ROUTE CARD Route Card No.

DIE No.: 4159-MC SO/JCC No.: STK/WIF/20-21/283 JLF/F1/N2 Net Wt.(Kgs) 21.500 WIF TC No. Initials & Signatures after
quantity verification &
Dept. completion of Process
Customer : Knorr-Bremse India Pvt. Ltd. (Haryana) SO Qty: 1500 Nos Bar No. 9555 Cut Wt.(Kgs) 40.700 WIF TC Dt: 0 with date

Product Name: Hub(Semi-Machined) Material: C45E Machining Wt.(Kgs) 0.000 Sr. No. 0

Customer Part No.: KNDMO-C169513/1990 RevNo : Route No.: STD-4159-MC=RMA/C/F/GI/N/HA/MT/PM/MPI/UT/DI/PN 01

Customer QP NA RevNo: NA MS No : N10119 RevNo: 05

Generic Spec. DIN EN ISO 683-1 RevNo: 2018-09 MPS No.: NA RevNo: NA

WIF QP No.: NA RevNo: NA PSL No.: NA FSL No.: NA

GS-CDF
Reqd. QTC Size SACRIFICIAL Qty.: 1 Part Size / Cust Drg No: As Per Drg / KNDMO-C169513/1990 RevNo: 0 PPC

QTC with Despatch NA Qty.: NA Customer MC Drg No. RevNo:

TPI Required NA Forge Equipment 5T Forge Equipment Alt.

Cust PO No1 PO Date Ammend. No. Ln Item No ExWork Dt:

Cust PO No2 PO Date Ammend. No. Ln Item No ExWork Dt:

Cust PO No3 PO Date Ammend. No. Ln Item No ExWork Dt:

RAW MATERIAL ALLOTMENT

RMS No.: WIFPL/RMS/025 Bar No.: 9555 Heat No.: E90382 Mill Reduction ratio: 7.03:1 MQC GS-CDF

RMS Rev No.: 1 Section: SQ 140 Heat Code: JLF 7/7/2020 10:06

CHEMICAL COMPOSITION ( by % Weight )

Elements C Mn P S Si Cr Ni Cr+Ni+Mo - - - - - - -

Min 0.42 0.50 0 0 0.00 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 SC-MQC
Spectro Lab
Max 0.50 0.80 0.03 0.035 0.40 0.400 0.400 0.630 0.000 0.000 0.000 0.000 0.000 0.000 0.000

Actual 0.45 0.74 0.013 0.013 0.18 0.130 0.044 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 7/3/2020 10:20

Remark

BILLET CUTTING FOR FORGING

Bar No: 9555 Cut Qty.: 1401 Start Date : 7/6/2020 13:00 RM Reduction Ratio Min. 4:1 MIN GS-CDF
CUTTING
Section: SQ 140 Cut Wt. Kg: 6186.4 End Date : 7/6/2020 14:00

Cut Length: 265 TP Qty.: 0 Reduction Ratio 7/6/2020 14:00

FORGING

Forging Size: As Per Drg Furnace Cool: Forged Qty.: 1401 Min. Reduction Ratio as per MS: 4:1

Production Unit: CDF-5T Antiflaking: QTC Qty.: 1 Reduction Ratio of Part 4:1
SS-CDF
Specified Billet Temp: 1150 - 1280 Slow Cooling: Start Date : 7/5/2020 7:00 Reduction Ratio of QTC 0:1 FORGING

Actual Temp at Start : 1230 Normal Cooling: End Date : 7/7/2020 7:00

Reduction ratio of QTC should be less than or equal to reduction ratio of part.
Actual Temp at End : 980 Controlled Cooling: Please refer Log Book / Process Sheet / Forging Method Sheet / Colour chart

(1) Refer WI/MQC/14 for heating cycles. (2) Refer details for respective post forging process Forging Instructions 7/7/2020 7:00

FORGING INSPECTION RESULTS (As Forged) 0

QA
Dimensional Inspection : Qty Inspected: 0 Inspection Date Ultrasonic Examination( As per P-QMS-03) Qty Inspected: 0 Inspection Date 12/30/1899

WIF Forg Drg.No.: Rev No Qty OK: 0 12/30/1899 Qty OK: 0 12/30/1899 0
NDT
4159-MC 0 Qty NC: 0 Qty NC: 0 12/30/1899 0:00

MACHINING - SUBCON
SC
Qty Sent 0 Qty Rcv: 0 Bal Qty 0 ###

Machining Vendor: Please refer SUBCON sheet for more details ### 0
QA
Dimensional Inspection : Qty Inspected: 0 Inspection Date Ultrasonic Examination( Ref. P-QMS-03) / Qty Inspected: 0 Inspection Date 12/30/1899

PM/RM Drg.No.: Rev No Qty OK: 0 12/30/1899 Qty OK: 0 12/30/1899

Liquid Penetrant Examination( Ref. P-QMS-02) NDT
0 Qty NC: 0 Qty NC: 0 12/30/1899

HEAT TREATMENT

Normalizing / Annealing Furnace CH-1 Batch No. CV-294 HB Qty. 41 Cooling Media: AIR Start Dt 7/20/2020 0:20 End Dt 7/20/2020 5:40 TB-CDF
No.

Austenitizing Furnace No. Batch No. Qty. Quench Media: Start Dt End Dt
H/T PROD
1st Tempering Furnace No. Batch No. 0 Qty. 0 Cooling Media: Start Dt End Dt

2nd Tempering Furnace No. Batch No. Qty. Cooling Media: Start Dt End Dt

Loading Pattern As per charging sheet As per process sheet Ref. WS-HT-01 Work standard for HT Guideline latest Revision

PD Process SOL. ANN / ANN / ISO ANN / NORM AUSTENITIZING 1ST TEMPERING / 1ST AGEING 2ND TEMPERING / 2ND AGEING / STRESS RELIEVE BATH TEMP.

MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX

Specification 840 900 NA NA NA NA NA NA NA NA

SPECIFIED ACTUAL SPECIFIED ACTUAL SPECIFIED ACTUAL SPECIFIED ACTUAL

START FINISH
TEMP TIME TEMP TIME TEMP TIME TEMP TIME TEMP TIME TEMP TIME TEMP TIME TEMP TIME

QTC 870 2.4 870 2.4 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Forging 870 2.4 870 2.4 0 0 0 0 0 0 0 0 0 0 0 0 0 0

2 0 0 0 0 0 0 0 0

3 0 0 0 0 0 0 0 0

4 0 0 0 0 0 0 0 0

0 0

0
Approved by:
HOD MQC VS-MQC & HT
0
Page: 1 of 2 Doc No.:F-MQC-08 / Rev-4/Date:15-Jun-2018
 HARDNESS TEST
Initials & Signatures after
quantity verification &
Hardness Procedure Rev. No. Location: Refer WI-HT-09 WI for Hardness Location Latest revision OR Part Drawing Dept. completion of Process with
date
ASTM E10 2018 Hardness Test M/C BRINELL M/C 2017/09 Testing Date: 7/20/2020

QTC 1 2 3 4 5 6 7 8 9 10
As Quench Hardness Value
(10% of Qty or min. 3 Nos)
0 0 0 0 0 0 0 0 0 0 0

Hardness After Completion of Final Heat Treatment

Required Hardness 170 - 220 HBW Hardness M/C BRINELL M/C 2017/09 Testing Date: 7/20/2020
AJ-CDF
QTC 1 2 3 4 5 6 7 8 9 10
HT
Actual Hardness Values (HBW)
0 187 197 201 197 187 0 0 0 0 0

Qty Checked: 110 Qty. Hard: NC No. 0

Qty OK 110 Qty. Soft:

Released Qty for further

process 41 Qty for Rework: 7/20/2020

MECHANICAL TESTING

Tensile Test as per Impact Test As per

Test Specimen Location
ISO 6892-1 NA
Properties Hardness of
QTC ** CVN NOT APPLICABLE
Y.S.
UTS (0.2%) offset Elg. R.A.
1 2 3 Avg Initial sample: The tensile test specimen DIN EN
ISO 683-1:2018-09-10x50
the metallographic specimen, and the sample 0
Unit HBW MPa MPa % % - - - - for chemical analysis are taken from the hub LAB
(see drawing attachement)
Series: Test specimens from one hub per forged
Min 170 560 275 16 0 0 lot and
per heat treatment lot
(see sketch)
Max 220 0 0 0 0 0

Observed Value 0 0 0 0 0 0 0 0 0

Testing Laboratory 0 Report No 0 Date: 30-Dec-99

* In no case shall an individual impact value fall below two-thirds of that required as a minimum average. No more than one of the three test results shall be below the required minimum average.
Note ** For case Carburizing grades this hardness is not applicable for QTC.
12/30/1899

SHOT BLASTING / LIGHT CUT / PROOF MACHINING

SUBCON INHOUSE

OK Qty Sent OK Qty Qty NC Qty OK Qty NC Machine Start Date End Date
Received Name
18056 5375 0 FINISHING

Sent To Please refer SUBCON sheet for more details

Reference dimensional report for detais: F-QA-19

WIF Drg. No. 4159-MC Rev No. 0 12/30/1899 0:00

FINISH MACHINING

OK Qty Sent 0 OK Qty Received 0 Qty NC SUBCON

Cust. MC Drg No. Rev No. Sent To Please refer SUBCON sheet for more details

Ultrasonic Examination( Ref. P-QMS-03) Magnetic Particle Examination( Ref. P-QMS-01) Liquid Penetrant Examination( Ref. P-QMS-02) AS-NDT
Approved By UT Inspector
Qty Checked Qty OK Qty NC Insp Date Qty Checked Qty OK Qty NC Insp Date Qty Checked Qty OK Qty NC Insp Date 7/31/2020 0:00

199 199 0 7/31/2020 720 720 0 9/11/2020 0 0 0 12/30/1899 AS-NDT

MPI Inspector
NC No. 0 Rev No. NC No. 0 NC No. 0 9/11/2020 0:00

Procedure DIN EN10228-3 - Procedure DINEN10228-1 Rev No. -- Procedure 0 Rev No. 0 0
LPI Inspector
Cust QP NA Rev No. NA Cust QP NA Rev No. NA Cust QP NA Rev No. NA 12/30/1899 0:00

FINAL DIMENSIONAL INSPECTION & VISUAL INSPECTION

For Dimensions refer

Reference - WI-QA-01 for Visual Inspection Latest Revision
Drawing No. 4159-MC Rev No. 0 QA

Procedure: WI-QA-01 Rev No.: 01 Qty. Checked Qty. OK Qty. NC NC No.

REFERENCE DIMENSION REPORT FOR DETAILS F-QA-20 / 21 199 199 0 0

PMI TEST

Reference - WI-MQC-16 for Positive Material Identification Latest Revision MQC

Qty. Checked: 199 Qty. OK 199 Qty. NC 0

PUNCHING (Refer Punching Slip F-MQC-05 / 06)

Punch: PO / Line Item / Part No. / Rev. No. / WIF Die No. / Heat No. / Heat Load No. / Serial No. / Material Grade / Size / Heat FINAL
Code on every Part as per Punching Slip Serial No.: INSPECTION /
QA

Actual Punching Verification as per Punching Slip:

PACKING DETAILS Reference WI-FNS-03 WI for Cleaning and Packaging

Packing Box Size

Box Identification
Slip Qty / Box Total Qty of Box Total Qty Packed DISPATCH
Specified Actual 0

