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PhD Mechanical Design Course

This document outlines the coursework for the PhD Design for Manufacture course at Visvesvaraya Technological University in Belagavi, India as per the 2017 regulation. The course is divided into 5 modules covering topics like the effect of materials and manufacturing processes on design, tolerance analysis, selective assembly, design considerations for casting and machining, and true positional theory. Students will have to answer 5 out of 10 questions, selecting one full question from each module, with each full question consisting of multiple sub-questions and carrying a total of 20 marks.

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241 views1 page

PhD Mechanical Design Course

This document outlines the coursework for the PhD Design for Manufacture course at Visvesvaraya Technological University in Belagavi, India as per the 2017 regulation. The course is divided into 5 modules covering topics like the effect of materials and manufacturing processes on design, tolerance analysis, selective assembly, design considerations for casting and machining, and true positional theory. Students will have to answer 5 out of 10 questions, selecting one full question from each module, with each full question consisting of multiple sub-questions and carrying a total of 20 marks.

Uploaded by

NAVEEN KUMAR S N
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Visvesvaraya Technological University, Belagavi.

PhD Coursework Courses – 2018 (Mechanical Engineering)


As per 2017 Regulation

06 16MDE154 Group-6 DESIGN FOR MANUFACTURE


Exam Hours:03 Exam Marks:100
MODULE 1
Effect of Materials And Manufacturing Process On Design: Major phases of design. Effect of material properties on
design Effect of manufacturing processes on design. Material selection process- cost per unit property, Weighted
properties and limits on properties methods.
Tolerence Analysis: Process capability, mean, varience, skewness, kurtosis, Process capability metrics, Cp, Cpk,
Cost aspects, Feature tolerances, Geometries tolerances, Geometric tolerances, Surface finish, Review of
relationship between attainable tolerance grades and different machining process. Cumulative effect of tolerance-
Sure fit law and truncated normal law.
MODULE 2
Selective Assembly: Interchangeable part manufacture and selective assembly, Deciding the number of groups -
Model-1 : Group tolerance of mating parts equal, Model total and group tolerances of shaft equal. Control of axial
play-Introducing secondary machining operations, Laminated shims, examples
Datum Features : Functional datum, Datum for manufacturing, Changing the datum. Examples
MODULE 3
Design Considerations: Design of components with casting consideration. Pattern, Mould, and Parting line. Cored
holes and Machined holes. Identifying the possible and probable parting line. Casting requiring special sand cores.
Designing to obviates and cores.
Component Design: Component design with machining considerations link design for turning components-milling,
Drilling and other related processes including finish- machining operations.
MODULE 4
True positional theory : Comparison between co-ordinate and convention method offeature location. Tolerance and
true position tolerancing virtual size concept, Floating and fixed fasteners. Projected tolerance zone. Assembly with
gasket, zero position tolerance. Functional gauges, Paper layout gauging.
MODULE 5
Design of Gauges: Design of gauges for checking components in assemble with emphasis on various types of limit
gauges for both hole and shaft.
Question paper pattern:
• The question paper will have ten questions.
• Each full question consists of 20 marks.
• There will be 2 full questions (with a maximum of four sub questions) from each module.
• Each full question will have sub questions covering all the topics under a module.
• The students will have to answer 5 full questions, selecting one full question from each module.
Text Books:
1. Harry Peck , “Designing for Manufacturing”, Pitman Publications, 1983.
2. Dieter , “Machine Design” - McGraw-Hill Higher Education, -2008
3. R.K. Jain, "Engineering Metrology", Khanna Publishers, 1986
4. Product design for manufacture and assembly - Geoffrey Boothroyd, Peter dewhurst, Winston Knight,
Merceldekker. Inc. CRC Press, Third Edition
5. Material selection and Design, Vol. 20 - ASM Hand book.

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