BS 05306-9-2015
BS 05306-9-2015
Fire extinguishing
installations and equipment
on premises –
Part 9: Recharging of portable fire
extinguishers – Code of practice
BS 5306-9:2015 BRITISH STANDARD
Publication history
First published February 2015
Contents
Foreword ii
1 Scope 1
2 Normative references 1
3 Terms and definitions 1
4 Recharging of extinguishers 2
5 Evaluation of fitness for further service of extinguishers and actions to
be taken 5
6 Labelling and documentation 10
Annexes
Annex A (normative) Precautions for charging powder extinguishers 12
Bibliography 13
List of tables
Table 1 – Filling tolerances 3
Table 2 – Sequence of actions for recharge service procedures for
extinguishers 5
Table 3 – Recharge service actions – Initial operations 5
Summary of pages
This document comprises a front cover, an inside front cover, pages i to iv,
pages 1 to 14, an inside back cover and a back cover.
Foreword
Publishing information
This part of BS 5306 is published by BSI Standards Limited, under licence from
The British Standards Institution, and came into effect on 31 March 2015.
It was prepared by Technical Committee FSH/2, Fire extinguishers. A list of
organizations represented on this committee can be obtained on request to its
secretary.
Supersession
This part of BS 5306 supersedes BS 6643-1:1985 and BS 6643-2:1985, which are
withdrawn.
Hazard warnings
WARNING. This British Standard calls for the use of substances and/or
procedures that can be injurious to health if adequate precautions are not
taken. It refers only to technical suitability and does not absolve the user
from legal obligations relating to health and safety at any stage.
Presentational conventions
The provisions in this standard are presented in roman (i.e. upright) type.
Its recommendations are expressed in sentences in which the principal auxiliary
verb is “should”.
Commentary, explanation and general informative material is presented in
smaller italic type, and does not constitute a normative element.
Where words have alternative spellings, the preferred spelling of the Shorter
Oxford English Dictionary is used (e.g. “organization” rather than
“organisation”).
1 Scope
This part of BS 5306 gives recommendations for the recharging of portable fire
extinguishers.
This part of BS 5306 also gives recommendations for components, gas cartridges,
propellants and refill extinguishing media for extinguishers.
NOTE Disposable extinguishers are not intended to be recharged and are therefore
outside the scope of this part of BS 5306.
2 Normative references
The following documents, in whole or in part, are normatively referenced in this
document and are indispensable for its application. For dated references, only
the edition cited applies. For undated references, the latest edition of the
referenced document (including any amendments) applies.
BS 5306-3, Fire extinguishing installations and equipment on premises –
Part 3: Commissioning and maintenance of portable fire extinguishers –
Code of practice 1)
BS 7863, Recommendations for colour coding to indicate the extinguishing
media contained in portable fire extinguishers
BS EN 3 (all parts), Portable fire extinguishers
BS EN ISO 5923, Equipment for fire protection and fire fighting –
Fire extinguishing media – Carbon dioxide
3.2 recharging
maintenance procedure carried out after complete or partial discharge of an
extinguisher, or as part of a scheduled maintenance procedure, to restore the
extinguisher to its operational condition
1)
This part of BS 5306 also gives an informative reference to BS 5306-3:2009.
4 Recharging of extinguishers
4.1 General
Before recharging, water-based extinguishers (including foam extinguishers)
should be thoroughly washed out with clean water, but on no account should
this procedure be applied to powder, clean agent or carbon dioxide
extinguishers, which have to be kept dry.
NOTE Under EC Regulation No. 2037/2000 [22] the use of halons as extinguishing
media is restricted to a limited number of “critical uses” (see BS 5306-3:2009,
Annex G).
When an extinguisher has been recharged for any reason, the date should be
recorded on the extinguisher’s maintenance label attached to the extinguisher
(see Clause 6).
Where media are found to be below the mass or volume specified, further
media should not be added to that contained in the extinguisher (i.e. topping
up of media is not allowed).
The nominal mass/volume of the refill should be equal to the nominal
mass/volume as stated in the front label of the extinguisher.
Tolerances on the nominal charge should be in accordance with Table 1.
4.2.2 Components
4.2.2.1 General
All components used in the service procedures of BS 5306-3 and the present part
of BS 5306 (i.e. BS 5306-9) should be such as to bring the extinguisher back into
an operational condition. If replacement parts are required (e.g. if the current
part is defective or missing), the procedures in 4.2.2.2 and 4.2.2.3 should be
followed.
