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VRR12L

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0% found this document useful (0 votes)
212 views16 pages

VRR12L

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

TAB L OF ONT T

General Safety 1

Operation Manual. 3

Specification 5

Introduction of Operation Panel 6

Parts Diaqrarn 7

Wiring Diagram 8

VRR12L(OS)-R32/ VRR24L(OS)-R32 Operating Instruction

1). Refrigerant pipes' exhaust.. 9

2). Recovery Method 10

3). Self-purge Method 11

4). Liquid Push/Pull Method 12

Trouble Shooting 13

GENERAL SAFETY

Use information
• In order to prolong the usage of the recovery unit, please read the operating manual carefully before

using , which can help you to fully understand the safety, specification as well as operating procedure

of the recovery unit.

• Please check the product received is same as you ordered and also the accessories operating manual

are attached. Please check the product if there is any damage during transportation . Contact with

local distributor if the above problem is found.

• Please read the operating manual carefully and use the unit according to the product operating

procedures .

Safety indication

AWarning

Indicates procedures that must be strictly observed to prevent hazards to persons .

ANotice
Indicates procedures must be strictly observed to prevent damage or destruction of the unit.

Matters needing attention

AWarning

Only a qualified technician can operate this recovery unit.

Before starting the equipment, make sure that it is well grounded.

While using electrical wire, the wire must be well connected and grounded.

Only a qualified electrician can do the wire connection according to the technical standard
and circuit diagram.

Be sure the power is off before examining or repairing the recovery unit.

If the original power supply cord is damaged, choose carefully for the replacing one, or you
may directly buy from us.

When the unit breaks down, be sure the power is off before you do any operation.

1
'lA

GENERAL SAFETY

Please take power supply and the capacity of your ammeter and electrical wire.

Only authorized refillable refrigerant tanks can be used. It requires the use of recovery tanks with
a minimum working pressure of 45 bar(652.6 psi) . Do not overfill the recovery tank, maximum at
80 % capacity to make sure that there is enough space for liquid expansion. Overfilling of the tank
may cause a violent explosion.

Always wear safety goggles and protective gloves while working with refrigerants to protect
your skin and eye from hurting by refrigerant gases or liquid .

Do not use this equipment near flammable liquid or gasoline.

An electric scale is needed to prevent overfilling.

Be sure that the place where you are working is thoroughly ventilated.

ANotice
Be sure the unit is working under the right power supply.

2
When using anextension cord it should be minimum 2.0mm AWG and no longer than 2.5 m,

otherwise it may cause the voltage drop and damage the compressor.

The input pressure of the unit should not exceed 26bar(377.1 psi).

The unit need to be laid in horizontally, otherwise it w ill lead to unexpected vibration, noise or

even abrasion.

Do not expose the equipment to sun or rain.

The ventilation opening of the unit must not be blocked.

If the overload protector pops, reposition it after 5 minutes .

If this equipment is equipped with oil separator deviceonly during vapor recovery process it will

purification and recycling of the refrigerants.

When the recovery vapor over 8 kg it need to release the oil of oil separator device.

(W hile release oil the internal system must be without pressure)

2
OPERATION MANUAL

1. Do not mix different refrigerants together in one tank, or they could not be separated or used.

2. Before recovering the refrigerant, the tank should achieve the vacuum level: - 75cmHg(-29.6psi),

wh ich is for purging non -condensable gases. Each tank was full of nitrogen when it was manufactured

in the factory, thus the nitrogen should be evacuated before the first use.

3. The switch should be at "0" Position before operation . All the valves must be closed , the input and

output fittings should be covered with protective caps when the unit is not in operation. The air moisture

is harmful to the recovery result and will shorten the life span of the unit.

4. A filter drier should always be used and should be replaced frequently. And each type of refrigerant

must have its own filter. For the sake of ensuring the normal operation of the unit, please use the filter

specified by our company. High quality filter drier will bring high quality services.

