LotoRevise10-26 12/4/07 9:27 AM Page 2

COMPLETE LOCKOUT / TAGOUT SOLUTIONS

Policy & Procedures
Energy Control ID
Proper Lockout Tools
Employee Training
Do-it-Yourself ID Printers
On-Site Services

www.bradyid.com/lockouttagout
LotoRevise10-26 12/4/07 9:27 AM Page 3

OSHA Lockout Standard

OSHA 29 CFR §1910.147 The control of hazardous energy (lockout/tagout).

(a) Scope, application and purpose
(1) Scope. (i) This standard covers the servicing and maintenance of machines and
equipment in which the unexpected energization or start up of the machines or
equipment, or release of stored energy could cause injury to employees. This standard
establishes minimum performance requirements for the control of such hazardous
energy.
(2) Application. (i) This standard applies to the control of energy during servicing and / or
maintenance of machines and equipment.
(3) Purpose. (i) This section requires employers to establish a program and utilize
procedures for affixing appropriate lockout devices or tagout devices to energy isolating
devices, and to otherwise disable machines or equipment to prevent unexpected
energization, start-up or release of stored energy in order to prevent injury to employees.

Why Lockout/Tagout?
OSHA Focus - #1 most cited violation for general industry
Best Practice - Being adopted across industries & geographies
Saves Lives - Prevents an est. 120 fatalities & 50,000 injuries annually
Cuts Costs - Significantly; both lost time and insurance costs
Improves Productivity - Minimizes equipment downtime

4(1)
Step Plan
for creating an effective energy control program

Create energy control policy and procedures (pp. 4-5)

(2) Identify all energy control points (pp. 6-7)
(3) Equip employees with the proper lockout tools and warning
devices. (pp. 8-14)
(4) Train employees and promote awareness of safe work practices.
(p. 15)
LotoRevise10-26 12/4/07 9:27 AM Page 4

OSHA Lockout Standard

Brady is the global leader in providing Lockout / Tagout solutions.

Brady was first to respond to the new OSHA legislation in 1990, and has
maintained its position as the leading Lockout solutions provider ever
since. Today, Brady offers a comprehensive package for Lockout /
Tagout that encompasses...

Brady’s Complete Solution

Lockout Procedure Development
Consultation & Training

Energy Control
ID Products

Proper Lockout Tools

& Warning Devices

Employee Training & Awareness

www.bradyid.com/lockouttagout 3
LotoRevise10-26 12/4/07 9:28 AM Page 5

STEP
1 Create Energy Control Policy and Procedures
1910.147(c) OSHA Energy Control Policy; 1910.147(c)(4) Energy Control Procedures;
Synopsis of Requirements Synopsis of Requirements
An energy control policy must be documented and at • Procedures must be documented and must identify the equipment
a minimum should cover the following aspects of the covered.
program: • A separate procedure must be created for each piece of equipment to
• Purpose and scope of the program be locked out. There are exceptions where multiple machines may be
• Personnel authorized to perform LO/TO grouped under a single procedure
• Enforcement policy • The procedure must include specific steps for shutting down, isolating,
• Training methods blocking and securing equipment to control hazardous energy
• Group lockout procedures • Specific steps for the placement, removal and transfer of lockout/tagout
• Shift transfer procedures devices should also be included
• Lock removal procedures • The employer shall conduct and certify periodic inspections at least
• Method for auditing & updating procedures annually
• Coordination with outside contractors

On-Site Graphical
Lockout Procedure
Service
On-Site Graphical Lockout Procedure Service
Brady Professional Engineers will come to your facility and:
• Perform a zero energy state assessment
• Develop specific image-supported lockout procedures for each piece of
equipment
• Subsequently install the over-laminated graphical procedures on all equipment
• Create and install energy source identification tags
• Provide easy maintenance of the lockout program
• Provide a list of the lockout devices needed
• An optional add-on is 1/2 day of LOTO training for up to 15 employees
• Conduct an optional annual audit of your procedures

Brady's G-LOP Service provides machine-specific OSHA CFR 1910.147-compliant

lockout procedures. These visually instructive procedures reduce the time to safely,
quickly and consistently lock out equipment, and subsequently re-energize after
the machine servicing is complete. It's a fast and complete OSHA solution that
provides an excellent return on your investment.

For more information turn to the back cover, visit www.bradyid.com/idservices

or call 1-800-496-4040
LotoRevise10-26 12/4/07 9:28 AM Page 6

STEP
Brady Energy Control Products & Services 1
Lockout ProTM Graphical Procedure Writing Software
Create clear, easy-to-follow procedures in minutes
• Start immediately with easy-to-use templates and built-in defaults
• Access a database of standard graphics, terms, and information
• Insert images to create clear, machine-specific procedures that identify the location of control points
• Print to a standard inkjet or laser printer, or to Brady’s GlobalMark® 2 Industrial Label Maker or
HandiMark® Portable Label Maker
• Provide viewing and printing access to users in multiple locations with the FREE viewer and HTML
viewer applications
• Export to CMMS or ERP
Create, maintain, train, update – with one program
• Use Lockout PRO software’s built-in sample energy control policy to develop your own
comprehensive energy control program
• Create machine-specific lockout procedures for different locations; ensure that location-specific
safety needs are addressed
Catalog No. Description
• Manage and update your procedures with automatic time- and date-stamping 102907 Lockout Pro Desktop Software
102910 Lockout Pro Enterprise Corporate w/ free web viewer
• Train your employees with online tutorials and built-in video training clips in Enterprise versions 102909 Lockout Pro Basic (Only 3 Administrators)
• Access current OSHA lockout/tagout standard with a few clicks 102911 Additional Administrator (adds 1 admin)

• Call to learn about a separate optional annual audit service for your Lockout Pro procedures

Brady On-Site Awareness Seminar

Enhance lockout compliance, safety and efficiency in your facility!
A great supplement to your standard training program for authorized and affected employees, the Brady LOTO Awareness
Seminar is suitable for large or small groups, and is conducted right at your facility by an experienced Brady Representative.

