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Product: Flexbloc & Minicase Worm Drives

The document provides an overview of intelligent drive systems including UNICASE speed reducers, NORDBLOC helical in-line drives, PARALLEL HELICAL CLINCHER, MAXXDRIVE large industrial gear units, NORDAC AC vector drives, high performance motors and brakemotors. It also describes FLEXBLOC and MINICASE worm drives, their dimensions, torque capacities up to 3,779 lb-in, and ratio ranges from 5:1 to 10,000:1.

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100% found this document useful (1 vote)
285 views12 pages

Product: Flexbloc & Minicase Worm Drives

The document provides an overview of intelligent drive systems including UNICASE speed reducers, NORDBLOC helical in-line drives, PARALLEL HELICAL CLINCHER, MAXXDRIVE large industrial gear units, NORDAC AC vector drives, high performance motors and brakemotors. It also describes FLEXBLOC and MINICASE worm drives, their dimensions, torque capacities up to 3,779 lb-in, and ratio ranges from 5:1 to 10,000:1.

Uploaded by

yem v
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Product

Overview
Intelligent Drivesystems

UNICASE ™ SPEED REDUCERS UNICASE ™ SPEED REDUCERS


HELICAL IN-LINE MINICASE™ RIGHT ANGLE WORM
- Foot or Flange Mount - Foot, Flange or Shaft Mount
- Torque up to 205,000 lb-in - Torque up to 3,540 lb-in
- Gear ratios – 1.82:1 to over 300,000:1 - Gear ratios – 5:1 to 500:1

NORDBLOC®.1 HELICAL IN-LINE FLEXBLOC™ WORM


- Foot or Flange Mount - Modular bolt-on options
- Torque up to 26,550 lb-in - Torque up to 4,683 lb-in
- Gear ratios – 1.88:1 to over 370:1 - Gear ratios – 5:1 to 3,000:1

PARALLEL HELICAL CLINCHER™ MAXXDRIVE™ LARGE INDUSTRIAL


- Shaft, Flange or Foot Mount GEAR UNITS PARALLEL HELICAL
- Torque up to 797,000 lb-in - Modular bolt-on options
- Gear ratios – 4.26:1 to over 300,000:1 - Torque up to 2,027,000 lb-in
- Gear ratios – 5:1 to 1,600:1
SCP SCREW CONVEYOR PACKAGE
MAXXDRIVE™ LARGE INDUSTRIAL
- Shaft, or Flange Mount
GEAR UNITS HELICAL-BEVEL
- Torque up to 53,100 lb-in - Modular bolt-on options
- Gear ratios – 4.32:1 to over 1500:1 - Torque up to 2,027,000 lb-in
- Gear ratios – 5:1 to 1,600:1
RIGHT ANGLE
HELICAL-BEVEL 2-STAGE
- Foot, Flange or Shaft Mount NORDAC
- Torque up to 5,840 lb-in AC VECTOR DRIVES
- Gear ratios – 4.1:1 to 72:1
SK200E FAMILY
- Decentralized, high performance
RIGHT ANGLE HELICAL-BEVEL
- 380-480V, 3-phase to 10 hp
- Foot, Flange or Shaft Mount
- 200-240V, 3-phase to 5 hp
- Torque up to 283,000 lb-in
- 200-240V, 1-phase to 1.5 hp
- Gear ratios – 8.04:1 to over 300,000:1
- 100-120V, 1-phase to 1 hp

RIGHT ANGLE HELICAL-WORM


SK500E FAMILY
- Foot, Flange or Shaft Mount
- Compact, high performance
- Torque up to 27,585 lb-in
- 380-480V, 3-phase, to 50hp
- Gear ratios – 4.40:1 to over 300,000:1
- 200-240V, 3-phase, to 15hp
- 200-240V, 1-phase, to 3hp
HIGH PERFORMANCE
- 110-120V, 1-phase, to 1.5hp
MOTORS & BRAKEMOTORS
INVERTER/VECTOR DUTY
- Standard or Energy Efficient
- Integral, NEMA or Metric IEC
- 1/6 to 250 hp

FLEXBLOC & MINICASE


™ ®

NORD Gear Corporation
MEMBER OF THE NORD DRIVESYSTEMS GROUP
NORD Gear Limited
MEMBER OF THE NORD DRIVESYSTEMS GROUP
WORM DRIVES
Speed Reducer / Gear Motors
1002000008/0513

National Customer Service Toll-Free: 888.314.6673 Toll-Free in Canada: 800.668.4378


[Link] [Link]@[Link] [Link]@[Link]

WEST MIDWEST EAST CANADA


Corona, CA (Los Angeles) Waunakee, WI (Madison) Charlotte, NC Brampton, ON (Toronto)
Phone: 608.849.0190 Phone: 608.849.7300 Phone: 608.849.0140 Phone: 905.796.3606 F1033
FLEXBLOC™ & MINICASE® MINICASE®
Speed Reducers Worm Dimensions
FLEXBLOC™ and MINICASE® Worm Gears Q CC Q CC L (standard)
L BR (Brakemotor)
Q L (standard)
L BR (Brakemotor)
NORD modular worm gear products cover 5 industry standard center distances from 31 mm-75 mm (1.2 in-3.0 in)
and range in torque capacity up to 3,779 lb-in. This product offering comes in a variety of standard, single worm,
and compound worm ratios ranging from 5:1 to 10,000:1. The product family consists of the FLEXBLOC™ (SI Series)
worm with universal gear housing and the MINICASE® (SMI Series) worm characterized by its smooth outer surface
design and its separate footed and flanged gear housing. Exceptional modularity is guaranteed by offering a
unified set of factory-stocked and easy-to-assemble accessory kits. This flexibility allows for a variety of input and
output mounting options along with a large variety of output shaft options. The FLEXBLOC™ and MINICASE® C-Face Motorized Gearmotor
Reducer C-Face Reducer
worm gear products share many innovative design features.

