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Type 8560 Eccentric Disk Butterfly Control Valve: Bulletin 51.6:8560

This document provides information on the Type 8560 Eccentric Disk Butterfly Control Valve, including its features, specifications, and construction materials. Key points: - It features a stainless steel disk with a soft or stainless steel seal ring that provides excellent sealing capabilities in both flow directions. - It can be used for throttling or on/off control applications through 90 degrees of disk rotation, with an approximate linear flow characteristic. - It offers exceptional shutoff performance per ANSI Class VI and is available with trim and bolting materials for sour gas applications. - Valve sizes range from 2 to 12 inches with wafer or single-flanged styles and construction materials include carbon steel, stainless steel,

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0% found this document useful (0 votes)
860 views10 pages

Type 8560 Eccentric Disk Butterfly Control Valve: Bulletin 51.6:8560

This document provides information on the Type 8560 Eccentric Disk Butterfly Control Valve, including its features, specifications, and construction materials. Key points: - It features a stainless steel disk with a soft or stainless steel seal ring that provides excellent sealing capabilities in both flow directions. - It can be used for throttling or on/off control applications through 90 degrees of disk rotation, with an approximate linear flow characteristic. - It offers exceptional shutoff performance per ANSI Class VI and is available with trim and bolting materials for sour gas applications. - Valve sizes range from 2 to 12 inches with wafer or single-flanged styles and construction materials include carbon steel, stainless steel,

Uploaded by

Datt Nguyen
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Product Bulletin

51.6:8560
October 2001 Bulletin 51.6:8560

Type 8560 Eccentric Disk Butterfly


Control Valve
The Type 8560 high-performance valve (figure 1) flow characteristic and can be used for throttling or
features a stainless steel disk with a soft or stainless on/off control applications through 90 degrees of
steel seal ring. Soft seals provide excellent sealing disk rotation.
capabilities in both directions. The pressure-assisted
metal seal ring provides excellent shutoff against
pressure applied in the recommended flow direction D Sour Gas Service Capability—Trim and
for both liquid and gas applications. The NOVEXt bolting materials are available for applications
and PhoenixR III metal seals are available for involving sour gases. These constructions comply
demanding applications requiring excellent shutoff with the recommendations of the National
capabilities. The splined-shaft valve combines with a Association of Corrosion Engineers (NACE)
variety of power actuators to form a reliable, Standard MR0175.
high-performance control valve suitable for throttling
applications requiring extremely low leakage rates. D Environmental Capabilities—The optional
ENVIRO-SEALR packing system is designed with
Features excellent sealing, guiding, and loading force
D Exceptional Shutoff—Patented bidirectional transmission. This ENVIRO-SEAL packing system
soft seal ring with pressure assisting action (see can control emissions to below the EPA
figure 3) results in exceptional shutoff per ANSI (Environmental Protection Agency) limit of 500 ppm
Class VI. (parts per million) for valves.
D Excellent Flow Control—The eccentrically-
mounted disk design provides an approximate linear Continued on page 3.

W6361 / IL

W6213 / IL

TYPE 8560 SINGLEĆFLANGE VALVE


TYPE 8560 WAFER STYLE VALVE WITH TYPE 1052
ACTUATOR AND TYPE 3610J POSITIONER
Figure 1. Type 8560 Valve D102028X012

[Link]
Product Bulletin
51.6:8560
Bulletin 51.6:8560 October 2001

Specifications
Valve Sizes and End Connection Styles Construction Materials
Refer to table 2 for standard material selections
J 2, J 3, J 4, J 6, J 8, J 10, and J 12-inch See table 2 for component temperature ranges
valve size available in J wafer or
J single-flanged style (2-inch available in wafer Material Temperature Capabilities(1)
only) PTFE and Reinforced PTFE Seals: –46 to
232_C (–50 to 450_F)
UHMWPE(3) Seal: –18 to 93_C (0 to 200_F)
Maximum Inlet Pressure(1) 2 Inch Metal Seal: -46 to 538_C (-50 to 1000_F)
NOVEX Seal: –46 to 538_C (–50 to 1000_F)
Carbon Steel and Stainless Steel Valve Phoenix III: –46 to 232_C (–50 to 450_F)
Bodies: Consistent with Class 150 and 300
pressure-temperature ratings per ASME B16.34 Flow Characteristic
unless limited by material temperature Approximately linear
capabilities. 2-inch size is also consistent with
Class 600. Flow Direction
Refer to figure 5