The approximately one-hour training session covers the following topics:

• Impact of LOTO-related accidents on people and equipment
• Overview of OSHA lockout/tagout regulations
• Dramatized video presentation of LOTO accidents that highlights key practices and common
mistakes, and that reinforces awareness of the significant risks incurred when proper procedures are not followed.
• Demonstration of the latest lockout tools and devices
• Question & answer session, followed by quiz to verify understanding
Customers wishing to hold a seminar at their facility are asked to buy a training kit consisting of instructional materials and sample lockout devices. These tools
are used by the Brady representative during the seminar, and can be kept for subsequent re-use by the customer when training new employees and conducting
refresher courses.

Part No. Description

103543 Lockout/Tagout Awareness Seminar Package (DVD)
103542 Lockout/Tagout Awareness Seminar Package (VHS)

Internet-based Training Webinars

Learn the four key components of a compliant and effective LOTO program and get introduced to innovative
new Brady products within the category of LOTO (Lockout Pro 3.0, new kits, padlocks, tags and group
lockout solutions) that help companies implement such a program for enhanced safety, cost savings and
productivity.
Four key components:
1. Documented policies and procedures
To register, visit:
2. Energy source identification
www.bradyid.com/webinars
3. Proper tools and devices
4. Employee training
www.bradyid.com/lockouttagout 5
LotoRevise10-26 12/4/07 9:28 AM Page 7

STEP
2 Identify All Energy Control Points
1910.147(c)(5)(iii) - Energy Source Identification; Synopsis of Requirements
• Tagout devices shall warn against hazardous conditions • ANSI Z244.1-2003, Control of Hazardous Energy, states that all energy isolating
if the machine or equipment is energized. Additionally: devices should be adequately labeled or marked unless they are located so that their
OSHA 1910.333(e) and (f) require that all disconnecting purpose is clearly evident. Identification shall include the following:
means show the magnitude and shall be legibly marked – Machine, equipment, process supplied
to indicate the purpose, unless located and arranged so
– Energy type and magnitude
the purpose is evident.

Tags / Signs / Labels

Signs Magnetic Signs Standard Signs Safety Labels
• Size: 7” x 10” • Made of flexible magnetic vinyl • Made of BradyTuff plastic (B-401)
TM
• self-sticking high-performance polyester

21⁄ 4 x 41⁄ 2 - 88302 21⁄ 4 x 41⁄ 2 - 88303

7 x 10 - 50269 7 x 10 - 50270

Fiberglass - 65571 5" x 31⁄ 2" - 66008 5" x 31⁄ 2" - 66006
Plastic - 22909 7" x 5" - 66009 7" x 5" - 66007

Standard Tags Self-Laminating Photo Tags Two Part Perf Tags 1-Pocket Tag Holder
• Made of heavy duty polyester • Durable B-851 polyester w/ 1 mil overlay • Tie strings included • Holds 50 tags, ties and a marking pen
• Size: 5.5” x 3” (25/package) • 10 tags and nylon fasteners per package • Size: 7.5” x 4” (25/package) • Comes w/ adhesive strips, magnetic
strips, & screws for mounting
Front Back • Holder dimensions: 71/2"H x 41/2"W x 11/2"D

65502 65520 65501 105373 TH2

Energy Source Identification

Polyester Labels Vinyl Labels Write-On Energy Source Label
• Self-sticking polyester (B-302) • Made of self-sticking vinyl (B-946) • Constructed of B-933 vinyl
• 3.5” x 5” (5/package) • 7” x 10” (1/package) • Overlaminate available for added protection

31⁄ 2 x 5 - 86246 31⁄ 2 x 5 - 86216 5 x 31⁄ 2 - 86240 7 x 10 - 60179

31⁄ 2 x 5 - 50276

31⁄ 2 x 5 - 86245 31⁄ 2 x 5 - 86204 31⁄ 2 x 5 - 86199 7 x 10 - 60180

Energy Source Tags
LotoRevise10-26 12/4/07 9:28 AM Page 8

STEP
Brady Safety / Lockout I.D. Solutions 2

HandiMark® Portable Label Maker

Designed to help you satisfy your OSHA Lockout, HazCom,
Arc Flash and General Equipment Identification
Requirements.
• .5", 1" or 2" tape widths
• Large characters – Hundreds of character sizes from .08" to 1.7"
• Super-tough outdoor grade vinyls
• 15 tape colors, 7 print colors
• Specialty materials: Reflective, tamper resistant or repositionable vinyl
• Thermal transfer print...no smearing!
• 113 built-in industrial symbols Description Catalog Number
®
HandiMark Label Maker 42001
• Bar codes, sequencing & memory built-in! (Includes items listed to the right)
• Portable – battery or AC operation
Includes
● HandiMark® Portable
Label Maker
● Rechargeable Battery
● Battery Charger
● 25' roll of 2" white vinyl tape
● Black ribbon
Junction Boxes Pipe Markers Plug I.D. Instrumentation Bins & Shelves ● Hard carrying case
● Symbols reference chart
Outdoor Grade Vinyl Tape Colors

