Rotating Installation Procedure

Receiving Insp.: By Visual Inspection of all the Component Items for physical damage and
Loose Parts. By opening the Packages and Crates, Check the Vendors supply Checklist and
documented Packing List.Verify the Proper Identification Tag number of the Equipment.

DOCUMENTS FOR MATERIAL RECEIVING:

FOR FIN FAN:
1.FRR
2.NOC
3.Delivery Note
4.Packing List
5.IRN
6.MTC
7.Name Plate
8.Material Test Report
9.Ultrasonic Inspection Reports
10.P.O
11.IAR-Inspection Activity Report
12.Mechanical Test Reports
13.Material Certificate
14.G.A.D

GENERAL FOR PUMPS:

1.FRR
2.NOC
3.Delivery Note
4.Packing List
5.IRN
6.Pump Data Sheet
7.Name Plate
8.Motor Data Sheet
9.Bill of Material
10.P.O
11.Performance Test
12.Hydro Test
13.Mechanical Test
14.Material Certificate
15.G.A.D
Equipment Preservation: In depend to the Type of Items which is Indoor Outdoor or
Sheltered. Like a Mech. Seal should be indoors Preservation and Pipes, Gaskets Items this for
outdoor preservation, All this Item will apply Desiccant or whatever required by Supply
Manufacturer. and Covered all the opening connection by maximum of 3mm Thickness of Plate
or Blind with a Gasket and Covered with a Weatherproof Protective Cover to avoid Corrosion
and Dirt.

Installation Procedures for : (Rotating Equipment)

= Padding Elevation and Bolts Projection

= Equipment Elevation and Centering
= Leveling of Base Plate, Mounting Plate and Sole
= Soft Foot Check
= Preliminary Driver Alignment / Prior for Grout
= Piping Support Check
= Check the Suction and Discharge Flange Parallelism
= Bolts Tie-In and Flanges Joint
= By Bolts Tightening using Torque Values if Required.
= Driver Final Alignment

Mounting Plate ---- Device used to attached Equipment to Concrete foundation included
Base Plate and Sole Plate.

Angular MisAlignment- the Angle between the shaft Centerline of two adjacent Shaft.

Alignment ----------- Reducing the Misalignment of two adjacent shaft connected by a

Coupling. So that the center of Rotation for each shaft is as mean
Collinear during normal operation.

Epoxy Grout ------- A type of Materials consist of a Resin base that is mixed with a
 Curing by Hardener Liquid.

Final Alignment ----- Aligning of two adjacent shaft after the Piping Measurement Complete.

Flexible Element Coupling--- a type of Rotating Machinery Coupling describes both Disc

and diaphragm coupling.

Gear Coupling-------- A type of Rotating machinery obtain flexible by relative packing
And sliding motion.

Elastomeric Coupling—a coupling that obtain its Flexibility from flexing elastomeric
Element.

Parallel Offset Alignment- The distance between two adjacent and parallel shaft
Centerline.

NDE-------------------- Shall be perform in accordance with Inspection procedure that are

Not compliance the acceptance criteria.

Expansion Joint ------- is to compensate the differential thermal expansion between

Concrete foundation and epoxy grout during curing.

Oil Mist ------------------is used to protect Equipment during Storage or Equipment is Idle.

Oil Flushing System---Remove all the necessary bypass Pipe and reinstall the permanent
Oil supply with temporary 100-mesh screen and continue flushing
Until 8 hrs. flush.

Fire water Jockey Pump – 1800 RPM not exceeded

With Trust Bearing – Required Vertical & Horizontal Flexible or Diaphragm coupling.

Without Trust Bearing – Required Rigid adjustable Spacer

IFC - Issued for Construction

API - 683 – Quality improvement for Mechanical Equipment.

API - 686 – Recommended Practice for Machinery Installation and Design.