Maximum Pressure Drops(1) Flow Coefficients


See table 1 and Fisher Catalog 12
Consistent with Class 150 and 300
pressure-temperature ratings per ASME B16.34 Flow Coefficient Ratio(4)
except for soft and Phoenix IIIR seals which are 100 to 1
derated at some higher pressure- temperatures
values. Refer to figure 4. Noise Levels
See Fisher Catalog 12 for sound pressure level
prediction
Shutoff Classifications
Disk Rotation
J PTFE, Reinforced PTFE, and UHMWPE(3)
Seals: Bidirectional shutoff to Class VI per Counterclockwise to open (when viewing from the
ANSI/FCI 70-2 and IEC 60534-4. See figure 4. drive shaft end) through 90 degrees of disk
J 2-Inch Metal Seal: Bidirectional shutoff. rotation
0.001% of maximum valve capacity (1/10) of Actuator/ Valve Action
Class IV. Maximum Pressure drop is 740 forward
and 100 psi reverse. With a diaphragm or piston rotary actuator,
J NOVEX Seal: For 3 through 12-inch sizes. the valve action is field-reversible. Refer to
Unidirectional shutoff is 1/10 of Class IV in the information provided in the Installation section
reverse flow direction per ANSI/FCI 70-2 and IEC and figure 5
60534-4. See figure 4. For optional Class V Valve Classification
shutoff per ANSI/FCI 70-2 and IEC 60534-4,
consult your Fisher sales office. Face-to-face dimensions of 3- through 12-inch
J Phoenix III Seal: For 3 through 12-inch sizes. valve sizes in ANSI Class 150 or 300, meets API
Bidirectional shutoff to Class VI per ANSI/FCI 609 or MSS-SP68 standards for face-to-face
70-2 and IEC 60534-4. See figure 4. For the dimensions of wafer-style and single-flange
optional Phoenix III Fire-Tested seal(2), consult valves (see figure 7)
your Fisher sales office.
- Continued -

2
Product Bulletin
51.6:8560
October 2001 Bulletin 51.6:8560

Specifications (continued)
Approximate Weights Mating Flange Capabilities
WAFER STYLE SINGLE FLANGE All sizes compatible with Class 150 and 300,
VALVE SIZE,
INCHES
Class 150 Class 300 Class 150 Class 300 2-inch also compatible with Class 600, flanges
kg (schedule 80 or lighter, see figure 7 Dimension
2(5) 4 4 ––– ––– M)
3 5 6 6 11
4 9 10 11 18
Shaft Diameters
6 13 15 16 27
8 21 24 27 42 See figure 7
10 34 44 40 78
12 49 64 62 131
Pounds ENVIRO-SEAL Packing
2 9.5 9.5 ––– ––– This optional J PTFE or J graphite packing
3 10 13 14 25
4 19 23 24 39
system provides excellent sealing, guiding, and
6 29 33 35 59
transmission of loading force to control liquid and
8 47 53 59 93 gas emissions (see figure 6). See Bulletin
10 75 96 88 172 59.3:041 ENVIRO-SEAL Packing Systems for
12 107 141 137 288 Rotary-Shaft Valves for more information.
1. The pressure-temperature limits in this bulletin and any applicable standard or code limitation should not be exceeded.
2. For component selection and applicable fire-tested standards and codes, consult your Fisher sales office (see table 2).
3 UHMWPE stands for ultra high molecular weight polyethylene.
4. Ratio of maximum flow coefficient to minimum usable flow coefficient.
5. Weight of the Class 600 2-inch valve is the same as the Class 150 and Class 300 values.

Features (continued) D Low Cost Maintenance—Individual disk/shaft


components can be replaced after disassembly due
D Integral Shaft-to-Body Bonding—Standard to sleeve and taper pin connections (see figure 2).
valve construction includes conductive packing to
provide electrical bonding for hazardous area
applications.

