ALPTEC Power Factor Controller Manual
ALPTEC Power Factor Controller Manual
CAUTION
Read this manual carefully before attempting to install or use the product.
- This equipment must only be installed by qualified staff in accordance with
the applicable regulations, to avoid causing damage to people and property.
-B efore starting work on the device, de-energise the power supply and
measurement inputs and short-circuit the current transformers.
- The LEGRAND group will not accept liability for electrical safety if the product
MO
DE
AUT
is used incorrectly.
MA
N
- The products described in this document are likely to be upgraded or
modified without prior warning.
-A breaking and protection device must be located in the immediate
vicinity, within the operator’s reach. It must be identified as a device which
disconnects the equipment.
-C lean the device with a soft dry cloth; do not use abrasive products, liquid
detergents or solvents.
CONTENTS PAGE
1 - Introduction...........................................................................................................................................................................................................................2
2 - Description.............................................................................................................................................................................................................................2
3 - Modularity..............................................................................................................................................................................................................................3
4 - IR programming port..........................................................................................................................................................................................................4
5 - Front panel.............................................................................................................................................................................................................................4
6 - Information on the display...............................................................................................................................................................................................5
7 - Operating modes.................................................................................................................................................................................................................5
8 - Measurements.......................................................................................................................................................................................................................6
9 - Keyboard lock/unlock.........................................................................................................................................................................................................6
10 - “SET” main menu................................................................................................................................................................................................................7
11 - First switch-on.....................................................................................................................................................................................................................8
12 - Main programming actions...........................................................................................................................................................................................8
13 - Parameter tables................................................................................................................................................................................................................8
14 - Alarms................................................................................................................................................................................................................................. 14
15 - Description of alarms.................................................................................................................................................................................................... 14
16 - “CMD” command menu................................................................................................................................................................................................ 14
17 - “FUN” Ethernet menu..................................................................................................................................................................................................... 15
18 - Position of terminals...................................................................................................................................................................................................... 15
19 - Technical characteristics............................................................................................................................................................................................... 16
LE10537AA_01
1 - INTRODUCTION
ALPTEC controllers are designed to offer cutting-edge functions for power factor correction applications. Built with dedicated components and extremely
compact, ALPTEC combines an interface with a modern design, ease of installation and the option of extension at the rear where an EXT extension module can
be connected. The LCD screen offers a clear, intuitive user interface.
2 - DESCRIPTION
- Automatic power factor controller
- Mounted on front panel on door or faceplate
- Overall controller dimensions:
- Installation:
ALPTEC 3.2/5.2 and 8.2 controllers are designed to be flush-mounted in your installation.
The protection class on the front is IP54 if they have been installed correctly.
CLIC
CLIC
0.5 Nm max.
CONTENTS 2
2 - DESCRIPTION (CONTINUED)
Backlit LCD display.
- Versions:
• ALPTEC 3.2: control of 3 steps, which can be extended to 6.
• ALPTEC 5.2: control of 5 steps, which can be extended to 8.
• ALPTEC 8.2: control of 8 steps, which can be extended to 14.
- 4 to 5 navigation and setting buttons.
- Alarm messages in 6 languages.
- Extension BUS with 1 slot for the EXT extension module:
• RS485 communication interface.
• Additional output relays.
- Accurate RMS measurements.
- Vast range of electrical measurements including voltage, current, THD and harmonics up to order 15.
- Voltage measurement circuit independent from the auxiliary power supply for connecting VTs on HV applications.
- Wide range of supply voltages (100-440 VAC).
- Programming interface via optical port: galvanic isolation, high speed, USB and Wi-Fi compatible.
- 2 protection and setting levels.
- Backup copy of commissioning parameters.
- Built-in temperature sensor.
- Easy toolless assembly.
3 - MODULARITY
Using the Extension BUS, ALPTEC controllers can be configured with an EXT extension module.
– To insert an extension module:
• Remove the power supply from the ALPTEC.
• Remove the protective cover from the Extension slot.
• Insert the module upper hook in the fixing hole on top of the Extension slot.
• Pivot towards the bottom of the module body, inserting the connector on the BUS.
• Push until the bottom clip fully engages in its slot.
