MOTORCYCLE COMPANY F500K 8 anno 10 HP ENGINE ASSEMBLY FACTORY PARTS LIST PART No 80602015--~ NOTICE ~~~ ‘This manual is based on units in production at the time of publication shown below. However, the Company reserves the right ta make changes to models, procedures, and specifications at any time without prior notice. Please study the terms end definitions below in order 10 properly use the information given within the parts tables. DIMENSIONS: Untess stated otherwise, all dimensions are in milfimeters. Dimensions are given in the following manner. TUBING — Inside diameter X Cength D-RINGS — Cross section X Inside diameter WASHERS, SHIMS, COLLARS ~ inside diameter X Outside diameter X Thickness (lenath) PINS ~ Outside diometer X Length NUTS = Thread size x Pitch X Size DLTS, STUDS — Thread size X Pitch X Overall length SYMBOLS: Various space-saving symbols are used to aid descriptions for L = Length T= Number of “Teeth” A.R.= "As Required” $= “set of” \V= Rated Voltage W= Rated Wattage Fi= Frame Number 0.0. or .D. = “Outside” or “Inside” Diameter 1= Thickness ASSEMBLIES: Certain assomblios are orderable. Component parts of those assemblies are preceded by a dotl,) in the foltowing manner CLUTCH ASSY thie Asrou fet HOUSING, Clutch lene /p SPRING, Clutch PMs CAP, Spring Sate FoSTea) Fad fore) Kea = 70KP 1ONP Seetinnizea Phers KAMARA RAARAAMAAALAKAAAAR AAAS THE INDIAN MOTORCYCLE COMPANY FSOOK 8 HP AND 10 HP ENGINE ASSEMBLY PARTS LIST Ist EDITION, SEPTEMBER, 1974 PART NUMBER 8060 2015 All rights ezarved by The Indian Motareycle Company, Beverly Mil, California, No aart af thi work may be reproduced oF copies im any form oF by any mesnt ~ gapnis, electronic, or mechanical, including photocasying, ecarding, taping, or information and. retrieval systems ~ without writen permission of te publiser. AIA by The Indian Motoreysie Co Beverly Hills, Cai, Do sstility con be azceeted for any inaccurasies ov emissions within Iie pubsigation. ail procedures and secifications tusject to change without notion, RYVYYYYY YY VYVYV YY YY BA AANA AAI J eveovvevveryeevewveFIGURE F500K 8 HP AND 10 HP ENGINE PARTS LIST TABLE OF CONTENTS DESCRIPTION CRANKCASE COVERS ~CYLINOER CRANKSHAFT - CRANKCASES - CLUTCH TRANSMISSION — KICK STARTER ELECTRICAL AIR FILTER CARBURETOR oll PUMP: PAGE PAGE“2 FIGURE 1 CRANKCASE COVERS - CYLINDEReng: "“SFndion PARTS LIST — P50OK BHP AND 10HP ENGINE ASSY aLE mottncreieronrany FIGURE ~ 1 — CRANK CASE COVERS — CYLINDER race ReF.NO.| PART NUMBER | OTY DESCRIPTION REMARKS, ret szoois1 =| 1 | HEAD, Gyiinder 1.2 92001002 | 4 | NUT, Gylinder Head 1-3 8200 1003 | 4 | WASHER, Cylinder Nut 1.4 9200 1004 | 1 | GASKET, Cylinder Head 1-5 92001005 | 1 | CYLINDER, SHP | (751) 92001250 | 1 | CYLINDER, 10KP 1-6 szu0 1008 | i | NUT, Exhaust 17 92001007} 1 | GASKET, Exhaust 1-8 92001008 | 1 | GASKET, Cylinder Base 1.4 | 92001009 | 1 | GASKET, Intake, BHP fasta 87D) 92001251 | 1 | GASKET, latake, 104? er 10 g2a0 1010 | 1 | MANIFOLD, tntake, BHP 7 2°") yrichout Bi Injection 4-191 | 92001230 f 1 | MANIFOLD, Intake, BHP “= 6 1 = With Oil Injection 0. 