l';1,,..' I 1rl /. [.'.ttttl crr .l irlt - 'o()r) .

ll( \( ' { I \\ l\l lllrr0() Ilr'

GOVERNMENT OIF INDIA

IVIINISTRY OF RAILWAYS

SCHEDULE OF TECHNICAL REQUIREMENTS

FoRIIVIANIJFACTLJRIE&SUPPLYoF
MACHINED STATOR ASSLY FOR THREE
I"}I{ASE EI..ECTRIC L.OCC TRACTION MOTORS
-[YPE 6FRA 606S & 6FXA 7059'

JULY'2009

lssued bl1

TRACT'lON MOTOR-D-ru
CH ITTARAI.I JA N LOQQU OTIVE YVOtsK9
cHITTARANJAN. 713331
M;AL"
aB,RavEp_EY

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 l';tr,'' I trl (r i":',t.tctl ,,tt lLrlr.-tr( ),) ,stt< N( ) ( l\\,,'lNl lx(){)0 I(('\ {l

QQ!_E-PUUrOr rrCHrutCnl nTQUIREMEN-IS FOR MANUFACTURE &

supprv or tuacHturo sra oR THREE PHASE ELECTRIC
LqeIITRACTION MOTOR.TYPE 6 FRA 606;9 & 6FXA 705e.

1 " Scopc:
iti.'.rirr.'ilrrlt"ol lcclrrricitl rcilrrile!lcnt:i tS I l{r rs licinu. isstrctl l(} scl\/c tls gtll(lclittcs ltr
I
nllrrrrl,lrlLlr't\, llrnts lirr rlirrnt lirclLrrirr;l ol'iVlrre ltrrrerl Slrrtot ,'\ssl\ f 1r1 i pllitsc clctlrie lot'olltotitcs.
It,rillrl r)l (.l uillilr lrssLrllncc plan trr lrc lirllorve tl. llilrinlrrrn \.l itt'lrittct\ ittt(l l)litrtl. I Cslirrg Iirulrtie s
;rrtrl \,lelt,.rrrcprcrr{ llrcilrlics rcrlrritccl Ilrrs ri Jll slrrlrrltl l.c lqlrrl in conittttcliotl r,r'illr (llc t't:lcvlltll-
spgcrlit;irlion irrrti tl lirr.r,ipg, lhc llrrr slrotrlLl '-rtIislr lltctttsclvcs Itlr''irtg cotttl-,licil ri'illr tllc
rcrl irircnlcnts ol'tlrc slrccititttion. tl litwtrrg lrrrtl S I l(.

.l l{t'l'ct't'lrcc:

troR'il\4 ]-YPI:, - (r FIlr\ (r0(rtl:- i\S,SLY.l)R(;. NO. l1-\\/D.096.102 AL-I'-5

,:l
FOIT TM 'I'YPt' _ (ri FXr\ 7059:- ASSLY.I)ll(;. NO. l'I'Wl).097.0(r0 Al,1--2
J. ( icnu'rrl llcrluircmcnt: I. lrc llrrrr shoulrl lrc ccrii{lctl lo lSO g(X)l hv art llgclrc\';tctrcrlitetl
trr,NAllt'll
.1. l)csirctl ,\spect in (]r\l': l\s ltcl'lirrrlal ( 1.\\,/lvll,r\S'l I ,1"/04-----,'\lrpctrtlr,\-'1 (l.l)lo lrtr

lir l lo rvctl

5. tr,| & l','l'csting.t l,{c:lsul'ing Instnrntclrls:

I isl ol lr piclrl lr4&l? r'etlrrilctl lirr ntrrnrrlirclrrrc. te:rling.(: rrrcrtstrting rrrslrtrtrrctt(s.litt-trisll.:rl itt
,,\rrrre lrrr-r-1, II, & lll arc lirl gcrreral t:LriLlancc rrrrl.t ittttl itcttrit I tttattttlhctr-ttiitlq rrtrctitlttltls.
sper ilrcitc:;t:i ng ct rrrcasrrrirrg irrstnrrr.rt'nts slritll hc stthtlittctl ittttl gel allllt()\'ctl ht'lilc Ilt'tlt tls rt
1',111,,t't.) \l)

{r. Iri{e rrurl (]rralitr' ('ontrol Svs(crn:

lr,l,
]l lre rntrrrrrlircltrrcr shall ptocrrre rll thc rrrr,-tnitlct'iiris {lortt t{l),S()l ('l i\/ It 1t 1t t o t,trrl
:so
r', I t t'c t-'s. r