API – 610 – Centrifugal Pump Petroleum Heavy Duty

API – 611 – General Purpose Steam Turbine

API – 612 – Special Purpose Steam Turbine

API – 614 – Lubrication Shaft Sealing Oil Control System

API – 618 – Reciprocating Compressors for Petroleum, Chemical Gas Industries Service

API – 617 – Centrifugal Compressor for Petroleum Gas and chemical Industries

API – 619 – Rotary Type Positive Displacement Compressor.

API – 674 – Positive Displacement Pump (Reciprocating )

API – 676 – Positive Displacement Pump (Rotary)

API - 671 – Special Purpose Coupling

Tools used for Leveling and Alignment during Installation:

1) Machinist Level
2) Master Level
3) Dumpy Level
4) Optical Level
5) Straight Edge
6) Measurement Tape
7) Plumpness
8) Dial Indicator
9) Laser
10)Tilting level

Pump Reference Code

(SATIP- G-005-01)

Document Review---------------- = Schedule Q

Material Receiving----------------= SAIC-G-2002
Preservation----------------------- = SAIC-G-2003
INSTALLATION:

Foundation------------------------ = SAES- Q-001

Leveling & Grout---------------- = SAES- Q-005
Mounting Plate Base Plate------ = SAIC- G- 2021
Bolts & Nuts Gaskets------------ = SAIC-L-2014
Preliminary/ final Alignment--- = SAIC-G-2022
Bolts Flanges Joint Assembly-- = SAEP -351

Compressor Referrence Code

( SATIP-K-402 , SATIP-K-0-403)

Document Review = Schedule Q

Material Recieving = SAIC-K- 2003
Mounting Plate Base Plate = SAIC-K-2004
Leveling & Installation = SAIC-K-2004
Suction & Discharge Inst. = SAIC- K-2007
Flanges & Bolts = SAIC-K-2014

TYPE of GASKETS

1.) Spiral wound 2.) Asbestos 3.) Rubber 4.) Metal Ring 5.) Teflon 6.) Metallic

7.) Grafite

Aramco Standard Procedure

SAER = Saudi Aramco Engineering Requirements
SAES　 = Saudi Aramco Engineering Standard.
SAIC 　 = Saudi Aramco Inspection Checklist
SATIP　 = Saudi Aramco Typical Inspection Plan
SAMSSs = Saudi Aramco Material System Specifications
SATR　 = Saudi Aramco Test Report
SAEP 　 = Saudi Aramco Engineering Procedure
NDT = Non Destructive Test
SAPMT = Saudi Aramco Project Management Team
PEP = Project Execution Plan
FAT = Factory Acceptance Test
SWO = Survey Work Orders
ITP = Inspection Test Plan
SASDs = Saudi Aramco Standard Drawings
API = American Petroleum Institute
WPS = Welding Procedure Specification
TEMA = Tubular Exchanger Manufacturing Association
NPSH = Net Positive Suction Head
ISO = Industries Security Operation
PIP = Process Industry Practice
DBSE = Distance Between Shaft End
NCR = Non Conformance Reports
MSDS = Material Safety Data Sheet
NDE = Non Destructive Examination
NPS = Nominal Pipe Size
BEP = Best Effeciency Point
EIS = Equipment Inspection Schedule

ASCE = American Society of Civil Eng`r

ACI = American Concrete Institute
ASTM = American Society for Testing Materials
ANSI = American National Standards Institute
ASME = American Society of Mechnical Eng`r

MTC = Mill Test Certificate

MAWP = Maximum Allowable working Pressure
RFI = Ready for Inspection
TMCP = Thermo Mech’l Control Process
TBEQ = Tank Bottom Examiner Qualification
IQI = Image Quality Indicator
PWHT = Post Weld Heat Treatment
RMS = Root Mean Square
ASA = American Standard Association

Compressors
Material Receiving:

= Visual Inspection
= Vendors Installation Manual
= Equipment Tag Number
 = Check the Packing List Items on Packages
= Shipping Protection Instruction
= Check Loose and Damages of all the Component Items.
= Check the Gaskets and Flanges Raised Face for Scratches
= Check all the plug cover by 3 mm thick metallic
= Flanges Coupling shall be covered by Plate not less than 3mm Thickness
= Coupling Inlet and Outlet Flanges shall be coated by Required Desiccant
Silica Gel or any Req.by the Vendors.

