Part Number 26-98

INSTALLATION, OPERTION AND MAINTENANCE

WITH
ILLUSTRATED PARTS BREAKDOWN

TWO-PEN ELECTRONIC CIRCULAR

RECORDER INSTALLATION

P/N’S 2662506-113 thru -118

with ELECTRONIC CIRCULAR RECORDER
P/N 218501 (All units with serial numbers ending in M)

Manufacturers of Precision Instruments

Printed in U.S.A. October 24, 1985

 INSTRUCTION MANUAL 26-98

LIST OF EFFECTIVE PAGES

Total number of pages in this publication is 60 consisting of the following:

PAGE ISSUE
NUMBER DATE
Cover .................. .24 October 1985
A ...................... 24 October 1985
ithruiv ................. .24October 1985
l-l thru l-10. ............ .24October 1985
2-1 thru 2-5 .............. .24 October 1985
2-6 Blank. ............... .24 October 1985
3-l thru 3-3 .............. .24 October 1985
3-4 Blank. ............... .24 October 1985
4-l thru 4-3 .............. .24 October 1985
4-4 Blank ................ .24 October 1985
5-l thru 5-4 .............. .24 October 1985
6-l thru 6-3 .............. .24 October 1985
7-O thru 7-l 3 ............. .24 October 1985
7-14Blank ............... .24October 1985
8-l thru 8-3 .............. .24 October 1985
8-4 Blank. ............... .24 October 1985
9-l .................... .24 October 1985
9-2 Blank. ............... .24 October 1985
Comment Sheet (2) ......... .24 October 1985

@ 1985, by TOTCO, All Rights Reserved

A
 INSTRUCTION MANUAL 26-98
U.S., SI UNIT, AND METRIC
CONVERSION FACTORS

LISTING BY PHYSICAL QUANTITY

TO CONVERT FROM MULTIPLY TO CONVERT FROM

U.S. TO WMETRIC BY WMETRIC TO U.S.
MULTIPLY BY:

AREA square foot (ft2) square meter (m2) 0.0929 10.7642

square inch (in2) square centimeter (cm21 6.4516 0.1550

DENSITY pounds mass per U.S. kilogram per 119.826 0.008345

gallon (lb/gal) cubic meter (kg/m3)

FORCE pounds-force (Ibf) Newtons (N) 4.448 0.2248

pounds-force (Ibf) decanewtons (daN) 0.4448 2.2482
pounds-force (Ibf) kilograms (kg) 0.4536 2.2045

LENGTH inch (in) centimeter (cm) 2.54 0.3937

foot (ft) meter (m) 0.3048 3.2808

PRESSURE atmosphere (atm) kilopascal fkPa) 101.325 0.009869

absolute
pounds per square inch kilopascals (kPa) 6.895 0.1450
(PSIG)
pounds per square inch kilograms per square
(PSIG) centimeter (kg/cm2) 0.0703 14.2247

TORQUE foot pound-force Newton meter 1.355818 0.7376

VOLUME barrels, petroleum cubic meters (m3) 0.159 6.2893

(42 gallon) (bbl)
gallon (U.S. liquid) cubic meters (m3) 0.003785 264.173
(gal)

VOLUME barrels per inch, cubic meters per 0.626 1.5974

PER DEPTH petroleum fbbl/in) centimeter (m3/cm)

TEMPERATURE Fahrenheit (OF) Celsius (%I SUBTRACT 32 MULTIPLY by

and multiply 1.8 and add
by 0.556 32
 INSTRUCTION MANUAL 26-98

TABLE OF CONTENTS
Section Page
I PURPOSE, DESCRIPTION AND OPERATION .................. l-l
l-l Introduction. ................................. l-l
l-3 Purpose .................................... l-l
l-5 Description .................................. l-l
l-6 . Two-Pen Electronic Circular Recorder ............... l-l
l-8 .. Panels and Controls ......................... l-l
l-9 . Dual Barrier Assembly ......................... l-l
l-l 1 Theory of Operation ............................ l-l
1-14 .. Signal Input (Mode 1) ........................ l-l
1-15 .. Signal Input (Mode 2) ........................ l-l
1-16 .. Signal Input (Mode 3) ........................ l-l
1-17 .. ACPower ............................... .l-3
1-18 Signal Path, Dual Barrier Assembly ................. l-3
II INSTALLATION ................................... ..2- 1
2-l Installation ................................. .2-l
2-4 Mounting .................................. .2-l
2-5 .. Two-Pen Circular Recorder ..................... 2-l
2-6 .. Dual Barrier Assembly ....................... .2-l
2-7 Ground Connections ........................... .2-l
2-8 .. Two-Pen Circular Recorder .................... .2-l
2-9 . Electrical Cable Connections .................... .2-l
2-11 .. Signal Cables ............................. .2-l
2-12 .. Power Cable ............................. .2-l
2-l 3 Preliminary Procedures .......................... 2-l
2-14 . Signal Source .............................. .2-l
2-16 . Chart Installation ............................ .2-6
2-l 8 Pen Arc Adjustment .......................... .2-6
III CALIBRATION .................................... ..3- 1
3-l General .................................... .3-l
3-3 Field Calibration .............................. .3-l
3-4 . Zero Calibration ............................. .3-l
3-5 .. Pen 1 .................................. .3-l
3-6 .. Pen2 .................................. .3-l
3-7 . Span Calibration ............................ .3-l
3-8 .. Pen 1 .................................. .3-l
3-9 .. Pen 2 .................................. .3-l
3-10 Shop Calibration .............................. .3-l
3-12 . O-4 mA Signal Input .......................... .3-2
3-l 3 .. Pen 1 .................................. .3-2
3-14 .. Pen2 .................................. .3-2
3-15 . Voltage Input .............................. .3-2
3-16 .. Pen1 .................................. .3-2
3-17 .. Pen2 .................................. .3-3
IV PERIODIC INSPECTION AND MAINTENANCE ................ .4-l
4-l General.....................................4- 1
4-3 Periodic Inspection ............................ .4-l
4-4 . Two-Pen Recorder Inspection ................... .4-l
4-6 . Dual Barrier Assembly ........................ .4-l
4-8 Field Maintenance. ............................ .4-l
4-10 . Cleaning Pen Arm Assemblies ................... .4-l
4-12 . Field Part Replacement ........................ .4-l
4-13 .. Two-Pen Recorder ......................... .4- 1
4-14 .. Dual Barrier Assembly ....................... .4-2
 INSTRUCTION MANUAL 26-98

TABLE OF CONTENTS (Cont’d)

Section Page

IV 4-l 5 Shop Maintenance ............................ .4-2

(Cont’d) 4-17 . Disassembly of the Two-Pen Recorder. ............. .4-2
4-l 9 Assembly of Two-Pen Recorder .4-2
V TROUBLESHOOTING. . ....... .......................................... .5-l
5-l General ..................................... 5-l
5-5 Mechanical Troubleshooting. ..................... .5-l
5-7 Electrical Troubleshooting ........................ 5- 1
VI INTRODUCTION TO ILLUSTRATED PARTS BREAKDOWN ........ .6-l
6-l General .................................... .6-l
6-3 Group Assembly Parts List Section ................. .6-l
6-5 . Figure and Index Number Column ................. .6-l
6-6 . Part Number Column ......................... .6- 1
6-7 . Description Column .......................... .6-l
6-9 . Units Per Assembly Column. .................... .6-l
6-10 . Use on Code Column ......................... .6-l
6-l 1 Numerical Index Section ........................ .6-l
6-l 3 Additional Parts Lists. .......................... .6-l
6-l 5 How to Use the Illustrated Parts Breakdown ........... .6-l
6-l 7 Abbreviations ............................... .6-l
VII GROUP ASSEMBLY PARTS LIST ......................... .7-O
VIII NUMERICAL INDEX .................................. .8-l
IX SPARE PARTS LIST .................................. .9-l

LIST OF ILLUSTRATIONS
Figure Page

l-l Modified Two-Pen Electronic Circular Recorder and .............. l-2

Dual Barrier Assembly
l-2 Panels and Controls, Two-Pen Electronic Circular Recorder ........ l-5
l-3 Modified Two-Pen Electronic Circular Recorder Signal Path, Pen 1 .... l-6
l-4 Modified Two-Pen Electronic Circular Recorder Signal Path, Pen 2 .... l-7 -
l-5 Modified Two-Pen Electronic Circular Recorder AC-DC Supply ...... l-8
Path, Pen 1
l-6 Modified Two-Pen Electronic Circular Recorder AC-DC Supply . . , . . l-l 9
Path, Pen 2
l-7 Dual Barrier Assembly Schematic ......................... 1 - 10
2-l Two-Pen Electronic Circular Recorder Mounting Dimensions. ....... 2-2
2-2 Dual Barrier Assembly Mounting Dimensions ................. .2-3
2-3 Modified Two-Pen Electronic Circular Recorder and .............. 2-4
Dual Barrier Assembly Interconnect
2-4 Chart Installation .................................... .2-6
3-l Milliampere/Millivolt Calibrator ........................... 3-2
3-2 Voltage Source Simulator .............................. .3-3
4-l Typical Wire Connection. .............................. .4-3
4-2 Rotary Switch Wire Connections, Modified Two-Pen ............ .4-3
Electronic Circular Recorder
5-l Pen 1 Logic Diagram ................................. .5-2
6-l Column Description of the Illustrated Parts Breakdown .......... .6-2
6-2 How to Use the Illustrated Parts Breakdown .................. .6-3
7-l Modified Two-Pen Electronic Circular Recorder Installation ......... 7-O
7-2 Modified Two-Pen Electronic Circular Recorder Assembly ......... 7-4
7-3 Recorder Subassembly, Modified Two-Pen Electronic Circular Recorder 7-8
7-4 Dual Barrier Assembly, Intrinsically Safe .................... 7-l 2

. ..
III
 INSTRUCTION MANUAL 26-98

LIST OF TABLES
l-l Recorder Charts-24-Hour Time Scale ...................... l-2
l-2 Controls, Two-Pen Electronic Circular Recorder ................ l-3
l-3 Two-Pen Electronic Circular Recorder Leading Particulars .......... l-4
5-l Mechanical Troubleshooting ............................ .5-l
5-2 Electrical Troubleshooting ............................. .5-4
9-l Spare Parts List ..................................... .9- 1

RELATED PUBLICATIONS
Publication
Number Title

26-32 Milliampere/Millivolt Calibrator, PN 262081-l 01

28-l 3 VlSULOGGER@ II Junction Box With Barriers
27-42 Electronic Mud System, PN 272050-l 01

RELATED TOOLS AND TEST EQUIPMENT

Part Number Description

935706-001 Voltmeter
262081-101 Milliampere/Millivolt Calibrator
233121 Voltage Source Simulator
230808 Cable, Voltage Source Simulator

APPROVED EXPENDABLE ITEMS LIST

Part Number Description

996857-023 Plastic Sleeving (heat shrink)

991201-012 Thread Sealant
992417-002 Safety Solvent, Trichloroethane, 1 ,1 ,l (Aerosol Can)
991202-001 Adhesive
991202-014 Silicone Rubber, RTV-1 57
978921-002 Extruded Neoprene Channel

@ REGISTERED TRADEMARK FOR BAKER INTERNATIONAL CORPORATION

 INSTRUCTION MANUAL 26-98
SECTION I
PURPOSE, DESCRIPTION AND OPERATION

l-l INTRODUCTION l-8 PANELS AND CONTROLS. Access to panels

and controls are available for operation and
l-2 This manual contains information and in- calibration of the two-pen electronic recorder. Table
structions for the Two-Pen Electronic Cir- l-2 lists the controls and their functions and Figure
cular Recorder Installation, PN’s 262506-101 thru l-2 shows the panels and controls.
262506-106, manufactured by TOTCO. Some in-
stallations use a Dual Barrier Assembly. Information 1-9 DUAL BARRIER ASSEMBLY
in this manual is sufficient for installation, calibra-
tion, operation, maintenance, replacement of the l-l 0 The Dual Barrier Assembly is a plastic box
two-pen electronic circular recorder and the dual bar- which houses two safety barriers. Two sig-
rier assembly. nal channels pass through the box with a safety bar-
rier in line with each channel to provide intrinsic safe-
I-3 PURPOSE ty of the signal cables between the dual barrier
assembly and the signal source.
l-4 The electronically operated two-pen circular
recorder may be used as a subsystem to l-l 1 THEORY OF OPERATION
record any two parameters from any sensor or
similar unit capable of providing a O-4 mA or O-10 l-l 2 ELECTRICAL INPUTS, TWO-PEN CIRCULAR
vdc signal input. The unit is designed to operate from RECORDER
a 90-265 vat, 44-440 Hz power source and located
in a non-hazardous area. For field applications, the l-l 3 The two-pen electronic recorder functions
recorder may record any two of a number of parame- from three electrical inputs: two signal in-
ters simultaneously. Table l-l lists some applica- puts to each pen and and ac power input. In addition,
tions with related range and recorder chart data. The the internal signal path for pen 1 or pen 2 is deter-
dual barrier assembly provides an intrinsically safe mined by three mode selections. Each of the signal
signal path between a signal source and a dual bar- input modes will be treated separately. The leading
rier assembly. particulars appear in Table l-3.