3
Product Bulletin
51.6:8560
Bulletin 51.6:8560 October 2001

Table 1. Flow Coefficients


VALVE SIZE, CV FORWARD FLOW WITH DISK WIDE OPEN (90 DEGREES ROTATION)
INCHES Class 150 Class 300
2 80.2 80.2
3 237 237
4 499 488
6 1250 1110
8 2180 2070
10 3600 3480
12 5400 5130

Table 2. Construction Material Temperature Limits


TEMPERATURE LIMITS
COMPONENTS AND MATERIALS OF CONSTRUCTION
_C _F
Valve Body Material
Carbon Steel -29 to 427 -20 to 800
S31600 -198 to 538 -325 to 1000
S31700 -198 to 538 -325 to 1000
Disk Material
S31600 -198 to 538 -325 to 1000
S31700 -198 to 538 -325 to 1000
Shaft Material
S20910 -198 to 538 -325 to 1000
S17400 -62 to 427 -80 to 800
Bearing Material
PEEK / PTFE lined –73 to 260 –100 to 500
Metal (NOVEX or Phoenix III only) –198 to 538 –325 to 1000
Packing Material
PTFE V-Rings –46 to 232 –50 to 450
Graphite rings (NOVEX or Phoenix III only) –198 to 538 –325 to 1000
Seal Ring
PTFE (Standard) Soft Seal Ring –46 to 232 –50 to 450
Reinforced PTFE Soft Seal Ring –46 to 232 –50 to 450
UHMWPE Soft Seal Ring –18 to 93 0 to 200
NOVEX Metal Seal Ring –46 to 538 –50 to 1000
2 Inch Metal Seal ring -46 to 538 -50 to 1000
Phoenix III Metal Seal Ring
Fluoroelastomer backup ring –40 to 232 –40 to 450
Phoenix III Fire-Tested(1) Metal Seal Ring
Fluoroelastomer backup ring
–40 to 232 –40 to 450
(Specify metal bearings and graphite packing)
1. For component selection and applicable fire-tested standards and codes, consult your Fisher sales office.

Installation
It is recommended that the valve drive shaft be Fail Action: For actuators with spring returns, spring
mounted in a horizontal position as shown in figure fail action is available for: push-down-to-open, or
1. Operating conditions may require specific push-down-to-close valve action. The valve action is
valve/actuator fail action, styles, positions and flow field reversible.
direction. Valves with NOVEX seal rings require
mounting in the reverse flow direction. Refer to For assistance in selecting the valve/actuator
figure 5. Large valve/actuator assemblies may mounting suited to your application, consult your
require additional support because of their combined Fisher sales office. Dimensions for wafer-style and
weight. single-flanged valves are shown in figure 7.

4
Product Bulletin
51.6:8560
October 2001 Bulletin 51.6:8560

RETAINER RING
SCREWS

W6233–1 / IL

SINGLE-FLANGED STYLE
RETAINER RING
(PRESSED-IN)

W6234-1 / IL

WAFER STYLE

TAPER PINS
SEAL AND HOLLOW
SPRING PINS PACKING FOLLOWER
RING

W6235–2 / IL VALVE BODY DISK BEARING PTFE V–RING SPLINED SHAFT


PACKING

Figure 2. Typical Valve Construction

5
Product Bulletin
51.6:8560
Bulletin 51.6:8560 October 2001

RETAINING VALVE
VALVE BODY RING BODY
RETAINING
RING

SPRING
PRESSURE-ASSISTED
SEAL SEAL
PRESSURE–
RING
ASSISTED
SEAL

HIGH PRESSURE HIGH


SHUTOFF PRESSURE
SHUTOFF

DISK DISK FACE


FACE

B1558-3 / IL
BIDIRECTIONAL SEAL
2ĆINCH METAL SEAL PTFE, REINFORCED PTFE, AND UHMWPE SEALS
RETAINING
GRAPHITE RING
GASKET VALVE BODY VALVE
BODY
PRESSURE–
ASSISTED GRAPHITE
SEAL GASKET
SEAL RING

