Product: Flexbloc & Minicase Worm Drives
Product: Flexbloc & Minicase Worm Drives
Overview
Intelligent Drivesystems
NORD Gear Corporation
MEMBER OF THE NORD DRIVESYSTEMS GROUP
NORD Gear Limited
MEMBER OF THE NORD DRIVESYSTEMS GROUP
WORM DRIVES
Speed Reducer / Gear Motors
1002000008/0513
C-Face Motorized
Reducer C-Face Reducer
Bearing Seats machined to exacting standards. Internal reinforcements Inverter duty • TEFC
further increase strength and rigidity. All bearings and Synchronous speed 1800rpm @ 60Hz • 4-pole • Three-phase
seal seats are contained within the casting, eliminating 1.15 Service Factor • Continuous Duty • 40°C Ambient
splits or bolt-on carriers that can weaken the housing up to 3300ft Elevation • Class B temperature rise
and allow oil leakage. Bores and mounting faces are Class F insulation
Seal Seats
machined in one step, producing extremely precise toler-
ances — thus ensuring accurate positioning of gear teeth,
bearings and seals, and longer life for all components.
• Increased torsional strength and rigidity.
No Housing Splits • Eliminates housing splits and bolt-on carriers.
230/460V or 200-208V or 575V – 60Hz
• Leak-free housing design. Power Speed Motor Type (Frame)
• Versatile mounting options and accessory kits. [hp] [kW] [rpm] Integral NEMA C-Face
0.16 0.12 1700 63 S/4 63 S/4-56C
0.25 0.18 1680 63 L/4 63 L/4-56C
0.33 0.25 1710 71 S/4 71 S/4-56C
Modular Construction 0.5 0.37 1720 71 L/4 71 L/4-56C
0.75 0.55 1710 80 S/4 80 S/4-56C
• Easy-to-configure input and output accessories. 1 0.75 1650 80 L/4 80 L/4-56C
• Integral motor or motorized c-face units.
230/460V+ or 575V – 60Hz
• NEMA, IEC or solid shaft input options. Blower Fan Option
Energy Efficient (EPAct)
• Footed, flanged or shaft-mount.
• 10:1 helical pre-stage & compound assemblies. Power Speed Motor Type (Frame)
• Keyed hollow bore, solid shaft, and [hp] [kW] [rpm] Integral NEMA C-Face
bushing-kit options. 1 0.75 1750 80 LH/4 80 LH/4-56C
1 0.75 1750 80 LH/4 80 LH/4-143TC
1.5 1.1 1740 90 SH/4 90 SH/4-145TC
Factory Oil Filled 2 1.5 1745 90 LH/4 90 LH/4-145TC
3 2.2 1765 * 100 LH/4-182TC
NORD factory-filled gear units allow for easy commis- 5 3.7 1770 * 112 MH/4-184TC
sioning of the gear unit and prevent damage caused by * Consider a gear unit with NEMA C-face input
dry start-ups. Each unit is filled with a quality gear lubri- Brakemotor with Fan
+ 208-230/460V Rating Possible
cant that is recognized by the industry.
• Maintence free / lubricated-for-life. 230/460V+ or 575V – 60Hz Premium Efficient (EISA)
• High-quality long-life synthetic lubricant. Power Speed Motor Type (Frame)
• USDA H1 lubrication readily available. [hp] [kW] [rpm] Integral NEMA C-Face
• Optional venting capabilities. 1 0.75 1750 80 LP/4 80 LP/4-56C
1 0.75 1750 80 LP/4 80 LP/4-143TC
1.5 1.1 1740 90 SP/4 90 SP/4-145TC
2 1.5 1745 90 LP/4 90 LP/4-145TC
3 2.2 1765 * 100 LP/4-182TC
5 3.7 1770 * 112 MP/4-184TC Encoder Option
* Consider a gear unit with NEMA C-face input
+ 208-230/460V Rating Possible
Gearbox
Ratings Type Ratio Output Torque Max
Sealed Surface Conversion
RPM [lb-in] Input HP
5 350 584 3.56
SK 1SI 50 The NEW NSDtuph Sealed Surface Conversion System offers a cost
7.5 233 690 2.90
SK 1SMI 50 10 175 664 2.14 effective weight saving alternative to stainless steel reducers.