- 0

DOC AUDIT

DESPATCH DETAILS
Release for Dispatch
MQC
INVOICE NO DATE Shipping Mode

12/30/1899 0

Page: 2 of 2 Doc No.:F-MQC-08 / Rev-4/Date:15-Jun-2018

 Check List for Test Certification Annexure to Route Card No: 0
Customer: Knorr-Bremse India Pvt. Ltd. (Haryana) TC No
Die No: 4159-MC Date
Material: C45E Heat No.: 9555 Invoice
Specification : 0 Rev. 05 Qty
Sec Parameters Customer Requirment WIFPL Compliance Remark
Raw Material
1 Chemical Analysis As Per Route Card Yes □ No □
2 Approved Sources Yes □ No □
3 Supply Condition Yes □ No □
4 RM Reduction Ratio Yes □ No □
5 Melting Practice Yes □ No □
Metallography
1 Inclusion Rating Yes □ No □
2 Grain Size Yes □ No □
3 Macro Etch Test Yes □ No □
4 Grain Flow Yes □ No □
Forging
1 Reduction Ratio 0 0 0
2 Total Reduction Ratio 0 0 0
Heat Treatment
1 Heat Treatment Yes □ No □
2 HT Temp./Time/ Soaking As Per Route Card Yes □ No □
Destructive Testings
1 Microstructure Yes □ No □
2 Hardnesss in HBW to Yes □ No □
3 Tensile Test As Per Route Card Yes □ No □
4 Impact Test As Per Route Card Yes □ No □
5 Jominy Hardenability Yes □ No □
6 TP for Customer Yes □ No □
Non Destructive Examinations
1 Inspector Qualification Yes □ No □
2 Ultrasonic Exam. Rev. Yes □ No □
3 Magnetic Particle Exam. Rev. Yes □ No □
4 Liquid Penetrant Exam. Rev. Yes □ No □
5 Visual Examination Rev. Yes □ No □
Dimensional Inspection
1 Dimensions As per Route Card & Drawing Yes □ No □
Following Enclosures and Certification required along with WIFPL Test Certificate
1 WIFPL TC - 9 UT Exam. - 17 Chemical -
2 EN 10204 3.1 - 10 MP Exam. - 18 Test Pieces & Challan -
3 EN 10204 3.2 - 11 LP Exam. - 19 Dimensions -
4 Mill TC - 12 Inclusion Rating - 20 Guarantee Certificate -
5 HT Graph - 13 Grain Size - 21 3rd Party Inspn. Report -
6 Hardness - 14 MicroStructure - 22 End Quench Test -
7 Mechanical - 15 Macro Structure - 23
8 Visual Exam. - 16 Grain Flow - 24
Legends : ® Separate Report Required; © Required to Certify in WIFPL MTC Only; Review and tick appropriate
Other Requirements / CSR

Note : For any non compliance valid reasons to be mentioned in remark column.

Reviewed By Approved By
Values For Route Card

Test Pieces Requirement

Reduction Ratio
Cut Length
Reduction Ratio

Values For Route Card

Actual_Temp_At_Start
Actual_Temp_At_End
Forged_QTC_Qty
Process_After_Forging
Reduction_Ratio_Of_Part
Reduction_Ratio_of_QTC
Billet Temperature in °C
 Range Range
SUMIF MIN MAX ACT Min Max
10 840 900 870 10 Normalizing Temperature °C 840 900
11 0 0 2.4 10 Annealing Temperature °C 0 0
20 0 0 0 10 ISO Annealing Temperature °C 0 0
21 0 0 0 10 Sol. Annealing Temperature °C 0 0
30 0 0 0 11 Norm.Total Soaking Time 0 0
31 0 0 0 11 Ann.Total Soaking Time 0 0
40 0 0 0 11 ISO Ann.Total Soaking Time 0 0
41 0 0 0 11 Sol. Ann.Total Soaking Time 0 0
50 0 0 0 20 Austenitizing Temperature °C 0 0
51 0 21 Aust.Total Soaking Time 0 0
30 Tempering Temperature °C 0 0
30 Aging Temperature °C 0 0
30 Transformation Temperature °C 0 0
31 Temp.Total Soaking Time 0 0
31 Aging Total Soaking Time 0 0
31 Trans.Total Soaking Time 0 0
40 II Aging Temperature °C 0 0
40 SR Temperature °C 0 0
40 PWHT Temperature °C 0 0
40 II Tempering Temperature °C 0 0
41 II Temp.Total Soaking Time 0 0
41 II Aging Total Soaking Time 0 0
41 SR Total Soaking Time 0 0
41 PWHT Total Soaking Time 0 0
50 Bath Temperature at End°C 0 0
51 Bath Temperature at Start °C 0 0

UTS MPa 560 0

YS MPa 275 0
ELG % 16 0
RA % 0 0
CVN - 0 0
CVN1
CVN2
CVN3
IMPACT T - 0-
IMPACT TEST TEMP 2 2
°C 2°C CVN NOT APPLICABLE
CVN AT
Customer Required Hardness1 187
Customer Required Hardness2 197
Customer Required Hardness3 201
Customer Required Hardness4 197
Customer Required Hardness5 187
Customer Required Hardness6 0
Customer Required Hardness7 0
Customer Required Hardness8 0
Customer Required Hardness9 0
Customer Required Hardness10 0
QTC Hardness1 0
As Quenched Hardness1 0
As Quenched Hardness2 0
As Quenched Hardness3 0
As Quenched Hardness4 0
As Quenched Hardness5 0
As Quenched Hardness6 0
As Quenched Hardness7 0
As Quenched Hardness8 0
As Quenched Hardness9 0
As Quenched Hardness10 0
QTC As Quenched Hardness1 0

MPI 720 0
UT 199 0
LPI 0 0

Dimensional Inspection 199 0

MPI 0
Dimensional Inspection 0
HARDNESS TEST 0
UT 0
LPI 0

MPI PROCEDURE DINEN10228-1

MPI PROCEDURE REV --

UT PROCEDURE DIN EN10228-3
UT PROCEDURE REV -
LPT PROCEDURE 0
LPT PROCEDURE REV 0
 BILLET CUTTING FOR FORGING
CutQty CutWt ColName ColValue
152 6186.4 Cut Length 0
0 1249 50834.3 Reduction Ratio 0
265 Test Pieces Requirement 0
0 0:1

FORGINGS DETAILS
OkQty OKwt ShopTravelNo ColName

1230 1401 57020.7 STK/WIF/20-21/283 (1) Billet Temperat

980 Actual_Temp_A
1 Actual_Temp_
23.12 Forged_QTC_
4 4 4:1 Process_After
0 #N/A 0 : 1 Reduction_Rat
1150 1280 1150 - 1280
1150-1280

