NEW AND

IMPROVED
TROUBLESHOOTING
GUIDES!!

Service Manual
Software Version HP-1.07
May 25, 2007
Bay Tek Games Inc. Service 920.822.3951 EXT. 1102
1077 East Glenbrook Dr. Parts 920.822.3951 EXT. 1101
Pulaski, WI 54162 Fax 920.822.8936
On the web baytekgames.com Service Fax 920.822.1496
E-Mail [email protected] Sales 920.822.3951
 Table Of Contents

New Game Registration…………………………1 Service and Repair - Circuit Boards

Thank You………………………………………… 2
Recorded Information……………………………3 Target Score Sensors……………………………22
Main Circuit Board………………………………22
Operation and Set Up
Electrical Drawing Section
How the Game Works……………………………4
Service Connections…………………………… 4 12v Jumper Cable J1 23
Unpacking, Assembly, and Volume Cable J2 23
Installation…………………………………………5 J3 Connector 24
Hardware…………………………………………6 J4 Connector…………………………………… 25
Sounds……………………………………………6 J5 Connector…………………………………… 26
Counters………………………………………… 6 Gen 5 Main Board Schematics…………………27
Rubber Balls………………………………………6 Communications-Serial EEprom………………28
Ball Removal……………………………………… 6 Input Section A-Con. Switches…………………28
Input Section B-Inputs RE, RC…………………29
Programming Section Output Section-Chase Lights Q13-Q16……… 30
Output Section B Q17-Q24…………………. 31
Ticket Payout Select…………………………… 10 Output Section C Q5-Q12………………………32
Standard Ticket Patterns……………………… 10 Power Section……………………………………33
Fixed Ticket Patterns……………………………11 Processor Section-Input RD……………………34
Bonus Round Ticket Amount……………………11
Credit per Game…………………………………11 Technical Support………………………………35
Attract Mode………………………………………12
Clear EEprom……………………………………12 Warranty Information………………………… 36
Not Used………………………………………… 12
Repair Record……………………………………
37
Preventive Maintenance
Parts List…………………………………………39
Maintenance Chart………………………………13
Troubleshooting Guide………………………… 14
Power Supply Troubleshooting Guide…………19

Service and Repair

Firing Solenoid Replacement…………………… 20

Lift Cylinder Control Valve Replacement………20
Ball Sorter Gear Motor………………………… 21
Teeth Reset Gear Motor Replacement……… 21
 New Game Registration

REGISTERING YOUR NEW GAME ENTITLES YOU TO AN EXTENDED WARRANTY*

ADD 3 MONTHS TO THE WARRANTY OF THIS GAME BY COMPLETING AND
SUBMITTING, BY FAX OR MAIL, THIS FORM.

Game Name (one game per card): Date:

Game Serial Number (located on the back of the cabinet):

Game Location Type
Please Check One:

Game Owner/Operator Company Name:

Family Fun Center

Sports Bar
Game Owner/Operator Address:
Bar

Restaurant
Game Owner/Operator City/State/Zip:
Laundromat

Game Owner/Operator Phone Number: Movie Theatre

Mall
Game Owner/Operator Fax Number:
Other (please specify)

Game Owner/Operator E-Mail Address:

Game Location Name and Address:

*NOTE: Extended warranty only applies if ALL boxes on this form are complete.
One game per form. Extended warranty does not apply to used or close-out games.

Bay Tek Games Inc.

1077 East Glenbrook Drive
Pulaski, WI 54162
Fax: 920.822.8936
Phone: 920.822.3951
www.baytekgames.com

Horse Play Owners Manual Bay Tek Games Page 4

 Thank you for your purchase of a Horse Play.

We Aspire To Be The Best In The World At

Developing And Manufacturing

Coin Operated Games For Our Customers.

Horse Play Owners Manual Bay Tek Games Page 5

 Record this information for future reference:

Serial number:
(Located on the inside of the right side front door)

Date of installation:

Installed by:

Service: 920.822.3951 EXT. 1102

Parts: 920.822.3951 EXT. 1107

For 24 hour pricing and ordering please visit us on the web at

www.baytekgames.com

Horse Play Owners Manual Bay Tek Games Page 6

 Operation and Set Up

CAUTION: Electrical Shock Hazard. The owner can set the number of balls per coin, coins
Do not perform repairs or per play, ticket payout, free play and more.
maintenance on this game with power
ON. Unplug the unit from the wall
outlet or shut off power at the power
strip inside the cabinet.

CAUTION: Electrical Shock Hazard.

Always plug game into a grounded
circuit.
CAUTION: Use of flammable
substances can cause severe burns or
personal injury.
Always use non-flammable solvents for
cleaning parts and surfaces of this
game. Do not use flammable
substances such as gasoline, kerosene
or thinners.
Service Connection

How The Game Works Air Compressor Requirements:

Horse Play is a game of skill and good aim. The - Approximately 20 gallon tank
player shoots black rubber balls attempting to knock - 2 horsepower
out the horse’s teeth. Each knockout increases the - 5-6 cubic feet per minute at 90 PSI
number of tickets won and dispensed at the end of
the game. Bay Tek's parts department offers a 20 gallon
compressor; order part number A5AC1003.
The player can win additional bonus tickets. If they A 3/8”-1/2” pipe reducer for the air hose connection is
knock down all 6 teeth with 3 or less balls the teeth included, but customers must supply any other
will reset. After the teeth reset and they knock down needed fittings and piping.
all 6 teeth again with the remaining shots the player
will win bonus tickets in addition to the tickets won for All Bay Tek games are 110V or 220V(optional) and
knocking over all 6 teeth. draw 2-3 amps at startup. Outlets should be rated for
20 amps or higher.
The teeth must be knocked fully backward. Hitting the
teeth and slightly moving them will not score a hit. IMPORTANT: Be sure that the electrical power
There is a 2.5 second delay before each ball can be outlets match the game requirements. See outlet
shot. If the game does not register a shot after three labeling at rear bottom of game cabinet.
minutes, the game ends and all credits clear.