ALPTEC 3.2/5.2
CLIC
ALPTEC 8.2
CLIC
Using the extension modules, it is possible to increase the number of steps or communication interfaces.
–P ossibility of inserting 1 EXT module for the ALPTEC 3.2/5.2 and 2 modules for the ALPTEC 8.2.
– When the ALPTEC is supplied with power, it automatically recognises the EXT module which has been fitted.
– The extension modules provide additional resources which can be used by dedicated configuration menus.
– The configuration menus associated with the extensions are always accessible, even if the extension modules are not physically connected.
Compatible extension modules:
Type of module Cat. No. Function
ADDITIONAL STEP EXT2GR Relay with 2 steps
EXT3GR Relay with 3 steps
COMMUNICATION EXTRS485 RS 485
EXTETH Ethernet (ALPTEC 8.2 only)
CONTENTS 3
4 - IR PROGRAMMING PORT
– The ALPTEC parameters can be configured via the optical port, using the USB or Wi-Fi connection device. The programming software is available for
download via the online catalogue, the smartphone and tablet app from the Apple App Store and Google Play Store.
– This programming port has the following advantages:
• You can configure ALPTEC without needing to access the back of the device or opening the electrical cabinet.
• It is galvanically isolated from the ALPTEC’s internal circuits, ensuring greater operator safety.
• High-speed data transfer.
• Front panel protection class: IP54.
• Minimises the possibility of unauthorised access to the device configurations.
– S imply connect the appropriate connection device to the front panel, inserting the outlets in the dedicated connectors, and the device will be recognised.
USB connection device - Cat. No. 4 226 87 Wi-Fi connection device - Cat. No. 4 226 88
5 - FRONT PANEL
ALPTEC 3.2/5.2 ALPTEC 8.2
- : Backlit screen with LCD display - : Backlit screen with LCD display
- : Set the values and select the steps - : Set the values and select the steps
- : S election of available measurements (see page 6), access to - : Selection of available measurements (see page 6), access to
the programming and keyboard lock menus the programming and keyboard lock menus
- : Switch to “AUT” mode and “MAN” mode MAN MODE- AUT : Switch to “AUT” mode
CONTENTS 4
6 - INFORMATION ON THE DISPLAY
Inductif/capacitif Mode Automatique Etat des ventilateurs
Etat des sorties
Mode Manuel
Etat des gradins
Affichage principal
Barre graphique Alarme active
Affichage Affichage
secondaire Alpha numérique
7 - OPERATING MODES
CAUTION
Nombre de
gradins
Indication
du mode TEST
Révision Variante du
Firmware modèle
I f this screen appears on power-up, YOU MUST NOT USE the arrows and .
Press the button for 3 sec to exit the page and enter parameter-setting mode. Please refer to page 7 ““SET” main menu” for more details.
MAN mode
This mode is used to select and connect/disconnect all live steps.
Total kVAr
enclenché Mode manuel
en mode MAN sélectionné
• Press to see the other possible measurements. Sélection gradins Commutation des gradins
• Press or to select the step to be connected/disconnected.
• The selection is obtained as soon as the symbol for theMode
Icône selected
MAN step capacitor flashes Gradin connecté
• Press to connect/disconnect
Icône Mode MAN the step. Gradin connecté
• Because of the capacitor discharge time, the controller does not allow the same step to be reconnected for at least 3 minutes after being disconnected.
Total kVAr Total kVAr
Mode MAN • If the step numberen mode MANandGradin icon connecté are flashing, the operation has been taken into account, but
enclenché the controller waits for the time required before
enclenché Mode manuel Mode manuel
en mode MAN
sélectionné
sélectionné
reconnecting the step.
Sélection gradins Commutation des gradins
• The step configuration is maintained even when the supply voltage isSélection disconnected.
gradins When the powerdes
Commutation returns,
gradinsthe initial status is restored.
Total kVAr
enclenché Mode manuel
mode MAN sélectionné
AUT mode
Sélection gradins Commutation des gradins
This mode allows the controller to calculate the optimum step configuration in order to obtain the setpoint cos phi.
• The selection criteria take account of numerous variables such as: each step’s power rating, the number of operations, the total operating time, the
reconnection time, etc.