GEARBOX & SHAFT DIMENSIONS


A B D E F O QA U UH
SK 1SMI 31 3.27 3.54 1.57 2.56 2.95 3.54 3.82 0.500 0.625
SK 1SMI 40 3.78 4.72 2.09 3.15 3.94 4.53 4.69 0.750 1.000
SK 1SMI 50 4.72 4.72 2.48 3.15 3.94 5.24 5.16 1.000 1.125
SK 1SMI 63 5.67 5.31 2.95 3.94 4.33 6.34 6.18 1.250 1.4375
FLEXBLOC™ Key Features: SK 1SMI 75 6.77 6.69 3.54 5.12 5.51 7.94 7.87 1.375 1.9375
• Factory-stocked worm-modules & accessory kits Metric Shaft available
• Universal foot and flange-mount housings
• Keyed hollow-bore units with solid shaft kits
NEMA C-FACE DIMENSIONS
• Adaptable to any mounting position 48C 56C 140TC 180TC
(universal oil fill) Available CC Available CC Available CC Available CC
• Easy to assemble accessories
• NEMA, IEC, or solid shaft input as standard SK 1SMI 31 X 1.50 X 1.89 - - - -
• Accommodates stocked C-Face motors SK 1SMI 40 - - X 1.46 X 1.93 - -
or brakemotors
SK 1SMI 50 - - X 1.46 X 1.93 - -
SK 1SMI 63 - - X 1.46 X 1.93 X 3.06
SK 1SMI 75 - - X 1.61 X 1.61 X 2.16

INTEGRAL GEARMOTOR DIMENSIONS


63S/L 71S/L 80S/L/SH/LH/SP/LP 90SH/LH/SP/LP 100LH/LP 112MH/MP
L L BR L L BR L L BR L L BR L L BR L L BR
SK 1SMID 31 7.57 9.78 8.44 10.72 - - - - - - - -
SK 1SMID 40 7.59 9.79 8.44 10.72 9.31 11.83 - - - - - -
MINICASE® Key Features:
SK 1SMID 50 - - 8.44 10.72 9.31 11.83 10.84 13.80 - - - -
• Factory-assembled from stocked parts
• Separate smooth-bodied foot & SK 1SMID 63 - - - - 9.31 11.83 10.84 13.80 - - - -
flange-mount housings
• Keyed hollow-bore or one-piece
solid shaft as standard
NEMA C-FACE GEARMOTOR DIMENSIONS
• Specific bores accommodate plug-in shafts 56C-63S/L 56C-71S/L 56C-80S/L-LH-LP 140TC-80L-LH-LP 140TC-90LH-LP 180TC-100LH-LP 180TC-112MH-MP
• Easy to assemble accessories
• NEMA, IEC, or solid shaft input L L BR L L BR L L BR L L BR L L BR L L BR L L BR
• Supplied as an integral motor or brakemotor SK 1SMI 31 7.57 9.78 8.44 10.72 9.46 11.98 9.46 11.98 - - - - - -
( C-Face motorized options possible) SK 1SMI 40 7.57 9.78 8.44 10.72 9.46 11.98 9.46 11.98 11.00 13.95 - - - -
SK 1SMI 50 7.57 9.78 8.44 10.72 9.46 11.98 9.46 11.98 11.00 13.95 - - - -
SK 1SMI 63 7.57 9.78 8.44 10.72 9.46 11.98 9.46 11.98 11.00 13.95 11.97 15.57 - -
SK 1SMI 75 - - 8.44 10.72 9.46 11.98 9.46 11.98 11.00 13.95 11.97 15.57 13.56 17.26
FLEXBLOC™ Product
Worm Dimensions Features
Q CC Q CC L (standard)
L BR (Brakemotor) Dual Pinion Shaft Bearings Worm Pinion Gear Alluminum Alloy Housing
Two bearing supports main- Surfaced hardened alloy steel gears with Light weight, high strength,
tain accurate gear and shaft an optimized tooth form maximize gear optimal heat dissipation and
alignment, isolate and pro- contact and provide long service life. natural corrosion resistance.
tect motor bearings, and pro- Flange or torque-arm mount
vide smooth/quite operation. options available.

C-Face Motorized
Reducer C-Face Reducer

DIMENSIONS Input Configuration Worm Gear


A B D E F O QA U UH NEMA, IEC and free input Fine-grained bronze alloy
shaft designs are readily minimizes wear providing
SK 1SI 31 3.15 2.48 1.57 2.13 1.73 3.82 3.82 0.625 0.625 available. Integral motor maximum strength and
SK 1SI 40 3.94 3.07 1.97 2.76 2.36 4.78 4.69 0.750 1.000 mounting is optional. durability.
Adaptation to servo motors
SK 1SI 50 4.72 3.62 2.36 3.15 2.76 5.67 5.16 1.000 1.125 is possible.
SK 1SI 63 5.67 4.41 2.83 3.94 3.35 6.85 6.22 1.125 1.4375
SK 1SI 75 6.77 5.12 3.39 4.72 3.54 8.08 7.87 1.375 1.9375
Metric Shaft available
Motor Coupling Output Shaft
NEMA C-FACE DIMENSIONS Guarantees accurate motor
shaft alignment, minimizes
Hollow bore and single-
sided or double-sided
48C 56C 140TC 180TC fretting and provides a low shafted models are also
Available CC Available CC Available CC Available CC backlash / high strength available.
connection.
SK 1SI 31 X 1.50 X 1.89 - - - -
SK 1SI 40 - - X 1.46 X 1.93 - -
SK 1SI 50 - - X 1.46 X 1.93 - -
SK 1SI 63 - - X 1.46 X 1.93 X 3.06
SK 1SI 75 - - X 1.61 X 1.61 X 2.16