I or ilcnr:; ri,iriclr itle noI irr ('l.W/l(l)S( ) rrlrltrtrvctl lisl. pr.()ctllel]lllt sltiill Ilt'
he rriatlc In.rttt
. '

slancl rrrtl re;rrrletl llnls.

rr.l (.)rrirlil.r ,\ssLrran(:Lr [)r'()L]css ol'irrcorrrirlr. nriltLr iirls" rtutttrt litctttting llt()ccss rrsl'( lilr tfrc strhiec{
rtcnrs irrt lrrtliltg 1.ypc lcsl. su1t1tl1,iltq crrlcril. go\ clnurll sllcut. accclltallcL' ll()l'llls. lgettt:r' il-
lcslc(l l'r'orn rlrrlsi<le ltil'r (Nl\lll. ar:clctliicrl). lirnra( ol t'ccot'cls cIc
'l
6.1.1)ctrrilc:rl 1',r'ocrtss llorv cltirr I irrrl icn(irrg proccss ol'rrr"rrrr{irctrttc arrtl irrtl ivitlLral Jtt'rrtltrql
,i
:-;
(r ,[ Ilre {i:slirrg & ntca:;urirrr crlrriIrtrctrl* irnrl {ltc r.itlitl ilv oi ttriilrritltrrtt slltrLt ltl,llc ttttlcttl ztttti
li
I
Ilrlrlf rir,l ii.rtt cctlillclrle issttctl hv lllc citlil'r'illtrttl itgctrcr sltottltl l-'c ltrairttitittetl
i l

.)
(r. -l
I

l(r'lc\,lrrt strrrrrlrrrtls lil<c ISillSi Il:(',ri\S I N,l e lc sltrrll lrr: rtvrtil:rhlc rvitlr lltc lltrlt.
i

('lll;( l(.lrl) ll\' a-; r

Or^lntfJ- "

s. tr. t|,,\ N ii,tt.t Iati7 s Ii/t)I{( ;. t,. t) t l1"]'A / s li l,./'l'N.l I).

ll
I

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 l';r!,r' I rrl (, lrrii- l{)0() ::lli N() ( I\\"'li\'li l'9(100 l(t''' r)

lq l:

70 l'll()( l' \S Ol' NIi\Nl rl;,\('l'lll{lN(':

i I I lrr. l.ll.rr rrrg tlctlrils ()l'ptilcltirrcs Lr:.e il lrrr irll lltrr stcyrs ,rl'rttaciti11111q o|e tltlit,tls slt0ttltl
I.r rttclrttle,l.
;t) \'lill\c illl(i N'lotlcl ()l'lhc lllitt'llittt'
l,) ,\etIt;tcr
c) l)ctirrls tll tltltcllitlitlg rtpctltlirrtl

-' \llrchrnirru prtre c:is slroul(l he sLrclr tlrirl irll t ritical tlitllcttstott:; ar c lltlill
7 ttllrcltillc(i ()ll
('\J(' nr;rcltittittg tctttcts. ill il sirrglc scllillg
lilc
7 I l)claiis ot'.1 igs intl l,ixtLil.cs rrsr,rl rlrrriltg tlllllrrrlirclrr[c slrorrlri lrc litrrrisllctl itlortgrVitlt
tritnttllctrtt ittg lc\'cl' llsc(l
1-ltrlctrss u'lle
j I llrc lirllr,rvin! clctirils rrl'rrrcrsrrlrng iirslrlntlcnts/ ctlLtil-tttlcttts/.1 igs/l irltttt:s ttsctl Irrt illl
llrc stclls ()l lICasUt.Cntcnl ol)Llil(iotts sll0ttltl ll,-'irrclrrtlctl :

il ) N"l ttl'c iltlti lt"[otlel r', l'llrc Ilrcilslll'illu ctltriItttcttls

lr) .\e t iltittr
c) QLran(itv to bc rllcasirrecl antl rrcrcPtirhlc r,":l ltlc l'illlgc.
,.r,,,,.,.,.,'..,.,1,,r'r' irq '
illspcctiott Pal'iltttt:lcts. a,,ltf tltcllltld rll'
7. Stlrgc irrsl-rcctiorr clr:tailing insltccliorr;rtocctlut'c.
{cstirrgi tt,st pr.oe crlrrre rrrclLrcl irrg slnrplt' sizcs lrlr tlcsllLrctir'cr ;-tlltl tlrrtt-tlcslt'ttc(i'c
lcstittl ]1ce .ttl .l'lesl tcstrlts ,tf *ta!.t' ittspccliolt sllrlrtltl l'c ltt''ailitlllc lrtltl l'ttttrr::lrctl'