• The controller warns of imminent connection/disconnection of the step by displaying the flashing step number. Flashing may continue if the step
connection is not possible immediately due to the programmed reconnection time.
• The controller activates the steps when the reactive energy demand (delta-kVAr) is greater than 50% of the power rating of the smallest step and the cos
phi differs from the setpoint cos phi.
CONTENTS 5
8 - MEASUREMENTS
- ALPTEC provides a set of measurements displayed on the alphanumeric screen, related to the cos phi which is always displayed on the main screen.
- The button is used to access the various measurements detailed below:
Delta–kVAr ΔKVAR kVArs needed to reach the setpoint cos phi. If >0,
steps will be activated, if <0 they will be disconnected
Temperature °C °F Temperature.
- After 30 seconds without any key being pressed, the display automatically returns to the default measurement defined by parameter P.47
- At the bottom of the list of measurements, the cos phi setpoint can be set, acting on the same value defined with parameter P.19
(1) These measurements are only effective if the "step trimming" function is enabled (P25=ON) and the advanced password has been entered.
9 - KEYBOARD LOCK/UNLOCK
- The keyboard can be locked/unlocked to prevent parameter modifications being authorised (switching between modes and , access to the setting
menus, modification of the cos phi setpoint), while still allowing the measurements to be viewed.
- Hold down .
- Press 3 times on then twice on .
- Release .
- The main screen indicates LOC when the keyboard is locked and UNL when it is unlocked.
- If one of the parameter modification operations is attempted with the keyboard locked, the main screen will indicate LOC.
CONTENTS 6
10 - “SET” MAIN MENU
To access the programming menu:
- Switch the controller to mode to disconnect all the steps.
- Press for 3 seconds to call up the SET main menu.
Menu principal
Sous-Menu
- If the main screen displays PAS rather than SET, enter the password (001 by default) using and , then confirm
MAN with
MODE AUT or .
- Depending on the operating mode (Usr or Adm) the main screen will display OK U or OK A if the password is correct.
- If the password is incorrect, the main screen will display ERR.
- Repeat the procedure to access the programming menu.
- The parameter menu lock will be active again when the controller is reset or after 2 minutes of inactivity.
- Press and to select the submenu you wish to configure, which will be displayed on the main screen.
- The list of available submenus appears below:
Code Description
BAS Basic menu
ADV Advanced menu
ALA Alarm menu
CMD Command menu
EXIT Exit without saving
SAVE Exit and save
FUN Ethernet menu (only for ALPTEC 8.2)
To access the menu to be modified:
- Press MAN MODE
or AUT to confirm which submenu is to be configured.
- The main screen displays the code for the selected parameter (P.01 for example), while the alphanumeric area at the bottom of the screen displays the
parameter value and/or description.
Paramètre
Valeur
Any modification of the controller advanced mode parameters carries the risk of premature wear or even destruction of the equip-
ment, involving risks to its environment and people, leading to unavailability of the installation, and the user is wholly responsible
for any such action. The Legrand Group accepts no liability and the warranty is rendered null and void.
CONTENTS 7
11 - FIRST SWITCH-ON
If the primary CT value needs to be set when the controller is first switched on, parameter P.01 is set to OFF:
- The main screen then displays the code flashing.
- Use and to change the value of the primary.
- Confirm by pressingMAN or
MODE AUT .
- The controller saves the parameter value and starts up in mode .
13 - PARAMETER TABLES
T his is a list of all the programming parameters in tabular form. The possible setting range and factory setting are indicated for each parameter, along with a
brief explanation of the parameter function. The parameter description displayed on the screen may in some cases differ from that quoted in the table due to a
lower number of characters being available. However the parameter code can be used as a reference.
ote: The greyed-out parameters shown in the table are essential for the system to work, and therefore represent the minimum programming required for
N
operation.
CONTENTS 8
13 - PARAMETER TABLES (CONTINUED)
“BAS” Basic menu (continued)
P.19 Cos phi setpoint Usr 0.96 0.50 Lead – 0.50 Lag
LEAD
P.01 – Value of the transformer primary current. Example: with CT 800/5, set 800. If set to OFF, after switch-on the device invites you to define the CT and allows
direct access to the parameter.