NOTE: The score table (Standard or Fixed), which is

determined by setting the dipswitches, should match
the Knock Down Tickets decal on the game Panel
(Pictured Above). Additional sets of numbers are
included with this manual. See Programming Section.

Horse Play Owners Manual Bay Tek Games Page 7

 Unpacking, Assembly, and Installation

Hardware
The installation kit consists of: (1) Square bit (driver)
(4) A5BK7004 brackets (yellow)
(16) 1/4 – 20 x 1-1/2” Bolts and plain washers (1) 3/8” to 1/2" Pipe Reducer
(16) 5/16" Lock washers (1) Owner’s Manual
(54) #10 x 5/8 Black wood screws (6) #8 Black screws
(4) #10 – 24 x 1/2 Black self-tapping screws (1) A5AC7002 Frosted Acrylic
(2) #10 – 32 Nylon Locknuts

Inspect hardware package to insure all needed material is there and identified.

1. Inspect the game for any damaged, loose or 4. Uncoil other wiring cables.
missing parts. If damage is found please contact the
carrier first. Then contact Bay Tek at: 5. Place the middle cabinet in front of and close to the
[email protected], or phone (920) 822-3951 rear cabinet. Feed the white phone cable from the
to order replacement parts. rear cabinet through the middle cabinet. Plug the
middle cabinet power cable into the power strip
located on the back wall of the rear cabinet. See
Assembly Figure 1. Plug the lights and target cable connectors
into the matching connectors from the middle cabinet.
CAUTION: Lifting Hazard. Lifting heavy
objects can cause back, neck and other
injuries. Be sure adequate lifting and NOTE: The cables in the middle cabinet are universal
moving devices are available when cables therefore the number and color of wires does
unloading, unpacking and moving this not matter. Match connector size only. See Figure 2
game.
The game is shipped with four primary cabinet 6. Using the #8 black screws attach the ticket plate
assemblies, stools and metal ball screens. The box to the middle cabinet.
cabinets are identified as the Target (rear) cabinet,
Ramp (middle) cabinet, Shooting (front) cabinet and
the Marquee.

2. Place the rear cabinet near or at its final location.

3. Open the rear cabinet door, uncoil the power cord

and feed the cord through the hole under the door
opening. Do not plug the power cord into the wall
outlet at this time.

Horse Play Owners Manual Bay Tek Games Page 8

 8. Installing the outside metal screens. See Figure
5. The outside screens are marked left and right.
Place the screens on the middle cabinet frame and
push tight up against the rear cabinet.

a. Secure the vertical legs of the screens to the front

of the middle cabinet with sixteen black #10 x 5/8”
wood screws. Secure the screen to the horizontal
edge of the cabinet with six black #10 x 5/8” wood
screws through holes on the inside of the screen
frame.

b. Install the two yellow top rails which overlap the

tops of the outside screens and the rear cabinet.
7. Push the middle and rear cabinets together. Be Attach the front of the rails to the screens using four
careful not to pinch any wiring. Secure with two yellow black #10-24 x 1/2" self-tapping metal screws. At
brackets and four 1/4-20 x 1-1/2” bolts and plain the back of each rail, use a 1/4-20 x 1-1/2” bolt with
washers. See figure 3. a plain washer screwed into recessed nuts in the
rear cabinet. Continue with six #10 x 5/8” wood
screws in the remaining holes.

7. Installing the middle metal screens.

a. Install the middle screen by placing it over the two

threaded studs on the ball grate. Secure with two #10-
32 nylon locknuts. See Figure 4.

b. Attach the rear vertical frame of the middle screen

to the cabinet with four black #10 x 5/8” wood screws.

c. Attach the front of the screen to the sloped surface

with two black #10 x 5/8” wood screws.

d. The grates in the bottom of the middle cabinet

attach to the rear cabinet with six black #10 x 5/8”
wood screws.

Horse Play Owners Manual Bay Tek Games Page 9

9. Installing the Marquee. 10. Install the shooting cabinet.

a. Position the marquee on top of the yellow rails and a. Tip the cabinet to align and install the dowel pins in
pass the power cord and wire bundle through the hole the stool bases with holes in the bottom of the
and into the rear cabinet. Plug the power cord and cabinet.
speaker wire into connectors in the rear cabinet.
b. Position the front cabinet near the middle cabinet.
Uncoil and pull the air hose through the middle
cabinet and out the hole in the bottom of the rear
cabinet.

NOTE: The cables in the middle cabinet are universal

cables therefore the number and color of wires does
not matter. Match connector size only.

c. Plug all cable connectors from the middle cabinet

into plugs in the front cabinet. Plug the white phone
cable into left cable socket on the main board.
b. Secure the marquee to the rear cabinet with four
1/4-20 x 1-1/2” bolts and plain washers screwed into
recessed nuts. See Figure 6.

c. Secure the marquee to the middle screen with two

#10 x 5/8” wood screws.

11. Push the front and middle cabinets together. Be

careful not to pinch any wiring.
d. Attach the marquee to the yellow rails using four
#10 x 5/8” wood screws.
12. Lock the front and middle cabinets together with
two connecting plates. Secure each plate with two 1/4-
20 x 1-1/2” bolts and plain washers.

13. At the rear of the cabinet, attach the air hose to

the building’s air supply or portable air compressor.
Set the air pressure at the regulator for 70 PSI (4.83
bars). See Service Connections.

14. Fill the ticket tray in the front door panel. The
‘Low’ Ticket light will illuminate when there is
approximately a 1/2" stack of tickets left in the ticket
dispenser bin.

Horse Play Owners Manual Bay Tek Games Page 10

 Rubber Balls

The black rubber balls are coated with Teflon® to

increase the life of the ball. While very durable, the
coating will eventually wear off and the rubber
material will then begin to wear rapidly. As the balls
wear down they will not provide a good seal in the
firing tube and poor firing and miss-fires will occur.
This can be corrected somewhat by increased air
15. Plug in the power cord into the wall outlet and turn pressure to the fire cylinder but at some point it will be
on the power strip at the bottom of the rear cabinet. necessary to replace the balls due to wear.