92001252 | 1 | MANIFOLD! Intake, 1OHP ases- 1 54 Without Bi injection 1039] 92001253 | 1 | MANIFOLD, Inteke, 10HP With Oit Injection in szoviit | 2; SCREW 142 g2a0 i012 | 4 | JOINT, Exhaust m3 92001013 | 1 | MAGNETO COVER ASSY (Not Shown} Includes Items 14~43 1-18 g20010i4 | 1 COVER, Magneto 15 g200 1015 | 2 NIPPLE, Grease 116 szoo tore | 1 WASHER my 92001017 | 4 COVER, Shifter jis 92001018 | 2 SCREW 19 g200 1019 | 1 GUIDE, Shitter 1-20 92001020 | 1 ARM, Shifter 1.21 g2o01021 | 1 PIN, Shifter 1.22 92001022 |g f] - Skt, 0.2 | va | sao0ims AM) “sai 03 1% 92601024 | 1 PIN, Slide 12 92001025 f 1 SWAP RING 126 2001028 | 1 BOLT 12 s2o0 1027 | 1 WASHER 1-28 92001028} 1 Nut 129 2001028} 1 SHAFT, Change 1-30 9200 1030 | 1 KEY, Change ea 9200 1031 | 1 PIN, Change Key 1.32 92001032 | 1 SMAP RING tm | szonamss | 1 | inact, Che 1-34 g200 1034 | 1 SPRING, Change Rachet 1-35 9990 1035 | 1 CENTER SCREW 136 9200 1036 ha SHIM, 0.2 1237 s200 1037 SHIM, t=0.3 138 92001038 | + | SNAP RING | 139 2001039 | 1 PLUNGEd, Roichet 10 92001040 | 1 SPRING, Plunger wht 41 92001081 | COVER, Inside | 1 a2. 9200 1042 | 1 PACKING, Inside Cover 143 92001043 | 2 SCREW | 144 92001084 | 1 | SEAL, Dust 1-45 9200 1085 | 1} LEVER, Chengeom FIGURE 1 CRANKCASE COVERS - CYLINDERPARTS LIST F500K BHP AND 10HP ENGINE ASSY moroncretecommany FIGURE — 1 ~ CRANK CASE COVERS - CYLINDER race REF.NO.| PART NUMBER | aTY DESCRIPTION REMARKS 146 szoora7s | 1 | RUBBER, change Laver 147 s2o0i0a7 | 2 | gout 1-48 g2001ma =| 2. screw 14g s2o01049 «=| 1) SCREW 1-60 9200 1050 | 1 | CLUTCH COVER ASSY (Not Shown} Includes items 81~56 131 2001051 | 41 COVER, Clutoh 152 92001052 | 1 | ‘BUSHING, Pressure Pin 183 9200 1053} 1 LEVER, Clutch Actuat 1-54 200 1058 | 1 O.RING, Acteating Lever 155 g200 1055 | 1 RIVET, Actuating Lever 156 szooinse | 1 | STOP, Kick Lever 187 92001057 | 1 | PIN, Clutch Pressure 1-88 92001058 | 1 | GASKET, Clutch Cover 153 sonia | 1 | GauGE, Di 1 60 92001060 | 1 | GASKET, Oi1Geuge 161 szonios1 | 3 | screw 1-62 geoviwa } 2 | screw 1-63 82001062 | 1 | ADJUSTER, clutch Cable 108 92001028 | 1 | NUT 1-65 9200 1063 1 | SPRING, Cable Adjuster 1-66 9200 1064 | 1s | GASKET SET (thot Shown) Includes Items 4, 7,8, 9, and 58 | | hot | ory e000 2015ost & FIGURE 2 SRANKSHAFT - CRANKCASES - CLUTCH| a yyy YARTS LIST ~ FS00K BHP AND 10HP ENGINE ASSY PAGE Lak Salon FIGURE - 2 - CRANKSHAFT ~ CRANKCASE: MOTORCYCLE COMPANY -i~ i 'S — CLUTCH REF.NO.