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Filling Valve Manual & Need To Make It Automatic 2. Rubber of Unloading Reel Is Damaged. Rub Mark Appear For That

The document lists problems with various dyeing machines, numbered 1 through 10. Across the machines, common issues include dosing valves being completely manual and needing to be automatic, filling valves being manual and needing to be automatic, drain valves not working properly or being manual, and display and sensor issues. These mechanical problems slow production, cause fabric quality defects, and inconsistencies in dyeing from batch to batch. They also pose risks to operators when steam valves are manual.

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Dyeing Dyeing
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452 views2 pages

Filling Valve Manual & Need To Make It Automatic 2. Rubber of Unloading Reel Is Damaged. Rub Mark Appear For That

The document lists problems with various dyeing machines, numbered 1 through 10. Across the machines, common issues include dosing valves being completely manual and needing to be automatic, filling valves being manual and needing to be automatic, drain valves not working properly or being manual, and display and sensor issues. These mechanical problems slow production, cause fabric quality defects, and inconsistencies in dyeing from batch to batch. They also pose risks to operators when steam valves are manual.

Uploaded by

Dyeing Dyeing
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

Machine Specification Problems Effects in Dyeing

Machine No. 1 (Fong’s: 1. Dosing valve is completely manual & need to make it automatic. 1. Slow down of
200 kg) 2. Overflow valve is manual. production.
3. Level sensor does not work properly. 2. Fabric quality
issues like
unevenness,
Machine No. 2 (Fong’s: roll to roll
200 kg) 1. Drain valve does not work properly & manual. shade
2. Over flow valve is manual & need to make automatic. variation, rub
. mark.
3. Batch to batch
Machine No. 3 (Fong’s: 1. Dosing valve is completely manual (does not work properly) & need to make it
processing
400 kg) automatic.
cannot be
2. Reverse motion does not work properly.
controlled due
3. Switches don’t work swiftly; need to press with huge pressure.
improper
machine parts
Machine No. 4 (Fong’s: 1. Tank 1 does not support dosing mechanism only injection is done. function &
400 kg) 2. Machine drain line 1 is totally closed & valve had opened & taken out. improper
3. One of the two Air lines does not work one line is used for all purposes & need utility supply.
to open & reconnected every time while working (especially for heating). 4. In some cases
4. Filling valve is automatic but does not work properly. It fills water risk for the
automatically while a long runtime is performed as enzyme or scouring. operator as
5. Unload reel does not work properly while unloading heavy GSM fabric. many of the
steam valves
Machine No. 5 (Fong’s: 1. Dosing valve is completely manual & need to make it automatic. are manual.
600 kg) 2. Filling valve manual & need to make it automatic. .
3. Both Drain valves are manual & only 1 of them is working now.
4. Display of pump & winch speed does not work.

Machine No. 6 (Fong’s: 1. Filling valve manual & need to make it automatic
600 kg) 2. Rubber of unloading reel is damaged. Rub mark appear for that.

Machine No. 7 (Fong’s: 1. Filling valve manual & need to make it automatic.
800 kg) 2. Reverse motion switch or indicator light does not work.
3. Dosing valve is manual.
4. Alarm does not work properly when fabric tangles.
Machine No. 8 (Fong’s: 1. Dosing valve is completely manual & need to make it automatic .
600 kg) 2. Filling & drain valve is manual & need to make automatic.
3. Cooling valve does not work properly.
4. Drain valve does not work properly.
5. Rubber of unloading reel is damaged.
Machine No. 9 1. Touch screen is damaged & need to replace.
(Brazzoli: 1000 kg)

Machine No. 10 1. Unload motor works slowly.


(Brazzoli: 250 kg) 2. Touch screen is damaged & need to replace.
3. In side tank 2, steam rise very slowly.

Sample Machine No 4 1. Dosing is Manual


(Fong’s : 60 kg) 2. Water level sensor is malfunctioned, we can do only white & wash.

Sample Machine No 3 1. Filling valve is automatic but does not work properly.
(Fong’s : 30 kg) 2. Tank injection mechanism does not work properly.

Sample Machine No 2 1. Filling & dosing is all manual.


(Colorsoft: 25 kg)

Sample Machine No 1 1. Filling & dosing is all manual.


Colorsoft: 18 kg)

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