Ministry of Housing & Urban Affairs
Government of India
Compendium of Innovative
Emerging Technologies
shortlisted under Global Housing Technology Challenge - India
Ministry of Housing & Urban Affairs
Government of India
Compendium
of Innovative Emerging
Technologies
shortlisted under
Global Housing Technology Challenge - India
DURGA SHANKER MISHRA
Secretary
Ministry of Housing & Urban Affairs
Government of India
Preface
M
inistry of Housing and Urban Affairs (MoHUA), Government of India, is currently
implementing Pradhan Mantri Awas Yojana- Urban (PMAY-U) with an objective to provide
all weather pucca houses to all eligible beneficiaries in urban areas. Launched in June 2015,
PMAY-U is one of the largest public housing programs in the world, with a goal of providing homes
to over 11.2 million urban families by 2022 when the nation completes 75 years of its Independence.
Further, due to rapid urbanization, massive construction activities are undergoing and planned in all
the States/UTs for creating affordable housing with allied infrastructures.
Traditionally, dwelling units in the country are constructed using conventional technology. With the
massive construction requirement & taking into consideration the important factors such as fast
depleting natural resources, achievement of Sustainable Development Goals (SDGs) & international
commitments to reduce carbon footprints , there is urgent need to find substitute for energy intensive
building materials such as burnt clay bricks, and minimize the use of scarce natural materials such
as river sand, water, timber etc. Globally, there has been technological advancement in the area of
building materials and fast track prefabricated/pre-engineered construction practices. The use of
alternate technologies in our country is in a limited extent so far.
In the PRAGATI1 meeting held on 12th July 2017, Hon’ble Prime Minister emphasized and exhorted the
States/UTs to accelerate adoption of innovative and alternative construction technologies to improve
the pace and quality of work under PMAY-U and address the challenges of rapid urban growth and
its attendant requirements. Construction of houses at the scale of PMAY (U) offers an opportunity
for inviting alternative technologies from both within the country and across the globe, which may
trigger a major transition through introduction of cutting-edge building materials, technologies and
processes.
In the light of above, MoHUA initiated Global Housing Technology Challenge India (GHTC-India) in
January, 2019 which aimed to identify and mainstream globally best available proven construction
technologies that are sustainable, green and disaster resilient through a challenge process which will
bring a paradigm shift in construction practices for affordable housing.
Construction Technology India (CTI), 2019, the 1st Biennial Expo-cum-Conference was organized on
02-03 March 2019 for providing a platform for exhibition, assessment and promotion of Innovative
Construction Technologies from across the globe. Both Indian and International Technology Providers/
Companies participated in this challenge process.
____________________________
1
PRAGATI (Pro-Active Governance And Timely Implementation) is a multi-purpose and multi-modal platform chaired by
Hon’ble Prime Minister, aimed at addressing common man’s grievances, and simultaneously monitoring and reviewing
important programmes and projects of the Government of India as well as projects flagged by State Governments.
During CTI, 54 technologies were shortlisted by a Technical Evaluation Committee (TEC) set up by
MoHUA. These technologies have been grouped into six broad categories namely (i) Precast Concrete
Construction System - 3D Precast volumetric, (ii) Precast Concrete Construction System - Precast
components assembled at site, (iii) Light Gauge Steel Structural System & Pre-engineered Steel Structural
System, (iv) Prefabricated Sandwich Panel System, (v) Monolithic Concrete Construction, and (vi) Stay in
Place Formwork System.
In order to showcase these technologies, six Light House Projects (LHP) consisting of about 1,000
houses each, with allied infrastructure facilities are being implemented with six different technologies
from above six groups at Indore (Madhya Pradesh); Rajkot (Gujarat); Chennai (Tamil Nadu); Ranchi
(Jharkhand); Agartala (Tripura) and; Lucknow (Uttar Pradesh). The LHPs will demonstrate and deliver
ready to live mass housing which are fast, of high quality and durability, sustainable and economical
With large scale uses, as compared to conventional brick and mortar construction. These projects shall
serve as live laboratories for all stakeholders including Research & Development leading to the successful
transfer & replication of technologies.
All the 54 shortlisted technologies and the associated Technology Providers are important for bringing
paradigm shift in construction practices in the country. This Compendium provides concise information
of the 54 technologies, its application in real projects in India and abroad and also provides contact
details of technology providers.
The details of 54 innovative technologies included in the Compendium will provide synoptic view of
these technologies which will be helpful to policy makers, public & private construction agencies and
other concerned stakeholders for its adoption in their future housing projects. I urge prospective users
to send their feedback to [email protected] for improving this compendium so that it may serve useful
document to transform technology in the construction sector of our country.
New Delhi
December 23, 2020 (Durga Shanker Mishra)
Contents
S.No. Technology/System Technology Provider Page No.
A. PRECAST CONCRETE CONSTRUCTION SYSTEM – 3D PRECAST
2
VOLUMETRIC (4)
Pre-cast concrete system with columns, beams, walls, slabs,
1 Katerra 4
hollow core slabs & also 3D Volumetric components
Vertical structural modules cast in Plant/Casting yard are
2 assembled together through casting of floor panel. The unit is Moducast Pvt. Ltd 6
transported & installed at site
3D Modular casting using steel mould and high performance
Magicrete Building
3 concrete of building modules in factory. These modules are 8
Solutions
transported to the construction site & assembled
Modules with 3D Volumetric Precast concrete unit, various
4 Ultratech Cement Ltd 10
units make a house
B. PRECAST CONCRETE CONSTRUCTION SYSTEM –PRECAST COMPONENTS
12
ASSEMBLED AT SITE (8)
Precast Large Concrete Panel (PLCP) System with structural
5 members (wall, slab etc.) cast in a factory/ casting yard and Larsen & Toubro Ltd. 14
brought to the building site for erection & assembling
Pre-cast Concrete Structural system comprising of pre-cast B.G. Shirke
6 column, beam, precast concrete / light weight slab, AAC blocks/ Construction 16
infill concrete walls Technology Pvt. Ltd.
Optimal Pre-cast concrete components System through Elematic India Pvt.
7 18
structural Analysis, design & equipment support. Ltd.
Precast concrete construction system using precast walls with PG Setty Construction
8 20
precast plank floor. Technology Pvt Ltd.
Pre cast components comprising of beams, coloumns, staircase,
Teemage Builders
9 slab, hollow core slab etc. manufactured in plant & erected on 22
Pvt. Ltd.
site
Pre-cast sandwich panel system & light weight precast
10 NordicflexHouse 24
concrete slab
Prefabricated Interlocking Technology (without mortar) with
11 Aap Ka Awas LLP 26
Roofing as Mechnized Precast R.C. Plank & Joist system
Large Hollow wall prefab concrete Panel (lightweight,
G8Ark Factories Pvt.
12 interlocking, concrete panel) using factory produced large 28
Ltd.
standard hollow interlocking concrete block.
C. LIGHT GAUGE STEEL STRUCTURAL SYSTEM & PRE-ENGINEERED STEEL
30
STRUCTURAL SYSTEM (16)
Mitsumi Housing Pvt.
13 LGS Framing with various walling & roofing options 32
Ltd.
Everest Industries
14 LGS Framing with various walling & roofing options 34
Ltd.
S.No. Technology/System Technology Provider Page No.
15 LGS Framing with various walling & roofing options JSW Steel Ltd. 36
Light Gauge Steel Frame Structure with infill Concrete Panel
Society for
(LSSFS-ICF) – the light weight concrete using a special mixing
16 Development of 38
& pumping machine is filled in between two prefabricated
Composites
concrete panels.
Elemente Designer
17 LGS Framing with various walling & roofing options 40
Homes
18 LGS Framing with various walling & roofing options MGI Infra Pvt. Ltd. 42
19 LGS Framing with various walling & roofing options RCM Prefab Pvt. Ltd. 44
Nipani Infra and
20 LGS Framing with various walling & roofing options 46
Industries Pvt. Ltd.
21 LGS Framing with various walling & roofing options Strawcture Eco 48
22 LGS Framing with various walling & roofing options Visaka Industries Ltd. 50
Prefabricated steel structural system with Dry wall system as RCC Infra Ventures
23 52
AAC panels, PUF panels etc. Ltd.
Jindal Steel & Power
24 Hot rolled steel frame with speed floor 54
Ltd.
25 Hot rolled steel section with AAC Panels as floor & slab HIL Ltd. 56
AAC wall and roof panel system to provide integrated solution.
Biltech Building
26 AAC products are reinforced and used in both load and non- 58
Elements Ltd.
load bearing applications.
AAC Panels are Wire mesh/ steel reinforced for use as wall &
SCG International
27 slab. Appears to be non-load bearing panels to be used with 60
India Pvt. Ltd.
structural framing.
Precast Light Weight Hollow-core wall Panel is a non-structural Pioneer Precast
28 62
construction material with framed structures. Solutions Pvt. Ltd.
D.PREFABRICATED SANDWICH PANEL SYSTEM (9) 64
Reinforced Expanded Polystyrene sheet core with sprayed Worldhaus
29 66
concrete as wall & slab Construction Pvt. Ltd.
EPS Cement sandwich Panel: wall & slab with EPS Cement Bhargav
30 sandwich Panel to be used with RCC or Steel structural frame. Infrastructure Pvt. 68
Load bearing upto G+1 storey Ltd.
EPS Cement sandwich Panel: wall & slab with EPS Cement
Rising Japan Infra Pvt.
31 sandwich Panel to be used with RCC or Steel structural frame. 70
Ltd.
Load bearing upto G+1 storey
Reinforced Expanded Polystyrene sheet core with sprayed Bau Panel Systems
32 72
concrete as wall & slab India Pvt. Ltd.
Reinforced Expanded Polystyrene sheet core with sprayed BK Chemtech
33 74
concrete as wall & slab Engineering
S.No. Technology/System Technology Provider Page No.
Reinforced Expanded Polystyrene sheet core with sprayed
34 MSN Construction 76
concrete as wall & slab
Reinforced Expanded Polystyrene sheet core with sprayed
35 Beardsell Ltd. 78
concrete as wall & slab
Pre-fab PIR (Poly-isocyanurate) based Dry Wall Panel System” Covestro India Pvt.
36 80
as non-load bearing wall. Ltd.
37 Sandwich panels as wall & slab Project Etopia Group 82
E. MONOLITHIC CONCRETE CONSTRUCTION (9) 84
Aluminium form work system for Monolithic Concrete Maini Scaffold
38 86
construction Systems
Aluminium form work system for Monolithic Concrete KumkangKind India
39 88
construction Pvt. Ltd.
Aluminium form work system for Monolithic Concrete
40 S-form India Pvt. Ltd. 90
construction
Aluminium form work system for Monolithic Concrete ATS Infrastructure
41 92
construction Ltd.
Innovative housing
Aluminium form work system for Monolithic Concrete
42 & Infrastructure Pvt. 94
construction
Ltd.
Aluminium form work system for Monolithic Concrete MFS formwork
43 96
construction Systems Pvt. Ltd.
Aluminium form work system for Monolithic Concrete Knest Manufacturers
44 98
construction LLP
‘Tunnel form’ construction technology, an cast in situ RCC
system, based on the use of high-precision, re-usable, Outinord Formworks
45 100
room-sized, steel forms or moulds for monolithic concrete Pvt. Ltd.
construction
Aluminium form work system for Monolithic Concrete Brilliant Etoile Pvt.
46 102
construction Ltd.
F. STAY IN PLACE FORMWORK SYSTEM (8) 104
Expanded-Steel Panel reinforced with all-galvanised Steel
Wire-Struts serving both as the load-bearing steel structure
47 JK Structure Ltd. 106
and as the stay-in-place steel formwork filled with EPS-
alleviated concrete
Factory made prefab Glass fibre reinforced Gypsum cage
FACT RCF Building
48 panels suitable for wall & slab with reinforcement & concrete 108
Products Limited
in cavities as per the requirement
Structural Stay In Place Galvanized Steel formwork system for
Coffor Construction
49 walling with the same bottom single layer formwork for slabs/ 110
Technology Pvt.Ltd
in-situ slab
S.No. Technology/System Technology Provider Page No.