P.02 – Value of the current transformer secondary. Example: with CT 800/5, set 5.
P.03 – Defines the phase on which the device reads the current signal. The current input wiring must correspond to the value defined for this parameter.
Accounts for all the possible combinations of parameter P.05.
P.04 – Read the CT connection polarity.
AUT = The polarity is automatically detected on switch-on. Can only be used when working with one CT and when the installation has no electricity-
generating device.
Dir = Automatic detection disabled. Direct connection.
Rev = Automatic detection disabled. Crossover.
P.05 – Defines how many and on which phases the voltage signal is read. The voltage input wiring must correspond to the value of this parameter. Accounts
for all the possible combinations of parameter P.03.
P.06 – Reference power in kVAr relating to parameters P.11 to P.18 (usually the power in kVAr of the smallest installed step), at the nominal voltage stated in
parameter P.07.
P.07 – Nominal voltage of steps.
P.08 – System working frequency:
Aut = automatic selection between 50 and 60 Hz on switch-on.
50Hz = set to 50 Hz
60Hz = set to 60 Hz
Var = variable, measured continuously and adjusted.
P.09 – M
inimum time which should elapse between disconnection of a step and its reconnection, in MAN or AUT mode. During this time, the step number on
the main page flashes.
P.10 – Sensitivity on connection. This parameter defines the controller reaction speed. With a low value of P.10 regulation is fast (more accurate around the
setpoint, but with more step switching operations). With high values we have slower regulation reactions, with fewer step switching operations. The
controller time delay is inversely proportional to the demand required by steps to reach the setpoint value: wait = (sensitivity/number of steps required.
For example: with the sensitivity set to 60, if you wish to insert a step, the time is 60 s (60/1 = 60). If 4 steps are needed the time will be 15 s (60/4 = 15).
P.11 ... P.18 – Function of output relays 1 ... 8:
OFF = Not used.
1 .. 32 = Multiplication factor. These relays control steps with a power rating n times (n = 1 ... 32) the reference power defined in parameter P.06.
ON = Always connected.
NOA = alarm normally switched off. The relay is energised when an alarm with the global alarm property appears.
NCA = alarm normally switched on. The relay is de-energised when an alarm with the global alarm property appears.
MAN = the relay is energised when the device is in manual mode.
AUT = the relay is energised when the device is in automatic mode.
FAN = The relay controls the cooling fan.
A01 ... A13 = The relay is energised when the specified alarm is active.
P.19 – Cos phi setpoint (target value). Used for standard application.
P.20 – Alarm message language.
CONTENTS 9
13 - PARAMETER TABLES (CONTINUED)
“ADV” advanced menu
P.33 Capacitor overload immediate disconnection alarm Adm % 110 OFF/100.. 200
threshold
CONTENTS 10
13 - PARAMETER TABLES (CONTINUED)
“ADV” advanced menu (CONTINUED)
CONTENTS 11
13 - PARAMETER TABLES (CONTINUED)
“ALA” alarm menu
Code Description ACC UoM DEF Range
P.61 Alarm A01 activation Adm ALA OFF
ON
ALA
DISC
A+D
P.62 Alarm A01 delay Adm 15 0-240
P.63 A01 delay unit of time Adm min Min.
Sec
P.64 Alarm A02 activation Adm ALA OFF
ON
ALA
DISC
A+D
P.65 Alarm A02 delay Adm 120 0-240
P.66 A02 delay unit of time Adm Sec Min.
Sec
P.67 Alarm A03 activation Adm ALA OFF
ON
ALA
DISC
A+D
P.68 Alarm A03 delay Adm 5 0-240
P.69 A03 delay unit of time Adm Sec Min.
Sec
P.70 Alarm A04 activation Adm ALA OFF
ON
ALA
DISC
A+D
P.71 Alarm A04 delay Adm 120 0-240
P.72 A04 delay unit of time Adm Sec Min.
Sec
P.73 Alarm A05 activation Adm A+D OFF
ON
ALA
DISC
A+D
P.74 Alarm A05 delay Adm 0 0-240
P.75 A05 delay unit of time Adm Sec Min.