1-5 DESCRIPTION l-l 4 SIGNAL INPUT (MODE 1). In the MODE 1

position (See A, Figure l-3 or l-41, the
l-6 TWO-PEN ELECTRONIC CIRCULAR RE- MODE selector switch passes part of the O-4 mA
CORDER signal directly to the servo amplifier PCB and also
provides a bypass for the signal to another recorder.
l-7 The two-pen electronic recorder (Figure l-l 1
is housed in a weather protective case which l-l 5 SIGNAL INPUT (MODE 2). In the MODE 2
is mounted on a single or dual floor stand. A glass position (See B, Figures l-3 or l-4), the O-4
window in the access door lets an operator observe mA signal flow for one recorder passes directly to
chart data without opening the door. A replaceable, the servo amplifier PCB. The MODE switch does not
24-hour chart fitted against the chart pan rotates supply a signal to any other source.
counterclockwise allowing the recording pens to
trace a 24-hour record (on the chart) of the data l-l 6 SIGNAL INPUT (MODE 3). In the MODE 3
received from the signal source(s). The signals com- position (See C, Figures l-3 or l-41, the
ing to the recorder may be directed to one or more MODE selector switch forms two parallel circuits.
additional two-pen recorders by selecting the proper One circuit provides voltage to the servo amplifier
mode in each recorder and connecting the recorders PCB’S (P7-1 and P17-1); the other circuit provides
in series. This arrangement allows a recorder to be voltage to J6-A or Jl6-A to furnish a O-10 vdc
placed in the doghouse, in the toolpusher’s office, in signal for one or more two-pen circular recorders if
the company man’s office, or an alternate location required.
on the rig site. The two-pen recorder may be mount-
ed with either a wallmount or floorstand.

l-l
 INSTRUCTION MANUAL 26-98

TABLE l-l. RECORDER CHARTS - 24-HOUR TIME SCALE

UNIT
OF
APPLICATION MEASUREMENT RANGE PART NUMBER

Pit Volume or Mud Flow Percent o-1 00 935800-004

Pit Volume or Temperature Barrels or OF O-250 935800-005
Pit Volume or Temperature Barrels or OF O-500 935800-006
Pit Volume Barrels o- 1000 935800-007
Pit Volume Barrels O-2000 935800-016

Mud Density lb/gal 5-20 935800-008

Mud Density Ib/cu ft 40-l 50 935800-009
Mud Density kg/liter 0.6-2.4 260053

Temperature OC -3oto +120 935800-010

Temperature OC -2Oto +250 935800-011
Temperature OC O-l 25 935800-012
Temperature OC O-25 935800-013
Temperature OC O-50 935800-014
Temperature OC O-10 935800-015

FIGURE l-l. TWO-PEN ELECTRONIC CIRCULAR RECORDER

l-2 AND DUAL BARRIER ASSEMBLY
 INSTRUCTION MANUAL 26-98

1- 17 AC POWER. AC power is supplied through a source and then supplying the stepper motor with
three-conductor power cable (Figure I-5) voltage to move the pen the required distance. The
which is connected to TBI on the ac panel assem- input signal and the feedback signal are continuously
bly. The ac power travels through TBl in the ac compared with each other. If there is a difference,
panel assembly to Sl , an ON OFF toggle switch. In then an error signal is produced that causes the step-
the ON position, this switch applies power to the per motor to move the pen and the feedback poten-
rest of the recorder. Downstream from Sl, the ac tiometer until the error signal equals zero (factory
travels through TB2 on the ac panel assembly and calibrated).
enters the power supply where the 90-265 vat is
changed to + 12 vdc. From there, the dc power is l-l 8 SIGNAL PATH, DUAL BARRIER ASSEMBLY
routed directly to P7-6 and enters the servo amplifier
for Pen 1. A dc to dc converter, beneath the mode l-l 9 A signal coming from a signal source enters
switch enclosure, is powered from the main dc sup- the Dual Barrier Assembly (Figure l-7) at J3
ply. From the converter, the dc power is routed (CHANNEL A) or J4 (CHANNEL B). The signal then
directly to P17-6 and enters the servo amplifier for passes through the safety barrier (Zl or 22) and out
Pen 2. The servo amplifier controls the pen move- through the cable (Jl or J2) and on to the two-pen
ment by reading the signal input from the signal electronic recorder.

TABLE l-2. CONTROLS, TWO-PEN ELECTRONIC CIRCULAR RECORDER (See Figure l-2)

FIG. l-2
REF DESCRIPTION COMPONENT FUNCTION

RECORDER
9 SLOW-FAST Mechanical Regulates clock rotation speed.
Regulator Adjustment
11 Power ON-OFF Toggle Switch Applies or interrupts ac power to
the recorder.
12 Panel --- Provides a guide for selecting the
proper MODE selector switch
position.
20 Winding Stem Spring Axis Winds the spring on 24 hour
mechanical clock.
PEN 1
4 ZERO Potentiometer Zero adjustment for pen 1.
5 SPAN Potentiometer Span adjustment for pen 1.
6 OP-ZERO Toggle Switch Provides an over-ride of the input
signal to move the pen 1 arm tem-
porarily to zero (switch to the
right) or temporarily up scale
(switch to the left). Full scale may
not be reached.
14 MODE Select 1 Three Position Selects O-4 mA signal input for
Switch Rotary Switch one (position 2) or for more than
one (position 1) recorder on one
signal channel to pen 1. Selects
O-10 vdc signal input (position 3);
the selection is the same for one
or for several recorders on one
signal channel.
18 Knurled Wheel --- Provides a limited mechanical
(Pen 1) adjustment to zero, for pen 1 on
the chart

l-3
 INSTRUCTION MANUAL 26-98

TABLE 1-2. CONTROLS, TWO-PEN ELECTRONIC CIRCULAR RECORDER (Cont’d)

FIG. l-2
REF DESCRIPTION COMPONENT FUNCTION
PEN 2
1 ZERO Potentiometer Zero adjustment for pen 2.
2 SPAN Potentiometer Span adjustment for pen 2.
3 OP-ZERO Toggle Switch Provides an over-ride of the input
signal to move the pen 2 arm ten-
porarily to zero (switch to the righl
or temporarily up scale (switch to
the left). Full scale may not be
reached.
13 MODE Select 2 Three Position Selects O-4 mA signal input for
Switch Rotary Switch one (position 2) or for more than
one (position I) recorder on one
signal channel to pen 2. Selects
O-l 0 vdc signal input (position 31
the selection is the same for one
or for several recorders on one
signal channel.
17 Knurled Wheel --- Provides a limited mechanical
(Pen 2) adjustment to zero, for pen 2 on
the chart.

TABLE l-3. TWO-PEN ELECTRONIC CIRCULAR RECORDER LEADING PARTICULARS

Power Requirements 265 vat maximum, 90 vat minimum

40-440 Hz

Input Signals O-4 mA dc at 750 ohms or O-l 0 vdc at 8K ohms

LEGEND FOR FIGURE l-2

1. ZERO Trimpot (Pen 2) 11. Power ON-OFF Toggle Switch
2. SPAN Trimpot (Pen 2) 12. Switch Cover
3. OP ZERO Toggle Switch (Pen 2) 13. MODE Selector Switch (Pen 2)
4. ZERO Trimpot (Pen I) 14. MODE Selector Switch (Pen I)
5. SPAN Trimpot (Pen 1) 15. Pen 2 Arm
6. OP ZERO Toggle Switch (Pen 1) 16. Pen 1 Arm
7. Length Adjustment Screws (Pen 1) 17. Knurled Wheel (Pen 2)
a. Length Adjustment Screws (Pen 2) 18. Knurled Wheel (Pen 1)
9. SLOW-FAST Clock Regulator 19. Inner Logo Cover
10. Fuse 20. Clock Winding Stem

l-4

-
 INSTRUCTION MANUAL 26-98

ELECTRONIC RECORDER
3
4
19

I I’

18
16 -7
15 -8

14
-9

JO
13
811

SIGNAL SIGNAL 90-265 VAC

INPUT OUTPUT 44-440 Hz

26-981-l

FIGURE l-2. PANELS AND CONTROLS, TWO-PEN ELECTRONIC CIRCULAR RECORDER

1-5
 INSTRUCTION MANUAL 26-98

SIGNAL INPUT

SIGNAL WHT

SIGNAL OUTPUT

O-4 mA

TWO OR MORE RECORDERS 52

SIGNAL WHT

SIGNAL OUTPUT

O-4 mA

NE RECORDER ONLY s2

SIGNAL INPUT

SIGNAL OUTPUT

O-10 VDC

FIGURE 1-5

26-983-2 s2

FIGURE l-3. TWO-PEN ELECTRONIC CIRCULAR RECORDER SIGNAL PATH, PEN 1

l-6
 INSTRUCTION MANUAL 26-98

SIGNAL INPUT

SIGNAL OUTPUT
P16 J16

O-4 mA

TWO OR MORE RECORDERS

SIGNAL INPUT
Pll Jll

O-4 mA

FIGURE 1-6

SIGNAL WHT

SIGNAL OUTPUT

O-10 VDC
SIGNAL WHT

ONE OR MORE REC

25.98’.3 s3

FIGURE l-4. TWO-PEN ELECTRONIC CIRCULAR RECORDER SIGNAL PATH, PEN 2

 INSTRUCTION MANUAL 26-98

SEE
FIGURE 1-3

POTENTIOMETER I
SERVO
- . AMPL PCB
c3 3 - (REV. G AND
+ D D ;-:
I I I I . I I 5 ;r- 4 4 AFTER
I I
-! 5 5
6 6
MECHANICAL t -77
(FACTORY
8 8 ADJUST
I ONLY)
9 9

L-J R2

STEPPER
MOTOR
Ml
ZERO

SEE
FIGURE
l-6

AC PANEL
f

FIGURE l-5. TWO-PEN ELECTRONIC CIRCULAR RECORDER

AC-DC SUPPLY PATH, PEN 1
 INSTRUCTION MANUAL 26-98

L% 0
K
an2
kao ZERO SPAN OP N”

J
r
( --
zid n 0 m a

PLf- n 0 m a
Pld c3 0 m a

( 1

P -i-F

.?Ls!ii! ii - J

FIGURE 1-6. TWO-PEN ELECTRONIC CIRCULAR RECORDER

AC-DC SUPPLY PATH, PEN 2 1-9
 INSTRUCTION MANUAL 26-98

BLK BLK
21 23 .
SAFETY BARRIER
WHT WHT
11 22 13

E E
x -BLK
21
SAFETY BARRIER
8

Jll
CHANNEL Ei CHANNEL A

I-IO
 INSTRUCTION MANUAL 26-98
SECTION II
INSTALLATION

2- 1 INSTALLATION 2-9 ELECTRICAL CABLE CONNECTIONS

2-2 Installation of the two-pen electronic circular 2- 10 The two-pen electronic circular recorder may
recorder requires an area protected from ex- have several types of cable interconnections
treme humidity conditions. The two-pen recorder is with devices that provide a suitable (O-4 mA or O-l 0
designed for mounting in a doghouse or similarly pro- vdc) signal. Figure 2-3 shows typical connection
tected areas. Normal temperature extremes will not with an E-MUD” and a VISULOGGER@. To complete
adversely affect the operation except for minor cali- the VISULOGGER hook-up, refer to Related Publica-
bration adjustments during seasonal changes. tions. A dual barrier assembly provides an intrinsical-
ly safe signal path between an E-MUD console or
2-3 The dual barrier assembly requires no special other signal source mounted in a hazardous area.
mounting area. The case will withstand any The signal cables between the dual barrier assembly
normal rig environment. and the two-pen electronic recorder should not
travel through a hazardous area.
2-4 MOUNTING
2-l 1 SIGNAL CABLES. Route signal cables away
from walkways and other areas where
damage may occur to the cable. Do not route signal
DO NOT MOUNT THE TWO-PEN ELECTRONIC
cables near power cables. When possible, secure
CIRCULAR RECORDER IN A HAZARDOUS
cables with tie wrap. Coil and tie-wrap excess cable;
AREA.
do not cut cable to shorten it.