5 . Special-caution is needed when recovering from burnt system , and two dry filter is needed .

6. The unit has an Internal High Pressure Shut-Off switch. If the pressure inside the system is above

rated shut-off pressure (see specification ) , compressor will automatically shut off and the high pressure

alarm light will turn on. To restart the compressor, please lower the internal pressure (Output gauge

ind icates lower than 30 bar/435 .1 PSI) , after the high pressure alarm light turn off, hit the Reset

button , then turn on the power to restart the compressor.

When high pressure protection is initiated , please find out the cause and deal with it before restarting

the unit. Cause of High Pressure Protection and Trouble Shooting :

CD The input valve of the refrigerant tank is closed--open the valve will help solve the problem.

® The connecting hose between the recovery unit and refrigerant tank is stuck--close all the valves

and replace the connecting hose .

® The temperature of the refrigerant tank is too high , pressure is too high--give it some time to cool

down and the pressure will come back to normal.

7. Th is unit can be used together w ith a float level sensor. Please connect the recovery unit and the

tank with the 80% O.F.P. Cable. If the liquid refrigerant reaches 80% capacity of the tank the

recovery unit will automatically shut off and the Red Alarm Light turns on. Before restart please

change a new tank.

8. Please press " 0" button when start or stop running the mach ine.

The " 0" light is on when compressor works .

3
'lR

OPERATION MANUAL

9 . If the refrigerant tank has no float level sensor, please take the 80 % O.F.P Cable off. Otherwise

the recovery un it can not started . In this case, an electric scale is required to mon itor the recovered

refrigerant amount.

10. In order to gain maximum recover speed , a hose w ith inner diameter bigger than 4mm is

recommended and the hose should better be shorterthan1.5m.

11. Wh ile recovering large amounts of liqu id , use the Push/Pull Mode.

12. After recover ing , make sure there is no refrigerant left in the un it. Read the Purge Operation

carefully. Liquid refrigerant remained in the unit may be expanded and destroy the components.

13 . If the unit is to be stored or not used for any length of time, we recommend that it be comp lete ly

evacuated of any residual refrigerant and purged with dry nitrogen .

14. Connection hose with check valve is recommended , it can prevent refrigerant lose.

15. The intake port is equipped with filter screen, please wash it frequently to keep it clean .

16. The Low Pressure Gauge shows the pressure of the intake port of the compressor and the High

Pressure Gauge shows the pressure of the outlet port of the recovery unit.

17. After using , please ture the knob to " 0 " position .

4
L

SPECIFICATION

VRR12L-R32 VRR24L-R32
CategoryI!T: R12 , R134a , R401C , R406A, R500 , 1234YF
Categoryl\' : R22 , R401 A , R401 B, R402B , R407C , R407D, R408A ,
Refrigerants

R409A,R411A,R411B,R412A,R502,R509
Category V : R402A,R404A , R407A , R407B, R410A ,R507,R32

Power
11 OV ~120V / 60Hz ; 220V ~240V / 50 ~60Hz

Motor
3/4HP 1HP
Motor Speed
1450 RPM@50Hz / 1750 RPM@60Hz
Maximal Current Draw
110V: 8A ; 220V:4A 110V: 10A; 220V : 5A
Compressor
Oil-less, Air-cooled , Piston
High Pressure Shut-off
38 .5bar/3850kPa( 558psi)
Operating Temperature
O'C ~ 4 0 'C / 3 2 ~ 1 0 4 c F

as Without 400mm x 250mm x 355mm


Dimensions
as With 450mm X 250mm X 355mm
as Without 13.5 kg 14 .8 kg
Net Weight
as With 14 .7 kg 16.0 kg

VRR12L-R32
Refrigerants
R134a R22 R410A

Liquid
1.60kg/min 1.80kg/min 2.20kg/min
Push/Pull
4 .60kg/min 5.60kg/min 6.30kg/min
---
VRR24L-R32
Refrigerants
R134a R22 R410A

Liquid
3.00kg/min 3 .50kg/min 3 .50kg/min
Push/Pull
7.50kg/min 8.50kg/min 9.50kg/min

k g/min
Flow Rate A Notice
I I ! The flow rate of vapor is direct
0.9
I I I proportion to inlet pressure .