Factory produced PVC Stay in place formwork with in-situ
Novel Assembler
50 concrete & reinforcement in walling units and cast in-situ RCC 112
Private Limited
Slab
Fully load bearing walls with 150 mm monolithic concrete core
sandwiched inside two layers of EPS as walling. The forms are Reliable Insupack Pvt.
51 114
open ended hollow polystyrene interlocking blocks which fits Ltd.
together to form shuttering system
Stay in place light weight polymer formwork with cast in situ
52 Kalzen Realty Pvt. Ltd. 116
reinforced concrete & in-situ flooring slab
Fast Bloc, Insulated Concrete Form (ICF), acting as formwork
Fastbloc Building
53 for concrete and rebar, Coloumn/post and beam construction, 118
Systems
creating an strong skeleton in the walls
Formwork system “Plaswall” with Two fibre cement boards
(FCB) & HIMI (High Impact Molded Inserts) bonded between
54 FTS Buildtech Pvt.Ltd. 120
two sheets of FCB and erected to produce a straight-to-finish
wall with in-situ concrete
Urban Transformation through
Housing for All
A Precast Concrete Construction
System – Three Dimensional (3D)
Volumetric
1 Pre-cast concrete system with columns, beams, Katerra
walls, slabs, hollow core slabs & also 3D Volumetric
components
2 Vertical structural modules cast in Plant/Casting yard are Moducast Pvt. Ltd
assembled together through casting of floor panel. The
unit is transported & installed at site
3 3D Modular casting using steel mould and high Magicrete Building
performance concrete of building modules in factory. Solutions
These modules are transported to the construction site
& assembled
4 Modules with 3D Volumetric Precast concrete unit, Ultratech Cement Ltd
various units make a house
2
Brief about Technology
3D Volumetric concrete construction is the modern method of building by which solid
precast concrete structural modules (room, toilet, kitchen, bathroom, stairs etc. & any
combination of these) are manufactured in Plant/Casting yard in a controlled factory
condition. The Modules are transported through trailor to the site. It is then erected &
installed using cranes/ push-pull jacks and integrated together in the form of complete
building unit through jointing, grouting etc.
The Grade of concrete, thickness of wall/ floor & detailing of reinforcement is based on
structural & functional requirements of the building in accordance with relevant Indian
Standards/ National Building Code. The foundation shall be designed as per loading
condition & bearing capacity of the soil.
Special Features of the Technology/System
• About 90% of the building work including finishing is complete in plant/casting
yard leading to significant reduction in construction & occupancy time
• The controlled factory environment brings resource optimization, and improved
quality, precision & finish
• The concrete can use industrial by-products such as Fly Ash, Ground granulated
blast furnace slag (GGBFS), Micro silica etc. resulting in improved workability &
durability, while also conserving natural resources
• Eliminates use of plaster
• The monolithic casting of walls & floor of a building module reduces the chances
of leakage
• The system has minimal material wastage (saving in material cost), helps in
keeping neat & clean construction site and dust free environment
• Optimum use of water through recycling
• Use of shuttering & scaffolding materials is minimal
• All weather construction & better site organization
Essential Requirements of the Technology/System
• Space for casting yard is required in addition to site for actual construction. The
project is not viable if the factory is located far away. Setting up of casting yard
requires time in month/(s) depending on project size & delivery schedule
• Approach road to site for movement of high capacity trailors, Cranes etc.
• Site should have space for proper leveraging & functioning of cranes
• Requires skilled labor & strict supervision
• Plumbing & electrical services need to be pre-planned
3
KATERRA
Infosys II, Bangalore, Commercial Development + Multi Level
Car Parking (MLCP), Built up Area: 5,30,000 sqft
Embassy 7 B, Bangalore, Commercial Development +MLCP
Built up Area: 17,00,000 sqft
4
Precast Concrete Construction System – 3D Volumetric
(1) Technology: Pre-cast concrete system with columns, beams, walls, slabs,
hollow core slabs & also 3D Volumetric components
ORGANISATION: Contact Person:
Katerra Shri M. Bopiah
Velankani Tech Park, No.43, Hosur Road, E-City Phase-1, Mob: 07868939444
Bangalore – 560100, India Email:
[email protected]Website: www.katerra.com, www.kefinfra.com
Major Projects undertaken using this technology:
• Embassy 7B Bangalore, 48, (Commercial), 1,58,000 Sqm, 2018
• Vaishnavi Serene Bangalore, 20m (Residential), 1,40,000 Sqm, 2020 (Ongoing)
• Yenepoya University, Mangalore, 26m, (Residential), 10,000 Sqm, 2016
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable upto Seismic Zone IV
5
Moducast Private Limited
Bangalore Development Authority, Alur Village, Bangalore
(1,520 Units of G+3)
Aanganwari Centre, Jaipur (CSR support from Vedanta)
(Built up Area: 80 Sqm)
6
Precast Concrete Construction System – 3D Volumetric
(2) Technology: Vertical structural modules cast in plant/casting yard are
assembled together through casting of floor panel. The unit is transported &
installed at site. It is a precast system where the building is split into transportable
modules/units.
ORGANISATION: Contact Person:
Moducast Private Ltd. Shri Biswas Kumar Kolleri
1st Floor, Rocklines Centre, 54 Richmond Road Mob: 6366622268
Bengaluru- 560025, India Email:
[email protected] [email protected]Website: www.moducast.org
Major Projects undertaken using this technology:
• Bangalore Development Authority, Alur, Village Bangalore (1520 units of G+3, 42.35 Sqm each with total built up
area as 64,372 Sqm, 2012-2013)
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable up to seismic zone IV. Requires proper access to site & special transport
logistics. Suitable up to G+3 due to limited hoisting capacity
7
Magicrete Building Solutions
Alpha, Daman
Dingankar’s home, Kalhe Village, Panvel
8
Precast Concrete Construction System – 3D Volumetric
(3) Technology: 3D Modular Precast/ Magic Pods using steel mould and high
performance concrete of building modules in factory/ casting yard. These pods
are transported to the construction site & assembled
ORGANISATION: Contact Person:
Magicrete Building Solutions Shri Siddharth Sharma
702 B, 22 Business Point, S V Road, Andheri West Mob: 9967870753
Mumbai, 400050, India Email:
[email protected]Website: www.magicrete.in
Major Projects undertaken using this technology:
• Rabweh Heights Apartments Lebanon 8 buildings G+4/5, 32,000 m2 approx. (USD 30mn) 2014
• Al Ain Offices AL AIN UAE, Supply and erection of modules for 3 and 2 storey workers accommodation building
16,000 m2 approx. (USD 15mn) 2012
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable up to seismic zone IV. Site must have accessibility & technology
needs special transport logistics
9
Ultratech Cement Ltd.
Five storey building, 20 Apartments
Total Built up Area: 10,000 sqft for Tata Housing At Boisar
10
Precast Concrete Construction System – 3D Volumetric
(4) Technology: Modules with 3D Volumetric Precast concrete unit, various
units make on house. The moulds are customizable during the modules’ design
process. All openings - doors and windows, access points - pipes & conduits
and insulation are designed into the mould
ORGANISATION: Contact Person:
Ultratech Cement Ltd. Shri Ramesh Joshi
Ahura Centre , 2nd Floor, Mahakali Caves Road, Andheri (W), Mumbai- Mob: 9702065854
400093, India Landline:022 66917360
Email:
[email protected]Website: www.ultratechcement.com
Major Project undertaken using this technology:
5 Storied building with 20 apartments, cast & assembled in 33 days, Tata
Housing at Boisar, Mumbai
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable up to seismic zone IV. Site must have accessibility & technology
needs special transport logistics
11
B Precast Concrete Construction
System – Precast components
assembled at site
5 Precast Large Concrete Panel (PLCP) System with Larsen & Toubro Ltd.
structural members (wall, slab etc.) cast in a factory/
casting yard and brought to the building site for
erection & assembling
6 Pre-cast Concrete Structural system comprising of pre- B.G. Shirke
cast column, beam, precast concrete / light weight Construction
slab, AAC blocks/ infill concrete walls Technology Pvt. Ltd.
7 Optimal Pre-cast concrete components System Elematic India Pvt.
through structural Analysis, design & equipment Ltd.
support.
8 Precast concrete construction system using precast PG Setty Construction
walls with precast plank floor. Technology Pvt Ltd.
9 Pre cast components comprising of beams, coloumns, Teemage Builders Pvt.
staircase, slab, hollow core slab etc. manufactured in Ltd.
plant & erected on site
10 Pre-cast sandwich panel system & light weight precast NordicflexHouse
concrete slab
11 Prefabricated Interlocking Technology (without mortar) Aap Ka Awas LLP
with Roofing as Mechnized Precast R.C. Plank & Joist
system
12 Large Hollow wall prefab concrete Panel (lightweight, G8Ark Factories Pvt.
interlocking, concrete panel) using factory produced Ltd.
large standard hollow interlocking concrete block.
12
Brief about Technology
In Precast concrete construction the individual components such as walls, slabs, stairs,
column, beam etc, of various thickness, shape and sizes of building, are manufactured
in plant/ casting yard in controlled factory conditions. The components are transported
to site, erected & installed through crane and assembled together through in-situ joint-
ing/ grouting etc.
The Grade of concrete, the dimension & sizes of walling/ flooring components and
detailing of reinforcement are based on structural & functional requirements of the
building in accordance with relevant Indian Standards/ National Building Code. The
foundation shall be designed as per loading condition & bearing capacity of the soil.
Special Features of the Technology/System:
• Nearly all components of building work are manufactured in plant/casting yard
& the jointing of components is done In-situ leading to reduction in construction
time
• The controlled factory environment brings resource optimization, and improved
quality, precision & finish
• The concrete can use industrial by-products such as Fly Ash, Ground granulated
blast furnace slag (GGBFS), Micro silica etc. resulting in improved workability &
durability, while also conserving natural resources
• Eliminates use of plaster
• Helps in keeping neat & clean construction site and dust free environment
• Optimum use of water through recycling
• Use of shuttering & scaffolding materials is minimal
• All weather construction & better site organization
Essential Requirements of the Technology/System:
• Space for casting yard is required in addition to site for actual construction. The
project is not viable if the factory is located far away. Setting up of casting yard
requires time in month/(s) depending on project size & delivery schedule
• Site should have space for proper leveraging & functioning of cranes
• Requires skilled labor & strict supervision
• Plumbing & electrical services need to be pre-planned
13
Larsen & Toubro Limited
Provident Sunworth Project, Bengaluru
Built up Area: 31.8 lakhs sqft , Units-2784, Building Blocks- 29
Hostel Building for Tirumala Tirupati Devasthanams Educational
Institution of Sri Govindaraja Swamy Arts College at Tirupati,
Total Rooms - 107, Total Built up Area: 75, 733 sqft
14
Precast Concrete Construction System – Precast components
assembled at site
(5) Technology: Precast Large Concrete Panel (PLCP) System with structural
members (wall, slab etc.) cast in a factory/ casting yard and brought to the
building site for erection & assembling
ORGANISATION: Contact Person:
Larsen & Toubro Limited Shri K Senou
L&T House, Ballard Estate, Mumbai- 400001, India Mob: 9820874203
Landline:022 67059093
Website: www.larsentoubro.com Email:
[email protected]Major Projects undertaken using this technology:
• Provident Housing Ltd Bengaluru (15 Building Blocks 1,440 Units B+S+12 - 1,54,868 Sqm) 2016
• Provident Housing Ltd Bengaluru (14 Building Blocks 1,344 Units B+S+12 - 1,40,747 Sqm) 2018
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable upto Seismic Zone IV
15
B.G. Shirke Construction Technology Pvt.Ltd.
