A
ZF5HP24A (AUDI & VW) Code: 1058 020 xxx
5 SPEED 4WD (Full Electronic Control)
C 892
Revision 03/2012
A
ZF5HP24A (AUDI & VW) Code: 1058 020 xxx
5 SPEED 4WD (Full Electronic Control)
C 893
A
ZF5HP24A (AUDI & VW) Code: 1058 020 xxx
5 SPEED 4WD (Full Electronic Control)
C 894
ZF5HP24A (AUDI & VW) Code: 1058 020 xxx
5 SPEED 4WD (Full Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS FRICTION PLATES Cont,,,
Kit Overhaul Kit (OEM)................... 96-ON 1 5HP24A.OHK01 250B 'B' Clutch Codes:
Kit Overhaul Kit (Precision) ............ 96-ON 1 5HP24.OHK52 (1058 020 003, 004,
006 & 007) Only ........................ 96-ON 6 5HP24.FRP02
GASKETS 250B 'B' Clutch (Alto) ......................... 97-ON 6 5HP24.FRP52
251B 'A' Clutch All Except Codes:
100G Pan Gasket ............................... 96-ON 1 5HP24A.GAS01
(1058 020 003, 004, 006, 007).. 96-ON 6 5HP24.FRP04
101G Rear Main Case Gasket (OEM) 96-ON 1 5HP24A.GAS02
251B 'A' Clutch Codes:
101G Rear Main Case Gasket (AM) ... 96-ON 1 5HP24A.GAS52
(1058 020 003, 004,
102G Rear to Front Transfer (OEM) ... 96-ON 1 5HP19.GAS06
006 & 007) Only ........................ 96-ON 6 5HP24.FRP01
102G Rear to Front Transfer (AM) ...... 96-ON 1 5HP19.GAS56
251B 'A' Clutch (Alto) ......................... 96-ON 6 5HP24.FRP51
103A Pump Bolt Sealing Washer ....... 96-ON 8 5HP18.GAS04
252C 'C' Clutch All Except Codes:
NI Valve Body Gasket.................... 96-ON 1 5HP24.GAS03
(1058 020 003, 004, 006, 007).. 96-ON 4 5HP24.FRP04
RUBBER COMPONENTS 252C 'C' Clutch Codes:
(1058 020 003, 004,
120A Pump Body 'O' Ring .................. 96-ON 1 5HP19.OR01 006 & 007) Only ........................ 96-ON 4 5HP24.FRP01
121A Stator to Case 'O' Ring ............. 96-ON 1 5HP19.OR03 252C 'C' Clutch (Alto) ......................... 96-ON 4 5HP24.FRP51
125B 'O' Ring, 'A' Clutch Drum (Front)96-ON 1 5HP24.OR04 253D 'D' Brake All Except Codes:
126B 'A' Clutch Piston Outer 'O' Ring 96-ON 1 5HP24.OR02 (1058 020 003, 004, 006, 007).. 96-ON 4-5 5HP24.FRP05
127B 'A' Clutch Piston Inner 'O' Ring . 96-ON 1 5HP24.OR03 253D 'D' Brake Codes:
138D 'O' Ring Large Centre of (1058 020 003, 004,
'D' Brake.................................... 97-ON 1 5HP24.OR05 006 & 007) Only ........................ 96-ON 4-5 5HP24.FRP02
139D 'O' Ring Small Centre of 253D 'D' Brake (Alto) .......................... 96-ON 4-5 5HP24.FRP52
'D' Brake.................................... 97-ON 1 5HP24.OR04 254D 'E' Brake All Except Codes:
140G 'O' Front Diff Cover ................... 96-ON 1 5HP19.OR04 (1058 020 003, 004, 006, 007).. 96-ON 5 5HP24.FRP05
141G Filter to V. Body 'O' Ring ........... 96-ON 1 5HP18.OR06 254D 'E' Brake Codes:
142G Valve Body to Case Seal .......... 96-ON 2 5HP19.RUB02 (1058 020 003, 004,
143G 'O' Ring, 006 & 007) Only ........................ 96-ON 5 5HP24.FRP02
Speedo Drive Housing to Case 96-ON 1 5HP19.OR10 254D 'E' Brake (Alto) .......................... 96-ON 4-5 5HP24.FRP52