7 (r l)inrcrtsional shull lrc tlrttlc ()tr lltt'tlc tl itllcttsirrttitl rlP'.:tl ht'i'lgt: lYl-rc
lne ilsr-l'cnterrts
('rr-(rrrlirrale N,leasLn.cnreul i'ulirclrincs ()n 1-lrrrtotr,Pe ittttl otr siltlllllc ltrls lhc Ilrttl sht'tritl
iti^c lhtcc-t[ittrutlsi()lral ( .-.t'tlitlittc l\'lcitstttcttlgll Vlaclritrcs ol (I ttlie t'oit)ll(iL''lllllc\/ lll
lreeorciilncr rriitit tirc t.i inrcrtsions ol llrc irrlrs tt'he ttteasttt'ccl . VleasLr|elllcllts shall
he

irie lrrtlecl rls il ltilt'l ol (]AP

l'l(lrl',\l(l:l) ll\ j ( l ll.( I(lrl) llY

(-i)-
r,-\
)*-L-'
S. lr..lt ,\ N li l{.1 i,.l'.i SI,./ I'.1)t 1 I I z\ / .Sl',|!i'l'i\ll),
 ' lrilt - 'ltltLt \ I l( N( ) ( I \\' lN'l' l3(rl){) lie r ' o
l'ru'i .l o{ (r l.....rrq.rl rrt)

4(1 /1
Fortnat: CLW/MLAS/EL/F/04-----------Appendix- )

QAP lo be submitted by the vendor sllall cover

tlre following aspects:

I clcitrll llritrgrllg (rtl{ lhc tlttitllt\'e()lllttrl scl ttlr

()r'ganrsirtirtrr ('hitt'l
lltc qtrrrlit-r'c:tlttltrtl sct il 1r
-. 1.)rr;rlillclrlipp lps. slleets tll tllc llct'sptttlci lllilltllirtg ()l.lr llrtlrilr
l l,Ii,(.t.s:l {ltrr'r cllitt.l irltliclrirrtu tllc l]1.()Ce\.i rll.I,ttitttttllrclrtr.t't,l.lttl ilClll
.l tlt:llts {lotll ivittt lt lllc Ptt'cess is s;ttlte
-1. [)cl irils ttl' stth-r'trtttlttt's:
I lre ,irprc rtl'tlte rtrpr l3r' r.r,lticll sttil-r,ctlrl.l
ts tllrpt'i)r'':tl
I lr(..itllr-\eltclor.lllr:r lll tltc retlrrisilc- irrl|trslIrrctrrr.c irl tttittrtllacltrritttl ittttl tcstllru llrcilillt-s
1rt ulr'r ahlr. rttttlt:t tlt'le t'rlttl'
ioti ic lt I i ttspct t tr rt' \c llctl tt lc lirt sttl'r-r'etltlot
I llr" prrrllill\ \ clltlor is lirllorvirlg 1-rct

-l r1r l1

plrltr. rvillt lirt'tllitt lrr lre llllctl trp lt'r

5. (.)rrirlitr ,'\ssttt'ltttcc Syst'cm - lttsllccliotr iltltl trrstitrg
I lte()lltitlg N4aterial

l'lr,(ess e()ltll()l
l't'r rti Ltcl e()lttl'()l

I lrs nttrsl bc l'r.r rrrislrccl in lhc lillltlrvitrg liritltitt

-T---1,:---
t1llr1rct: l;;,,.ii,. t/ SirtrltIe I)at'trtnclcts 11l,,tli' ol'lu\t:cc1'rlitrrtc 'Iotttt'tt
i)11rtg,iS size & its () {l Inspcr:tirrtt I Lrrrrit/( riteriat' INo {i.lr'
ltt'etl Lre tt e v rlrtlrrtprttctl[
..|,.I | Sllcci{rctl Vlilrrt' i recot'tlrttu'