GREEN INSPECTION
OtherInspId testNAme BatchQty OKQty

0
AsForgeUT
TestName OKQty RejQty Insp By

Subtotal: 0 0

AsForgeDimension
TestName OKQty RejQty Insp By

Subtotal: 0 0
 Final Insp
BatchQty OKQty RejQty
0 0 0

SC/WIF/20-21/1145 29-Aug-20 1202 46277

STK/WIF/20-21/283 SIM/WIFPL/20-21 31-Jul-20
STK/WIF/20-21/283 SIM/WIFPL/20-21 11-Sep-20
SC/WIF/20-21/592 11-Jul-20 336 12936
SC/WIF/20-21/597 12-Jul-20 365 14052.5
SC/WIF/20-21/645 17-Jul-20 100 ###
Actual SC/WIF/20-21/659 18-Jul-20 16 616
870 Normalizing Temperature °C 19-Apr-02 900 870
0 Norm.Total Soaking Time 0 0 2.4
0 Loading Pattern 2 2 0
0
2.4
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0 Mechanical Inspection
Paramter UOM Min Max
0 - - 0 0
0 CVN - 0 0
0 ELG % 16 0
0 IMPACT TEST TEMP - 0 2
RA % 0 0
0 UTS MPa 560 0
0 YS MPa 275 0
0
0

Hardness Test
Colname ReqHardness DimValue InspDate
Customer Required Hardness1 170 - 220 187 7/20/2020
Customer Required Hardness2 170 - 220 197 7/20/2020
Customer Required Hardness3 170 - 220 201 7/20/2020
Customer Required Hardness4 170 - 220 197 7/20/2020
Customer Required Hardness5 170 - 220 187 7/20/2020
Customer Required Hardness1 170 - 220 0
QTC Hardness1 170 - 220 0
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-

MPI_UT_LPT
Test Name InspQty RejQty InspDate
Dimensional Inspection 199 0 31-Jul-20
Dimensional Inspection 720 0 11-Sep-20
MPI 720 0 11-Sep-20

MPI 199 0 31-Jul-20

UT 199 0 31-Jul-20
UT 720 0 11-Sep-20

NC Details
Test Name NCA No.

PDQualityOthersDetails
Test Name ColName Description
Hardness Test Hardness Machin M1 M2 M3
- in unmachined areas,
Quality class 3
- in machined areas,
MPI ACCEPTANCE CRQuality class 4
MPI MPI PROCEDUR DINEN10228-1
MPI MPI PROCEDURE--
MPI NDE Techincian Qu
ASNT SNT TC 1A Min
MPI NDE Witness NOT APPLICABLE
UT ACCEPTANCE CRquality level 3
UT NDE TECHNICIALASNT SNT TC 1A
UT NDE WITNESS APPLICABLE
UT UT PROCEDURE DIN EN10228-3
UT UT PROCEDURE -
maxColValue ActualValue BarNo StartTime EndTime
0 265 9555 6-Jul-20 6-Jul-20
0 9555 4-Jul-20 6-Jul-20
0

ColValue maxColValue ActualValue GroupBat StartTime

1150 1280 1240 9555 05/Jul/2020

1150 1280 1230 9555
870 0 980 9555
1 0 1 9555
4 3 23.12 9555
0:00 0 4 9555

RejQty TestName ShopTravelNo GroupBat Wono

InspDate

InspDate
4159-MC Hub(Semi-MachinSTK/WIF/20-21/240 - Normal50 - Proof Ma
### 4159-MC Proof Machining 40 - Normal50 - Proof Ma
### 4159-MC Proof Machining 40 - Normal50 - Proof Ma
4159-MC Hub(Semi-MachinSTK/WIF/20-21/240 - Normal50 - Proof Ma
4159-MC Hub(Semi-MachinSTK/WIF/20-21/240 - Normal50 - Proof Ma
4159-MC Hub(Semi-MachinSTK/WIF/20-21/240 - Normal50 - Proof Ma
4159-MC Hub(Semi-MachinSTK/WIF/20-21/240 - Normal50 - Proof Ma
4159-MC Hub(Semi-MachinSTK/WIF/20-21/240 - Normal50 - Proof Ma

Paramter Sln Act PDID

144826
144826
144826
144826
144826
144826
144826
EmpName InspQty ColMin ColMax
AJ-CDF 5 170 220 ###
AJ-CDF 5 170 220 ###
AJ-CDF 5 170 220 ###
AJ-CDF 5 170 220 ###
AJ-CDF 5 170 220 ###
0 170 220
0 170 220

InspBy
GR-CDF
SC-CDF
AS-NDT

Examination
carried out as
per ASTM
E709 ,
WIFL/KB/MT/01
and no surface
or sub-surface
relevant
indications
observed.
AT-NDT
 Examination
carried out as
per ASTM A388,
WIFL/KB/UT/01
and no
evedence of
internal
discontinuty
observed.
AS-NDT
VM-NDT
Section
SQ 140 GS-CDF
SQ 140 GS-CDF

EndTime ForgeSize GroupRef ProductionUnColName1

07/Jul/2020 As Per Drg JLF/F1 CDF-5T 1150-1280

JLF/F1 1150-1280
JLF/F1 870-0
JLF/F1 1-0
JLF/F1 4-Mar
JLF/F1 4-0

InspDate GroupRefNo
STD-4159-MC=RMA/C/F/GI/N/HA/MT/P 9555 JLF/F1/N2
STD-4159-MC=RMA/C/F/GI/N/HA/MT/P 9555 JLF/F1/N2
STD-4159-MC=RMA/C/F/GI/N/HA/MT/P 9555 JLF/F1/N2
STD-4159-MC=RMA/C/F/GI/N/HA/MT/P 9555 JLF/F1/N2
STD-4159-MC=RMA/C/F/GI/N/HA/MT/P 9555 JLF/F1/N2
STD-4159-MC=RMA/C/F/GI/N/HA/MT/P 9555 JLF/F1/N2
STD-4159-MC=RMA/C/F/GI/N/HA/MT/P 9555 JLF/F1/N2
STD-4159-MC=RMA/C/F/GI/N/HA/MT/P 9555 JLF/F1/N2