Handling and Preservation:

= Data sheets Provides by Vendors the necessary for Handling and Preservation
Instruction.
= Exterior Equipment surfaces shall be covered by suitable Rust Preventive.
= Flanges Opening Shall be Provided by Metal Closure at least 5mm Thick.
= Exposed Shaft and Coupling shall be wrapped by Water Proof modable Waxed
Cloth.
= Checked the Temporary Gaskets can usually be made from service sheet
Gasket Material.
= Valves whenever possible to stored indoors or under Cover after Inspection.
= Preservatives of Flange surfaces shall Remove with Solvent prior of Installation.
= Anchor Bolts and Stud Bolts shall Coated by Oil
= Protective Cover made by Weatherproof materials to provide atmospheric corrosion
Protection.
= Vendors Materials Preservation necessary stored for Outdoors and Indoors.
= All Materials shall be separated Packages as the Same Component.

Type of Alignment:
1. Reverse Alignment
2. Rim n Face Alignment
3. Laser Alignment

What are the Type of Misalignment:

1. Angular Misalignment
2. Off set Misalignment
3. Combination Misalignment

Kinds of Pump

1. Centrifugal Pump single stage OverHung Pump

 2. Centrifugal Radial split Type
3. Multi stage Centrifugal Pump
4. Sump & sewer Pump

Types of Pump

1. External Gear Pump

2. Internal gear Pump
3. Sliding Vane Pump
4. Lobe Oil Pump

Main Type of Pump

1. Dynamic Centrifugal Pump

2. Positive Displacement Pump

Tubing – stainless steel

Flanges 24”above – ASME-B16.47

Flanges 24” below – ASME-B16.5

Shim – 300 stainless Aisi standard Type

1/8” (3mm) – The Required Variation Dimension between Two Anchor Bolt.

+ / – 13mm – The Required Variation Dimension of Top Projection of Anchor Bolts

Tilting Level Distance –with in 6m (20 ft) distance to balance the sight and distance.

Jacking Screw – Put the Grease to prevent the adherence.

Anchor Bolts Sleeves – Filled with Non Bonding Moldable Material and Bolts threaded
Has been wrapped with dual tape.

18-to 32 C – Temperature Required to proceed the grout filling.

300 mm – The minimum Ring Wall Width

100 mm – The minimum distance from Anchor Bolts to the edge of Concrete Foundation.

Coupling Spacer Gap = + / - .50 mm for flexible coupling Gap distance.

= + / - .25 mm for Rigid Coupling Gap distance Required.
= + / - .75 mm for the Elastometric Coupling
 SAG – Maximum allowable Sag Dial Indicator Bracket Fixture system within 0.8 mm
Per m.shall measured during inspection test.

Tapered Dowel – Used for doweling the Equipment after Final Alignment.

Flanges Bolts Holes Offset – within + / – 1.5 mm

Flanges Face Separation - +/ – 1.5 mm

Flanges Raised Face Opening – Covered by Elastomeric Gasket with 5mm Metal Plate cover.

Mounting Plate Surfaces – Shall be extend 25 mm beyond the outer side of Equipment Feet.

6 mm (1/4 in) – The clearance between the Anchor Bolts and Anchor Bolts Holes of the
Mounting Plate.

Shaft Coupling – Shall be wrapped with water Proof and any Modable Waxed to Prevent
Corrosion.

Resin and Hardener – Mixed with 200 RPM up to 250 RPM with specified Time.

Anchor Bolts Base Plate Torque Required – allowable with 0.02 mm (0.001 in)

2 ½ Threaded - Exposed for full penetration allowed in Anchor Bolts.

How to Check the Voids – by sounded with the used of Hammer after grout finish with
Opposite side.

Screen or Strainers – for Protection of Machinery during Commissioning start-up in a short

Period of time and to prevent the large particles that can pass through
The machine and causing plugging.

