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Controller Input and Output Values

The document provides specifications for voltage values at connector pins for various components on excavator models 312B and 312B L, including voltages for starter switch, engine speed dial positions, hydraulic functions, temperature sensors and more.

Uploaded by

Golbert Golbi
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© © All Rights Reserved
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242 views5 pages

Controller Input and Output Values

The document provides specifications for voltage values at connector pins for various components on excavator models 312B and 312B L, including voltages for starter switch, engine speed dial positions, hydraulic functions, temperature sensors and more.

Uploaded by

Golbert Golbi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 5

312B & 312B L Excavators 2KW00001-UP (MACHINE) POWERED BY 3054 Engi...

Page 1 of 5

Shutdown SIS

Previous Screen

Product:  EXCAVATOR 
Model:  312B L EXCAVATOR 2KW 
Configuration: 312B & 312B L Excavators 2KW00001-UP (MACHINE) 
POWERED BY 3054 Engine 

Testing and Adjusting


308B, 311B, 312B, 315B, 317B, 318B, 320B, 322B, 325B, 330B, M325B and W330B
Excavators Engine and Pump Control
Media Number -RENR1998-06 Publication Date -01/10/2004 Date Updated -06/10/2004

i01254040

Controller Input and Output Values


SMCS - 1931

Table 1

Voltage Specifications For Connector 1

No. Measurement
Item Voltage In Normal Condition
Point

1 +Battery 18 DCV to 32 DCV GND

2 GND 0 volts GND

3 Starter Switch 18 DCV to 32 DCV GND

Hydraulic activation control lever:


LOCKED and starter switch: at engine start position:
4 Starter Relay GND
18 DCV to 32 DCV other than above: approximately
0 volts

11
+Battery 18 DCV to 32 DCV GND

12
GND 0 volts GND

Engine speed dial position


13 Engine speed dial
1, 2, 5, 6, 9, 10: approximately 0 volts GND
position 1
3, 4, 7, 8, 14 to 17 volts

Engine speed dial position


14 Engine speed dial
2, 3, 4, 5, 10: approximately 0 volts GND
position 2
1, 6, 7, 8, 9: 14 to 17 volts

15 Communications line 3.5 to 4.6 volts GND


(RS485+) 3.0 to 4.3 volts Conn 1 pin 16

16 Communication line
0.1 to 1.2 volts GND
(RS485-)

Within several seconds after the starter switch is


turned ON (engine OFF) approx. 0 volts

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312B & 312B L Excavators 2KW00001-UP (MACHINE) POWERED BY 3054 Engi... Page 2 of 5

Time depends on engine coolant temperature


(
10 °C (50 °F) or higher:) 1 second
Air Heater
21 (
Not available on the GND
0 °C (32 °F):) 2.5 seconds
330B
(
-30 °C (-22 °F) or lower:) 25 seconds
Other than above 14 to 17 volts

Machine with fine swing switch


OFF: approx. 0 volts
22 Fine swing switch
ON: 14 to 17 volts GND
(optional)
Machine without fine swing switch: approx. 0 volts

Engine speed dial position


23 Engine speed dial
4, 5, 6, 7, 8, 9, 10: approx. 0 volts GND
position 3
1, 2, 3: 14 to 17 volts

Engine speed dial position


24 Engine speed dial
8, 9, 10: approx. 0 volts GND
switch 4
1, 2, 3, 4, 5, 6, 7: 14 to 17 volts

31 Approx. -9.5 volts


RS232C TxD GND
(SIS component is not connected to conn 1 pin 06)

32 Approx. 0 volts
RS232C RxD GND
(SIS component is not connected to conn 1 pin 06)

33
RS232C GND 0 volts GND

Low idle switch


34
Low idle switch When operated: approx. 0 volts GND
When not operated: 14 to 17 volts

Pressure switch for hammer


37
Hammer switch ON: approx. 0 volts GND
OFF: 14 to 17 volts

Hydraulic oil filter


39
Hydraulic oil filter Normal: approx. 0 volts GND
Clogged: 14 to 17 volts

Table 2

Voltage Specifications For Connector 2

No. Measurement
Item Voltage In Normal Condition
Point

0.7 to 9 volts
(Voltage changes in proportion to pump delivery
Pump deliver pressure)
2 GND
pressure senor Standard
All control levers in NEUTRAL: 0.7 to 2.5 volts
When relieved: 7 to 9 volts

1.0 to 11 volts
Proportional Standard

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312B & 312B L Excavators 2KW00001-UP (MACHINE) POWERED BY 3054 Engi... Page 3 of 5

reducing valve + All control levers in NEUTRAL: 6 to 9 volts


3 GND
Lever is operated: voltage goes down

Proportional
4 Approx. 0 volts GND
reducing valve -

Attachment pressure Attachment pedal operated: approx. 0 volts


6 GND
switch Attachment pedal in NEUTRAL: 14 to 17 volts

Implement control levers or swing control lever


Implement pressure operated: approx. 0 volts
7 GND
switch Implement control levers or swing control lever in
NEUTRAL: 14 to 17 volts

Boom control lever shifted to RAISE side 70 percent of


Boom RAISE
8 stroke or more: approx. 0 volts GND
pressure switch
Other than above: 14 to 17 volts

