5 Mechanisms and accessories

51A SIDE OPENING ELEMENT MECHANISMS

52A NON-SIDE OPENING ELEMENT MECHANISMS

54A WINDOWS

55A EXTERIOR PROTECTION

56A EXTERIOR EQUIPMENT

57A INTERIOR EQUIPMENT

59A SAFETY ACCESSORIES

X45

NOVEMBER 2009 EDITION ANGLAISE

"The repair procedures given by the manufacturer in this document are based on the All rights reserved by Renault.
technical specifications current when it was prepared.
Copying or translating, in part or in full, of this document or use of the service part reference
The procedures may be modified as a result of changes introduced by the manufacturer in numbering system is forbidden without the prior written authority of Renault.
the production of the various component units and accessories from which the vehicles are
constructed".

© Renault s.a.s 2007

KOLEOS - Section 5 ContentsPages

KOLEOS - Section 5

Contents

Pages

NON-SIDE OPENING ELEMENT

51A SIDE OPENING ELEMENT MECHANISMS 52A
MECHANISMS
Front side door check strap: Bonnet release control:
Removal - Refitting 51A-1 Removal - Refitting 52A-1

Front side door striker panel: Bonnet lock: Removal -

Removal - Refitting 51A-2 Refitting 52A-2

Front side door lock: Bonnet release cable:

Removal - Refitting 51A-3 Removal - Refitting 52A-4

Front side door lock barrel: Tailgate lock: Removal -

Removal - Refitting 51A-5 Refitting 52A-6

Exterior door handle: Tailgate strut: Removal -

Removal - Refitting 51A-7 Refitting 52A-7

Front side door electric Tailgate exterior opening

window mechanism: control: Removal - Refitting 52A-8
Removal - Refitting 51A-10
Sunroof: Removal - Refitting 52A-9
Rear side door striker panel:
Removal - Refitting 51A-12 Sunroof opening control:
Removal - Refitting 52A-11
Rear side door lock:
Removal - Refitting 51A-13 Sunroof mobile panel:
Removal - Refitting 52A-12
Rear side door electric
window mechanism: Sunroof deflector: Removal -
Removal - Refitting 51A-15 Refitting 52A-13

Rear side door check strap: Sunroof sunblind: Removal -

Removal - Refitting 51A-17 Refitting 52A-14

Rear side door lock barrel: Fixed glass roof: Removal -

Removal - Refitting 51A-18 Refitting 52A-15

Fuel filler flap opening Fixed glass roof sunblind:

control cable: Removal - Removal - Refitting 52A-17
Refitting 51A-19
 Contents

54A WINDOWS 56A EXTERIOR EQUIPMENT

Windscreen: Removal - Scoop under the scuttle

Refitting 54A-1 panel grille: Removal -
Refitting 56A-1
Front side door sliding
window: Removal - Refitting 54A-4 Door mirror: Removal -
Refitting 56A-2
Rear side door fixed window:
Removal - Refitting 54A-6 Door mirror casing: Removal
- Refitting 56A-3
Rear side door sliding
window: Removal - Refitting 54A-8 Door mirror glass: Removal -
Refitting 56A-4
Rear quarter panel window:
Removal - Refitting 54A-10 Scuttle panel half-grille:
Removal - Refitting 56A-5
Rear screen: Removal -
Refitting 54A-12 Rear badges: Removal -
Refitting 56A-6

Sill panel extension:

Removal - Refitting 56A-7
55A EXTERIOR PROTECTION
Roof bar: Removal - Refitting 56A-8
Front bumper: Removal -
Refitting 55A-1

Front bumper: Stripping -

57A INTERIOR EQUIPMENT
Rebuilding 55A-3

Rear bumper: Removal - Dashboard: Removal -

Refitting 55A-4 Refitting 57A-1

Rear bumper: Stripping - Dashboard: Stripping -

Rebuilding 55A-6 Rebuilding 57A-9

Front side door protective Dashboard air vent: Removal

strip: Removal - Refitting 55A-8 - Refitting 57A-12

Rear side door protective Glovebox: Removal -

strip: Removal - Refitting 55A-9 Refitting 57A-14

Front wheel arch liner: Centre console: Removal -

Removal - Refitting 55A-10 Refitting 57A-15

Rear wheel arch liner: Interior rear-view mirror:

Removal - Refitting 55A-11 Removal - Refitting 57A-18

Proximity radar: Painting Sun visor: Removal -

Refitting 57A-19

Grab handle: Removal -

Refitting 57A-20

Rear parcel shelf: Removal -

Refitting 57A-21

Storage compartment and

flap under the seat: Removal
- Refitting 57A-22
 Contents

59A SAFETY ACCESSORIES

Seat height adjustment

system: Removal - Refitting 59A-1
 SIDE OPENING ELEMENT MECHANISMS
Front side door check strap: Removal - Refitting 51A
Tightening torquesm

front side door tie-rod 5 N.m.

bolts (on the door)

front side door tie-rod 15 N.m.

bolts (on the body)

REMOVAL

I - REMOVAL PREPARATION OPERATION

a Remove:
- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening elements
trim),
- the front speaker (see Front speakers: Removal -
Refitting) (86A, Radio).
130218

II - OPERATION FOR REMOVAL OF PART a Remove:

CONCERNED
- the bolts (2) ,

- the front side door check strap from inside the door
box section.

REFITTING

I - REFITTING OPERATION FOR PART

CONCERNED

a Refit the front side door tie-rod in the door box sec-
tion and temporarily refit the bolts on the door.

a Torque tighten:

- the front side door tie-rod bolts (on the door) (5

N.m.)

- the front side door tie-rod bolts (on the body)

130217 (15 N.m.)
a Remove the bolt (1) .
II - FINAL OPERATION

a Refit:

- the front speaker (see Front speakers: Removal -

Refitting) (86A, Radio),

- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening elements
trim).

51A-1
 SIDE OPENING ELEMENT MECHANISMS
Front side door striker panel: Removal - Refitting 51A
REFITTING
Tightening torquesm
REFITTING OPERATION FOR PART CONCERNED
front side door striker 18 N.m
panel bolts

REMOVAL

OPERATION FOR REMOVAL OF PART

CONCERNED

130220
a Refit:
- the front side door striker panel,
- the bolts.
a Adjust the striker panel of the front side door.
a Check if it is possible to close the door.
130219 a Torque tighten the front side door striker panel
a Remove: bolts (18 N.m).
- the bolts,
- the front side door striker panel (1) .

51A-2
 SIDE OPENING ELEMENT MECHANISMS
Front side door lock: Removal - Refitting 51A
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm

front side door lock bolts 6 N.m

REMOVAL

I - REMOVAL PREPARATION OPERATION

a Remove:
- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening element
trim),
- the front side door sliding window (see 54A, Win-
dows, Front side door sliding window: Removal
- Refitting, page 54A-4) (54A, Windows),
- the front side door control module (see 51A, Side
opening element mechanisms, Front side door
electric window mechanism: Removal - Refit-
ting, page 51A-10) ,
131868
- the lock blanking cover,
a Remove the bolts (1) .
- the front side door lock barrel (see 51A, Side
opening element mechanisms, Front side door a Disconnect the connectors (depending on equip-
lock barrel: Removal - Refitting, page 51A-5) , ment level).
- the door exterior handle (see 51A, Side opening a Remove the lock and the module through the door
element mechanisms, Exterior door handle: box section.
Removal - Refitting, page 51A-7) .

REFITTING

I - REFITTING PREPARATION OPERATION

a Refit the base of the exterior handle and connect the
connectors (depending on equipment level).

II - REFITTING OPERATION FOR PART

CONCERNED
a Refit the front side door lock module.
a Connect the connectors.

a Refit the bolts (1) .

a Torque tighten the front side door lock bolts (6
N.m) (1) .

a Refit:
- the door exterior handle (see 51A, Side opening
element mechanisms, Exterior door handle:
Removal - Refitting, page 51A-7) ,
- the front side door lock barrel (see 51A, Side
opening element mechanisms, Front side door
lock barrel: Removal - Refitting, page 51A-5) .

51A-3
 SIDE OPENING ELEMENT MECHANISMS
Front side door lock: Removal - Refitting 51A
III - FINAL OPERATION.
a Refit:
- the lock blanking cover,
- the front side door sliding window (see 54A, Win-
dows, Front side door sliding window: Removal
- Refitting, page 54A-4) (54A, Windows),
- the front side door control module (see 51A, Side
opening element mechanisms, Front side door
electric window mechanism: Removal - Refit-
ting, page 51A-10) ,
- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening element
trim).

51A-4
 SIDE OPENING ELEMENT MECHANISMS
Front side door lock barrel: Removal - Refitting 51A
REMOVAL

I - REMOVAL PREPARATION OPERATION

1 - Driver's side door

a Remove:

- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening element
trim),

- the front side door sliding window (see 54A, Win-

dows, Front side door sliding window: Removal
- Refitting, page 54A-4) (54A, Windows),

- the front side door control module (see 51A, Side

opening element mechanisms, Front side door
electric window mechanism: Removal - Refit-
ting, page 51A-10) ,
131870
- the lock blanking cover. a Disconnect the lock locking rod.

2 - Passenger side door

a Remove the lock blanking cover.

II - OPERATION FOR REMOVAL OF PART

CONCERNED

1 - Driver's side door

131871
a Remove the lock barrel.

131869

a Undo the bolt (1) without removing it.

51A-5
 SIDE OPENING ELEMENT MECHANISMS
Front side door lock barrel: Removal - Refitting 51A
2 - Passenger side door a Connect the locking rod on the lock.
a Refit the bolt (1) .

2 - Passenger side door

a Refit the door lock barrel.
a Refit the bolt (1) .

II - FINAL OPERATION.

1 - Driver's side door

a Refit:
- the lock blanking cover,
- the front side door control module (see 51A, Side
opening element mechanisms, Front side door
electric window mechanism: Removal - Refit-
ting, page 51A-10) ,
- the front side door sliding window (see 54A, Win-
131872 dows, Front side door sliding window: Removal
- Refitting, page 54A-4) (54A, Windows),
a Undo the bolt (1) without removing it.
- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening element
trim).

2 - Passenger side door

a Refit the lock blanking cover.

131873

a Remove the lock barrel.

REFITTING

I - REFITTING OPERATION FOR PART

CONCERNED

1 - Driver's side door

a Refit the door lock barrel.

51A-6
 SIDE OPENING ELEMENT MECHANISMS
Exterior door handle: Removal - Refitting 51A
REMOVAL b - (Vehicle option 2: Without keyless entry)
a Remove:
I - REMOVAL PREPARATION OPERATION - the lock blanking cover,
a - the rear side door lock barrel.
Note:
II - OPERATION FOR REMOVAL OF PART
Before removing the exterior door handle, the
CONCERNED
mechanic must know which option applies to the
vehicle.