Housing Project for Maharashtra Housing and Area Development Authority
at Morwadi, Pune (BUA- 10,73,665 sqft, 937 Dwelling units)
Housing Project for CIDCO at Kharghar, Navi Mumbai
(BUA 20,72,382 sqft, 1,224 Dwelling units)
16
Precast Concrete Construction System – Precast components
assembled at site
(6) Technology: ‘3-S’ Prefab Technology. Pre-cast Concrete Structural system
comprising of pre-cast column, beam, precast concrete / light weight slab, AAC
blocks/ infill concrete walls
ORGANISATION: Contact Person:
B.G. Shirke Construction Technology Pvt.Ltd. Shri P.V. Shelke
72-76, Industrial Estate, Mundhwa, Pune- 411036, India Mob: 9049004034
Landline: 020 6708106
Website: www.shirkegroup.com Email:
[email protected]Major Projects undertaken using this technology:
• Planning, Designing and obtaining necessary approvals for Construction of 1832 LIG T/s and 635 MIG T/s at Vihar
Bolinj, Thane Under Phase-1, Mumbai, Maharashtra, Built up Area: 1.74 Lakh Sqm (S+22/23/24), 2467 Houses, 21
buildings blocks, Nov, 2016
• Construction of 1500 residential flats in sr. No. 294 to 297 at Sholinganallur, Chennai, Built up area 1.46 lakh Sqm
(S+10, 26 buildings blocks)
Recommendationby GHTC Technical Evaluation
Committee (TEC):
Suitable up to Seismic Zone IV
17
Elematic India PrivateLimited
Aurobindo Galaxy Office Tower, Hyderabad, 1.9 million sqft commercial
building (25 storeys)
Elematic Scope: supply & setup of precast plant, building concept design,
training for production of precast elements
Bismayah New City, Iraq, 1,00,000 housing units
18
Precast Concrete Construction System – Precast components
assembled at site
(7) Technology:The
Technology: Optimal
firm Pre-cast concrete
is engaged components
in structural SystemDesign,
analysis, through
structural Analysis, design & equipment support. The Agency is primarily into
Quality
supply of Assurance
pre-cast Plant& along
supervision activies
with moulds & Equipment
& other accessories, support
structural
for
designPrecast
support Concrete Construction
& project monitoring Technology
consultancy.
ORGANISATION: Contact Person:
Elematic India Private Limited Shri Chander Dutta
H-38, 1st Floor, Bali Nagar, New Delhi- 110015, India Mob: 9810014696
Landline:011 45769837
Website: www.elematic.com Email:
[email protected] [email protected]Major Projects undertaken using this technology:
• Lakefront, Sainikpuri, Hyderabad, Construction Area: 51,000 Sqm Basement + G + 10 Storey,
Precast Structural walls with Cast-in-situ Slab, 2012
• EWS / LIG Housing Contractor: BSBK Group (6200 apartments, Construction time 3 years G+3, G+8
buildings)
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable up to Seismic Zone IV. The firm needs to tie up with a Construction
Agency
19
P.G. Setty Construction Technology Pvt. Ltd.
Karnataka State Police Housing Corporation Ltd., Bengaluru,
128 Pre Cast Quarters
Sample housing done for Mysuru Nirmiti Kendra in Bogadi,
Mysore. Total 8 houses per block.
20
Precast Concrete Construction System – Precast components
assembled at site
(8) Technology: Precast concrete construction system using precast walls with
precast plank floor. The majority of structural components are standardized
and produced with movable moulds
ORGANISATION: Contact Person:
P.G. Setty Construction Technology Pvt. Ltd. Shri M G Somashekar
74, Sandesh Arcade, 3rd Floor, Sahukar Chenaiah Road, Mob: 08214257201, 8970070101,
Kuvempunagar North, Saraswathipuram, Mysuru- 570009, India 9448284720
Email:
[email protected] /
Website: www.pgsetty.com
[email protected]Major Projects undertaken using this technology:
• Bangalore Development Authority (as JV Partner) Alur, Bangalore (1510 Units G+2)
65,800 Sqm, 2014
• Karnataka State Police Housing Corporation Ltd., Bengaluru, 128 Precast Quarters,
2 Blocks, Stilt + 8 Storeys in each block, 11,124 Sqm, 2018
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable up to Seismic Zone IV.
21
Teemage Builders Pvt. Ltd.
CPWD / CRPF 251 Nos. Residential Quarters (G+3) at
Coimbatore (TN)
NPCIL / KKNPP 40 Nos of Executive Apartments (G+10) at
Anuvijay Township, Kudankulam (TN)
22
Precast Concrete Construction System – Precast components
assembled at site
(9) Technology: Precast components comprising of beams, columns, staircase,
slab, hollow core slab etc. manufactured in plant & erected on site
ORGANISATION: Contact Person:
Teemage Builders Pvt. Ltd. Shri Vishnu Kumar
35, College Cross Rd 1, KNP Puram, Odakkadu, Tiruppur, Mob: 8220051777
Tamil Nadu- 641687, India Email:
[email protected]/
[email protected]Website: www.teemageprecast.in
Major Projects undertaken using this technology:
• CPWD / CRPF 251 Nos. Residential Quarters (G+3) at Coimbatore (TN) with area 16,000 Sqm
• NPCIL / KKNPP 40 Nos of Executive Apartments (G+10) at Anuvijay Township, Kudankulam (TN) with area
5,150 Sqm
• M/s.SCM Silks (P) Ltd Design and Construction of Commercial Building (2B+G+3) at Madurai with area
21,020 Sqm in 2015
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable up to Seismic Zone IV
23
NORDICFLEXHOUSE
Stenfiskerkajen, Odense in Denmark, 8,000 sqm
Krygerhus, Vejle in Denmark, 4,000 sqm
24
Precast Concrete Construction System – Precast components
assembled at site
(10) Technology : Precast & light weight concrete slab (SL deck). SL-Decks
are developed for flexible way of obtaining low weight, up to 3.6 mtr width,
however, width can be increased by 50%
ORGANISATION: Contact Person:
NORDICFLEXHOUSE Shri Anders Thomsen
LAUTRUPHOEJ 1-3, Ballerup- 2750 , Denmark Mob: 52250493
Email:
[email protected]Website: www.nordicflexhouse.dk
Major Projects undertaken using this technology:
• 5E Byg A/S Robert Jacobsens Vej 73, København S (100 buildings) - 7,000 Sqm, 2018
• KPC BYG A/S Stenfiskerkajen, Odense (200 buildings) - 12,000 Sqm, 2017
• NRE A/S Amager Fælledvej 76, København S (140 buildings) - 10,000 Sqm, 2016
• Arkitektgruppen A/S Else Alfelts Vej 95, København (150 buildings) - 12,000 Sqm, 2015
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable up to Seismic Zone IV
25
Aap Ka Awas LLP
InnoGeocity Township, (phase 1), Oragadam, Chennai
500 Units (Total Built up area: 52,500 sqm)
Ministry of Animal Husbandry, Ballabgarh
(Total Built up Area: 20,000 sqm)
26
Precast Concrete Construction System – Precast components
assembled at site
(11) Technology: Prefabricated Interlocking Block Technology (without
mortar). The technology is sourced from South Africa and indigenized in Local
conditions, with Roofing as Mechanized Precast R.C. Plank & Joist system
ORGANISATION: Contact Person:
Aap Ka Awas LLP Shri Pramod Adlakha
C-204, LGF, Greater Kailash, Part-I, Mob: 9811118803, 9810037701
New Delhi- 110048, India Email:
[email protected]/
[email protected]Major Projects undertaken using this technology:
• InnoGeocity township, (phase 1), Oragadam, Chennai (2.5 Storeys, 500 Units of 3 Types, Type 1: 105 Sqm, Type
2: 106, Sqm & Type 3: 88 Sqm) of total built up area of 52,500 sqm.
• Housing for Welspun Industries Limited, Vapi, Gujarat (4 Storeys) of total built up area of 12,128 Sqm
• DSIIDC Technical Centre Building, Wazirpur Industrial Area, Delhi (3164 Houses, 1,05,556 Sqm) 2003-2006
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable up to G+3 storeys & Seismic Zone - IV
27
G8ARK Factories Pvt. Ltd.
28
Precast Concrete Construction System – Precast components
assembled at site
(12) Technology: Large Hollow wall prefab concrete Panel (lightweight,
interlocking, concrete panel) using factory produced large standard hollow
interlocking concrete block
ORGANISATION: Contact Person:
G8ARK Factories Pvt. Ltd. Shri William Ling
Plot no. (5 , Industrial Park , Kakutur (II), Venkatachalam (M), SPSR, Mob: 9121092508, 6596737788,
Nellore, Andhra Pradesh- 524320, India 6596351719
Email:
[email protected]Major Projects undertaken using this technology:
• Omkar/L&T Bhoiwada, Mumbai Using precast (2000 units G+23), 5 towers - 1,00,000 Sqm, 2014
• Singapore developer MCL using modular construction, Jurong west, Singapore (700 units G+16) 4 towers,
58,000 Sqm, 2017
• Singapore Post (logistic warehouse) using ECC wall Seletar Logistic, Singapore (commercial) 60,000 Sqm, 2016
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable up to Seismic Zone IV
29
C Light Gauge Steel Structural
System & Pre-engineered Steel
Structural System
13 LGS Framing with various walling & roofing options Mitsumi Housing Pvt.
Ltd.
14 LGS Framing with various walling & roofing options Everest Industries Ltd.
15 LGS Framing with various walling & roofing options JSW Steel Ltd.
16 Light Gauge Steel Frame Structure with infill Society for
Concrete Panel (LSSFS-ICF) – the light weight Development of
concrete using a special mixing & pumping machine Composites
is filled in between two prefabricated concrete
panels.
17 LGS Framing with various walling & roofing options Elemente Designer
Homes
18 LGS Framing with various walling & roofing options MGI Infra Pvt. Ltd.
19 LGS Framing with various walling & roofing options RCM Prefab Pvt. Ltd.
20 LGS Framing with various walling & roofing options Nipani Infra and
Industries Pvt. Ltd.
21 LGS Framing with various walling & roofing options Strawcture Eco
22 LGS Framing with various walling & roofing options Visaka Industries Ltd.
23 Prefabricated steel structural system with Dry wall RCC Infra Ventures Ltd.
system as AAC panels, PUF panels etc.
24 Hot rolled steel frame with speed floor Jindal Steel & Power
Ltd.
25 Hot rolled steel section with AAC Panels as floor & HIL Ltd.
slab
26 AAC wall and roof panel system to provide integrated Biltech Building
solution. AAC products are reinforced and used in Elements Ltd.
both load and non-load bearing applications.
27 AAC Panels are Wire mesh/ steel reinforced for SCG International India
use as wall & slab. Appears to be non-load bearing Pvt. Ltd.
panels to be used with structural framing.
28 Precast Light Weight Hollow-core wall Panel is a Pioneer Precast
non-structural construction material with framed Solutions Pvt. Ltd.
structures.
30
Brief about Technology
Light Gauge Steel Framed Structures (LGSF) is based on factory made galvanized
light gauge steel components. The components/sections are produced by cold form-
ing method and assembled as panels at site forming structural steel framework of a
building of varying sizes of wall and floor. The assembly is done using special types
of screws and bolts. LGSF is typically ideal for one to four storey high buildings, espe-
cially for residential and commercial buildings & for buildings higher than G+3, it can
be used with hot rolled Steel sections.
The flooring / slab can be with deck sheet supported on floor joists with in-situ rein-
forced concrete on the top or in-situ conventional RCC slab. Wall cladding used (high
density cement fibre board, concrete panels etc.) shall resist the wind load & conform
to the functional requirements.
The sequence of construction comprises of foundation laying, fixing of tracks, fixing
of wall panels with bracings as required, fixing of floor panels, fixing of roof panels,
decking sheet, fixing of electrical & plumbing services and finally fixing of insulation
material & walling panels.
The LGSF frame, hot rolled steel section & cladding for wall shall be as per design re-
quirements in accordance with relevant Indian/ International standards. The founda-
tion shall be designed as per loading condition & bearing capacity of the soil.