GlobalMark® 2 Industrial Label Maker

Satisfy all of your OSHA Identification Requirements. Print
Lockout Procedures, Tags, Valve Tags, Equipment I.D. and so
much more!
• Color touch screen interface... Quick & Easy!
• Multicolor spot printing or full-color process printing
• Specialty materials including tag stock, magnetic, reflective & phosphorescent (10 hour glow)
• Cuts characters & shapes!
• Patent # D481,415
Brady File Management Utility allows you to: ®

• Transfer files from your PC to your GlobalMark® 2 and from your GlobalMark® 2 to your PC
• Manage your existing GlobalMark® 2 files
• Update your GlobalMark® 2 operating system when upgrades are available. Simple to run when connected
to your PC
• On-site demonstrations available. Call 1-888-272-3946 for details
Catalog No Description
99004 Multi-Color GlobalMark® 2 and Lockout Pro™ Software
99009 Color & Cut GlobalMark® 2 and Lockout Pro™ Software GlobalMark

Valve Tags Panels/Motor Control Process Color Printing Print to Tagstock

www.bradyid.com/lockouttagout 7
LotoRevise10-26 12/4/07 9:28 AM Page 9

STEP
3 The Proper Lockout Tools & Warning Devices
1910.147(c)(5) OSHA Lockout Device Requirements
LOCKOUT DEVICES MUST: • Identify the individual who applied the lock (both tags and lock labels are acceptable
• Be provided by the employer for this purpose)
• Be standardized by size, shape or color • Be durable (p. 12)
• Be distinguishable from locks used for other purposes. • Be strong enough to prevent removal except by using excessive force
Lockout locks should only be used for lockout! • Remain under the exclusive control of the individual who attached them.

Lockout Padlocks
Nonconductive Safety Locks
The Ultimate Lockout Lock!
The Brady Safety Padlock complies with all OSHA requirements and is a safer alternative to
metal locks for lockout applications. The body is nonconductive, while the unique key
cylinder prevents electricity from traveling from the shackle to the key, further protecting
workers from shock.

Third-party tests confirm that Brady outperforms the leading competitor when subjected to
repeated salt water spray.
Features & Benefits
• Compact and lightweight
• One-piece “seamless” body construction for rugged durability
Brady Safety Padlocks • Special 6-pin cylinder resists tampering and offers more unique key cuts
Color 1 Padlock 6 Padlocks Keyed Alike • Key-retaining safety feature prevents key from being removed until shackle is
Red 99552 105890 51339 securely closed.
Blue 99556 105891 51346
Green 99564 105893 51344
• Ribbed sides for secure gripping, even when wearing gloves
Yellow 99570 105892 51345 • “Danger” and “Property Of” labels provided in English, Spanish and French
Brown 103033 101956 N/A • Lock bodies can be custom laser engraved upon request.
Purple 104919 104916 N/A
• Shackle clearance: 11/2”; shackle diameter: 1/4”
Aluminum Locks
• Solid aluminum body with hardened chrome-plated steel shackle
• Lightweight yet rugged
• Chrome-plated cylinder delivers enhanced corrosion resistance
• 6-pin cylinder offers more unique key changes, better tamper resistance
• Two standard shackle clearances: 1" and 11/2", shackle diameter: 1/4"
• Custom keying and charting also available All Brady padlocks
are available:
Aluminum Padlocks - 11/2" Clearance Shackle
• Keyed Different
1 Padlock 6 Padlocks Color
• Keyed Alike
99615 51370 Red
99616 51371 Blue • Master Keyed
Aluminum Keyed Alike Padlocks - 11/2" Shackle 99617 51376 Green • Key Charted
3 Padlocks 6 Padlocks Color 99618 51377 Yellow
105902 105882 Red 99619 51378 Orange • Laser Engraved
105903 105883 Blue 99620 50274 Black • With optional 3” shackle
105881 105885 Green 104578 104579 Brown
Visit
105904 105884 Yellow 104576 104577 Purple
www.bradyid.com/lockouttagout
for more information
Padlock Centers
20-Lock Board 36-Lock Board
• Dimensions: 231⁄2"H x 111⁄2"W • Dimensions: 211⁄2"H x 231⁄2"W
• Includes 20 padlocks (99552), two 1" hasps (65375), • Includes 36 padlocks (99552), three 1" hasps
two 11⁄2" hasps (65376) & 24 heavy duty tags (65520) (65375), three 11⁄2" hasps (65376) & 36
heavy duty tags (65520)
Catalog No. Description Catalog No. Description
51189 20-Lock Board (w/ Safety Padlocks) 51195 36-Lock Board (w/Safety Padlocks)
LotoRevise10-26 12/4/07 9:28 AM Page 10