I / VRR2 4L-R32
0 .8

0 .7
I I I /
I V

+
0 .6

0.5 - %
0 .4
I
I
I
//
V I
..J.- ....... ---­ VRR1 2L-R32

/ ..--­ ..----­
0 .3
I
V r:: i-r
0 .2
Inle t Pressure
0 .1
~ Yf I - bar
-1
-'
0 1 2 3 4 5 6 7 8 9 10 11 12 13 kgf 5
INTRODUCTION OF OPERATION PANEL

High Pressure Low Pressure 80%O.F.P


Alarm Light Alarm Light Alarm Light

'-..."-..'-...~

Suit for R32 ,1234yf,


R410A&etc .

Circuit Breaker

BREAKER
I ,
- - Output Gauge

Input Gauge
80} OF P.
RECOVER PURGE
SLOW Float Cable
PLEAS!' CLEAN THf Scocket
r' LTER SCREEN
AFTER USING!

OFF
~ ®

Intake Port Outlet Port


Filter Screen
Filter Screen Turnbuckle

6
'JALUE@

PARTS DIAGRAM

18

16

NO . Component NO . Component
1 [Link] 11 Fan
2 Front Panel 12 Fan Cover
3 Control Valve 13 Power Supply Cord
4
5
Copper Pipes
Junction Box Cover
• 14
15
Base
Cover
6 Compressor
• 16 Copper Pipes ....
7 Running Capacitor 17 Oil Separator Fan ...
8 Circuit Board 18 Oil Separator ...
9 Electronic Starter 19 Oil Separator Back Cover ...
10 Starting Capacitor 20

. : VRR12L (OS)-R32 / VRR24L(OS) -R32 According To The Model Configuration


. : O il Separato r Desig n ed With

7
WIRING DIAGRAM

4 12VDC

d1
FR ~ lP
Bl K TC SW
+
2

ES BlU
d2 CTR
~ HP
RED
WHI
Hl
M1
d3
GRN :> OFP

GN

NO.
Graph ics Code Compone nt NO . Graph ics Code
Component
1
XS Power Out let 10 LP
Low Pressure Sw itch
2
FR Overload Protection Device 11 OFP
80 %0. F. P. Switch
3
ES Electron ic Starter 12 d 1
Green Ind icator
4
M1 Compressor Motor 13 d2 , d3
Red Ind icator
5
C1 Start Capacitor 14 SW
Power Button
6
C2 Running Capacitor 15 HL
Ind icating Lamp
7
ST Motor Thermal Protectors 16 CTR
Control Module
8
TC Electronic Transformer 17 K1
Relay
9
HP High Pressure Switch 18

8
'lALUE®

VRR12L(OS)-R32/ VRR24L(OS)-R32 OPERATING INSTRUCTION

1). Refrigerant pipes' exhaust

(j)
® ® RECOVER
FAST

RE COVER
STARS
'~
~ ® 0 PU RGE
S LOW

Vap or valve Liqu id valve I ' /


OFF /

® "6 " button


(6) Start I
....
cu.

Vapor valve Liquid valve

~
Dry filter ­

Liquid valve I
\
80% o.r .>.
---.L--~---' • connecting line

Refrigerant
( Man if old gauge ) ( Unit ) Refrigerant tank
equipm ent

Ready for operation 8 .While the input gauge getting to -1 bar ,turn the

* Co nnect the pipes correctly and firmly. switch to position "3" to start self-purge .