1 - Front side door

a - (Vehicle option 1: With keyless entry)

a Remove:
- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening element
trim),
- the front side door sliding window (see 54A, Win-
dows, Front side door sliding window: Removal
- Refitting, page 54A-4) (54A, Windows),
- the front side door control module (see 51A, Side
opening element mechanisms, Front side door
electric window mechanism: Removal - Refit-
ting, page 51A-10) ,
- the lock blanking cover, 131874

- the front side door lock barrel (see 51A, Side a Remove the power supply connectors from the exte-
opening element mechanisms, Front side door rior handle module (depending on equipment level).
lock barrel: Removal - Refitting, page 51A-5) . a Disconnect the supply connectors (2) (depending on
equipment level).
b - (Vehicle option 2: Without keyless entry)
a Remove:
- the lock blanking cover,
- the front side door lock barrel (see 51A, Side
opening element mechanisms, Front side door
lock barrel: Removal - Refitting, page 51A-5) .

2 - Rear side door

a - (Vehicle option 1: With keyless entry)

a Remove:
- the lock blanking cover,
- the rear side door lock barrel,
- the rear side door trim (see Rear side door trim:
Removal - Refitting) (72A, Side opening element
trim).
- the rear side door sealing film, partially.

51A-7
 SIDE OPENING ELEMENT MECHANISMS
Exterior door handle: Removal - Refitting 51A

131877
a Unclip the exterior door handle module at (6) while
pulling it towards the rear.

131875
a Remove the handle in the direction of the arrows (3)
and (4) .

131878
a Disconnect:
- the optical sensor connector (7) (depending on
equipment level),
- the door handle module door lock cable (8) (de-
131876
pending on equipment level).
a Remove the exterior door handle seals (5) .

51A-8
 SIDE OPENING ELEMENT MECHANISMS
Exterior door handle: Removal - Refitting 51A
II - FINAL OPERATION.

1 - Front side door

a - (Vehicle option 1: With keyless entry)

a Refit:

- the front side door lock barrel (see 51A, Side

opening element mechanisms, Front side door
lock barrel: Removal - Refitting, page 51A-5) ,

- the lock blanking cover,

- the front side door control module (see 51A, Side

131879 opening element mechanisms, Front side door
a Remove the exterior door handle module - optical electric window mechanism: Removal - Refit-
sensor assembly (9) (depending on equipment lev- ting, page 51A-10) ,
el).
- the front side door sliding window (see 54A, Win-
dows, Front side door sliding window: Removal
REFITTING - Refitting, page 54A-4) (54A, Windows),

- the front side door trim (see Front side door trim:
I - REFITTING OPERATION FOR PART Removal - Refitting) (72A, Side opening element
CONCERNED trim).
a Refit the exterior door handle module - optical sen-
sor assembly (9) (depending on equipment level). b - (Vehicle option 2: Without keyless entry)
a Connect: a Refit:
- the door handle module door lock cable (8) (de-
- the front side door lock barrel (see 51A, Side
pending on equipment level),
opening element mechanisms, Front side door
- the optical sensor connector (7) (depending on lock barrel: Removal - Refitting, page 51A-5) ,
equipment level).
- the lock blanking cover.
a Refit:
- the exterior door handle module,
2 - Rear side door
- the exterior door handle seals (5) .
a Connect the supply connectors (2) (depending on a - (Vehicle option 1: With keyless entry)
equipment level).
a Refit:
a refit:
- the rear side door lock barrel,
- the supply connectors (2) on the exterior handle
module (depending on equipment level), - the lock blanking cover,
- the door exterior handle. - the rear side door sealing film,

- the rear side door trim (see Rear side door trim:
Removal - Refitting) (72A, Side opening element
trim).

b - (Vehicle option 2: Without keyless entry)

a Refit:

- the rear side door lock barrel,

- the lock blanking cover.

51A-9
 SIDE OPENING ELEMENT MECHANISMS
Front side door electric window mechanism: Removal - Refitting 51A
Tightening torquesm

front side door window 6 N.m

bolts

REMOVAL

I - REMOVAL PREPARATION OPERATION

a Remove the front side door trim (see Front side
door trim: Removal - Refitting) (72A, Side opening
elements trim).
131881
II - OPERATION FOR REMOVAL OF PART
a Remove the bolts (3) .
CONCERNED
a Disconnect the electric window mechanism supply
connector.

a Remove:

- the clips,

- the electric window mechanism, motor and operat-

ing mechanism assembly.

131880
a Position the window to gain access to the bolt (1) .
a Disconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
a Remove:
- the bolts (1) ,
- the front side door window,
- the bolts (2) .

131882

a Remove:

- the bolts (4) ,

- the bolts (5) ,

- the electric window motor.

- the window winder mechanism.

51A-10
 SIDE OPENING ELEMENT MECHANISMS
Front side door electric window mechanism: Removal - Refitting 51A
REFITTING

I - REFITTING OPERATION FOR PART

CONCERNED
a Refit:
- the window winder mechanism.
- the electric window motor.
- the bolts (5) ,
- the bolts (4) .
a Refit:
- the front side door electric window mechanism,
motor and operating mechanism assembly,
- the bolts (3) .
a Connect the front side door electric window connec-
tor.
a Clip the wiring with clips.
a Refit:
- the front side door window,
- the bolts (1) .
a Torque tighten the front side door window bolts (6
N.m).
a Refit the bolts (2) .

II - FINAL OPERATION
a Refit the front side door trim (see Front side door
trim: Removal - Refitting) (72A, Side opening ele-
ments trim).
a Connect the battery (see Battery: Removal - Refit-
ting) (80A, Battery).

Note:
When the battery is refitted and after each time it
has been disconnected for more than 3 sec-
onds, a certain number of simple programming
operations, which do not require the diagnostic
tool, will have to be carried out for the vehicle to
work properly.

a If the battery is disconnected for more than 10 sec-

onds, initialise the electric windows:
- raise all the windows fully,
- press the window raise button (raise position) for
more than 3 seconds.
a If the battery is disconnected for more than 5 sec-
onds, initialise the rain and light sensor by turning
the key to ON, then OFF.

51A-11
 SIDE OPENING ELEMENT MECHANISMS
Rear side door striker panel: Removal - Refitting 51A
REFITTING
Tightening torquesm
REFITTING OPERATION FOR PART CONCERNED
rear side door striker 18 N.m
panel bolts

REMOVAL

OPERATION FOR REMOVAL OF PART

CONCERNED

130222
a Refit:
- the rear side door striker panel,
- the bolts.
a Adjust the rear side door striker panel.
a Check if it is possible to close the door.
130221 a Torque tighten the rear side door striker panel
a Remove: bolts (18 N.m).
- the bolts,
- the rear side door striker panel (1) .

51A-12
 SIDE OPENING ELEMENT MECHANISMS
Rear side door lock: Removal - Refitting 51A
Tightening torquesm

rear side door lock bolts 6 N.m

REMOVAL

I - REMOVAL PREPARATION OPERATION

a Remove:
- the rear side door trim (see Rear side door trim:
Removal - Refitting) (72A, Side opening element
trim),
- the rear side door sealing film (see Door sealing
film: Removal - Refitting) (65A, Door sealing),
- the lock blanking cover.

II - OPERATION FOR REMOVAL OF PART 131888

CONCERNED
a Remove the connector at (3) from the exterior han-
dle module.
a Disconnect the connectors at (4) .

131883
a Undo the bolt (1) without removing it.
a Remove: 131884
- the cover, a Remove:
- the barrel at (2) . - the rear side door exterior handle at (5) and (6) .
- the seal.

51A-13
 SIDE OPENING ELEMENT MECHANISMS
Rear side door lock: Removal - Refitting 51A
- the seal .
a Connect the connectors.

II - REFITTING OPERATION FOR PART

CONCERNED
a Refit the door lock module.
a Connect the connectors.
a Refit the bolts (8) .
a Torque tighten the rear side door lock bolts (6
N.m).
a Refit the exterior door handle (see 51A, Side open-
ing element mechanisms, Exterior door handle:
Removal - Refitting, page 51A-7) (51A, Side open-
ing element mechanisms).

III - FINAL OPERATION.

a Carry out a function test.
131886
a Remove the lock module. a Refit:
- the lock blanking cover,
- the rear side door sealing film (see Door sealing
film: Removal - Refitting) (65A, Door sealing),
- the rear side door trim (see Rear side door trim:
Removal - Refitting) (72A, Side opening element
trim).

131887
a Remove:
- the bolts (8) .
- the lock and the module through the door box sec-
tion.

REFITTING

I - REFITTING PREPARATION OPERATION

a Refit:
- the exterior handle base,

51A-14
 SIDE OPENING ELEMENT MECHANISMS
Rear side door electric window mechanism: Removal - Refitting 51A
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm

rear side door window 6 N.m

bolts

REMOVAL

I - REMOVAL PREPARATION OPERATION

a Remove the rear side door trim (see Rear side door
trim: Removal - Refitting) (72A, Side opening ele-
ment trim).

131890

a Position the window to access the bolts (3) .

a Disconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
a Remove:
- the bolts (2) ,
- the bolts (3) ,
- the rear side door window.

131889
a Remove the door sealing film (1) (see Door sealing
film: Removal - Refitting) (65A, Opening element
sealing).

131891

a Disconnect the window winder mechanism supply

connector.
a Remove:
- the bolts (4) ,
- the bolts (5) ,
- the window winder mechanism.

51A-15
 SIDE OPENING ELEMENT MECHANISMS
Rear side door electric window mechanism: Removal - Refitting 51A
REFITTING

I - REFITTING OPERATION FOR PART

CONCERNED
a Refit:
- the window lift mechanism,
- the bolts (5) ,
- the bolts (4) .
a Connect the rear side door electric window mecha-
nism power supply connector.
a Refit the rear side door window.
a Torque tighten the rear side door window bolts (6
N.m) (3) .
a Refit the bolts (2) .

II - FINAL OPERATION.
a Refit:
- the door sealing film (see Door sealing film: Re-
moval - Refitting) (65A, Door sealing),
- the rear side door trim (see Rear side door trim:
Removal - Refitting) (72A, Side opening element
trim).
a Connect the battery (see Battery: Removal - Refit-
ting) (80A, Battery).

Note:
For operation in one-touch mode and/or in opera-
tional mode (opening and closing) as well as the
anti-pinch function, the electronic system inte-
grated into the engine must be correctly initia-
lised.

a Initialise the rear side electric window motor by rais-

ing the window to the upper limit and maintain the
power supply for at least 3 seconds.

51A-16
 SIDE OPENING ELEMENT MECHANISMS
Rear side door check strap: Removal - Refitting 51A
Tightening torquesm

bolts of the rear side 5 N.m.

door tie-rod (on the
door)

bolts of the rear side 15 N.m

door tie-rod (on the
body)

REMOVAL

I - REMOVAL PREPARATION OPERATION

a Remove:
- the rear side door trim (see Rear side door trim:
Removal - Refitting) (72A, Side opening element
trim),
130224
- the rear speaker (see Rear speakers: Removal -
Refitting) (86A, Radio). a Remove:

II - OPERATION FOR REMOVAL OF PART - the bolts (2) ,

CONCERNED
- the rear side door tie-rod from inside the door box
section.

REFITTING

I - REFITTING OPERATION FOR PART

CONCERNED

a Refit the rear side door tie-rod in the door box sec-
tion and temporarily refit the bolts.

a Torque tighten:

- the bolts of the rear side door tie-rod (on the

door) (5 N.m.),

- the bolts of the rear side door tie-rod (on the

body) (15 N.m).

130223
II - FINAL OPERATION
a Remove the bolt (1) .
a Refit:

- the rear speaker (see Rear speakers: Removal -

Refitting) (86A, Radio),

- the rear side door trim (see Rear side door trim:
Removal - Refitting) (72A, Side opening elements
trim).