12.5 140 637 1.69 Through a revolutionary process the reducer housing and its com-
15 117 770 1.79 ponents are electrically catalyzed resulting in a surface conversion
20 88 717 1.30 at the molecular level. NSDtuph provides exceptional chemical, corro-
25 70 673 1.01 sion and abrasion resistance. The converted surface also becomes
30 58 796 1.11 extremely scratch resistant as it becomes 6-7 times harder than the
40 43 735 0.83 original aluminum alloy.
50 35 681 0.65
60 29 646 0.55 The NSDtuph package includes stainless steel reducer hardware and
80 22 593 0.43 c-face gasket for the motor. Options include stainless steel reducer
100 18 549 0.36 shafting, smooth-bodied stainless steel c-face motors, and food
SK 1SI 50/H10 50 35 742 0.50
grade lubricants. NSDtuph is the ideal package for many harsh en-
thru
SK 1SMI 50/H10 vironments involving chemicals or wash-downs and areas where
1000 1.8 894 0.09
150 12 1177 0.49 sanitation and cleanliness are the highest priority.
Standard Worm Ratios SK 1SI 50/31
thru
• 5:1 - 100:1 single worm ratios. SK 1SMI 50/31 Available FLEXBLOC™ / MINICASE® worm Units with NSDtupH Conversion
3000 0.6 1575 0.11
• Up to 1000:1 with a 10:1 helical pre-stage option. SK1SI31 / SK1SMI31 SK1SI40 / SK1SMI40 SK1SI50 / SK1SMI50 SK1SI63 / SK1SMI63
• Compound Unit ratios up to 10,000:1 Type Ratio Output Torque Max
N48C Input X
RPM [lb-in] Input HP
N56C Input X X X
Type Ratio Output Torque Max 5 350 1044 6.30
SK 1SI 63 N140TC Input X X X
7.5 233 1230 5.05
RPM [lb-in] Input HP SK 1SMI 63 10 175 1186 3.74
5 350 204 1.30 12.5 140 1142 2.91
SK 1SI 31
7.5 233 239 1.06 15 117 1372 3.07 System Package
10 175 230 0.80 20 88 1274 2.22
SK 1SMI 31 12.5 140 212 0.61 25 70 1195 1.72 • Standard electrically catalized reducer housing
15 117 257 0.66 30 58 1416 1.86 and accessories
20 88 239 0.49 40 43 1301 1.38 • Standard stainless steel hardware
25 70 221 0.38 50 35 1212 1.09 • Standard C-Face gasket included
30 58 266 0.44 60 29 1150 0.90 • Housings surfaces are self draining
40 43 248 0.34 80 22 1044 0.69
50 35 230 0.27 • Food grade H1 synthetic lubrication (optional)
100 18 974 0.57
60 29 212 0.23 50 35 751 0.50 • Stainless steel output shafting (optional)
80 22 195 0.18 SK 1SI 63/H10 • Stainless steel C-Face inverter duty motor
thru
100 18 186 0.17 SK 1SMI 63/H10 up to 10HP (optional)
1000 1.8 1584 0.16
SK 1SI 63/31 150 12 2097 0.83 • 3 Year warranty when supplied with synthetic lube
Type Ratio Output Torque Max thru
RPM [lb-in] Input HP SK 1SMI 63/31
3000 0.6 2797 0.20
is Useful in Many Harsh Environments Some of the Many Benefits of
5 350 336 2.10
SK 1SI 40 Type Ratio Output Torque Max (not limited to but including)
7.5 233 389 1.69 • Cost effective alternate to stainless steel
10 175 372 1.24 RPM [lb-in] Input HP • Chemical wash down • Corrosion resistance
SK 1SMI 40 12.5 140 363 1.00 5 350 1735 10.36 • Damp and wet environments • Chip resistance
15 117 434 1.06 SK 1SI 75
7.5 233 2071 8.41 • Marine / Coastal • Non propagating from scratches or other blemishes
20 88 398 0.77 10 175 2009 6.2 • Food & Beverage industry • Highly Cleanable low friction surface