() l' rrsctl I ut l'tc' J

-t'
I J)Le
- lt"'L'
li
I

l'
I

1;
I

l,
I

lllli
rli
ll:
ll I,
tl,
li
tltrl Io ltc
lrc sllecillc lirr cttcll ptorlttct ie rtctltl lS( tlot tlrttcllls
( )
No{ls: I
(1,,\l'l,as tl
s rrl',rr it tctl
-l I ttt'tttttls rtscrl lirt tt:ctlirlitr;l tllLtsl lrt-' srtlrtrrill,:il
I

l'l(l l'AI(lrl) I]\

I

S. lt. ll,\N lr.l{,-l ti l'./ Sl'l/l) I{( ;' l'.I)I I l'l'r\ / SI';t'./'l'il'l l)'
 l';tlt i,rl (, Irsrrt'il,rrr .itrir -l{){ttr \i l( l'.1{) ( I \\' ll\l l3f,t)(t lir'r,.(}

,\NNlt,\Lrl(1,.-l

\'1,,\! IllNIr.l{\ et I'1.,,\N I (i\,t ct t,) I;Ol{ i\!,\Ntrl,.,\('t trlUN(i;

I lrt iollr,rr lllg rs llre intlicrrlrr t' lril ll rrlrt lrrrrrrl lrrcililics lo lru
,rr lrrirrl.,lt. rr rtlr llte llrnr

I lctltlllittcs..l ics ,t llrltrt' lol crrllirru ol ;tlrrlcr its PCl r'('(lll('(l r,.t'onrt'ltr

l \ l I(, \\r(.lrlrrrS \ llrelrr,r,..

l)otrhlc r:ntlctl ltolj71,,,1',1 ('N( lrorirru rrur,:hinc ol singlc cnrlcrl lrorirrg rrurclrinc r.r,itlr
ttrrn lirlrlc

I)rrllirrg nritr'hinc r,r rlh llrppin! ill.iutgut)crl (){ strl'flricrrl herl lcngllr

\'llrtlirnu 'ntclrsLr rirtu I ir[rlc ol srrrlrrlrlc rrz.r-,

6 l.ircilitics lirr'slilllping rrl'itlcrlilrctr(iorr lnirrl<ings il.s l-rcr sltccillcittiorr

('r'artt: rvith propcr hantllirrg lirt.ililr,irs r-r".1lr.l jlcrncrrl

Per

i)r-tu'ct'I)r'ess litr Stircl,,irrg o{ Sllrlor Slirrrrpirrl_,. ol l5().1 orr r-.itpirrllr

()
ligs,t lr'irlurcs lirr S1;1clii11e.

i\NNIiXttl{lr,-l I

li'rrllorling tcs(ing lacilitics shr.rrrld bc;rvlilll-rlr. !,i(lr tlrr: lir-rn

N,l ii'l',,\ LL Lr ItC lC,{ L, /\ N l) C ft IiVl I C,,\ L, L/\ Il() ttz| I.A lt \ :

,[r ttrllr]llilr rrl'lrtrtissiorr Spcctrorrrclcr ri'illr necc\sill.\. slirntllrrrl irntl irrrlorrr;rliu

irrrrtlrr slritll he pr:clL.rrcri lirr rcr.illcirtrorr rrl e lrcnrrrirl etrrnltosiliorr ol'rnalcr.iul

I ll;ril rosl;11111, tcstini.t {ircilrtit,s

i rrttllLrr'I))'c I)eIrcttanl 'l

N'l a!l cst {l)l'I)lrrtrlilies lirr uirt.r:l,.ingol'srrrirrccLrilcl(s
4 N'lilurlelte l'rtt'(iclc Ittsltcclion (N4 l'l)ltrtiiitics lirr cltcrliips str[-strr.[lrct'llirr.r,.,
Nlclirllrrrgiclrl N,l rclosctlltc u,illt ntlr!,rlillcirlrr)lt l)()\\cl trll Io 500x ,t rrrctrrllosrx;111ig
.iunplr' ple parii tiorr {ircilitrcs r,i,itlr ilpl)r'olr r.rlt' llct:r'ss.trr :i lrr tal<c pltotograplrs
,,rl'sli,jlr.::;

( !r!.1'l.,t r) I]\
l

l'.1)t i l'1',1 / SI;.1, 1 l'i\,1 I ). i

 l';l ,i't,,,1 (, l .,r.rt'il rrrr .lirlr. '{)()t) \iIl( f.l1) ( I \\"1\l lS(r{t{) l' ' I

!l I_))l! _\1.!ll,l( LL! \ I ()l{\ :

, i,,r\'-'l\itl Itrttrtr'.\l.rcllitleril'll)lirtlttt:r';tp;11;li rrrllllllilplllcllll,;tt't.tltttLl'i'tlttr'

i{ir ,.rrn(ltif Iltt! 1r'rtrtilc lesl.