Parallelism of Flanges Outer Diameter Below 25 cm (10 in) – Maximum of 250 micrometer
(0.010 in)
Parallelism of Flanges Outer Diameter Larger 750 Micrometer (0.030 in) – 10 micro / Cm
(0.001in)

Centrifugal Compressor – Diaphragm or Disc Pack Spacer Coupling.

Reciprocating Compressor – Flexible Coupling shall be used to Installed.

Installation Procedure Data Sheet – Provides Data Arrangements Drawing and necessary
Alignment Procedure related information for Vendors
Installation.
The Benefit from Rotate Both shaft – is to Maintain the some relative position and
Minimized the error from individual shaft Run-out.

Rim n Face –Alignment Required – is recommended when the coupling Hub or Shaft
End flanges diameter is Greater than the Spacing
Between indicator,or one of the Train element
Cannot be turned.

Soft Foot Required – 0.05 mm

Hub Run-out Required - 0.05 mm

How can you Check Soft foot:

1. Shall be done after the Piping Dis-connected from Equipment body.

2. Soft Check shall be made during Preliminary and Final Alignment.
3. Maximum allowable shall be a maximum of 0.05 mm
4. Hold Down Bolts shall be Tightened
5. Used the Dial Indicator to take a Reading on its Foot.
6. Used the Torque Values if it is Required
7. Reading shall be taken as the individual Bolts is Loosened.
8. Then the Hold down Bolt shall be Tighten before you take to the next Bolt Foot.
9. Reading Check on Equipment feet, not on the Coupling.
What are the Shim Requirements as per API 686?

1. 300 Stainless Steel a series of AISI Standard Type.

2. Pre Cut Shim from Commercial Supply
3. The Maximum Height Shall Exceed 12 mm (.5 in)
4. Only one 3mm per mounting foot is allowed.
5. The Minimum thickness shall be 3 mm (0.125 in)

Pumps Type Under the API 610:

1. Centreline Single stage Overhung pump.

2. Vertical inline single Stage Overhung Pump
3. Regidly Couple Vertical inline single Stage Pump

Interpret the Dial Indicator Reading:

1. A Dial indicator Fixed on the Alignment Bracket and set to Zero Reading and shaft to be
Rotate at the Zero Degree.
2. Reading shall be at 90 degree increments in the Vertical and horizontal Plane.
3. The algebraic sum of the Reading at Zero degree and 180 degree shall be exual to the
sum of the Reading on the degree and 270 degree.
Explain TIR :

Total Indicator Reading:

= The Total Shaft Rotate Reading from 0 Degree to 270 Degree.

Total Indicator Round Out:

= The Runout of Shaft or Hub Diameter of Face Determined by Dial Indicator.

Coupling Hub Run-out-------------------------------------0.05 mm (0.02 in)

Sag Required------------------------------------------------- 0.8 mm / m

Soft Foot ----------------------------------------------------- 0.05 mm (2mils)

Flexible Coupling Gap--------------------------------------+/- 0.26 mm (+/- 2mils)

Elastometric Coupling Gap--------------------------------+/- 0.75 mm (0.030mils)

Bearing Bracket Support Foot----------------------------0.05 mm (2mils)

Anchor Bolts Required Diameter-------------------------19 mm (3/4 in)

Expansion Joints---------------------------------------------25 mm 1” Thickness

Precision Tilting Level Setting----------------------------6 mm (20 ft)

Resin and Hardiner Mixed---------------------------------200-250 RPM

Concrete Grout Mixed--------------------------------------15–20 RPM

Chock Plate Required---------------------------------------12x12x2 in

Flanges Bolts Holes to Bolts holes allowed--------------1.5 mm (1/16)

Flanges Face Separation------------------------------------1.5mm (1/16)

Flanges Diameter 750 Micro 30 in ----------------------- 0.001 in (10 Micro / Centimeter

Flanges Diameter 250 Micro 10 in------------------------ 0.010 in (250 Micro)

Vertical Bolts Off Set---------------------------------------- +/- 2.4 mm

Horizontal Bolts Off Set------------------------------------- +/- 2.4 mm

Rotational Bolts Off Set-------------------------------------- +/- 2.4 mm

Combination of Horizontal and Vertical Rotational Off Set—3.2 mm

Typical Strainer Size Holes--------------------------------- 6 mm (1/4 in)

Shim Allowable Required under the Equip.Feet--------- 5 Pcs.