2-5 TWO-PEN CIRCULAR RECORDER. Preparing

an area for mounting the recorder requires a
working area in front of the recorder as a mainte- DO NOT ROUTE AC CABLE NEXT TO SIGNAL
nance working space. The two-pen recorder may CABLES.
mount directly to a wall or bulkhead, or a single or
dual mounting stand may be used. For mounting di- 2-l 2 POWER CABLE. Open the access door on
mensions of the recorder, see Figure 2-l. the two-pen recorder and position the power
switch to OFF. Route the power cable to a rig source
2-6 DUAL BARRIER ASSEMBLY. The dual barrier of ac power and connect the ac cable plug. Ensure
assembly mounts outside the hazardous that the cable is away from walkways and other
area. It is required for signal sources when the signal areas where damage may occur to the cable.
source is in a hazardous area or when the signal
cable passes through a hazardous area. Mount the
dual barrier assembly out of traffic ways; however,
DO NOT ROTATE CHART PAN (2, FIGURE 2-4)
the assembly does not require mounting in an en-
WITH NUT (3) INSTALLED. DAMAGE MAY
vironmentally protected area. For mounting dimen-
OCCUR TO CLOCK MECHANISM.
sions, see Figure 2-2.
2-l 3 PRELIMINARY PROCEDURES
2-7 GROUND CONNECTIONS
2-l 4 SIGNAL SOURCE
2-8 TWO-PEN CIRCULAR RECORDER. The two-
pen electronic circular recorder requires a
2-l 5 Ensure that the signal source(s) are properly
secure rig ground or an earth ground. A compression
installed and calibrated by referring to
connector on the bottom of the recorder provides a
related instruction manuals.
connection for the ground cable. Connect a number
8 ground wire to the ground lug on the two-pen cir-
cular recorder box. Use a compression connector to
connect the ground wire to earth ground or rig
ground. Grounding equipment is listed in Section VII,
(35, Figure 7-I). Ensure that all connections are
clean and free of corrosion.

@ REGISTERED TRADEMARK FOR BAKER INTERNATIONAL CORPORATION

2-1
 INSTRUCTION MANUAL 26-98

u-----r
r-l ”

0 J
-.
C

x
r;

FIGURE 2-l. TWO-PEN ELECTRONIC CIRCULAR RECORDER

2-2 MOUNTING DIMENSIONS
 INSTRUCTION MANUAL 26-98

OPEN ACCESS
I

I
(76.2 mm)
r----

I ----1--T
10.63
(270.0 mm)
OPEN ACCESS
DOOR

(11

26-838-5 NOTE: UNLESS OTHERWISE STATED,

ALL DIMENSIONS ARE IN INCHES

I
FIGURE 2-2. DUAL BARRIER ASSEMBLY MOUNTING DIMENSIONS

2-3
 INSTRUCTION MANUAL 26-98

TWO-PEN ELECTRONIC
CIRCULAR RECORDER
TYPICAL CONNECTIONS
BLACK (PIN A) = SIG IN
WHT (PIN B) = SIG OUT
GRN (PIN C) = GND

c Jl J 11 1

JIJLJ
J6 J16 \ Jl Jll

LJL-I uu
J6 J16 /
NOTE
90-265V 90.265V THE E-MUD CAN DRIVE A
AC AC MAXIMUM OF EIGHT TWO-PEN
VOLUME ELECTRONIC CIRCULAR RECORDERS
PER CHANNEL.
I FLOW

1 FLOW
TO Jll

I----------------
T STRUCTURE
HAZARDOUS AREA
FLOW
1 SAFE HAZARDOUSi
RECORDER E-MUD IN HAZARDOUS AREA REQUIRES
I DUAL BARRIER SYSTEM
I I E-MUD
DUAL BARRIER ASSEMBLY
INTRINSICALLY SAFE VOL
RECORDER

NON-HAZARDOUS AREA

E-MUD IN A NON-HAZARDOUS AREA

DOES NOT REQUIRE A DUAL BARRIER
ASSEMBLY UNLESS THE CABLE IS
26 98 I RUNTHROUGHAHAZARDOUSAREA.

FIGURE 2-3. TWO-PEN ELECTRONIC CIRCULAR RECORDER AND INTERCONNECT

2-4 (SHEET 1 OF 2)
 INSTRUCTION MANUAL 26-98

I TO Jll
CHANNELB-17
1 .““LVYVhII

JUNCTION BO
WITH BpRRIFRs r !?

I I c
J

VISULOGGER JUNCTION BOX WITH BARRIERS IN NON-

HAZARDOUS AREA DOES NOT REQUIRE DUAL BARRIER ASSEMBLY

NOTE
THE VISULOGGER CAN DRIVE A MAXIMUM NON-HAZARDOUS
OF FIVE TWO-PEN ELECTRONIC CIRCULAR
RECORDERS WITHOUT A DUAL BARRIER
AREA
ASSEMBLY, AND A MAXIMUM OF TWO
RECORDERS WITH A DUAL BARRIER ASSEMBLY.
I
1
----------m--s--

I
SERIAL SIGNAL IN
DIGITAL

q-g/;;;
HAZARDOUS AREA

26 98 13
D/A CONNECTION

FIGURE 2-3. TWO-PEN ELECTRONIC CIRCULAR RECORDER INTERCONNECT

(SHEET 2 OF 2)

2-5
 INSTRUCTION MANUAL 26-98

1. CHART
2. CHART PAN
3. NUT
-3 4. KEY
5. CLOCK WINDING STEM
6. RECORDING PEN 2
7. RECORDING PEN 1
8. OP-ZERO SWITCH, PEN 1
9. OP-ZERO SWITCH, PEN 2

2-16 CHART INSTALLATION h. Adjust the tension on the pen tips by flexing
the pen arm either inward or outward at the
2-l 7 Install the chart in the two-pen recorder by bend in the arm closest to the ink cartridge.
completing the following: Tension on the pen tips should be sufficient
to produce a uniform ink trace on the chart.
a. Remove nut (3, Figure 2-4) and lift recording
pens (6 and 7) away from chart (I).
2-l 8 PEN ARC ADJUSTMENT
b. Grasp bottom of chart pan (2) and slide pan
2-l 9 To ensure that the pen arcs are in parallel
downward and out with a minimum of con-
with the time arc on the chart perform the
tact with the recording pens (protective caps
following steps:
may be placed on pens to avoid accidental
marking of the chart). a. Hold the OP ZERO switch for pen 1 (8,
Figure 2-4) to the right to move pen 1 down
C. Use the key (4) to wind the clock winding scale.
stem (5) clockwise.
b. Hold the OP ZERO switch (8) to the left to
d. Remove chart (I) from the chart pan (2) and move pen 1 up scale.
insert new chart in pan.
C. Hold the OP ZERO switch for pen 2 (9,
e. Replace the chart pan (2) by reversing the Figure 2-4) to the right to move pen 2 down
removal process. Do not allow the recording scale.
pens to mark the chart (remove protective
d. Hold the OP ZERO switch (9) to the left to
caps from pen tips if used earlier).
move pen 2 up scale.
f. Rotate chart and chart pan so that the cor-
e. If the pen arcs and time arc are not in
rect time on the chart is aligned with the tip
parallel, loosen the screws on Pen 1 (7) or
of the pens.
Pen 2 (8) to change the pen extension.
9. Replace the nut against the chart pan. f. Repeat Steps a. thru e. until the arcs for Pen
1 and Pen 2 are in parallel with the time arc
on the chart.

2-6
 INSTRUCTION MANUAL 26-98
SECTION Ill
CALIBRATION

3-l GENERAL 3-7 SPAN CALIBRATION

3-2 The purpose of calibrating the two-pen elec- 3-8 PEN 1. After the zero calibration is com-
tronic circular recorder is to ensure that it pleted, set the signal source for an output
correctly records the signal(s) that it receives. The signal equal to the maximum sensor signal reading
calibration procedures are divided into shop and field for pen 1. Recording pen 1 will move to the vicinity
procedures. Field procedures are limited to condi- of full scale. Then complete the following (Refer to
tions in which relatively little time is needed to com- Figure I-2):
plete the job. Shop calibration includes procedures
which are more extensive and require finer adjust- NOTE
ments.
If a signal source will not produce a maximum
voltage for span calibration, complete the fol-
3-3 FIELD CALIBRATION lowing procedure and calibrate half scale. All
recorders connected to a channel must be con-
3-4 ZERO CALIBRATION
nected during calibration to allow for the vol-
tage drop across each recorder.
3-5 PEN 1. To zero pen 1 of the two-pen elec-
tronic recorder complete the following (Refer a. Insert a small screwdriver into the pen 1
to Figure I-2): SPAN trimpot and rotate the trimpot adjust-
ment screw until the pen 1 tip rests on the
a. Ensure that the signal source for pen 1 is in-
full span of the chart scale. Clockwise rota-
terconnected with the two-pen recorder and
tion of the 22-turn trimpot moves the pen up
that the recorder power cord is connected.
scale; counterclockwise rotation moves the
b. Position the MODE 1 selector switch to the pen down scale.
proper operating mode: 1 or 2 (O-4 mA), or 3
b. To ensure that the pen 1 tip is correctly posi-
(O-l 0 vdc) by following the switch cover in-
tioned, set the signal source for pen 1 to zero
structions.
and then to full span again. Perform zero and
C. Perform procedures for zero output of the span adjustments until the correct recorder
signal source connected to pen 1: for exam- readings are obtained.
ple, the E-MUD (Refer to the manual ap-
C. If more than one two-pen circular recorder is
plicable to the signal source).
used, calibrate each recorder until all record-
d. Position the two-pen electronic recorder ers are correctly calibrated.
power switch to ON. Recording pen 1 will
move to the vicinity of 0 on the chart. 3-9 PEN 2. For full scale calibration of pen 2,
follow the procedure for calibration of pen 1,
e. If a fine adjustment is needed to align the
using adjustments for pen 2 (Refer to Figure I-2).
pen to 0, mechanically rotate the small,
knurled wheel on pen 1 arm until the the pen 3-l 0 SHOP CALIBRATION
tip rests on 0. If a greater adjustment is
3-l 1 If calibration of the two-pen electronic cir-
necessary, insert a small screwdriver into
cular recorder is performed in the shop using
the ZERO trimpot for pen 1 and rotate the
a sensor signal source, perform the procedures of
trimpot adjustment screw until the pen 1 tip
Paragraphs 3-5 and 3-8. If a signal simulator is used
rests on 0. Clockwise rotation of the 22-turn
for calibration, then perform the procedures for
trimpot moves the pen up scale; counter-
Paragraphs 3-l 3 and 3-l 6.
clockwise rotation moves the pen down
scale. NOTE
Shop calibration sets the two-pen recorder to
3-6 PEN 2. To zero pen 2 of the two-pen elec- an approximate calibration range. When the
tronic recorder, follow the same procedures two-pen recorder is installed in the field, final
for zeroing pen 1, using adjustments for pen 2 (Refer calibration must be performed with the inter-
to Figure I-2). connected system of sensors and recorders.