EmpNo EntryDt Test cert no cert dt

BRINELL M/C 2017/09 - ### WIFS
BRINELL M/C 2017/09 - ### WIFS
BRINELL M/C 2017/09 - ### WIFS
BRINELL M/C 2017/09 - ### WIFS
BRINELL M/C 2017/09 - ### WIFS
1-Jan-00
1-Jan-00
 Actual Value Add(Proces Actual Value
add1
(Process_After
_Forging)

0 P
1150-1280
tested at
10
20
30
40
SS-CDF
Normalising

1st Temp/1st Aging/Transformation

II Aging/SR/PWHT/II Tempering
:1 4:1 \\sanerpn\IcSoft Server Edition 3.2\Attachments\
Customer Required Hard 5 5
Customer Required Hard 0 0
Customer Required Hard 0
Customer Required Hard 0
Customer Required Hard 0
Customer Required Hard 0
Customer Required Hard 0
Customer Required Hard 0
Customer Required Hard 0
Customer Required Hard 5
Customer Required Hard 0
Customer Required Hard 0
Customer Required Hard 5
Customer Required Hard 5
Customer Required Hard 5
Customer Required Hard 5
Customer Required Hard 5
Customer Required Hard 5
Customer Required Hard 5
Customer Required Hard 5
Customer Required Hard 5
Customer Required Hard 5
Customer Required Hard 5
Customer Required Hard 5
Customer Required Hard 5
Customer Required Hard 5
Customer Required Hard 5
Customer Required Hard 5
Customer Required Hard 5
Customer Required Hard 5
Customer Required Hard 5
Customer Required Hard 5
Total 110
 RECONCILIATI
Customer Name: Knorr-Bremse India Pvt. Ltd. (Haryana)
WIFPL Die No.: 4159-MC
SO / JCC No.: STK/WIF/20-21/283
Sr.No. Machining Stage Vendor Name
Proof Machining Orient Precision Engineering P.Ltd
Proof Machining Orient Precision Engineering P.Ltd
Proof Machining Orient Precision Engineering P.Ltd
Proof Machining Orient Precision Engineering P.Ltd
Proof Machining Orient Precision Engineering P.Ltd
Proof Machining Orient Precision Engineering P.Ltd
Proof Machining Orient Precision Engineering P.Ltd
Proof Machining Orient Precision Engineering P.Ltd
Proof Machining Orient Precision Engineering P.Ltd
Proof Machining Orient Precision Engineering P.Ltd
Proof Machining Orient Precision Engineering P.Ltd
Proof Machining Orient Precision Engineering P.Ltd
Proof Machining Orient Precision Engineering P.Ltd
Proof Machining Orient Precision Engineering P.Ltd

Proof Machining WESTERN INDIA FORGING UNIT VI

Proof Machining WESTERN INDIA FORGING UNIT VI
Proof Machining WESTERN INDIA FORGING UNIT VI

Proof Machining WESTERN INDIA FORGING UNIT VI

Proof Machining WESTERN INDIA FORGING UNIT VI

Proof Machining WESTERN INDIA FORGING UNIT VI

Proof Machining WESTERN INDIA FORGING UNIT VI

Proof Machining WESTERN INDIA FORGING UNIT VI

Proof Machining WESTERN INDIA FORGING UNIT VI

Proof Machining WESTERN INDIA FORGING UNIT VI

RECONCILIATION SHEET OF MACHINING

Outward
IO Challan No Challan Dt
Qty Sent
OUT SC/WIF/20-21/1145 29.08.2020 2,260
OUT SC/WIF/20-21/1145 29.08.2020 2,260
OUT SC/WIF/20-21/1145 29.08.2020 2,260
OUT SC/WIF/20-21/1145 29.08.2020 2,260
OUT SC/WIF/20-21/1145 29.08.2020 2,260
OUT SC/WIF/20-21/1145 29.08.2020 2,260
OUT SC/WIF/20-21/1145 29.08.2020 2,260
IN SIM/WIFPL/20-21/2269 11.09.2020 -
IN SIM/WIFPL/20-21/2269 11.09.2020 -
IN SIM/WIFPL/20-21/2269 11.09.2020 -
IN SIM/WIFPL/20-21/2269 11.09.2020 -
IN SIM/WIFPL/20-21/2269 11.09.2020 -
IN SIM/WIFPL/20-21/2269 11.09.2020 -
IN SIM/WIFPL/20-21/2269 11.09.2020 -
SubTotal: 15,820
OUT SC/WIF/20-21/549 07.07.2020 350
IN SIM/WIFPL/20-21/1512 31.07.2020 -
IN SIM/WIFPL/20-21/1513 31.07.2020 -
SubTotal: 350
OUT SC/WIF/20-21/570 10.07.2020 344
SubTotal: 344
OUT SC/WIF/20-21/592 11.07.2020 336
OUT SC/WIF/20-21/592 11.07.2020 336
SubTotal: 672
OUT SC/WIF/20-21/597 12.07.2020 365
SubTotal: 365
OUT SC/WIF/20-21/645 17.07.2020 100
SubTotal: 100
OUT SC/WIF/20-21/659 18.07.2020 245
SubTotal: 245
OUT SC/WIF/20-21/701 21.07.2020 160
SubTotal: 160
 Annexure to Route Card no :

Heat No.: E90382

HT Lot No.: JLF

Outward Inward
UOM QA Remark
Sr. No Qty Recv Sr. No
- Nos
- Nos
- Nos
- Nos
- Nos
- Nos
- Nos
720 Nos
720 Nos
720 Nos
720 Nos
720 Nos
720 Nos
720 Nos
5,040
- Nos
199 Nos
136 Nos
335
- Nos
-
- Nos
- Nos
-
- Nos
-
- Nos
-
- Nos
-
- Nos
-
STK/WIF/20-21/283 9555
STK/WIF/20-21/283 9555
STK/WIF/20-21/283 9555
STK/WIF/20-21/283 9555
STK/WIF/20-21/283 9555
STK/WIF/20-21/283 9555
STK/WIF/20-21/283 9555
STK/WIF/20-21/283 9555
STK/WIF/20-21/283 9555
STK/WIF/20-21/283 9555
STK/WIF/20-21/283 9555
STK/WIF/20-21/283 9555
STK/WIF/20-21/283 9555
STK/WIF/20-21/283 9555