NEMA C-FACE GEARMOTOR DIMENSIONS


Output Bearings Oil Seals
Motor Shaft Coupling Worm Shaft
Oversized bearings provide high radial and Double-lip oil seals provide
axial load capacities and long service life. extra sealing and protection
56C-63S/L 56C-71S/L 56C-80S/L-LH-LP 140TC-80L-LH-LP 140TC-90LH-LP 180TC-100LH-LP 180TC-112MH-MP against the elements.
L L BR L L BR L L BR L L BR L L BR L L BR L L BR
SK 1SI 31 7.57 9.78 8.44 10.72 9.46 11.98 9.46 11.98 - - - - - -
SK 1SI 40
Advantages of the NORD Compact Coupled Unit
7.57 9.78 8.44 10.72 9.46 11.98 9.46 11.98 11.00 13.95 - - - -
SK 1SI 50 7.57 9.78 8.44 10.72 9.46 11.98 9.46 11.98 11.00 13.95 - - - - • Easy to assemble and disassemble.
SK 1SI 63 7.57 9.78 8.44 10.72 9.46 11.98 9.46 11.98 11.00 13.95 11.97 15.57 - - • Eliminates fretting corrosion common to quill-mount inputs.
SK 1SI 75 - - 8.44 10.72 9.46 11.98 9.46 11.98 11.00 13.95 11.97 15.57 13.56 17.26 • Maintains shaft alignment and provides vibration-free torque transfer.
• Protects and isolates motor shaft and reducer shaft bearings.
• Provides a stiff, high-strength, near-zero backlash connection.
• Reduces the chance of bearing, shaft and key failures.
Innovative Motor
Design Features Ratings
UNICASE® One Piece Housing
Motor Specifications
NORD heavy-duty, one-piece housings are precisely energy verified

Bearing Seats machined to exacting standards. Internal reinforcements Inverter duty • TEFC
further increase strength and rigidity. All bearings and Synchronous speed 1800rpm @ 60Hz • 4-pole • Three-phase
seal seats are contained within the casting, eliminating 1.15 Service Factor • Continuous Duty • 40°C Ambient
splits or bolt-on carriers that can weaken the housing up to 3300ft Elevation • Class B temperature rise
and allow oil leakage. Bores and mounting faces are Class F insulation
Seal Seats
machined in one step, producing extremely precise toler-
ances — thus ensuring accurate positioning of gear teeth,
bearings and seals, and longer life for all components.
• Increased torsional strength and rigidity.
No Housing Splits • Eliminates housing splits and bolt-on carriers.
230/460V or 200-208V or 575V – 60Hz
• Leak-free housing design. Power Speed Motor Type (Frame)
• Versatile mounting options and accessory kits. [hp] [kW] [rpm] Integral NEMA C-Face
0.16 0.12 1700 63 S/4 63 S/4-56C
0.25 0.18 1680 63 L/4 63 L/4-56C
0.33 0.25 1710 71 S/4 71 S/4-56C
Modular Construction 0.5 0.37 1720 71 L/4 71 L/4-56C
0.75 0.55 1710 80 S/4 80 S/4-56C
• Easy-to-configure input and output accessories. 1 0.75 1650 80 L/4 80 L/4-56C
• Integral motor or motorized c-face units.
230/460V+ or 575V – 60Hz
• NEMA, IEC or solid shaft input options. Blower Fan Option
Energy Efficient (EPAct)
• Footed, flanged or shaft-mount.
• 10:1 helical pre-stage & compound assemblies. Power Speed Motor Type (Frame)
• Keyed hollow bore, solid shaft, and [hp] [kW] [rpm] Integral NEMA C-Face
bushing-kit options. 1 0.75 1750 80 LH/4 80 LH/4-56C
1 0.75 1750 80 LH/4 80 LH/4-143TC
1.5 1.1 1740 90 SH/4 90 SH/4-145TC
Factory Oil Filled 2 1.5 1745 90 LH/4 90 LH/4-145TC
3 2.2 1765 * 100 LH/4-182TC
NORD factory-filled gear units allow for easy commis- 5 3.7 1770 * 112 MH/4-184TC
sioning of the gear unit and prevent damage caused by * Consider a gear unit with NEMA C-face input
dry start-ups. Each unit is filled with a quality gear lubri- Brakemotor with Fan
+ 208-230/460V Rating Possible
cant that is recognized by the industry.
• Maintence free / lubricated-for-life. 230/460V+ or 575V – 60Hz Premium Efficient (EISA)
• High-quality long-life synthetic lubricant. Power Speed Motor Type (Frame)
• USDA H1 lubrication readily available. [hp] [kW] [rpm] Integral NEMA C-Face
• Optional venting capabilities. 1 0.75 1750 80 LP/4 80 LP/4-56C
1 0.75 1750 80 LP/4 80 LP/4-143TC
1.5 1.1 1740 90 SP/4 90 SP/4-145TC
2 1.5 1745 90 LP/4 90 LP/4-145TC
3 2.2 1765 * 100 LP/4-182TC
5 3.7 1770 * 112 MP/4-184TC Encoder Option
* Consider a gear unit with NEMA C-face input
+ 208-230/460V Rating Possible
Gearbox
Ratings Type Ratio Output Torque Max
Sealed Surface Conversion
RPM [lb-in] Input HP
5 350 584 3.56
SK 1SI 50 The NEW NSDtuph Sealed Surface Conversion System offers a cost
7.5 233 690 2.90
