CS5000 English Manual
CS5000 English Manual
2205601302
Edition 06/2014
TYPE: CS5000
USER MANUAL
CS5000 screw compressor controller
NOTICE
Assembling position shall be considered carefully during mechanical installation in order to ensure
good heat dissipation and reduce electromagnetism interferences
Wiring shall be performed respectively according to regulations for heavy and weak current to reduce
electromagnetism interferences
Surge absorber must be communicated with inductive load such as AC contactor of output control of
relay
Earthing terminal of this body part shall be earthed correctly (the third type of earthing) to increase
product’s capacity of resisting signal noise.
Motor’s rated current (current for stopping instrument automatically) shall be set according to rated
current indicated on motor’s name plate × overload current multiplication factor of
motor/ 1.2
Contents
Page 2 of 35
CS5000 screw compressor controller
Page 3 of 35
CS5000 screw compressor controller
1、Basic Operation
⑴.Button Explanation
Figure 1.1.1
——Set Button/ Loading / unloading Button: After modification, press this to confirm and
save modified data;When the compressor is running ,press this to load or unload under a
certain pressure.
——Move up button/increase button: Data at current position is increased by pressing this button when
data are modified; Menu is moved upwards when menu is selected.
——Move down” button / Descending button: Data at current position is descended by pressing this
button when data are modified; menu is moved downwards when menu is selected.
——Shift button /Enter button: This button services as shift button when data are modified and services
as enter button when menu is selected.
——Back button / Reset button: This button services as back button when operate menu to come back
parent menu; resetting is carried out by pressing this button for a little long time when failure
shutdowns
SCREW COMPRESSOR
Page 4 of 35
CS5000 screw compressor controller
AIR T:20℃
AIR P:0.60MPA
NORMAL STOP
C001 NEAR
RUN PARAMETER
CUSTOMER SET
FACTORY SET
MOTORS CURRENT
TOTAL RUN TIME
CURRENT RUN TIME
MAINTENANCE SET
Press “X“ again to pop up:
If the menu popped up is at the last level, the black cursor will disappear. Press the return
button “C” to return to the upper menu or the main page. If the operation stops at a certain
page, it will automatically return to the main page shortly.
Using moving buttons “ ▼ ”, “ ▲ ”; confirm button “X“ to view other parameters like:
Maintenance Parameter, History Failure, Production Time, Current Failure and etc. and to
return to the upper menu by using return button “C”.
User Parameter (Customer Parameter):
Parameter Modification
---------- User Parameter and Manufacturer Default Parameter can not be modified during running status and
stop delay period ------------
To view and modify User Parameter you can use the same method of “Viewing Run Parameter”, If
you want to modify “HOST START”, please follow the instructions below:
Press “▼”or “▲” black moving cursor to “Customer Parameter” and then press “X” to pop up:
SET P、T
SET TIME E
OPERATION MODE
BLOCKING MODE Page 5 of 35
CS5000 screw compressor controller
Press “▼”move the cursor to “SET TIME”and then Press “X” again to pop up:
HOST START:0012S
FAN START :0006S
STAR DELAY:0010S
LOAD DELAY:0006S
Now you can view the data, if you press “X“ again, the following interface will be popped up
which requires you to input password.
ENTER PASSWORD
****
When pressing “▲” or “▼” button to move black cursor to “HOST START ” and press “X“ to
confirm. Now the blinking cursor with﹡appears. User can press “▼”、“▲” and “X“ button to
modify the present data. Press “S” button to confirm when finished. The blinking cursor will
disappear. “▲”, “▼” and “X“ can be used for modifying other parameter and data. If there is no
need for further modification, press “C” to go back to upper menu or main menu.
⑷.Manufacturer Parameters
The difference between manufacturer parameters and user parameters is in that manufacturer parameters can
be looked over and modified with manufacturer password, but its operation method is the same as that of user
parameters. Please refer to following table for main functions and purposes.
table(table 2.1.1),multiple=Iactual/Iset
motor operates with delay time according to overload factors and operation time shown in following table
(table 2.1.1) when motor’s working current is larger or equal to from 1.2 times and 3.0 times of set
current.