STK/WIF/20-21/283 9555
STK/WIF/20-21/283 9555
STK/WIF/20-21/283 9555

STK/WIF/20-21/283 9555

STK/WIF/20-21/283 9555
STK/WIF/20-21/283 9555

STK/WIF/20-21/283 9555

STK/WIF/20-21/283 9555

STK/WIF/20-21/283 9555

STK/WIF/20-21/283 9555
4159-MC Hub(Semi-Machined) SC/WIF/20-21/1145
4159-MC Hub(Semi-Machined) SC/WIF/20-21/1145
4159-MC Hub(Semi-Machined) SC/WIF/20-21/1145
4159-MC Hub(Semi-Machined) SC/WIF/20-21/1145
4159-MC Hub(Semi-Machined) SC/WIF/20-21/1145
4159-MC Hub(Semi-Machined) SC/WIF/20-21/1145
4159-MC Hub(Semi-Machined) SC/WIF/20-21/1145
4159-MC Hub(Semi-Machined) SC/WIF/20-21/1145
4159-MC Hub(Semi-Machined) SC/WIF/20-21/1145
4159-MC Hub(Semi-Machined) SC/WIF/20-21/1145
4159-MC Hub(Semi-Machined) SC/WIF/20-21/1145
4159-MC Hub(Semi-Machined) SC/WIF/20-21/1145
4159-MC Hub(Semi-Machined) SC/WIF/20-21/1145
4159-MC Hub(Semi-Machined) SC/WIF/20-21/1145
SC/WIF/20-21/1145
4159-MC Hub(Semi-Machined) SC/WIF/20-21/549
4159-MC Hub(Semi-Machined) SC/WIF/20-21/549
4159-MC Hub(Semi-Machined) SC/WIF/20-21/549
SC/WIF/20-21/549
4159-MC Hub(Semi-Machined) SC/WIF/20-21/570
SC/WIF/20-21/570
4159-MC Hub(Semi-Machined) SC/WIF/20-21/592
4159-MC Hub(Semi-Machined) SC/WIF/20-21/592
SC/WIF/20-21/592
4159-MC Hub(Semi-Machined) SC/WIF/20-21/597
SC/WIF/20-21/597
4159-MC Hub(Semi-Machined) SC/WIF/20-21/645
SC/WIF/20-21/645
4159-MC Hub(Semi-Machined) SC/WIF/20-21/659
SC/WIF/20-21/659
4159-MC Hub(Semi-Machined) SC/WIF/20-21/701
SC/WIF/20-21/701
Sr.No Department ProcessName Type TestName
1 Heat Treatment - CDF Normalising Q Mechanical Inspection
Instructions / Procedures
Initial sample: The tensile test specimen DIN EN ISO 683-1:2018-09-10x50
the metallographic specimen, and the sample
for chemical analysis are taken from the hub
(see drawing attachement)
Series: Test specimens from one hub per forged lot and
per heat treatment lot
(see sketch)
Sr.No Department ProcessName Type TestName
1 MQC RM Allotment P
2 Hammer Shop - CDF Forging OPRN
3 Hammer Shop - CDF Forging OPRN
4 Hammer Shop - CDF Forging OPRN
5 Hammer Shop - CDF Forging OPRN
6 Heat Treatment - CDF Normalising Q Mechanical Inspection
7 Heat Treatment - CDF Normalising OPRN
8 Heat Treatment - CDF Normalising OPRN
9 Heat Treatment - CDF Normalising OPRN
10 Heat Treatment - CDF Normalising I Hardness Test
11 Heat Treatment - CDF Normalising I Hardness Test
12 Heat Treatment - CDF Normalising I Hardness Test
Attachments
file:///\\sanerpn\IcSoft Server Edition 3.2\Attachments\1672$$10119.07.03.en.pdf*1673$$APPROVED STEEL MI
file:///\\sanerpn\IcSoft Server Edition 3.2\Attachments\5778$$4159- 140 rcs.pdf
file:///\\sanerpn\IcSoft Server Edition 3.2\Attachments\5810$$4159- 140 rcs.pdf
file:///\\sanerpn\IcSoft Server Edition 3.2\Attachments\5811$$4159- 140 rcs.pdf
file:///\\sanerpn\IcSoft Server Edition 3.2\Attachments\5812$$4159- 140 rcs.pdf
file:///\\sanerpn\IcSoft Server Edition 3.2\Attachments\6583$$10119.07.03.en.pdf
file:///\\sanerpn\IcSoft Server Edition 3.2\Attachments\5840$$CV-261 HA.pdf
file:///\\sanerpn\IcSoft Server Edition 3.2\Attachments\5871$$CV-261 HA.pdf
file:///\\sanerpn\IcSoft Server Edition 3.2\Attachments\6565$$CV-294 HB.pdf
file:///\\sanerpn\IcSoft Server Edition 3.2\Attachments\5841$$CV-261-4159.pdf
file:///\\sanerpn\IcSoft Server Edition 3.2\Attachments\5883$$CV-261-4159.pdf
file:///\\sanerpn\IcSoft Server Edition 3.2\Attachments\6571$$CV - 293 - 3693 , CV - 294 - 4159.pdf
Hyperlink
10119.07.03.en.pdf*1673$$APPROVED STE
4159- 140 rcs.pdf
4159- 140 rcs.pdf
4159- 140 rcs.pdf
4159- 140 rcs.pdf
10119.07.03.en.pdf
CV-261 HA.pdf
CV-261 HA.pdf
CV-294 HB.pdf
CV-261-4159.pdf
CV-261-4159.pdf
CV - 293 - 3693 , CV - 294 - 4159.pdf
 INVOICE D
Sr.No. InvoiceNo InvDate BatchNo
 Annexure to Route Card no :

INVOICE DETAILS
HeatNo InvQty ProdWt PackItemDesc ShippedBy
exure to Route Card no :

