Low-Voltage Circuit Breaker Applications
Low-Voltage Circuit Breaker Applications
ELECTRICAL ENGINEERS
OF THE PHILIPPINES, INC
SCOPE
• Systematic Procedures for determining the
Specific Applications type and protective characteristics of low-
voltage circuit breakers applied for specific
purpose
By: Engr. Roberto C. Ocampo – Low Voltage Power Circuit Breaker
Managing Director – Molded Case Circuit Breaker
GREENLIGHT POWER INC – Insulated Case Circuit Breaker
INSTITUTE OF INTEGRATED
Applications ELECTRICAL ENGINEERS
OF THE PHILIPPINES, INC
1. Service Entrance
2. Main Circuit Breakers Selection Consideration
3. Tie Circuit Breakers
4. Feeder and Branch Circuit breakers
By: Engr. Roberto C. Ocampo
a) Cables
Managing Director
b) Busways
c) Switchgear, Switchboards, panelboards, or GREENLIGHT POWER INC
MCCs
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INSTITUTE OF INTEGRATED
Selection Consideration ELECTRICAL ENGINEERS
OF THE PHILIPPINES, INC
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System Grounding System Grounding
• Most breakers are rated for application on • High Resistance Grounded
low voltage systems that are solidly
grounded,
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System Frequency System Frequency
• Application on systems other than 60 Hz • Above 120 Hz will result in increased in
should be checked with the manufacturer eddy currents and iron losses which cause
• Systems rated 50 Hz may require special greater heating within the thermal trip
calibration of the trip device elements
• Thermal magnetic trip device that are – Circuit breaker should either be calibrated or
re-rated accordingly or both
directly heated can be generally be
– Amount of derating depends upon the frame
applied to power systems with frequency
size, current rating as well as system
up to 120Hz without derating frequency
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Ambient Temperature and
Continuous Load Current
Altitude
• 100% rated circuit breakers • Derating of the circuit breaker’s continuous
– Load current should not exceed the current current at higher ambient
continuous-current rating or setting temperatures, humidity or altitudes and
– LVPCBs, MCCBs and MCCBs rated at 100% rated conditions should be checked.
• 80% rated circuit breakers
– May be applied at only 80% of circuit breaker
rating for non interchangeable trip type
– 80% of the trip unit rating for interchangeable
trip type or trip setting of adjustable trip type
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Available Short Circuit Current Available Short Circuit Current
• Short circuit study is required to determine • Interrupting rating is the same as the
the magnitude of three-phase and single- short-time rating if LVPCBs are applied
phase short circuit at various point in the without the instantaneous trip element.
system • Consult manufacturer for ratings
• LVPCB without instantaneous trip element • LVPCBs may be applied without integral
may be used for Selective coordination trip units using separate overcurrent relays
over the entire short circuit current range and tripped using a shunt trip device
• Short time current is defined as a
maximum clearing time of 0.5 sec at rated
short circuit per ANSI C37.17.1979
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Series-connected rating Series-connected rating
• Protective device series ratings are not • Equipment are required to have rating
limited to devices located in the same labels that show short-circuit ratings when
enclosure such as panelboard main and protected by series-connected rated line
branch circuit breakers, they may be side devices
located in different equipment • Load-side circuit breaker of a series
– Residential metering distribution panelboard combination must be located in an
circuit breaker equipment that is LISTED AND MARKED
– Load side residential load center for use with series-connected ratings that
– Line side switchboard include that circuit breaker
– Load side panelboard
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Factors to Consider for Series
Series-Connected Rated Device
Combination
• When increase in available short circuit
current necessitates a system upgrade a
second approach may be to use a current
limiting circuit breaker or fuse
– This will limit peak current and let-through
energy.
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Series Rated Arcing Ground Fault
• What is an arcing ground fault?