51A-17
 SIDE OPENING ELEMENT MECHANISMS
Rear side door lock barrel: Removal - Refitting 51A
REMOVAL

I - REMOVAL PREPARATION OPERATION

a Remove the door lock blanking cover.

II - OPERATION FOR REMOVAL OF PART

CONCERNED

131892
a Undo the bolt (1) without removing it.
a Remove the door lock barrel (2) .

REFITTING

I - REFITTING OPERATION FOR PART

CONCERNED
a Refit the door lock barrel (2) .
a Refit the bolt (1) .

II - FINAL OPERATION.
a Refit the door lock blanking cover.

51A-18
 SIDE OPENING ELEMENT MECHANISMS
Fuel filler flap opening control cable: Removal - Refitting 51A
REMOVAL II - OPERATION FOR REMOVAL OF PART
CONCERNED

I - REMOVAL PREPARATION OPERATION

a Remove:
- the fuel filler flap release control cable from the
bonnet release control (see 52A, Non-side open-
ing element mechanisms, Bonnet release con-
trol: Removal - Refitting, page 52A-1) ,
- the cab floor lining (see Cab floor lining: Removal
- Refitting) (71A, Body internal trim),
- the front door sill lining (see Front door sill lining:
Removal - Refitting) (71A, Body internal trim),
- the rear inner sill trim (see Rear door sill lining:
Removal - Refitting) (71A, Body internal trim),
131893
- the B-pillar trim (see B-pillar trim: Removal - Re-
fitting) (71A, Body internal trim), a Note the fuel filler flap opening release cable routing.
- the centre floor side soundproofing, partially (see a Detach the fuel filler flap release control cable from
Centre floor side soundproofing: Removal - Re- the mounting clips.
fitting) (68A, Soundproofing),
a Remove the fuel filler flap lock.
- the centre floor rear soundproofing, partially (see
Centre floor rear soundproofing: Removal - Re-
fitting) (68A, Soundproofing), REFITTING
- the C-pillar lower trim (see C-pillar lower trim: Re-
moval - Refitting) (71A, Body internal trim), I - REFITTING PREPARATION OPERATION
- the luggage retainer cross member (see Luggage a Check the condition of the mounting clips and re-
retaining cross member: Removal - Refitting) place them if necessary.
(41D, Rear lower structure),
- the luggage compartment floor lining (see Lug- II - REFITTING OPERATION FOR PART
gage compartment floor lining: Removal - Refit- CONCERNED
ting) (71A, Body internal trim).

131894
a Refit the release cable on the mounting clips.

51A-19
 SIDE OPENING ELEMENT MECHANISMS
Fuel filler flap opening control cable: Removal - Refitting 51A

131895
a Refit the fuel filler flap lock.

III - FINAL OPERATION.

a Refit:
- the luggage compartment floor lining (see Lug-
gage compartment floor lining: Removal - Refit-
ting) (71A, Body internal trim),
- the luggage retainer cross member (see Luggage
retaining cross member: Removal - Refitting)
(41D, Rear lower structure),
- the C-pillar lower trim (see C-pillar lower trim: Re-
moval - Refitting) (71A, Body internal trim),
- the centre floor rear soundproofing, partially (see
Centre floor rear soundproofing: Removal - Re-
fitting) (68A, Soundproofing),
- the centre floor side soundproofing, partially (see
Centre floor side soundproofing: Removal - Re-
fitting) (68A, Soundproofing),
- the B-pillar trim (see B-pillar trim: Removal - Re-
fitting) (71A, Body internal trim),
- the rear inner sill trim (see Rear door sill lining:
Removal - Refitting) (71A, Body internal trim),
- the front door sill lining (see Front door sill lining:
Removal - Refitting) (71A, Body internal trim),
- the cab floor lining (see Cab floor lining: Removal
- Refitting) (71A, Body internal trim),
- the fuel filler flap release control cable on the bon-
net release control (see 52A, Non-side opening
element mechanisms, Bonnet release control:
Removal - Refitting, page 52A-1) .

51A-20
 NON-SIDE OPENING ELEMENT MECHANISMS
Bonnet release control: Removal - Refitting 52A
REMOVAL - the front door sill lining (see B-pillar lower trim:
Removal - Refitting) (71A, Body internal trim).

I - REMOVAL PREPARATION OPERATION

a Remove:
- the front door sill lining (see B-pillar lower trim:
Removal - Refitting) (71A, Body internal trim),
- the cab floor lining (see Cab floor lining: Removal
- Refitting) (71A, Body internal trim).

II - OPERATION FOR REMOVAL OF PART

CONCERNED

130295

a Remove:
- the bolts (1) ,
- the bonnet release control,
- the bonnet release cable,
- the hatch release control cable.

REFITTING

I - REFITTING OPERATION FOR PART

CONCERNED
a Refit:
- the hatch release control cable,
- the bonnet opening cable,
- the bonnet release control,
- the bolts (1) .

II - FINAL OPERATION.
a Refit:
- the cab floor lining (see Cab floor lining: Removal
- Refitting) (71A, Body internal trim),

52A-1
 NON-SIDE OPENING ELEMENT MECHANISMS
Bonnet lock: Removal - Refitting 52A
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm

bonnet catch bolts 22 N.m

REMOVAL

I - OPERATION FOR PREPARATION OF PART

CONCERNED
a Remove the front bumper (see 55A, Exterior pro-
tection, Front bumper: Removal - Refitting, page
55A-1) .

135024
a Remove:
- the bolts (3) ,
- the bonnet catch.

135023
a Remove:
- the bolts (1) ,
- the clips (2) ,
- the radiator upper grille.

130226
a Remove the bonnet release cable (4) .

52A-2
 NON-SIDE OPENING ELEMENT MECHANISMS
Bonnet lock: Removal - Refitting 52A
REFITTING - the front bumper (see 55A, Exterior protection,
Front bumper: Removal - Refitting, page 55A-1)
.
I - REFITTING OPERATION FOR PART
CONCERNED

130227

a Place the bonnet release cable at (5) and (6) .

135024

a Refit:
- the bonnet catch,
- the bolts (7) on the bonnet catch.
a Pre-tighten the bonnet catch bolts.
a Adjust the bonnet clearances and flush fitting (see
Vehicle panel gaps: Adjustment value) (01C, Ve-
hicle bodywork specifications).
a Torque tighten the bonnet catch bolts (22 N.m).

II - FINAL OPERATION
a Refit:
- the radiator upper grille,
- the clips (2) ,
- the bolts (1) ,

52A-3
 NON-SIDE OPENING ELEMENT MECHANISMS
Bonnet release cable: Removal - Refitting 52A
REMOVAL

I - REMOVAL PREPARATION OPERATION

a Remove:
- the door sill lining (see Front door sill lining: Re-
moval - Refitting) (71A, Body internal trim),
- the cab floor lining (see Cab floor lining: Removal
- Refitting) (71A, Body internal trim),
- the front wheel arch liner partially (see 55A, Exteri-
or protection, Front wheel arch liner: Removal -
Refitting, page 55A-10) (55A, Exterior protection),
- the front bumper (see 55A, Exterior protection,
Front bumper: Removal - Refitting, page 55A-1) 131073
(55A, Exterior protection). a Note the routing of the bonnet release cable.
a Remove the bulkhead cable routing blanking piece.
II - OPERATION FOR REMOVAL OF PART
CONCERNED

131074

131072 a Remove:
a Remove: - the bonnet catch (see 52A, Non-side opening el-
- the bolts (1) , ement mechanisms, Bonnet lock: Removal -
Refitting, page 52A-2) (52A, Non-side opening el-
- the bonnet release handle. ement mechanisms),

- the bonnet catch cable,

- the bonnet release cable.

REFITTING

I - REFITTING OPERATION FOR PART

CONCERNED
a Refit:
- the release cable on the bonnet lock,
- the bonnet catch (see 52A, Non-side opening el-
ement mechanisms, Bonnet lock: Removal -
Refitting, page 52A-2) (52A, Non-side opening el-
ement mechanisms),

52A-4
 NON-SIDE OPENING ELEMENT MECHANISMS
Bonnet release cable: Removal - Refitting 52A
- the bonnet release cable,
- the cable routing blanking piece on the bulkhead,
- the bonnet release handle,
- the bolts of the bonnet release handle.

II - FINAL OPERATION.
a Refit:
- the front bumper (see 55A, Exterior protection,
Front bumper: Removal - Refitting, page 55A-1)
(55A, Exterior protection),
- the front wheel arch liner (see 55A, Exterior pro-
tection, Front wheel arch liner: Removal - Refit-
ting, page 55A-10) (55A, Exterior protection),
- the cab floor lining (see Cab floor lining: Removal
- Refitting) (71A, Body internal trim),
- the door sill lining (see Front door sill lining: Re-
moval - Refitting) (71A, Body internal trim).

52A-5
 NON-SIDE OPENING ELEMENT MECHANISMS
Tailgate lock: Removal - Refitting 52A
Tightening torquesm

tailgate lock bolts 22 N.m

REMOVAL

I - REMOVAL PREPARATION OPERATION

a Remove the tailgate trim (see Tailgate trim: Re-
moval - Refitting) (73A, Non-side opening ele-
ments trim).

II - OPERATION FOR REMOVAL OF PART

CONCERNED

130452

a Remove the bolts (1) .

a Disconnect the power supply connector.

a Remove the tailgate lock.

REFITTING

I - REFITTING OPERATION FOR PART

CONCERNED

a Connect the supply connector.

a Refit:
- the tailgate lock,

- the bolts (1) .

a Torque tighten the tailgate lock bolts (22 N.m).

II - FINAL OPERATION.
a Refit the tailgate trim (see Tailgate trim: Removal -
Refitting) (73A, Non-side opening elements trim).

52A-6
 NON-SIDE OPENING ELEMENT MECHANISMS
Tailgate strut: Removal - Refitting 52A
REMOVAL II - REFITTING OPERATION FOR PART
CONCERNED

I - REMOVAL PREPARATION OPERATION a Refit the tailgate strut.

WARNING
The strut is fitted in such a way as to prevent
leaks. Note the strut's direction of fitting (position
of the body and strut rod) before removing it, in
order to refit the strut identically during the refit-
ting operation.

II - OPERATION FOR REMOVAL OF PART

CONCERNED

130453

130454

a Unclip the clips (1) without removing them.

a Remove the struts whilst immobilising the tailgate.

REFITTING

I - REFITTING PREPARATIONS OPERATION

a Position the clips on the tailgate strut.

52A-7
 NON-SIDE OPENING ELEMENT MECHANISMS
Tailgate exterior opening control: Removal - Refitting 52A
II - FINAL OPERATION.
Special tooling required
a Refit the tailgate trim (see Tailgate trim: Removal -
Car. 1597 Trim removal lever. Refitting) (73A, Non-side opening elements trim).

REMOVAL

I - OPERATION FOR REMOVAL OF PART

CONCERNED

a Remove the tailgate trim (see Tailgate trim: Re-

moval - Refitting) (73A, Non-side opening ele-
ments trim).

II - OPERATION FOR REMOVAL OF PART

CONCERNED

130455

a Remove the exterior opening control (1) of the tail-

gate using the tool (Car. 1597).

a Disconnect the connector (2) from the exterior open-

ing control of the tailgate.