Iactual/Iset ≥1.2 ≥1.3 ≥1.5 ≥1.6 ≥2.0 ≥3.0
Time parameters
Operation time(S) 60 48 24 8 5 1
Table 2.1.1 curve table of reverse time limit for protection of motor
⑻.Temperature protection: when actual temperature measured is larger than temperature set; response time≤
2s;
⑼.Contact capacity of output relay: 250V,5A;Contact endurance 500000 times
⑽.Error of displayed current is less than 1.0%.;
⑾.RS485 communication
Page 9 of 35
CS5000 screw compressor controller
3、 Control principles
method: Automatic)
①. press down start button “︱”for starting: (Y-△start)
There is three seconds of self-test after controller is energized and it can not be started by pressing
down start button “︱”.The air compressor starts by pressing start button “︱”after self-test finished.
The course of compressor’s start as followed: KM3 and KM2 are energized → Y-type status of start
→ delay time is reached (Y-△change-over time); KM3 is de-energized (KM1 and KM3 are
interlocked) and KM1 is energized → motor operates with △ type to finish start. During the course
of starting, all electromagnetism valves are de-energized to achieve no load start.
②. Automatic operation control:
When the motor is started to running in △ status and load the magnetic valve with
power applied after a certain period of delay. air compressor is loaded and pressure inside gas
tank begins to increase. When increased air pressure is more than higher pressures limit (value of
unload pressure), electromagnetism valve for loading is de-energized and electromagnetism valve for
discharging is energized, meanwhile, the air compressor operates without load. If air pressure decreases
to set lower pressure limits (value of load pressure), the electromagnetism valve for loading is energized
again and electromagnetism valve for discharging is de-energized. Air compressor operates normally to
increase pressure in air tank. If the unload run time exceeds the set delay time of non-load, the
compressor will automatically stop motor’s operation to achieve automatic shutdown after works
without load for long time. Only when pressure decreases to lower pressure limits, the motor start
operation according to course of starting, then circularly repeat this step.
③. Manual loading/unloading under automatic status
When compressor in automatically runs state and runs at unload operation, press down load or
unloading button “S “, the electromagnetism valve for loading joggles a little and comes back to
unloading status; if the pressure is less than relief pressure, the electromagnetism valve for loading is
energized and it returns to unloading status until gas supply pressure becomes larger than relief pressure
and device is at loading status. Unloading is performed when press down unloading button “S”. If the
pressure is higher than loading pressure, the electromagnetism valve for loading is de-energized and
turns to status of loading until gas supply pressure is less than loading pressure. If pressure is less than
loading pressure, the unloading button do not function.
④. Normal shutdown:
Press the button “O”, the load magnetic valve will loss power and the unload magnetic will be applied
with power, after a while of delay (stop delay), the motor contactor will loss power, the host and fan will
stop running, after the restarting delay completed, the unload magnetic will loss power. Only pressing
the button “︱”could restart the motor.
⑤. Control of preventing frequent starting
Press stop button “○’to stop operation; Air compressor can not be started up immediately after
shutdown due to operation without load for long time or failure shutdowns, and it can be started up
again when remaining delay time is zero which the time display window of the controller in a variety of
shutdown state shows.
Page 10 of 35
CS5000 screw compressor controller
2). Remote automatic control (way of starting and stopping: remote; way of loading: automatic)
Remote automatic control and local automatic control are basically same, but the difference is that
starting up or stopping of devices can be achieved by means of control of remote switch.
3). Local manual control (way of starting and stopping: local; way of loading: manual)
Control of starting and stopping are same as automatic control, but device is in status of unloading
operation after finish starting up and loading is carried out by pressing down loading and unloading button
“S” to load. When gas supply pressure is more than relief pressure, the device unloads automatically. If
doesn’t press loading, unloading button “S”, the device will operate with unloading until stops without
load. During unloading, press loading and unloading button “S’to load. During loading, press loading and
unloading button “S’to unload.
4).Remote Manual Control (On/Off Mode: Remote; Load mode: Manual)
The remote automatic control is almost the same as the local manual control, the only
difference is that the start and stop of the unit is controlled by remote control.
⑵. Network control
①: When communication method is set “computer”, network control between computer and controllers can
be achieved
②: When communication method is set “interlocking”, network control between controllers can be achieved,
but the main air compressor only can service as 1# compressor.
⑴. Prompts on display
1). Indication of early warning of air filter
①. early warning for blockage of air filter
the controller displays “AIR FILTER BLOCK” for blockage of air filter on the display through
measuring pressure difference of air filter and switch action.