16. Place the 12 black balls, shipped with this game, NOTE: The game is shipped with balls loaded in the
in the return chute. lift tube. In the event balls must be loaded, the easiest
way is to drop them down the gun barrel. Sixteen (16)
NOTE: The game is shipped with balls loaded in the balls are needed in the lift tube.
lift tube. In the event new balls must be loaded, the
easiest way is to drop them down the gun barrel. Ball Removal
Sixteen (16) balls are needed in the lift tube.
WARNING: The ball chute air cylinder
17. Test the game. If something is not working can pinch, cut or sever fingers during
properly, review the troubleshooting section first. If the ball removal.
problem cannot be resolved, contact the Bay Tek Insure air pressure is OFF and system
service department at: [email protected], pressure is released before attempting
or phone to remove balls from the lift system.
(920) 822-3951.
Turn off the air supply shut off valve located in the
front cabinet. Release the air system pressure by
18. Once everything is set and working properly, close
firing the gun once. Remove the spring from the pawl
and lock the front and rear door panels.
that supports the balls in the tube and pull the pawl
back out of the way. Use a short stick to push the
19. Clean all surfaces of the game with mild soap
balls out into the chute where they can be removed.
and water. Do not use solvents to clean the game
decal surfaces. The game is now ready to play.

Sounds

An audio chip provides music and other sound effects

as play progresses to enhance the visual effects of
the game. A volume control is located on the inside of
the front door panel.

Counters

Two counters are mounted on the inside of the front

door panel. One counter tracks the number of games
played and the other counter tracks the total number
of tickets dispensed. The counters cannot be reset.

Horse Play Owners Manual Bay Tek Games Page 11

 Programming Section

Programmable Options

The number of coins required for each game credit,

free play, number of balls per credit, tickets payout, Factory Default Settings
etc., are programmable by dipswitches located on the
Factory Settings Bank 1
main circuit board.
Dip 1 Dip 2 Dip 3 Dip 4 Dip 5 Dip 6 Dip 7 Dip 8
The main circuit board is located on the inside back ON OFF ON OFF OFF OFF ON OFF
wall of the cabinet. Be sure power is off before setting Factory Settings Bank 2
these switches.
Dip 1 Dip 2 Dip 3 Dip 4 Dip 5 Dip 6 Dip 7 Dip 8
OFF OFF OFF OFF OFF OFF OFF OFF

Function Factory Setting Chart

Ticket Payout Select Standard Payout 1
Standard Ticket Patterns Pattern 6 2
Bonus Ticket Amount 25 Tickets 4
Coins Per play 1 Coin 5
Attract Mode Enabled 6

IMPORTANT: Power must be OFF to the game when setting dipswitches. Turn OFF the power strip inside the
cabinet. Set the dipswitches to the desired settings, wait 30 seconds and then turn ON power at the power strip.

Horse Play Owners Manual Bay Tek Games Page 12

 Ticket Payout Select - Standard Ticket Patterns

Chart BANK 2 -- DIP 6

1 Ticket Payout Select

Allows you to choose between a standard table OPTIONS Dip 6

or a fixed table.

FACTORY DEFAULT SETTING: STANDARD

fixed on
Note: In the Fixed Ticket Mode the player may
play the bonus round if it is achieved, but no
bonus tickets will be won. Standard OFF

Chart BANK 1 -- DIP 1 - DIP 2 - DIP 3

2 Standard Ticket Patterns

Standard Ticket Patterns Dip 1 Dip 2 Dip 3

Teeth Tickets Teeth Tickets

0-1 1 4-5 3 off off off
If you choose the 2-3 2 6 4
standard ticket payout, Teeth Tickets Teeth Tickets
you may now choose the 0-1 1 4-5 5 off off on
ticket pattern you wish to 2-3 2 6 6
use. Teeth Tickets Teeth Tickets
0-1 2 4-5 6 off on off
FACTORY DEFAULT 2-3 4 6 8
SETTING: 6 Teeth Tickets Teeth Tickets
0-1 3 4-5 5 off on on
If you choose a different 2-3 4 6 6
pattern you will need to Teeth Tickets Teeth Tickets
contact Bay Tek games 0-1 3 4-5 7 on off off
for a replacement score 2-3 5 6 9
sheet. Teeth Tickets Teeth Tickets
0-1 4 4-5 8 ON OFF ON
2-3 6 6 10
Teeth Tickets Teeth Tickets
0-1 4 4-5 12 on on off
2-3 8 6 16

Horse Play Owners Manual Bay Tek Games Page 13

 Ticket Payout Select - Custom Ticket Patterns (V1.07)

Chart BANK 1 -- DIP 1 - DIP 2 - DIP 3

2.5 Standard Ticket Patterns

Standard Ticket Patterns Dip 1 Dip 2 Dip 3

Teeth Tickets Teeth Tickets

0-1 3 4-5 9 off off off
If you choose the 2-3 6 6 12
standard ticket payout, Teeth Tickets Teeth Tickets
you may now choose the 0-1 3 4-5 15 off off on
ticket pattern you wish to 2-3 6 6 16
use. Teeth Tickets Teeth Tickets
0-1 6 4-5 18 off on off
FACTORY DEFAULT 2-3 12 6 24
SETTING: 6 Teeth Tickets Teeth Tickets
0-1 9 4-5 15 off on on
If you choose a different 2-3 12 6 18
pattern you will need to Teeth Tickets Teeth Tickets
contact Bay Tek games 0-1 9 4-5 21 on off off
for a replacement score 2-3 15 6 27
sheet. Teeth Tickets Teeth Tickets
0-1 12 4-5 24 ON OFF ON
2-3 18 6 30
Teeth Tickets Teeth Tickets
0-1 12 4-5 36 on on off
2-3 24 6 48

