POMPA - 01 (P-01)
Fungsi : Untuk mengalirkan fresh feed metanol dari T-02
Gambar :
D IS C H A R G E
S U C T IO N
1. Data yang diperlukan
a. Temperatur : 30 C = 86 F
b. Densitas : 704.2222 Kg/m3 = 43.9363 lb/ft3
c. Viskositas : 0.133 cp = 0.32 lb/ft hr
d. Tekanan Uap : 0.2156 atm = 3.1682 psi
f. Laju alir : 5906.7666 Kg/jam = 13021.9722 lb/jam
Kapasitas Pompa, q
q = laju alir massa
= 13021.97 lb/jam
= 217.03 lb/menit
Volumetrik flowrate, qf
q
qf =
= 1,1(217,0363)/ 43.9363
= 5.4337 ft3/men
= 0.0906 ft3/det
= 40.6468 Gal/min
2. Menentukan ukuran pipa
a. Diameter Optimum, Dopt
Untuk aliran turbulen yang mempunyai range viskositas 0,02 - 20 cp maka digunakan
rumus diameter dalam optimum pipa (Peter).
Dopt = 3,9 x q 0,45 x 0,13 ……………………….. Pers. 13-15, Peter
f
= 3,9 x 0,130,45 x 62,120,13
= 2.1640 in
Dari tabel 6-6, Perry's, dimensi pipa yang dipergunakan adalah :
Suction Pipe
IPS = 2.5 in
SN = 40
ID = 2.469 in = 0.2058 ft
OD = 2.88 in = 0.2400 ft
a = 4.79 in2 = 0.0333 ft2
Ls = 2m = 6.5617 ft
Discharge Pipe
IPS = 2.5 in
SN = 40
ID = 2.469 in = 0.2058 ft
OD = 2.88 in = 0.2400 ft
a = 4.79 in2 = 0.0333 ft2
Ld = 18 m = 59.0551 ft
Z = 16 m = 52.4934 ft
PERHITUNGAN PADA SUCTION
3. Suction friction loss
Suction velocity, V
Vs = qf / A
= 0,0906/0,0333
= 2.7196 ft/det
= 9790.44 ft/jam
V2
= ((2,7196)^2)/32,174 = 0.2299 ftlbf/lb
gc
Reynold Number, NRe
x D x V
NRe =
= 274978.07
Material yang digunakan untuk konstruksi pipa adalah "Comersial Pipe Steel"
= 0.00015 ft
= 0,00015 / 0,2058
D
= 0.00073 ft
Pada NRe = 274978,07 maka fanning factor, f = 0.005 (Fig.14-1, Peters)
a. Skin friction loss, Hfs
2 x f x L V2
Hfs = x …………… (Eq.5.64 [Link])
D gc
= 0.0733 ft lbf/lb
b. Sudden Contractio Friction Loss, Hfc
Kc V 2
Hfc = x …………… (Eq. 5.71 Mc. Cabe)
2 g c
Dimana :
Kc = 0,4 (1 - A2 / A1) ……………… (Eq. 5.65 Mc. Cabe)
A1 = Luas penampang 1 = 0.0333 ft2
A2 = Luas penampang 2 = A <<<
A2/A1 0
= 1 (untuk aliran turbulen)
Kc = 0,4 (1 - 0,00) = 0,4
Hfc = (0,4/2) x 0,2299
= 0.0460 ft lbf/lb
c. Fitting + Valve friction loss, Hff
2
Hff = 2 x f x Le x V
D gc
Le/D = Ekivalen L/D untuk valve dan fitting
= 1 gate valve + 1 elbow 90o std
= (1 x 7) + (1 x 32)
= 39
Hff = 2 x 0,005 x 39 x 0,2033
= 0.0897 ft.(lbf/lb)
= 0.0274 psi
d. Total Suction Friction Loss, Hf suc
Hf suc = Hfs + Hfc + Hff
= 0,0367 + 0,0460 + 0,0897
= 0.2089 ft lbf/lb
= 0.0637 psi
4. Suction Pressure
a. Origin Pressure = 2.2 atm = 32.34 psi (+)
b. Static lift = 1m = 3.2808 ft
(3,2808 x 43,9363)/144 = 1.0010 psi (-)
c. Total Friction Loss = 0.0637 psi (-)
Total Suction Pressure = 31.2752 psi
Suction Head, Hs
2 2
Hs = (Suction pressure x 144 in /ft )
density
= 102.5038 ft