②. Setting of early warning for using time of air filter
By using time of air filter, the display changes air filter’s using time into “AIR LIFE END”,
2). Indication of early warning for oil filter
setting of early warning for using time of oil filter,By using time of air filter, display changes using
time of oil filter into “OIL LIFE END”
3). Indication of early warning for oil distributor
Page 11 of 35
CS5000 screw compressor controller
setting of early warning for using time of oil distributor,By using time of oil distributor, display
changes using time of oil distributor into “O/A LIFE END”
4).Indication of early warning for lubricating oil
By using time of lubricating oil, display changes using time of lubricating oil into “LUBE LIFE END”
5). Indication of early warning for grease
By using time of grease, display changes using time of grease into “GREASE LIFE END”
7、 Controller protection
⑴. Motor protection
CS5000 air compressor controller provides all-round protection functions of short-circuit, locking, phase
failure, overload and imbalance for motor.
Electronic
Failure Display Reason
failure
Short
Display failure “HOST/FAN SHORT” Short circuit or rated current is set by mistake
circuit
Too large load, bearing wear and other
Blocked Display failure “HOST/FAN BLOCK”
mechanical failure
Display failure “HOST/FAN OVER Too large load, bearing wear and other
Overload
CARRY” mechanical failure
Phase Display failure “HOST/FAN LACK Power supply, contactor and phase failure of
failure PHASE” motor
Poor contact of contactor, inside open-loop of
Unbalance Display failure “HOST/FAN UNBLANCE”
motor
Page 12 of 35
CS5000 screw compressor controller
MOTORS CURRENT
TOTAL RUN TIME
THIS RUN TIME
MAINTENANCE SET
Press Down key “▼” always and the following menu will appear:
HISTORY FAULT
PROD DATE NO.
THIS FAULT
Press Enter key “X” and the following failure causes will appear:
STOP:T1 SENSOR FAULT
0170℃
In this case, just check if the temperature sensor is disconnected and if the sensor is damaged, etc.
Air Exhaust Bad vent condition, Oil lacking Check the vent condition and lubricant
Temperature too high etc. amount etc.
Temperature Sensor
Cable off or NTC damaged Checking the wiring and NTC
Failure
The pressure too high or the
Over Pressure Check the pressure and the pressure sensor
pressure sensor failure
Pressure Sensor Cable off, Sensor damaged or
Check the wiring and sensor transformer
Failure the cable connected reversed
Water Lacking Water Pressure switch damaged Check the water pressure switch
Page 14 of 35
1 2 3 4 5 6 7 8 9 10
A
YV1
44 45
REMOTE SIGNAL
FAULT SIGNAL
COMMON
RUN
C
uc ub ua 28 29 30 31
35 36 37 38
40 41 42 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
A1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 E
5 6 7 11 - 12 15 R 16 C B A
BP +
temperature
RS485
Emergency
pressure
start/stop
CT1
Remote
Outlet
Outlet
stop
F
copied, used for manufacturing or communicated to any other person or company.
This document is our property and shall not without our permission be altered,
Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 01 02
STATUS
Kg Kg
00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600096
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10
TYPE QUT.
COMMON
F
copied, used for manufacturing or communicated to any other person or company.
Treatment
ACD
Scale Family Compare
Drawing owner
00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600096
Page 16 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10
A
YV1
44 45
REMOTE SIGNAL
FAULT SIGNAL
COMMON
RUN
C
uc ub ua 28 29 30 31
35 36 37 38
40 41 42 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
A1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 E
5 6 7 11 - 12 15 R 16 C B A
BP +
temperature
RS485 Emergency
pressure
start/stop
CT1
Remote
Outlet
Outlet
stop
F
copied, used for manufacturing or communicated to any other person or company.
Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 01 02
STATUS
Kg Kg
00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600461
Page 17 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10
TYPE QUT.
COMMON
B
FU4 Fuse 6A
CT1 Current Transformer 200A
FU1-3 Fuse 2A
C
A1 Controller CS5000
YV1 Unloader AC24V
BP Pressure sensor 0~18bar 4~20mA
R Temp. sensor NTC 100K -20/+120℃
XT0 Terminal TC-60A-3P TC-60A-3P TC-60A-3P TC-100A-3P TC-100A-3P TC-100A-3P TC-150A-3P
F
copied, used for manufacturing or communicated to any other person or company.
Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 02 02
STATUS
Kg Kg
Page 18 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10
YV1
REMOTE SIGNAL
FAULT SIGNAL
COMMON
RUN
C
28
32 33 35 36 37 38
40 41 42 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
uc ub ua
A1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 E
6 7 9 11 - 12 R2 15 R1 16
BP
5 +13 14
temperature
temperature
Emergency
pressure
start/stop
RS485
Remote
Outlet
Outlet
Dryer
stop
F
copied, used for manufacturing or communicated to any other person or company.
A1 B1 67 66 0 28 5 7 13 14 35 36 37 38 PE Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 01 02
STATUS
Kg Kg
00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600184
Page 19 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10
A
TYPE QUT.
COMMON
T Transformer JBK5-250,380V/24V,12V
B
FU4 Fuse 6A
B1 Dryer
FU1-3 Fuse 2A
A1 Controller CS5000
YV1 Unloader AC24V
BP Pressure sensor 0~18bar 4~20mA
C
R1 Temp. sensor NTC 100K -20/+120℃
Q2 Breaker C65N/1P D10
KM1 Contactor LC1-D0901B7C
KA Relay TP68X-HH62P/L AC24V
KM Contactor LC1-D4011B7C,AC24V LC1-D5011B7C,AC24V LC1-D6511B7C,AC24V LC1-D8011B7C,AC24V 1
IVR Inverter NXL 0038 5CTH1SSS00 NXL 0046 5CTH1SSS00 NXL 0061 5CTH1SSS00 NXL 0061 5CTH1SSS00 1
QF Breaker User installa C65N/3P 40A N120H/3P 63A N120H/3P 80A N120H/3P 80A 1
D
M1 Motor 18.5KW 22KW 30KW 30KW 1
sheet metal 2205600449
F
copied, used for manufacturing or communicated to any other person or company.
Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 02 02
STATUS
Kg Kg
00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600184
Page 20 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10
YV1
44 45
REMOTE SIGNAL
FAULT SIGNAL
COMMON
RUN
C
uc ub ua 28 29 30 31
35 36 37 38
40 41 42 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
A1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
E
5 6 7 11 - 12 R1
C B A
BP +
15 16
RS485
temperature
Emergency
CT1
pressure
start/stop
Remote
Outlet
Outlet
stop
F
Tolerances,if not indicated,according to:
Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 01 02
STATUS
Kg Kg
00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600460
Page 21 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10
TYPE QUT.
COMMON
FU4 Fuse 6A
CT1 Current Transformer 200A
FU1-3 Fuse 2A
A1 Controller CS5000
YV1 Unloader AC24V
BP Pressure sensor 0~18bar 4~20mA
R1 Temp. sensor NTC 100K -20/+120℃ C
XT0 Terminal TC-60A-4P TC-60A-4P TC-60A-4P / TC-100A-4P TC-100A-4P TC-100A-4P TC-100A-4P
F
Tolerances,if not indicated,according to:
Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 02 02
STATUS
Kg Kg
00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600460
Page 22 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10
YV1
44 45
REMOTE SIGNAL
FAULT SIGNAL
COMMON
RUN
C
uc ub ua 28 29 30 31 33
35 36 37 38
40 41 42 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
A1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 E
5 6 7 11 - 12 R2 R1 C B A
BP + 13
14 15 16
RS485
temperature
temperature
CT1
Emergency
pressure
start/stop
Remote
Outlet
Outlet
Dryer
stop
F
Tolerances,if not indicated,according to:
Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 01 02
STATUS
Kg Kg
00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600462
Page 23 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10
TYPE QUT.