Horse Play Owners Manual Bay Tek Games Page 14

 Fixed Ticket Payout - Bonus Ticket Amount Select - Credit per Game

Chart BANK 1 -- DIP 1 - DIP 2 - DIP 3

3 Fixed Ticket Payout Select
Fixed
If you choose the fixed ticket Dip 1 Dip 2 Dip 3
Tickets
payout you may now choose the 1 off off off
pattern you wish to use.
2 off off on
A fixed payout will award the same 3 off on off
amount of tickets regardless of the 4 off on on
number of teeth knocked over.
5 on off off
Note: The player may play the 6 on off on
bonus round if it is achieved, but 7 on on off
no bonus tickets will be won.
8 on on on

Chart BANK 1 -- DIP 4 - DIP 5 - DIP 6

4 Bonus Ticket Amount Select
Bonus
You can set the number of bonus Dip 4 Dip 5 Dip 6
Tickets
tickets won in the bonus round of 25 OFF OFF OFF
the game.
50 off off on
FACTORY DEFAULT SETTING: 75 off on off
25 100 off on on
150 on off off
Note: In the Fixed Ticket Mode
the player may play the bonus 200 on off on
round if it is achieved, but no 250 on on off
bonus tickets will be won.
300 on on on

Chart BANK 2 -- DIP 1 - DIP 2 - DIP 3

5 Credits per Play
Credits Dip 1 Dip 2 Dip 3

Allows you to set the number of 1 COIN OFF OFF OFF

coins/credits per game. 2 coins off off on
You can also choose to use the
3 coins off on off
free play which will allow game play
without inserting a credit. 4 coins off on on
5 coins on off off
FACTORY DEFAULT SETTING: 1
6 coins on off on
COIN
Free Play on on off
8 coins on on on

Horse Play Owners Manual Bay Tek Games Page 15

 Attract Mode - Clear EEprom - Not Used

Chart BANK 1 -- DIP 7

6 ATTRACT MODE
When the game is not being played the attract OPTIONS Dip 7
mode will play selected tracks from the audio
software. Enabled ON

FACTORY DEFAULT SETTING: ENABLED disabled OFF

Chart BANK 2 -- DIP 7

7 Clear EEprom
Allows you to clear any unused credits and OPTIONS Dip 7
tickets owed.

1. Turn game OFF enabled on

2.Set dip to ON
3. Turn game ON, wait 10 seconds
4. Turn game OFF
5. Turn dip OFF Disabled OFF
FACTORY DEFAULT SETTING: DISABLED

Chart BANK 1 -- DIP 8

8 Not Used

This dip is not used and should remain in the OPTIONS Dip 8
OFF position.
enabled on
FACTORY DEFAULT SETTING: DISABLED Disabled OFF

Chart BANK 2 -- DIP 4 - DIP 5 - DIP 8

9 Not Used

These dips are not used and should remain in OPTIONS Dip 4,5,8
the OFF position.
enabled on
FACTORY DEFAULT SETTING: DISABLED Disabled OFF

Horse Play Owners Manual Bay Tek Games Page 16

 PREVENTIVE MAINTENANCE SECTION

Maintenance Chart IMPORTANT: Use glass cleaner and a soft clean

cloth to clean all the acrylic and metal surfaces on
Use the following maintenance chart as a guide only. the game. Use an anti-static cleaner polisher on the
Actual maintenance intervals will depend on usage black ramp surface to protect it and keep it slippery.
and environmental conditions at the location of the IMPORTANT: The game should be shut OFF for
game. cleaning and maintenance.
Keep a log of all inspections, even if no problem
exists, with date and time of inspection, action taken. CAUTION: Use of flammable
A sample Repair Record is located at the end of this substances can cause severe burns
manual. or personal injury.
Always use non-flammable solvents
IMPORTANT: Do not use cleaning solvents on for cleaning parts and surfaces of
game graphics. Use only a mild soap solution and this game. Do not use flammable
dry with a clean lint free cloth. substances such as gasoline,
kerosene or thinners.
TASK DAILY WEEKLY MONTHLY

Fill ticket tray.

Empty coin box.

Play the game to ensure it is working

properly.
Inspect air system to ensure pressure is
set between 40-50 PSI
Clean outside surfaces and stools. Balls
leave black marks on surfaces.
Inspect the game for physical damage.
Repair as needed.
Inspect game lighting, replace lamps as
needed.

Clean outside surfaces.

Clean the ticket dispenser with

compressed air. Clean the opto sensor
using a cotton swab and isopropyl
alcohol.

Clean and vacuum ball track.

Check to ensure correct number of balls

are present.

Check all hardware for tightness.

Check balls for wear.

Non-filtered air pump: drain water from

hoses.

Clean gun barrels with compressed air.

Horse Play Owners Manual Bay Tek Games Page 17

 TROUBLESHOOTING GUIDE AND DIAGNOSTIC SECTION

PROBLEM PROBABLE CAUSE REMEDY

a. Check wall outlet.

a. Unplugged.
b. Check transformer fuse (220v
b. Blown fuse applications only).

No power to the game. c. Outlet strip or building circuit c. Check voltage at outlets. Try to
breaker tripped. determine cause then reset the
circuit breaker.
d. Bad power supply.
d. See power supply diagnostic.
Replace if faulty. ( A5PS1001)
a. Increase the volume at the
volume control at the inside of
the front door panel.
a. Volume too low.
b. Check audio cable
b. Loose wire. connections to speaker, volume
control and main circuit board.
No Audio
c. Defective Potentiometer.
c. Replace pot. ( A5PO1K)
d. Main circuit board malfunction.
d. Replace main board with board
from another Gen 5 game if
possible to isolate the problem to
the main circuit board.
a. Load tickets. Make sure ticket
stack rests on top of wire
a. Ticket tray empty.
actuator of switch.
b. Faulty low ticket switch.
Orange low ticket light on. b. Replace switch. (AASW200)
c. Broken/loose wires.
c. Check cable connections from
switch to main circuit board.

a. Replace fuse located in the

wiring near the main circuit
board.
a. In-line fuse blown.
Teeth will not reset.
b. Replace motor. (AAMO3901)
b. Motor faulty.
Game will only try to reset teeth
c. Inspect the linkage between
once. Then it will error out and not c. Linkage problem.
the reset arm and gear motor.
try again until game powered Check connector cam setscrew,
down, then on. d. Power game off and then back
ensure it is tight.
on and see if it turn the 1st time.
d. If it turns that 1st time – then
refer to “teeth reset bar rotates
multiple times” section.