SK 1SMI 50 10 175 664 2.14 effective weight saving alternative to stainless steel reducers.
12.5 140 637 1.69 Through a revolutionary process the reducer housing and its com-
15 117 770 1.79 ponents are electrically catalyzed resulting in a surface conversion
20 88 717 1.30 at the molecular level. NSDtuph provides exceptional chemical, corro-
25 70 673 1.01 sion and abrasion resistance. The converted surface also becomes
30 58 796 1.11 extremely scratch resistant as it becomes 6-7 times harder than the
40 43 735 0.83 original aluminum alloy.
50 35 681 0.65
60 29 646 0.55 The NSDtuph package includes stainless steel reducer hardware and
80 22 593 0.43 c-face gasket for the motor. Options include stainless steel reducer
100 18 549 0.36 shafting, smooth-bodied stainless steel c-face motors, and food
SK 1SI 50/H10 50 35 742 0.50
grade lubricants. NSDtuph is the ideal package for many harsh en-
thru
SK 1SMI 50/H10 vironments involving chemicals or wash-downs and areas where
1000 1.8 894 0.09
150 12 1177 0.49 sanitation and cleanliness are the highest priority.
Standard Worm Ratios SK 1SI 50/31
thru
• 5:1 - 100:1 single worm ratios. SK 1SMI 50/31 Available FLEXBLOC™ / MINICASE® worm Units with NSDtupH Conversion
3000 0.6 1575 0.11
• Up to 1000:1 with a 10:1 helical pre-stage option. SK1SI31 / SK1SMI31 SK1SI40 / SK1SMI40 SK1SI50 / SK1SMI50 SK1SI63 / SK1SMI63
• Compound Unit ratios up to 10,000:1 Type Ratio Output Torque Max
N48C Input X
RPM [lb-in] Input HP
N56C Input X X X
Type Ratio Output Torque Max 5 350 1044 6.30
SK 1SI 63 N140TC Input X X X
7.5 233 1230 5.05
RPM [lb-in] Input HP SK 1SMI 63 10 175 1186 3.74
5 350 204 1.30 12.5 140 1142 2.91
SK 1SI 31
7.5 233 239 1.06 15 117 1372 3.07 System Package
10 175 230 0.80 20 88 1274 2.22
SK 1SMI 31 12.5 140 212 0.61 25 70 1195 1.72 • Standard electrically catalized reducer housing
15 117 257 0.66 30 58 1416 1.86 and accessories
20 88 239 0.49 40 43 1301 1.38 • Standard stainless steel hardware
25 70 221 0.38 50 35 1212 1.09 • Standard C-Face gasket included
30 58 266 0.44 60 29 1150 0.90 • Housings surfaces are self draining
40 43 248 0.34 80 22 1044 0.69
50 35 230 0.27 • Food grade H1 synthetic lubrication (optional)
100 18 974 0.57
60 29 212 0.23 50 35 751 0.50 • Stainless steel output shafting (optional)
80 22 195 0.18 SK 1SI 63/H10 • Stainless steel C-Face inverter duty motor
thru
100 18 186 0.17 SK 1SMI 63/H10 up to 10HP (optional)
1000 1.8 1584 0.16
SK 1SI 63/31 150 12 2097 0.83 • 3 Year warranty when supplied with synthetic lube
Type Ratio Output Torque Max thru
RPM [lb-in] Input HP SK 1SMI 63/31
3000 0.6 2797 0.20
is Useful in Many Harsh Environments Some of the Many Benefits of
5 350 336 2.10
SK 1SI 40 Type Ratio Output Torque Max (not limited to but including)
7.5 233 389 1.69 • Cost effective alternate to stainless steel
10 175 372 1.24 RPM [lb-in] Input HP • Chemical wash down • Corrosion resistance
SK 1SMI 40 12.5 140 363 1.00 5 350 1735 10.36 • Damp and wet environments • Chip resistance
15 117 434 1.06 SK 1SI 75
7.5 233 2071 8.41 • Marine / Coastal • Non propagating from scratches or other blemishes
20 88 398 0.77 10 175 2009 6.2 • Food & Beverage industry • Highly Cleanable low friction surface
25 70 372 0.60 SK 1SMI 75 12.5 140 1912 4.77
30 58 442 0.67 15 117 2336 5.1
• Car Wash • Non-porous
40 43 407 0.51 20 88 2168 3.65 • Dairy • Lighter than stainless
50 35 381 0.41 25 70 2036 2.79 • Pharmaceutical • Chemical resistant
60 29 354 0.34 30 58 1929 2.25 • Water and waste treatment • Elimination of galvanic corrosion
80 22 327 0.27 40 43 2212 2.21 • Surface conversion is 1000X harder than paint
100 18 301 0.23 50 35 2062 1.71
SK 1SI 40/H10 50 35 549 0.38 60 29 1956 1.41
thru 80 22 1779 1.05
SK 1SMI 40/H10
1000 1.8 487 0.06 100 18 1655 0.88
SK 1SI 40/31 150 12 655 0.30 150 12 2832 0.96
thru SK 1SI 75/40 thru
SK 1SMI 40/31
3000 0.6 876 0.06 3000 0.60 3779 0.19
FLEXBLOC™ & MINICASE®
Flexible Solutions & Bolt-On Modules
NEMA C-FACE COUPLING ADAPTER SOLID OUTPUT SHAFT
For attaching standard motors Inch dimensions with standard keys
Kit contains: Plug into standard hollow shaft
• Adapter flange Install on either side
• Coupling Kit contains: Options:
• Nuts and bolts • Shaft • Double solid shaft
• Keys
• External snap ring