Shim Thickness Required Minimum & Maximum------ 3mm to 12 mm

BOLTS TORQUING VALUES:

BLP - Break Loose Pressure

Break Loose Pressure – Fit the Tensioner to one Tensioned Bolts and start pressure slowly
Until the Nut is Loosened using Tommy Bar and Socket. Once the
Nut Moves,Stop pressurizing and Record the achieve Pressure.

½ Gap – Is Required Between Flanges Faces during the inserting Gasket like PIKOTEX.

+/- 5% - The Final Torque allowable Required.

Air Impack Wrench – used for Tightened for Stud Bolts.

SAEP-351-01= Torque Values

SAEP-351-02 = For Lubricant

Hydratight Procedure – Mark Bolts in 2 Sets,Set A & Set B Alternative…and Tensioner are
Fitted to every other Bolts of Set A.

ASME 31.3 = Piping Process (2004)

CENTRIFUGAL PUMP
( SATIP –G-005-01 ) = Saudi Aramco Typical Inspection Plan
DOCUMENT REVIEW:
SAIC- G- 2001 = Material Review ( Equip. Storage,Handling,and Preserv. Procedure).

MATERIAL RECIEVING:
SAIC- G-2002 = Visual Inspection of Centrifugal Pump

SAIC- G-2003 = Equipment Handling,Storage and Preservation.

INSTALLATION:
SAIC-M-2006 = Verification of Equip. Support Structure or Foundation.(Pre-Installation)

SAIC-G-2021 = Mounting Plate , Base Plate ,Sole Plate. Installation and Leveling
( SATR-G-2005 ) = Mounting Plate Leveling Data Sheet.

SAIC-G-2022 = Preliminary Pump Driver Alignment

( SATR-G-2004 ) = Pump Alignment Data Sheet

SAIC-G- 2004 = Inspection of Auxiliary Piping Installation

SAIC-G-2005 = Pump Suction & Discharge Piping Connection

SAIC-L-2014 = Flange Joint Gasket Verification and Bolts Tightening.

( SATR-L-2001) = Bolts and Flange Joint Data Sheet
PRE-COMMISSIONING:
SAIC-G-2022 = Final Pump Driver Alignment
( SATR-G-2004 ) = Pump Alignment Data.

SAIC-G-2007 = Final Inspection Walkthrough (by Contractor)

( SATR-A-2011) = Final Inspection Data Sheet

Positive Displacement Pump

( SATIP-G-006-01) = Saudi Aramco Typical Inspection Plan

DOCUMENT REVIEW:
 SAIC-G-2001 = Material Review

MATERIAL RECEIVING:
SAIC-G-2009 = Equip.Verification & Visual Inspection

SAIC-G-2010 = Pump Handling Storage & Preservation

INSTALLATION:
SAIC-M-2006 =Verification of Equip.Support Structure or Foundation.(Pre-Installation).

SAIC-G-2021 = Mounting Plate,(Base Plate,Sole Plate) Install & Leveling(Prior Grout)

( SATR-G-2005 ) = Mounting Plate Leveling Data Sheet.

SAIC-G-2022 = Preliminary Pump Driver Alignment

( SATR-G-2005 ) = Mounting Plate Leveling Data Sheet

SAIC-G-2004 = Inspection of Auxiliary Piping Installation

SAIC-L-2014 = Flanges Joint Gasket Verification and Bolts Tightening

PRE-COMMISSIONING:

SAIC-G-2022 = Final Pump Driver Shaft Coupling Alignment.