STEP
Brady Lockout Padlocks 3

Ready Access Padlock Stations

Brady’s new Ready Access storage stations ensure that lockout devices remain easily accessible
and ready for use whenever needed. These rugged, compact stations keep your lockout devices
clean and secure, ready for use whenever and wherever needed.
• Holds up to 10 padlocks, 6 hasps and 10 tags
• Made of thermoformed polypropylene for rugged durability
• Slots in back for wall mounting
• Attachable carrying handle facilitates easy portability
• Dimensions: 17”H x 13.25”W x 2.5”D
• Components: • Components:
• 1 Ready Access Padlock Station (105932) • 1 Ready Access Padlock Station (105932)
• 5 Keyed-different safety padlocks (99552) or steel • 10 Keyed-different safety padlocks (99552) or
padlocks (99500) steel padlocks (99500)
• 5 Heavy Duty, Re-usable Lockout Tags (65520) w/ nylon • 10 Heavy duty, re-usable lockout tags Catalog No. Description
cable ties (65520) w/ nylon cable ties 105928 Station w/ 5 Safety Padlocks
• 2 1” Group Lockout Hasps (65375) • 3 1” Group Lockout Hasps (65375) 105930 Station w/ 10 Safety Padlocks
105932 Station (Unfilled)
• 2 1.5” Group Lockout Hasps (65376) • 3 1.5” Group Lockout Hasps (65376)

Padlock Stations Personal Padlock Pouch

• Constructed of 14 gauge steel with red plastic coating • Compact kit that contains padlocks, tags and hasps.
• Small station holds up to 4 padlocks (21⁄4"H x 3"W x 11⁄4"D) • Components:
• Large station holds up to 24 padlocks (3"H x 16"W x 11⁄4"D) • 2 1” Group Lockout Hasps (65375)
• Padlocks not included • 2 Heavy Duty Lockout Tags (65520) w/ Nylon Cable Ties
• 2 Keyed-alike Safety Padlocks (99552) or Steel Padlocks (99500)
Catalog No. Description
LR060E Small Padlock Station
• 1 Lockout Belt Pouch (51172)
LR360E Large Padlock Station
Padlock Stations Catalog No. Description
105969 Padlock kit w/ Keyed-Alike Safety Padlocks
105970 Padlock kit w/ Keyed-Alike Steel Padlocks

Safety Hasps
Brady’s Labeled Lockout Hasp
is a combination Lockout Tag
and Safety Lockout.
• Constructed from tough 5052
anodized aluminum alloy
• Includes tamperproof tabs
Steel Lockout Hasps
• Write-on label accepts pencil,
pen or marker • Constructed of vinyl-coated high tensile steel
w/ rust resistant plating
• Pen and pencil markings can
be easily erased • Lock holes: 3⁄8" diameter
Labeled Lockout Hasps – Aluminum • Lock holes: 5⁄16" diameter • Standard package: 12 hasps
Reverse Side
Catalog Number Color • 71⁄14"H x 3"W x 3⁄16"D Catalog Number Description
65960 Red • Standard pkg. 5 65375 1" Diameter Jaws
65967 Combination 65376 1 1⁄2" Diameter Jaws

www.bradyid.com/lockouttagout 9
LotoRevise10-26 12/4/07 9:28 AM Page 11

STEP
3 The Proper Lockout Tools & Warning Devices

1910.147(c)(5)(ii)(B) Standardized.
Lockout and tagout devices shall be standardized within the facility in at least one of the following criteria: Color;
shape; or size; and additionally, in the case of tagout devices, print and format shall be standardized.

Electrical Lockouts
Circuit Breaker Lockouts
120V Snap-On Clamp-On Breaker Universal Multi-Pole
Breaker Lockout Lockouts Breaker Lockout
• Dual cavities accommodate • Made of rugged polypropylene • Single device works with most
different size switch tongues and impact modified nylon major multi-pole breakers that
• Accepts locks shackles up to • Accepts locks shackles up to employ a tie-bar
9/32" dia. 9/32" in diameter • Compatible with GE, ITE, Sylvania,
• Patent #5,122,624 Challenger, Bryant, Westinghouse,
• Patent #5,500,495 General Switch Co., and more!
• Patent #5,300,740

Catalog Number Qty Catalog No. Description Qty Catalog Number Qty
65688 6/pkg 65965 120/277V Clamp-On Breaker Lockout 6/pkg 66320 6/pkg
65966 480/600V Clamp-On Lockout 6/pkg

Cleats for Clamp-On 480-600V Breaker Oversized Breaker

Breaker Lockouts Blocker Lockout
• Use in conjunction with clamp- • Perfect for locking out oversized • Oversized 480/600V frame lockout
on breaker lockouts and irregularly shaped switches fits breaker switches up to 21/4"
• Blocking bars (red and green) are wide and 7/8" thick
• Assures positive restraint for
breakers with long, sliding 71/2" long • Made of durable polypropylene and
switch throws • Red blocking bar indicates locked glass filled-impact-modified nylon
• Patent #5,500,495 off, green bar indicates locked on • Patent #5,500,495

Catalog No. Description Qty Catalog No. Description Catalog Number Qty
65404 Cleats For 120/277V Lockout 6/pkg 90891 Breaker Block Kit 65329 1/pkg
65406 Cleats For 480/600V Lockout 6/pkg 2 yellow mounting rails, 1 red blocking bar, 1 green 65321 6/pkg
blocking bar and 3 alcohol wipes.

Not Sure Which Circuit Breaker Lockout To Use?

The Reference Guide makes it easy to find the right lockout device for the breakers you use. Download the reference guide
from www.bradyid.com/lockout, or call Brady customer service at 888-272-3946 and order publication MS483783.