Special features of the Technology/System:
• High strength to weight ratio. Due to light weight, significant reduction in de-
sign earthquake forces is achieved. Chance of progressive collapse is marginal
due to highly ductile and load carrying nature of closely spaced studs/joists
• Fully integrated computerised system with Centrally Numerical Control (CNC)
machine primarily employed for manufacturing of LGSF sections provide very
high Precision & accuracy upto 1 mm
• The speed of construction is very high. A typical four storeyed building can be
constructed within one month
• Structure being light, does not require heavy foundation
• Structural element can be transported any place including hilly areas to remote
places easily and structure can be erected fast
• Structure can be shifted from one location to other without wastage of materi-
als
• Steel used can be recycled multiple times
Essential Requirements of the Technology/System:
• Electrical cables need to be properly insulated with mini circuit breakers
• The labors are required to be trained for fabrication/assembly works
• Plumbing & electrical services need to be pre-planned
31
Mitsumi Housing Pvt. Ltd.
Affordable Housing at Nairobi, Kenya
Beach House at Mombasa, Nairobi, Kenya
32
Light Gauge Steel Structural System & Pre-engineered Steel
Structural System
(13) Technology: Cold Formed Light Gauge Steel Frame (LGSF) Construction
Technology
ORGANISATION: Contact Person:
Mitsumi Housing Pvt. Ltd. Shri Ajay Shah
202, Radhe Kishan Arista Opp. Hirabhai tower Jawaharchowk - Isanpur Mob: 9898575799
Road, Maninagar, Ahmedabad- 380008, India Email:
[email protected]Website: www.mitsumihousing.com
Major Projects undertaken using this technology:
• Ministry of Transport, Infrastructure, Housing and Urban Development Mombasa, Nairobi, Kenya (1800 Units
81,000 Sqm) 2017
• AGI, West Africa (1250 Units, 44,594 Sqm) 2015
• CWG, WhiteHorse YK, Canada (282 Suits, 28,800 Sqm) 2007
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable for G+3 storeys. Hybrid with steel frame for high rise. Panelling
materials to be used should meet the site specific quality and durability
requirements
33
Everest Industries Ltd.
Orissa Power Generation Corporation, Jharsuguda, Orissa
Total Built up Area: 1,07,134 sqft
Construction of 2 Nos. Hostel Block, NTPC - KUDGI, Karnataka
Total Built up Area: 28,334 sqft
34
Light Gauge Steel Structural System & Pre-engineered Steel
Structural System
(14) Technology: Light Gauge Steel Construction - Light gauge steel frame is
a cold formed process and is made with high tensile steel sheets and coating of
zinc & aluminium for protection against corrosion
ORGANISATION: Contact Person:
Everest Industries Ltd. Shri Subrata Dutta
Everest Technopolis, D-206, Sector 63, Noida- 201301, India Mob: 9810809762, 9971698448
Email:
[email protected]Website: www.everestind.com
[email protected]Major Projects undertaken using this technology:
• OPGC, Jharsuguda, Orissa (15 Building, G+1) - 1,07,134 sqft, 2017
• NTPC, Dallipali, Orissa (1 Building G+1) - 10,300 sqft, 2017
• IIT Mandi, (25,300 sq.ft., G+2 Structure)
• HCL Technologies Luchnow, Uttar Pradesh (2 Building, G+3) - 1,46,500 sqft, 2016
• NTPC, Kudgi, Karnataka (2 Building, G+1) - 28,334 sqft, 2015
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable for G+3 storeys. Hybrid with steel frame for high rise. Panelling
materials to be used should meet the site specific quality and durability
requirements
35
JSW Steel Ltd.
Polytechnic College, Uttarakhand
Engineering College, Uttarakhand
36
Light Gauge Steel Structural System & Pre-engineered Steel
Structural System
(15) Technology: LGS Framing with various walling & roofing options
ORGANISATION: Contact Person:
JSW Steel Ltd. Shri MV Krishna
JSW centre, BKC, Bandra east, Mumbai- 400051, India Mob: 8007170888
Landline:022 42861000
Website: www.jswsteelbuildings.com Email:
[email protected]Major Projects undertaken using this technology:
• Paradise Avenue Jammu G+13 (12,546 Sqm) 2016
• G+5 Service Apartments, Palolem Hills, Goa (3,252 Sqm) 2014
• DTTDC Office, New Delhi built in 3 months
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable for G+ 3 storeys. Hybrid with steel frame for high rise. Panelling
materials to be used should meet the site specific quality and durability
requirements
37
Society for Development of Composites
Resort Building constructed using LGSFS – Dry wall Panel
Technology, Ratnagiri, Maharastra Built up Area: 415 sqm
G+1 Finished Building at Calicut using LGSFS – Dry wall Panel
Technology, Calicut, Kerala, Built up Area: 133 sqm
38
Light Gauge Steel Structural System & Pre-engineered Steel
Structural System
(16) Technology: Light Gauge Steel Frame Structure with infill Concrete
Panel (LSSFS-ICF) – the light weight concrete using a special mixing & pumping
machine is filled in between two prefabricated concrete panels
ORGANISATION: Contact Person:
Society for Development of Composites Dr. R. Gopalan
No. 205, Bandematt, K.S.Town,Bangalore- 560060, India Mob: 7676299152
Landline:080 28482771
Website: www.compositestechnologypark.com Email:
[email protected] [email protected]Major Projects undertaken using this technology:
• Salarpuria Sattva, Bangalore (3 Single storied houses of 1370.60 Sqm) in 2015
• Goa Cottage, Goa (1 House of 1186 Sqm) in 2016
• Managers Quarters, Sakaleshpuram (5 storied building of 1456 Sqm) in 2016
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable for G+ 3 storeys. Hybrid with steel frame for high rise. Panelling
materials to be used should meet the site specific quality and durability
requirements
39
Elemente Designer Homes
Celebration Lawn, Haldwani, Uttarakhand
Built up Area: 1800 sqft
Tribal Girls School cum Hostel, Chindwara, Madhya Pradesh
40
Light Gauge Steel Structural System & Pre-engineered Steel
Structural System
(17) Technology: LGS Framing with various walling & roofing options
ORGANISATION: Contact Person:
Elemente Designer Homes Shri Anuj Sharma
Dewal Chaur, Rampur Road, Haldwani- 263139, India Mob: 8744060631
Landline:0120 4775199
Website: www.elemente.in Email:
[email protected] [email protected]Major Projects undertaken using this technology:
• ResidentiaL building, G+3, under Demonstration Housing Project of BMTPC at Hydearbad
• Govt. Nursing College, Almora, Uttarakhand
• Step By Step International school, Mahapura, Jaipur (Floor addition) Area: 13,260 sqft Utility (School building)
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable for G+ 3 storeys. Hybrid with steel frame for high rise. Panelling
materials to be used should meet the site specific quality and durability
requirements
41
MGI Infra Pvt. Ltd.
Kesar Farm House, Noida
Built up Area: 3,000 sqft
Paradise Avenue Project, Jammu
Built up Area: 1,35,000 sqft (234 DUs)
42
Light Gauge Steel Structural System & Pre-engineered Steel
Structural System
(18) Technology: Light Gauge Steel Framing (LGSF) Solutions.
LGS Framing with various walling & roofing options
ORGANISATION: Contact Person:
MGI Infra Pvt. Ltd. Shri Hitesh Jaju
D-66, 60 Feet Road, First Floor, Chattarpur, New Delhi- 110074, India Mob: 9810164007
Email:
[email protected]/
Website: www.mgiinfra.com
[email protected]Major Projects undertaken using this technology:
• UPRNNL Baans, Jaitee, Berinaag, Pankhu, Raigar at Uttarakhand (Single Work Order with Multiple Locations) (03
(G+2), 02 (G.F) 7,981 Sqm) 02-2016 to 03-2017
• Simula Infra Development, Paradise Avenue Jammu (1 block, Stilt+13, 13,234 Sqm) 2016
• Eclectic Developers Pvt. Ltd Goa (3 blocks, G+5 3,954 Sqm) 2013
• NTPC Khargone Madhya Pradesh (4 blocks, G+1 5,560) 2017
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable for G+ 3 storeys. Hybrid with steel frame for high rise. Panelling
materials to be used should meet the site specific quality and durability
requirements
43
RCM Prefabs Pvt. Ltd.
44
Light Gauge Steel Structural System & Pre-engineered Steel
Structural System
(19) Technology: Light Gauge Steel (LGS) Construction.
LGS Framing with various walling & roofing options
ORGANISATION: Contact Person:
RCM Prefabs Pvt. Ltd. Shri Rakesh C Misra
71, Mayfair Apartments, Mayfair Gardens, Haus Khas, Mob: 9930003494
New Delhi- 110016, India Landline:011 41656633
Email:
[email protected]Website: www.rcmprefabs.com
Major Projects undertaken using this technology:
• Ayala Land Corp. Bellavita-Alaminos, Laguna, Philippines (506 Houses in 1 building of 15,180 Sqm) 2018
• Avida Land Corp. Avida Village Iloilo, Pavia, Iloilo, Philippines (195 Houses in 2 building of 11,700 Sqm) 2016
• 10 Ayala Land Corp., Bellavita-Tapia, Gen. Trias, Cavite, Philippines (292 Houses in 2 building of 8,760 Sqm) 2016
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable for G+ 3 storeys. Hybrid with steel frame for high rise. Panelling
materials to be used should meet the site specific quality and durability
requirements
45
Nipani Infra & Industries Pvt. Ltd.
Community Hall for Bihar State Power Holding Company,
Patna, G+1- 25,000 sqft with External Insulation & Finishing
System
Rooftop Extension at Srisailam Andhra Pradesh,
Built-up Area: 30,000 sqft for Sri Bhramaramba Mallikarjuna
Temple or Srisailam Temple
46
Light Gauge Steel Structural System & Pre-engineered Steel
Structural System
(20) Technology: Light Gauge Steel frame Construction. LGS Framing with
various walling & roofing options
ORGANISATION: Contact Person:
Nipani Infra & Industries Pvt. Ltd. Shri Somu Pandey
Nipani Industries , 2nd Floor Bhasin Arcade, Main Road Mob: 9300626212, 9425412110
Gorakhpur City, Jabalpur- 482001, India Landline:0761-4022215
Email:
[email protected];
Website: www.nipaniindustries.com
[email protected]Major Projects undertaken using this technology:
• Simula Global Paradise Apartments, Jammu (S+13 - 13,234 Sqm) 2015
• Executive Engineer , CPWD Trichur Central Division, Trichur, Pallakkad, Kerala (G+1 & G+2 of 6,318 Sqm.) 2019
• Chief Engineer, The Orrisa Police Housing & Welfare Corp. ltd (OPHWC), Janpath, P.O. Bhoinagar, Bhubaneswar,
Malkangiri Orissa, (G+1 of 7,442 Sqm)
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable for G+ 3 storeys. Hybrid with steel frame for high rise. Panelling
materials to be used should meet the site specific quality and durability
requirements
47
Thanks for your attention
EKOPANELY & STRAWCTURE ECO EKOPANELY SERVIS
EKOPANELY SERVIS s.r.o.
Jedousov 64
535 01 P!elou"
Czech Republic
tel: +420 466 972 421
e-mail:
[email protected] www.ekopanely.com tel.: +420 466 972 421
Prague, Czech Republic
Built-up Area : 3,500 sqft
Pilot House, Gorakhpur
Built-up Area: 350 sqft (as per PMAY)
48
Light Gauge Steel Structural System & Pre-engineered Steel
Structural System
(21) Technology: Light Gauge Steel Framing with Ekopanely Board as in fill
walling & various roofing options
ORGANISATION: Contact Person:
EKOPANELY & STRAWCTURE ECO EKOPANELY SERVIS Ms. Shriti Pandey
Jedousov 64, Prelouc- 53301, Czech Republic Mob: 7607776756, 7364811164
Email:
[email protected]Website: www.strawcture.com
[email protected]Major Projects undertaken using this technology:
• Ekopanely, Czech republic (700 Houses in 2 Buildings of 84,000 Sqm) 2000-2019
• White / Bristoll, United Kingdom (1 House in 3 buildings of 3,200 Sqm) 2015
• Slovakia Bratislava (30 Houses in 2 buildings of 4,500 Sqm) 2008-2019
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable for G+ 3 storeys. Hybrid with steel frame for high rise. Panelling
materials to be used should meet the site specific quality and durability
requirements
49
Visaka Industries Ltd.