• Arcing line to ground short circuit current
is normally considerably lower than the
value of a three phase bolted fault
• Arcing ground fault is a short circuit that is
destructive in nature and must be removed
as quickly as possible
INSTITUTE OF INTEGRATED
ELECTRICAL ENGINEERS
OF THE PHILIPPINES, INC
Shunt trip Device
• Used to electrically trip a circuit breaker,
manually or automatically through a
Modification and Accessories
contact or switch located remotely from
the breaker
By: Engr. Roberto C. Ocampo • Must be energized by some ac or dc
control power source
Managing Director
• Can also be used for tripping from a
GREENLIGHT POWER INC separate protective relay or for local or
remote control.
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Shunt trip Device Undervoltage release
• When used for tripping from a protective • Trips the circuit breaker whenever the
device voltage being monitored falls below
– Reliable power source should be utilized predetermined level
– Short time circuit rating of the circuit breaker • Available with time dealy or instantaneous
shall exceed the available short circuit current operation
at the point of application
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Auxilliary Switch Mechanism Operated Cell
• Consists of normally open or normally • Used with drawout circuit breaker
closed contact mounted in the circuit • Similar to auxiliary switches except that
breaker that change state whenever the they are mounted within the cubicle and
circuit breaker is open and closed are operated mechanically by the circuit
• Used with indicating devices to show breaker mechanism.
position of the breaker • They are used when more auxiliary
• Used in the control circuit for interlocking contacts are required.
purposes
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Electrical Close Mechanism Mechanical Interlocks
• Consist of stored energy closing • Walking beam
mechanism, spring charging motor and • Sliding Bar
solenoid release • Key Interlock
• With anti-pump circuitry to prevent cycling • Results in the interlocking of two breakers
• When the closing circuit (ready to close so that only one may be closed at the
contact) is energized, the spring is same time yet both may be open
charged or cranked simultaneously
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INSTITUTE OF INTEGRATED
Shutters ELECTRICAL ENGINEERS
OF THE PHILIPPINES, INC
13
INSTITUTE OF INTEGRATED
ELECTRICAL ENGINEERS
OF THE PHILIPPINES, INC
INSTITUTE OF INTEGRATED
ELECTRICAL ENGINEERS
OF THE PHILIPPINES, INC
INSTITUTE OF INTEGRATED
PEC Article 2.30.7 to 2.30.8 ELECTRICAL ENGINEERS
OF THE PHILIPPINES, INC
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Main Circuit Breaker
• Switching
• Servicing
• Protection of Main Bus of an assembly of
Low Voltage Equipment
– Line up of switchgear
– Switchboard
– Panelboard
– MCC
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Main Overload Protection Main Overload Protection
• Protection for the main bus of the • Provides overload protection for the
distribution equipment transformer if applied at the transformer
• Protection for the incoming power secondary
conductors to the circuit breaker – Primary device has higher current rating or
setting to prevent the device from tripping on
transformer inrush current during transformer
energization
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INSTITUTE OF INTEGRATED
ELECTRICAL ENGINEERS
OF THE PHILIPPINES, INC
Tie Circuit Breaker
• Used for sectionalizing or isolating a
Tie Circuit Breaker section of bus
• Allow for maintenance of the main circuit
breaker or transformer
By: Engr. Roberto C. Ocampo • Used for switching, Servicing & Protecting
Managing Director – Assembly of low-voltage equipment
GREENLIGHT POWER INC – Line-up of switchgears, switchboard or
panelboard or MCC
17
Tie Break Overload Tie Break Short Circuit
• Provides overload protection for a portion • Provides short circuit protection for the
of the main bus of the distribution conductors between the tie and the branch
equipment feeder on the portion of the bus
• Back up for the other main circuit breaker • Back up for the main circuit breaker
General Application
Tie Break Ground Fault
Consideration
• Optional protection for solidly grounded • Selective trip functions are long-time and
systems of more than 150 volts to ground short-time and ground fault if required for
for arcing ground fault coordination
• May be selected to provide ground fault • Instantaneous should be provided only if
coordination with the main and feeder necessitated by the circuit breaker
circuit breaker interrupting rating
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Feeder Protection Feeder Protection
• Disconnecting means for various types of • Overload protection of Cables
loads – Conductor shall be protected in accordance
• Contains protective device with trip with their ampacity of table 3.10.15
functions • No specific PEC rules are presented to
coordinate insulation heating
characteristics with the overcurrent device
concerning temperature versus time
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Feeder Ground Fault Protection Feeder Ground Fault Protection
• Phase-to-ground short circuits are more • Ground fault protection should be selected
likely to occur than other types of short to provide coordination with main and tie
circuits breaker
• Solidly grounded systems of more than • Alternative is to convert to High
150 V to ground requires integral ground Resistance Grounded system
fault trip devices available in Circuit • Article 2.15.10 may require ground fault on
breakers feeder for 1000 A and above
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Typical Busway Protective
Protection of Busway
Device
• Similar protection as the cable • Oveload, Short Circuit and Ground Fault
• Types of Busway Protection.