COMMON
KM4 Contactor LC1-D0901B7C,AC24V
Q2 Breaker C65N/2P D10
Fuse B
FU4 熔芯6A
CT1 Current Transformer 200A
FU1-3 Fuse 熔芯2A
A1 Controller CS5000
YV1 Unloader AC24V
BP Pressure sensor 0~18bar 4~20mA
R Temp. sensor NTC 100K -20/+120℃
XT0 Terminal TC-60A-3P TC-60A-3P TC-60A-3P TC-100A-3P TC-100A-3P TC-100A-3P TC-150A-3P
C
F
Tolerances,if not indicated,according to:
Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 02 02
STATUS
Kg Kg
00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600462
Page 24 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10
YV1
44 45
REMOTE SIGNAL
FAULT SIGNAL
COMMON
RUN
C
uc ub ua 28 29 30 31 33
35 36 37 38
40 41 42 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
A1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 E
5 6 7 11 - 12 R2 R1 C B A
BP +
13 14 15 16
temperature
temperature
RS485
Emergency
pressure
start/stop
CT1
Remote
Outlet
Outlet
Dryer
stop
F
Tolerances,if not indicated,according to:
A1 B1 61 60 0 28 5 7 35 36 37 38 13 14 PE Material
Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 01 02
STATUS
Kg Kg
00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600098
Page 25 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10
TYPE QUT.
COMMON
KM4 Contactor LC1-D0901B7C,AC24V
Q2 Breaker C65N/1P D10
SB1 Push-button ZB2-BS54C + ZB2-104C
FU4 Fuse 6A
CT1 Current Transformer 200A
FU1-3 Fuse 2A
A1 Controller CS5000
YV1 Unloader AC24V
BP Pressure sensor 0~18bar 4~20mA
R1 Temp. sensor NTC 100K -20/+120℃ C
XT0 Terminal TC-60A-4P TC-60A-4P TC-60A-4P TC-100A-4P TC-100A-4P TC-100A-4P
F
Tolerances,if not indicated,according to:
Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt.
Kg Designation Sheet ( ) 02 02
S TATUS
Kg
00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600098
Page 26 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10
A
YV1
REMOTE SIGNAL
FAULT SIGNAL
COMMON
RUN
C
28
35 36 37 38
40 41 42 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
uc ub ua
A1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
E
6 7 9 11 - 12 15 R 16
BP
5 +
temperature
pressure
Emergency
Outlet
RS485
start/stop
Outlet
Remote
stop
F
copied, used for manufacturing or communicated to any other person or company.
Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 01 02
STATUS
Kg Kg
00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600094
Page 27 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10
A
TYPE QUT.
COMMON
T Transformer JBK5-250,380-440V/24V,12V
B
FU4 Fuse 6A
FU1-3 Fuse 2A
A1 Controller CS5000
YV1 Unloader AC24V
BP Pressure sensor 0~18bar 4~20mA
C
R Temp. sensor NTC 100K -20/+120℃
XT0 Terminal TC-100A-3P
F
copied, used for manufacturing or communicated to any other person or company.
Treatment
ACD
Scale Family Compare
Drawing owner
00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600094
Page 28 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10
A
YV1
44 45
REMOTE SIGNAL
FAULT SIGNAL
COMMON
RUN
C
uc ub ua 27 28 29 30 31
35 36 37 38
40 41 42 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
A1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 E
5 6 7 8 11 - 12 15 16 c b a C B A
BP + R
RS485
temperature
CT2 CT1
Temperature
Emergency
pressure
start/stop
Remote
Outlet
Outlet
stop
switch
F
copied, used for manufacturing or communicated to any other person or company.
PE A1 B1 0 28 1U 1V 1W 5 7 8 11 12 15 16 63 35 36 37 38 PE Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 01 02
STATUS
Kg Kg
00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600164
Page 29 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10
TYPE QUT.
COMMON
CT1 Current Transformer
200A
CT2 Current Transformer 40A
FU4 Fuse 6A
FU1-3 Fuse 2A
A1 Controller CS5000
YV1 Unloader AC24V
BP Pressure sensor 0~18bar 4~20mA
R Temp. sensor NTC 100K -20/+120℃
C
M2 Motor AC380V/50HZ
KM3 Contactor LC1-D2510B7C,AC24V LC1-D3210B7C,AC24V LC1-D3810B7C,AC24V LC1-D5011B7C,AC24V LC1-D6511B7C,AC24V LC1-D8011B7C,AC24V 1
KM2 Contactor LC1-D4011B7C,AC24V LC1-D5011B7C,AC24V LC1-D6511B7C,AC24V LC1-D8011B7C,AC24V LC1-D9511B7C,AC24V LC1-D11500B7C,AC24V 1
KM1 Contactor LC1-D4011B7C,AC24V LC1-D5011B7C,AC24V LC1-D6511B7C,AC24V LC1-D8011B7C,AC24V LC1-D9511B7C,AC24V LC1-D11500B7C,AC24V 1
XT0 Terminal 150A-3P 150A-3P 150A-3P 150A-3P 200A-3P 200A-3P 1
M1 Motor 30KW 37KW 45KW 55KW 65KW/75KW 90KW 1
QF Breaker User installa 80A 100A 125A 125A 200A 225A 1
sheet metal 2205600449 D
E
Y--D
F
copied, used for manufacturing or communicated to any other person or company.