REFITTING

I - REFITTING OPERATION FOR PART

CONCERNED

a Connect the connector (2) for the exterior opening

control of the tailgate.

a Refit the exterior opening control (1) of the tailgate.

52A-8
 NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof: Removal - Refitting 52A
ELECTRICAL SUNROOF + FIXED REAR SECTION

REMOVAL II - OPERATION FOR REMOVAL OF PART

CONCERNED

I - REMOVAL PREPARATION OPERATION

a Remove:
- the roof bar (see 56A, Exterior equipment, Roof
bar: Removal - Refitting, page 56A-8) (56A, Exte-
rior equipment),
- the sunroof mobile panel (see 5 2 A, Non-side
opening element mechanisms, Sunroof mobile
panel: Removal - Refitting, page 52A-12) (Non-
side opening element mechanisms),
- the sunroof deflector (see 52A, Non-side opening
element mechanisms, Sunroof deflector: Re-
moval - Refitting, page 52A-13) (Non-side open-
ing element mechanisms), 130456
- the headlining (see Headlining: Removal - Refit- a Detach the seal (1) .
ting) (71A, Body internal trim),
- the sunroof opening motor (see Sunroof opening
Note:
motor: Removal - Refitting) (87A, Electric win-
dows - Sunroof), Whenever a used seal is removed, refit a new
seal from the refitting kit available from the Parts
- the sunroof sunblind (see 52A, Non-side opening
Department.
element mechanisms, Sunroof sunblind: Re-
moval - Refitting, page 52A-14) (Non-side open-
ing element mechanisms),
- the sunblind of the fixed glass roof (see 52A, Non-
side opening element mechanisms, Fixed glass
roof sunblind: Removal - Refitting, page 52A-
17) (Non-side opening element mechanisms).

130457
a Remove:
- the nuts (2) ,
- the bolts (3) .

52A-9
 NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof: Removal - Refitting 52A
ELECTRICAL SUNROOF + FIXED REAR SECTION
II - FINAL OPERATION.
a Refit:
- the sunblind of the fixed glass roof (see 52A, Non-
side opening element mechanisms, Fixed glass
roof sunblind: Removal - Refitting, page 52A-
17) (Non-side opening element mechanisms),
- the sunroof sunblind (see 52A, Non-side opening
element mechanisms, Sunroof sunblind: Re-
moval - Refitting, page 52A-14) (Non-side open-
ing element mechanisms),
- the sunroof opening motor (see Sunroof opening
motor: Removal - Refitting) (87A, Electric win-
dows - Sunroof),
130458
- the headlining (see Headlining: Removal - Refit-
a Remove: ting) (71A, Body internal trim),
- the bolts (4) , - the sunroof deflector (see 52A, Non-side opening
element mechanisms, Sunroof deflector: Re-
- the side panel. moval - Refitting, page 52A-13) (Non-side open-
ing element mechanisms),
a Cut the cement bead around the edge of the sunroof
operating mechanism (this operation requires two - the sunroof mobile panel (see 5 2 A, Non-side
people). opening element mechanisms, Sunroof mobile
panel: Removal - Refitting, page 52A-12) (Non-
side opening element mechanisms),
- the roof bar (see 56A, Exterior equipment, Roof
bar: Removal - Refitting, page 56A-8) (56A, Exte-
rior equipment).

130459

a Remove the sunroof operating mechanism.

REFITTING

I - REFITTING OPERATION FOR PART

CONCERNED

a For the preparation and the bonding (see Bonding

sunroof operating mechanisms: Description)
(Technical Note 560A, 54A, Windows).
a Position the shims around the edge of the sunroof
operating mechanism.

a Fit the sunroof operating mechanism.

a Equal out the clearances and shut lines.

52A-10
 NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof opening control: Removal - Refitting 52A
ELECTRICAL SUNROOF + FIXED REAR SECTION

Special tooling required

Car. 1597 Trim removal lever.

REMOVAL

OPERATION FOR REMOVAL OF PART

CONCERNED

130460

a Remove the sunroof opening control (1) using the

tool (Car. 1597).

130461

a Disconnect the connectors (2) .

REFITTING

REFITTING OPERATION FOR PART CONCERNED

a Connect the connectors.

a Refit the sunroof opening control.

52A-11
 NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof mobile panel: Removal - Refitting 52A
ELECTRICAL SUNROOF + FIXED REAR SECTION

Tightening torquesm

sunroof mobile panel 5.6 N.m

front bolts

sunroof mobile panel 5.6 N.m

rear bolt

REMOVAL

I - REMOVAL PREPARATION OPERATION

a Half-open the sunroof mobile panel.
130463
a Remove the sunroof deflector (see 52A, Non-side
opening element mechanisms, Sunroof deflec- a Remove:
tor: Removal - Refitting, page 52A-13) (Non-side
- the bolt (2) from the rear of the sunroof mobile pan-
opening element mechanisms).
el,

II - OPERATION FOR REMOVAL OF PART - the sunroof mobile panel (this operation requires
CONCERNED two people).

REFITTING

I - REFITTING OPERATION FOR PART

CONCERNED

Note:
When removing and refitting the sunroof mobile
panel, coat the bolts with a small amount of Fren-
bloc.
When replacing the sunroof mobile panel,
130462 replace the bolts with the bolts supplied with the
sunroof mobile panel.
a Remove the bolts (1) from the front of the sunroof
mobile panel
a Lubricate the linkages and rail mechanisms.

a Refit the sunroof mobile panel (this operation re-

quires two people).

a Torque tighten:

- the sunroof mobile panel front bolts (5.6 N.m),

- the sunroof mobile panel rear bolt (5.6 N.m).

II - FINAL OPERATION.

a Refit the sunroof deflector (see 52A, Non-side

opening element mechanisms, Sunroof deflec-
tor: Removal - Refitting, page 52A-13) (Non-side
opening element mechanisms).

52A-12
 NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof deflector: Removal - Refitting 52A
ELECTRICAL SUNROOF + FIXED REAR SECTION

Tightening torquesm

sunroof deflector bolts 2 N.m

REMOVAL

I - REMOVAL PREPARATION OPERATION

a Half-open the mobile panel.

II - OPERATION FOR REMOVAL OF PART

CONCERNED

130464
a Protect the upper bar of the sunroof deflector using
masking tape
a Remove:
- the bolts (1) of the sunroof deflector,
- the sunroof deflector.

REFITTING

REFITTING OPERATION FOR PART CONCERNED

a Position the deflector return spring.
a Keep the deflector under pressure.
a Refit the sunroof deflector bolts.
a Torque tighten the sunroof deflector bolts (2 N.m).

52A-13
 NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof sunblind: Removal - Refitting 52A
ELECTRICAL SUNROOF + FIXED REAR SECTION

REFITTING
Tightening torquesm
I - REFITTING OPERATION FOR PART
sunroof sunblind bolts 3 N.m CONCERNED
a Refit:
REMOVAL - the sunroof sunblind (this operation requires two
people),
I - REMOVAL PREPARATION STAGE - the bolts.
a Remove: a Torque tighten the sunroof sunblind bolts (3 N.m).
- the sunroof deflector (see 52A, Non-side opening
element mechanisms, Sunroof deflector: Re- II - FINAL OPERATION
moval - Refitting, page 52A-13) (Non-side open-
a Refit:
ing element mechanisms),
- the sunroof opening motor (see Sunroof opening
- the headlining (see Headlining: Removal - Refit-
motor: Removal - Refitting) (87D, Electric win-
ting) (71A, Body internal trim),
dows - Sunroof),
- the sunroof opening motor (see Sunroof opening
- the headlining (see Headlining: Removal - Refit-
motor: Removal - Refitting) (87D, Electric win-
ting) 71A, Body internal trim),
dows - Sunroof).
- the sunroof deflector (see 52A, Non-side opening
element mechanisms, Sunroof deflector: Re-
II - OPERATION FOR REMOVAL OF PART
moval - Refitting, page 52A-13) (Non-side open-
CONCERNED
ing element mechanisms).

130465
a Remove:
- the bolts (1) ,
- the earth bolts (2) ,
- the sunroof sunblind (this operation requires two
people).

52A-14
 NON-SIDE OPENING ELEMENT MECHANISMS
Fixed glass roof: Removal - Refitting 52A
II - OPERATION FOR REMOVAL OF PART
Special tooling required CONCERNED
Car. 1363 Set of trim removal levers.

Tightening torquesm

mobile panel front bolts 5.6 N.m

mobile panel front bolts 5.6 N.m

REMOVAL

I - REMOVAL PREPARATION OPERATION

a
130466
IMPORTANT a Unclip the trim (1) using the tool (Car. 1363).
To prevent the pyrotechnic components from
being permanently deactivated or triggered (air-
bags or pretensioners), wait for at least 3 min-
utes after disconnecting the battery.

IMPORTANT
Never handle the pyrotechnic systems (preten-
sioners or airbags) near to a source of heat or
naked flame - they may be triggered.

a Open the mobile panel to the half-open position.

a Disconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
130467
a Remove:
a Unclip the trim (2) using the tool (Car. 1363).
- the headlining (see Headlining: Removal - Refit-
ting) (71A, Body internal trim),
- the roof bar (see 56A, Exterior equipment, Roof
bar: Removal - Refitting, page 56A-8) ((56A, Ex-
terior equipment).

130468
a Remove the bolts (3) from the front of the mobile
panel.

52A-15
 NON-SIDE OPENING ELEMENT MECHANISMS
Fixed glass roof: Removal - Refitting 52A
II - REFITTING OPERATION FOR PART
CONCERNED
a Fit the fixed glass roof (this operation requires two
people).
a

Note:
When removing and refitting the mobile panel,
coat the bolts with a small amount of Frenbloc.
When replacing the mobile panel, replace the
bolts with the bolts supplied with the mobile
panel.

a Refit the mobile panel (this operation requires two

130469
people).
a Remove: a Torque tighten:
- the bolt (4) from the rear of the mobile panel, - the mobile panel front bolts (5.6 N.m),

- the mobile panel (this operation requires two peo- - the mobile panel front bolts (5.6 N.m).
ple). a Refit:
a Protect: - the trim (2) ,

- the roof panel around the fixed glass roof using - the trim (1) .
masking tape,
III - FINAL OPERATION
- the inside of the vehicle.
a Refit:
- the roof bar (see 56A, Exterior equipment, Roof
bar: Removal - Refitting, page 56A-8) ((56A, Ex-
terior equipment),
- the headlining (see Headlining: Removal - Refit-
ting) (71A, Body internal trim).
a Connect the battery (see Battery: Removal - Refit-
ting) (80A, Battery).

130470

a Begin cutting the cement bead.

a Remove the fixed glass roof (5) (this operation re-

quires two people).

REFITTING

I - REMOVAL PREPARATION OPERATION

a For the preparation and bonding (see Window

bonding: Description) (Technical Note 560A, 54A,
Windows).