3-l
 INSTRUCTION MANUAL 26-98

3-12 O-4 mA SIGNAL INPUT 9. Position calibrator OUTPUT SELECTOR

switch to 4 mA and perform Steps a. and b.
3-l 3 PEN 1. To produce the required milliamp of Paragraph
- 3-8.
signal, use a Milliampere/Millivolt Calibrator,
h. Remove the test leads from the two-pen
Figure 3-1, (Refer to Related Tools and Test Equip-
recorder and calibrator.
ment and Related Publications) and complete the
following to calibrate pen 1:
3-14 PEN 2. To calibrate Den 2 follow the oro-
I-
a. Disconnect the cable from the pen 1 SIGNAL cedure for pen 1 using adjustments for pen
INPUT connector on the recorder. 2. Use J 1 1 instead of Jl .

b. Position the calibrator OUTPUT SELECTOR

3-l 5 VOLTAGE INPUT
switch to OFF (ZERO).

C. Connect the calibrator test leads to the red 3-l 6 PEN 1. To produce a simulated voltage for
and black OUTPUT jacks on the calibrator. the two-pen recorder use a Voltage Source
Simulator (Figure 3-2) connected to Jl (pen 1) of
d. Connect the red test lead alligator clip to pin
the recorder with a voltage source simulator cable
A of the recorder SIGNAL INPUT Jl (See
(refer to Related Tools and Test Equipment).
Figure 1-3). For best results, use a male con-
nectar with a pigtail. a. Set up a voltmeter (Refer to Related Tools
and Test Equipment) to read 5 vdc and con-
e. Connect the black test lead alligator clip to
nect the red test lead to the red jack of the
pin 8 of connector Jl .
voltage source simulator. Connect the black
f. Position the recorder MODE 1 selector lead to the black jack.
switch to 2 if only one recorder is used, or to
1 if two or more recorders are connected.
Perform Steps d. and e. of Paragraph 3-5.

/BLUE
RED

/WHITE
BLACK

OUTPUT SELECTOR B1TTERV

TEST -YELLOW

26-98/L8

FIGURE 3-l. MILLIAMPERE/MILLIVOLT CALIBRATOR

3-2
 INSTRUCTION MANUAL 26-98

riuunc a-~. VUL I nut 3vuncIc

b. Position the simulator ZERO/OFF switch to f. Insert a small screwdriver into the SPAN
HIGH RANGE and rotate the ADJUST selec- trimpot and rotate the trimpot adjustment
tor for 5.0 vdc (clockwise rotation increases screw until pen 1 tip rests on the center line
voltage; counterclockwise decreases vol- of the chart scale (voltage limitation of the
tage). simulator will not permit a full scale calibra-
tion).
C. Position the simulator ZERO/OFF switch to
OFF (center position). 9. After completion of span, ensure that the
zero calibration is correct.
d. Position the two-pen MODE 1 selector
switch to 3 and then perform Steps d. and e.
3-l 7 PEN 2. Connect the Voltage Source
of Paragraph 3-5.
Simulator to Jl 1 and position the MODE 2
e. Position the simulator ZERO/OFF switch to selector switch to 3. Perform Steps e. thru g. of
HIGH RANGE. Recording pen 1 will move to Paragraph 3-l 6 using pen 2 adjustments.
the vicinity of one-half scale.

3-313-4
 INSTRUCTION 26-98
SECTION IV
PERIODIC INSPECTION AND MAINTENANCE

4-1 GENERAL 4-8 FIELD MAINTENANCE

4-2 The two-pen electronic circular recorder is 4-9 Field maintenance should include cleaning
constructed to provide long service with a the two-pen recorder and parts associated
minimum of inspection and maintenance. To keep with it. If replacement of parts is necessary, replace
the two-pen recorder in the best functional condi- only those parts which require a minimum of down-
tion, inspect the recorder periodically. Establish a time.
maintenance cycle based on operation, perfor-
mance, and operating environment. The following 4-l 0 CLEANING PEN ARM ASSEMBLIES
procedures primarily consist of cleaning and check-
ing parts for obvious wear and damage or for missing 4-l 1 Clean pen drive assemblies (20, Figure 7-3)
or loose parts. The procedures also include replace- using a brush and solvent (Refer to Approv-
ment of defective parts. ed Expendable Items List) and wipe clean with a
cloth. Do not disassemble. Clean the large and small
4-3 PERIODIC INSPECTION pulleys, the worm screws, and the pen drive hinges
associated with the pen drive assemblies.
4-4 TWO-PEN RECORDER INSPECTION
4-12 FIELD PART REPLACMENT
4-5 Carry out a general inspection of the two-
pen recorder for damage, wear and insecuri-
ty of parts. Replace defective components at the in-
DISCONNECT POWER CABLE FROM RIG
stallation site if they are minor. If a major replace-
POWER SOURCE PRIOR TO DISASSEMBLING
ment is necessary, replace the two-pen recorder
ANY PART OF THE TWO-PEN RECORDER.
with another one and replace the component in the
shop. In addition, carefully check the following, as
4-l 3 TWO-PEN RECORDER. The following two-
applicable:
pen recorder parts and assemblies are re-
a. Verify that recording pen cartridges are commended as field replaceable:
securely installed.
FIGURE &
b. Check for damaged or loose electrical
DESCRIPTION INDEX NO.
cables, corroded or loose solder joints, and
loose connections.
Ink Cartridges 7-2-3
C. Check that pen arms are free of corrosion Pen 1 Arm -4
and that the pen drive assemblies move free- Pen 2 Arm -5
IY. Chart Pan -9
Power Cable -17
d. Ensure that door sealing gasket is not
Ground Strap & Attaching Parts -19
damaged, deteriorated or detached from
Weatherstrip -67
door.
Glass -68
e. Check glass and glass weather strip for pro- Clock Assembly 7-3-l
per seal, damage or deterioration. Servo Amplifier PC6 (Rev. G or after) -5
Fuse -29
4-6 DUAL BARRIER ASSEMBLY
If the servo amplifier PCB or clock assembly is
4-7 Inspect the dual barrier assembly for damag- replaced, recalibrate the two-pen recorder per
ed or loose electrical cables, loose connec- Paragraphs 3-3 thru 3-9.
tions, or loose ground connections.

4-1
 INSTRUCTION MANUAL 26-98

4-14 DUAL BARRIER ASSEMBLY. Replace only a. All wire solder connections require a plastic
the cable assemblies (7, Figure 7-4) and con- sleeving (heat shrink) (Refer to Approved Ex-
necting parts and the ground cable connecting parts pendable Items List) cut to twice the length
(27 thru 32). Do not replace safety barriers or the in- of the pin or solder lug to fit over it. The
trinsic safety warranty is violated. Barriers are fac- sleeving should extend the same length over
tory replaceable only. the wire insulation (See Figure 4-l 1.
b. Replacement of rotary switches (42, Figure
4-15 SHOP MAINTENANCE 7-31, requires the connections shown in Fig-
ure 4-2; use Figures l-3 and 1-4 as a guide.
4-16 Shop maintenance of the two-pen recorder
and dual barrier assembly first require clean- C. Apply extruded neoprene channel (Refer to
ing the recorder and dual barrier assembly and parts Approved Expendable Items List) to switch
associated with them. cover (31) to protect signal wire harnesses
(49) and (51).
4-l 7 DISASSEMBLY OF THE TWO-PEN RECORD-
d. The mounting connector plate (I 4, Figure
ER
7-3) is not symmetrical: the connector slot
near the top of the two-pen recorder is only
half as far from the edge of the plate as the
DISCONNECT POWER CABLE FROM POWER bottom connector slot. Run a bead of sili-
SOURCE PRIOR TO DISASSEMBLING cone rubber along the adjoining edge of the
RECORDER. plate and the PCB guide (I 9) to limit motion.
e. Use thread sealant on the thread of the four
4-l 8 Loose, worn or defective parts that require
screws (10, Figure 7-3) attaching the enclo-
disassembly should follow the disassembly
sure mounting plate (1 I).
sequence of the index numbers assigned to Figures
7-l thru 7-3. Disassemble only to the extent re- f. Front panel cover (6, Figure 7-3) and rear
quired to replace defective parts. The following pro- panel cover (7) are not interchangeable. The
cesses require particular attention during disassem- lower panel has two access slots for the con-
bly: necting harnesses.

a. A soldering iron is necessary to remove the Nuts (39, and 41, Figure 7-21, logo stan-
wires of the signal harness (49, Figure 7-3) doffs (331, and screws (38, 11, and 7) re-
for pen 1 and (51) for pen 2 from the con- quire threat sealant before attaching parts.
nectors (24, Figure 7-2) for pen 1 and pen 2.
h. Connectors Jl , Jl 1, J6 and J16 (24) re-
b. Access to pan head screw (38, Figure 7-2) quire plastic sleeving on pins (See Figure
requires that screws (I 0, Figure 7-3) are 4-l ).
first loosened and that the PCB enclosure
i. Connect plug (I 8, Figure 7-2) to power
mounting plate (I 1) is pivoted to one side
cable (I 7) by completing the following:
until the screw is accessible.
black wire to brass screw, white to nickel
screw, and green wire to green screw.
4-19 ASSEMBLY OF TWO-PEN RECORDER
j. If the weatherstrip (67) and gauge glass (68)
4-20 Assemble the two-pen recorder in reverse are replaced, clean the ends of the weather-
order of disassembly by following the index strip with solvent and fill the gap with adhe-
numbers of Figures 7-l thru 7-3. The following pro- sive and wipe flush.
cesses require particular attention during assembly:

4-2
 INSTRUCTION MANUAL 26-98

INSULATED WIRE

,PLASTIC HEAT SHRINK

SLEEVING
WIRE
SOLDER
t PIN OR SOLDER LUG
L2
t
Ll @,SLEEVING FLUSH WITH
CONNECTOR BODY
L

LENGTH OF PIN = Ll
LENGTH OF PIN (Ll) x 2 = LENGTH OF PLASTIC SLEEVING (L2)

FIGURE 4-l. TYPICAL WIRE CONNECTION

‘TOJl-A (WHT) ISWl)

TO DECK B-1 0 (WHTI
TO Jll-A IWHTI (SW21
w
TO J6-A (WHTIGRN
\- /\ (SWll
TO DECK B-3 TO J16-A IWHTIGRNI
IWHTI c3w21
DECK A (SEE DETAIL A) TOJl -B (ELK) (SW1 1
TOJl 1-E (BLKI (SW21 z

TO J6 -6 IBLKI (SW1 1
TO Jl 6-B IBLK) lSW2) , I-
TO DECK B-6 ,WH;j &TO DECK B-4 (BLK)

SWITCH DECK A
k A
/ T
TO 57-l (WHTI (PEN 1)
TO J17-1 (WHT) IPEN 21

TO DECK A-2 IWHT)

TO DECK A-l :
(WHTI

II 8I TO DECK A-7
1

TO J7-2 IBLK) (PEN 1 I

TO J17-2 IBLK) (PEN 2)
DECK B’(SEE DETAIL B) TO DECK A-5 IWHT)

SWITCH DECK B
SEE FIGURES l-3 AND l-4
26-98/-g

FIGURE 4-2. ROTARY SWITCH WIRE CONNECTIONS, TWO-PEN

ELECTRONIC CIRCULAR RECORDER
 INSTRUCTION MANUAL 26-98
SECTION V
TROUBLESHOOTING

5-l GENERAL 5-5 MECHANICAL TROUBLESHOOTING

5-2 This section contains information for correc- 5-6 Table 5-l provides a troubleshooting pro-
tion of troubles which may be encountered cess for mechanical trouble in the two-pen
during operation and testing of the two-pen record- recorder. The left column identifies the problem and
er. The procedure is divided into mechanical and the center and right columns give probable cause
electrical troubleshooting and identifies typcial prob- and remedy.
lems that an operator may encounter.
5-7 ELECTRICAL TROUBLESHOOTING
5-3 Because ideal conditions do not generally ex-
ist at an installation site, only limited mainte- 5-8 Electrical trouble in the two-pen recorder is
nance is recommended for the field. Those parts usually recognized by a problem with the pen
which are easily replaced or maintained should be movement. To simplify the process, the two-pen re-
serviced on site. The more complex replacement of corder signal path (Figures 1-3 and I-41, the power
parts should be completed in the store or distribution supply path (Figures 1-5 and I-61, and the dual bar-
center. rier assembly schematic (Figure I-7) serve as a guide
for tracing electrical circuits throughout the record-
5-4 Prior to the start of troubleshooting, carry er. Figure 5-1, Logic Diagram, provides one process
out an inspection of the two-pen recorder as for troubleshooting. Other problems can be checked
described in Paragraph 4-5. by referring to Table 5-2.