Other Electrical Lockouts

Red Wall Switch Clear Wall Switch Lockout AC Sensor
Lockout ● Uses existing wall plate screws ● Selected by OSHA Electrical Technical
Equipment Committee as the only
● Locks switch in "on" or "off" ● Lock not included instrument of its type for use by OSHA
position
● Patent #5,543,593, 5,260,528 compliance officers to identify and
● Lock not included cite electrical hazards of 50 - 1000
● Patent #5,260,528 volts AC
● CAT IV rated and UL Listed
Catalog Number Description
Catalog Number Quantity WSLO Wall Switch Lockout
● Patent #5,103,165
Catalog Number
65696 6/Pkg. 65269

3-in-1 Plug Lockout Brady Plug Lockout Stopower™ Plug Lockout

● Plugs up to 3" in diameter & ● Small 110V plug lockout: ● Ideal for office equipment and other
51/2" in length 2"H x 2"D x 31/2"W with frequently locked out cords
● 2 sliding top lids can be 1/2"diameter hole for cable
●
For use on 2 or 3 pronged polarized
used on cords up to 11/4" ● Large 220/500V plug lockout: plugs
31/4"H x 31/4"D x 7"W with
1" diameter hole for cable
Catalog Number Description
Catalog No. Description Catalog Number Description 65673 Red – 1 device/pkg.
PL023 3-in-1 Plug Lockout - English 65674 Small 110V Plugout To order multiple Stopower Plug Lockouts
65675 Large 220/500V Plugout that are keyed alike, use catalog #98209
LotoRevise10-26 12/4/07 9:28 AM Page 12

STEP
Brady Electrical Lockout Solutions 3

Electrical Lockout Kits

Personal Breaker Lockout Kit Personal Electrical Lockout Kit Valve & Electrical Lockout Kit
•2 120/277V Clamp-On Breaker Lockouts (65396) •1 Mini Cable Lockout (50940) •1 All Purpose Cable Lockout (50943)
•2 480/600V Clamp-On Breaker Lockouts (65397) •1 3-in-1 Plug Lockout (PLO23) •1 1"- 61/2" Adjustable Gate Valve Lockout (64057)
•2 Universal Multipole Breaker Lockouts (66321) •2 120/277V Clamp-On Breaker Lockouts (65396) •1 1
/2"- 21/2" Small Ball Valve Lockout (BS07A)
•3 1” Red Lockout Hasps (65375) •1 480/600V Clamp-On Breaker Lockout (65397) •1 3-in-1 Plug Lockout (PLO23)
•3 Heavy Duty Lockout Tags (65520) w/Cable Ties •2 Universal Multipole Breaker Lockout (66321) •2 120/277V Clamp-On Breaker Lockouts (65396)
•1 Small Lockout Toolbox (105905) •1 Oversized Breaker Lockout (65329) •1 480/600V Clamp-On Breaker Lockout (65397)
•1 Toolbox (105905) •3 1” Group Lockout Hasps (65375) •2 Universal Multipole Breaker Lockouts (66321)
•3 Heavy Duty Lockout Tags (65520) w/ Cable Ties •3 1” Group Lockout Hasps (65375)
•1 Medium Lockout Toolbox (105906) •3 Heavy Duty Lockout Tags (65520) w/ Cable Ties
•1 Medium Lockout Toolbox (105906)

Catalog No. Description Catalog No. Description Catalog No. Description

105963 Personal Breaker Lockout Kit 105960 Personal Electrical Lockout Kit 105954 Personal Valve & Electrical Kit
105964 Kit w/ 3 Keyed-Alike Safety Padlocks* 105961 Kit w/3 Keyed-alike Safety Padlocks* 105955 Kit w/ 3 Keyed-Alike Safety Padlocks*
105965 Kit w/ 3 Keyed-Alike Steel Padlocks 105962 Kit w/3 Keyed-alike Steel Padlocks 105956 Kit w/ 3 Keyed-Alike Steel Padlocks

Personal Breaker Lockout Pouch Personal Breaker Lockout Pouch

•1 120/277V Clamp-On Breaker Lockout (65396) • Components:
•1 480/600V Clamp-On Breaker Lockout (65397) • 1 120V Snap-On Breaker Lockout (65387)
Electrical Lockout Toolbox •1 Universal Multipole Breaker Lockout (66321) • 1 120/277V Clamp-On Breaker Lockout w/cleat (65396)
•1 Mini Cable Lockout (50940) •2 1” Group Lockout Hasps (65375) • 1 480/600V Clamp-On Breaker Lockout w/cleat (65397)
•2 120V Snap-On Breaker Lockouts (65387) •2 Heavy Duty Lockout Tags (65520) w/ Cable Ties • 1 Universal Multi-Pole Breaker Lockout (66321)
•2 120/277V Clamp-On Breaker Lockouts (65396) •1 Lockout Belt Pouch (51172) • 1 Oversized Breaker Lockout (65329)
•2 480/600V Clamp-On Breaker Lockouts (65397) • 1 Lockout Belt Pouch (51172)
•2 Universal Multi-Pole Breaker Lockouts (66321)
•1 Oversized Breaker Lockout (65329) Catalog No. Description Catalog No. Description
105966 Personal Breaker Lockout Pouch (Kit) 99293 Breaker Lockout Sampler Toolbox (Kit)
•1 3-in-1 Plug Lockout (PLO23) 105967 Kit w/ 2 Keyed-Alike Safety Padlocks* 99296 Kit w/2 Safety Padlocks & 2 Tags*
•1 Wall Switch Lockout (65392) 105968 Kit w/ 2 Keyed-Alike Steel Padlocks 99297 Kit w/2 Steel Padlocks & 2 Tags
•1 Small Fuse Blockout (65390)
•1 Large Fuse Blockout (65691)
•1 Extra-Large Lockout Toolbox (LKP-TKLBOX)

