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Shearing Stress Analysis of Composite Shafts

The document provides information and calculations to determine the maximum torque and required diameters of solid rods and shafts made of different materials and subjected to torque loads. It also includes calculations to determine the angle of twist between sections of composite shafts under applied torques. The largest torque is determined to be 3372 N.m in the first problem involving a steel rod and aluminum pipe. Diameters ranging from 0.0333 to 0.0634 m are calculated as required in other problems. Angle of twist values such as 0.044 rad and 7.95 degrees are also determined between shaft sections.
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0% found this document useful (0 votes)
2K views8 pages

Shearing Stress Analysis of Composite Shafts

The document provides information and calculations to determine the maximum torque and required diameters of solid rods and shafts made of different materials and subjected to torque loads. It also includes calculations to determine the angle of twist between sections of composite shafts under applied torques. The largest torque is determined to be 3372 N.m in the first problem involving a steel rod and aluminum pipe. Diameters ranging from 0.0333 to 0.0634 m are calculated as required in other problems. Angle of twist values such as 0.044 rad and 7.95 degrees are also determined between shaft sections.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
  • Problem 10.15: This section provides a mechanical problem involving the calculation of allowable shearing stress for a solid rod AB with given dimensions and conditions.
  • Problem 10.17: Discusses a problem involving a solid shaft of brass with given parameters to determine the smallest diameters that meet the shearing stress condition.
  • Problem 10.18: Looks at mechanical stresses with specific orientation, providing formulas and solutions for given torques.
  • Problem 10.29: Involves determining the angle of twist between pulleys for shafts made of specific materials and configurations.
  • Problem 10.30: This section provides calculations for torques exerted on various pulleys and determines the angle of twist.
  • Problem 10.32: Details relations between solid brass and aluminum rods to determine the angle of twist at specific points.
  • Problem 10.33: Outlines the process of calculating the angle through which gears rotate for given shafts.
  • Problem 10.55: Focuses on the angle of twist in aluminum and brass rods joined at a point, requiring analysis of different material properties and forces.

10.

15
The solid rod AB has a diameter dAB = 60 mm and is made of a steel for which the
allowable shearing tress is 85 MPa. The pipe CD, which has an outer diameter of 90
mm and a wall thickness of 6 mm, is made of an aluminum for which the allowable
shearing stress is 54 MPa. Determine the largest torque T that can Be applied at A.

1 1
J= π ( c 42 −c 41 ) = π ( 0.0454 −0.0394 ) =2.81 ×10−6
2 2

6 T max c 2 T × 0.045
τ max=54 × 10 = =
J 2.81 ×10−6
 T max= 3372 N.m

10.16
The allowable shearing stress is 50 MPa in the brass rod AB and 25 MPa in the
aluminum rod BC. Knowing that a torque of magnitude T = 1250 N.m is applied at A,
determine the required diameter of (a) rod AB, (b) rod BC.
a.
T d AB 1250× d AB
τ max=50 ×10 6= =
2J 1
π d AB 4
16

↔ d 3AB=1.2739 ×10−4
↔ d AB=0.0503 m

b.
1
J= π ( c 42 −c 41 )
2
T d BC 1250 ×d BC
τ max=25 × 106= =
2J 1
π d BC 4
16

↔ d 3BC =2.5478 ×10−4


↔ d BC =0.0634 m

10.17
The solid shaft shown is formed of a brass for which the allowable shearing stress is
55 MPa. Neglecting the effect of stress concentrations, determine the smallest
diameters dAB and dBC for which the allowable shearing stress is not exceeded.
Trục AB:
T AB=1200+ 400=1600 N .m

T d AB 1600 ×d AB
τ =55 ×106 = =
2J 1
π d AB4
16

↔ d 3AB=7.4117 × 10−5
↔ d AB=0.042 m

Trục BC:
T AB=400 N . m

T d AB 400× d AB
τ =55 ×106 = =
2J 1
π d AB4
16

↔ d 3AB=3.7058 ×10−5
↔ d AB=0.0333 m

10.18
Đề như bài 10.17 nhưng hướng của TC bị đảo ngược
Trục AB:
T AB=1200+ 400=1600 N .m