– Feeder • Short circuit rating of busway should be
– Plug-in Busway selected as high as possible in order to
achieve selectivity
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Protection of Motor Feeders Protection of Motor Feeders
• PEC Article 4.30 governs selection of the • Article 4.30
current-carrying capacity of conductors – Requires the continous current rating of the
used for motor applications circuit breaker to be no less than 115% of
FLA
• Overload, short circuit and ground fault – Inverse time circuit breaker should not exceed
protection applied in accordance with Art. 250% of motor full load amperes
2.40 and 4.30. • Exception of 300% for over 100A and 400% for
under 100A if necessary for starting
– It is necessary to use the lowest value of
continuous current rating which will ensure
nuisance-free starting with its max
instantaneous trip
Protection of Motors
• Selection consideration
– Motor and branch circuit overcurrent
protection
– Motor and branch circuit short circuit
protection
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Feeder and Branch Circuit
Potential Application Limitations
Protection
• Frequent starting duty
• Extended starting times
• Ground fault coordination
– Ground Fault Circuit Interrupter
– High Resistance Grounding
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Generator Classifications Single Isolated Generators
• Single isolated generators • Do not operate in parallel with the utility
• Multiple isolated generators source
• Large industrial low voltage generators • Used for emergency or standby power
• Mechanical interlock are provided to
prevent paralleling
• For automatic starting and shutdown will
require electric close< shunt trips and
auxiliary contacts
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Large Industrial low-voltage
Overcurrent Protection
Generators
• Long-time for protection against prolonged
low-level overload conditions
• Short-time for selectivity with feeder
breakers to protect against bus faults and
system faults not cleared by feeder
breakers
Additional Protection
Protection of Capacitors
Consideration
• Electronic trip device on circuit breakers is • Article 4.60.8 overcurrent protection for
sufficient for small generators capacitor
• Larger and most costly generators may • Circuit breaker should have voltage rating
require additional protection suitable for the rated voltage of the
capacitor system
• Must have interrupting rating greater than
the fault current available at its line-side
terminals
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Application Consideration Conductor and Protective Device
• Transient inrush current for isolated bank • 135% of rated current of the capacitor
or parallel bank switching configurations Art.4.60.8 PEC Part !, 2000
• Transient overvoltages generated during • Why 135%
opening operations by restrikes – 15% tolerance of manufacturer
• Protective device characteristics – Current varies with the line voltage
• Frequent switching requirements – Harmonics
• High Frequency inrush currents – Switching transients
• Continuous-current requirements
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Application Consideration Application Consideration
• Do they have adequate interrupting ratings • Is ground fault protection provided (if
for faults at their load side terminals? required)?
• Will they handle the transformer inrush
current without nuisance tripping?
• Can they tolerate the current transients
during inrush and during other operating
conditions?
• Do they provide conductor protection?
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Primary Protection Only Primary Protection Only
• May not necessarily provide conductor • Article 4.50.1.3(b)(1) if primary protection
protection. is to be used of 600 V or less, that
• Article 2.40.2.2(c)(1) protection shall be an individual
– Transformer secondary conductors if not two overcurrent device on the primary side,
wire or delta delta are NOT considered to be rated or set at not more than 125% of the
protected by the primary overcurrent rated primary current of the transfomer
protection
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Other consideration for
Transformer Protection
• Transformer damage curves
• Current inrush data
• Overload capabilities
• Transient from transformer manufacturers
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