NOTE
Malfunction of the two-pen recorder often re-
DISCONNECT THE TWO-PEN RECORDER
sults from loose or corroded ground connec-
POWER CABLE PRIOR TO REPLACING COM-
tions. Inspect ground connections at the start
PONENTS IN THE RECORDER.
of troubleshooting.

TABLE 5-l. MECHANICAL TROUBLESHOOTING

I TROUBLE I PROBABLE CAUSE I REMEDY I

Irregular ink trace on chart. Ink Insufficient pen pressure on pen Adjust tension on pen arm.
feeds at lowest part of pen cartridge tip. (Refer to Paragraph 2-l 7, Step
travel but not at highest (or h.).
vice versa).
Chart does not rotate or rotation Clock not wound. Wind clock.
is erratic. Clock dirty. Replace clock assembly.
Clock mechanism defective or Replace clock assembly.
worn (usually indicated by exces-
sive play on clock shaft).

5-l
 INSTRUCTION MANUAL 26-98

CHECK INPUT SIGNAL

CO- 10 VDC) OR (O-4 mAl
CHECK CABLE AT CABLE CONNECTOR
CONTINUITY AND Pl -A (FIGURE l-3). SIGNAL
SIGNAL SOURCE PRESENT?

YES 1

+
REPLACE INSPECT FUSE 110, FIGURE l-2).
FUSE FUSE GOOD?

I
YES

CHECK VOLTAGE ACROSS Vl AND

REPLACE POWER COMM OF POWER SUPPLY FOR
SUPPLY ASSEMBLY f 12 VDC. VOLTAGE PRESENT?

I
YES
I

DISCONNECT SIGNAL CABLE AND

CHECK VOLTAGE ACROSS J2-A
(FIGURE l-5) AND J2-B, C, OR D
(RED LEAD TO J2-A) WHILE HOLDING
THE OP ZERO SWITCH TO THE
REPLACE SERVO RIGHT AND THEN B A C K TO THE
AMPLIFIER PCB LEFT 14.5 MINIMUM, 7.5 MAXIMUM
VDC) VOLTAGE READING SHOULD
OCCUR FOR ONLY ONE POSITION
OF THE SWITCH. REPEAT THE
ABOVE FOR J3-A (RED LEAD) AND
J3-B. VOLTAGE PRESENT?

YES

-1

REPLACE P E N DRIVE ASSEMBLY

I

REPLACE DOES P E N 1 RESPOND

RECORDER TO SIGNAL INPUT?

YES

PLACE RECORDER
B A C K INTO SERVICE

26-98/-l 1

FIGURE 5-l. PEN 1 LOGIC DIAGRAM (SHEET 1 OF 2)

5-2
 INSTRUCTION MANUAL 26-98

YES

REPLACE INSPECT FUSE (10, FIGURE l-21.

FUSE

YES

REMOVE SERVO AMPLIFIER PCB

REPLACE DC-DC
(PEN 2). CHECK VOLTAGE ACROSS
CONVERTER
PINS 6,8. AND 9 OF J7 FOR l 12 VDC.
VOLTAGE PRESENT?

YES

DISCONNECT SIGNAL CABLE AND

CHECK VOLTAGE ACROSS J12-A
(FIGURE l-6) AND J12-B, C, OR D
(RED LEAD TO J12-A) WHILE HOLDING
THE OP ZERO SWITCH FOR P E N 2 TO
REPLACE SERVO THE RIGHT AND THEN B A C K TO THE
AMPLIFIER PCB LEFT (4.5 MINIMUM, 7.5 MAXIMUM
VDCI VOLTAGE READING SHOULD
OCCUR FOR ONLY ONE POSITION
OF THE SWITCH. REPEAT THE
ABOVE FOR J13-A (RED LEAD) AND
J13-B. VOLTAGE PRESENT?

YES
I

REPLACE P E N DRIVE ASSEMBLY

REPLACE DOES P E N 2 RESPOND

RECORDER

YES

I PLACE RECORDER
B A C K INTO SERVICE
I

26-98/k 10

FIGURE 5-l. PEN 2 LOGIC DIAGRAM (SHEET 2 OF 2)

5-3
 INSTRUCTION MANUAL 26-98

TABLE 5-2. ELECTRICAL TROUBLESHOOTING

TROUBLE PROBABLE CAUSE REMEDY

Pen does not calibrate to full Servo Amplifier PCB is defective. Replace PCB.
scale or zero.
Pen 1 or 2 oscillates. Servo Amplifier PCB is defective. Replace PCB.
Feedback potentiometer on pen Replace pen drive assembly.
drive assembly is defective.
Ground connections loose or Tighten ground connections or
corroded. remove corrosion.
No signal on input cable (Jl or Signal source is not generating. Correct signal source problem
J2, Figure I-71. Weak signal. (Refer to applicable manual).
Defective signal cable. Replace or repair signal cable;
Cut, corroded, or loose remove corrosion, or tighten
connection. cable connection.
Defective barriers (continuity Replace dual barrier assembly;
across connectors 11 and 13 or barriers are factory replaceable
21 and 23 of 21 or 22 falls only.
outside limits of 300 & 501.
No power to two-pen recorder. Loose connections on TBI and Tighten connections.
TB2 (Figure l-5).
Power cable damaged. Replace or repair power cable.
No signal return from Servo MODE 1 or 2 selector switch Repair or replace MODE 1 or 2
Amplifier PCB for pen 1 or pen 2 defective. selector switch.
when two-pen recorder is in
MODE 1, 2, or 3.
No signal at SIGNAL OUT (J6-A, MODE 1 or 2 selector switch Repair or replace MODE 1 or 2
pen 1 ), (J16-A, pen 2) when defective. selector switch.
recorder is in MODE 1 or 3.

5-4
 INSTRUCTION MANUAL 26-98
SECTION VI
INTRODUCTION TO ILLUSTRATED PARTS BREAKDOWN

6-l GENERAL of a part or assembly, note the column in which the first word of
the nomenclature appears. The first item directly above which ap-

6-2 This section describes how to use the GROUP pears one column to the left (except for attaching parts) is the
ASSEMBLY PARTS LIST (SECTION VII), NUMERICAL NHA.
INDEX (when included) (SECTION VIII), and other related informa-
tion. 6-9 UNITS PER ASSEMBLY COLUMN. This column lists the
number of units required for one NHA (Step 7).
6-3 GROUP ASSEMBLY PARTS LIST SECTION
6-10 USE ON CODE COLUMN. Code letters in this column
6-4 The GROUP ASSEMBLY PARTS LIST section (See show variations in parts on two or more similar
Figures 7-1 and subsequent) includes exploded views assemblies (Step 8).
accompanied by parts lists keyed to the index numbers on the il-
lustrations. Each assembly is listed in its disassembly order. When 6-l 1 NUMERICAL INDEX SECTION (When Includ-
an assembly illustration cannot show detail parts of one or more of ed)
its subassemblies, a separate detail illustration is furnished for the
subassembly. Figures 6-1 and 6-2 describe and explain how to 6-12 The NUMERICAL INDEX section contains a numerical
use the parts list. listing of parts and/or drawings that are listed in the
GROUP ASSEMBLY PARTS LIST. Figure 6-2 explains how to use
6-5 FIGURE AND INDEX NUMBER COLUMN. Three groups the index.
of digits separated by dashes make up this column (i.e.
X-X-XX). The first two groups represent the figure number of the 6-l 3 ADDITIONAL PARTS LISTS (SECTIONS)
corresponding illustration. The last group of digits is the index (When Included)
number of each part. Most parts appear on the illustration (See
Steps 1, 2, and 3 of Figure 6-l). 6-14 Additional informative lists, such as SPARE PARTS LIST
and FUSE LIST, follow the GROUP ASSEMBLY PARTS
6-6 PART NUMBER COLUMN. This column lists TOTCO
LIST section or NUMERICAL INDEX section (as applicable).
part numbers. Information for order or purchase of these
items is contained in the DESCRIPTION column.
6-15 HOW TO USE THE ILLUSTRATED PARTS
BREAKDOWN
6-7 DESCRIPTION COLUMN. This column describes each
assembly, its attaching parts, and detail parts of the
6-16 Figure 6-2 demonstrates the use of the Illustrated Parts
assembly. A description may contain a parenthetical note. The
Breakdown.
note may cross-reference a subassembly to its detail illustration,
or the note may refer to its figure and index number of its NHA il-
lustration (Steps 5 and 9).
6-l 7 ABBREVIATIONS

Listed parts indent to indicate relationship to their next 6-18 The following standard abbreviations may be used in the
6-8
higher assembly (NHA) (Step 6). To determine the NHA parts lists contained in this manual:

AP attaching parts HD head PHH phillips head

AR as required HDW hardware PN part number
ASSY assembly ID inside diameter PNH pan head
BDGH binding head INTL internal SLFLE :G self-locking
CSK countersunk LED light emitting diode SLTD slotted
CT count LCD liquid crystal display SST stainless steel
CTN carton MTG mounting ST self-tapping
EXT external NHA next higher assembly STD standard
FILH fillister head NPT national pipe thread UNC unified coarse thread
FLH flat head NP not procurable UNF unified fine thread
GA w-w PCB printed circuit board UNS unified straight thread

6-1
 INSTRUCTION MANUAL 26-98

F,,U,:F~~~E~~~~:‘RAT,.” ,-I ::“..: . ::==:.zL:::

The SYMBOL 4 beside the index number indicates a

top assembly or subassembly is not indexed on the il-
lustration but the parts are indexed that make up the
top or subassembly. An asterisk I l I beside the index tzc;;;,z
IlnMII*lm-1. Crn”..l.v
number indicates a part is not shown on the illustra- DIILLlNG(jBFIICILNC”
,NOTATMS”
tion
An index number appears in dis, assembly sequence
on both the illustration and the pm arts list.
Attaching parts (AP) indent to the same level as the
item they secure and they follow direct1 y after it.
Index number 18 on the illustration is r:ircled to in-
dicate further breakdown of the mouni :ino kit. The
parts list indicates that Figure 5-2 gives the”details of
the mounting kit.
Parts indent to show their relationship to
assembly. The remote switch box (INDEX NO.
indents one space to show that it is a part of the Drill-
ino Efficiencv Indicator Svstem. The liaht bulb. 12V. I .M~na~-ca
(IiDEX NO: 201 indents two spaces to show that it 7. UNITS PER ASSY indicates the number of Parts re- I
is part of the remote switch box. quired at that disassembly level. Index number 14 re-
quires four washers, two on each side. AR denotes
that parts should be selected as required. REF
(reference) denotes parts which are listed on another
illustration and parts list. NP denotes parts not pro-
curable.
8. The USE ON CODE indicates distinct configurations
of a top assembly. Eight distinct configurations (IN-
DEX NUMBERS 1 thru 8) are top assemblies in this
parts list. They are identified A thru H. A part or
subassembly used on one or more, but not all, con-
figurations receives a letter code used with the con-
figuration. The DC POWER CABLE ASSEMBLY (IN--
DEX NO. 15) is used with the -101 and -201 con-
figurations. Item 16 is used with all configurations
and requires no use-on code.