25 70 372 0.60 SK 1SMI 75 12.5 140 1912 4.77
30 58 442 0.67 15 117 2336 5.1
• Car Wash • Non-porous
40 43 407 0.51 20 88 2168 3.65 • Dairy • Lighter than stainless
50 35 381 0.41 25 70 2036 2.79 • Pharmaceutical • Chemical resistant
60 29 354 0.34 30 58 1929 2.25 • Water and waste treatment • Elimination of galvanic corrosion
80 22 327 0.27 40 43 2212 2.21 • Surface conversion is 1000X harder than paint
100 18 301 0.23 50 35 2062 1.71
SK 1SI 40/H10 50 35 549 0.38 60 29 1956 1.41
thru 80 22 1779 1.05
SK 1SMI 40/H10
1000 1.8 487 0.06 100 18 1655 0.88
SK 1SI 40/31 150 12 655 0.30 150 12 2832 0.96
thru SK 1SI 75/40 thru
SK 1SMI 40/31
3000 0.6 876 0.06 3000 0.60 3779 0.19
FLEXBLOC™ & MINICASE®
Flexible Solutions & Bolt-On Modules
NEMA C-FACE COUPLING ADAPTER SOLID OUTPUT SHAFT
For attaching standard motors Inch dimensions with standard keys
Kit contains: Plug into standard hollow shaft
• Adapter flange Install on either side
• Coupling Kit contains: Options:
• Nuts and bolts • Shaft • Double solid shaft
• Keys
• External snap ring
B5 OUTPUT FLANGE
2ND REDUCTION
Multiple flanges available for each
Helical 10:1 gear set
size gearbox. Flange pilots are
Fits all size gearboxes
centered in seal bore.
Lifetime synthetic lubricant
Sealed unit Kit contains:
Kit contains: • Die cast flange
• Pre-assembled unit • Bolts
• Bolts
SHAFT PROTECTION COVER
Seals shaft end Safety protection from rotating shafts.
Kit contains:
• Cover
SOLID INPUT SHAFT • Bolts
Fits all size gearboxes
Lifetime lubricant FOOT PLATE
Sealed unit Mounts to the bottom of the FLEXBLOC™
Kit contains: to provide drop-in compatibility with
• Pre-assembled unit many worm gear reducers.
• Bolts Kit contains:
• Foot plate
• Bolts
B5 OUTPUT FLANGE
2ND REDUCTION
Multiple flanges available for each
Helical 10:1 gear set
size gearbox. Flange pilots are
Fits all size gearboxes
centered in seal bore.
Lifetime synthetic lubricant
Sealed unit Kit contains:
Kit contains: • Die cast flange
• Pre-assembled unit • Bolts
• Bolts
SHAFT PROTECTION COVER
Seals shaft end Safety protection from rotating shafts.
Kit contains:
• Cover
SOLID INPUT SHAFT • Bolts
Fits all size gearboxes
Lifetime lubricant FOOT PLATE
Sealed unit Mounts to the bottom of the FLEXBLOC™
Kit contains: to provide drop-in compatibility with
• Pre-assembled unit many worm gear reducers.
• Bolts Kit contains:
• Foot plate
• Bolts
Bearing Seats machined to exacting standards. Internal reinforcements Inverter duty • TEFC
further increase strength and rigidity. All bearings and Synchronous speed 1800rpm @ 60Hz • 4-pole • Three-phase
seal seats are contained within the casting, eliminating 1.15 Service Factor • Continuous Duty • 40°C Ambient
splits or bolt-on carriers that can weaken the housing up to 3300ft Elevation • Class B temperature rise
and allow oil leakage. Bores and mounting faces are Class F insulation
Seal Seats
machined in one step, producing extremely precise toler-
ances — thus ensuring accurate positioning of gear teeth,
bearings and seals, and longer life for all components.