Employee
 WESTERN INDIA FORGINGS PVT. LTD.
Gat No.163, Hissa No.1, Pune-Nagar Road, Sanaswadi, Tal-Shirur, Dist-Pune
Pin-412208, Maharashtra, India Tel: +91-02137-679838/809/851/852 Fax : +91-02137-679820 Email: [email protected]

QUALIFICATION TEST COUPON REQUIREMENTS

To, ROUTE CARD NO 0
ELCA Quality Systems and Calibrations Pvt Ltd CHALLAN NO:
Plot No: S-152, S-Block, Bhosari MIDC,
Pimpri Chinchwad Industrial Area, Bhosari, Pune,
Maharashtra, India - 411026 CHALLAN DATE:

WIF CUSTOMER NAME Knorr-Bremse India Pvt. Ltd. (Haryana)

Die No 4159-MC Heat Code JLF

Material Grade C45E HT Lot No CV-294 HB
Heat No E90382 Bar No / Size 9555
JCC / STK No. STK/WIF/20-21/283
Stamp by (if required) Witness (if required)
TENSION TEST APPLICABLE
TOTAL NO OF TENSILE TEST SAMPLE SUBMITTED

TEST TEMPERATURE TEST METHOD

ORIENTATION LONGITUDINAL TRANSVERSE / RADIAL TANGENTIAL

Sample Location T/4 T/2
Min Max Unit Min Max Unit Min Max Unit
Ultimate Tensile Strength 560 - MPa
Yield Stress (Re) 275 - MPa
% Elongation (A) 16 - %
% Reduction Area (Z) - - %

NOTCH IMPACT TEST NOT APPLICABLE

TOTAL NO OF IMPACT SAMPLE SUBMITTED

TEST TEMPERATURE 2 TEST METHOD

ORIENTATION LONGITUDINAL TRANSVERSE / RADIAL TANGENTIAL

Sample Location T/4 T/2
Notch Type V Notch V Notch V Notch
Depth of Notch 2 mm 2 mm 2 mm
Min. Average Value 0
Min. Single Value 0
Lateral Expansion
% Shear Value

HARDNESS TEST NOT APPLICABLE

BRINELL HARDNESS TEST - REQUIRED VALUE 170 - 220 HBW

ROCKWELL HARDNESS TEST - REQUIRED VALUE HRC

CHEMICAL TESTING NOT APPLICABLE

Elements C Mn P S Si Cr Ni Cr+Ni+Mo - - - - - - -
Min 0.42 0.50
Max 0.50 0.80 0.030 0.035 0.40 0.40 0.40 0.63

METALLOGRAPHIC EXAMINATIONS NOT APPLICABLE

TEST NAME TEST METHOD REMARK

MACRO ETCH ANALYSIS
MICROSTRUCTURE PHASE ANALYSIS
ESTIMATION OF GRAIN SIZE
ESTIMATION OF INCLUSION RATING
ESTIMATION OF FERRITE CONTENT

REMARK IF ANY :
Checked By Authorised Signatory
 PUNCHING SLIP
1) Customer Name : Knorr-Bremse India Pvt. Ltd. (Haryana) Domestic / Export

2) Die No. : 4159-MC Bar No. : 9555

3) PO No. : 0 0 7) Heat No. : E90382

4) Part / Drg. No. : As Per Drg / KNDMO-C169513/1990 8) Heat Code : JLF

5) Dimensions : As Per Drg / KNDMO-C169513/1990 9) HT Lot No. : CV-294 HB

6) Material Grade : C45E 10) Job Sr. No. :

Prepared By

Date : MQC Sign.

F-MQC-05 / Rev. : 0 / Date : 01-Apr-2016

RC No. 0
TC No. 0

PUNCHING SLIP
1) Customer Name : Knorr-Bremse India Pvt. Ltd. (Haryana) Domestic / Export

2) Die No. : 4159-MC Bar No. : 9555

3) PO No. : 0 0 7) Heat No. : E90382

4) Part / Drg. No. : As Per Drg / KNDMO-C169513/1990 8) Heat Code : JLF

5) Dimensions : As Per Drg / KNDMO-C169513/1990 9) HT Lot No. : CV-294 HB

6) Material Grade : C45E 10) Job Sr. No. :

Prepared By

Date : MQC Sign.

F-MQC-05 / Rev. : 0 / Date : 01-Apr-2016

RC No. 0
TC No. 0
 SANASWADI Punching Slip for AP
Gernaral Information
Die Number Quantity to Ship:
Customer Name Part Weight:
Destination Material Grade:

Instruction for Punching

1 Punching should be exactly as given below. 4 Refer PO/ Drawing for customer specific stam
2 Use Low Stress punch only withou V sharp edges Write stamping details as applicable for parti
5 STRIKE OFF THE DETAILS WHICH ARE NOT TO
3 Please ask Head MQC in case of any doubts.
OPEN DIE PARTS STAMPING DETAILS
Monogram Parts (API Spec 20B) Non Monogram Parts
Standard Standard
Punching to be done Punching to be done
Requirment Requirment
Supplier's
Name / Logo/ P.O. Number
Die No
Line Item
Material Grade
Number
Part No. & Rev.
Part Number
no.
"API Sepc 20B" API Spec 20B Material Grade
License No 0002
FSL No. Heat Number

Month-Year Heat Treat Lot

(MM-YY) number
Drawing No/
Heat Number
Rev no
Heat Treat lot
Size of part
Number
Traceability
Serial Number From To
Number (Sr. No.)
Material Sub
Die No
Group
Weight range
class
Qualification
Record number

API Monogram
Prepared By Name and Sign:
ng Slip for API Order Items F-MQC-06 / Rev. : 0 / Date : 01-
Apr-2016

Punching Location: As per Drawing / Sketch Punching Slip Issue Date:

Hardness: HBW to HBW TC No:
Part Type: As Forged/ Proof Machined,/Light Cut/ Finish Machined ( Tick as applicable)
Sketch if Required :

ing for customer specific stamping/ Punching requirments

details as applicable for particular part type as selected above.

DETAILS WHICH ARE NOT TO BE PUNCHED ON PARTS.