Horse Play Owners Manual Bay Tek Games Page 18

 TROUBLESHOOTING GUIDE AND DIAGNOSTIC SECTION

PROBLEM PROBABLE CAUSE REMEDY

a. Clean sensor, replace if

necessary. (AABD5010)

a. Motor home sensor dirty or b. Clean cam. Measure 5 Volts

faulty. DC when cam is away from
sensor, and it drops to 0 Volts
b. White cam is dirty or too far when cam is covering sensor.
Teeth reset bar rotates up multiple away from sensor.
times. c. Check cable connections from
c. Faulty/broken wires. sensor to main circuit board.

d. Faulty main board. d. Replace main board with board

from another Gen 5 game if
possible to isolate the problem to
the main circuit board

a. Clean, align, or replace opto

boards. (AASE3900)
a. Teeth opto's dirty, misaligned,
b. Check cable connections from
or faulty.
Game does not score. sensors to main circuit board.
Look at where there are 2 wires
b. Faulty/broken wires.
crimped to one terminal. Ensure
both wires are making connection
with the terminal.
a. Check that coin actually
triggers switch. Replace switch if
a. Coin switch faulty. necessary. (A5SW4000)

b. Bad connection or broken coin b. Check connections from coin

Coin switch
switch wire. switch to main circuit board.
problem
c. Faulty main board. c. Replace main board with board
from another Gen 5 game if
possible to isolate the problem to
Game does not the main circuit board.
coin up. a. Refer to “Teeth do not reset”
a. Reset motor problem. section.

b. Teeth sensor problem. b. Refer to “Game does not

Teeth sensor or score” section
motor problem. c. Motor home position sensor
dirty or faulty. c. Clean opto sensor and white
cam that the sensor looks at.
Replace sensor if necessary.
(AABD5010)

Horse Play Owners Manual Bay Tek Games Page 19

 TROUBLESHOOTING GUIDE AND DIAGNOSTIC SECTION

PROBLEM PROBABLE CAUSE REMEDY

a. Check air line, air compressor.
Ensure gauge on air line input is
working.

b. Adjust compressor to output

90 PSI. Adjust game air pressure
to 50 – 55 PSI.

c. Check trigger button, wires to

a. No air pressure. main board. Replace switch
(A5PB7100) by removing barrel
b. Incorrect air pressure. from gun, reach inside and
remove right handle. Switch is
c. Trigger not working. then accessible.
No air blast out of cannon.
d. Boom valve faulty. d. Check for 12 Volt DC pulse at
boom valve. Replace boom valve
e. Bad connection or broken wire. (A5VA7100) if pulse is present.
Check wire continuity back to
f. Faulty main board. main board if no pulse.

e. Check connections from boom

valve and trigger to main circuit
board.

f. Replace main board with board

from another Gen 5 game if
possible to isolate the problem to
the main circuit board.

a. Check and reset dipswitches

for proper setting.

a. Ticket Pattern or other ticket b. Clean with compressed air or

dipswitches set wrong. wipe with isopropyl alcohol on a
cotton swab.
b. Dirty opto-sensor on ticket
dispenser. c. Loop tickets and let dispenser
run. Or remove memory chip
c. Many tickets in memory. If from main board. Position U3.
Wrong number of tickets dispensed. ticket meter is counting the Leave chip out of board and turn
tickets coming out, then reset power on game. The game can
tickets owed. run fine with this chip removed.

d. Faulty ticket dispenser. d. Replace with spare working

dispenser.
e. Main circuit board malfunction.
e. Replace main board with a
spare Gen 5 board if possible to
isolate the problem to the main
circuit board.

Horse Play Owners Manual Bay Tek Games Page 20

 TROUBLESHOOTING GUIDE AND DIAGNOSTIC SECTION

PROBLEM PROBABLE CAUSE REMEDY

a. Check both sides of game.

Ensure both sides have at least
25 balls.

b. Check for debris in ball return

chute. Ensure lifter is operating
a. Not enough balls in flex tube. correctly.

b. Balls stuck in return chute or c. Look down barrel of gun. The

flex tube. ball to be fired next should be
directly in front of nozzle. This
c. Ball height in flex tube not position can be adjusted by
adjusted correctly. bending flex tube. If ball is too
high – bend flex tube. If ball is
Balls misfire or shoot 2 at a time.
d. Ball gate (cup lifter) broken. too low – straighten flex tube.

e. Pawl spring is not holding the d. Ensure cupped ball gate has 2
ball above lit cylinder. rods coming down. One attached
to lift cylinder, one as a guide. If
f. Balls worn. Does not have a one is broken, replace gate.
tight seal in cannon. (A5GA7100)

e. Replace pawl and spring.

(A5PA7100 and A5SP7100)

f. Old balls do not shoot properly.