Powder (kg)
1 ±5 MT + 0.950 MT + 1.050
2 ±3 MT + 1.940 MT + 2.060
3 ±2 MT + 2.940 MT + 3.060
4 ±2 MT + 3.920 MT + 4.080
6 ±2 MT + 5.880 MT + 6.120
9 ±2 MT + 8.820 MT + 9.180
12 ±2 MT + 11.760 MT + 12.240
All other media (kg or L)
2 0 MT + 1.900 MT + 2.000
5
3 0 MT + 1.850 MT + 3.000
5
4 0 MT + 3.800 MT + 4.000
5
5 0 MT + 4.750 MT + 5.000
5
6 0 MT + 5.700 MT + 6.000
5
9 0 MT + 8.550 MT + 9.000
5
Gas cartridges should be removed from service if more than 10 years have
elapsed since the date of manufacture.
4.4 Media
4.4.1 Water and water-based extinguishers (including water plus
additive, foam and wet chemical)
4.4.1.1 Water extinguishers
Tap water or similar potable water should be used for refilling water
extinguishers.
Where an extinguisher was originally charged with de-ionized water, the
extinguisher should be recharged with de-ionized water.
4.4.2 Powder
Powder refill charges should be either:
a) as originally, previously or currently specified by the extinguisher
manufacturer; or
b) a verified alternative.
When charging powder extinguishers, precautions should be taken in
accordance with Annex A.
4.5 Propellants
In general, the propellant used for recharging should be:
a) chemically the same as that used in the original manufacture, with or
without tracer gas; or
b) chemically the same as that used in the original manufacture but with a
different tracer gas to facilitate leak detection.
Exceptions are as follows:
1) where air was used in the original manufacture, nitrogen or air may be
used;
2) for water-based extinguishers only, where nitrogen was used in the original
manufacture, nitrogen or air may be used;
3) for powder extinguishers only, the moisture content of nitrogen, air or
other gas used for recharging should not exceed 31 ppm by mass.
NOTE Air with a moisture content of 31 ppm or less cannot be obtained from
normal factory compressed air systems.
The mass of propellant used should be such as to give the correct working
pressure at 20 °C. Stored pressure extinguishers are usually charged with
propellant to a measured working pressure, and allowance should be made for
any temperature difference which might vary the working pressure.
Carbon dioxide used for recharging should conform to BS EN ISO 5923.
Cartridge-operated
Water and water-based (including 1, 2, 3, 4, 6, 7, 8, 9, 13, 14, 15, 18, 20, 21, 22, 25, 27, 28, 29
foam)
Powder 1,2,3,6,7,8,9,13,16,17,19,20,21,22,25,27,28,29
A)
The numbers refer to actions detailed in Table 3.
1 Safety clip and Check the safety clip and indicating devices to determine whether the
indicating devices extinguisher might have been operated.
CAUTION. Make safe by replacing the safety pin as necessary.
2 External examination Examine the exterior for corrosion, dents, gouges or damage that
could impair the safe operation of the extinguisher, paying particular
attention to any plastics headcap for signs of degradation.
3 Operating Check the operating instructions, which should be in English, for
instructions accuracy and legibility
4 Removable operating Carry out this procedure where the extinguisher is designed to have
mechanism (e.g. gas the operating mechanism removed without the discharge of contents
cartridge strike or loss of pressure.
knob): water and CAUTION. Check for signs that the extinguisher has been used, as the
water-based
head and hose assembly might be pressurized. To check this, squeeze
(including foam)
the lever of the discharge control (also known as the pistol), whilst
ensuring that any content is discharged where no damage can be
caused. If this check reveals that the extinguisher has been actuated,
and is pressurized, then the extinguisher should be discharged in
accordance with action 9.
Where the extinguisher is not pressurized, remove and check the
operating mechanism and discharge control (where fitted) for free
movement. Clean and lubricate the operating mechanism, rectify any
problems, or replace with a new operating mechanism as necessary.
Reassemble and refit any removable operating mechanism.
5 Removable operating Carry out this procedure where the extinguisher is designed to have
mechanism (e.g. the operating mechanism removed without the discharge of contents
stored pressure strike or loss of pressure.
knob): primary CAUTION. Check for signs that the extinguisher has been used, as the
sealed powder head and hose assembly might be pressurized. To check this, squeeze
the lever of the discharge control (also known as the pistol), whilst
ensuring that any content is discharged where no damage can be
caused. If this check reveals that the extinguisher has been actuated,
and is pressurized, then it should be taken out of service and returned
for refilling in accordance with action 11. Under no circumstances
attempt to remove the head and hose assembly of a pressurized
extinguisher.
Where the extinguisher is not pressurized, remove and check the
operating mechanism and discharge control (where fitted) for free
movement. Clean and lubricate the operating mechanism, rectify any
problems, or replace with a new operating mechanism as necessary.
Reassemble and refit any removable operating mechanism.