( Please refer to the connection diagram) 9 .While the input gauge getting to -1 bar again,

1.0pen the vapor and liquid valves of man ifold gauge. turn the switch to position "0" to finish self -purge .

[Link] the vapor and liquid valves of tank. [Link] the pipes to refrigerant tank.

3 .Loosen the connecting pipes of refrigerant tank . Finish operation


4.0pen the valve of pipes. [Link] " 6 " button .

Start operation
[Link] the switch to position "START".
6 .Press " 6 " button .
7 .Turn the switch to position "2 " and start exhausting
the air of inside pipes .

UE ~

VRR12L(OS)-R32/ VRR24L(OS)-R32 OPERATING INSTRUCTION

2). Recovery mode (J)


~RECOVE R
f4\ s~e>
T tFAST
Vap or valve Liquid valve
R~VER '~ PUR GE
SLOW ~

-.....-_-- --1 Vapor valve


(2)o pe n l 00
. ~
"0 " button
(5) Start I

(J)
Liquid valv e

( 2) o p e n l Dry filter ­ D·
80 % O .F.P .
connect ing line

Ref rigerant
equipment ( Manifo ld gauge ) ( Un it ) Refrigerant tank

A Notice

Ready for operation CDlf compressor impact occurs at the pos ition "2 ", turn

* Connec t the pipes correctly and firmly, the switch to position "STA RT" until the impact stops.

( Please refer to the connection diagram) Q)lf the recovery restarts after interruption of power

* Ma ke sure all valves are closed.


or difficult to start ,
a .Turn the switch to position "STA RT" , turn on the
[Link] off the power of refrigerant equipment.

power switch, press start button for liquid recovery.


2.0pen the vapor and liquid valves of refrigerant

[Link] the switch to position "3", turn on the power


equipment.
switch, press start button for vapor recovery.
3 .0pen the vapor valve of the refrigerant tank.

Start operation
A Notice
[Link] the switch to the position "START".
CDTurn ing the switch to position "1 " gets a stable
[Link] " 0" button .
recovery of liquid with low speed of 1.2Kg/Min.
6.a .Open the liquid valve for liquid recovery .
[Link] the vapor valve for vapor recovery . Q)lf compressor impact occurs at the position "1 ".

7. Turn the switch slowly to position "2" for faster turn the switch slowly to position "STA RT" until

recovery. the impact stops. Make sure the pressure is not

8 .When the recovery is finished , the unit gets at 0, because it doesn't work at O.

the needed vacuum or automatically stop * There is no need to turn off the power and it can do
with low pressure protection. the self-purge work directly.

10
'1 U

VRR12L(OS)-R32/ VRR24L(OS)-R32 OPERATING INSTRUCTION

3). Self-purge mode

A Notice

The unit must be purged after each use;

Liquid refrigerant remained may expand and damage

thecomponents and pollute the environment.

RECOVER
FAST

START
S@
RECOVER 0 PURGE
SLOW

,
OFF

®
"0" but ton

- . . - -1. Vapor valve


~ .
00 C§liI
(2) Start I

~

Liquid valve
Dry filter

80% o.r .s.


con necting line

Refrigerant
( Manifold gauge ) ( Unit ) Refrig erant tank
equ ipment

Ready for operation


[Link] unit stops automatically when finish recovery,
2 .Press " 0 " button .
3 .Turn the switch slowly to position "3" to start purge.
4 .When the self purging is finished , the unit gets needed vacuum.
Finish operation
5 .Turn the swit ch to position "0" .

6 .Press" 0" button.

[Link] the check valve of pipes .

8 .Turn off the vapo r valve of refrigerant tank.