Karnataka Neutraceuticals Pvt. Ltd, Hasan, Karnataka
(75 mm VPanel, Total wall area: 30,600 sqft)
Kerala Rehablitation Houses (55 Nos, 1 Unit with 500 sqft area)
50
Light Gauge Steel Structural System & Pre-engineered Steel
Structural System
(22) Technology: Light Gauge Steel Framing with V-infill walling option &
various roofing options
ORGANISATION: Contact Person:
Visaka Industries Ltd. Shri Manish Kumar
Visaka Towers, 1-8 303/69/3, S.P. Road,, Secunderabad- 500003, India Mob: 9811771317
Email:
[email protected]Website: www.constructionnext.in
[email protected]/constructionnext.in
Major Projects undertaken using this technology:
• QITCO- Qatar International Trading Company, Saudi Arabia Dammam and Riyadh G; (1092 nos; 40’x10’,
40,580 Sqm) 2016-17 Accommodations for project sites for all categories QITCO, Saudi Arabia
• NTPC, Camp, Kudgi- FIeld Hostel Buildings
• Paradise Avenue, Jammu (G+13 6,273 Sqm.) 2016 Affordable Housing, MGI infra partnership
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable for G+ 3 storeys. Hybrid with steel frame for high rise. Panelling
materials to be used should meet the site specific quality and durability
requirements
51
RCC Infra Ventures Ltd.
AFMEC Agra Trade Center, Agra, UP
Built up Area: 8,500 sqm
DG MAP , Delhi
Built up Area: 480 sqm
52
Light Gauge Steel Structural System & Pre-engineered Steel
Structural System
(23) Technology: PEB - Pre-Engineered Buildings using a combination of
built-up sections, hot rolled sections and cold formed elements with various
options for walling & flooring
ORGANISATION: Contact Person:
RCC Infra Ventures Ltd. Col. M Anand
14 GF, Vipul Agora, Mg Road, Gurugram- 122002, India Mob: 9999632889
Landline: 0124 4009411
Website: www.rccinfra.com Email:
[email protected]Major Projects undertaken using this technology:
• JSWMI Palwal (G, 10,553 Sqm) 2018
• AFMEC Agra Trade Center, Agra, UP (G+1, 9,800 Sqm) 2018
• Delhi Public School, Jhansi, Built up Area: 3,000 Sqm
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable technology
53
Jindal Steel and Power Ltd.
Embassy Tech Village, Bangalore, 12 Buildings
Built up Area: 15 lac sqft
Lounge & Stud Farm of Hyderabad Race Club
54
Light Gauge Steel Structural System & Pre-engineered Steel
Structural System
(24) Technology: Speedfloor system - Speed floor system is a suspended
concrete flooring system using a roll formed steel joist as an integral part of the
final concrete and steel composite floor
ORGANISATION: Contact Person:
Jindal Steel and Power Ltd. Shri Naman Agarwal
Plot no.2, Sector 32, Gurgaon- 122001, India Mob: 8826113837, 9958945309
Email:
[email protected]Website: www.jindalsteelpower.com
[email protected]Major Projects undertaken using this technology:
• OP Jindal University, Hostel, admin, academic block & Staff housing, Punjipathra, Chattisgarh (G+6 & G+3
85,000 Sqm) 2015
• G+29 Alphathum Tower (5 Towers), Noida
• Mist Tower, Festival city, Noida (8 lac sqft)
• Embassy Tech Village , Bangalore (12 Buildings, 15 lac sqft)
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable technology with accepted walling components
55
HIL Limited
DLF EWS Bldg., DLF Phase 5, Gurgaon
Total Built up Area: 3.9 lac sqft, 2010 units of 194 sqft (1BHK)
Omkar Pawai, Transit Camp, Mumbai
Total Built up Area : 3.5 lac sqft G+7,
5 bldgs/ 205 sqft (1 BHK ) 1,700 units
56
Light Gauge Steel Structural System & Pre-engineered Steel
Structural System
(25) Technology: Prefabricated Steel Structure with Prefab Cement Sandwich
Panels
ORGANISATION: Contact Person:
HIL Limited Shri Mr. Rajib Ghosh
7th Floor, SLN Terminus, Survey No. 133, Gachibowli, Mob: 04030999000
Hyderabad- 500032, India Landline:01204914900
Email:
[email protected];
[email protected]Website: www.hil.in
Major Projects undertaken using this technology:
• Govt. of Karnataka, Car Nicobar, A&N Islands (4,000 Dwelling Units (2,000 Twin Units) 90,340 Sqm) 2008
• Military Engineering Services, Near Sangam camp, Leh (J&K) (G+1, 11 buildings, 5,984 Sqm) 2016
• Project – Omkar Pawai, Transit Camp, Location – Mumbai (MH) (G+7 Storeys 20,000 Sqm) 2015
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable technology with accepted walling components
57
Biltech Building Elements Ltd.
ITC Corporate Office, Gurgaon
Imperial Tower, Mumbai, 65 storied building
(13,000 cubic mt of AAC Blocks used)
58
Light Gauge Steel Structural System & Pre-engineered Steel
Structural System
(26) Technology: Autoclaved Aerated Concrete (AAC) wall and roof panel
system to provide integrated solution for upto G+1 housing. AAC Panels are
reinforced and used in both load and non-load bearing applications
ORGANISATION: Contact Person:
Biltech Building Elements Ltd. Shri Rajdeep Chowdhury
71 & 83 Okhla Industrial Estate Phase III, Delhi- 110020, India Mob: 9811076657
Landline: 01149696629
Website:www.biltechindia.com Email:
[email protected]Major Projects undertaken using this technology:
• Air Force Sargent’s Quarter in Jalvayu Vihar , Gurgaon (168 nos., G+2) Construction Cost : 5.27 Crores, Period of
Completion : 12 months ( May 1997- June 1998)
• MES, Gurgaon (G+3) Residential
• MHADA Mumbai (S+14 & 24) Residential
• MHADA Konkan Board (at Virar) (S+24) Residential
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable up to G+1 (Load bearing). Suitable with steel frame for high rise
59
SCG International India Pvt. Ltd.
Miami Bang-pu, Samut prakan, Thailand
The Kith Tiwanon, Nonthaburi, Thailand
60
Light Gauge Steel Structural System & Pre-engineered Steel
Structural System
(27) Technology: Q-Con AAC Wall Panels. Q-Con Panels are light weight,
steel reinforced groove and tongue panels that can be installed by normal on-
site installer. These are suitable for external and internal walling
ORGANISATION: Contact Person:
SCG International India Pvt. Ltd. Shri Suppakit Varnapurna
Unit No. 609, 6th Floor, Emaar Palm Spring, Plaza, Golf Course Road, Mob: 9840808998, 9971035222
Gurugram- 122001, India Email:
[email protected]/
[email protected]Website: www.scg.com
Major Projects undertaken using this technology:
• The Park 2 Village, Samuthsakorn, Thailand
• Palm Springs Nimman, Bangkok, Thailand
• Zensation Sathorn, Bangkok, Thailand
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable up to G+1 (Load bearing). Suitable with steel frame for high rise
61
Pioneer Precast Solutions Pvt. Ltd.
Anir Tech Park, OMR / Rajive Gandhi Salai, perangudi, Chennai
Built up Area: 65,000sqft
Residential Sarojine Gardens, Karai village, Ranipet Town, near
Vellore, Buil up Area: 1,98,000 sqft
62
Light Gauge Steel Structural System & Pre-engineered Steel
Structural System
(28) Technology: K-Wall - Precast Light Weight Hollow-core Wall Panels. Precast
Light Weight Hollow-core wall Panel is a non-structural construction material to
be used with structural frames
ORGANISATION: Contact Person:
Pioneer Precast Solutions Pvt. Ltd. Shri Syed S Mohammed
No.132, Nelson Manickam Road, Chennai- 600029, India Mob: 7550031609, 9840770707
Email:
[email protected]Website: www.pioneerprecast.in
[email protected]Major Projects undertaken using this technology:
• Anir tech park Chennai, (5,000 Sqm) 2017
• 2 House Holding, Chennai, 8 premium villas (6,500 Sqm) 2018
• Valley Vistas Pvt Ltd, Chennai, 750 dwelling units with parts completion of total requirement of 60,000 Sqm wall
panel (Ongoing project)
Recommendations by GHTC Technical Evaluation
Committee (TEC):
Suitable with steel frame
63
D Prefabricated Sandwich Panel
System
29 Reinforced Expanded Polystyrene sheet core with Worldhaus
sprayed concrete as wall & slab Construction Pvt. Ltd.
30 EPS Cement sandwich Panel: wall & slab with EPS Bhargav Infrastructure
Cement sandwich Panel to be used with RCC or Steel Pvt.Ltd.
structural frame. Load bearing upto G+1 storey
31 EPS Cement sandwich Panel: wall & slab with EPS Cement Rising Japan Infra Pvt.
sandwich Panel to be used with RCC or Steel structural Ltd.
frame. Load bearing upto G+1 storey
32 Reinforced Expanded Polystyrene sheet core with sprayed Bau Panel Systems
concrete as wall & slab India Pvt. Ltd.
33 Reinforced Expanded Polystyrene sheet core with sprayed BK Chemtech
concrete as wall & slab Engineering
34 Reinforced Expanded Polystyrene sheet core with MSN Construction
sprayed concrete as wall & slab
35 Reinforced Expanded Polystyrene sheet core with sprayed Beardsell Ltd.
concrete as wall & slab
36 Pre-fab PIR (Poly-isocyanurate) based Dry Wall Panel Covestro India Pvt.
System” as non-load bearing wall. Ltd.
37 Sandwich panels as wall & slab Project Etopia Group
64
Brief about Technology
Sandwich panel systems are factory made wall panels replacing conventional brick & mortar walling
construction and can be used as non-load bearing as well as load-bearing applications. The two broad
sub categories of sandwich panels have been considered;
a) The panels made of inner & outer boards (cement/fibre/MGO) with infill core of lightweight con-
crete / patented / proprietary materials etc.
The panels made of inner & outer boards (cement/fibre/MGO) with infill core of lightweight concrete
/ patented / proprietary materials are both load bearing & non load bearing categories. When used
as infill (non load bearing walls), Steel / RCC frames may be used.
The design of RCC/Steel frame, walling component & slab shall be based on structural & functional
requirements of the building in accordance with relevant Indian Standards/ National Building Code.
The foundation shall be designed as per loading condition & bearing capacity of the soil.
Special features of the Technology/ System
• The system is dry walling system, brings speed in construction, water conservation (no use of
water for curing of walling components at site). The sandwich panels generally have light weight
material as core material, which brings resource efficiency, better thermal insulation, acoustics &
energy efficiency
• Being light in weight results in lower dead load of building & foundation size
• Higher stories can be constructed using structural frames
Essential Requirements of the Technology/System
• The joints of panels with each other need to be perfectly locked by materials ( cement, glue,
dowel bars, polymer modified mortar etc. )& mechanism (leveling of panels etc.) prescribed by
Panel manufacturer
• Cutting/chiseling of panels for openings such as doors, windows, service conduits etc. requires
little training & through tools/machines prescribed by Panel manufacturer
• The panels if used as floors/ roofs, shall require screeding concrete of minimum 35 mm thickness
with nominal reinforcement/ GI wire mesh for monolithic action to avoid leakage through panel
joints
b) The other category is based on reinforced Expanded Polystyrene Core Panel System (EPS). These
reinforced EPS panels as walling, slab, staircase components are finished on site by spraying short-
crete on both sides.
Expanded Polystyrene (EPS) Core Panel System is based on factory made panels, consisting of self
extinguishing expanded polystyrene sheet with minimum density of 15 Kg/m3, thickness not less
than 60 mm, sandwiched between two engineered sheet of welded wire fabric mesh, made of high
strength galvanized wire of 2.5 mm to 3 mm dia. The panels are finished at site using shortcrete.
The design of EPS wall & slab panels shall be based on structural & functional requirements of the
building in accordance with relevant Indian Standards/ National Building Code. The foundation shall
be designed as per loading condition & bearing capacity of the soil.