146G Rear Output, Lathe Cut Seal..... 96-ON 1 5HP24A.OR01 255F 'F' Brake All Except Codes:
149G Case Connector 'O' Ring .......... All 2 5HP18.OR03 (1058 020 003, 004, 006, 007).. 96-ON 6 5HP24.FRP06
255F 'F' Brake Codes:
(1058 020 003, 004,
METAL CLAD SEALS 006 & 007) Only ........................ 96-ON 6 5HP24.FRP03
150A Pump Body (OEM) .................... 96-ON 1 3HP22.MCS01 255F 'F' Brake (Alto) .......................... 96-ON 6 5HP24.FRP53
150A Pump Body (AM)....................... 96-ON 1 3HP22.MCS51
151G Rear Output Seal ...................... 96-ON 1 5HP19.MCS08
152G Selector Shaft Seal ................... 96-ON 1 3HP22.MCS03
STEEL PLATES
153G Front Axle Output Seal .............. 96-ON 1 5HP19.MCS10 Kit Steel Plate Kit All Except
154G Left Hand Drive Shaft Seal ....... 96-ON 1 5HP19.MCS07 (1058 020 003, 004, 006, 007).. 96-ON 1 5HP24.STK02
155G Right Hand Drive Shaft Seal ..... 96-ON 1 5HP19.MCS06 Kit Steel Plate Kit Codes:
156G Rear Pinion Seal (OEM) ........... 96-ON 1 5HP19.MCS04 (1058 020 003, 004,
156G Rear Pinion Seal (AM) .............. 96-ON 1 5HP19.MCS54 006 & 007) Only ........................ 96-ON 1 5HP24.STK01
157G Front Transfer Pinion Seal ........ 96-ON 1 5HP19.MCS09 Kit Steel Plate Kit (Alto) .................. 96-ON 1 5HP24.STK51
300B 'B' Clutch (1.80mm) All Except
(1058 020 003, 004, 006, 007).. 96-ON 6 4HP20.PP21
MOULDED PISTONS 300B 'B' Clutch (3.00mm) Codes:
170F 'F' Brake .................................... 96-ON 1 5HP30.PIS01 (1058 020 003, 004,
172B 'A' Clutch 006 & 007) Only ........................ 96-ON 6 4HP20.PP12
(Fits Codes 1058 020 003, 004, 006, 007, 008, 009, 010, 011) 301B 'A' Clutch All Except
.................................................. 96-ON 1 5HP24.PIS03 (1058 020 003, 004, 006, 007).. 96-ON 6 5HP24.STP04
173B Balance Piston 'A' Clutch .......... 96-ON 1 5HP24.PIS05 301B 'A' Clutch Codes:
(1058 020 003, 004,
006 & 007) Only ........................ 96-ON 6 5HP24.STP02
SEALING RINGS 302C 'C' Clutch All Except
(1058 020 003, 004, 006, 007).. 96-ON 4 5HP24.STP04
200A Stator Support ........................... 96-ON 2 5HP30.SSR01 302C 'C' Clutch Codes:
201B Input Shaft................................. 96-ON 2 5HP19.SSR03 (1058 020 003, 004,
006 & 007) Only ........................ 96-ON 4 5HP24.STP02
303D 'D' Brake (1.80mm) All Except
FRICTION PLATES (1058 020 003, 004, 006, 007).. 96-ON 4-5 4HP20.PP21
Kit Friction Plate Kit All Except Codes: 303D 'D' Brake (3.00mm) Codes:
(1058 020 003, 004, 006, 007).. 96-ON 1 5HP24.FRK02 (1058 020 003, 004,
Kit Friction Plate Kit Codes: 006 & 007) Only ........................ 96-ON 4-5 4HP20.PP12
(1058 020 003, 004, 304D 'E' Brake (1.80mm) All Except
006 & 007) Only ........................ 96-ON 1 5HP24.FRK01 (1058 020 003, 004, 006, 007).. 96-ON 5 4HP20.PP21