| PART NUMBER | aTY DESCRIPTION REMARKS ~ za 92001065 | is | CRANKCASESET,L& R 2-2 92001068 | 1 | BUSHING, Main Shaft 2-3 92001067 | 1 | BUSHING, Counter Snot 2-4 s2oaices | 8 | screw 25 s2go i061 | 1 | SCREW 26 szo0 i069 | 1 | screw 2-7 92001070 | 2 | PIN, Dowel 2-8 9200 1071 | 3] BEARING ¢#6z04) 2-3 92001072] 1 | SEAL, Crankshaft L 2-10 9200 1073 | 2 | SEAL; Grankshott # & Countershatt 24 szooto7 | 2 | snap ING 2412 92001075] 1 | BEARING (#6005) 2-3 s2o0107s =| 1 | BOLT, Drain 2.14 92001077 | 1 | GASKET, Dan 2-18 92001078 | 4 | STUD, Cylineer 2-16 92001072 | 1 | BREATHER, Crankeese 247 9200 1ua0 | 1 | HOUSING, Kick Gear 2-18 920081 | 1 | GASKET, Housing 2-18 92001082 2 | screw 220 92001083 | 1 | COVER, Housing 20 82001084] 1 | G-RING, Housing Cover 222 s2oui0es =| 2 | SCREW 1 | CRANKSHAFT ASSY, BHP (Nox Shawn) Lncludes Items 23-27 i 1, | CRANKSHAFT ASSY, TOHP (Not Showin} tncludes fens 23-27 “122 1 CRANK, Lett 22 s200 1219 | 1 CRANK, Right 225 s2o0 108 | 1 ROD, Connecting, BHP 12mm Pin ko-257>] 92001285 | 1 | | R00' Connecting, 1OHP Tam Bin 226 92001088 | 1 PIN, Crank 2a 92001090 | 1 | BEARING, Con Ros Big End 2-28 92001091 | 1 | KEY, Woodruff 2-29 s20010g2 | 1 | Nur 2-30 9200 1093 | i | WASHER, serrated 231 9200 1094 | 1 | KEY, Woodruff 2-32 92001035 | 1 | GEAR, Kick Driven 2-33 92001096 | 1 | PISTON, Std, BHP 2pnmn Pin 3200 1097 PISTON, 1st Qvasize (+0.010"), BHP 12mm Pin 3200 1098 PISTON, 2nd Oversize (+01020"), BHP Y2mm Pin 9200 1088 PISTON, 3rd Oversize (H.030"), BHP 2m in 9200 1100 PISTON, 4th Oversiae (40.0007), BHP 12mm Fin F331) s2d01286 | 1 | Piston, sud, 10H 13mm Pin 82001257 | 1 | PISTON Ist Oversize, 1OHP 13mm Pin 92001258 | 1 | PISTON, 2nd Oversize, 1OHP 3mm Pin 92ui 1259 | 1 | PISTON, Sra Oversiz, 1OHP 3mm Pin 92001260 | 1 | PISTON Sth Oversize, HP 18mm Pin f2-3¢ | 92008101 | ts | RING, Piston, Sea 9200 1102 RING, Pision, 1st 0.5, (+0.010") 9200 1103 ING, Piston, 2nd 0.8. (0,.020" 92001108 ING, Piston, 3rd 0.8, (+0.030") 3200 1105 ANG, Piston, 4th 0.5, (+0.080")“8 FIGURE 2 CRANKSHAFT - CRANKCASES- CLUTCH E>Siac: "Dy ypy PARTS LIST — FSODK BHP AND 10HP ENGINE Assy PAGE _Sr ZO UMM Vine Seana essen een D SEF. wo.] PART NUMBER | OTY DESCRIPTION REMARKS [238 #2001105 | 1 | EXPANDER, Piston Ring 2 s2001107 | 1] PIN, Piston, 12mm Dia, BHP 36D) 92001261 | 4 PIN, Piston, 13mm Dia., 10HP 2a 82001108 | 2 | SNAPRING, 12mm, BHP ean 92001262) 2 | SNAP RING, 13mm, 1012 2-38) 92001109 | 1 | BEARING, Con Rod Smalt End, 12mm, BHP | }Z=3ED| 9200 1263 1 BEARING, Con Rod Small End, 13mm, 10HP | 39 92001110 | 2 | WASHER, Thrust, 12mm, BHP KZ 39] 2001264 | 2 WASHER, Thrust, 13mm, 1QHP ae 92001111 | 1 | SEARING, Clutch Release 21 sao iin, | 2a g200in3 lar. 243 9200 1114 l 2-44 a 245 s2oniig =| 1 | WASHER | } 92001117 | 1 | cLUTCH Assy, «tot Shown} | mts ps 2-46 | szoo1e | 1 HOUSING, Citch 2-47 s2o0itia | 6 SPRING, Clutch 2-48 2001720 | 6 | CAP, Spting 249 szooni21 | 4 HUB, Clutch 2 92001122 | 2 