Replace balls. (AABALL-ALL)

a. Turn off air. Remove air hoses

to ball lift cylinder. If water drains
out, an air dryer/filter must be
added to air system.

b. Replace pawl (A5PA7100)

and/or spring.(A5SP7100)
a. Water and/or Oil in the air line.
c. Replace ball lift cylinder.
(A5BL7101)
b. Pawl / Spring combination
d. To increase lift up speed –
jamming balls.
Follow the air line from the
Ball lift cylinder is not lifting up all the
bottom of the lift cylinder to the
way. c. Defective ball lift cylinder.
blue Mac valve. Loosen the lock
nut on the screw that
d. Mac Valve improperly set.
corresponds to this air line.
Increase air flow by turning screw
e. Defective Mac Valve.
clockwise. Adjust slightly, firing
the cannon 3 times before further
adjustments. Once set correctly,
re-tighten lock nut.

e. Replace Mac Valve. (

A5VA7103)

Horse Play Owners Manual Bay Tek Games Page 21

 TROUBLESHOOTING GUIDE AND DIAGNOSTIC SECTION

PROBLEM PROBABLE CAUSE REMEDY

a. Turn off air. Remove air hoses

to ball lift cylinder. If water drains
out, an air dryer/filter must be
added to air system.

b. Replace ball gate. (A5GA7100)

a. Water and/or Oil in the air line.
c. Replace ball lift cylinder.
b. Ball gate (cup lifter) broken. (A5BL7101)

Ball lift cylinder is not dropping down c. Defective ball lift cylinder. d. To increase down speed –
all the way. Follow the air line from the top of
d. Mac Valve improperly set. the lift cylinder to the blue Mac
valve. Loosen the lock nut on the
e. Defective Mac Valve. screw that corresponds to this air
line. Increase air flow by turning
screw clockwise. Adjust slightly,
firing the cannon 3 times before
further adjustments. Once set
correctly, re-tighten lock nut.

e. Replace Mac Valve(A5VA7103)

a. Fill ticket tray. Replace low

ticket sensor switch. Repair
wiring. Clean ticket tray of dirt
and loose tickets or debris. Bend
switch wire to correct position
under tickets.
a. Ticket tray empty due to faulty
low ticket sensor switch or
b. Check wiring continuity from
broken/loose wires. Sensor
dispenser to main board. Check
switch stuck or switch wire bent
for pinched, broken or
out of position.
disconnected wires. Replace as
necessary.
b. Faulty cable to dispenser.
c. Clean with compressed air and
Tickets do not dispense. c. Dirty opto-sensor or paper dust
if necessary wipe sensor with
buildup in ticket dispenser.
isopropyl alcohol on a cotton
swab.
d. Notch on tickets too shallow.
d. Flip tickets and load upside-
down to have large cut notch
e. Ticket dispenser faulty.
toward opto sensor.
f. Main circuit board malfunction.
e. Replace dispenser with spare
working dispenser.

f. Replace main board with a

spare Gen 5 board if possible to
isolate the problem to the main
circuit board.

Horse Play Owners Manual Bay Tek Games Page 22

 Power Supply Troubleshooting

Use the following procedure to check the power

supply for Gen 5 games.

Check the small green LED light on the power supply

circuit board. If the light is out there is a short
somewhere. If the light dims, there is an overload in
one of the circuits such as a bad motor.

Turn power OFF. Disconnect all 12 volt

output wires only. Turn power ON.

Green LED Light Green LED Light

comes ON. remains OFF.

Replace Power
Supply.

Turn power OFF. Unplug all outputs from the Gen 5 Circuit Board.
Reconnect the 12 volt output wires to the Power Supply. Turn
power ON.

Green LED Light Green LED Light Short in Main Board

comes ON. remains OFF. - Replace.

That cable or related

Turn power OFF. Green LED Light
component is shorted out.
Reconnect the outputs remains OFF.
See Jumper Cable Pin-Outs
at the Main Circuit to see which component
Board one at a time. might be at fault.
Wait 3 minutes
between tests to turn Green LED Light
power ON. dims.
A related component such as
a solenoid is causing an
overload.
Green LED Light That cable is OK. See Jumper Cable Pin-Outs
comes ON. to see which component
might be at fault.

Horse Play Owners Manual Bay Tek Games Page 23

 Service and Repair Section

CAUTION: Static electricity could harm Lift Cylinder Control Valve Replacement
circuit boards and processor chips.
Always ground yourself by cable or by The directional control valve and solenoid are
touching metal surfaces prior to replaced together.
removing or servicing electronic
equipment in this game. Avoid working
on carpeted surfaces.
CAUTION: Electrical Shock Hazard. Air Control Valve
Do not perform maintenance or repair
of this equipment with power ON.
Unplug the unit from the wall outlet or
shut off power at the power strip inside
the cabinet.
Shut Off Valve Air Regulator

Firing Solenoid Replacement

Shut off power to the game at the power strip located

in the rear ‘target’ cabinet.

1. Remove the two wire clips from the solenoid. 1. Shut OFF air pressure at the air shut-off valve or
the air regulator. Release system pressure by firing
2. Remove the hex nut holding the solenoid to the the guns.
quick release valve.
2. Disconnect the three air lines in to and out of the
control valve.

Ball Firing Solenoid 3. Disconnect the wiring connector from the solenoid.
Remove the mounting screws and remove from the
game.

4. Install the new plug, re-attached the wire connector

from the solenoid and re-attached the air lines.

5. Return power and air pressure to the game and

test by firing the gun several times to insure that the
balls are being loaded properly into the lift tube.

3. Install the new solenoid and re-attach the wires. It

doesn’t matter which wire is attached to which
terminal.
Turn on the power and test the unit.

Horse Play Owners Manual Bay Tek Games Page 24

 Service and Repair Section

Ball Sorter Gear Motor Teeth Reset Gear Motor Replacement

The ball sorter gear motor assembly, in the middle

cabinet, oscillates the paddles for the ball return
chutes to keep the balls from becoming jammed in
the chutes. Replace as follows.

Cam

Setscrew

1. Open the access door in the rear cabinet and

unplug the gear motor wiring at the connector.

2. Pull the tooth reset arm downward to manually

rotate the connector cam to gain access to the
setscrew. Loosen the setscrew and remove the cam
1. Remove the four bolts and washers from the two from the shaft.
connector plates holding the front and middle cabinets
together. Slide the front cabinet away from the middle 3. Remove the four locknuts mounting the
cabinet slightly to gain access to the gear motor motor/gearbox assembly in the mounting frame.
assembly. Remove the gear motor assembly from the game.