Catalog No. Description

99310 Electrical Lockout Toolbox (Kit)
99312 Kit w/2 Safety Padlocks & 2 Tags*
99313 Kit w/2 Steel Padlocks & 2 Tags Lockout Pouch

* Most Popular Choice

www.bradyid.com/lockouttagout 11
LotoRevise10-26 12/4/07 9:28 AM Page 13

STEP
3 The Proper Lockout Tools & Warning Devices

1910.147(c)(5)(ii)(A) Durable.
Lockout and tagout devices shall be capable of withstanding the environment to which they are exposed for the
maximum period of time that exposure is expected.

Valve Lockouts

All Purpose Cable Lockout Gate Valve Lockouts Adjustable Gate Valve Lockout
• Two types of interchangeable cables: ● Made of rugged injection-molded polypropylene ● Versatile lockout adjusts to fit 1" to 61/2" valve handles,
• Nonconductive nylon cable ( 1/8" diameter) ● Service temperatures from –25°F to 200°F replacing 3 conventional gate valve lockouts
• Sheathed metal cable ( 3/16" diameter) ● Unique knockout center accommodates OS&Y or
● Durable polypropylene is resistant to temperature
“rising stem” valves changes from - 13°F to 194°F
• 4 lock holes in handle accommodate most locks
● Accepts locks with shackles up to 3/8" in diameter
● Compact for easy carrying and storage
• Patent #7,293,438 B2
● Supplied w/ danger labels in English, Spanish, French
● Comes w/ danger labels in English, Spanish, French
• Max. Service temperature of cables:
- Sheathed: -30o to 180o F
- Nylon: -40o to 200o F

Catalog No. Description Valve Handle Catalog Number

50943 APCLO with 8’ sheathed cable Diameter Catalog # 64057
50941 APCLO with 8’ nylon cable 1"–21⁄ 2" 65560
21⁄ 2"–5" 65561
5"–61⁄ 2" 65562
61⁄ 2"–10" 65563
10"–13" 65564

Mini Cable Lockout Standard Ball Valve Lockout All Purpose Cable Lockout
• Perfect for use on disconnect switches, small ● Easy to use, single-piece design locks quarter-turn ● Made from ultra-tuff polypropylene
gate valves, etc. ball valves in OFF position ●
Small lockout (2VU39) locks out pipes 1/2" to
• Push-button self-winding mechanism ● Two sizes fit most valves up to 3" 21/2" in diameter
automatically cinches cable tight ● 65692, 65669, 65693 are made of powder-coated ● Can also be used to lock valves OPEN on pipes from
• Body made of impact modified nylon steel 1
/2" to 11/4" in diameter
• 6 lock holes accommodate most padlock ● 65666 is made of super-tough nylon (service temp - ● Patent #6,622,536
shackles & hasps 40° to 248° F)
• Body dimensions: 4" diameter x 13/4" deep ● Patent #5,003,797
• Cable dimensions: 1/16" diameter x 8’ length
• Patent Applied For

Catalog No. Description Catalog Max Shackle Valve Size/ Max Handle Max Handle Catalog No. Description
50940 Mini Cable Lockout w/ Steel Cable Dia. Pipe Dia. Width Thickness BS07A Small Ball Valve Lockout
9 1 3
51442 Mini Cable Lockout w/ Nylon Cable 65666 ⁄ 32" ⁄ 4" – 1" 1" ⁄ 4" BS08A Large Ball Valve Lockout
9 1 13 1
65669 ⁄ 32" 1 ⁄ 4" – 3" ⁄ 5" 1 ⁄ 4"
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STEP
Brady Valve Lockout Solutions 3

Universal Valve Lockout

Universal Valve Lockout
● Versatile, rugged, easy to use, lightweight
● Made of industrial-grade steel and nylon for extra impact and chemical resistance
● New open-ended clamp fits over closed rings, wide handles
● Can also be used to lock out large levers, T-handles and other hard-to-secure devices
● Cable attachment offers choice of 1/8" nonconductive nylon or rustproof sheathed metal cable
● Small UVLO: for use on handle widths up to 1” (max handle thickness of 0.6”)
● Large UVLO: for use on handle widths up to 1.6” (max handle thickness of 1.1”)
● Patent No. 5,415,017, additional patent applied for
Universal Valve Lockout - Complete Sets
Catalog No. Description
51394 Small UVLO w/ 8' Sheathed Cable Attachment & Blocking Arm
51390 Small UVLO w/ 8' Nylon Cable Attachment & Blocking Arm*
51392 Large UVLO w/ 8' Sheathed Cable Attachment & Blocking Arm
51388 Large UVLO w/ 8' Nylon Cable Attachment & Blocking Arm*

Valve Lockout Kits

Valve Lockout Toolbox Valve Lockout Pouch Combination Lockout Duffel

• Everything you need to lock out gate, ball, • Economical kit for locking out small gate & ball valves • Everything you need to lock out the most common
butterfly and other valves • 1 1"- 61/2" Adjustable Gate Valve Lockout (64057) mechanical and electrical control points, with extra
electrical lockout devices
• 1 Small Univ. Valve Lockout w/ Blocking • 2 /2"- 2 /2" Small Ball Valve Lockout (BS07A)
1 1