B5 OUTPUT FLANGE
2ND REDUCTION
Multiple flanges available for each
Helical 10:1 gear set
size gearbox. Flange pilots are
Fits all size gearboxes
centered in seal bore.
Lifetime synthetic lubricant
Sealed unit Kit contains:
Kit contains: • Die cast flange
• Pre-assembled unit • Bolts
• Bolts
SHAFT PROTECTION COVER
Seals shaft end Safety protection from rotating shafts.
Kit contains:
• Cover
SOLID INPUT SHAFT • Bolts
Fits all size gearboxes
Lifetime lubricant FOOT PLATE
Sealed unit Mounts to the bottom of the FLEXBLOC™
Kit contains: to provide drop-in compatibility with
• Pre-assembled unit many worm gear reducers.
• Bolts Kit contains:
• Foot plate
• Bolts

DOUBLE WORM ADAPTER TORQUE REACTION ARM


Mounts the SK1SI/SMI31 to the input of For shaft mounting
the larger SK1SI/SMI40 - SK1SI/SMI75 to Rubber shock absorber installed in attachment end.
produce a high reduction double worm gear unit
Kit contains:
Kit contains: • Torque arm
• Adapter flange • Bolts
• Coupling
• Shaft SHAFT BUSHING
• Keys Hollow shaft bushing for increased bore flexibility.
• Bolts Kit contains:
• Bushings with set screw
NORD C-FACE MOTORS & BRAKEMOTORS • Key
3 phase, 230/460, 60 Hertz FIXING KIT
3 phase, 575V, 60 Hertz Optional mounting device that engages the
Options: customer solid shaft tap and draws the end of the
• Power off brake • Encoders shaft into contact with the hollow bore snap ring.
• Numerous brake options • Space heater
Kit contains:
• Thermistor temperature sensors • Canopy drip covers
• Carbon Steel retaining washer and bolt
• Thermostat temperature sensors • Encapsulated windings
• Spring loaded steel snap ring
• Blower fan • End bell drain holes
• Plastic cover
FLEXBLOC™ & MINICASE®
Flexible Solutions & Bolt-On Modules
NEMA C-FACE COUPLING ADAPTER SOLID OUTPUT SHAFT
For attaching standard motors Inch dimensions with standard keys
Kit contains: Plug into standard hollow shaft
• Adapter flange Install on either side
• Coupling Kit contains: Options:
• Nuts and bolts • Shaft • Double solid shaft
• Keys
• External snap ring

B5 OUTPUT FLANGE
2ND REDUCTION
Multiple flanges available for each
Helical 10:1 gear set
size gearbox. Flange pilots are
Fits all size gearboxes
centered in seal bore.
Lifetime synthetic lubricant
Sealed unit Kit contains:
Kit contains: • Die cast flange
• Pre-assembled unit • Bolts
• Bolts
SHAFT PROTECTION COVER
Seals shaft end Safety protection from rotating shafts.
Kit contains:
• Cover
SOLID INPUT SHAFT • Bolts
Fits all size gearboxes
Lifetime lubricant FOOT PLATE
Sealed unit Mounts to the bottom of the FLEXBLOC™
Kit contains: to provide drop-in compatibility with
• Pre-assembled unit many worm gear reducers.
• Bolts Kit contains:
• Foot plate
• Bolts

DOUBLE WORM ADAPTER TORQUE REACTION ARM


Mounts the SK1SI/SMI31 to the input of For shaft mounting
the larger SK1SI/SMI40 - SK1SI/SMI75 to Rubber shock absorber installed in attachment end.
produce a high reduction double worm gear unit
Kit contains:
Kit contains: • Torque arm
• Adapter flange • Bolts
• Coupling
• Shaft SHAFT BUSHING
• Keys Hollow shaft bushing for increased bore flexibility.
• Bolts Kit contains:
• Bushings with set screw
NORD C-FACE MOTORS & BRAKEMOTORS • Key
3 phase, 230/460, 60 Hertz FIXING KIT
3 phase, 575V, 60 Hertz Optional mounting device that engages the
Options: customer solid shaft tap and draws the end of the
• Power off brake • Encoders shaft into contact with the hollow bore snap ring.
• Numerous brake options • Space heater
Kit contains:
• Thermistor temperature sensors • Canopy drip covers
• Carbon Steel retaining washer and bolt
• Thermostat temperature sensors • Encapsulated windings
• Spring loaded steel snap ring
• Blower fan • End bell drain holes
• Plastic cover
Gearbox
Ratings Type Ratio Output Torque Max
Sealed Surface Conversion
RPM [lb-in] Input HP
5 350 584 3.56
SK 1SI 50 The NEW NSDtuph Sealed Surface Conversion System offers a cost
7.5 233 690 2.90
SK 1SMI 50 10 175 664 2.14 effective weight saving alternative to stainless steel reducers.
12.5 140 637 1.69 Through a revolutionary process the reducer housing and its com-
15 117 770 1.79 ponents are electrically catalyzed resulting in a surface conversion
20 88 717 1.30 at the molecular level. NSDtuph provides exceptional chemical, corro-
25 70 673 1.01 sion and abrasion resistance. The converted surface also becomes
30 58 796 1.11 extremely scratch resistant as it becomes 6-7 times harder than the
40 43 735 0.83 original aluminum alloy.
50 35 681 0.65
60 29 646 0.55 The NSDtuph package includes stainless steel reducer hardware and
80 22 593 0.43 c-face gasket for the motor. Options include stainless steel reducer
100 18 549 0.36 shafting, smooth-bodied stainless steel c-face motors, and food
SK 1SI 50/H10 50 35 742 0.50
grade lubricants. NSDtuph is the ideal package for many harsh en-
thru
SK 1SMI 50/H10 vironments involving chemicals or wash-downs and areas where
1000 1.8 894 0.09
150 12 1177 0.49 sanitation and cleanliness are the highest priority.
Standard Worm Ratios SK 1SI 50/31
thru
• 5:1 - 100:1 single worm ratios. SK 1SMI 50/31 Available FLEXBLOC™ / MINICASE® worm Units with NSDtupH Conversion
3000 0.6 1575 0.11
• Up to 1000:1 with a 10:1 helical pre-stage option. SK1SI31 / SK1SMI31 SK1SI40 / SK1SMI40 SK1SI50 / SK1SMI50 SK1SI63 / SK1SMI63
• Compound Unit ratios up to 10,000:1 Type Ratio Output Torque Max
N48C Input X
RPM [lb-in] Input HP
N56C Input X X X
Type Ratio Output Torque Max 5 350 1044 6.30
SK 1SI 63 N140TC Input X X X
7.5 233 1230 5.05
RPM [lb-in] Input HP SK 1SMI 63 10 175 1186 3.74
5 350 204 1.30 12.5 140 1142 2.91
SK 1SI 31
7.5 233 239 1.06 15 117 1372 3.07 System Package
10 175 230 0.80 20 88 1274 2.22
SK 1SMI 31 12.5 140 212 0.61 25 70 1195 1.72 • Standard electrically catalized reducer housing
15 117 257 0.66 30 58 1416 1.86 and accessories
20 88 239 0.49 40 43 1301 1.38 • Standard stainless steel hardware
25 70 221 0.38 50 35 1212 1.09 • Standard C-Face gasket included
30 58 266 0.44 60 29 1150 0.90 • Housings surfaces are self draining
40 43 248 0.34 80 22 1044 0.69
50 35 230 0.27 • Food grade H1 synthetic lubrication (optional)
100 18 974 0.57
60 29 212 0.23 50 35 751 0.50 • Stainless steel output shafting (optional)
80 22 195 0.18 SK 1SI 63/H10 • Stainless steel C-Face inverter duty motor
thru
100 18 186 0.17 SK 1SMI 63/H10 up to 10HP (optional)
1000 1.8 1584 0.16
SK 1SI 63/31 150 12 2097 0.83 • 3 Year warranty when supplied with synthetic lube
Type Ratio Output Torque Max thru
RPM [lb-in] Input HP SK 1SMI 63/31
3000 0.6 2797 0.20
is Useful in Many Harsh Environments Some of the Many Benefits of
5 350 336 2.10
SK 1SI 40 Type Ratio Output Torque Max (not limited to but including)
7.5 233 389 1.69 • Cost effective alternate to stainless steel
10 175 372 1.24 RPM [lb-in] Input HP • Chemical wash down • Corrosion resistance
SK 1SMI 40 12.5 140 363 1.00 5 350 1735 10.36 • Damp and wet environments • Chip resistance
15 117 434 1.06 SK 1SI 75
7.5 233 2071 8.41 • Marine / Coastal • Non propagating from scratches or other blemishes
20 88 398 0.77 10 175 2009 6.2 • Food & Beverage industry • Highly Cleanable low friction surface
25 70 372 0.60 SK 1SMI 75 12.5 140 1912 4.77
30 58 442 0.67 15 117 2336 5.1
• Car Wash • Non-porous
40 43 407 0.51 20 88 2168 3.65 • Dairy • Lighter than stainless
50 35 381 0.41 25 70 2036 2.79 • Pharmaceutical • Chemical resistant
60 29 354 0.34 30 58 1929 2.25 • Water and waste treatment • Elimination of galvanic corrosion
80 22 327 0.27 40 43 2212 2.21 • Surface conversion is 1000X harder than paint
100 18 301 0.23 50 35 2062 1.71
SK 1SI 40/H10 50 35 549 0.38 60 29 1956 1.41
thru 80 22 1779 1.05
SK 1SMI 40/H10
1000 1.8 487 0.06 100 18 1655 0.88
SK 1SI 40/31 150 12 655 0.30 150 12 2832 0.96
thru SK 1SI 75/40 thru
SK 1SMI 40/31
3000 0.6 876 0.06 3000 0.60 3779 0.19
Innovative Motor
Design Features Ratings
UNICASE® One Piece Housing
Motor Specifications
NORD heavy-duty, one-piece housings are precisely energy verified

