPANY INDONESIA reserves all the rights to make
changes at any time without prior notice and without any prior information or
obligation.
All information included in this manual is based on the latest product
information available at the time of approval for printing.
No part of this publication should be reproduced without the written
permission from PT TVS MOTOR COMPANY INDONESIA.
FOREWORD
We are happy to provide you the first edition of TVS Apache RTR 160 & RTR 180 bike
service manual.
This manual is prepared to provide assistance during the process of servicing the
TVS RTR 160 Single Disc, Dual Disc & RTR 180 Dual Disc bikes. This manual
describes about the basic operations of this new product, do‘s and don‘t‘s, service
limits of individual components and sub systems while servicing the TVS Apache
RTR bike. We request all of our technicians to carefully go through this manual and
follow the instructions given.
All instructions and illustrations of this manual are prepared based on the latest
information available during the preparation of manual. Modifications or any
improvements will be communicated through ‘Service Information Bulletin’ from
time to time.
This manual will help to technicians who already have technical knowledge about
bike.
While servicing, certain parts may require replacement, for ordering spares please
refer ‘Apache RTR 160 & RTR 180 parts catalogue’.
Incase, you face any critical problems during the course of servicing and if you need
any further clarifications or technical assistance you may contact our service
personnel.
You may also contact us at
PT TVS Motor Company Indonesia,
Kantor Sales & Marketing,
Gedung Wirausaha Lantai 3 Ji,
HR Rasuna Said Kav. C-5
Kuningan, Jakarta 12920
Indonesia
Tel: +62 21 300 20570 Fax: +62 21 300 20576
HOW TO READ THIS MANUAL
This service manual is split into seven chapters as “General information“, “Periodic maintenance“, “Servicing of engine”,
“Fuel, Lubrication and Exhaust system“, “Electrical system“, “Chassis” and “Service information”.
Mostly the pages run through two columns in the inside pages with instructions on left side and the illustrations on the right
side. Some of exploded views occupy full pages. In between running instructions and notations used are as per the examples
given below:
Heading:- CHAIN ASSEMBLY DRIVE
Sub heading:- Chain slackness
Note:- This provides further clarification for clear understanding of any particular information/operation/data.
Note:
Before reassembling chain assembly, clean
the sprocket engine and sprocket rear.
Caution/warning:- This indicates special procedures of precautions to be followed by the technicians during service.
Avoiding these messages may cause injury to them as well as damage to the components.
Caution:
Do not use molter grease to lubricate ‘O’
ring chain.
Hand tools:- 17 mm spanner
Part number Part description
Special tools:- N5310070 Tool nut crankshaft RH
Service limits:- Service limit 0.05 mm