• Increased torsional strength and rigidity.
No Housing Splits • Eliminates housing splits and bolt-on carriers.
230/460V or 200-208V or 575V – 60Hz
• Leak-free housing design. Power Speed Motor Type (Frame)
• Versatile mounting options and accessory kits. [hp] [kW] [rpm] Integral NEMA C-Face
0.16 0.12 1700 63 S/4 63 S/4-56C
0.25 0.18 1680 63 L/4 63 L/4-56C
0.33 0.25 1710 71 S/4 71 S/4-56C
Modular Construction 0.5 0.37 1720 71 L/4 71 L/4-56C
0.75 0.55 1710 80 S/4 80 S/4-56C
• Easy-to-configure input and output accessories. 1 0.75 1650 80 L/4 80 L/4-56C
• Integral motor or motorized c-face units.
230/460V+ or 575V – 60Hz
• NEMA, IEC or solid shaft input options. Blower Fan Option
Energy Efficient (EPAct)
• Footed, flanged or shaft-mount.
• 10:1 helical pre-stage & compound assemblies. Power Speed Motor Type (Frame)
• Keyed hollow bore, solid shaft, and [hp] [kW] [rpm] Integral NEMA C-Face
bushing-kit options. 1 0.75 1750 80 LH/4 80 LH/4-56C
1 0.75 1750 80 LH/4 80 LH/4-143TC
1.5 1.1 1740 90 SH/4 90 SH/4-145TC
Factory Oil Filled 2 1.5 1745 90 LH/4 90 LH/4-145TC
3 2.2 1765 * 100 LH/4-182TC
NORD factory-filled gear units allow for easy commis- 5 3.7 1770 * 112 MH/4-184TC
sioning of the gear unit and prevent damage caused by * Consider a gear unit with NEMA C-face input
dry start-ups. Each unit is filled with a quality gear lubri- Brakemotor with Fan
+ 208-230/460V Rating Possible
cant that is recognized by the industry.
• Maintence free / lubricated-for-life. 230/460V+ or 575V – 60Hz Premium Efficient (EISA)
• High-quality long-life synthetic lubricant. Power Speed Motor Type (Frame)
• USDA H1 lubrication readily available. [hp] [kW] [rpm] Integral NEMA C-Face
• Optional venting capabilities. 1 0.75 1750 80 LP/4 80 LP/4-56C
1 0.75 1750 80 LP/4 80 LP/4-143TC
1.5 1.1 1740 90 SP/4 90 SP/4-145TC
2 1.5 1745 90 LP/4 90 LP/4-145TC
3 2.2 1765 * 100 LP/4-182TC
5 3.7 1770 * 112 MP/4-184TC Encoder Option
* Consider a gear unit with NEMA C-face input
+ 208-230/460V Rating Possible
FLEXBLOC™ Product
Worm Dimensions Features
Q CC Q CC L (standard)
L BR (Brakemotor) Dual Pinion Shaft Bearings Worm Pinion Gear Alluminum Alloy Housing
Two bearing supports main- Surfaced hardened alloy steel gears with Light weight, high strength,
tain accurate gear and shaft an optimized tooth form maximize gear optimal heat dissipation and
alignment, isolate and pro- contact and provide long service life. natural corrosion resistance.
tect motor bearings, and pro- Flange or torque-arm mount
vide smooth/quite operation. options available.
C-Face Motorized
Reducer C-Face Reducer
NORD Gear Corporation
MEMBER OF THE NORD DRIVESYSTEMS GROUP
NORD Gear Limited
MEMBER OF THE NORD DRIVESYSTEMS GROUP
WORM DRIVES
Speed Reducer / Gear Motors
1002000008/0513