9. Figure 5-2 shows a breakdown of Item 18 of Figure

5-1. The description in Figure 5-2 refers back to
Figure 5-l.

:O 815.062AlllI71621

FIGURE 6-l. COLUMN DESCRIPTION OF THE ILLUSTRATED PARTS BREAKDOWN

6-2
 INSTRUCTION MANUAL 26-98

HOW TO IDENTIFY A PART WHEN

THE PART NUMBER IS UNKNOWN.
Locate the system or top assembly (end item1 il-
lustration and the associated parts list.
Locate the required part on the detail illustration and
note the index number assigned to the part.
Use the index number to locate the required part in
the associated parts list.
If the top illustration does not identify the required
part, determine which component or subassembly
will contain the part and note the assigned index
number. If the part is shown in detail in another
illustration, the index number is circled.
I

L5. Fmd the index number in the associated parts list and
see if the Dart is shown in detail on another illustra-
tion.
6. If the part is on another illustration, find the illustra-
tion and repeat Steps 1 thru 3.

HOW TO IDENTIFY A PART WHEN

THE PART NUMBER IS KNOWN.
1. When the part number is known, refer to the
NUMERICAL INDEX section (manuals with less than
100 parts have no numerical index). PN 236072 ap-
pears on two illustrations, Figures 5-1 and 5-2.
Figure 5-2 will probably be a detailed illustration if
the part is an assembly.
2. Turn to the parts list identified with the part number
and repeat Step 3 of HOW TO FIND A PART WHEN
THE PART NUMBER IS UNKNOWN.

TCD 615.062A(2117162l

FIGURE 6-2. HOW TO USE THE ILLUSTRATED PARTS BREAKDOWN

6-3
 INSTRUCTION MANUAL 26-98
SECTION VII
GROUP ASSEMBLY PARTS LIST

-29

3oA

18

a
I

-4
, l .
-\ P
2
1

26-83113

FIGURE 7-l. TWO-PEN ELECTRONIC CIRCULAR RECORDER INSTALLATION

7-o
 INSTRUCTION MANUAL 26-98

FIG. & UNITS USE

INDEX DESCRIPTION PER ON
NO. PART NUMBER 1234567 ASSY CODE

7-l - 262506-I 13 TWO-PEN ELECTRONIC RECORDER INSTALLA- . . . . 1 A

TION, With single mount stand and one, two-
pen electronic circular recorder
262506-l 14 TWO-PEN ELECTRONIC RECORDER INSTALLA- . . . . 1 B
TION, With dual mount stand and two, two-pen
electronic circular recorders
262506-I 15 TWO-PEN ELECTRONIC RECORDER INSTALLA- . . . . 1 C
TION, With single recorder and pump stroke
counter mount stand and one, two-pen elec-
tronic circular recorder
262506-I 16 TWO-PEN ELECTRONIC RECORDER INSTALLA- , . . .I D
TION, With single mount stand; one, two-pen
electronic recorder; and one dual barrier assem-
bly
262506-l 17 TWO-PEN ELECTRONIC RECORDER INSTALLA- . . . . 1 E
TION, With dual mount stand; two, two-pen
electronic recorders; and one dual barrier as-
sembly
262506-I 18 TWO-PEN ELECTRONIC RECORDER INSTALLA- . . . . 1 F
TION, With single two-pen recorder and pump
stroke counter mount stand; one, two-pen
electronic circular recorder; and one dual bar-
rier assembly
-1 218501 . TWO-PEN ELECTRONIC CIRCULAR RECORDER . . .I AC
ASSY (See Figure 7-2 for details) D,F
-1 218501 . TWO-PEN ELECTRONIC CIRCULAR RECORDER . . .2 B,E
ASSY (See Figure 7-2 for details)
-2 262750 . DUAL BARRIER ASSY, Intrinsically safe . . . . . . .1 D,ES=
(See Figure 7-4 for details)
-34 270265-l 01 . STAND, Tubular (single recorder mount) . . . . . . . .1 AD
-4 270273-l 01 . . UPPER STAND ASSY (Single recorder mount) . . . 1
-5 270274-l 01 . . LOWER STAND ASSY . . . . . . . . . . . . . . . . . . . 1
-6 968100-088 . . COUPLING, Pipe, l-1/2 NPT (API . . . . . . . . . . . 1
-7 999397-049 . . NUT, 5/l 6-l 8, sst (AP) . . . . . . . . . . . . . . . . .4
-8 999268-012 . . LOCKWASHER, 5/l 6 Medium, sst (AP) . . . . . . .4
-9 99931 o-01 3 . . WASHER, Flat, 5/l 6 medium, sst (API . . . . . . .4
-10 999393-240 . . SCREW, Hex hd, 5/l 6-l 8 x 1, sst (API . . . . . . .4
-114 270265-I 02 , STAND, Tubular (dual recorder mount) . . . . . . . . . 1 B,E
-12 270273-l 02 . . UPPER STAND ASSY (Dual recorder mount) . . , . 1
-13 270274-l 01 . . LOWER STAND ASSY . . . . . . . . . . . . . . . . . 1
-14 968 loo-088 . . COUPLING, Pipe, l-1/2 NPT (API . . . . . . . . . . . 1
-15 999397-049 . . NUT, 5/l 6-l 8, sst (API . . . . . . . . . . . . . . . . . .8
-16 999268-012 . . LOCKWASHER, 5/l 6 Medium, sst (API . . . . . . .8
-17 99931 O-01 3 . . WASHER, Flat, 5/l 6 medium, sst (API . . . . . . .8
-18 999393-240 . . SCREW, Hex hd, 5/l 6-l 8 x 1, sst (API . . . . . . .8
-194 270265-103 . STAND, Tubular (single recorder and single . . . . . . 1 C,F
pump stroke counter mount)
-20 270273-103 . . UPPER STAND ASSY (Single recorder and . . . . . 1
single pump stroke counter mount)
-21 270274-I 01 . . LOWER STAND ASSY . . . . . . . . . . . . . . . . . .I
-22 968 loo-088 . . COUPLING, Pipe, l-l /2 NPT (API . . . . . . . . . . . 1
-23 999397-049 . . NUT, 5/l 6-l 8, sst (AP) . . . . . . . . . . . . . .4
-24 999268-012 . . LOCKWASHER, 5/l 6 Medium, sst (API . . . . . . .4
-25 99931 o-01 3 . . WASHER, Flat, 5/l 6 medium, sst (API . . . . . . .4
7-l
 INSTRUCTION MANUAL 26-98

FIG. & UNITS USE

INDEX DESCRIPTION PER ON
NO. PART NUMBER 1234567 ASSY CODE

7-l -26 999393-240 .. SCREW,Hexhd,5/16-18xl,sst(AP) ..... .4

-274 271007 .. FLANGE MOUNTING HARDWARE (for pump ... 1
stroke counter)
-28 968 157 ... COUPLING, Ball joint (AP) ............... 1
-29 956283-046 ... NIPPLE, Conduit close, l-l /2 NPT, galv (AP) .. 1
-30 999393-265 ... SCREW,Hex,3/8-16x1-1/4,sst(AP). ... .4
-31 99932 I-008 ... LOCKWASHER, 3/8, sst (AP) ........... .4
-32 999310-015 ... WASHER, Flat, 3/8, sst (AP) ............ .4
-33 971601 ... FLANGE .......................... 1
-34” 935800-003 . CHART,O-200 (IOOctn) ................. .3 A,C,D,F
-34” 935800-003 . CHART, O-200 (100 ctn) ................. .6 B,E
-34” 935800-004 . CHART,O-lOO(lOOctn). ................ .3 A,C,D,F
-34” 935800-004 . CHART,O-lOO(lOOctn) ................. .6 B,E
-34” 935800-005 . CHART, O-250 (100 ctn) ................. .3 A,C,D,F
-34” 935800-005 . CHART,O-250(100ctn). ................ .6 B,E
-34” 935800-006 . CHART, O-500 (100 ctn) ................. .3 A,C,D,F
-34” 935800-006 . CHART, O-500 (100 ctn) ................. .6 B,E
-34” 935800-007 . CHART,O-1000(100ctn) ................ .3 A,C,D,E
-34” 935800-007 . CHART,O-1000(100ctn) ................ .6 B,E
-34” 935800-008 . CHART,5-20(100ctn). ................. .3 A,C,D,F
-34” 935800-008 . CHART,5-20(100ctn). ................. .6 B,E
-34” 935800-009 . CHART,40-150(100ctn) ................ .3 A,C,D,F
-34” 935800-009 . CHART,40-150(100ctn) ................ .6 B,E
-34” 935800-010 . CHART, -3Oto +120(100ctn) ........... .3 A,C,D,F
-34” 935800-010 . CHART, -3Oto +120(100ctn) ........... .6 B,E
-34” 935800-011 . CHART, -3Oto +250 (IOOctn) ........... .3 A,C,D,F
-34” 935800-011 . CHART, -3Oto +250(100ctn) ........... .6 B,E
-34” 935800-012 . CHART,O-125 (100ctn) ................. .3 A,C,D,F
-34” 935800-012 . CHART,O-125 (1OOctn) ................. .6 B,E
-34” 935800-013 . CHART,O-25 (100ctn) .................. .3 A,C,D,F
-34” 935800-013 . CHART,O-25 (100ctn) .................. .6 B,E
-34” 935800-014 . CHART,O-50(100ctn) .................. .3 A,C,D,F
-34” 935800-014 . CHART,O-50(100ctn) .................. .6 B,E
-34” 935800-015 . CHART,O-lO(lOOctn) .................. .3 A,C,D,F
-34” 935800-015 . CHART,O-lO(lOOctn) .................. .6 B,E
-34” 935800-016 . CHART, O-2000 (100 ctn) ................ .3 A,C,D,F
-34” 935800-016 . CHART, O-2000 (100 ctn) ................ .6 B,E
-35” 230017 GROUNDING INSTRUCTIONS (Order any of the follow-
ing equipment, Items 36 thru 40, as required to install
equipment with ground lugs (Refer to Instruction
Manual for installation applications).
-36” 999263-002 . ROD, Ground, copper clad, l/2 x 8 ft ......... AR
-37” 999264-001 . CLAMP, Ground, l/2 O-in. ............... .AR
-38 * 946624-002 . WIRE,SolidCopper,No. 8 ............... .AR
-39” 946940-014 . WIRE, Stranded copper, bare .............. AR
-40” 947661-004 . WIRE, Stranded copper, exane insulated ....... AR