Sec
P.76 Alarm A06 activation Adm A+D OFF
ON
ALA
DISC
A+D
P.77 Alarm A06 delay Adm 0 0-240
P.78 A06 delay unit of time Adm Sec Min.
Sec
P.79 Alarm A07 activation Adm A+D OFF
ON
ALA
DISC
A+D
P.80 Alarm A07 delay Adm 30 0-240
P.81 A07 delay unit of time Adm Sec Min.
Sec
CONTENTS 12
13 - PARAMETER TABLES (CONTINUED)
“ALA” alarm menu (continued)
CONTENTS 13
14 - ALARMS
– When an alarm is generated, the screen displays an alarm icon, the alarm code and description in the language selected.
– If the navigation buttons in the pages are pressed, the scrolling message showing the alarm information briefly disappears, and then
reappears after a few seconds.
– The alarms are automatically reset once the alarm conditions which generated it have disappeared.
– If there are one or more alarms, ALPTEC's behaviour depends on the properties of the active alarms.
15 - DESCRIPTION OF ALARMS
Code Alarm Description
A01 Undercompensation All the steps are connected but the cos phi is below the setpoint.
A02 Overcompensation All the steps are disconnected and the cos phi is above the setpoint.
A03 Current too low The current read by the controller is lower than the minimum possible measurement. The installation can be
at no-load.
A04 Current too high The current read by the controller is higher than the maximum possible measurement.
A05 Voltage too low The voltage measured is lower than the threshold set at P.42.
A06 Voltage too high The voltage measured is higher than the threshold set at P.41.
A07 Capacitor overload The overload current is higher than the threshold set at P.32 and P.33.
A08 Temperature too high The temperature measured is higher than the threshold set at P.39.
A09 Micro-interruption Micro-interruption on the voltage measurement input lasting more than 8 ms.
A10 Voltage THD too high The installation THD U is higher than the threshold set at P.43.
A11 Current THD too high The installation THD I is higher than the threshold set at P.44.
A12 Maintenance required The maintenance interval set at P.45 or P.54 has been exceeded. To reset, use the CMD command menu.
A13 Step fault The residual power of the indicated step is lower than the threshold set at P.40.
CONTENTS 14
17 - “FUN” ETHERNET MENU
- This menu is only available on ALPTEC 8.2 controllers equipped with the EXTETH module.
Code Description Access level UoM DEF Range
F.01 IP address Usr • 192.168.1.1 IP1.IP2.IP3.IP4
IP1 0...255
IP2 0...255
IP3 0...255
IP4 0...255
F.02 Subnet mask Usr • 0.0.0.0 SUB1.SUB2.SUB3.SUB4
SUB1 0...255
SUB2 0...255
SUB3 0...255
SUB4 0...255
F.03 IP port Usr • 1001 0…9999
F.04 Client/Server Usr • Server Client/Server
F.05 Remote IP address Usr • 0.0.0.0 IP1.IP2.IP3.IP4
IP1 0...255
IP2 0...255
IP3 0...255
IP4 0...255
F.06 Remote IP port Usr • 1001 0…9999
F.07 Gateway IP address Usr • 0.0.0.0 GW1.GW2.GW3.GW4
GW1
GW2
GW3
GW4
F.01…F.03 – TCP-IP coordination for the Ethernet interface application
F.04 – Authorises the Server TCP-IP connection = waits for connection of a remote client. Client = Establishes connection to a remote server
F.05…F.07 – Coordinates connection to a remote server when F.04 is configured as client
18 - POSITION OF TERMINALS
ALPTEC3.2 ALPTEC5.2 ALPTEC 8.2
OUT 1
OUT 2
OUT 3
OUT 4
OUT 5
OUT 6
OUT 7
OUT 8
COM
SLOT 1
SLOT 2
CONTENTS 15
19 - TECHNICAL CHARACTERISTICS
Power supply
Nominal voltage Us Ambient operating conditions
100 – 440 VA
110 – 250 V= Operating temperature -20 - +60°C
Insulation level
Nominal insulation voltage Ui 600 VA
Nom. impulse withstand voltage 9.5 kV
Uimp
Power frequency withstand voltage 5.2 kV
CONTENTS 16
NOTES
Alpes Technologies
BP 332
74934 ANNECY-LE-VIEUX CEDEX