5. Net Positive Suction Head (NPSH)
a. Static lift = 2m = 6.5617 ft (+)
b. Friction Losses = 0.2089 ft (-)
c. Vapor Pressure Corection
[Link] - Vap press x 144 in 2/ft 2
= 95.6098 ft (+)
density
Total NPSH = 101.9626 ft
PERHITUNGAN PADA DISCHARGE
6. Discharge Friction Loss
Discharge Velocity, V
V d = qf / A
= 0,13 / 0,0233
= 2.7196 ft/det
= 9790.4379 ft/jam
V2 (5,6332 f/s)2
= = 0.2299 ft lbf/lb
gc 32,2 ft/s2
Reynold Number, NRe
x D x V
NRe =
= 274978.07
Material yang digunakan untuk konstruksi pipa adalah "Comercial pipe Steel"
= 0.00015 ft
= 0,00015 / 0,1723
D
= 0.00073 ft
Pada NRe = 274978,07 maka fanning factor, f = 0.005 (Fig.14-1, Peters)
a. Skin Friction Loss, Hfs
2
Hfs =
2xf xL V …………...... (Eq. 5.64 [Link])
x
D gc
= 0.6598 ft lbf/lb
b. Sudden Expansion Friction Loss, Hfe
(V 2 − V 2 )
1 2
Hfe = ………….. (Eq. 5.70 [Link])
2 α gc
Dari Hukum Kontinuitas aliran diketahui :
V2 = V1 x A1/A2
dimana :
A1 = luas penampang 1, pipa discharge = 0,0233 ft2
A2 = Luas penampang 2, A <<<
A2 / A1 0
2
Hfe = 0,4 (1 - 0) x
V
gc
= 0,4/2 x 0.2299
= 0.0460 ft lbf/lb
c. Fitting + Valve friction Loss, Hff
2
Hff = 2 x f x Le x V ………….. (Peter, Tab. 14-1)
D gc
dimana :
Le/D = Ekivalen L/D untuk valve dan fitting
= 1 gate valve + 3 elbow 90o std + 2 T sbgai elbow
= (1 x 7) + (3 x 32) + (2x60)
= 223
Hff = 2 x 0,005 x 223 x 0,2299
= 0.5126 ft lbf/lb
d. Total Discharge friction Loss, Hf disc
Hf disc = Hfs + Hfe + Hff
= 0,1466 + 0,0460 + 0,1632
= 1.2184 ft lbf/lb
= 0.3717 psi
7. Discharge Pressure
a. Origin Pressure = 30 atm = 441 psi (+)
b. Static Head = 18 m = 59.0551 ft
(13,1234 x 43,9363)/144 = 18.0185 psi (+)
c. Total Friction Loss = 0.3717 psi (+)
Total Discharge Pressure = 459.3902 psi
Discharge Head, Hd
(Discharge pressure x 144 in 2/ft 2 )
Hd =
density
= 1505.6400 ft lbf/lb
8. Differential Pressure ( Total Pump ) ΔP
a. Discharge Pressure = 459.3902 psi (+)
b. Suction Pressure = 31.2752 psi (-)
Total Differential Pressure = 428.1150 psi
9. Total Head
a. Discharge Head = 1505.6400 ft (lbf/lb) (+)
b. Suction Head = 102.5038 ft (lbf/lb) (-)
Total Head = 1403.1363 ft (lbf/lb)
10. Effisiensi Pompa, η
Kapasitas Pompa, qf = 40.6468 Gpm
Dari gambar 14-37 Peter (hal 520) diperoleh :
Effisiensi Pompa = 58%
11. Break Hose Power (BHP)
Persamaan Bernoulli :
2
ΔP ΔV
Ws = + ΔZ + + ΔH f
ρ 2 gc
= 1420.5636 ft lbf/lb
(Kapasitas, Gpm) x Ws x
BHP =
7,481 x 550 x 60 x eff. pompa
= 17.72 Hp
12. Requirement Driver (Besarnya Tenaga Pompa)
BHP
MHP =
Effisiensi motor
Dari gambar 14-38 Peter (hal 521) diperoleh :
Effisiensi Motor = 88%
MHP = 17,72 HP/0,87
= 20.13 Hp
Dipilih pompa = 20 HP
217.0363 lb/men
……….. Pers. 13-15, Peter
18
(Peter, Tab. 14-1)
0.86
0.94