Special features of the Technology/System
• The panels have high load carrying capacity. The residential buildings upto G+3 configuration can
be designed as load bearing structure
• The panels being light weight, helps in easy installation, transportation & reduction in construc-
tion time
• The EPS core has high thermal & acoustics efficiency, which can further be customized to deliver
specific thermal insulation requirements
• Buildings made using panels are lightweight, but are at the same time rigid due to two sheets of
reinforced plaster that interact to create an enveloping ‘shell’ of the whole structure. This aspect
makes the building seismic & wind resistant
• Building with any geometric shape/complex architectural drawings can be constructed
Essential Requirements of the Technology/System
• As the wires used are thin, it must conform to the specification i.e. minimum tensile strength of
600 N/mm2 & minimum galvanizing/ zinc coating of 60 gsm
• The Shotcrete should be done preferably in two layers, first layer must be done pneumatically by
trained persons
• EPS must be of fire resistant grade 65
Worldhaus Construction Pvt. Ltd.
Balu Garden (for Tata Employees), Coimbatore
Built up Area: 21,000 sqft
Egle Ridge , Begur, Bangalore
Built up Area: 1,400 sqft
66
Prefabricated Sandwich Panel System
(29) Technology: Worldhaus Rapid Panel - Reinforced Expanded Polystyrene
sheet core Panel with sprayed concrete as wall, slab & staircase
ORGANISATION: Contact Person:
Worldhaus Construction Pvt. Ltd. Shri Girija Prasad Swain
102/5, 1st Floor, 7th A Main, 3rd, Phase , Jayanagar, Mob: 9740916023
Bangalore- 560011, India Email:
[email protected] [email protected]Website: www.worldhaus.com
Major Projects undertaken using this technology:
• Hurricane Rebuild, Individual homes Project Name : Rebuilding Unión Hidalgo Oaxaca, Mexico and Neighboring
States (G, G+1, G+2, G+3, 68,160 Sqm) 2018
• G+3 @ Hennur Road, Bangalore
• Villa of 1400 sqft @ Begur, Bangalore
• Appartment at Vellore TN B+G+5, 4,000 Sqm, 2018
RecommendatioN by GHTC Technical Evaluation
Committee (TEC):
Suitable for G+ 3 storeys
67
Bhargav Infrastructure Pvt. Ltd.
Sunrise School Building Surat,
Built up Area: 1,500 Sqm
Residential House Kerela
Built up Area: 300 Sqm
68
Prefabricated Sandwich Panel System
(30) Technology: Fly Ash, Expanded Polystyrene Sheet (EPS) Cement
Sandwich Panels (EPS Cement sandwich Panel). Wall & slab with EPS Cement
sandwich Panel to be used with RCC or Steel structural frame. Load bearing
upto G+1 storey
ORGANISATION: Contact Person:
Bhargav Infrastructure Pvt. Ltd. Shri Siddharth Singh
B-2/20, Hojiwala Ind Est Sachin Palsana Raod, Surat- 394230, India Mob: 9824193000
Landline: 912612390300
Website:www.bhargavinfrastructure.com Email:
[email protected]Major Projects undertaken using this technology:
• H.B.K Contracting Qatar, U.A.E. (G+4 13,936 Sqm) 2015
• Hubtown/GSRTC Surat, Mehsana Ahmedabad, Gujarat (G+3, 5,110 Sqm - 2014/2015-2016/2017)
• Navrachana University/ International School, Vadodara (G+3 4,683 Sqm) 2013
• Labour Shelter, Pal, Surat (G, 5,110 Sqm) 2013
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable up to G+1 (Load bearing). Hybrid with Steel/RCC frame for multi
storey
69
Rising Japan Infra Pvt. Ltd.
Nanning Lvgang Int. Center, Zhuangjin Ave. Nanning, Guangxi,
China (1.5 Millions Sqm panels)
4 Floor Apartment Building, Nagpur (G+3)
Total Built up Area: 8,000 sqft
70
Prefabricated Sandwich Panel System
(31) Technology: Fly Ash, Expanded Polystyrene Sheet (EPS) Cement
Sandwich Panels - Wall & Slab with EPS Cement sandwich Panel to be used
with RCC or Steel structural frame. Load bearing upto G+1 storey
ORGANISATION: Contact Person:
Rising Japan Infra Pvt. Ltd. Shri R P Gupta
I-203, Som Vihar, R. K.Puram, New Delhi- 110022, India Mob: 9560695701
Email:
[email protected]Website: www.rijapaninfra.com
Major Projects undertaken using this technology:
• Haitian Construction Group Co., Ltd., China (9 Towers with total 195 floors, 3,55,000 Sqm) 2018
• TOWER – 15 NBCC Apartment, New Kidwai Nagar, New Delhi, 2018
• 4 Floor Apartment Building, Nagpur, 2017
• Nanning Lvgang Int. Center, Zhuangjin Ave. Nanning, Guangxi, China (1.5 Million Sqm Panels ) 2017 – 2018
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable up to G+1 (Load bearing). Hybrid with Steel/RCC frame for multi
storey
71
Baupanel Systems India Pvt. Ltd.
Luxury Villas, Mijas , Spain
Atalaia Townhouses, Portugal
72
Prefabricated Sandwich Panel System
(32) Technology: BAUPANEL construction system - Reinforced Expanded
Polystyrene sheet core Panel with sprayed concrete as wall, slab & staircase
ORGANISATION: Contact Person:
Baupanel Systems India Pvt. Ltd. Shri Amit Gupta
42, 4th floor, Vigyan Lok, Delhi- 110092, India Mob: 9811156812
Email:
[email protected]Website: www.baupanel.com; www.shsholdings.org
Major Projects undertaken using this technology:
• Mixta Africa Developer Morocco (Martil) (1,500 units (G+5) 68,500 Sqm) 2011
• Gines Municipality, Spain (Seville) (500 detached units (G+1) 28,000 Sqm) 2010
• Baupanel Antigua, Antigua & Barbados (Caribbean) (250 detached units (Single floor) 15,000 Sqm) 2016
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable for G+ 3 storeys
73
B K Chemtech Engineering Pvt. Ltd.
74
Prefabricated Sandwich Panel System
(33) Technology: Emmedue Buiding System - Reinforced Expanded
Polystyrene sheet core panel with sprayed concrete as wall, slab & staircase
ORGANISATION: Contact Person:
B K Chemtech Engineering Pvt. Ltd. Shri Angelo Battigelli
1 Jeremiah Road, Frazer town, Bangalore- 560005, India Mob: 9945178113, 08041657945
Email:
[email protected]Website: www.bkengineering.in
[email protected]Major Projects undertaken using this technology:
• BENJA, Developer & Contractor, Dakar, Senegal Cité Tobago, Dakar, Senegal (103 Houses G+2 and mixed
Apartment & commercial Buildings of 100 m² each in average, 1,45,000 m²) 2011
• RED 4 as Developer and DLB as Contractor, Mauritius (G+2 apartment complex 12,500 m²) 2015
• French Army Housing complex, Djibouti (10 apartment houses of G+1, 3,750 m²) 2016
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable for G+ 3 storeys
75
MSN Construction
Residential, Pammal, Chennai (6 dwellings)
Total Built up Area: 7,200 sqft
Residential Unit, T. Nagar, Chennai (4 units)
Total Built up Area: 7,200 sqft
76
Prefabricated Sandwich Panel System
(34) Technology: MSN EPS 3D Panel system - Reinforced Expanded Polystyrene
sheet core Panel with sprayed concrete as wall, slab & staircase
ORGANISATION: Contact Person:
MSN Construction Shri M Madhu Sudhan
No 666, 47th Street, 9th Sector, K K Nagar, Chennai- 600078, India Mob: 8778577499, 9445990109,
9444733310
Website: www.msnconstruction.in Email:
[email protected] [email protected]Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable for G+ 3 storeys
77
Beardsell Limited
ODAYA HOSPITAL IN SATHYAVEDU NEAR CHENNAI
Residence, First Floor, J P Nagar, Bangalore
Built up Area: 1,125 sqft
Jeevaodaya Hospital, First Floor, Sathyavedu, Chennai
Built up Area: 4,000 sqft
78
Prefabricated Sandwich Panel System
(35) Technology: QuikBuild Construction System – Reinforced Expanded
Polystyrene sheet core Panel with sprayed concrete as wall, slab & staircase
ORGANISATION: Contact Person:
Beardsell Limited Shri Mukesh Kejriwal
47, Greams Road, Chennai- 600006, India Mob: 9350109685, 9382609405
Landline : 044 28293296
Website:www.quikbuild.com Email:
[email protected] [email protected] Major Projects undertaken using this technology:
• Himalaya Drug Bangalore (G+1 2,000 Sqm) 2016
• Vaga Auto Ltd Rudrapur, Uttarakhand (G+2 5,000 Sqm) 2017
• Bihar Police Building Construction Corporation, Patna (Ground Floor 1,500 Sqm) 2017
• East Coast Railway Khurda Road, Odisha (G+3 3,000 Sqm) 2018
• IIT-Jammu/ CPWD Jagti, Jammu (G+2 30,000 Sqm) 2019
• Tamil Nadu Police Housing Corporation Ltd.
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable for G+ 3 storeys
79
Covestro India Pvt. Ltd.
PIR house, Malaysia
Built up Area: 550 sqft
LIC Housing, Jaipur
Total Built up Area: 4,320 sqft (G+3, 2 BHK , 8 flats)
80
Prefabricated Sandwich Panel System
(36) Technology: Pre-fab PIR (Poly-isocyanurate) based Dry Wall Panel
System as non-load bearing wall
ORGANISATION: Contact Person:
Covestro India Pvt. Ltd. Shri Saumya Anand
SB-801, 8th Floor, Cloud Campus, Empire Tower, Thane-Belapur Road, Mob: 9149102443
Airoli, Navi Mumbai- 400708, India Email:
[email protected]Website:www.covestro.in
Major Projects undertaken using this technology:
• Al Jaber Transport & General Contracting LLC. / End user: Zones Corporation Abu Dhabi / UAE (42 Building
Units of 3 storey, 2,32,140 m²) December 2008
• Flood Rehabilitation, Kelantan, Malaysia (G+0 House 812.48 sqft)
• Employee Quarters, Langkawi, Malaysia (G+4 House Top 2 floors are installed with PIR Technology for speedy
construction)
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable with steel frame
81
Project Etopia Group
Etopia Homes
Apartments and Home range A Project Etopia Group
A Project Etopia Group
BRE Innovation Park, United Kingdom (108 Sqm)
Corby Development, United Kingdom (47 units- 31 Homes and
16 Apartments)
82
Prefabricated Sandwich Panel System
(37) Technology: Sandwich panels as wall & slab. It is a wall panelised
construction system comprising of light weight load bearing insulated panels
ORGANISATION: Contact Person:
Project Etopia Group Shri Joseph Daniel
Mob: +44 7947211709
Website: www.projectetopia.com Email:
[email protected]Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable for G+ 3 storeys
83
E Monolithic Concrete
Construction
38 Aluminium form work system for Monolithic Maini Scaffold Systems
Concrete construction
39 Aluminium form work system for Monolithic KumkangKind India Pvt. Ltd.
Concrete construction
40 Aluminium form work system for Monolithic S-form India Pvt. Ltd.
Concrete construction
41 Aluminium form work system for Monolithic ATS Infrastructure Ltd.
Concrete construction
42 Aluminium form work system for Monolithic Innovative housing &
Concrete construction Infrastructure Pvt. Ltd.
43 Aluminium form work system for Monolithic MFS formwork Systems Pvt. Ltd.
Concrete construction
44 Aluminium form work system for Monolithic Knest Manufacturers LLP
Concrete construction
45 ‘Tunnel form’ construction technology, an cast Outinord Formworks Pvt. Ltd.
in situ RCC system, based on the use of high-
precision, re-usable, room-sized, steel forms or
moulds for monolithic concrete construction
46 Aluminium form work system for Monolithic Brilliant Etoile Pvt. Ltd.
Concrete construction
84
Brief about Technology
Monolithic Concrete Construction technology intents to replace the conventional steel/
plywood shuttering (formwork) system with customised engineered formwork which is
manufactured in the factory set up under controlled conditions. In this system, in place
of traditional RCC framed construction of columns and beams and infill walls; all walls,
floors, slabs, stairs, including columns & beams (as per design requirement) together with
door and window openings are cast-in-place monolithically using appropriate grade of
concrete in one operation. The especially custom designed modular formwork is used for
the purpose which facilitates easy handling with minimum labour & without use of any
equipment. Being modular formwork system, it enables fast construction of multiple/
mass modular units.