Treatment
ACD
Scale Family Compare
Drawing owner
00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600164
Page 30 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10
A
YV1
REMOTE SIGNAL
FAULT SIGNAL
COMMON
RUN
C
27 28
35 36 37 38
40 41 42 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
A1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
6 7 8 9 11 12 15 16 c b a E
5 TA BP R
CT2
temperature
RS485
Temperature
Emergency
pressure
start/stop
Remote
Outlet
Outlet
stop
switch
F
copied, used for manufacturing or communicated to any other person or company.
This document is our property and shall not without our permission be altered,
PE A1 B1 0 28 1U 1V 1W 5 7 8 11 12 15 16 63 35 36 37 38 PE Material
CONFIDENTIAL:
Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 01 02
STATUS
Kg Kg
00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600192
Page 31 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10
TYPE QUT.
COMMON
FU3 Fuse 6A
XT0 Terminal 150A-3P 150A-3P 150A-3P 150A-3P 200A-3P 200A-3P
FU1-2 Fuse 2A
A1 Controller CS5000
YV1 Unloader AC24V C
BP Pressure sensor 0~18bar 4~20mA
R Temp. sensor NTC 100K -20/+120℃
KM2 Contactor LC1-D0901B7C,AC24V LC1-D0901B7C,AC24V LC1-D0901B7C,AC24V LC1-D0901B7C,AC24V LC1-D0901B7C,AC24V LC1-D0901B7C,AC24V
M2 Motor AC380-440V/50HZ
F
copied, used for manufacturing or communicated to any other person or company.
Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 02 02
STATUS
Kg Kg
00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600192
Page 32 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10
A
YV1
44 45
REMOTE SIGNAL
FAULT SIGNAL
COMMON
RUN
C
uc ub ua 27 28 29 30 31
35 36 37 38
40 41 42 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
A1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 E
5 6 7 8 11 - 12 15 16 c b a C B A
BP + R
temperature
Temperature
Emergency
pressure
start/stop
Remote
Outlet
Outlet
stop
switch
F
copied, used for manufacturing or communicated to any other person or company.
Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 01 02
STATUS
Kg Kg
00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600471
Page 33 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10
TYPE QUT.
COMMON
CT1 Current Transformer 200A
CT2 Current Transformer 40A
SB1 Push-button ZB2-BS54C + ZB2-104C B
T Transformer JBK5-250,220V/24V,12V JBK5-250,220V/24V,12V JBK5-350,220V/24V,12V JBK5-350,220V/24V,12V JBK5-350,220V/24V,12V
KM2-KM3
F
copied, used for manufacturing or communicated to any other person or company.
Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 02 02
STATUS
Kg Kg
Page 34 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10
YV1
REMOTE SIGNAL
FAULT SIGNAL
COMMON
RUN
27 28
35 36 37 38
C
40 41 42 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
TYPE QUT.
A1
CT1 Current Transformer
40A
FU4-5 Fuse 3A
SB1 Push-button ZB2-BS54C + ZB2-104C D
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Transformer JBK5-500,380-440V/220V/24V/12
T
6 7 8 9 11 12 15 16 c b a C B A
5 TA FU3 Fuse 6A
BP R
XT0 Terminal 300A-3P
CT2 FU1-2 Fuse 2A
Temperature
Emergency
RS485
start/stop
temperature
pressure
Remote
Outlet
A1 Controller CS5000
stop
switch
Outlet
YV1 Unloader AC24V
BP Pressure sensor 0~18bar 4~20mA
E
R Temp. sensor NTC 100K -20/+120℃
KM2 Contactor LC1-D0901B7C,AC24V
M2 Motor 3KW
KA Relay TP68X-HH62P/L AC 24V
KM1 Contactor LC1-D205M7C,AC220V
IVR Inverter NXS02055GTH0STSA1A20000C2
Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 01 01
STATUS
Kg Kg
00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600274
Page 35 of 35