PLATE, Clutch Friction Fiber 2 92001123 | 4 PLATE, Clutch Drive Stoo i2 9200 1124 1 PLATE, Clutch End Steel 12-83 | sags | 1 | ‘swap dine j2-54 | sais | 1 SWAP RING 285 s2001127 | 1 | WasHER, THRUST | 2 56 92001128 | 1 | PRIMARY OAIVEANNER HUB Assy 251 92001129 | 1 | BUSHING, Primary Drive Gear 1-58 82001130 | 1 | WASHER, Thrust { | |“10 FIGURE 3 TRANSMISSION - KICK STARTERTHE PARTS LIST ~ F500K 8HP AND 10HP ENGINE ASSY pace 44 wororcvcutconpany FIGURE — 3 — TRANSMISSION — KICK STARTER REF.NO.| PART NUMBER | QTY DESCRIPTION REMARKS 3-28 3 3 3 3-32 3 3 9200 1131 9200 1132 9200 1133 9200 1134 9200 1093 92001136 | 4 92001137 | 1 9200 1265 | 1 92001138 | 2 92001139 | 9200 1140 9200 1141 9200 1142 9200 1143, 9200 1144 9200 1145 9200 1146 { 9200 1147 200 1148, s200 1149 | 9200 1135 S200 1266 9200 1150 9200 1151 9200 1152, 9200 1153 9200 1154 szoo 115s J 1 | s200 1156 | 1 9200 1157 | 8200 1158 2001159 | 1 gon 1160 | 9200 1181 9200 1162 | 9200 1163; 9200 1186 9200 1185 9200 1166 9200 1167 9200 1168 3200 1169 gz00 1170 soo | 9200 1172 9200 1173 MAIN SHAFT GEAR, Kick Transfer (197) GEAR, Kick Drive (657) GEAR, Primary WASHER, Serrated NUT COUNTERSHAFT, BHP COUNTERSHAFT, 10HP BALL, GEAR, 1st 387 GEAR, 2nd 367 GEAR, 300327 GEAR, 4th 297 GEAR, Sth 277 GEAR, Kick Idler (307) SPACER, R. SHIM, 0.2 SHIM, 0.3 O-RING SHAFT, Contrat WASHER, BHP RETAINER, Spring, 1OHP SPRING, L, SPRING, A. BALL RECEIVER STOPPER SNAP RING coLtaa SPROCKET, 147 SPROCKET, 197 SPROCKET, 187 WASHER, Lock NUT, Drive Sprocket SHAFT, Kick GEAR, Kick ROLLER ROLLER, Retainer CLIP, Kick SNAP RING PLATE ig SPRING, Kick COVER, Kick Spring KICK LEVER ASSY RUBBER, Kick Lever BOLT Do not use w/A ef, No. 20-1, | RETAINER. Spring, oF Okey to use wef. No, 20, WASHER, BHP Use only W/Ref. No, 7-1, COUNTERSHAFT, 1011?“12 FIGURE 4 ELECTRICAL FIGURE 5 AiR FILTERTHe LEM Sy lia 8873'S e00k sie ano v0HP ENGINE ASsY PAGE eee FIGURE~4—ELecTRICAL Fig 13 joroncverecompany FIGURE ~ 4— URE 5 AIR FILTER Part NumBen | aTy DESCRIPTION REMARKS dt, seonsor [1 | magneto assy BHP (Not Shown) Includes Items 1~9 eo 82005017 | 1 | MAGNETO ASSY’ 10HP (Not Shown) | lactudes items 1~9 1 82005008 | COLL, Lighting, BHF | ED) saoosoie 1 | con cane tap i +2 92005003 | 4 WIRE, ignition Source Coil 4-3 92005002 | 4 COIL, tgnition Source 4a 92006005 | 3 WIRE, Lighting Coil, BHP (2-479 9200 5019 1 - WIRE, Lighting Coil, 10HP TS) szo0s006 | 1 GROMMET 4-6 2005007 | + BREAKER POINT ASSY 4e7 2005008 | 1 CONDENSER | 4-8 82005009 | 1 | ‘pao aig 92005020 | 1 MAGNETO FLYWHEEL, aHP e391} s2005020 | 1 MAGNETO FLYWHEEL. 