( SATR-G-2004 ) = Pump Alignment Data Sheet

SAIC-G-2007 = Final Walkthrough ( By Contractor )

(SATR-A-2011) = Final Inspection Data Sheet

CENTRIFUGAL GAS COMPRESSOR ( Process Air or Gas Service )

( SATIP-K-402-01) = Saudi Aramco Typical Inspection Plan

DOCUMENT REVIEW:
 SAIC-K-2001 = Equip. Review for Compressor Storage, Handling and Preservation.

MATERIAL RECEIVING:

SAIC-K-2002 = Equip. Verification of NMR and Visual Inspection.

SAIC-K-2003 = Equip. Handling Storage and Preservation of Mechanical Component.

INSTALLATION:

SAIC-M-2006 = Inspect Support Structure to Release for Equip. Installation.

SAIC-K-2004 = Mounting Plate (Base Plate and Sole Plate) Installation and Leveling.
( SATR-K-2001) = Refer to Mounting Plate Data Sheet.

SAIC-K-2005 = Inspection of Auxiliary Piping Installation

SAIC-K-2007 = Compressor Suction and Discharge Process Piping Connection & Reqd.

SAIC-L-2014 = Flange Joint Gasket Verification and Bolts Tightening.

( SATR-L-2001) = Refer Flange Bolts,Gasket Tighness Data Sheet

PRE-COMMISSIONING:
SAIC-K-2008 = Final Alignment of Compressor Driver Alignment
( SATR-K-2002 ) = Refer to Final Alignment Data Sheet

SAIC-K-2009 = Final Inspection /Re-Inspection of Centrifugal Gas Compressor.

( SATR-A-2011) = For Final Re-Instatement of Comp.

RECIPROCATING COMPRESSOR ( FOR Process Air or Gas Service )

( SATIP-K-403-02) = Saudi Aramco Typical Inspection Plan

DOCUMENT REVIEW:
 SAIC-K-2001 = Equip. Review for Compressor Storage, Handling and Preservation.

MATERIAL RECEIVING:

SAIC-K-2011 = Equip.Verification of NMR and Receiving Insp.of Compressor and

Component.

SAIC-K-2003 = Equip. Handling Storage and Preservation of Mechanical Component.

INSTALLATION:

SAIC-M-2006 = Inspect Support Structure to Release for Equip. Installation.

SAIC-K-2004 = Mounting Plate (Base Plate and Sole Plate) Installation and Leveling.
( SATR-K-2001) = Refer to Mounting Plate Data Sheet

SAIC-K-2005 = Inspection of Auxiliary Piping Installation

SAIC-K-2026 = Compressor Suction and Discharge Process Piping Connection & Reqd.

SAIC-L-2014 = Flange Joint Gasket Verification and Bolts Tightening.

(SATR-L-2001) = Refer Flange Bolts,Gasket Tighness Data Sheet

PRE-COMMISSIONING:
SAIC-K-2008 = Final Alignment of Compressor Driver Alignment
( SATR-K-2002 ) = Refer to Final Alignment Data Sheet

SAIC-K-2029 = Final Inspection /Re-Inspection of Centrifugal Gas Compressor.

( SATR-A-2011) = For Final Re-Instatement of Comp

SA-175 – Saudi Aramco Inspection Requirement Covered by Materials and Equipment are
Attached to purchase for quotation and request Orders as a Vendors shall comply
Within Term of Notifying of Saudi Aramco Inspector to witness Specific Inspection
And Test Points and Providing the Quality Certificates for Review and Evaluation.
( with the Attached of Standard Drawing of SAMSSs and SAES Data Sheet )

SA- 175 CATEGORY: A,B,S ( Refer to SAER – 1972 )

 A.) Visual Inspection and Witness by Inspector
B.) Certificate / Records to be Checked by Inspector
C.) Certificate Data shall be Approved by Vendors Supplier and Manufacturing.

SAER – Saudi Aramco Engineering Requirements

SAER – 1972 = Saudi Aramco Material Inspection and Testing.

RSA – Responsible Standardization Agent

MSAERs – Mandatory Saudi Aramco Engineering Requirements.