* Not Illustrated

7-2
 INSTRUCTION MANUAL 26-98

THIS PAGE INTENTIONALLY LEFT BLANK

7-3
 INSTRUCTION MANUAL 26-98

’ \ /
\ \

FIGURE 7-2. TWO-PEN ELECTRONIC CIRCULAR RECORDER ASSEMBLY

(SHEET 1 OF 2)
 INSTRUCTION MANUAL 26-98

FIGURE 7-2. TWO-PEN ELECTRONIC CIRCULAR RECORDER ASSEMBLY

(SHEET 2 OF 2) 7-5
 INSTRUCTION MANUAL 26-98

FIG. & UNITS USE

INDEX DESCRIPTION PER ON
NO. PART NUMBER 1234567 ASSY CODE

7-2- 218501 TWO-PEN ELECTRONIC CIRCULAR RECORDER. .. REF

ASSY (See 1, Figure 7-l for NHA
-1 218528 . NAMEPLATE, Circular recorder .............. 1
-2 999293-005 . RIVET,Blind,1/8x15/32,sst(AP) .......... .4
-3 935705-011 . CARTRIDGE. .37 NIB length, ink, red ......... AR
-3 935705-012 . CARTRIDGE, .37 NIB length, ink, blue ........ AR
-3 935705-013 . CARTRIDGE, .37 NIB length, ink, green ....... AR
-3A 935705-014 . CARTRIDGE, .60 NIB length, ink, red ......... AR
-3A 935705-015 . CARTRIDGE, .60 NIB length, ink, blue ........ AR
-3A 935705-016 . CARTRIDGE, .60 NIB length, ink, green ....... AR
-4 935705-003 . ARM,Penl ........................... .
-5 935705-003 . ARM, Pen 2 ........................... 1
-6 211381 . NUT (AP) ............................. 1
-7 953600-001 . SCREW, Shoulder No. 4-40 x l/8 (AP) ......... 1
-8 983854-003 . CHAIN JACK ......................... .I
-9 999293-005 . RIVET,Blind,1/8x15/32,sst(AP) .......... .I
-10 211389 . PAN, Chart. .......................... .I
-11 999383-2 17 . SCREW, Slot No. 3-48 x 1, sst (API ........... 1
-12 211393 . HUB, Clock .......................... .I
-13 937013 . KEY, Clock. .......................... .I
-14 963700-001 . LOCKNUT, Conduit (API ................... 1
-15 955701-006 . CONNECTOR, Cord (strain relief) ............. 1
-16 950814-004 . TERMINAL, Crimp ...................... .3
-17 946904-002 . CABLE, power, SJO 18/3 (50 ft) ............ .I
-18 949850 . PLUG ............................... .
-19 265364-l 04 . STRAP, Ground ........................ 1
-20 999397-030 . NUT, Hex, No. 1 O-32, sst (AP) .............. 1
-21 999338-007 . LOCKWASHER, Internal tooth, No. 10, sst (AP) ... 1
-22 9993 1 O-009 . WASHER Flat, No. 10, sst (AP) .............. 1
-23 999387-080 . SCREW, Pan hd, slot, No. lo-32 x 5/8, sst (API ... 1
-24 949808-004 . CONNECTOR, 4-socket .................. .4
-25 970118-008 . NUT,Ring(AP) ........................ .4
-26 999387-036 . SCREW, Pan hd, No. 4-40 x l/2, sst (AP) ...... 16
-27 999442-001 . WASHER, Sealing ..................... .I6
-28 950859-024 . CAP, Electrical, w/chain .................. .4
-29 235386-002 . GASKET ............................ .4
-30 262560-302 . PLATE, Cover, inner logo .................. 1
-31 999387-041 . SCREW, Pan hd, No. 8-32 x 3/8, sst (AP) ...... .4
-32 999268-008 . LOCKWASHER, No. 8, sst (AP) ............. .4
-33 999376-002 . STANDOFF, Logo ...................... .2
-34 N/A See Figure 7-3 for further details.
-35 999449-l 70 . SCREW, Pan hd, No. 1 O-32 x l/2, sst (AP) ..... .3
-36 999268-009 . LOCKWASHER, No. 10, sst (AP) ............ .3
-37 99931 O-005 . WASHER, Flat, No. 10, sst (AP) ............. .3
-38 999449-l 70 . SCREW, Pan hd, No. lo-32 x l/2, sst (API ...... 1
-39 999316-750 . NUT,Hex, l/4-20,sst(AP). ............... .2
-40 99931 o-01 1 . WASHER, Flat fender, l/4, sst (AP) ........... 1
-41 999397-048 . NUT l/4-20, sst (AP) ..................... 1

7-6
 INSTRUCTION MANUAL 26-98

FIG. & UNITS USE

INDEX DESCRIPTION PER ON
NO. PART NUMBER 1234567 ASSY CODE

7-2-42 999268-011 . LOCKWASHER, l/4, sst (API .............. .I

-43 960002-001 . ISOLATOR, Vibration. ................... .2
-44 999397-048 . NUT, l/4-20, sst(AP) .................... 1
-45 999268-011 . LOCKWASHER, l/4, sst (AP) .............. .I
-46 999397-048 . NUT, l/4-20, sst (AP) .................... 1
-47 999268-011 . LOCKWASHER, l/4, sst (AP) ............... 1
-48 960002-001 . ISOLATOR, Vibration. .................... 1
-49 211395-106 .... ENCLOSUREASSY.. ..................
-50 211383 .. PLATE, Enclosure mtg ................... 1
-51 999316-750 .. NUT, Jam, l/4-20,sst(AP) .............. .I
-52 99931 o-01 1 .. WASHER, l/4, sst (AP) ................. .4
-53 999335-070 .. SCREW, Flat hd, 1/4-20x 5/8, sst (AP) ...... .4
-54 999280-002 .. NUT, Slf Ikg, No. 6-32, sst (API ........... .3
-55 99931 O-005 .. WASHER, Flat, No. 6, sst (AP) ............ .3
-56 999 132-I 28 .. SCREW, Pan hd, No. 6-32 x l/2, sst (API ..... .3
-57 999292-002 .. SUPPORT, Lid ....................... .I
-58 262329-308 .. LABEL, Pen 1 ........................ .I
-59 262329-309 .. LABEL, Pen 2. ........................ 1
-60 262329-306 .. PLATE, Id, SIGNAL INPUT ............... .4
-61 262329-307 .. PLATE, Id, SIGNAL OUTPUT ............. .4
-62 262329-305 .. PLATE,Id, 115vac,60Hz .............. .2
-63 999445-001 .. CLIP, Spring ........................ .I
-64 999293-005 .. RIVET, Pop, closed, l/8 x 15/32, sst (API ..... 1
-65 270119-104 ..... ENCLOSURE.. .....................
-66 270062 ... LOCKSTRIP ........................ .
-67 270061 ... WEATHERSTRIP ................... ..l
-68 2 17047 ... GLASS, Gauge ...................... 1
-69 955243-002 .. LATCH, Lock link ..................... .I
-70 211387 . BAR,Mtg ........................... ..l
-71 999397-048 . NUT, l/4-20, sst (AP) ................... .2
-72 999268-011 . LOCKWASHER, l/4, sst (AP) .............. .2
-73 999393-224 . SCREW, 1/4-20X 3/4, sst (API. ............ .2
-74 270184-I 01 . FRAME, Recorder ...................... .I
-* 938201-018 . FUSE, 3 AG 3/4 amp (spares) .............. .2

* Not Illustrated

7-7
 INSTRUCTION MANUAL 26-98

ilL SEE DETAIL A

39

41

26 98 14 \ SEE DETAIL B
L B
MODE SELECTOR SWITCH 1 OR 2

FIGURE 7-3. RECORDER SUBASSEMBLY, TWO-PEN ELECTRONIC

CIRCULAR RECORDER
 INSTRUCTION MANUAL 26-98

FIG. & UNITS USE

INDEX DESCRIPTION PER ON
NO. PART NUMBER 1234567 ASSY CODE

7-3- 218501 RECORDER SUB-ASSY, Electronic circular, ...... REF

2 pen (See Figure 7-2 for additional parts)
-1 270122 . CLOCKASSY ........................ ..I
-2 999449-l 86 . SCREW, Pan hd, No. 1 O-32 x l-l /4, sst (AP) .... .2
-3 999268-009 . LOCKWASHER, No. 10, sst(AP) ............ .2
-4 211361 . STANDOFF, Clock (AP) .................. .2
-5 262526 .. PCB ASSY, Servo amplifier (Rev G and after) ... .2
-6 262551 . PANEL, Front cover ...................... 1
-7 262552 . PANEL, Rear cover ...................... 1
-8 999387-041 . SCREW, Pan hd, No. 8-32 x 5/l 6, sst (AP) ..... .2
-9 999268-008 . LOCKWASHER, No. 8, sst (AP) ............. .2
-10 999335-011 . SCREW, Flat hd, No. 8-32 x 5/l 6, sst (AP) ..... .4
-11 262535 . PLATE, Mtg, PCB enclosure ............... .2
-12 999449-028 . SCREW, Pan hd, No. 4-40 x 5/l 6, sst (AP) ..... .4
-13 999268-005 . LOCKWASHER, No. 4, sst (AP) ............. .4
-14 262537 . PLATE, Connector mtg .................... 1
-15 999387-02 1 . SCREW, Pan hd, No. 6-32 x l/2, sst (AP) ...... .2
-16 999268-007 . LOCKWASHER, No. 6, sst (AP) ............. .2
-17 99931 O-005 . WASHER, Flat, No. 6, sst (AP) .............. .2
-18 262547 .... ROD,Tie ...........................
-19 262532 . GUIDE,PCB ........................... .
-20 262578-l 02 . PEN DRIVE ASSY ...................... .2
-21 999335-004 . SCREW, Pan hd, No. 2-56 x 3/8, sst (AP) ...... .2
-22 999335-025 . SCREW, Pan hd, No. 2-56 x 5/8, sst (AP) ...... .2
-23 999449-l 70 . SCREW, Flat hd, No. 1 O-32 x l/2, sst (AP) ..... .2
-24 999268-009 . LOCKWASHER,No. lO,sst(AP) ............ .2
-25 943413-014 . POWER SUPPLY ASSY ................... .I
-26 999387-041 . SCREW, Pan hd, No. 8-32 x 5/l 6, sst (AP) ..... .4
-27 999268-008 . LOCKWASHER, No. 8 sst (AP) ............. .4
-28 218416 . ACPANELASSY. ...................... .I
-29 938201-018 .. FUSE,3AG,3/4amp .................. .I
-30 9627 17-002 . KNOB, Switch ........................ .2
-31 218511 . COVER, Switch ....................... .I
-32 999387-013 . SCREW, Pan hd, No. 6-32 x 5/l 6, sst (AP) ..... .3
-33 999268-007 . LOCKWASHER, No. 6, sst (AP) ............. .3
-34 262505 . BRACKET, Switch. ..................... .2
-35 999387-013 . SCREW, Bnd hd, No. 6-32 x 5/l 6, sst (AP) ..... .8
-36 999268-007 . LOCKWASHER, No. 6, sst (AP) ............. .8
-37 9 11440-090 . RESISTOR, [Link], 1/8w, 1% ............... .2
-38 9 11440-384 . RESISTOR, 301 ohm, 1/8w, 1% ............ .2
-39 922804-004 . DIODE, Zener, 4.3V. .................... .2
-40 92381 l-035 . SUPPRESSOR, Transient, voltage, 19.4V ...... .4
-41 9466 13-037 . WIRE, Insulated (22 ga blk) ................ AR
-42 9466 13-046 . WIRE, Insulated (22 ga wht) ............... AR
-43 262567 . SWITCH ASSY, Rotary .................. .2
-44 999387-013 . SCREW, Pan hd, No. 6-32 x 5/l 6, sst (AP) ..... .4
-45 999268-007 . LOCKWASHER, No. 6, sst (AP) ............. .4
-46 999278-001 . SPACER,Hex,male,No.6-32x1/2 .......... .4
-47 9 12006-002 . DC/DC CONVERTER ASSY ................ .I
-48 947645-002 . MOUNT, Cable tie ...................... .5
-49 947619-001 . STRAP, Cable. ........................ .5

7-9
 INSTRUCTION MANUAL 26-98

FIG. & UNITS USE

INDEX DESCRIPTION PER ON
NO. PART NUMBER 1234567 ASSY CODE

7-3-50 262553-l 02 . HARNESS, Signal, Pen 1 .................. 1

-51 262553-l 04 . HARNESS, Main ....................... .I
-52 262553-l 05 . HARNESS, Signal, Pen 2 .................. 1
-53 218533 . HARNESS, Main ....................... .I
-54 218560 . PLATE, Base. ......................... .I

7-10
 INSTRUCTION MANUAL 26-98

THIS PAGE INTENTIONALLY LEFT BLANK.