BACKUP SEAL RING


O–RING
HUB SIDE HUB SIDE
RETAINING OF DISK OF DISK
RING HIGH
HIGH
PRESSURE
PRESSURE
SHUTOFF
SHUTOFF
RESILIENT
INSERT
UNIDIRECTIONAL SEAL
BIDIRECTIONAL SEAL

A6301–1 / IL NOVEX METAL SEAL PHOENIX III METAL SEAL

Figure 3. Available Seal Configuration

NOTE:
1 TEMPERATURE LIMITATIONS DO NOT ACCOUNT FOR THE ADDITIONAL LIMITATIONS IMPOSED BY THE BACKUP RING
USED WITH THIS SEAL. TO DETERMINE THE EFFECTIVE TEMPERATURE LIMITATION OF THE
APPROPRIATE SEAL/BACKUP RING COMBINATION, REFER TO TABLE 2.
A6306–2 / IL

Figure 4. Maximum Pressure-Temperature Ratings

6
Product Bulletin
51.6:8560
October 2001 Bulletin 51.6:8560

RETAINER RING SIDE RETAINER RING SIDE

MFG LABEL MFG LABEL

FLOW ARROW FLOW ARROW

ARROW SHOWS PREFERRED FLOW DIRECTION FOR SOFT SEALS ARROW SHOWS FLOW DIRECTION FOR NOVEX METAL SEAL, AND
AND 2-INCH METAL SEALS PREFERRED FLOW DIRECTION FOR PHOENIX METAL SEAL
FORWARD FLOW REVERSE FLOW

RETAINER RING
REVERSE
FLOW

FORWARD
FLOW

75B1181–A
A6882 / IL FACE SIDE OF DISK

Figure 5. Actuator Mounting

7
Product Bulletin
51.6:8560
Bulletin 51.6:8560 October 2001

PACKING FOLLOWER

PACKING SET
1

PACKING RING

PACKING BOX RING

PTFE V-RING PACKING GRAPHITE RIBBON PACKING

STANDARD PACKING

PACKING FLANGE PACKING FLANGE


NUT

SPRING PACK LUBRICANT


ASSEMBLY

ANTI–EXTRUSION PACKING FLANGE


RING STUD

PACKING BOX
RING
PACKING SET

ENVIRO-SEAL PTFE PACKING SYSTEM

PACKING FLANGE
PACKING FLANGE
NUT

SPRING PACK
ASSEMBLY LUBRICANT

PACKING FLANGE
STUD

PACKING BOX
RING
PACKING SET

NOTE:
1 INCLUDES ZINC WASHERS FOR GRAPHITE ENVIRO-SEAL GRAPHITE PACKING SYSTEM
RIBBON PACKING ONLY
C0785*A / IL

Figure 6. Typical Packing Arrangement

8
Product Bulletin
51.6:8560
October 2001 Bulletin 51.6:8560

Class 150 Valve Dimensions


G R Y
Valve
Size, A E K M(2) S(1) T U W Single
Wafer Single Wafer Single
Inches Flange
Style Flange Style Flange
Only
mm
2 45 188 102 --- 102 --- 103 --- 12.7 117 --- ---
3 48 188 70 79 121 73 133 189 12.7 117 ---
4 54 188 86 102 143 97 171 219 15.9 117 ---
6 57 214 121 129 172 146 219 273 19.1 152 32 See thread See thread
information information
8 64 214 155 157 200 191 272 333 25.4 152 32 below
below
10 71 208 186 198 254 238 330 406 31.8 235 46
12 81 208 222 230 279 284 387 476 38.1 235 46
Inches
2 1.78 7.38 4.0 --- 4.00 1.88 4.06 --- 1/2 4.62 --- 1/2-13 ---
3 1.88 7.38 2.75 3.12 4.00 2.88 5.25 7.44 1/2 4.62 --- 1/2-13 5/8–11 4-holes
4 2.12 7.38 3.38 4.00 5.62 3.81 6.75 8.62 5/8 4.62 --- 1/2-13 5/8–11 8-holes
6 2.25 8.44 4.75 5.06 6.75 5.75 8.62 10.75 3/4 6.00 1.25 1/2-13 3/4–10 8-holes
8 2.50 8.44 6.12 6.19 7.88 7.50 10.69 13.12 1 6.00 1.25 1/2-13 3/4–10 8-holes
10 2.81 8.19 7.31 7.81 10.00 9.38 13.00 16.00 1-1/4 9.25 1.81 5/8-11 7/8–9 12-holes
12 3.19 8.19 8.75 9.06 11.00 11.19 15.25 18.75 1-1/2 9.25 1.81 5/8-11 7/8–9 12-holes
1. This nominal valve shaft diameter is the shaft diameter through the packing box. Use this diameter when selecting Fisher actuators.
2. Disk chordal swing diameter at valve face. Please verify with piping.