Arm (50924 and 65402) • 1 Mini Cable Lockout (50940)

• 1 Large Lockout Pouch (50979)
• 1 All Purpose Cable Lockout w/ 8' Sheathed • 1 Large Univ. Valve Lockout w/ Blocking Arm
Cable (50943) (50899 and 65403)
• 1 1" - 61/2"Adjustable Gate Valve Lockout • 1 120V Snap-On Breaker Lockout (65387)
Catalog No. Description
(64057) 99679 Valve Lockout Pouch (Kit)
• 1 120/277V Clamp-On Breaker Lockout (65396)
• 1 1/4" - 1" Ball Valve Lockout (65666) 99680 Kit w/2 Safety Padlocks & 2 Tags* • 1 480/600V Clamp-On Breaker Lockout (65397)
• 1 1" - 21/2" Gate Valve Lockout (65560) 99681 Kit w/2 Steel Padlocks & 2 Tags • 1 Universal Multi-Pole Breaker Lockout (66321)
• 1 Extra-Large Lockout Toolbox • 1 Oversized Breaker Lockout (65329)
(LKP-TKLBOX) •1 3-in-1 Plug Lockout (PLO23)
•1 Wall Switch Lockout (65392)
•1 1" - 61/2"Adjustable Gate Valve Lockout (64057)
•1 1" - 21/2" Gate Valve Lockout (65560)
•1 1
/4" - 1" Ball Valve Lockout (65666)
•1 Lockout Belt Pouch (51172)
•1 Lockout Duffel Bag (99162)
Valve Lockouts
Catalog No. Description Catalog No. Description
99320 Valve Lockout Toolbox (Kit) 99689 Combination Lockout Duffel (Kit)
99321 Kit w/2 Safety Padlocks & 2 Tags* 99690 Kit w/2 Safety Padlocks & 2 Tags*
99324 Kit w/2 Steel Padlocks & 2 Tags 99691 Kit w/2 Steel Padlocks & 2 Tags

* Most Popular Choices

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STEP
3 The Proper Lockout Tools & Warning Devices

HOW GROUP LOCKOUT WORKS:

When Larger numbers of workers or lockout points are involved, lock boxes can offer distinct advantages
over hasps:
• Supervisor uses a single job lock on each energy control point to lock out equipment
• Keys for job locks are put in a lock box
• Each worker applies his/her own lock to the lock box. As long as any one worker’s lock remains
secured onto the lock box, the keys to the job locks cannot be accessed, and the energy isolating
devices cannot be operated. Each employee retains exclusive control, as required by OSHA.

Group Lockout

Portable Metal Lock Boxes Portable Plastic Lock Box Metal Wall Lock Boxes
• Injection molded using Isoplast polymers • Made of durable, powder-coated steel with key slot on top.
• Made of heavy duty powder-coated steel
• 13 lock holes on lid, plus lockable clasp on front • Lock rails hold up to 16 padlocks (locks not included) • Includes clear Lexan window that slides out
when locks are removed.
(locks not included) • Slot in front allows keys to be inserted when box is
locked • Comes with key pegs and ID labels to simplify key
• Exclusive double lip design assures key retention management.
• Standard lock box • Pre-drilled holes in back allow for easy wall-mounting
• Large lock box:
Dimensions: 6”H x 9”W x 31/2”D • Comes with 12 hooks for hanging keys, locks, etc.,
When used for storage, holds up to 40 padlocks inside box Dimensions: 7”H x 16”W x 21/4”D
• Extra –large lock box • Box body dimensions: 71/2"H x 81/2"W x 41/4"D 15 key pegs that hold 5 keys each
Dimensions: 6”H x 73/8”W x 91/2”D 12 lock holes along bottom
When used for storage, holds up to 75 padlocks • Patent Applied For

Catalog No. Description Size Catalog No. Description Catalog No. Description
65699 Red - Standard 9"W x 31/2" D x 6"H 50937 Portable Plastic Lock Box 105715 Large Metal Lock Box
51171 Red - XL 73/8"W x 91/2" D x 6"H 50939 Extra Key Hooks (12/pkg)

Industrial Strength Lockout Station

● Lockable all metal, yellow powder coated
cabinet comes with one adjustable shelf
(extra shelves available)
●
Lockout safety tips are conveniently located
inside of door for frequent reminders of
proper lockout procedures
● Can be wall mounted or easily transported
● Station size: 16"H x 14"W x 6"D
● 3 - Red Safety padlocks (99552)
Wall Lock Boxes ● 3 - Yellow Safety padlocks (99570)
• Made of red acrylic plastic
● 1 - Safety Donut® - 21/2" - 5" (SDO4) Catalog Number Description
• Pre-drilled holes in back for easy wall mounting LC251M Industrial Strength Lockout Station
● 1 - Safety Donut® - 1"- 21/2" (SD02) LC252M Cabinet only
• Transparent front cover allows easy viewing of
contents ● 1 - Single pole breaker lockout (BLO1) LC254M Extra shelf

• Pre-attached plastic hooks for hanging keys, tag ●

10 - Lockout tags with ties (LT10)
stubs, etc. ● 2 - Multi pole breaker lockout (BLO3)
● 1 - 1" Multiple lockout device (T218)
Dimensions Max. Key
Catalog No. (H x W x D) padlocks hooks
● 1 - Single pole breaker lockout (BLO4)
LG003E 6" x 6" x 21⁄2" 6 3 ● 1 - 11/2" Multiple lockout device (T220)
LG008E 71⁄2" x 12" x 21⁄2" 10 8
GLOBOX 71⁄2" x 153⁄4" x 21⁄2" 14 18
●
1 - Large plug lockout (PLO23)
● 1 - Small plug lockout (PLO21)
LotoRevise10-26 12/4/07 9:28 AM Page 16