52A-16
 NON-SIDE OPENING ELEMENT MECHANISMS
Fixed glass roof sunblind: Removal - Refitting 52A
REFITTING
Tightening torquesm
I - REFITTING OPERATION FOR PART
bolts of the fixed glass 3 N.m CONCERNED
roof sunblind
a

Note:
REMOVAL
When removing and refitting the mobile panel,
coat the bolts with a small amount of frenbloc.
I - REMOVAL PREPARATION OPERATION
When replacing the mobile panel, replace the
a Remove: bolts with the bolts supplied with the mobile
- the headlining (see Headlining: Removal - Refit- panel.
ting) (71A, Body internal trim),
Refit:
- the sunroof opening motor (see Sunroof opening
- the bolts of the fixed glass roof sunblind,
motor: Removal - Refitting) (87D, Electric win-
dows - Sunroof). - the fixed glass roof sunblind.
a Torque tighten the bolts of the fixed glass roof
II - OPERATION FOR REMOVAL OF PART sunblind (3 N.m).
CONCERNED
II - FINAL OPERATION.
a Refit:
- the sunroof opening motor (see Sunroof opening
motor: Removal - Refitting) (87D, Electric win-
dows - Sunroof),
- the headlining (see Headlining: Removal - Refit-
ting) (71A, Body internal trim).

130471
a Remove:
- the bolts (1) of the fixed glass roof sunblind,
- the fixed glass roof sunblind.

52A-17
 WINDOWS
Windscreen: Removal - Refitting 54A
II - OPERATION FOR REMOVAL OF PART
Special tooling required CONCERNED
Car. 1847 Universal protector

REMOVAL

I - REMOVAL PREPARATION OPERATION

a Remove:
- the windscreen pillar trim (see Windscreen pillar
trim: Removal - Refitting) (71A, Body internal
trim),
- the interior rear-view mirror (see 57A, Interior
equipment, Interior rear-view mirror: Removal -
Refitting, page 57A-18) (57A, Interior equipment),
130473
- the windscreen wiper arms (see Windscreen wip-
a Protect the windscreen perimeter using masking
er arm: Removal - Refitting) (85A, Wiping -
tape (2) .
Washing),
- the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment).

130474
a Begin cutting the cement bead.

130472
a Remove the windscreen trim (1) . REFITTING
Fit the universal protector (Car. 1847).
I - REFITTING PREPARATIONS OPERATION
a Position the two side positioning shims.
a Refit the rubber stop.
a For the preparation and the bonding (see Window
bonding: Description) (Technical Note 560A, 54A,
Windows).

54A-1
 WINDOWS
Windscreen: Removal - Refitting 54A
II - REFITTING OPERATION FOR PART
CONCERNED
a

Note:
Always use high modulus adhesive to bond the
rear window.

130475

130476

130477
a Refit the windscreen (this operation requires two
people).
a Respect the following clearances and shut lines:
- windscreen - roof,
- windscreen - A-pillar.

54A-2
 WINDOWS
Windscreen: Removal - Refitting 54A
III - FINAL OPERATION.

130478
a Clip the trim piece in place (3) .
a Refit:
- the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
- the windscreen wiper arms (see Windscreen wip-
er arm: Removal - Refitting) (85A, Wiping -
Washing),
- the interior rear-view mirror (see 57A, Interior
equipment, Interior rear-view mirror: Removal -
Refitting, page 57A-18) (57A, Interior equipment),
- the windscreen pillar trim (see Windscreen pillar
trim: Removal - Refitting) (71A, Body internal
trim).

54A-3
 WINDOWS
Front side door sliding window: Removal - Refitting 54A
Tightening torquesm

front side door sliding s6 N.m

window bolt

REMOVAL

I - REMOVAL PREPARATION OPERATION

a Remove the front side door trim (see Front side
door trim: Removal - Refitting) (72A, Side opening
elements trim).

II - OPERATION FOR REMOVAL OF PART

CONCERNED

130230
a Remove the front side door sliding window.

REFITTING

I - REFITTING PREPARATION OPERATION

a

Note:
When replacing the front side door sliding win-
130229 dow, refit the window mountings.
a Remove the front side door seal cover.
a Clean using HEPTANE (see Vehicle: Parts and
a Lower the window to access the sliding window bolts consumables for the repair) (04B, Consumables -
(1) . Products).
a Remove the bolts (1) . a Wipe the bonding area of the window mountings us-
ing a LINT-FREE CLOTH (see Vehicle: Parts and
consumables for the repair) (04B, Consumables -
Products).

54A-4
 WINDOWS
Front side door sliding window: Removal - Refitting 54A

145879
a Bond the window mountings in the position shown in
the diagram.
(X1) = 28 mm
a Leave to dry for at least 10 minutes.

II - REFITTING OPERATION FOR PART

CONCERNED
a Refit the front side door sliding window glass.
a Torque tighten the front side door sliding window
bolt (s6 N.m) (1) .
a Refit the front side door seal cover.

III - FINAL OPERATION

a Carry out a function test.
a Refit the front side door trim (see Front side door
trim: Removal - Refitting) (72A, Side opening ele-
ments trim).

54A-5
 WINDOWS
Rear side door fixed window: Removal - Refitting 54A
REMOVAL

I - REMOVAL PREPARATION OPERATION

a Remove the rear side door trim (see Rear side door
trim: Removal - Refitting) (72A, Side opening ele-
ment trim).
a Place the sliding window of the rear side door at the
bottom of the box to remove the window bolts.

130803
a Remove:
- the sliding window (4) ,
130801
- the fixed upright (5) .
a Remove:
- the door channel partially, II - OPERATION FOR REMOVAL OF PART
- the fixed upright upper bolt (1) . CONCERNED

130802
a Remove:
- the window bolts (2) ,
- the fixed upright bolts (3) ,
- the fixed upright partially. 130804
a Remove the rear side door fixed window (6) .

54A-6
 WINDOWS
Rear side door fixed window: Removal - Refitting 54A
REFITTING

I - REFITTING OPERATION FOR PART

CONCERNED
a Refit the rear side door fixed window.

II - FINAL OPERATION.
a Refit:
- the fixed upright,
- the sliding window into the door box section,
- the fixed window bolts,
- the fixed upright bolts,
- the fixed upright upper bolt,
- the door channel,
- the rear side door trim (see Rear side door trim:
Removal - Refitting) (72A, Side opening element
trim).

54A-7
 WINDOWS
Rear side door sliding window: Removal - Refitting 54A
Tightening torquesm

bolts of the rear side 6 N.m

door sliding window

REMOVAL

I - REMOVAL PREPARATION OPERATION

a Remove the rear side door trim (see Rear side door
trim: Removal - Refitting) (72A, Side opening ele-
ment trim).
130232
II - OPERATION FOR REMOVAL OF PART a Lower the window to access the sliding window bolts
CONCERNED (3) .
a Remove:
- the bolts (2) ,
- the bolts (3) .

130233
130231
a Remove:
a Disconnect the connector of the rear side door
speaker. - the bolt (4) ,
a Remove the door sealing film (1) . - the run channel (5) ,
- the rear door window seal partially,
- the rear side door sliding window.

REFITTING

I - REFITTING PREPARATION OPERATION

Note:
When replacing the rear side door sliding win-
dow, refit the window mountings.

54A-8
 WINDOWS
Rear side door sliding window: Removal - Refitting 54A
a Clean using HEPTANE (see Vehicle: Parts and II - REFITTING OPERATION FOR PART
consumables for the repair) (04B, Consumables - CONCERNED
Products).
a Wipe the bonding area of the window mountings us-
ing a LINT-FREE CLOTH (see Vehicle: Parts and
consumables for the repair) (04B, Consumables -
Products).

130234
a Refit:
- the rear side door window seal,
- the rear side sliding window.
- the run channel (5) ,
- the bolt (4) ,
a Torque tighten the bolts of the rear side door slid-
ing window (6 N.m) (6) .
145880 a Refit:
a Bond the window mountings in the position shown in - the bolts (7) ,
the diagram.
- the door sealing film (1) .
(X1) = 9 mm, (X2) = 128 mm
a Connect the connector of the rear side door speak-
a Leave to dry for at least 10 minutes. er.

III - FINAL OPERATION

a Carry out a function test.
a Refit the rear side door trim (see Rear side door
trim: Removal - Refitting) (72A, Side opening ele-
ment trim).

54A-9
 WINDOWS
Rear quarter panel window: Removal - Refitting 54A
REMOVAL REFITTING

I - REMOVAL PREPARATION OPERATION I - OPERATION FOR PREPARATION OF PART

CONCERNED
a Remove:
- the rear inner sill trim (see Rear door sill lining:
Removal - Refitting) (71A, Body internal trim),
- the lower trim of the C-pillar (see C-pillar lower
trim: Removal - Refitting) (71A, Body internal
trim),
- the upper trim of the C-pillar (see C-pillar upper
trim: Removal - Refitting) (71A, Body internal
trim).

II - OPERATION FOR REMOVAL OF PART

CONCERNED

130236
a Replace the seal (1) if necessary.
a For the preparation and the bonding (see Window
bonding: Description) (Technical Note 560A, Win-
dows).

II - REFITTING OPERATION FOR PART

CONCERNED

130235
a Protect the edge of the rear quarter panel window
using masking tape.
a Pierce the cement bead using a cutting wire in the
rear section.
a Begin cutting the cement bead.

130237
a Use the correct size of cement bead.

54A-10
 WINDOWS
Rear quarter panel window: Removal - Refitting 54A

130238
a Bond the rear quarter panel window.
a Refit the rear quarter panel window with the clips (2)
.
a Balance the adjustments and shut the lines.
a

Note:
Once the cement has dried, cut the tabs at the
stops.

III - FINAL OPERATION

a Refit:
- the upper trim of the C-pillar (see C-pillar upper
trim: Removal - Refitting) (71A, Body internal
trim),
- the lower trim of the C-pillar (see C-pillar lower
trim: Removal - Refitting) (71A, Body internal
trim),
- the rear inner sill trim (see Rear door sill lining:
Removal - Refitting) (71A, Body internal trim).

54A-11
 WINDOWS
Rear screen: Removal - Refitting 54A
REMOVAL II - REFITTING OPERATION FOR PART
CONCERNED

I - REMOVAL PREPARATION OPERATION a

a Remove: Note:
- the tailgate trim (see Tailgate trim: Removal - Re- Use high modulus adhesive for bonding the rear
fitting) (73A, Non-side opening elements trim), screen.
- the rear screen wiper arm (see Rear screen wiper
arm: Removal - Refitting) (85A, Washing - Wip-
ing),
- the tailgate locking switch (see Tailgate locking
switch: Removal - Refitting) (87C, Opening ele-
ment management).
a Disconnect the heated rear screen wiring connector
and the aerial connector as well as the earths locat-
ed against the rear screen.
a Protect the edges of the rear screen using masking
tape.

II - OPERATION FOR REMOVAL OF PART

CONCERNED 130297
a Refit the rear screen mouldings (1) .
a Use the correct size of cement bead.
a Bond the rear screen (this operation requires two
people).
a Respect the following clearances and shut lines:
- rear screen - roof,
- rear screen - rear wings.

130296

a Begin cutting the cement bead.

REFITTING

I - REFITTING PREPARATIONS OPERATION

a For the preparation and the bonding (see Window
bonding: Description) (Technical Note 560A, 54A,
Windows).

54A-12
 WINDOWS
Rear screen: Removal - Refitting 54A
III - FINAL OPERATION.