Bearing Seats machined to exacting standards. Internal reinforcements Inverter duty • TEFC
further increase strength and rigidity. All bearings and Synchronous speed 1800rpm @ 60Hz • 4-pole • Three-phase
seal seats are contained within the casting, eliminating 1.15 Service Factor • Continuous Duty • 40°C Ambient
splits or bolt-on carriers that can weaken the housing up to 3300ft Elevation • Class B temperature rise
and allow oil leakage. Bores and mounting faces are Class F insulation
Seal Seats
machined in one step, producing extremely precise toler-
ances — thus ensuring accurate positioning of gear teeth,
bearings and seals, and longer life for all components.
• Increased torsional strength and rigidity.
No Housing Splits • Eliminates housing splits and bolt-on carriers.
230/460V or 200-208V or 575V – 60Hz
• Leak-free housing design. Power Speed Motor Type (Frame)
• Versatile mounting options and accessory kits. [hp] [kW] [rpm] Integral NEMA C-Face
0.16 0.12 1700 63 S/4 63 S/4-56C
0.25 0.18 1680 63 L/4 63 L/4-56C
0.33 0.25 1710 71 S/4 71 S/4-56C
Modular Construction 0.5 0.37 1720 71 L/4 71 L/4-56C
0.75 0.55 1710 80 S/4 80 S/4-56C
• Easy-to-configure input and output accessories. 1 0.75 1650 80 L/4 80 L/4-56C
• Integral motor or motorized c-face units.
230/460V+ or 575V – 60Hz
• NEMA, IEC or solid shaft input options. Blower Fan Option
Energy Efficient (EPAct)
• Footed, flanged or shaft-mount.
• 10:1 helical pre-stage & compound assemblies. Power Speed Motor Type (Frame)
• Keyed hollow bore, solid shaft, and [hp] [kW] [rpm] Integral NEMA C-Face
bushing-kit options. 1 0.75 1750 80 LH/4 80 LH/4-56C
1 0.75 1750 80 LH/4 80 LH/4-143TC
1.5 1.1 1740 90 SH/4 90 SH/4-145TC
Factory Oil Filled 2 1.5 1745 90 LH/4 90 LH/4-145TC
3 2.2 1765 * 100 LH/4-182TC
NORD factory-filled gear units allow for easy commis- 5 3.7 1770 * 112 MH/4-184TC
sioning of the gear unit and prevent damage caused by * Consider a gear unit with NEMA C-face input
dry start-ups. Each unit is filled with a quality gear lubri- Brakemotor with Fan
+ 208-230/460V Rating Possible
cant that is recognized by the industry.
• Maintence free / lubricated-for-life. 230/460V+ or 575V – 60Hz Premium Efficient (EISA)
• High-quality long-life synthetic lubricant. Power Speed Motor Type (Frame)
• USDA H1 lubrication readily available. [hp] [kW] [rpm] Integral NEMA C-Face
• Optional venting capabilities. 1 0.75 1750 80 LP/4 80 LP/4-56C
1 0.75 1750 80 LP/4 80 LP/4-143TC
1.5 1.1 1740 90 SP/4 90 SP/4-145TC
2 1.5 1745 90 LP/4 90 LP/4-145TC
3 2.2 1765 * 100 LP/4-182TC
5 3.7 1770 * 112 MP/4-184TC Encoder Option
* Consider a gear unit with NEMA C-face input
+ 208-230/460V Rating Possible
FLEXBLOC™ Product
Worm Dimensions Features
Q CC Q CC L (standard)
L BR (Brakemotor) Dual Pinion Shaft Bearings Worm Pinion Gear Alluminum Alloy Housing
Two bearing supports main- Surfaced hardened alloy steel gears with Light weight, high strength,
tain accurate gear and shaft an optimized tooth form maximize gear optimal heat dissipation and
alignment, isolate and pro- contact and provide long service life. natural corrosion resistance.
tect motor bearings, and pro- Flange or torque-arm mount
vide smooth/quite operation. options available.