Kit Friction Plate Kit (Alto) .............. 96-ON 1 5HP24.FRK51 304D 'E' Brake (3.00mm) Codes:
250B 'B' Clutch All Except Codes: (1058 020 003, 004,
(1058 020 003, 004, 006, 007).. 96-ON 6 5HP24.FRP05 006 & 007) Only ........................ 96-ON 5 4HP20.PP12
895
ZF5HP24A (AUDI & VW) Code: 1058 020 xxx
5 SPEED 4WD (Full Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
STEEL PLATES Cont... FILTERS
305F 'F' Brake (1.80mm) All Except 450G Pan Filter (Aftermarket) Fits Codes:
(1058 020 003, 004, 006, 007).. 96-ON 6 5HP24.STP06 (1058 020 003, 004, 006, 007,
305F 'F' Brake Codes: 008, 009, 010, &011) Only ........ 96-ON 1 5HP24A.FIL01
(1058 020 003, 004, 450G Pan Filter (OEM) Fits Codes:
006 & 007) Only ........................ 96-ON 6 5HP30.STP03 (1058 020 003, 004, 006, 007,
310B 'B' Clutch Waved Steel .............. 96-ON 1 5HP24.STP01 008, 009, 010, &011) Only ........ 96-ON 1 5HP24A.FIL11
311B 'A' Clutch Waved Steel 450G Pan Filter (OEM) Fits Codes:
(Fits Codes 1058 020 012, 013, 014, 015, 016, 017, 018, 020, (1058 020 012, 013, 014, 015, 016, 017, 018, 020,
021, 023, 027, 028, 029, 030, 031, 032, 033, 034, 035) 021, 023, 028, 029,030,031,032,033,034,035)
.................................................. 96-ON 1 6HP26.STP07 .................................................. 96-ON 1 5HP24A.FIL02
312C 'C' Clutch Waved Steel 450G Pan Filter (Aftermarket) Fits Codes:
(Fits Codes 1058 020 011, 012, 013, 014, 015, 016, 017, 018, (1058 020 012, 013, 014, 015, 016, 017, 018, 020,
020, 021, 023, 027, 028, 029, 030, 031, 032, 033, 034, 035) 021, 023, 028, 029,030,031,032,033,034,035)
.................................................. 96-ON 1 6HP26.STP07 .................................................. 96-ON 1 5HP24A.FIL12
313D 'D' Brake Waved Steel .............. 96-ON 1 5HP24.STP01 450G Pan Filter (OEM) Fits Code:
315F 'F' Brake Waved Steel ............... 96-ON 1 5HP30.STP04 (1058 020 027 Only .................. 96-ON 1 5HP24A.FIL03
PRESSURE PLATES
BUSHINGS
400B 'B' Clutch All Except Codes
(1058 020 003, 004, 006, 007) NI Stator Support ........................... 96-ON 1 5HP24.BUS02
.................................................. 96-ON 1 4HP20.PP11
400B 'B' Clutch Codes:
(1058 020 003, 004, 006, 007)
.................................................. 96-ON 1 4HP20.PP09 THRUST WASHERS & SELECTIVES
401B 'A' Clutch ................................... 96-ON 1 5HP24.PP02
600A Wavey Washer
403D 'D' Brake All Except Codes
(Under Pump Seal) ................... 96-ON 1 5HP24.THW01
(1058 020 003, 004, 006, 007)
601A Sealing Washer
.................................................. 96-ON 1 4HP20.PP11
(Under Pump Bearing) .............. 96-ON 1 5HP24.THW02
403D 'D' Brake Codes:
602B Shim Selective Stator to 'B' Clutch Bearing
(1058 020 003, 004, 006, 007)
(2.00mm Thick) ......................... 96-ON AR 5HP24.SHI04
.................................................. 96-ON 1 4HP20.PP09