130298
a Connect the heated rear screen wiring connector
and the aerial connector as well as the earths locat-
ed against the rear screen.
a Refit:
- the tailgate locking switch (see Tailgate locking
switch: Removal - Refitting) (87C, Opening ele-
ment management),
- the rear screen wiper arm (see Rear screen wiper
arm: Removal - Refitting) (85A, Washing - Wip-
ing),
- the tailgate trim (see Tailgate trim: Removal - Re-
fitting) (73A, Non-side opening elements trim).

54A-13
 EXTERIOR PROTECTION
Front bumper: Removal - Refitting 55A
REMOVAL

I - REMOVAL PREPARATION OPERATION

a Position the vehicle on a two-post lift (see Vehicle:

Towing and lifting) (02A, Lifting equipment).

a Remove:

- the engine undertray,

- the front wheels (see Wheel: Removal - Refitting)

(35A, Wheels and tyres).

II - OPERATION FOR REMOVAL OF PART

CONCERNED

131898
a Remove the bolt (4) .

131896

a Remove the clips (1) .

131899
a Disconnect the headlight washer jets supply pipe (5)
(depending on the equipment level).

131897

a Remove:

- the clips (2) ,

- the bolts (3) ,

- the front section of the front wheel arch liner.

55A-1
 EXTERIOR PROTECTION
Front bumper: Removal - Refitting 55A
- the bolts (3) ,
- the clips (2) ,
- the clips (1) .

II - FINAL OPERATION.
a Refit:
- the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
- the engine undertray.

131900

a Remove the clips (6) .

131901
a Remove the front bumper unit (this operation re-
quires two people).
a Disconnect the various connectors (according to the
equipment level).

REFITTING

I - REFITTING OPERATION FOR PART

CONCERNED
a Connect:
- the various connectors (depending on the equip-
ment level),
- the headlight washer jets supply pipe (5) (depend-
ing on the equipment level).
a Refit:
- the front bumper (this operation requires two peo-
ple),
- the clips (6) ,
- the bolt (4) ,

55A-2
 EXTERIOR PROTECTION
Front bumper: Stripping - Rebuilding 55A
STRIPPING - the headlight washer jet (depending on the equip-
ment level) (see Headlight washer jet: Removal -
Refitting) (85A, Wiping - Washing),
I - STRIPPING PREPARATION OPERATION
- the headlight washer pipe,
a Remove the front bumper (see 55A, Exterior pro- - the front fog light (see Front fog light: Removal -
tection, Front bumper: Removal - Refitting, page Refitting) (80B, Headlights).
55A-1) .

REBUILDING
II - STRIPPING OPERATION FOR PART
CONCERNED
I - REBUILDING OPERATION FOR PART
CONCERNED
a

WARNING
The distance control radars are fragile. Handle
with care as the external part cannot withstand
impacts.
When dr ying the bumper and/or proximity radars,
the temperature must not exceed 60˚C.

a Refit:
- the front fog light (see Front fog light: Removal -
Refitting) (80B, Headlights),
131902
- the headlight washer pipe,
a - the headlight washer jet (depending on the equip-
ment level) (see Headlight washer jet: Removal -
Note:
Refitting) (85A, Wiping - Washing),
Mark the direction in which the proximity radar
- the front bumper wiring,
connector is fitted before removal.
- the proximity radars (depending on the equipment
level) (see Proximity radar: Removal - Refitting)
(87F, Parking distance control),
- the front bumper grilles (1) .

II - FINAL OPERATION.
a Refit the front bumper (see 55A, Exterior protec-
tion, Front bumper: Removal - Refitting, page
55A-1) .

131903

a Remove:

- the front bumper grilles (1) ,

- the proximity radars (depending on the equipment

level) (see Proximity radar: Removal - Refitting)
(87F, Parking distance control),

- the front bumper wiring,

55A-3
 EXTERIOR PROTECTION
Rear bumper: Removal - Refitting 55A
REMOVAL

I - REMOVAL PREPARATION OPERATION

a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).

II - OPERATION FOR REMOVAL OF PART

CONCERNED

131906

a Remove the clips (3) .

131904
a Remove the clips (1)

131907
a Remove the rear bumper partially.
a Disconnect the various connectors (according to the
equipment level).
a Remove the rear bumper (this operation requires
two people).

REFITTING

I - REFITTING PREPARATION OPERATION

a Connect the various connectors (depending on
equipment level).
131905
a Remove the bolts (2) . II - REFITTING OPERATION FOR PART
CONCERNED
a Position the rear bumper (this operation requires two
people).
a Refit:
- the clips (3) ,
- the bolts (2) ,

55A-4
 EXTERIOR PROTECTION
Rear bumper: Removal - Refitting 55A
- the clips (1) .

III - FINAL OPERATION.

a Carry out a function test on the proximity radar.

55A-5
 EXTERIOR PROTECTION
Rear bumper: Stripping - Rebuilding 55A
STRIPPING - the rear fog light (depending on the equipment lev-
el).

I - STRIPPING PREPARATION OPERATION

a Remove the rear bumper (this operation requires
two people) (see 55A, Exterior protection, Rear
bumper: Removal - Refitting, page 55A-4) .

II - STRIPPING OPERATION FOR PART

CONCERNED

131910
a Unclip the reflector mounting at (2) .
a Remove the reflector.

REBUILDING

I - REBUILDING OPERATION FOR PART

131908 CONCERNED
a a
Note: WARNING
Mark the direction in which the proximity radar The distance control radars are fragile. Handle
connector is fitted before removal. with care as the external part cannot withstand
impacts.
a Remove:
When dr ying the bumper and/or proximity radars,
- the proximity radars (depending on the equipment the temperature must not exceed 60˚C.
level) (see Proximity radar: Removal - Refitting)
(87F, Parking distance control), a Refit:

- the rear bumper wiring. - the reflector,

- the rear fog light (depending on the equipment lev-
el),
- the bolts.

131909

a Remove:
- the bolts (1) ,

55A-6
 EXTERIOR PROTECTION
Rear bumper: Stripping - Rebuilding 55A

131908
a Refit:
- the rear bumper wiring,
- the proximity radars (depending on the equipment
level) (see Proximity radar: Removal - Refitting)
(87F, Parking distance control).

II - FINAL OPERATION.
a Refit the rear bumper (this operation requires two
people) (see 5 5 A , Exterior protection, Rear
bumper: Removal - Refitting, page 55A-4) .

55A-7
 EXTERIOR PROTECTION
Front side door protective strip: Removal - Refitting 55A
Special tooling required
REFITTING

Car. 1597 Trim removal lever. I - REFITTING PREPARATION OPERATION

a
REMOVAL
Note:
Always clean the body and the moulding before
OPERATION FOR REMOVAL OF PART
star ting the refitting procedure.
CONCERNED

II - REFITTING OPERATION FOR PART

CONCERNED
a Refit the front side door moulding.

130299
a Heat the edges (1) of the front door moulding using
a heating gun.

130300
a

Note:
Make sure that the body is not damaged.

a Protect the door rabbet using masking tape.

a Unclip the rear section of the moulding (2) by pulling
on the lever arm using the (Car. 1597).

55A-8
 EXTERIOR PROTECTION
Rear side door protective strip: Removal - Refitting 55A
Special tooling required
REFITTING

Car. 1597 Trim removal lever. I - REFITTING PREPARATION OPERATION

a
REMOVAL
Note:
Always clean the body and the moulding before
OPERATION FOR REMOVAL OF PART
star ting the refitting procedure.
CONCERNED

II - REFITTING OPERATION FOR PART

CONCERNED
a Refit the rear side door moulding at.

130301
a Heat the edges (1) of the rear door moulding using a
heating gun.

130302
a

Note:
Make sure that the body is not damaged.

a Protect the door rabbet using masking tape.

a Unclip the rear section of the moulding (2) by pulling
the lever arm using the tool (Car. 1597).

55A-9
 EXTERIOR PROTECTION
Front wheel arch liner: Removal - Refitting 55A
REMOVAL REFITTING

I - REMOVAL PREPARATION OPERATION I - REFITTING PREPARATION OPERATION

a Position the vehicle on a two-post lift (see Vehicle: a Check the condition of the clips and replace if neces-
Towing and lifting) (02A, Lifting equipment), sary.

a Remove the front wheels (see Wheel: Removal -

II - REFITTING OPERATION FOR PART
Refitting) (35A, Wheels and tyres).
CONCERNED
a Refit the front wheel arch liner starting with the rear
II - OPERATION FOR REMOVAL OF PART
section.
CONCERNED

130305
130303
a Check the condition of the clips (3) and replace them
if necessary.
a Refit:
- the front splash guard,
- the clips (1) ,
- the bolts (2) ,

III - FINAL OPERATION

a Refit the front wheels (see Wheel: Removal - Refit-
ting) (35A, Wheels and tyres)

130304

a Remove:
- the clips (1) ,
- the front splash guard,

- the bolts (2) ,

- the wheel arch liner starting with the front section.

55A-10
 EXTERIOR PROTECTION
Rear wheel arch liner: Removal - Refitting 55A
REMOVAL

I - REMOVAL PREPARATION OPERATION

a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment),
a Remove the rear wheels (see Wheel: Removal -
Refitting) (35A, Wheels and tyres).

II - OPERATION FOR REMOVAL OF PART

CONCERNED

130306
a Remove:
- the clips (1) ,
- the bolts (2) ,
- the rear wheel arch liner.

REFITTING

I - REFITTING PREPARATION OPERATION

a Check the condition of the clips and replace them if
necessary.

II - REFITTING OPERATION FOR PART

CONCERNED
a Refit:
- the rear wheel arch liner,
- the clips (1) ,
- the bolts (2) .

III - REFITTING OPERATION FOR PART

CONCERNED
a Refit the rear wheels (see Wheel: Removal - Refit-
ting) (35A, Wheels and tyres).

55A-11
 EXTERIOR EQUIPMENT
Scoop under the scuttle panel grille: Removal - Refitting 56A
REMOVAL II - FINAL OPERATION.
a Refit:
I - REMOVAL PREPARATION OPERATION - the windscreen wiper mechanism (see Wind-
screen wiper mechanism: Removal - Refitting)
a Remove: (85A, Wiping - Washing),

- the windscreen wiper arms (see Windscreen wip- - the scuttle half-grille (see 56A, Exterior equip-
er arm: Removal - Refitting) (85A, Wiping - ment, Scuttle panel half-grille: Removal - Refit-
Washing), ting, page 56A-5) ,
- the windscreen wiper arms (see Windscreen wip-
- the scuttle half-grille (see 56A, Exterior equip-
er arm: Removal - Refitting) (85A, Wiping -
ment, Scuttle panel half-grille: Removal - Refit-
Washing).
ting, page 56A-5) ,

- the windscreen wiper mechanism (see Wind-

screen wiper mechanism: Removal - Refitting)
(85A, Wiping - Washing).

II - OPERATION FOR REMOVAL OF PART

CONCERNED

130307

a Remove:

- the bolts (1) ,

- the windscreen wiper motor wiring,

- the scoop under the scuttle panel grille.

REFITTING

I - REFITTING OPERATION FOR PART

CONCERNED

a Refit:

- the scoop under the scuttle panel grille.

- the windscreen wiper motor wiring,

- the bolts.