6 Operating Clean if necessary and pass air through the air passages.
mechanism and air
Check the operating mechanism and discharge control (where fitted)
passages
for free movement. Rectify any problems or replace with a new
operating mechanism or discharge control as necessary. Protect moving
parts and threads against corrosion with a lubricant as recommended
by the extinguisher manufacturer.
Reassemble and refit any operating mechanism and discharge control.
7 Seals for the The seals for the discharge horn, the hose, the nozzle and the valve
discharge horn, hose, body should be replaced with new seals when these components are
nozzle, valve body removed from the extinguisher. If the hose is fitted with a diaphragm,
and hose diaphragm this should always be replaced with a new diaphragm. Check the
condition and fitness for use of the discharge nozzle, horn and hose,
and ensure that the nozzle, horn and hose, if fitted, are not
obstructed, cracked, worn, or damaged. Replace with a new nozzle,
horn and/or hose if necessary.
Reassemble and refit any hose or horn.
8 Safety pin Remove the safety pin and check that the operating lever is
undamaged and its movement is unobstructed.
9 Discharge of Ensure that all assemblies and components checked for safety use are
contents: water and reassembled or replaced prior to discharge.
water-based The impact of the discharge of the extinguishing medium on the
(including foam)
environment should be taken into account before discharging the
charges, powder
extinguisher contents.
Discharge the extinguisher (it should only be discharged in an
environmentally acceptable manner).
10 Discharge of Ensure that all assemblies and components checked for safety use are
contents: carbon reassembled or replaced prior to discharge.
dioxide
The impact of the discharge of the extinguishing medium on the
environment should be taken into account before discharging the
extinguisher contents.
WARNING. Because of the high vapour pressure of carbon dioxide;
actuation of an extinguisher without a hose and horn assembly or a
swivel horn assembly fitted is extremely hazardous. Always ensure that
the hose and horn assembly or swivel horn assembly is fitted correctly
on reassembly and before discharge. Do not discharge in a confined
area.
Discharge the extinguisher (it should only be discharged in an
environmentally acceptable manner).
11 Recharge of Primary sealed powder extinguishers require specialist filling
contents: primary equipment. Extinguishers should be returned to the
sealed powder manufacturer/supplier or to a competent person/company with the
correct refill equipment, training and spare parts.
12 Opening a stored Extreme caution should be used when opening any extinguisher.
pressure extinguisher Care should be taken to ensure that all residual pressure has been
released, and that a pressurized extinguisher is not opened.
Using the manufacturer’s recommended tool/spanner, unscrew the
head assembly slowly to allow any residual pressure to vent from the
extinguisher through the venting slots. This should be done outside
the premises or in a position where no damage can be caused.
Once all residual pressure has been released, completely unscrew and
remove the head assembly.
13 Opening a gas Extreme caution should be used when opening any extinguisher.
cartridge Care should be taken to ensure that any residual pressure is released,
extinguisher and that a pressurized extinguisher is not opened.
Make sure that there is no residual pressure in the extinguisher as
follows. Using the manufacturer’s recommended tool/spanner, unscrew
the head assembly slowly to allow any residual pressure to vent from
the extinguisher through the venting slots. This should be done
outside the premises or in a position where no damage can be caused.
Once all residual pressure has been released, completely unscrew the
head assembly. Remove the head assembly.
Remove the gas cartridge.
14 Water, water-based, Rinse out the body of the extinguisher with clean water and discard
and foam charges water prior to refilling.
15 Body: water, Examine the interior with the aid of an inspection light. Check for
water-based and corrosion, especially around the thread or neck, evidence of corrosion
foam under the lining, lining splits, bubbles, loss of adhesion (particularly
around the thread neck) or general deterioration of lining.
16 Powder charges Empty out any residual powder and discard prior to refilling.
17 Body: powder Examine the interior with the aid of an inspection light. Check for
corrosion and deterioration of lining, if fitted.
18 Refilling: water, Refill the extinguisher in accordance with either:
water-based, and
• the extinguisher manufacturer’s instructions; or
foam charges
• the medium supplier’s instructions.
Particular attention should be paid to the medium type, concentration
and quantity. Where the additive is in a separate container, remove
this container and replace in accordance with the extinguisher
manufacturer’s instructions.
CAUTION. It is essential that the appropriate refilling instructions are
followed. When refilling, the instructions should never be mixed
between the extinguisher manufacturer’s instructions and the medium
supplier’s instructions as this could result in a non-performing
extinguisher.
19 Refilling: powder Refill the extinguisher in accordance with either:
charges
• the extinguisher manufacturer’s instructions; or
• the medium supplier’s instructions.
