BRAYCO MICRONIC 864 HT/200

05/10/99

Synthetic-based subsea control Fluid

DESCRIPTION

Castrol Brayco Micronic 864 HT/200 is a synthetic hydrocarbon based hydraulic control
fluid specifically formulated for use as the control medium in subsea and surface
production control systems. The fluid incorporates all the features that are required for
operation in a wide range of equipment.

APPLICATION

Castrol Brayco Micronic 864 HT/200 has retained many of the physical characteristics
found in Castrol Brayco Micronic 864, but has been formulated to tolerate the higher
well temperatures encountered by those parts of a control system located in the well
bore. Castrol Brayco Micronic 864 HT/200 is currently rated for use at temperatures of
0
up to 200 C, with long-term qualification testing having been carried out on subsurface
0
safety valves at up to 200 C and 15,000 psi. This makes Castrol Brayco Micronic 864
HT/200 particularly suitable for modern "smart completion" applications.

FEATURES

S Excellent shear stability

S Good anti-wear properties and oxidation stability
S Keeps rubber swell within controlled limits
S Exceeds cleanliness standard of NAS 1638 Class 6
0
S Excellent high temperature (up to 200 C) performance

Brayco Micronic 864 HT/200 is fully compatible and miscible in all proportions with
Castrol Brayco Micronic grades 864, 864HT and 865. It is compatible with all metals
used in subsea control systems, and with most elastomers and plastics including Nitrite
and PTFE. It should NOT be used with Ethylene Propylene (e.g. EPDM) elastomers,
which are not compatible with any hydrocarbon-based fluids.

All reasonable care has been taken to ensure that the information contained in this publication is accurate as at the date of printing. It should be noted however
that the information above may be affected by changes occurring subsequent to the date of printing in the blend formulation or methods of application of any of
the products referred to or in the requirements of any specification approval relating to any such products.
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The wearing of impervious PVC (or other suitable material) apron and gloves, together
with eye protection is recommended. Contaminated clothing should be changed
immediately and thoroughly cleansed before re-use. This applies especially to under
garments.

TYPICAL PHYSICAL CHARACTERISTICS

Relative Density @ 20ºC, g/ml 0.820

2 9
Bulk Modulus, N/m 1.05 x 10
Pour Point, ºC -57

Flash Point, ºC 152

Total Base Number, mg KOH/g 8.79

Acid Nº, mgKOH/g 1.04

Viscosity, cSt
@ 100ºC 3.76
@ 40ºC 11.4
@ 0ºC 44.4
@ -20ºC 134.5

Viscosity Index 258

Foam Test Sequence, (IP146)

Sequence I 110/0

Anti-wear (4 ball test)

Weld Point, Kg 160
Initial Seizure Load, Kg 75
1 hour wear @ 20 Kg, mm 0.300
1 hour wear @ 30 Kg, mm 0.433
Particulate Cleanliness
NAS 1638 Class 6 or better
ISO 4406 Code 14/11 or better
Rusting Characteristics IP135
Distilled water, Method A Pass
Seawater, Method B Pass

All reasonable care has been taken to ensure that the information contained in this publication is accurate as at the date of printing. It should be noted however
that the information above may be affected by changes occurring subsequent to the date of printing in the blend formulation or methods of application of any of
the products referred to or in the requirements of any specification approval relating to any such products.
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 BRAYCO MICRONIC 864 HT/200

MATERIAL COMPATIBILITY - METALS

Material Compatibility Comments

Plain Carbon Steel Compatible Unprotected carbon steel
above the fluid surface may
be subject to corrosion from
condensed moisture if fluid
contains excessive water.
Stainless Steel (316L) Compatible

Super Duplex Steel (2507) Compatible

Inconel (Incoloy 825) Compatible Excellent for high temperature

applications
Hastelloy Compatible

Titanium Compatible

Aluminium Bronze Compatible

Cadmium Plating Compatible Often used on standard

industrial hydraulic fittings

Zinc Plating Compatible

Chromium Plating Compatible
Electroless Nickel Plating Compatible

All reasonable care has been taken to ensure that the information contained in this publication is accurate as at the date of printing. It should be noted however
that the information above may be affected by changes occurring subsequent to the date of printing in the blend formulation or methods of application of any of
the products referred to or in the requirements of any specification approval relating to any such products.
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 BRAYCO MICRONIC 864 HT/200

MATERIAL COMPATIBILITY - SEALS

Material Compatibility Comments

Medium Nitrile Compatible Widely used as standard seal
material
High Nitrile Limited Compatibility Can be subject to slight
shrinkage. Avoid in critical or
inaccessible applications

Carboxylated Nitrile Compatible Excellent abrasion resistance

Fluorocarbon Compatible Performance can vary

according to grade. Superior
to medium nitrile if higher
temperatures involved (90°C
or above)
Butyl Compatible

Polyurethane Compatible

Ethylene Propylene Not Compatible Important if changing fluid

type - EPR is not suitable for
use with any hydrocarbon
based fluids

Silicone Not Compatible

Chemraz Compatible Excellent for high temperature

applications
Rubber Impregnated Fabric Compatible Ensure rubber is compatible
Composites type
Acetal Limited Compatibility Do not use above 50°C
PTFE Compatible
Nylon Compatible Includes Nylon 11
thermoplastic for umbilical
hose liners

Health and Safety information sheets are available for all Castrol products from the address below.
Castrol International, Pipers Way, Swindon, Wiltshire SN3 1RE, England., Telephone: Enquiries
+44 (0)1793 512712, Technical Enquiries +44 (0)118 984 3311, Fax +44 (0)1793 453218
All reasonable care has been taken to ensure that the information contained in this publication is accurate as at the date of printing. It should be noted however
that the information above may be affected by changes occurring subsequent to the date of printing in the blend formulation or methods of application of any of 4 of 4
the products referred to or in the requirements of any specification approval relating to any such products.