STEP
Employee Training & Awareness 4
1910.147(c)(7) Training and communication.
(i) The employer shall provide training to ensure that the purpose and function of the energy control
program are understood by employees …(iv) The employer shall certify that the employee training has been
accomplished and is being kept up to date …

Additional LO/TO Regulations & Standards

• OSHA 29 CFR 1910, Subpart S, “Electrical - selection and use of work practices”
• STD 1-7.3-29 CFR 1910.147 “The control of hazardous energy - inspection procedures & interpretive guidance
• ANSI/ASSE Z244.1 “Control of hazardous energy, lockout/tagout & alternative methods.” For more info visit www.ansi.org
• ANSI/NFPA 70E “Standard for electrical safety in the workplace”
• ANSI/ASSE A10.44 “Control of energy sources for construction & demolition operations

Brady Training Tools & Services

Lockout For Life Lockout Safety Poster Lockout/Tagout Training Kit

• This motivational video presents six real-life • Training poster reinforces your energy control • Kit provides authorized and effected employees
dramatizations of actual lockout accidents program with critical information they need to help
& how they could have been prevented prevent injury and comply with OSHA’s LOTO
• 18"h x 24"w, laminated on both sides standard (29 CFR, Part 1910.147)
• Comes complete with 10 accompanying
booklets in English • Includes: 1- 20 min. DVD, 1- Instructor's Guide,
11 - Employee Handbooks, 1 - Trainer Tools CD-
• Run time: 19 minutes (VHS or DVD formats) ROM and 1 Awareness Poster

Catalog No. Description Catalog No. Description Catalog No. Description

66255 Video LOSP8 Lockout Safety Poster 104108 English Training Kit, DVD
51793 DVD - English/Spanish LOSP8SP Spanish-language version 104107 English Training Kit, VHS
104216 Spanish Training Kit, DVD
104215 Spanish Training Kit, VHS

Lockout Procedure Station Lockout Pro™ 3.0 Software On-Site Awareness Seminar
• Silk-screened backboard made from durable Includes on-line tutorials. See page 5 for more Your Brady representative is available to review &
polystyrene information. provide recommendations to critical LOTO program
• Includes pre-drilled holes and hardware for wall components. See page 5 for more information.
mounting
• 3-ring, 1.5” binder made from 55 gauge
polyethylene Catalog No. Description Part No. Description
• Backboard dimensions: 20”H x 14”W x 4.5”D 102907 Desktop Software 103543 Awareness Seminar Package (DVD)
102910 Enterprise Corporate w/ free web viewer 103542 Awareness Seminar Package (VHS)
102909 Basic (Only 3 Administrators)
Catalog No. Description 102911 Additional Administrator (adds 1 admin)
LSOP22 Station w/ Binder & 25 Forms

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Graphical Lockout Procedure Service

Brady’s comprehensive service provides:
䊳
Machine specific, OSHA CFR 1910.147 compliant
lockout procedures
䊳
Visually instructive procedures that reduce the time
to safely, quickly and consistently lockout equipment
䊳
A fast, economical and complete OSHA compliant solution
Brady Professional Engineers
will come to your facility and:
䊳

䊳
Perform a Zero Energy State Assessment
Develop Graphical Lockout Procedures
Install Lockout Procedures
Create and Install Energy Source Tags
Provide Easy Maintenance of the Lockout Program
Conduct an optional annual audit

Feedback from satisfied customers:

“
““
“The Procedures are simple and clear; they take all of the guesswork and potential risk out of the LOTO process. Our
Authorized Employees must perform LOTO on hundreds of machines, making it easy to forget a vital step and potentially

is followed each and every time.

Program took four days.”

“The procedures are so simple for our employees to understand which aids in their
effectiveness; having the pictures of our equipment on each procedure makes them
“
cause a severe injury. The Brady Graphical LOTO Program provides clear steps and pictures to ensure the proper procedure

The procedures are very easy to implement and update; therefore, we can stay in compliance when equipment is changed or
new equipment is added. It would have taken our internal team months to develop procedures of this quality; but the Brady

Pamela Bilger, EHS Manager

Lehigh Valley Dairy Farms

Distributed by:

personalized and easy to follow … this service is a great asset to anyone’s

lockout/tagout program.”
Stacey Zimmerman, Elizabethtown College
Manager of Human Resources & Risk Management

Get Started Now!

䊳
Contact your local Brady sales representative or distributor to set up a
Graphical Lockout Procedure Assessment for your facility, or,
䊳
Contact Brady Identification Services Group: Phone: 1-800-496-4040
Fax: 1-800-221-6880

w w w. b r a d y i d. c o m / l o c ko u t t a g o u t

Brady Worldwide, Inc. Brady Canada

6555 W. Good Hope Rd. 355 Apple Creek Blvd.
Milwaukee, WI 53223 Markham, ON L3R 9X7
1-888-272-3946 1-800-263-6179
www.bradyid.com www.bradycanada.com
© 2007 Brady Worldwide, Inc. All Rights Reserved. Printed in U.S.A. 11-07-AA