0.7 to 9 volts
Governor actuator
9 Voltage changes in proportion to engine speed dial GND
feedback
Engine speed dial = 1: low voltage, 10: high voltage

Backup switch = AUTO (normal control)


Engine speed dial operated from 1 to 10
10 to 26 volts (instantly) 311B, 312B, 315B, 5 to 28
10 Governor actuator volts
GND
drive command A Engine speed dial operated 10 to 1
1 volt or less (instantly) 311B, 312B, 315B, 5 to 20
volts
When not operated: approx. 0 volts

12 Trenching solenoid Boom priority mode: approx. 0 volts


GND
Swing priority mode: 18 to 32 volts

0 °C (32 °F)Sensor resistance: approx. 23.14 kilo-ohms


Voltage: approx. 9.7 volts

25 °C (77 °F)
Sensor resistance: approx. 6.82 kilo-ohms
Voltage: approx. 7.1 volts
13 Engine coolant
GND
temperature
50 °C (122 °F)
Sensor resistance: approx. 2.47 kilo-ohms
Voltage: approx. 4.2 volts

75 °C (167 °F)
Sensor resistance: approx. 1.08 Kilo-ohms
Voltage: approx. 2.3 volts

Engine coolant level is above the specified level (ON):


15 Engine coolant level approx. 0 volts
GND
switch Engine coolant level is below the specified level (OFF):
14 to 17 volts

18 Travel pressure Travel control lever operated: approx. 0 volts


GND
switch Travel control lever in NEUTRAL: 14 to 17 volts

Backup switch = AUTO (normal control)


Engine speed dial operated from 1 to 10

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312B & 312B L Excavators 2KW00001-UP (MACHINE) POWERED BY 3054 Engi... Page 4 of 5

1 volt or less (instantly)


20 Governor actuator Engine speed dial operated from 10 to 1
GND
drive command B 10 to 26 volts (instantly)
When not operated: approx. 0 volts

Boom control lever shifted to RAISE side 70 percent of


21 Fine finish solenoid
stroke or more: 18 to 32 volts GND
Other than above: approx. 0 volts

Travel mode = RABBIT


Automatic travel Travel control lever = operate, and pump delivery
22
speed change pressure service code 91 setting value: 18 to 32 volts GND
solenoid Travel mode + tortoise or travel control lever =
NEUTRAL: approx. 0 volts

24 Engine speed sensor When engine is at high idle:


Conn 2 Pin 25
+ approx. 16 volts (measured by AC range ACV)

25 Engine speed sensor


Approx. 0 volts GND
-

26 Engine oil pressure Engine running (ON): approx. 0 volts


GND
switch Engine OFF: 14 to 17 volts

Machine without fine swing switch


Implement control levers or swing control levers are
operated: 18 to 32 volts
Implement control levers or swing control levers are in
NEUTRAL: approx. 0 volts (In 6.5 seconds after
27 Swing brake
control levers are returned to NEUTRAL: 18 to 32 GND
solenoid
volts)
Machine with fine swing switch
Fine swing switch OFF: Same as machine without the
switch
Fine swing switch ON: 18 to 32 volts

Fuel: FULL
Sensor resistance : approx. 8.0 ohms
Voltage: approx. 0.2 volts
Fuel: HALF
29
Fuel level Sensor resistance: approx. 33.8 ohms GND
Voltage: approx. 1.0 volts
Fuel: EMPTY
Sensor resistance: approx. 83.5 ohms
Voltage: approx. 2.2 volts

0 °C (32 °F)
Sensor resistance: approx. 23.13 ohms
Voltage: approx. 9.7 volts

25 °C (77 °F)
30 Hydraulic Oil Sensor resistance: approx. 6.82 ohms
GND
Temperature Voltage: approx. 7.1 volts

50 °C (122 °F)
Sensor resistance: 2.47 ohms
Voltage: approx. 4.2 volts

75 °C (167 °F)

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312B & 312B L Excavators 2KW00001-UP (MACHINE) POWERED BY 3054 Engi... Page 5 of 5

Sensor resistance: approx. 1.08 ohms


Voltage: approx. 2.3 volts

31 Travel control lever is operated: 18 to 32 volts


Travel Alarm GND
Travel control is in NEUTRAL: approx. 0 volts

34 Alternator R
Engine runs at high idle: approx. 14 volts GND
terminal

35 Clogged air filter Air filter is normal (OFF): 14 to 17 volts


GND
switch Air filter is clogged (ON): approx. 0 volts

Engine oil level is above the specified level (ON):


36 Engine oil level approx. 0 volts
GND
switch Engine oil level is below the specified level (OFF): 14
to 17 volts

38
+Battery Output 18 to 32 volts GND

Hydraulic oil level is above the specified level (ON):


40 Hydraulic Oil Level approx. 0 volts
GND
Switch Hydraulic oil level is below the specified level (OFF):
14 to 17 volts

Copyright 1993 - 2019 Caterpillar Inc.  Thu Jun 13 15:26:42 UTC+0200 2019 
All Rights Reserved. 
Private Network For SIS Licensees. 

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