ID – Inspection Department

VID – Vendors Inspection Division

QAU – Quality Assurance Unit

NCR – Non Conformance Reports …

( For 7 Days Response Due Date )

TYPES OF PUMP: API 610

1.) Centrifugal Pump Single stage Overhung Pump

2.) Centrifugal Axial Split Type Pump
3.) Centrifugal Radial Split Type Pump
4.) Centrifugal Multi Stage Axial Split Type
5.) Centrifugal Multi Stage Single and Double Casing Split Type

Horizontal Pump:
1. OH1,OH2, BB1,BB2,BB3,BB4,BB5

Vertical Pump:
1. OH3,OH4,OH5,OH6, VS1,VS2,VS3,VS4,VS5,VS6,VS7

NPSH – The total absolute of Suction Head.in Meters of Liquid

TIR – The Run out of a Diameter or Face determined by Measurement with a Dial Indicator.

NPSHA – Net Positive Suction Head Available

NPSHR – Net Positive Suction Head Required

0.8 mm (0.03 in) = The Raise Face Machined and serrated of Flange Groove

Comparator Block – is used to check the Roughness of Flanges Raise Faced.

Horizontal Single Stage Overhung Pump (Type OH2) = Pump have a Single Bearing Housing
To absorb all forces imposed upon the pump shaft and maintain
Rotor Position during Operation.

Vertical in Line (Type OH3 ) = a Single Stage Overhung Pump have a bearing housing integral
With the pump to absorb all pump loads.

Type of Pump

1.) Centrifugal Overhung Pump

2.) Between Bearing type
3.) Vertical Suspended pump

Sole Plate Level Req. = 42 Micrometer per meter (0.0005 in) Individual ) but more than
13 Micrometer per Meter (0.005 in) Between two points.

Base Plate Leveling Required = 400 Micrometers per Meter (0.0005 in)Refer to API 686

Mounting Plate = Having a 50 mm (2 in) Radius and all Mounting Plate Anchor Bolts Holes
With a minimum of 3mm (1/8in) clearance to Anchor Bolts to allow field
Alignment of Mounting Plates.
= 25 mm extend beyond the Outer sides of Equipment.

Preservatives Lubricants:

a. Grease or Oil
b. Flourochlorohydrocarbon
c. Hydrocarbon Flush Oil

Pipe Strain Measurement

1.) Alignment Bracket install on the Coupling Hub.

2.) Dial Indicator Mounted on Horizontal and Vertical Position Movement.

 4.) Bolts Tightening without disturbing the Dial Indicator location.

5.) Initial Tightness shall be 10%, 30% until the Final of 100%.

6.) The Maximum Dial Indicator Reading shall be 50 Micrometer (0.002 in).

Schedule Q – The Requirements of Contractor contains a Quality Management Sytem.

MTR – Material Test Report

FAT – Factory Acceptance Test

ID – Inspection Department

VID – Vendors Inspection Division

QAU – Quality Assurance Unit

NCR – Non Conformance Reports …

NPSHA – Net Positive Suction Head Available

NPSHR – Net Positive Suction Head Required

SAER – Saudi Aramco Engineering Requirements

SAER – 1972 = Saudi Aramco Material Inspection and Testing.

RSA – Responsible Standardization Agent

MSAERs – Mandatory Saudi Aramco Engineering Requirements

BLP - Break Loose Pressure

MTC = Mill Test Certificate

MAWP = Maximum Allowable working Pressure
RFI = Ready for Inspection
SAPMT = Saudi Aramco Project Management Team
DBSE = Distance Between Shaft End
NCR = Non Conformance Reports
MSDS = Material Safety Data Sheet
EIS = Equipment Inspection Schedule
NPSH = Net Positive Suction Head
API = American Petroleum Institute
SAER = Saudi Aramco Engineering Requirements
SAES　 = Saudi Aramco Engineering Standard.
SAIC 　 = Saudi Aramco Inspection Checklist
SATIP　 = Saudi Aramco Typical Inspection Plan
SAMSSs = Saudi Aramco Material System Specifications
SATR　 = Saudi Aramco Test Report
SAEP 　 = Saudi Aramco Engineering Procedure
IFC = Issued for Construction