CLOSED DIE PARTS STAMPING DETAILS

Monogram Parts Non Monogram Parts
Standard Standard
Punching to be done Punching to be done
Requirment Requirment

Supplier's Name
P.O. Number
/ Logo/ Die No

Line Item
Part Number
Number
API Spec 20 C API Spec 20C
Part No. & Rev.
Licence Number
and FSL No. 0007 no.

FSL Number Material Grade

Month-Year
Heat Number
(MM-YY)
Heat Treat Lot
API Monogram
Number

HT Lot No. Serial Number From To

Heat No.
Material
Grade
Sr. No. From To

MPS No.

PO Number
Approved By Name and Sign:
 TC No
WESTERN INDIA FORGINGS PVT. LTD. Date
An ISO 9001, IATF16949, ISO 14001, ISO 45001, ABS, PED Certified Company Invoice No.
Gat No. 163, Hissa No. 1, Sanaswadi, Nagar Road, Tal-Shirur, Dist- Pune, Pin-413130 Inv. Date

TEST CERTIFICATE
AS PER DIN EN 10204 : 2005 TYPE-3.1
Customer Name : Knorr-Bremse India Pvt. Ltd. (Haryana) PO No. PO Date

WIF Die No. Description Supply Condition Material Grade Heat No Size Qty.
E90382
4159-MC Hub(Semi-Machined) C45E Heat Code As
JLF Per Drg / KNDMO-C169513/1990
Bar No- 9555

CHEMICAL COMPOSITION (% by Wt)

Element C Mn P S Si Cr Ni Cr+Ni+Mo - - - - - - -

Minimum 0.42 0.50

Maximum 0.50 0.80 0.03 0.04 0.40 0.40 0.40 0.63
Observation 0.45 0.74 0.01 0.01 0.18 0.13 0.04

MATERIAL CHARACTERISTICS
Tensile Testing as per Notch Impact Test at 2°C Inclusion Rating as per
Heat Parameters Hardness ISO 6892-1 NA
Treatment UTS YS(0.2%) El RA I II III Avg Notch A B C D
Unit HBW MPa MPa % % J J J J "V" T H T H T H T H
Minimum 170 560 275 16 0 Notch - - - - - - - -
Microstructure Maximum 220 - - - - 3.5 3.5 1.5 1.5 1.5 1.5 1.5 1.5
2 mm
Actual - - - - - - - - -
Jominy Hardenability as per Remarks
Distance I
Max II
Min III
Actual 48.5 IV

Non Destructive Examination Remarks

Ultrasonic Exam.
MPI/LPI Exam. Reviewed by Authorized Signatory

Western India Forgings Pvt. Ltd. Sanaswadi, Pune 00-034Page 53 of 58 F-MQC-09 / Rev. 01 / 16-Aug- 2020
 Note : We hereby Certify that the above figures are correct as contained in the records of the company. Ass. Manager MQC/HT
Mechanical properties certified in the longitudinal direction at room temperature unless otherwise mentioned Western India Forgings Pvt. Ltd.

Western India Forgings Pvt. Ltd. Sanaswadi, Pune 00-034Page 54 of 58 F-MQC-09 / Rev. 01 / 16-Aug- 2020
Western India Forgings Pvt. Ltd. Sanaswadi, Pune 00-034Page 55 of 58 F-MQC-09 / Rev. 01 / 16-Aug- 2020
 2°C

2°C

2°C °C

Western India Forgings Pvt. Ltd. Sanaswadi, Pune 00-034Page 56 of 58 F-MQC-09 / Rev. 01 / 16-Aug- 2020
 Revision No
HEAT TREATMENT PROCESS SHEET
SANASWADI ( For Closed Die Forgings) Revision Date

Customer Name Knorr-Bremse India Pvt. Ltd. (Haryana) WIFPL DIE NO

Material Grade C45E
Material Spec. N10119 Rev 05 4159-MC
Drawing/ Part No As Per Drg / KNDMO-C169513/1990
Part Name Hub(Semi-Machined) Net Wt. (in Kg) 22
HEAT TREATMENT PARAMETERS
Heat Treatment Continuous Furnace
Process Customer Spec
Parameters Remark
Quantity Per Tray
Normalising

Set Temperature in °C 840 - 900

Pushing Time (in Minutes) 0
Soaking Time (in Hrs) 0
Cooling Media 0
Quantity Per Tray
Set Temperature in °C NA - NA
Austenitizing

Pushing Time (in Minutes)

Soaking Time (in Hrs)
Quench Media
Transfer Time (in Sec) 60 Seconds Max 60 Seconds Max
Bath Temp ( Start) NA
Bath Temp (End) NA
Quantity Per Tray
Aging/Transfo
1st Temp/1st

Set Temperature in °C NA - NA
rmation

Pushing Time (in Minutes) NA

Soaking Time (in Hrs) NA
Cooling Media
Quantity Per Tray
Aging/SR/PW

Tempering

Set Temperature in °C NA - NA
HT/II

Pushing Time (in Minutes) NA

II

Soaking Time (in Hrs) NA

Cooling Media

Loading Pattern Hardness Check Location

Note : While loading the tray, space must be kept to avoid surface to surface contact between adjacent parts.
PROPERTIES TO ESTABLISH
Specified 170 - 220 HBW TENSION & IMPACT PROPERTIES
Microstructure
Hardness Aim HBW Parameter Min Max UOM
As Quench HBW UTS(Rm) 560 - MPa

Note : As Quench hardness - After every 5 trays minimum YS(0.2)(Re) 275 - MPa
for Quenched parts El (A) 16 - %
for Normalized, Iso Thermal Annealed, Solution Annealed
and Annealed forgings 10% Minimum for domestic items and RA(Z) - - %
100% for Export items.
For QT items 100% forgings shall be tested for Hardness. CVN (Avg) - J
Type of Agitation: Forced Agitation CVN at NA °C
Test Piece SACRIFICIAL Frequency 1
Additional 1) Material testing shall be as per applicable standard.
Requirements:

Prepared By Reviewed By Approved By

Asst. Manager MQC Sr. Manager HT DGM (MQC &HT)
F-HT-02 Rev: 01 / Date 05-Aug-2020