I )rrr.'t { igrtrlttru l ltttrltti:ss I cslr't 1l tltprtt tlr ()i-i()0 l}l lN

1pr1,111.1 l(rrlilt lrltc {( ltilllr\ V'-Nottlr}ol ()'\(){) lrrlt'r (:illlilcilr li,r eotttlltcliitl:
Nlite
ilrl-,iq1 1 lcst rr irlr lircilitics lirr n()tclr cltting & ttt)(lclttrliirrg tllis tcst irl \trl)-/L'l()
lr!r)l)t'r'irllll('\ irs [ct lllc sllccr [ictl sllttltlilltl

\,l111il1rtt!.litl)l] lltcilrtrt:s lilt ;tssrttttrg t:lltCtl tlplcll 1t1r,lrlc lrtltl tlilttcttstt'tt l"t
rlll'llcl lest s,ct:irtl.tl
i\NNEXLir{rr-*r

l .IS
-!_l"l!t-,ryL1"1-I
l. I I ( t N (i IN Sl- l{ Lr N'l li N' I'S :

t achillg {ollctl lri itlEc 11'1lc & {() lllcilstll'c irl ir sirrglc rictttP}' Vtrt'tltct'
rr-( )r'rlirtltte \'l ctt:;trririg N,l
( .rltpcti 1{){)0lrlrrrl). Niicrtlrrrcit:rs. itlsiile & ortlsitlc (';lliP'''l'li lltlti itll olhct'(iltLIges tr:clttilcd
,1,1,111,,

\ llrlr'ltirrr ( )pcttttirrtts itttti I)itltctlsiotlirl ( 'llcclis

l \,licr.rlctcl (100-.i0() ()llt-\i(lc) leitst ('ottttl 000 1 rrrrlt'

trrtrt
.) lr,rrre \,l ir"r-p1.rt.1:r-((')rrc ptcter irr:iiric) l,cirsl ( ottttl 0 0()l rtrtll
I lltlt'rlilrl ltrrri:c (l0()--5()0 rppt) Lcltql ( oillll O 00 1 rrrtll.
\,ur:]]rcr. I Ie rIltt ( ilrrrsc ((r0() nrnr ) Lclrsl ( trtittt () {)()2 tllrlt
(l lirtL'titi I'iLtg glttrucs lirr.clrecliitls llrt'cittl ittg l.rot'tirrtt tlrt lt'cltlihtitlcr'l
I Ilrril ,\: ( i;irtLtrcl ltips t9 clrecl,, itcculil('\ ol lrrrlc tl ilt t,l'1'role shotrs llrttru
1 lrrrlt"
(,
I irtrrlcs slrottlrl hc ar.rrillthlc

lo tlterli ilccl,uaCv o['crrtttl]ottCtris lirt c()- il\1i1lil1r. patallclitr.

pcrlrcntl in:uliu'itr, in rcsl-rcrt o{ r'otor ccnlcr lrrrc ilrc llxltll'c sltrlttltl irt' llttctl ltl"tls
,urtit ,r ilial glLr;1c l3 1'r;9r,c tlte sirnrc in rcspcct tt{'I)l; sitlc rt Nli)l:,:;ttle hot'c
t

lit(.('illgcs slltrrrlrl [e ltir;cl &gloLr rrrl lo ltvoitl :ttti, lill-rscs ol'iiccittacl

() l,lr..r r.ctl lltt-,r'prp lpelet lirr clrccl<i1g lcntlrt'nr{urc ol'nrirlctirrl itt sllttttlllttl t'oolll hcliltt'
tl i n rr)rrsionrr I clrccl< i rrLl

No tt':
l. Slulnltirrgs slutll htr ltt'octtt'ctl li'r,rrr ('1,\V/l{l)S() itppt'ovcd sottt'ccs otllr''
2. S{ltor' (''h;tttthcr'-l)l') .Q NI)li slrall lrc l)r'octrt'ttl h'ortt ('1.\\/itll)'SO
i

:rl
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t' rt ltJr rttverl q1v11 1'('95 o ll l\'.
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