C-Face Motorized
Reducer C-Face Reducer

DIMENSIONS Input Configuration Worm Gear


A B D E F O QA U UH NEMA, IEC and free input Fine-grained bronze alloy
shaft designs are readily minimizes wear providing
SK 1SI 31 3.15 2.48 1.57 2.13 1.73 3.82 3.82 0.625 0.625 available. Integral motor maximum strength and
SK 1SI 40 3.94 3.07 1.97 2.76 2.36 4.78 4.69 0.750 1.000 mounting is optional. durability.
Adaptation to servo motors
SK 1SI 50 4.72 3.62 2.36 3.15 2.76 5.67 5.16 1.000 1.125 is possible.
SK 1SI 63 5.67 4.41 2.83 3.94 3.35 6.85 6.22 1.125 1.4375
SK 1SI 75 6.77 5.12 3.39 4.72 3.54 8.08 7.87 1.375 1.9375
Metric Shaft available
Motor Coupling Output Shaft
NEMA C-FACE DIMENSIONS Guarantees accurate motor
shaft alignment, minimizes
Hollow bore and single-
sided or double-sided
48C 56C 140TC 180TC fretting and provides a low shafted models are also
Available CC Available CC Available CC Available CC backlash / high strength available.
connection.
SK 1SI 31 X 1.50 X 1.89 - - - -
SK 1SI 40 - - X 1.46 X 1.93 - -
SK 1SI 50 - - X 1.46 X 1.93 - -
SK 1SI 63 - - X 1.46 X 1.93 X 3.06
SK 1SI 75 - - X 1.61 X 1.61 X 2.16

NEMA C-FACE GEARMOTOR DIMENSIONS


Output Bearings Oil Seals
Motor Shaft Coupling Worm Shaft
Oversized bearings provide high radial and Double-lip oil seals provide
axial load capacities and long service life. extra sealing and protection
56C-63S/L 56C-71S/L 56C-80S/L-LH-LP 140TC-80L-LH-LP 140TC-90LH-LP 180TC-100LH-LP 180TC-112MH-MP against the elements.
L L BR L L BR L L BR L L BR L L BR L L BR L L BR
SK 1SI 31 7.57 9.78 8.44 10.72 9.46 11.98 9.46 11.98 - - - - - -
SK 1SI 40
Advantages of the NORD Compact Coupled Unit
7.57 9.78 8.44 10.72 9.46 11.98 9.46 11.98 11.00 13.95 - - - -
SK 1SI 50 7.57 9.78 8.44 10.72 9.46 11.98 9.46 11.98 11.00 13.95 - - - - • Easy to assemble and disassemble.
SK 1SI 63 7.57 9.78 8.44 10.72 9.46 11.98 9.46 11.98 11.00 13.95 11.97 15.57 - - • Eliminates fretting corrosion common to quill-mount inputs.
SK 1SI 75 - - 8.44 10.72 9.46 11.98 9.46 11.98 11.00 13.95 11.97 15.57 13.56 17.26 • Maintains shaft alignment and provides vibration-free torque transfer.
• Protects and isolates motor shaft and reducer shaft bearings.
• Provides a stiff, high-strength, near-zero backlash connection.
• Reduces the chance of bearing, shaft and key failures.
FLEXBLOC™ & MINICASE® MINICASE®
Speed Reducers Worm Dimensions
FLEXBLOC™ and MINICASE® Worm Gears Q CC Q CC L (standard)
L BR (Brakemotor)
Q L (standard)
L BR (Brakemotor)
NORD modular worm gear products cover 5 industry standard center distances from 31 mm-75 mm (1.2 in-3.0 in)
and range in torque capacity up to 3,779 lb-in. This product offering comes in a variety of standard, single worm,
and compund worm ratios ranging from 5:1 to 10,000:1. The product family consists of the FLEXBLOC™ (SI Series)
worm with universal gear housing and the MINICASE® (SMI Series) worm characterized by its smooth outer surface
design and its separate footed and flanged gear housing. Exceptional modularity is guaranteed by offering a
unified set of factory-stocked and easy-to-assemble accessory kits. This flexibility allows for a variety of input and
output mounting options along with a large variety of output shaft options. The FLEXBLOC™ and MINICASE® C-Face Motorized Gearmotor
Reducer C-Face Reducer
worm gear products share many innovative design features.

GEARBOX & SHAFT DIMENSIONS


A B D E F O QA U UH
SK 1SMI 31 3.27 3.54 1.57 2.56 2.95 3.54 3.82 0.500 0.625
SK 1SMI 40 3.78 4.72 2.09 3.15 3.94 4.53 4.69 0.750 1.000
SK 1SMI 50 4.72 4.72 2.48 3.15 3.94 5.24 5.16 1.000 1.125
SK 1SMI 63 5.67 5.31 2.95 3.94 4.33 6.34 6.18 1.250 1.4375
FLEXBLOC™ Key Features: SK 1SMI 75 6.77 6.69 3.54 5.12 5.51 7.94 7.87 1.375 1.9375
• Factory-stocked worm-modules & accessory kits Metric Shaft available
• Universal foot and flange-mount housings
• Keyed hollow-bore units with solid shaft kits
NEMA C-FACE DIMENSIONS
• Adaptable to any mounting position 48C 56C 140TC 180TC
(universal oil fill) Available CC Available CC Available CC Available CC
• Easy to assemble accessories
• NEMA, IEC, or solid shaft input as standard SK 1SMI 31 X 1.50 X 1.89 - - - -
• Accommodates stocked C-Face motors SK 1SMI 40 - - X 1.46 X 1.93 - -
or brakemotors
SK 1SMI 50 - - X 1.46 X 1.93 - -
SK 1SMI 63 - - X 1.46 X 1.93 X 3.06
SK 1SMI 75 - - X 1.61 X 1.61 X 2.16

