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SS Pipe Welding Procedure

This document provides a welding procedure specification for stainless steel pipe welding at Indira Gandhi International Airport as part of the Phase-3A development project. It specifies gas tungsten arc welding using ER-316L filler metal for single butt joints on pipes ranging from 80mm to 300mm in diameter and 5.0mm to 9.52mm in thickness. Welding parameters including current, voltage, travel speed and preheat/postweld heat treatment requirements are defined.

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amit rajput
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3K views5 pages

SS Pipe Welding Procedure

This document provides a welding procedure specification for stainless steel pipe welding at Indira Gandhi International Airport as part of the Phase-3A development project. It specifies gas tungsten arc welding using ER-316L filler metal for single butt joints on pipes ranging from 80mm to 300mm in diameter and 5.0mm to 9.52mm in thickness. Welding parameters including current, voltage, travel speed and preheat/postweld heat treatment requirements are defined.

Uploaded by

amit rajput
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
  • Project Details and Specifications
  • Material and Welding Details
  • Gas and Electrical Characteristics
  • Welding Procedure Data

PHASE-3A DEVELOPMENT AT

INDIRA GANDHI INTERNATIONAL


AIRPORT
SS PIPE WELDING PROCEDURE
SPECIFICATION

WELDING PROCEDURE SPECIFICATION FOR SS PIPE WELDING


PHASE-3A DEVELOPMENT AT
INDIRA GANDHI INTERNATIONAL
AIRPORT
SS PIPE WELDING PROCEDURE
SPECIFICATION

WELDING PROCEDURE SPECIFICATION


PROJECT NAME: DIAL Phase-3A Project

MAIN CONTRACTOR: Larsen & Toubro Construction

SUB-CONTRACTOR NAME: Godrej & Boyce

WELDING PROCESS: GTAW

JOINT (QW-402)

Joint Design: Single Butt

Backing: No

BASE METALS (QA-403)

Material Specification: ASTM A312


Pipe Dia Range: 80mm to 300mm
Type or Grade: SS316
Thickness Range: 5.0mm to 9.52mm
Fillet: NA

FILLER MATALS ( QW-404)

Specification No. (SFA): 5.9


F No.: 6
A No.: 8
PHASE-3A DEVELOPMENT AT
INDIRA GANDHI INTERNATIONAL
AIRPORT
SS PIPE WELDING PROCEDURE
SPECIFICATION

AWS No. (Class): ER-316L


Size of Filler metals: 1.6mm
Weld Metal Thickness Range: Groove: 9.52 mm Maximum Fillet- Any
Electrode Trade Name: ADVANI (ADOR)/ESAB

POSITION (QW-405)

Position: 6G
Position of Groove: All position
Welding Progression: Up Hill

PRE HEAT (QW-406)

Preheat Temperature Min: Ambient


Interpass Temperature Max: 250 deg C
Preheat Maintenance: None

POST WELD HEAT TREATEMENT (QW-407)

Temperature: NA
Time: NA
Other: NA

GAS (QW-408)

Shielding Gas(s): Argon


Percent composition: 99.99%
PHASE-3A DEVELOPMENT AT
INDIRA GANDHI INTERNATIONAL
AIRPORT
SS PIPE WELDING PROCEDURE
SPECIFICATION

Flow Rate: 8-15 Ltr/min


Gas Backing: 8-20 Ltr/min ( Argon 99.9%)
Trailing Shielding gas composition: N/A

ELECTRICAL CHARACTERISTICS (QW-409)

Current AC or DC: DC
Amps ( Range) : 65-90 ampere
Polarity: DCEN
Volt (Range): 10-15 volts

TECHNIQUE (QW-410)

String or Weave Bead: String/Weaving, shall not exceed 3 times of electrode dia
Orifice or Gas Cup Size: NA
Initial & Inter pass cleaning: Wire Brushing & Grinding
Method of Back gouging: Nil
Oscillation: N/A
Multiple or Single pass (per side): MULTIPLE
Multiple or Single Electrode: SINGLE
Travel speed (Range): 50 to 75 mm/ min
PHASE-3A DEVELOPMENT AT
INDIRA GANDHI INTERNATIONAL
AIRPORT
SS PIPE WELDING PROCEDURE
SPECIFICATION

WELDING PROCEDURE:

Weld Process Filler Metal Current Voltage Travel speed


Layer Class Dia(mm) Type or Ampere Range Range
Polarity Range
Root GTAW ER- 316L 1.6mm DCSP 70-100 10-12 50-75mm/min
Cap GTAW ER-316L 6.6mm DCSP 90-130 12-14 50-75mm/min

PHASE-3A DEVELOPMENT AT INDIRA GANDHI INTERNATIONAL AIRPORT SS PIPE WELDING PROCEDURE SPECIFICATION WELDING PROCEDURE SPECIF
PHASE-3A DEVELOPMENT AT INDIRA GANDHI INTERNATIONAL AIRPORT SS PIPE WELDING PROCEDURE SPECIFICATION WELDING PROCEDURE SPECIF
PHASE-3A DEVELOPMENT AT INDIRA GANDHI INTERNATIONAL AIRPORT SS PIPE WELDING PROCEDURE SPECIFICATION AWS No. (Class):
PHASE-3A DEVELOPMENT AT INDIRA GANDHI INTERNATIONAL AIRPORT SS PIPE WELDING PROCEDURE SPECIFICATION Flow Rate:
PHASE-3A DEVELOPMENT AT INDIRA GANDHI INTERNATIONAL AIRPORT SS PIPE WELDING PROCEDURE SPECIFICATION WELDING PROCEDURE: Weld

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