7-l 1
 INSTRUCTION MANUAL 26-98

-20

2-----a

k DETAIL B

/e &ci
‘If
-
,
DETAIL C

DETAIL D

BLACk I\/: DETAIL A

Y GRiEN
I
’

SOLDEk
JOINT

BARRIER 27
BOX PANEL
B

FIGURE 7-4. DUAL BARRIER ASSEMBLY, INTRINSICALLY SAFE

7-l 2
 INSTRUCTION MANUAL 26-98

FIG. & UNITS USE

INDEX DESCRIPTION PER ON
NO. PART NUMBER 1234567 ASSY CODE

7-4- 262750 DUAL BARRIER ASSEMBLY, Intrinsically safe . . . . REF

(See 2, Figure 7-l for NHA)
-1 262760 PLATE, Identification ..................... 1
-2 999245-003 SCREW, Drive ........................ .4
-3 262761 LABEL, Strip. ......................... .1
-4 999245-003 SCREW, Drive ........................ .3
-5 963700-001 LOCKNUT, Conduit ..................... .2
-6 955704-001 CONNECTOR, Strain relief ................ .2
-7 949809-002 CONNECTOR, 4-pin. .................... .2
-8 946904-007 CABLE, Shielded 18-3 ................ .60 ft
-9 999279-300 NUT, Slflkg, No. 10-32, sst (AP) ............. 1
-10 999291-014 WASHER, Flat, No. 10, sst (AP) ............. .3
-11 999279-024 NUT, Hex, elastic stop, No. 1 O-32, sst (AP) ..... 1
-12 999338-007 LOCKWASHER, lntl tooth, No. 10, sst (AP) ..... .2
-13 999449-l 80 SCREW, Pnh, sltd, No. IO-32 x 7/8, sst (AP) .... 1
-14 949808-004 CONNECTOR ....................... ...2
-15 999279-001 NUT, Slflkg, No. 4-40, sst (AP) ............. .8
-16 999338-l 07 LOCKWASHER, lntl tooth, No. 4, sst (AP) ...... .8
-17 99929 I-005 WASHER, Flat, No. 4, sst (AP) .............. .8
-18 999445-002 WASHER, Flat, light, No. 4, sst (AP) ........... 2
-19 999449-042 SCREW, Pnh, sltd, No. 4-40 x 3/4, sst (AP) .... .2
-20 978924-006 GASKET ............................. .
-21 950859-024 CAP, Electrical ........................ .2
-22 999449-038 SCREW, Pnh, sltd, No. 4-40 x 518 .......... .6
-23 947619-001 STRAP, Cable. ........................ .2
-24 947645-002 MOUNT, Cable tie ...................... .2
-25 9466 13-037 WIRE, Insulated, 22 ga, black .............. AR
-26 9466 13-046 WIRE, Insulated, 22 ga, white .............. AR
-27 999279-024 NUT, Hex, Elas stop, No. 10-32, sst (API ....... 1
-28 999338-007 LOCKWASHER, lntl tooth, No. 10, sst (AP) ..... .2
-29 265364-l 04 GROUND STRAP ASSY .................. .I
-30 950801-010 TERMINAL, Crimp. ..................... .2
-31 999291-014 WASHER, Flat, No. 10, sst (AP) .............. 1
-32 999449-l 70 SCREW, Pnh, No. IO-32 x l/2, sst (AP) ........ 1
-33 946613-042 WIRE, Insulated, 22 ga, green .............. AR
-34 2627521
950864-003 SAFETY BARRIER AND BARRIER BOX PANEL . .I ea
(certification requires that these items be assem-
bled at the factory and shipped as a single unit)
-35 999449-l 70 SCREW, Pnh, sltd, No. 1 O-32 x 112, sst (AP) ... .4
-36 999338-007 LOCKWASHER, lntl tooth, No. 10, sst (AP) ..... .4
-37 999291-014 WASHER,Flat,No. lO,sst(AP). ............ .4
-38 262751 ENCLOSURE, Modified. ................... 1

7-l 317-l 4
 INTRUCTION MANUAL 26-98
SECTION VIII
NUMERICAL INDEX
FIGURE 81 FIGURE &
PART NUMBER INDEX NO. PART NUMBER INDEX NO.
211104 7-3-54 270061 7-2-67
211361 7-3-4 270062 7-2-66
211381 7-2-6 270119-104 7-2-65
211383 7-2-50 270122 7-3-l
211387 7-2-70 270184-I 01 7-2-74
211389 7-2-l 0 270265-I 01 7-l-3
211393 7-2-l 2 270265-I 02 7-l -1 1
211395-106 7-2-49 270265-I 03 7-1-19
217047 7-2-68 270273-I 01 7-l -4
218416 7-3-28 270273-I 02 7-l -12
218501 7-l -1 270273-I 03 7-l -20
7-2- 270274-1 01 7-l -5
7-3- 7-1-13
218511 7-3-3 1 7-1-21
218528 7-2-l 271007 7-l -27
218533 7-3-53 272802-I 13 7-4-7
230017 7-l -35 9 11440-090 7-3-37
235386-002 7-2-29 9 11440-384 7-3-38
262329-305 7-2-62 9 12006-002 7-3-47
262329-306 7-2-60 922804-004 7-3-39
262329-307 7-2-6 1 92381 I-035 7-3-40
262329-308 7-2-58 935705-003 7-2-4
262329-309 7-2-59 7-2-5
262505 7-3-34 935705-011 7-2-3
262506-I 01 7-l - 935705-012 7-2-3
262506-I 02 7-l - 935705-013 7-2-3
262506-I 03 7-l - 935705-014 7-2-3A
262506-I 04 7-1- 935705-01 5 7-2-3A
262506-I 05 7-l - 935705-016 7-2-3A
262506-I 06 7-l - 935800-003 7-l -34
262526 7-3-5 935800-004 7-l -34
262532 7-3-l 9 935800-005 7-l -34
262535 7-3-l 1 935800-006 7-l -34
262537 7-3-l 4 935800-007 7-l -34
262547 7-3-l 8 935800-008 7-l -34
262551 7-3-6 935800-009 7-l -34
262552 7-3-7 935800-010 7-l -34
262553-l 02 7-3-50 935800-011 7-l -34
262553-l 04 7-3-5 1 935800-012 7-l -34
262553-l 05 7-3-52 935800-013 7-l -34
262560-302 7-2-30 935800-014 7-l -34
262567 7-3-43 935800-015 7-l -34
262578-l 02 7-3-20 935800-016 7-l -34
262750 7-l -2 937013 7-2-l 3
7-4- 938201 -018 7-3-29
262750 7-4- 94341 3-014 7-3-2 5
262760 7-4-l 946613-037 7-3-4 1
262761 7-4-3 7-4-24
265364-l 03 7-2-l 9 946613-042 7-4-38
265364-l 04 7-4-26 9466 13-046 7-3-42
 INTRUCTION MANUAL 26-98

FIGURE & FIGURE &

PART NUMBER INDEX NO. PART NUMBER INDEX NO.
9466 13-046 7-4-2 5 999268-011 7-2-42
946624-002 7-l -38 7-2-45
946904-002 7-2-l 7 7-2-47
946904-007 7-4-9 7-2-72
946940-o 14 7-l -39 999268-012 7-l-8
9476 19-001 7-3-49 7-1-16
7-4-22 7-l -24
947645-002 7-3-48 999278-001 7-3-46
7-4-23 999279-001 7-4-l 1
94766 I-004 7-l -40 7-4-l 7
949808-004 7-2-24 999279-024 7-4-29
7-4-l 0 7-4-33
949809-002 7-4-8 999279-300 7-4-27
949850 7-2-l 8 999280-002 7-2-54
950801-010 7-4-37 999291-005 7-4-l 3
9508 14-004 7-2-l 6 7-4-20
950859-024 7-2-28 999291-014 7-4-28
7-4-l 6 7-4-3 1
953600-001 7-2-7 7-4-3 5
955243-002 7-2-69 999292-002 7-2-57
955701-006 7-2-l 5 999293-005 7-2-2
955704-001 7-4-5 7-2-9
956283-046 7-l-29 7-2-64
960002-00 1 7-2-48 9993 1 O-005 7-2-37
7-2-43 7-2-55
9627 17-002 7-3-30 7-3-l 7
963700-001 7-2-l 4 9993 1 O-009 7-2-22
7-4-6 99931 o-01 1 7-2-40
968100-088 7-l -6 7-2-52
7-1-14 999310-013 7-l -9
7-l-22 7-l -17
968157 7-l-28 7-l -25
970118-008 7-2-25 99931 o-01 5 7-l -32
971601 7-l -33 999316-750 7-2-39
978924-006 7-4-2 1 7-2-5 1
983845-003 7-2-8 999321-008 7-1-31
999132-l 28 7-2-56 999335-004 7-3-2 1
999245-003 7-4-2 999335-011 7-3-l 0
7-4-4 999335-025 7-3-22
999263-002 7-l -36 999335-070 7-2-53
999264-001 7-l -37 999338-007 7-2-2 1
999268-005 7-3-l 3 7-4-30
999268-007 7-3-l 6 7-4-34
7-3-33 999338-l 07 7-4-l 2
7-3-36 7-4-l 8
7-3-45 999376-002 7-2-33
999268-008 7-2-32 999383-217 7-2-l 1
7-3-9 999387-013 7-3-32
999268-008 7-3-27 7-3-35
999268-009 7-2-36 7-3-44
7-3-3 999387-02 1 7-3-l 5
8-3-29 999387-036 7-2-26

8-2
 INTRUCTION MANUAL 26-98

FIGURE & FIGURE &

PART NUMBER INDEX NO. PART NUMBER INDEX NO.
999387-041 7-2-3 1 999397-049 7-l-l 5
7-3-8 7-l -23
7-3-26 999442-001 7-2-27
999387-080 7-2-23 999445-001 7-2-63
999393-224 7-2-73 999445-002 7-4-l 5
999393-240 7-l-10 999449-028 7-3-l 2
7-l -18 999449-038 7-4-l 4
7-l -26 7-4-l 9
999393-265 7-l -30 999449-l 70 7-2-35
999397-030 7-2-20 7-2-38
999397-048 7-2-4 1 7-4-36
7-2-44 7-3-23
7-2-46 999449-l 80 7-4-32
7-2-7 1 999449-l 86 7-3-2
999397-049 7-l-7

8-318-4
 INSTRUCTION MANUAL 26-98
SECTION IX
SPARE PARTS LIST

9- 1 INTRODUCTION is necessary. Standard hardware items are not in-

cluded. Sufficient information for obtaining these
9-2 This list contains information for spare parts. items is contained in the parts listing in the Group
Part numbers and quantities to be ordered Assembly Parts List in Section 7. For convenience,
will depend on each repair facility’s experience. An spare parts (Refer to Table 9-l 1 are arranged in
inventory of readily available spare parts will reduce ascending numerical order by Figure and Index
the equipment downtime when replacement of parts Numbers.

TABLE 9-l. SPARE PARTS LIST

FIGURE PART QTY

INDEX NO NUMBER DESCRIPTION USED
7-l -34 (See Parts CHART (100 ctn) 1
List)
7-2-3 935705-011 CARTRIDGE, .37 NIB length, ink, red AR
7-2-3 935705-012 CARTRIDGE, .37 NIB length, ink, blue AR
7-2-3 935705-013 CARTRIDGE, .37 NIB length, ink, green AR
7-2-3 935705-014 CARTRIDGE, .60 NIB length, ink, red AR
7-2-3 935705-015 CARTRIDGE, .60 NIB length, ink, blue AR
7-2-3 935705-016 CARTRIDGE, .60 NIB length, ink, green AR
7-2-4 935705-003 ARM, Pen 1 1
7-2-5 935705-003 ARM, Pen 2 1
7-2-l 3 937013 KEY, Clock 1
7-2-l 7 946904-002 CABLE, Power 1
7-2-l 8 949850 PLUG 1
7-3-l 270122 CLOCK ASSY 1
7-3-5 262526 PCB ASSY, Servo amplifier 4
(Revision G or after)
7-3-20 262578-l 02 PEN DRIVE ASSY 1
7-3-25 943413-014 POWER SUPPLY ASSY 1
7-3-29 938201-018 FUSE, 3 ag, 314 amp 2
7-3-42 262567 SWITCH ASSY, Rotary 2
7-3-46 9 12006-002 DC/DC CONVERTER ASSY 1

g-119-2