INTEGRAL GEARMOTOR DIMENSIONS


63S/L 71S/L 80S/L/SH/LH/SP/LP 90SH/LH/SP/LP 100LH/LP 112MH/MP
L L BR L L BR L L BR L L BR L L BR L L BR
SK 1SMID 31 7.57 9.78 8.44 10.72 - - - - - - - -
SK 1SMID 40 7.59 9.79 8.44 10.72 9.31 11.83 - - - - - -
MINICASE® Key Features:
SK 1SMID 50 - - 8.44 10.72 9.31 11.83 10.84 13.80 - - - -
• Factory-assembled from stocked parts
• Separate smooth-bodied foot & SK 1SMID 63 - - - - 9.31 11.83 10.84 13.80 - - - -
flange-mount housings
• Keyed hollow-bore or one-piece
solid shaft as standard
NEMA C-FACE GEARMOTOR DIMENSIONS
• Specific bores accommodate plug-in shafts 56C-63S/L 56C-71S/L 56C-80S/L-LH-LP 140TC-80L-LH-LP 140TC-90LH-LP 180TC-100LH-LP 180TC-112MH-MP
• Easy to assemble accessories
• NEMA, IEC, or solid shaft input L L BR L L BR L L BR L L BR L L BR L L BR L L BR
• Supplied as an integral motor or brakemotor SK 1SMI 31 7.57 9.78 8.44 10.72 9.46 11.98 9.46 11.98 - - - - - -
( C-Face motorized options possible) SK 1SMI 40 7.57 9.78 8.44 10.72 9.46 11.98 9.46 11.98 11.00 13.95 - - - -
SK 1SMI 50 7.57 9.78 8.44 10.72 9.46 11.98 9.46 11.98 11.00 13.95 - - - -
SK 1SMI 63 7.57 9.78 8.44 10.72 9.46 11.98 9.46 11.98 11.00 13.95 11.97 15.57 - -
SK 1SMI 75 - - 8.44 10.72 9.46 11.98 9.46 11.98 11.00 13.95 11.97 15.57 13.56 17.26
Product
Overview
Intelligent Drivesystems

UNICASE ™ SPEED REDUCERS UNICASE ™ SPEED REDUCERS


HELICAL IN-LINE MINICASE™ RIGHT ANGLE WORM
- Foot or Flange Mount - Foot, Flange or Shaft Mount
- Torque up to 205,000 lb-in - Torque up to 3,540 lb-in
- Gear ratios – 1.82:1 to over 300,000:1 - Gear ratios – 5:1 to 500:1

NORDBLOC®.1 HELICAL IN-LINE FLEXBLOC™ WORM


- Foot or Flange Mount - Modular bolt-on options
- Torque up to 26,550 lb-in - Torque up to 4,683 lb-in
- Gear ratios – 1.88:1 to over 370:1 - Gear ratios – 5:1 to 3,000:1

PARALLEL HELICAL CLINCHER™ MAXXDRIVE™ LARGE INDUSTRIAL


- Shaft, Flange or Foot Mount GEAR UNITS PARALLEL HELICAL
- Torque up to 797,000 lb-in - Modular bolt-on options
- Gear ratios – 4.26:1 to over 300,000:1 - Torque up to 2,027,000 lb-in
- Gear ratios – 5:1 to 1,600:1
SCP SCREW CONVEYOR PACKAGE
MAXXDRIVE™ LARGE INDUSTRIAL
- Shaft, or Flange Mount
GEAR UNITS HELICAL-BEVEL
- Torque up to 53,100 lb-in - Modular bolt-on options
- Gear ratios – 4.32:1 to over 1500:1 - Torque up to 2,027,000 lb-in
- Gear ratios – 5:1 to 1,600:1
RIGHT ANGLE
HELICAL-BEVEL 2-STAGE
- Foot, Flange or Shaft Mount NORDAC
- Torque up to 5,840 lb-in AC VECTOR DRIVES
- Gear ratios – 4.1:1 to 72:1
SK200E FAMILY
- Decentralized, high performance
RIGHT ANGLE HELICAL-BEVEL
- 380-480V, 3-phase to 10 hp
- Foot, Flange or Shaft Mount
- 200-240V, 3-phase to 5 hp
- Torque up to 283,000 lb-in
- 200-240V, 1-phase to 1.5 hp
- Gear ratios – 8.04:1 to over 300,000:1
- 100-120V, 1-phase to 1 hp

RIGHT ANGLE HELICAL-WORM


SK500E FAMILY
- Foot, Flange or Shaft Mount
- Compact, high performance
- Torque up to 27,585 lb-in
- 380-480V, 3-phase, to 50hp
- Gear ratios – 4.40:1 to over 300,000:1
- 200-240V, 3-phase, to 15hp
- 200-240V, 1-phase, to 3hp
HIGH PERFORMANCE
- 110-120V, 1-phase, to 1.5hp
MOTORS & BRAKEMOTORS
INVERTER/VECTOR DUTY
- Standard or Energy Efficient
- Integral, NEMA or Metric IEC
- 1/6 to 250 hp

FLEXBLOC & MINICASE


™ ®

NORD Gear Corporation
MEMBER OF THE NORD DRIVESYSTEMS GROUP
NORD Gear Limited
MEMBER OF THE NORD DRIVESYSTEMS GROUP
WORM DRIVES
Speed Reducer / Gear Motors
1002000008/0513

National Customer Service Toll-Free: 888.314.6673 Toll-Free in Canada: 800.668.4378


[Link] [Link]@[Link] [Link]@[Link]

WEST MIDWEST EAST CANADA


Corona, CA (Los Angeles) Waunakee, WI (Madison) Charlotte, NC Brampton, ON (Toronto)
Phone: 608.849.0190 Phone: 608.849.7300 Phone: 608.849.0140 Phone: 905.796.3606 F1033

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