56A-1
 EXTERIOR EQUIPMENT
Door mirror: Removal - Refitting 56A
REMOVAL II - OPERATION FOR REMOVAL OF PART
CONCERNED

I - REMOVAL PREPARATION OPERATION

130239

130240 a Remove:
a Remove: - the clips (1) ,
- the cover from the corner of the door mirror, - the bolts (2) .
- the front side door trim (see Front side door trim: a Disconnect the supply connectors (depending on
Removal - Refitting) (72A, Side opening element equipment level).
trim).
a Remove the door mirror.

REFITTING

I - REFITTING OPERATION FOR PART

CONCERNED
a Refit:
- the door mirror,
- the bolts,
- the clips.
a Connect the supply connector (depending on equip-
ment level).

II - FINAL OPERATION.
a Check that it is working correctly.
a Refit:
- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening element
trim),
- the cover on the corner of the door mirror.

56A-2
 EXTERIOR EQUIPMENT
Door mirror casing: Removal - Refitting 56A
REMOVAL

I - REMOVAL PREPARATION OPERATION

a Remove the door mirror glass (see 56A, Exterior
equipment, Door mirror glass: Removal - Refit-
ting, page 56A-4) .

II - OPERATION FOR REMOVAL OF PART

CONCERNED

130142
a Remove the door mirror cover (1) .
a Check the condition of the clips and replace the door
mirror cover, if necessary.

REFITTING

I - REFITTING OPERATION FOR PART

CONCERNED
130141
a Fit the door mirror cover.
a Unclip the retaining clips using a flat-blade screw-
driver.
II - FINAL OPERATION
a Fold in the door mirror.
a Refit the door mirror glass (see 56A, Exterior
equipment, Door mirror glass: Removal - Refit-
ting, page 56A-4) .

56A-3
 EXTERIOR EQUIPMENT
Door mirror glass: Removal - Refitting 56A
Special tooling required

Car. 1363 Set of trim removal levers.

REMOVAL

OPERATION FOR REMOVAL OF PART

CONCERNED

130144
a Disconnect the supply connectors (depending on
equipment level).

REFITTING

REFITTING OPERATION FOR PART CONCERNED

130143
a Protect the edges of the door mirror using masking
tape.
a Unclip the door mirror glass using the tool (Car.
1363).

130145
a Connect the supply connector (depending on equip-
ment level).
a Refit the door mirror glass.

56A-4
 EXTERIOR EQUIPMENT
Scuttle panel half-grille: Removal - Refitting 56A
REMOVAL

I - REMOVAL PREPARATION OPERATION

130309

a Remove the scuttle half-grille (3) .

130308
a Remove:
- the seals (1) ,
- the windscreen wiper arms (see Windscreen wip-
er arm: Removal - Refitting) (85A, Wiping -
Washing).

II - OPERATION FOR REMOVAL OF PART

CONCERNED

130310

a Remove the hose (4) .

REFITTING

I - REFITTING OPERATION FOR PART

CONCERNED

a Refit:

130311 - the pipe,

a Remove the clips (2) . - the scuttle half-grille,

- the clips.

II - FINAL OPERATION.

a Refit:

- the windscreen wiper arms (see Windscreen wip-

er arm: Removal - Refitting) (85A, Wiping -
Washing),

- the seals.

56A-5
 EXTERIOR EQUIPMENT
Rear badges: Removal - Refitting 56A
REMOVAL 2 - "RENAULT" badge
a Position the template - badge assembly:
OPERATION FOR REMOVAL OF PART - (X3) : 67.5 mm,
CONCERNED
- (X4) : 98 mm,
- (X5) : 9 mm.
a Stick on the vehicle badge.
a Remove the template.

131916

a Unclip the vehicle badge.

REFITTING

REFITTING OPERATION FOR PART CONCERNED

131917

a Remove the protective paper from the back of the

vehicle badge.

1 - "KOLEOS" badge

a Position the template - badge assembly:

- (X1) : 200 mm,

- (X2) : 15.5 mm.

a Stick on the vehicle badge.

a Remove the template.

56A-6
 EXTERIOR EQUIPMENT
Sill panel extension: Removal - Refitting 56A
REMOVAL

OPERATION FOR REMOVAL OF PART

CONCERNED

131915
a Remove:
- the bolts (1) ,
- the clip (2) ,
- the sill panel extender.

REFITTING

I - REFITTING PREPARATION OPERATION

a Check the condition of the mountings and replace
them if necessary.

II - OPERATION FOR REFITTING PART

CONCERNED
a Refit:
- the sill panel extender,
- the clip (2) ,
- the bolts (1) .

56A-7
 EXTERIOR EQUIPMENT
Roof bar: Removal - Refitting 56A
REFITTING
Tightening torquesm
I - REFITTING OPERATION FOR PART
roof bar bolts 25 N.m CONCERNED
a Refit:
REMOVAL - the roof bar,
- the bolts,
OPERATION FOR REMOVAL OF PART
- the front and rear roof bar trims.
CONCERNED
a Torque tighten the roof bar bolts (25 N.m).

II - FINAL OPERATION
a Check that it is operating correctly.

130241
a Remove the front and rear roof bar trims (1) by turn-
ing them from the inside towards the outside.

130242
a Remove:
- the front and rear bolts (2) ,
- the roof bar.
a Carry out the same operation for the roof bar on the
left-hand side.

56A-8
 INTERIOR EQUIPMENT
Dashboard: Removal - Refitting 57A
Special tooling required

Car. 1597 Trim removal lever.

Tightening torquesm

passenger front airbag 15 N.m

bolts

IMPORTANT
To prevent the pyrotechnic components from being
permanently deactivated or triggered (airbags or
pretensioners), wait for at least 3 minutes after dis-
connecting the battery.

IMPORTANT
131936
Never handle the pyrotechnic systems (pretension-
ers or airbags) near to a source of heat or naked a Remove the seal (1) .
flame - they may be triggered.

Note:
REMOVAL
Each time a wor n seal is removed, replace it with
a new seal from the refitting kit available from the
I - REMOVAL PREPARATION OPERATION
parts department.
a Disconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery). a Remove:

- the windscreen pillar trim (see Windscreen pillar

trim: Removal - Refitting) (71A, Body internal
trim),

- the door sill lining (see Front door sill lining: Re-
moval - Refitting) (71A, Body internal trim).

131937

a Unclip the side cover (2) .

57A-1
 INTERIOR EQUIPMENT
Dashboard: Removal - Refitting 57A

131938 131941

a Remove the bolt (3) a Remove:

- the bolts (7) ,
- the steering wheel (see Steering wheel: Removal
- Refitting) (36A, Steering assembly).

131939

a Remove:
- the bolt (4) ,
131942
- the trim (5) from the cab floor.
a Remove the cover (8) using the tool (Car. 1597).
a Remove the bonnet release handle.

131940

a Remove the lower cover (6) .

a Disconnect the connectors.

57A-2
 INTERIOR EQUIPMENT
Dashboard: Removal - Refitting 57A

131943 131945

a Remove: a Remove the airbag bolt (11) .

- the bolts (9) ,

- the speaker.

a Disconnect the speaker connector.

a Remove:

- the instrument panel (see Instrument panel: Re-

moval - Refitting) (83A, Instrument panel),

- the glovebox (see 5 7 A, Interior equipment,

Glovebox: Removal - Refitting, page 57A-14) ,

- the navigation computer (see Navigation comput-

er: Removal - Refitting) (83C, On-board telemat- 131946
ics system).
a

Note:
To disconnect the airbag connector, insert a thin
flat-blade screwdriver wrapped in adhesive tape
into the notch (12) , lift the safety device (13) and
disconnect the connector.

131944

a Remove the bolts (10) .

WARNING
To ensure the airbag is not damaged during
removal, do not use a tool with a point or a sharp 131947
edge. a Disconnect the airbag connectors (14) .

57A-3
 INTERIOR EQUIPMENT
Dashboard: Removal - Refitting 57A

131948 131951
a Remove the lower cover (15) . a Remove:
- the gear lever cover (17) ,
- the pin (18) .
a Unclip the gear lever (19) .

131949
a Unclip the trim.

131952
a Unclip the gear lever plate (20) .
a Disconnect the connector (21) .
a Remove the bolts (22) .

131950
a Remove the bolts (16) .

57A-4
 INTERIOR EQUIPMENT
Dashboard: Removal - Refitting 57A

131953 131955

a Remove: a Remove the trim (27) .

- the bolts (23) ,

- the trim (24) ,

- the radio (see Radio: Removal - Refitting) (86A,

Radio).

131956

a Remove the bolts (28) .

131954

a Remove the bolts (25) .

a Disconnect the power supply connector.

131957
a Remove:
a Remove:
- the control panel (26) ,
- the bolts (29) ,
- the centre console (see 57A, Interior equipment, - the display.
Centre console: Removal - Refitting, page 57A-
15) . a Disconnect the power supply connector.

57A-5
 INTERIOR EQUIPMENT
Dashboard: Removal - Refitting 57A

131958 131960
a Remove the bolts (30) . a Remove:
a Disconnect the speaker connector. - the bolts (32) ,
- the speaker.
a Disconnect the speaker connector.

131959
a Remove the cover (31) using the tool (Car. 1597).
a Disconnect the power supply connector.

130968
a Remove the side cover (33) .
a Disconnect the connector.

57A-6
 INTERIOR EQUIPMENT
Dashboard: Removal - Refitting 57A
II - OPERATION FOR REMOVAL OF PART
CONCERNED

131964
a Remove:
131962
- the bolts (36) ,
a Partially remove the dashboard (this operation re-
quires two people). - the passenger front airbag (37) .

Note: REFITTING
Mark the position of the various front dashboard
wiring harnesses. I - REFITTING PREPARATION OPERATION

a Remove the dashboard (this operation requires two a Check that the wiring is in good condition.
people). a Refit:
- the passenger front airbag (37) ,
- the bolts (36) .
a Torque tighten the passenger front airbag bolts
(15 N.m).
a Refit:
- the air duct (35) ,
- the bolts (34) .

II - REFITTING OPERATION FOR PART

CONCERNED
a Refit:
131963
a Remove: - the various wiring harnesses on the dashboard,

- the bolts (34) , - the dashboard (this operation requires two people),

- the air duct (35) . - the dashboard bolts starting with the central bolts.

III - FINAL OPERATION.

a Refit the side cover (33) .
a Connect the connector.
a Refit:
- the speaker,
- the bolts (32) ,

57A-7
 INTERIOR EQUIPMENT
Dashboard: Removal - Refitting 57A
- the speaker cover (31) , - the side cover (2) ,
- the bolt (30) , - the door sill lining (see Front door sill lining: Re-
moval - Refitting) (71A, Body internal trim),
- the display,
- the windscreen pillar trim (see Windscreen pillar
- the trim (27) ,
trim: Removal - Refitting) (71A, Body internal
- the control panel, trim),
- the air conditioning control panel, - the seal (1) .
- the radio (see Radio: Removal - Refitting) (86A, a Connect the battery (see Battery: Removal - Refit-
Radio), ting) (80A, Battery).
- the centre console (see 57A, Interior equipment,
Centre console: Removal - Refitting, page 57A-
15) ,
- the trim (24) ,
- the gear lever plate (20) ,
- the gear lever cover (17) ,
- the bolts (16) ,
- the trim ,
- the lower cover (15) ,
- the passenger airbag,
- the airbag bolts (11) ,
- the bolts (10) ,
- the navigation computer (see Navigation comput-
er: Removal - Refitting) (83C, On-board telemat-
ics system),
- the glovebox (see 5 7 A, Interior equipment,
Glovebox: Removal - Refitting, page 57A-14) ,
- the instrument panel (see Instrument panel: Re-
moval - Refitting) (83A, Instrument panel),
- the speaker,
- the bolts (9) ,
- the speaker cover (8) .
a Check that the wheels are set straight.
a Refit the rotary switch.
a Connect the connectors.
a Refit:
- the bolts,
- the steering wheel (see Steering wheel: Removal
- Refitting) (36A, Steering assembly),
- the bolts (7) ,
- the lower cover (6) ,
- the cab floor trim (5) ,
- the bolts (4) ,
- the bolts (3) ,

57A-8
 INTERIOR EQUIPMENT
Dashboard: Stripping - Rebuilding 57A
Tightening torquesm

passenger front airbag 8 N.m

bolts

IMPORTANT
To prevent the pyrotechnic components from being
permanently deactivated or triggered (airbags or
pretensioners), wait for at least 3 minutes after dis-
connecting the battery.