Class 300 Valve Dimensions


G R Y
Valve
Size, A E K M(2) S(1) T U W Single
Wafer Single Wafer Single
Inches Flange
Style Flange Style Flange
Only
mm
2 45 188 102 --- 102 --- 103 --- 12.7 117 --- ---
3 48 188 89 95 137 73 132 206 15.9 117 ---
4 54 214 114 121 165 97 162 238 19.1 152 32
See thread
6 59 214 146 152 197 146 221 308 25.4 152 32 information See thread
below information
8 73 208 175 183 235 188 276 375 31.8 235 46 below
10 83 208 232 229 268 233 330 438 38.1 235 46
12 92 356 308 308 308 278 389 278 44.5 273 51 21
Inches
2 1.78 7.38 4.0 --- 4.00 1.88 4.06 --- 1/2 4.62 --- 1/2-13 ---
3 1.88 7.38 3.50 3.75 5.38 2.88 5.19 8.12 5/8 4.62 --- 1/2-13 3/4–10 8-holes
4 2.12 8.44 4.50 4.75 6.50 3.81 6.38 9.38 3/4 6.00 1.25 1/2-13 3/4–10 8-holes
6 2.31 8.44 5.75 6.00 7.75 5.69 8.69 12.12 1 6.00 1.25 1/2-13 3/4–10 12-holes
8 2.88 8.19 6.88 7.19 9.25 7.38 10.88 14.75 1-1/4 9.25 1.81 5/8-11 7/8–9 12-holes
10 3.25 8.19 9.12 9.00 10.56 9.19 13.00 17.25 1-1/2 9.25 1.81 5/8-11 1–8 16-holes
12 3.62 14 .00 12.12 12.12 12.12 10.94 15.31 20.00 1-3/4 10.75 2.00 0.82 1 1/8-8 16-holes
1. This nominal valve shaft diameter is the shaft diameter through the packing box. Use this diameter when selecting Fisher actuators.
2. Disk chordal swing diameter at valve face. Please verify with piping.

Figure 7. Dimensions Class 150 and 300 (continued on next page)

9
Product Bulletin
51.6:8560
Bulletin 51.6:8560 October 2001

WAFER-STYLE VALVE
SINGLE-FLANGE VALVE

12-INCH CLASS 300


2 THROUGH 4ĆINCH CLASS 150
WAFER-STYLE VALVE
2 & 3ĆINCH CLASS 300
NOTE: 6 THROUGH 12-INCH CLASS 150
DISK CHORDAL SWING DIAMETER AT VALVE FACE IS “M”. PLEASE VERIFY CLEARANCE WITH PIPING.
4 THROUGH 12ĆINCH CLASS 300
14B0833–B
14B0835–D
B2433 / IL
TYPICAL VALVE MOUNTING

Figure 7. Typical Valve Dimensions (continued)

ENVIRO-SEAL, Phoenix III, NOVEX and Fisher are marks owned by Fisher Controls International, Inc. The Emerson logo is a trademark and service mark of Emerson Electric Co. All
other marks are the property of their respective owners. This product may be covered under either one or more of the following patents (4,005,848, 5,535,986, 5,131,666, 5,542,681,
5,129,625, 5,230,498, and 5,299,812) or patent pending.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express
or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
Emerson Process Management
Fisher
Marshalltown, Iowa 50158 USA
Cernay 68700 France
Sao Paulo 05424 Brazil
Singapore 128461
[Link]

EFisher
10 Controls International, Inc. 1994, 2001; All Rights Reserved

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