T d AB 1600 ×d AB
τ =55 ×106 = =
2J 1
π d AB4
16

↔ d 3AB=1.4823 ×10−5
↔ d AB=0.0529 m

Trục BC:
T AB=400 N . m

T d AB 400× d AB
τ =55 ×106 = =
2J 1
π d AB4
16

↔ d 3AB=3.7058 ×10−5
↔ d AB=0.0333 m

10.29
The torques shown are exerted on pulleys A and B. Knowing that the shafts are solid
and made of steel (G = 77 GPa), determine the angle of twist between (a) A and B, (b)
A and C.
TAB = 300 N.m
TBC = 300 + 400 = 700 N.m
JAB = 0.5×0.0154×3.14 = 7.948×10-8
JBC = 0.5×0.0234×3.14 = 4.394×10-7
T AB L 300 ×0.9
∅ A / B= = =0.044 rad
G J AB 77 × 109 × 7. 948× 10−8
T BC L 700 × 0.75
∅ B / C= = =0.016 rad
G J BC 77 ×10 9 × 4.394 ×10−7
∅ A / C =∅ AB +∅ BC =0.044+0.016=0.06 rad

10.30
The torques shown are exerted on pulleys B, C, and D. Knowing that the entire shaft is
made of aluminum (G = 27 GPa), determine the angle of twist between (a) C and B,
(b) D and B.
TDC = -500 N.m
TCB = 900 – 500 = 400 N.m
JCB = 3.14×0.0154×0.5 = 7.948×10-8 m4
JDC = 3.14×0.0184×0.5 = 1.6483×10-7 m4
T CB L 400 × 0.8
a. ∅ CB = = =0.149 rad =8.54 °
G J CB 27 × 109 × 7. 948× 10−8
T DC L −500 ×1
b. ∅ DC = = =−0.112 rad =−6.44 °
G J DC 27 × 109 × 1.6483× 10−7
∅ DB=∅ DC + ∅ CB=−6.44+8.54=2.1 °

10.32
The solid brass rod AB (G = 39 GPa) is bonded to the solid aluminum rod BC (G = 27
GPa). Determine the angle of twist (a) at B, (b) at A.
JBC = 0.0184×3.14×0.5 = 1.6483×10-7
JAB = 0.0154×3.14×0.5 = 7.948×10-8
TBC = 180 N.m
TAB = 180 N.m
a.
T BC L 180 ×0.32
∅B= = =0.01294 rad =0.741 °
G BC J BC 27 × 109 × 1.6483× 10−7

b.
T AB L 180 ×0.25 180
∅ A =∅ B +
G AB J AB(= 0.01294 + 9
39 × 10 × 7.948× 10 )
−8
×
3.14
=1.573 °

10.33
Two solid steel shafts (G=77 GPa) are connected by the gears shown. Knowing that
the radius of gear B is rB = 20 mm, determine the angle through which end A rotates
when TA = 75 N.m.

B=0 ↔−T A + F × r B =0
{∑∑ ↔ −75+ F × 0.02=0 ↔ F=3750 N
{
C=0 ↔−T CD + F × r C =0 −T CD + F × 0.06=0 {
T CD =225 N . m

JCD = 0.0124×3.14×0.5 = 3.25×10-8 m4


JAB = 0.014×3.14×0.5 =1.57×10-8 m4
T CD × LCD 22 5 ×0.4
∅ C= = =0.0 3596 rad
G× J CD 77 × 109 × 3.25 ×10−8
r c ×∅ C =r B × ∅B ↔ 0.0 6 ×0.0 3596=0.02× ∅ B ↔ ∅ B=0.10788 rad

T AB × LA B 75 × 0.5
∅ A =∅ B + =0. 10788+ =0.1389 rad=7.95 °
G×JAB 77 × 109 ×1.57 ×10−8

10.55
The aluminum rod AB (G = 27 GPa) is bonded to the brass rod BD (G = 39 GPa).
Knowing that portion CD of the brass rod is hollow and has an inner diameter of 40
mm, determine the angle of twist at A.

TAB = 800 N.m


TBC = 800 + 1600 = 2400 N.m
TCD = 2400 N.m
JAB = 0.0184 × 0.5 × 3.14 =1.648×10-7 m4
JBC = 0.034×3.14×0.5 = 1.272×10-6 m4
JCD = (0.034 - 0.024)×3.14×0.5 = 1.021×10-6 m4

∅ A=
∑ T i × Li
∑ Gi × J i
¿
( 27 ×10800× 1.648×
9
×0.4
10−7
+
2400 ×0.375
9
39 ×10 × 1.272×10 −6
+
2400× 0.25
9
39 ×10 ×1.021 ×10−6 )
×
180
π

= 6.020

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