2. Pull the two wires up out of the hole in the frame to 4. Install the new gear motor and secure with the four
expose the connector. Unplug the connector. locknuts.

3. Remove the setscrew holding the connector cam 5. Install the connector cam assembly onto the motor
assembly to the gearbox shaft and pull the cam off the shaft and secure with the setscrew. The hole in the
shaft. connector cam is flat on one side so the gearbox
shaft may have to be rotated slightly to allow the cam
4. Remove the four locknuts that secure the gear to be installed. Secure with the setscrew.
motor assembly to the frame.
6. Reconnect the wire connector.
5. Install the new gear motor assembly with the four
locknuts. The hole in the connector cam is flat on one
side so the gearbox shaft may have to be rotated
slightly to allow the cam to be installed. Secure with
the setscrew.

6. Reconnect the wire connector.

7. Slide the two cabinets together, being careful not to

pinch any wiring, and secure with the two connector
plates.

Horse Play Owners Manual Bay Tek Games Page 25

 Service and Repair Section - Circuit Boards

Target Score Sensors Main Circuit Board

The score sensors are mounted to a small circuit Replacing the main Gen 5 circuit board.
board and consist of an emitter and a detector on
opposite sides of the target flag. To replace the 1. Carefully unplug all wiring connectors.
sensor board.
2. Remove the four Phillips head screws at the four
corners of the board and remove the board from the
mounting panel.
Unplug Here
3. Before installing the new board, check to be sure
that the dipswitches are set in the same position as
the old board.

NOTE: If swapping the circuit board with a spare Gen

5 board for testing purposes, be sure to also swap out
the software chip. Use extreme care to prevent static
electricity and to prevent bending socket pins.

4. Install the board and reconnect the wiring

connectors and the white display cable.

1. Open the access door of the rear cabinet and 5. Re-test the game.
unplug the sensor wiring at the connectors on the
sensor circuit board.

2. Unbolt the sensor boards.

3. Replace the sensor boards and reconnect the wire

cables.

4. Test the sensors by moving the tooth so the tooth

flag no longer blocks the sensors and scores a hit.

Software Chip

Horse Play Owners Manual Bay Tek Games Page 26

 Electrical Drawing Section

Important
Power must be OFF to the game before removing
any cable from the main board. Turn OFF the
power strip inside the game.

12. Volt Jumper Cable (J1)

RED BLK
BLK RED
12V 12V
12V Input 12v Input
Ground Ground

Volume Cable (J2) Connector

RED GRN
Left Audio Right Audio
Output Output
BLK WHT
Left Audio Right Audio
Ground Ground

Horse Play Owners Manual Bay Tek Games Page 27

 (J3) Connector

WHT GRN
L. Side Trigger R. Side Trigger
Ground Ground

RED BLK
L. Side Trigger R. Side Trigger
Input Input

WHT GRN
R. Side Low L. Side Low
Ticket Signal Ticket Signal

RED
TAN ORG L.Side Rack
Unused Unused

RED BRW
R.Side Rack L.Side Motor
GRY PNK
Unused Unused BLK BLK
BRW
R.Side Motor R.Side Low L.Side Low
Tkt. Tkt.
RED WHT
Tooth #1 Input Tooth #2 Input

BLU BRW
Tooth #3 Input Tooth #4 Input

GRN BLK DBL ORG DBL WHT DBL GRY

Tooth #5 Input Tooth #6 Input Tooth 3 Tooth 2 Tooth 1

YEL PUR DBL YEL DBL PUR DBL BLU

R. Side Tooth L. Side Tooth Tooth 6 Tooth 5 Tooth 4
Reset Motor Reset Motor
Sensor Input Sensor Input GRN GRN
L.Side Reset R.Side Tooth
Motor Sensor Sensor

The cables and connectors used in the ramp “middle”

section are universal therefore the number and color
of wires does not matter. Match size of connector
only. Below is a diagram showing the Inputs to that
cable from the target cabinet.

Horse Play Owners Manual Bay Tek Games Page 28

 Jumper Cable (J4) Connector

BRW
Game Counter
Signal

PNK
Counter +12v
ORG
R.Side Coin
Door +12v

TAN
Ticket Counter
Signal

GRN
L.Side Coin
Door Ground

GRY
L. Side Coin In

GRN
R.Side Coin Door
GRY
Ground
R. Side Coin In
BLK
L.Side Tkt. Ground

DBL YEL's BLU

Low Ticket L.Side Tkt.
Grounds Notch Signal

RED
WHT L.Side Tkt. +12v
L.Side Tkt. ORG
Enable L.Side Coin Door
+12v

BLK BLU
R.Side Tkt. R.Side Tkt.
Ground Notch Signal

WHT RED
R.Side Tkt. R.Side Tkt.
Enable +12v

Horse Play Owners Manual Bay Tek Games Page 29

 Jumper Cable (J5) Connector

ORG
RED L.Side Tooth
Unused Reset Motor
Output (inline
fuse)
GRY
WHT R.Side Tooth
Unused Reset Motor
Output (inline
fuse)