Particular attention should be paid to the medium type (e.g. ABC, BC),
active ingredient (e.g. ABC30, ABC70), brand/manufacturer and
quantity.
The use of sieves or machines to remove foreign bodies or caked or
lumpy material is not recommended (see Annex A).
20 Operating Clean if necessary and pass air through the air passages, paying
mechanism and air particular attention to the vent holes (or other venting device) in the
passages headcap. Check that the strainer (where fitted), internal discharge
tube and breather valve (where fitted) are unobstructed. Rectify any
problems or replace with a new tube or valve if necessary. Renew
gas-band, where fitted. Check the operating mechanism and discharge
control (where fitted) for free movement. Rectify any problems or
replace with a new operating mechanism or discharge control as
necessary. Protect moving parts and threads against corrosion with a
lubricant as recommended by the extinguisher manufacturer.
21 Gas cartridge Replace with a new gas cartridge of the propellant type, content, size
and coating appropriate to the extinguishing medium as stated by the
extinguisher manufacturer.
6.2 Documentation
NOTE The information recommended in 6.2.1 and 6.2.2 may be amalgamated to
form one document.
2)
Last accessed 18 March 2015.
WARNING. Some mixtures can react, sometimes after a long delay, producing
water and carbon dioxide with consequent caking of the powder and, in
closed containers, a pressure rise. This rise in pressure could cause the
extinguisher to explode.
Powder extinguishers should be opened only in dry conditions, and for the
minimum time necessary for examination, to minimize the effect of atmospheric
moisture on the powder.
Powder refills should only be opened immediately before use, and bulk refills
should be resealed immediately after use, to reduce the possibility of
contamination or absorption of moisture from the atmosphere.
In the absence of specialist closed powder recovery/filling equipment, reusing
powder should be avoided, as reused powder can eventually become lumpy and
interrupt the flow of powder when the extinguisher is operated.
Where closed powder recovery/filling equipment is used, each piece of
equipment should be dedicated for use with only one type of powder.
Bibliography
Standards publications
For dated references, only the edition cited applies. For undated references, the
latest edition of the referenced document (including any amendments) applies.
BS 5306-0, Fire protection installations and equipment on premises –
Part 0: Guide for selection of installed systems and other fire equipment
BS 5306-1, Code of practice for fire extinguishing installations and equipment on
premises – Part 1: Hose reels and foam inlets
BS 5306-4, Fire extinguishing installations and equipment on premises –
Part 4: Specification for carbon dioxide systems
BS 5306-5.1, Fire extinguishing installations and equipment on premises –
Part 5: Halon systems – Section 5.1: Specification for halon 1301 total flooding
systems
BS 5306-5.2, Code of practice for fire extinguishing installations and equipment
on premises – Part 5: Halon systems – Section 5.2: Halon 1211 total flooding
systems
BS 5306-8, Fire extinguishing installations and equipment on premises –
Part 8: Selection and positioning of portable fire extinguishers – Code of practice
Other publications
[1] GREAT BRITAIN. Regulatory Reform (Fire Safety) Order 2005.
London: The Stationery Office.
[2] SCOTLAND. Fire Safety (Scotland) Regulations 2006.
London: The Stationery Office.
[3] GREAT BRITAIN. Fire Precautions (Workplace) Regulations (Northern
Ireland) 2001. London: The Stationery Office.
[4] SCOTLAND. Fire (Scotland) Act 2005. Edinburgh: The Stationery Office.
[5] NORTHERN IRELAND. Fire Safety Regulations (Northern Ireland) 2010.
Belfast: The Stationery Office.
[6] GREAT BRITAIN. Control of Substances Hazardous to Health (COSHH)
Regulations 2002. London: The Stationery Office.
[7] GREAT BRITAIN. Controls on Ozone-Depleting Substances Regulations
(Northern Ireland) 2011. London: The Stationery Office.
[8] GREAT BRITAIN. Chemical (Hazard Information and Packaging for Supply)
Regulations 2002. London: The Stationery Office.
[9] GREAT BRITAIN. Environmental Protection (Controls on Ozone-Depleting
Substances) (Amendment) Regulations 2011. London: The Stationery Office.
[10] GREAT BRITAIN. Environmental Protection (Controls on Ozone-Depleting
Substances) (Northern Ireland) Regulations 2003.
London: The Stationery Office.
[11] GREAT BRITAIN. Health and Safety at Work, etc. Act 1974.
London: The Stationery Office.
[12] GREAT BRITAIN. Health and Safety (Safety Signs and Signals)
Regulations 1996. London: HMSO.
[13] GREAT BRITAIN Health and Safety (Safety Signs and Signals) Regulations
(Northern Ireland) 1996. London: HMSO.
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