HSE - Health Safety Environment

PD – Project Director
PM – Project Manager
PCM – Project Control Manager
PQAM – Project Quality Assurance Manager
PEM – Project Engineering Manager
LE – Lead Engineer
PPM – Project Procurement Manager
PQCS – Procurement Quality Control Supervisor
SM – Site Manager
AM – Administration Manager
FEM – Field Engineering Manager
FCM – Field Control Manager
QCM – Quality Control Manager
CSI – Construction Superintendent
QCS – Quality Control Supervisor
QCI – Quality Control Inspector
QMS - Quality Management System
QMIS – Quality Management Information System

SAIC-G-2011 = Chemical Cleaning and Flushing Procedures.

SAIC-G-2012 = Receiving Handling Storage & Preservation of Lubrication Shaft Sealing and
Oil system for Rotating Equipment.
SAIC-G-2013 = Lubrication System (Lubrication Skid) Handling,Storage,and Presservation.

SAIC-G-2014 = Installation of Mechanical Components of Lubrication Shaft Sealing and Oil

System for Rotating Equipment.
SAIC-G-2015 = Final Inspection / Walkthrough of Lubrication Shaft Sealing and Control Oil
 System.
SAIC-G-2016 = Pre- Cleaning Inspection of the Lube and or Seal Oil System.

SAIC-G-2017 = Mechanical and Chemical Cleaning of Lube and or Seal Oil System.

SAIC-G-2018 = Final Cleanliness Inspection after Cleaning and Flushing of Lube Oil sytem.

SAIC-G-2019 = Final Reinstatement after Mechanical and Chemical Cleaning.

SAIC-G-2023 = Pump and other Components Installation on Lift Station.

SAIC-G-2102 = Pressure Testing Safety

NPSHA- is greater than NPHSR

10 mm / m (1/8in) = Suction line Pipe Required sloped toward from the Pump.
….means that the Pump is lower than the Piping.

Sloping Objective = To prevent the accumulation of Gas or Vapor in Pockets that can result
In Pump cavitation.

Liquid Soures Slope – is located below the Pump Centerline. Determine the which slope
Between the Pipe and Pump Required.

1 m (3 ft) – The First Pipe Support distance from the suction Pipe Line.

API-661 = Heat Exchanger

13 mm – Gaps Between Guards & Equipment

6 mm- Stainless Steel Tubing used for Grease Lines

6 mm – Gaps Between the Louver Blade snd the Frame.

6 inch - (150 mm) – Minimum distance from Fan guard to the fan Blade
½ Inch (13mm) – Gaps between Guards and Equipment

3mm – The Maximum acceptable Deviation for a Gap between any two Blades with Louver
Actuator in fully closed position.
14 Guage – (2.0 mm) – Plenum thickness steel materials

Grade B7 – Bolts Materials

Carbon Steel – Structural steel Materials

Carbon Steel - Tube Bundle Mateerials

Fan Blade – Aluminum or Fiver Glass

+/- 3mm – Header and Nozzle Centerline

1.6 mm(1/16 ) – the Maximum out of Plane Tolerance of 50 to100(2-4) (NPS) Nozzle size

2.4 mm(3/32 ) – the Maximum out of Plane Tolerance of 150 to 300 (6-12) (NPS) Nozzle size

4.8 mm(3/16 ) – the Maximum out of Plane Tolerance of 150 to 300 (12-up) (NPS) Nozzle size

Used for Belt Tensioning:

Gate Sonic Tension Meter

Single Tension Tester
Double Tension Tester

Inclinometer-used for fan blade angle

Strobe Tach

1/4 degree—the minimum misalignment of pully

0r 1/16 – per foot of center distance

Grease filling of Fan Shaft Bearing:

Upper – UCF314/315/316- Every 3 Months to Top with 20 to 30 gr/bearing

Lower –(#22316k)every 3 Months to the top up with 50 to 60 gr/bearing