11
VRR12L(OS)-R32/ VRR24L(OS)-R32 OPERATING INSTRUCTION

4). Liquid push/pull mode

A Notice
An electric scale is needed to monitor the ®
RECOVER
reco ver process to prevent overfilling. @ FAST

REco::RTS~
SLOW U P~E
I

OFF

(j)
Vapor valv e "0 " button Vapor valve Liqu id valve
(1) Open I (4) Start I (2) o pen l lopen (2)
.... .... .... ==++== ....
~ (§]III ~- j- B])

Liquid valve
( 1) o p en
....
l Electric scale
80% OF .P . I
~ connect ing line

Dry filter
Refrige rant
( Unit ) Refrigerant tank
equ ipment

Ready for operation [Link] the switch to posit ion "PURGE " and follow

*Connect the pipes correctly and firmly. self-purge mode to purge the gas refrigerant.

( Please refer to the connection diagram) 7 .Turn the switch to position "OFF" .

* Ma ke sure all valves are closed . [Link] " 0" button.


[Link] the vapor and liquid valves of refrigerant
Start operation
equipment.
1.0pen the vapor and liquid valves of
[Link] the vapor and liquid valves of refrigerant tank.
refrigeranteq uipment.
[Link] the pipes again and recover the vapor of
2.0pen the vapor and liqu id valves of the
refrigerant equipment according to recovery mode.
refrigerant tank .
3 .Turn the switch to position "START". Finish operation
[Link] " 0 " button.
[Link] the switch to position "2" to start push/pu ll mode .
* W he n the display of electric scale remains A Warning
unchanged or changes very slowly, it means the When the showing of the electric scale show that the
liquid recovery is finished, and it is time for vapor refrigerant in the tank reaches 80% capacity, please
recovery. turn the power off and close the valves of the tank.

12
'JALUE@

TROUBLE SHOOTIN G

FAULT CAUSE SOLUTION

Fan no .Replace the fan


Mechanical damage
response [Link] service requ ired

[Link] pressure is too high [Link] recover the liquid,


2. Motor failure or other components damaged turn the knob to "START" position,
then restart
Compressor
[Link] recover the vapor,

not start
turn the knob to "PURGE" 1"3"

(Jammed)
position, then restart

2.a. Replace the components


b. Factory service is needed

[Link] off by high pressure protect ion, 1.a. Lower the pressure of the unit
red alarm light turns on. [Link] if the hoses are well connected
[Link] pressure protection,green alarm [Link] the connection.
Pressthe "o " light turns on (recovery not finished) 2.a. Be checked by qualified technician
button but
c.80%O.F.P. cable not well connected b. Factory service required
compressor no
with tank.
respense
[Link]" o" light is not bright,
Internal wiring fault.

[Link] pressure shut off due to wrong [Link] carefully the Operation Manual
operation, such as: and follow the instructions while operating
Outlet valve not open, [Link] compressor will restart
Refrigerant tank valve not open automatically after a few minutes
[Link] thermal protector shuts off [Link] the Circuit breaker down and
Compressor start [Link] breaker shuts off press" circuit breaker" to restart
but stops within a 4.a.80% over filling protection, after 5 minutes
few minutes red alarm light turns on [Link] with an empty recovery tank
[Link] is over and the unit is [Link] to step of self-purge method
under low pressure protection, green [Link] the knob to" STARr position,
alarm light turns light then restart
[Link] during liquid recovery, red
alarm light goes out after a flash

[Link] pressure of the refrigerant tank is [Link] the tank down can help bringing
Low recovery too high down the pressure
speed [Link] ring of the compressor is damaged 2.a . Replace the components
b. Factory service required

1. Connecting hoses are loose [Link] the hose connections


Unit doesn't pull
2. Leakage in the unit 2.a. Replace the components
out a vacuum
b. Factory service required

Correct Disposal of this product:


This marking indicates that this product should not be disposed with other household wastes
throughout the EU. To prevent possible harm to the envirronment or human health from uncontrolled

-
waste disposal, recycle it responsibly to promote the sustainable reuse of material resources. To
return your used device, please use the return and collection systems or contact the retailer where
the product was purchased. They can take this productfor environmental safe recycling.
13

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