BLU
PNK
L.Side Low Tkt.
Unused
Light Output

BRW
TAN
R.Side Low Tkt.
Unused
Output

BLK
GRN
R.Side Lift
Unused
Solenoid Output

BLK GRN
L.Side Teeth R.Side Fire
Sensor Enable Solenoid Output

YEL BLK
R.Side Teeth L.Side Lift
Sensor Enable Solenoid Output

BRW
PUR
L.Side Fire
Unused
Solenoid Output

Horse Play Owners Manual Bay Tek Games Page 30

 Gen 5 Main Board Schematics

Horse Play Owners Manual Bay Tek Games Page 31

 Communications - Serial EEprom

Input Section A - Con. Switches

Horse Play Owners Manual Bay Tek Games Page 32

 Input Section B - Inputs RE, RC

Horse Play Owners Manual Bay Tek Games Page 33

 Output Section - Chase lights Q13-Q16

Horse Play Owners Manual Bay Tek Games Page 34

 Output Section B Q17-Q24

Horse Play Owners Manual Bay Tek Games Page 35

 Output Section C Q5-Q12

Horse Play Owners Manual Bay Tek Games Page 36

 Power Section

Horse Play Owners Manual Bay Tek Games Page 37

 Processor Section - Input RD

Horse Play Owners Manual Bay Tek Games Page 38

Horse Play Owners Manual Bay Tek Games Page 39
 Warranty Information

Bay Tek Games Inc. warrants to the original Repair of NON-Warranty Units
purchaser that the game will be free of defects
in workmanship and materials for a period of (6) Should your game need servicing, determine the
months from the date of installation. serial number from the decal on the back of the
cabinet or the logic unit, and call 920.822.3951 or
Bay Tek Games Inc. will, without charge, repair or email to:
replace at it's option defective product or component [email protected]
parts upon notification to the factory service
department. An estimate of the repair charges will be quoted
to you for approval.
Warranty replacement part(s) will be shipped
immediately via ground service, along with a Return You can proceed in one of two ways:
Material Authorized (RMA) number for the return
of defective part(s). Defective parts must be shipped 1. Request the immediate shipment of advanced
back to Bay Tek Games unless otherwise instructed. replacement part(s).

This warranty does not apply in the event of any You will receive the part(s) with an RMA for the
misuse or abuse of the product, or as the result of return of the faulty part(s). You must return the
any unauthorized repairs or alterations. faulty parts in 14 days to avoid additional charges.
The warranty does not apply if the serial number
decal is altered, defaced, or removed from its original 2. Send in the defective part(s) for repair or
position. replacement.

Should your game need servicing, determine the Please include the following information:
serial number from the decal on the back of the Name
cabinet or the logic unit, and call 920.822.3951 or Address
email to: Phone Number
[email protected] Serial Number
Purchase Order Number
or Signed Authorization to perform
service
Repair and returned parts will be shipped back
using the same mode of transportation in which
they were received. Repairs are warranted (30) days
from the date installed into service.

Horse Play Owners Manual Bay Tek Games Page 40

 Repair Record

Make copies of this page for the future

Game Serial Number

Date Maintenance Performed Parts Replaced Notes

Horse Play Owners Manual Bay Tek Games Page 41

 Repair Record

Make copies of this page for the future

Game Serial Number

Date Maintenance Performed Parts Replaced Notes

Horse Play Owners Manual Bay Tek Games Page 42

 Replacement Parts - Horse Play
Always use genuine Bay Tek replacement parts. For 24 hour pricing and ordering visit our web site at
www.baytekgames.com.
Description Part #

FRONT CABINET ASSY

BASE, MACHINED BALL LIFT ...............................................................................................A5BA7103
BALL LIFT CYLINDER ...........................................................................................................A5BL7101
BALL LIFT MAC VALVE ........................................................................................................A5VA7103
RUBBER BOOT ...................................................................................................................A5BO7100
COVER, RED FIBERGLASS TOP ..........................................................................................A5CO7005
FRONT BUMPER .................................................................................................................A5BU7100
GRIP ...................................................................................................................................A5GR7100
SWIVEL, PIVOT – 2 PIECES ..............................................................................................AASW7100
BLACK COIN BOX ................................................................................................................A5CB2050
TICKET DISPENSER ..................................................................................................................A5TD1
EPROM, HORSE PLAY......................................................................................................... AAEP-HP
MICRO, HORSE PLAY ..........................................................................................................AAMC-HP
MAIN BOARD .......................................................................................................................AAMB5A
STOOL ..............................................................................................................................A5ST-RED
STOOL BASE/PEDESTAL ...................................................................................................A5SB3502
RED STOOL SEAT ...............................................................................................................A5ST-RED

DECALS
FACEPLATE MARQUEE, HORSEPLAY ................................................................................A5FP7900
SIDE DECAL, 2 PER FRONT SIDE ........................................................................................A5DC7901
DOOR, SMALL DECAL, 2 PER ..............................................................................................A5DC7902
MIDDEL DECAL, SMALL, 1 PER ...........................................................................................A5DC7903
WHITE BOARD DECAL, 1 PER .............................................................................................A5DC7904

BUFFER ASSY
PRESSURE GAUGE ...........................................................................................................A5PG7100
RESEVOIR .........................................................................................................................A5RE7100
REGULATOR, AIR ................................................................................................................A5RE7101
BOOM VALVE ....................................................................................................................A5VA7100

MIDDLE CABINET ASSEMBLY

BALL GRATE ( 1 PIECE/ BOTH SIDES) .................................................................................A5GR7001
HALOGEN LAMPS, 20 WATT ................................................................................................A5LA9050
LIGHT DIFFUSER .................................................................................................................A5AC7002
PANEL, LEFT SCREEN .......................................................................................................A5PA7000
PANEL, RIGHT SCREEN ......................................................................................................A5PA7001
PANEL, MIDDLE SCREEN ....................................................................................................A5PA7002
PANEL, SCREEN DIVIDER ...................................................................................................A5PA7003
MOTOR, GEAR, BALL SORTER ...........................................................................................AAMO3901
INSTRUCTION PANEL FACEPLATE .......................................................................................A5FP7903

TARGET CABINET ASSY

FACEPLATE, PLAYFIELD .....................................................................................................A5FP7901
RESET BAR .........................................................................................................................A5BA7901
POWER SUPPLY .................................................................................................................A5PS1001
TOOTH SPACER ..................................................................................................................A5SP7900
TOOTH .................................................................................................................................A5TO7900
TEETH SENSOR ..................................................................................................................AASE3900
TEETH RESET MOTOR .......................................................................................................AAMO3901

Horse Play Owners Manual Bay Tek Games Page 43