10HP +10 g2006011 1 | COM, ignition on 92005012. | 1 | sPaRK PLUG cap Assy 42 | g2oso3 | 2 | screw 4-13 | gzouso14 f 2 | scmew | 44 szoosais | 2 | screw 415 82005015 | 1 | SPARK PLUG, NGK Bes 3/8" Reach FIGURE §— AIR FILTER 5.1 92001174 | 1 | AIR FILTER ASSY (Not Shown) | Inctuces items 2~4 5-2 | sz001178 | 2 | ‘pony, AirFiter 5.3 gzo01i7¢ | 1 |“ ELEMENT, airFiter 5-4 | gugi77 | 1 | “eoveRs aires Body 5.5 92001178 | 1 | SPRING, Body Holding 5-6 92001179 | 1 | BRACKET, Filter Mounting 5:7 9200180 f 1 | JOINT, Filer Inter B-8 92001181 | 1} CLIP, inlet Joint, Small 5.8 g2oira2 | 1) CLIP inletJoine Large | | | ! ee 'ca FIGURE 6 CARBURETOR' Re Sralion 5 — Foren wa wae eweine nse FIGURE — § - CARBURETOR ase 15 DESCRIPTION, REMARKS Litho oToncveue coMrawy [ner. wo.| Part NuMBER | ary 2001183 | 1 s200 1267 | s20nt1ae | 1 s2ooizie | 1 33 sooo vies | 1 6.4 szooties | 1 8-5 gooey | 1 6-6 92001188} 1 6-61] 92001277 | 3 8-7 g20 1188 | 3 5-8 szoris0 | 1 8-9 s2ootie | 1 519 saoo1isz | 1 kee szonizes | i Far sonnties | 1 5-12 soontias | 1 5-13 92001198 | 1 8-14 92001198) 1 5-15 szoorg7 | 4 9200 1198 9200 1799 9200 1200 92001201 ’ 9200 1202 9200 1203 9200 1269 5-16 920071208 | 41 6-17 97001205 | 1 feu sor | 618 20 1206 | 1 $19 9200 1207 | a 8.20 200 1208 | 1 6.21 200 1209 | 1 6-22 92001210 | 1 53 92001211] 1 6.24 a201212 | 4 6-25 soovi2is | 1 626 92001273 | 1 6.27 82001218 | 1 628 s2oi76 | a 6-29 sania | 4 8-30 szon12ta | 4 CARBURETOR ASSY, 20mm, BHP CARBURETOR ASSY, 22mm, 10KP BODY, *ixing Chamber, 20mm, 8HP BODY, Mixing Chamber, 20mm, 1GHP CAP, Mixing Chamber ADJUSTER, Cable NUE, Cable Adjuster SLIDE, Throttle, #2.0, BHP SLIDE, Theotee, #1.5, 10HP SPRING, Theottle ADJUSTER, Idle Speed! SPRING, Idle Speed Adjuster NEEOLE, 4066", BHP NEEDLE, 4010, 10HP CLIP, Needle SEAT, Needle Soring COVER, Cable Adjuster ADJUSTER, Pilot Air JET, Main, 490 JET, Main, #89, JET, Main, #70 JET, Nain, #60 JET, Main, #100 JET, Main, #110 JET, Main, #120 JET, Main, #130 INLET VALVE ASSY JET, Need'e, 0-2, BHP JET, Noodle, N-6, 10HP JET, Pil, #25 GASKET, Inlet Valve FLOAT ASSY PAN, Float Arm : BODY, Float Chamber GASKET, Float Chamber - SCREW, Float Chamber GHOKE PLUNGER ASSY LEVER, Choke Plunger TUBE, Vent, 3x 200 BOLT, Carburetor Securing Nut DETENT, Piunger Lever Includes tems 2~30 Includes Irems 2~30*416 FIGURE 7 OIL PUMPPARTS LIST — FS00K 8HP AND 10HP ENGINE ASSY race 477 ie FIGURE ~ 7 - OIL PUMP REF.NO.| PART NUMBER | OTY E DESCRIPTION at REMARKS 7 wl gzo0 1242 | 1 | OILPUMP KIT (Not Shown} Includes items 2~11 fiz 2001231 | 6 GASKET, Banjo Bolt 1-3 92001232 | 3 BOLT, Banjo 1-4 92001233 | 1 LINE, Oi Dolivory 1-58 92001234 | 1 COVER, Gil Pump 7-8 szo01235 | 3 SCREW, Phillips 17 92001237 | 1 SCREW, Phillips 7-8 92001238) 1 OIL PUMP ASSY 1-3 92001084 «| 1 |. O-RING 7-10 zo 1085 | 1 SCREW, Phillips aa szoniza1 | 1 FITTING, Banjo NOTE: The oil injection pump is not installed on all FSUOK engines. However, the oil pump kit ca be installed on any pre-mix FS00K engine, Please refer to the “Mt” Series Chassis Parts List for Oil Reservoir Tank and Delivery Line parts.