131967
IMPORTANT a Remove:
Never handle the pyrotechnic systems (pretension-
- the bolts (3) ,
ers or airbags) near to a source of heat or naked
flame - they may be triggered. - the passenger front airbag (4) .

STRIPPING

I - STRIPPING PREPARATION OPERATION

a Disconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
a Remove:
- the dashboard (see 5 7 A, Interior equipment,
Dashboard: Removal - Refitting, page 57A-1) ,
- the glovebox (see 5 7 A, Interior equipment,
Glovebox: Removal - Refitting, page 57A-14) .

II - STRIPPING OPERATION FOR PART

CONCERNED

131968
a Press:
- on the clips (6) on side (5) ,
- on the side air vent at (6) .

131966
a Remove:
- the bolts (1) ,
- the air duct (2) .

57A-9
 INTERIOR EQUIPMENT
Dashboard: Stripping - Rebuilding 57A

131969
a Press on the clips (7) on both sides.
a Remove the centre air vent (8) .

131972
a Remove the side air vent (11) .

REBUILDING

I - REBUILDING OPERATION FOR PART

CONCERNED
a Refit:
- the passenger front airbag (4) ,
- the bolts (3) ,
131970
a Remove the trim (9) . a Torque tighten the passenger front airbag bolts (8
N.m).
a Refit:
- air duct (2) ,
- the bolts (1) ,
- the side air vent (11) ,
- the front air vent (10) ,
- the trim (9) ,
- the centre air vent (8) ,
- the side air vent.

131971
II - FINAL OPERATION.

a Remove the front air vent (10) . a Refit:

- the glovebox (see 5 7 A, Interior equipment,
Glovebox: Removal - Refitting, page 57A-14) ,
- the dashboard (see 5 7 A, Interior equipment,
Dashboard: Removal - Refitting, page 57A-1) .

57A-10
 INTERIOR EQUIPMENT
Dashboard: Stripping - Rebuilding 57A
a Connect the battery (see Battery: Removal - Refit-
ting) (80A, Battery).

57A-11
 INTERIOR EQUIPMENT
Dashboard air vent: Removal - Refitting 57A
a

IMPORTANT
To prevent the pyrotechnic components from
being permanently deactivated or triggered (air-
bags or pretensioners), wait for at least 3 min-
utes after disconnecting the battery.

IMPORTANT
Never handle the pyrotechnic systems (preten-
sioners or airbags) near to a source of heat or
naked flame - they may be triggered.

REMOVAL

I - REMOVAL PREPARATION OPERATION

a Disconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
130313
a Remove the dashboard (see 57A, Interior equip-
a Press on the clips at (3) and (4) .
ment, Dashboard: Removal - Refitting, page 57A-
1) . a Remove the side air vent.

II - OPERATION FOR REMOVAL OF PART

CONCERNED

130314

a Press on both sides of the clips at (5) .

130312 a Remove the centre air vent (6) .

a Remove:
- the bolts (1) , REFITTING
- the air duct (2) .
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit:
- the centre air vent,

- the side air vent,

- air duct ,
- the bolts.

57A-12
 INTERIOR EQUIPMENT
Dashboard air vent: Removal - Refitting 57A
II - FINAL OPERATION.
a Refit the dashboard (see 57A, Interior equipment,
Dashboard: Removal - Refitting, page 57A-1) .
a Connect the battery (see Battery: Removal - Refit-
ting) (80A, Battery).

57A-13
 INTERIOR EQUIPMENT
Glovebox: Removal - Refitting 57A
REMOVAL

OPERATION FOR REMOVAL OF PART

CONCERNED

130315

a Remove the lower bolts (1) .

130316

a Remove the upper bolts (2) .

a Take out the glovebox.

a Disconnect the connectors.

a Remove the glovebox.

REFITTING

REFITTING OPERATION FOR PART CONCERNED

a Connect the connectors.

a Refit:

- the glovebox,

- the upper bolts,

- the lower bolts.

57A-14
 INTERIOR EQUIPMENT
Centre console: Removal - Refitting 57A
REMOVAL
6-SPEED MANUAL GEARBOX
OPERATION FOR REMOVAL OF PART
CONCERNED

130319
a Unclip the gear lever plate (3) .
130317
a Remove:
a Unclip the trims.
- the bolts (2) ,
- the gear lever plate (3) .

6-SPEED AUTOMATIC GEARBOX

130318
a Remove the bolts (1) .

130320
a Remove:
- the gear lever cover (2) ,
- the pin (3) .
a Unclip the gear lever (4) .

57A-15
 INTERIOR EQUIPMENT
Centre console: Removal - Refitting 57A

130329 130323
a Unclip the gear lever plate (5) . a Remove the lower cover (9) .
a Disconnect the connector (6) .
a Remove the bolts (7) .

130324
a Remove the bolts (10) .

130322
a Partially remove the trim,
a Remove the bolts (8) .

130325
a Disconnect the connectors (11) .
a Move the front seats forward.

57A-16
 INTERIOR EQUIPMENT
Centre console: Removal - Refitting 57A
a Clip:
- the gear lever plate (5) ,
- the gear lever (4) .
a Refit:
- the pin (3) ,
- the gear lever cover (2) .

a Refit the bolts (1) .

a Clip on the trims.

130326
a Remove:
- the bolts (12) ,
- the centre console (13) .

REFITTING

REFITTING OPERATION FOR PART CONCERNED

a Refit:
- the centre console,
- the bolts (12) .
a Push the front seats back.
a Connect the connectors (11) .
a Refit:
- the bolts (10) ,
- the lower cover (9) ,
- the bolts (8)
- the trim.

6-SPEED MANUAL GEARBOX

a Refit:
- the bolts (2) ,
- the gear lever plate (3) .
a Clip on the gear lever plate.

6-SPEED AUTOMATIC GEARBOX

a Refit the bolts (7) .
a Connect the connector (6) .

57A-17
 INTERIOR EQUIPMENT
Interior rear-view mirror: Removal - Refitting 57A
REMOVAL

OPERATION FOR REMOVAL OF PART

CONCERNED

130333
a Disconnect the connector (3) .
a Remove interior rear-view mirror (4) .

REFITTING

REFITTING OPERATION FOR PART CONCERNED

130331
a Unclip the upper cover (1) .

130334
a Refit the interior rear-view mirror (5) .
a Connect the connector (6) .
130332
a Refit:
a Unclip the lower cover (2) .
- the inner cover (2) ,
a
- the upper cover (1) .
Note:
When removing the rear-view mirror, be careful
of the nearby rain sensor to avoid damaging it.

57A-18
 INTERIOR EQUIPMENT
Sun visor: Removal - Refitting 57A
REMOVAL REFITTING

OPERATION FOR REMOVAL OF PART REFITTING OPERATION FOR PART CONCERNED

CONCERNED

130148
130146 a Refit the sun visor support (5) .
a Unclip the cover (1) of the sun visor.
a Connect the sun visor bulb connector.
a Refit the bolts. (6)
a Fit the sun visor cover.

130147
a Remove:
- the bolts (2) ,
- the sun visor cover (3) .
a Disconnect the connector from the sun visor bulb
(depending on the equipment level).
a Turn the sun visor support 90 degrees by inserting a
flat-blade screwdriver through the support hole.
a Remove the sun visor support (4) .

57A-19
 INTERIOR EQUIPMENT
Grab handle: Removal - Refitting 57A
Special tooling required

Car. 1597 Trim removal lever.

REMOVAL

OPERATION FOR REMOVAL OF PART

CONCERNED

130149

a Remove the clips (1) using the tool (Car. 1597).

130150

a Remove the grab handle (2) .

REFITTING

REFITTING OPERATION FOR PART CONCERNED

a Refit:

- the grab handle,

- the handle clips.

57A-20
 INTERIOR EQUIPMENT
Rear parcel shelf: Removal - Refitting 57A
REMOVAL

OPERATION FOR REMOVAL OF PART

CONCERNED

130151
a Pull the parcel shelf slightly to free it from its contact
points.

130152
a Remove the parcel shelf (1) .

REFITTING

REFITTING OPERATION FOR PART CONCERNED

a Position the rear parcel shelf.

57A-21
 INTERIOR EQUIPMENT
Storage compartment and flap under the seat: Removal - Refitting 57A
REMOVAL

I - REMOVAL PREPARATION OPERATION

a Remove the complete front seat (see Complete
front seat: Removal - Refitting) (75A, Front seat
frames and runners).

II - OPERATION FOR REMOVAL OF PART

CONCERNED

130243
a Remove:
- the bolts (1) ,
- the flap (2) and the storage under the seat.

REFITTING

I - REFITTING OPERATION FOR PART

CONCERNED
a Refit:
- the flap and the storage under the seat,
- the bolts.

II - FINAL OPERATION.
a Refit the complete front seat (see Complete front
seat: Removal - Refitting) (75A, Front seat frames
and runners).

57A-22
 SAFETY ACCESSORIES
Seat height adjustment system: Removal - Refitting 59A
II - FINAL OPERATION.

Tightening torquesm a Refit:

- the B-pillar upper trim (see B-pillar upper trim:
bolts of the seat belt 49 N.m Removal - Refitting) (71A, Body internal trim),
height adjustment sys-
tem - the front side seat belt (see Front side seat belt:
Removal - Refitting) (88C, Airbags and preten-
sioners),
REMOVAL - the B-pillar trim (see B-pillar trim: Removal - Re-
fitting) (71A, Body internal trim).
I - REMOVAL PREPARATION OPERATION

a Remove:

- the B-pillar trim (see B-pillar trim: Removal - Re-

fitting) (71A, Body internal trim),

- the front side seat belt (see Front side seat belt:
Removal - Refitting) (88C, Airbags and preten-
sioners),

- the B-pillar upper trim (see B-pillar upper trim:

Removal - Refitting) (71A, Body internal trim).

II - OPERATION FOR REMOVAL OF PART

CONCERNED

130244

a Remove:

- the bolts (1) ,

- the seat belt height adjustment system.

REFITTING

I - REFITTING OPERATION FOR PART

CONCERNED
a Refit the seat belt height adjustment system.

a Torque tighten the bolts of the seat belt height ad-

justment system (49 N.m) (1) .

59A-1