The formwork system can be one of the following two types;
i) The modular aluminium formwork systems are made of light weight Aluminium
using robotics welding system. The fixing of the formwork is done using tie, pin &
wedges system. It does not require very skilled labour to do the job.
ii) Customized engineered tunnel form system consists of two half shells made of
steel which are placed together to form a room or cell. Several such cells make an
apartment.
The wall is designed as shear wall. The grade of concrete, wall & slab thickness, detailing
of reinforcement are based on structural & functional requirements of the building in ac-
cordance with relevant Indian Standards/ National Building Code. The foundation shall be
designed as per loading condition & bearing capacity of the soil.
Special features of the Technology/ System:
• Facilitates rapid construction of multiple/ mass modular units (similar units)
• Results in durable structure with low maintenance requirement
• The precise finishing can be ensured with no plastering requirement
• The concrete can use industrial by-products such as Fly Ash, Ground granulated
blast furnace slag (GGBFS), Micro silica etc. resulting in improved workability & du-
rability, while also conserving natural resource
• Being Box type structure, highly suitable against horizontal forces (earthquake, cy-
clone etc.)
• The large number of modular units bring economy in construction
Essential Requirements of the Technology:
• A lead time of about 3 months is required for initiation of work, as the formwork
are custom designed, manufactured and prototype approved before manufacturing
required number of sets of formwork
• Post construction alterations are difficult
• All the service lines are to be pre-planned in advance
• Not much saving in construction in one storey structure
• It is recommended that implementing agency shall ensure proper planning for heat
insulation and air ventilation in the housing units through proper orientation, shed-
ding etc. (refer IS 3792:1978 for guidance)
85
Maini Scaffold Systems
86
Monolithic Concrete Construction
(38) Technology: Maini Aluminium Formwork (MAFS) - Aluminium Formwork
System used is specially designed modular formwork, for monolithic Cast-in-
situ shear walls construction
ORGANISATION: Contact Person:
Maini Scaffold Systems Shri Anuj Vachher
Plot No.-1,1 A & 2, Sector - 6, I.I.E. SIDCUL, Pant Nagar, Distt. Udham Mob: 9810584614
Singh Nagar (Uttarakhand), Rudrapur- 263153, India Landline: 05944-49686868
Email:
[email protected]Major Projects undertaken using this technology:
• M/s My Home Projects (Vihanga) Residential, Hyderabad (Built up Area: 3,20,000 Sqm) 2015
• M/s My Home Projects (Avatar) Residential, Hyderabad (Built up Area: 3,60,000 Sqm) 2017
• M/s KPC Projects (APTIDCO - PMAY) Andhra Pradesh 430 sqft Unit Area, Total Built up Area: 32,616 Sqm
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable technology
87
KumkangKind India Pvt. Ltd.
Ahuja Tower, Mumbai (Units - 72 nos.)
Total Built up Area: 7,49,460 sqft
Vaibhava, Bangalore (40 building blocks, 7 floors)
Total Built up Area: 3,20,316 sqft
88
Monolithic Concrete Construction
(39) Technology: Kumkang Kind formwork system - Aluminium Formwork
System used is specially designed modular formwork, for monolithic Cast-in-
situ shear walls construction
ORGANISATION: Contact Person:
KumkangKind India Pvt. Ltd. Shri DONGHYUN EOM
104, Sky Vista Bldg., Viman Nagar, Pune- 411014, India Mob: 8446433117
Email:
[email protected]Website: www.kumkangkind.com
Major Projects undertaken using this technology:
• Shapoorji Pallonji Co. Pvt. Ltd., Andhra Pradesh (114 Houses G+3, 1,65,260 Sqm) 2019
• Vijay Nirman Co., Andhra Pradesh (80 Buildings G+3, 99,149 Sqm) 2019
• KMV projects. Ltd., Andhra Pradesh (101 Buildings G+3, 1,07,794 Sqm) 2019
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable technology
89
S-FORM India Pvt. Ltd.
Lodha Palava Phase II, Mumbai (G+25, 41 towers )
(Aluminium Formwork Quantity: 1,10,000 sqm, 41 sets)
Hiland Greens, Kolkata (G+15, 23 towers)
(Aluminium Formwork Quantity: 44,900 sqm, 23 sets)
90
Monolithic Concrete Construction
(40) Technology: S-Form Aluminum formwork system - Aluminium Formwork
System used is specially designed modular formwork, for monolithic Cast-in-
situ shear walls construction
ORGANISATION: Contact Person:
S-FORM India Pvt. Ltd. Shri Jason Ha
Unit No 323, 3rd Floor, Tower B4, Spazeit Park, Sohna Road, Mob: 9810397725, 9891491281
Sector 49, Gurugram- 122001, India Landline: 0124 4762403
Email:
[email protected]/
Website:www.s-form.co.kr
[email protected]Major Projects undertaken using this technology:
• Gaursons Project Delhi/NCR (Ghaziabad) 14 Projects (1,00,000 m2 of Formwork
Quantity) 2014 to 2019
• Siddha Group Project, Kolkata, West Bengal, 6 Projects (60,000 m2 of Formwork
Quantity) 2017 to 2018
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable technology
91
ATS Infrastructure Ltd.
Gulf Meadows, Dera Bassi, Punjab
13 Towers
Paradiso, Sector Chi-04, Greater Noida
24 Towers, 1031 Apartments
92
Monolithic Concrete Construction
(41) Technology: Aluminium Formwork System used is specially designed
modular formwork, for monolithic Cast-in-situ shear walls construction
ORGANISATION: Contact Person:
ATS Infrastructure Ltd. Ms. Aarti Nagarajan
711/92, Deepali, Nehru Place, New Delhi- 110019, India Mob: 9643202170
Landline: 01207111500
Website:www.atsgreens.com Email:
[email protected]Major Projects undertaken using this technology:
• ATS GREENS, Sector 50, Noida
• Pragya, Gif City, SEZ Gujarat
• Kinghood Drive, Sector 152, Noida Expressway
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable technology
93
Innovative Housing & Infrastructure Pvt. Ltd.
94
Monolithic Concrete Construction
(42) Technology: Aluminium Formwork System used is specially designed
modular formwork, for monolithic Cast-in-situ shear walls construction
ORGANISATION: Contact Person:
Innovative Housing & Infrastructure Pvt. Ltd. Shri Sukhjinder Singh
PCL House - SCO 198, Sector 7C, Chandigarh- 160019, India Mob: 9876021417
Landline: 0172 5078661
Website:www.pclnewchandigarh.com Email:
[email protected]Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable technology
95
MFS Formwork Systems Pvt. Ltd.
Kumar Prospera, Pune (G+22, 5 Towers, 417 units)
Total Land Area: 4.71 acre
MVN Athens, Sohna, Haryana (G-14, 9 Towers, 1079 units)
Total Land Area: 5 Acre
96
Monolithic Concrete Construction
(43) Technology: MFS Aluminium form work system. Aluminium Formwork
System used is specially designed modular formwork, for monolithic Cast–in-
situ shear walls construction
ORGANISATION: Contact Person:
MFS Formwork Systems Pvt. Ltd. Shri Rohit Sharma
A1/268, 1st Floor, Indusand Bank Neelam Bata Road, NIT Mob: 9810439840
Faridabad- 1210019, India Landline:01294169800
Email:
[email protected]Website: www.mfsformwork.com
Major Projects undertaken using this technology:
• M/s Indu Projects Ltd., Project of Lucknow Development Authority, Lucknow (Towers -5 , Floors-22, Each Tower
of 86,460 Sqm) 2015
• M/s Bindal Construction, Raipur Development Authority (Towers -14, G+3, 11,480 Sqm) 2018
• M/s Inderjeet Mehta Construction, Greater Hyderabad (2BHK Housing at Dungigal, Hyderabad, Towers – 8,
Floors – 9, each Tower of 43,344 Sqm) 2018
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable technology
97
Knest Manufacturers LLP
98
Monolithic Concrete Construction
(44) Technology: Knest Aluform System Aluminium Formwork System used
is specially designed modular formwork for monolithic Cast-in-situ shear walls
construction
ORGANISATION: Contact Person:
Knest Manufacturers LLP Shri Rekha Ramdas Ugalmugale
Plot No.45, Navalkh Umbare, Tal.Maval, Talegaon MIDC, Mob: 9604558424
Pune- 410507, India Email:
[email protected]Website:www.knestaluform.in
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable technology
99
Outinord Formworks Pvt. Ltd.
Commercial & Residential Building, Al Bandarya, Saudi Arabia
(192 Apartments)
Les Benanier, Alger, Algeria, 20 Towers & 6 Levels (1,280 Apartments)
100
Monolithic Concrete Construction
(45) Technology: Outinord ‘Tunnelform’ construction technology, Is an cast
in situ RCC system, based on the use of high-precision, re-usable, room-sized,
steel forms or moulds for monolithic concrete construction
ORGANISATION: Contact Person:
Outinord Formworks Pvt. Ltd. Shri Jignasu Mehta
Gat No. 628, 629, Tal Khed, Kuruli Chakan, Pune- 410501, India Mob: 9730899000, 8237848583
Email:
[email protected]Website: www.outinord.com
[email protected]Major Projects undertaken using this technology:
• Moulay Idriss - City Fes Morocco (3,600 Units) 2013
• Manazil Ismailia – City Meknes Morocco (1,000 Units) 2013
• Ville Nouvelle Project Dambri – City Constantine Algeria (1,000 Units) 2014
• Sampada Navi, Mumbai, India (2,064 Units, Apartment Complex of 60 Buildings)
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable technology
101
Brilliant Etoile Private Limited
Delhi NCR
内部资料严禁外传│1
102
Monolithic Concrete Construction
(46) Technology: Aluminium Formwork System used is specially designed
modular formwork, for monolithic Cast-in-situ shear walls construction
ORGANISATION: Contact Person:
Brilliant Etoile Private Limited (Indian Subsidiary) Shri Karan Narang
B 71, Flatted factory complex, Okhla 3, Delhi-110020, India Mob: 9999106682
Landline: 0124452888
Website: www.rislandindia.com Email:
[email protected]Major Project undertaken using this technology:
Penthouse Type A LVL 1: Carpet Area: 400.01 Sqm/ 4,305.71 sqft
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable technology
103
F Stay In Place
Formwork System
47 Expanded-Steel Panel reinforced with all-galvanised JK Structure Ltd.
Steel Wire-Struts serving both as the load-bearing steel
structure and as the stay-in-place steel formwork filled
with EPS-alleviated concrete
48 Factory made prefab Glass fibre reinforced Gypsum cage FACT RCF Building
panels suitable for wall & slab with reinforcement & Products Limited
concrete in cavities as per the requirement
49 Structural Stay In Place Galvanized Steel formwork Coffor Construction
system for walling with the same bottom single layer Technology Pvt.Ltd
formwork for slabs/ in-situ slab
50 Factory produced PVC Stay in place formwork with in-situ Novel Assembler
concrete & reinforcement in walling units and cast in-situ Private Limited
RCC Slab
51 Fully load bearing walls with 150 mm monolithic concrete Reliable Insupack Pvt.
core sandwiched inside two layers of EPS as walling. The Ltd.
forms are open ended hollow polystyrene interlocking
blocks which fits together to form shuttering system
52 Stay in place light weight polymer formwork with cast in Kalzen Realty Pvt. Ltd.
situ reinforced concrete & in-situ flooring slab
53 Fast Bloc, Insulated Concrete Form (ICF), acting as Fastbloc Building
formwork for concrete and rebar, Coloumn/post and Systems
beam construction, creating an strong skeleton in the
walls
54 Formwork system “Plaswall” with Two fibre cement FTS Buildtech Pvt.Ltd.
boards (FCB) & HIMI (High Impact Molded Inserts) bonded
between two sheets of FCB and erected to produce a
straight-to-finish wall with in-situ concrete
104
Brief about Technology
These are lost formwork systems which are left in the structure and can either
act as insulation or part of structural system. These formworks are in the form of
Expanded Polystyrene (EPS) blocks/panels which are known as insulated concrete
forms, steel cage filled with concrete/lightweight concrete known as structural
forms, Cement fibre boards, Glass fibre reinforced gypsum cage Panels, PVC form-
works etc.
Once the Stay in place formwork is put & aligned along the wall, the normal con-
crete or light weight concrete along with reinforcement as applicable is placed in
cavities. Some stay in place formwork system offer solutions for floor/roof, using
concrete along with reinforcement.
The design of wall, slab & structural framing / members if any shall be based on
structural & functional requirements of the building in accordance with relevant
Indian Standards/ National Building Code. The foundation shall be designed as per
loading condition & bearing capacity of the soil.
Special Features of the Technology/ System
• Having formwork already as part of system, the construction of building
is faster as compared to conventional buildings. The formwork needs only
some support for allignment purpose
• In case of concrete as filling material, the curing requirement of concrete is
significantly reduced, thus saving in precious water
• Many of such formwork systems do not have plastering requirement
• In case of EPS blocks/ panels as formwork system, the thermal efficiency of
building is significantly improved
Essential Requirements of the Technology/System
• In case of GFRG Panels, all openings & cut section of full width of wall should
be done at factory itself & cutting of panels at site need to be avoided. For
curved wall & domes, these panels are not suitable
• The electrical/ plumbing system should be such that most of the pipes go
through cavities in order to facilitate minimum cutting of panels
• The stay in place form work systems use factory produced components.
The closeness of project site to the plant will have positive impact on proj-
ect viability, while distance from plant will have implications in terms of
cost & carbon footprint during transportation
105
JK Structure
50,000 Apartments of 85 Sqm in the “pre-embargo”, Iran
2,500 units housing program in the outskirts of the industrial city of
Kaluga, South of Moscow, Russia
106
Stay In Place Formwork System
(47) Technology: JK Structure Expanded-Steel Panel reinforced with all
galvanised Steel Wire-Struts serving both as the load-bearing steel structure
and as the stay-in-place steel formwork filled with EPS alleviated concrete.
ORGANISATION: Contact Person:
JK Structure Shri Maxime Sadowsky
42 Swan Street, Petersfield, UK-GU323A Mob: 0033617866
Landline: 004477853615
Website: www.jk-structures.com Email:
[email protected];
[email protected]Major Projects undertaken using this technology:
• BENJA, Developer & Contractor Dakar, Senegal Cité Tobago, Dakar (Senegal) (103 Houses G+2 1,45,000 m²)
2011
• Sabok Sasan Sarie Developer & Contractor Tehran, Iran New City of Parand, near Khomeini Airport (Iran) (1,650
Apartment Buildings from G+2 to G+5 with 75 m² apartments 18,50,000 m²) 2013
• RED 4 as Developer and DLB as Contractor, Cap Malheureux (Mauritius) (G+2 apartment complex 12,500 m²)
2015
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable for G+3 storeys
107
FACT RCF Building Products Ltd.
Hostel Building IIT Tirupati Campus
BMTPC Demostration Housing Project, Nellore
108
Stay In Place Formwork System
(48) Technology: FRBL PREFAB GYPWALL Factory made prefab Glass fibre
reinforced Gypsum cage panels suitable for wall & slab with reinforcement &
concrete as infill as per the requirement
ORGANISATION: Contact Person:
FACT RCF Building Products Ltd. Shri C.P. Dinesh
Fact CD Campus, Ambalamedu Post, Kochi, Kerala- 682303, India Mob: 9895226339
Landline:04842721972
Website: www.frbl.co.in Emailj.
[email protected] [email protected]Major Projects undertaken using this technology:
• Sultanate of Oman, Muscat region (Mass Housing 2,51,000 Sqm) 2018
• Sultanate of Oman, Sohar region (Mass Housing 83,643 Sqm) 2017
• IIT Tirupati, Andhra Pradesh (Hostel Buildings 14,000 Sqm) 2018
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable up to 10 storeys in seismic zone-III, & up to 6 storeys in seismic
zone-V if conforming to design requirements
109
Coffor Construction Technology Pvt. Ltd.
Siddhi Vinayak Glory, Nasik , Parking + 4 structure,
Total Built up Area: 6,216.84 sqft
DHP at Bihar sharif, G + 2 structure (36 Nos houses)
Total Built up Area: 17,641 sqft
110
Stay In Place Formwork System
(49) Technology: Coffor - Structural Stay in Place Formwork System-
Structural Stay In Place Galvanized Steel formwork system for walling & with
the same as bottom single layer for floor/roof slab
ORGANISATION: Contact Person:
Coffor Construction Technology Pvt. Ltd. Shri Jignesh S Pawar
601-Omega Building, Hiranandani Gardens, Powai, Mob: 9727432387, 9867004501
Mumbai- 400076, India Landline:02225702317, 02652290718
Emailj.
[email protected]Website:www.cofforindia.com
[email protected]Major Projects undertaken using this technology:
• Cameroon, Olembe Yaounde, total allocation of 640 houses in first phase of Mass housing 320 Houses (G+4,
38,400 Sqm) 2015
• Raro Trading Corporation LLP, All Over Maharashtra (24 Villa Projects 2,037 Sqm) 2018
• BMTPC Demostration Houses, Bihar Sharif (G+2 Structure of 1,715 Sqm) 2018
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable for G+3 storeys
111
Novel Assembler Pvt. Ltd.
Housing Project, Brisbane, Australia
Built up Area: 750 Sqm
F3 Affordable Homes., Abidjan, Ivory Cost
Built up Area: 65 Sqm
112
Stay In Place Formwork System
(50) Technology: PVC Stay in place formwork is factory produced formwork
with required grade of reinforcement & poured in-situ concrete in walling units
& cast in-situ RCC Slab
ORGANISATION: Contact Person:
Novel Assembler Pvt. Ltd. Shri Sudhir Kumar
5863 Leslie Street, Unit 610, Toronto, M2H1J8 Mob: 9821614821
Landline:16474791969
1418 B-Wing, Dalamal Tower, F.P. Journal Marg, Nariman Point, Email
[email protected]Mumbai - 400 021
Website: www.coldroll.ca/www.novelbuildtech.com
Major Projects undertaken using this technology:
• GO Group Developers – Calle 54 Marbella, Edificio La Riviera Local #3, Panama City (2,500 Detached single
storey homes 1,00,000 Sqm) Dec 2018
• Airport Control and Radar Tower-Brazil
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable Technology
113
Reliable Building Solutions
Sainath Ford, Indore, M.P. - 10,000 sqft
Gupta Villa, Theog, Distt. Shimla, HP - 2,500 sqft
114
Stay In Place Formwork System
(51) Technology: ICF Technology-Fully load bearing walls with 150 mm
monolithic concrete core sandwiched inside two layers of EPS as walling
ORGANISATION: Contact Person:
Reliable Building Solutions Shri Madan Mohan Roy
Sector-82, Noida-201304, India Mob: 9810258899
9818058899
Website: www.reliableinsupacks.com Email
[email protected]/
[email protected]Major Projects undertaken using this technology:
• West Village Hamilton, Ontario, Canada (106 Building with 9 storeys 19,050 Sqm) 2008
• 2355907 Ontario, Inc Richmond Street Apt. - London, Ontario (1 Building with 19 storeys 31,320 Sqm) 2014
• Reliable insupacks Surajpur (1 Building 2 storeys 1,675 Sqm) 2017
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable up to G+3 in Seismic Zone V and higher storeys in Seismic Zone IV as
per design
115
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Kalzen Realty Pvt.CONSTRUCTION
KALZEN Ltd. SYSTEM
BRIEF
STAY IN PLACE FORM WORK
01 Light weight – snap lock easy assembly
200mm, 250mm,300mm & 400mm thick walls -
02 suits for retaining walls upto 60 floors
No plaster / curing - ZERO pollution, ZERO dust
03 accidents, leak proof
04 Avoids associated intermediate vulnerabilities
05 Fire proof CSIRO approved
06 Guided reo bar placement
Guided plumbing & electrical conduits
07 placement before pouring concrete 09
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Andhra Pradesh Mahila Abhivruddhi Society, Hyderabad,
Andhra Pradesh
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Residential unit in Vijayawada, Andhra Pradesh
116
Stay In Place Formwork System
(52) Technology: Kalzen construction system - Stay in place light weight
polymer formwork with cast in situ reinforced concrete & in-situ flooring
slab
ORGANISATION: Contact Person:
Kalzen Realty Pvt. Ltd. Shri Umesh Nayak
22-223/1/G1 Aruna Coop. Society Sai Krupra Residency Jayanagar Mob: 930663665
KPHB, Hyderabad- 500072, India Email:
[email protected]Website:www.kalzenrealty.com
Major Projects undertaken using this technology:
• The Collins, Campbelltown NSW, Australia (11,400 Sqm) 2016
• The Sanotio, West Gosford, Australia (8,200 Sqm) 2018
• Cromer, Sydney, Australia (29,000 Sqm) 2018
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable Technology as Stay in place pre-assembled PVC wall forms along
with cast in-situ RCC slab
117
Fastbloc Building Systems
Puerto Penasco, Sonara, Mexico (555 Sqm)
118
Stay In Place Formwork System
(53) Technology: FastBloc Building Systems Fast Bloc, Insulated Concrete
Form (ICF), acts as formwork for concrete and rebar, Column/post and beam
construction, creating a strong skeleton in the walls
ORGANISATION: Contact Person:
Fastbloc Building Systems Shri Grant Kakita
239 Sun Valley Ct, Ripon- 95366, California, USA Mob: 8186017611, 1619865339
Email:
[email protected]Website: www.fastblocs.com
[email protected]Major Projects undertaken using this technology:
• Halieus Construction Mexico (30 units/ 1-2 storeys 8,000 Sqm) 2018
• Lazarian Homes Various Countries (10 units/ 1-2 storeys, 2,500 Sqm ) 2018
• Costa Rica School/ Housing development Costa Rica (5 Units, 1 storey, 1,500 Sqm) 2018
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable up to G+3 in Seismic Zone V and higher storeys in Seismic Zone IV as
per design
119
FTS Buildtech Pvt. Ltd.
Total 720 Units of Human Settlement by Sicelo Shickeka at Meyerton, South Africa
Built up Area: 28,800 Sqm
Aanganwari Centre, Jaipur (CSR support from Vedanta),
Built up Area: 70 Sqm
120
Stay In Place Formwork System
(54) Technology: Plaswall System- Formwork system “Plaswall with two fibre
cement boards (FCB) & HIMI (High Impact Molded Inserts) bonded between
two sheets of FCB and erected to produce a straight-tofinish wall with in-situ
concrete
ORGANISATION: Contact Person:
FTS Buildtech Pvt. Ltd. Shri Feroz Khan
302, Vishakha Arcade, Opp. Courtyard Hotel, Off Veera Desai Road, Mob: 9987593590
Andheri West, Mumbai- 400053, India Landline:022 26785900
Email:
[email protected]Website: www.fabforms.ae
[email protected]Major Projects undertaken using this technology:
• Century Communities Carmona, Philippines (1,400 units 1,12,000 Sqm) 2012-13
• Malate Construction & Devt. Laguna, Philippines (3,200 units 2,40,000 Sqm) 2016
• Global-link Properties Laguna, Philippines (6,000 units 3,00,000 Sqm) 2014
Recommendation by GHTC Technical Evaluation
Committee (TEC):
Suitable up to G+3 in Seismic Zone V and higher storeys in Seismic Zone IV as
per design
121
The Joint Secretary & Mission Director (Housing for All)
Ministry of Housing and Urban Affairs
Government of India
Room No. 116, G-Wing, Nirman Bhawan, New Delhi
Tel: 011-23061419, Fax: 011-23061420
E-mail: [email protected]
arhc.mohua.gov.in pmay-urban.gov.in ghtc-india.gov.in PMAYUrban pmayurban PMAY Urban