(2.20mm Thick) ......................... 96-ON AR 5HP24.SHI05
403D 'E' Brake All Except Codes
(2.40mm Thick) ......................... 96-ON AR 5HP24.SHI06
(1058 020 003, 004, 006, 007)
(2.60mm Thick) ......................... 96-ON AR 5HP24.SHI07
.................................................. 96-ON 1 4HP20.PP11
602B Kit of Shims Selective ............... 96-ON 1 5HP24.TWK02
403D 'E' Brake Codes:
(1058 020 003, 004, 006, 007)
.................................................. 96-ON 1 4HP20.PP09
BEARINGS & RACES
SPRINGS & CIRCLIPS
650A Needle Bearing Pump Body...... 96-ON 1 5HP30.BE01
411B 'A' Clutch Diaphragm Spring ..... 96-ON 1 5HP24.DIA02
651B Radial Bearing Stator to Input ... 96-ON 1 5HP24.TOR01
415F 'F' Brake Diaphragm Spring ...... 96-ON 1 5HP30.DIA05
652B Radial Bearing
430B Circlip, 'B' Clutch Retaining
'A' Drum to Intermediate Shaft .. 96-ON 1 5HP24.TK05
(4.20mm)................................... 97-ON AR 5HP24.CIR14
653B Radial Bearing 'B' Clutch Hub
(4.40mm)................................... 97-ON AR 5HP24.CIR13
to Intermediate Shaft................. 96-ON 1 5HP24.TOR02
(4.60mm)................................... 97-ON AR 5HP24.CIR02
654B Bearing Kit (Rear of Input Assy) 96-ON 1 5HP24.TK01
431B Circlip, 'A' Clutch Retaining
655D Radial Bearing
(1.80mm)................................... 97-ON AR 5HP24.CIR04
'D' Brake to 'B' Clutch................ 96-ON 1 5HP24.TK02
(2.00mm)................................... 97-ON AR 5HP24.CIR05
656E Bearing Kit
(2.20mm)................................... 97-ON AR 5HP24.CIR06
'E' Brake to Sun Gear ............... 96-ON 1 5HP24.TK03
(2.40mm)................................... 97-ON AR 5HP24.CIR07
657E Radial Bearing
(2.60mm)................................... 97-ON AR 5HP24.CIR08
Sun Gear to Planet Carrier ....... 96-ON 1 5HP24.TK04
(2.80mm)................................... 97-ON AR 5HP24.CIR16
666G Needle Bearing, Rear
(3.00mm)................................... 97-ON AR 5HP24.CIR01
Axle Shaft.................................. 96-ON 1 5HP19.BE02
(3.20mm)................................... 97-ON AR 5HP24.CIR10
667G Needle Bearing, Rear
(3.40mm)................................... 97-ON AR 5HP24.CIR11
Transfer Gear ............................ 96-ON 1 5HP19.BE03
(3.60mm)................................... 97-ON AR 5HP24.CIR12
690G Roller Bearing Idler Gear
434D Circlip, 'D' Clutch Retaining
(Front) ....................................... 96-ON 1 5HP24A.BE01
(4.20mm)................................... 97-ON AR 5HP24.CIR14
691G Pinion Bearing Assy .................. 96-ON 1 5HP19.BE05
(4.40mm)................................... 97-ON AR 5HP24.CIR13
692G Roller Bearing Side Shaft
(4.60mm)................................... 97-ON AR 5HP24.CIR02
(Rear) ........................................ 96-ON 1 5HP24A.BE01
435D Circlip, 'E' Clutch Retaining
693G Roller Bearing Idler Gear
(4.20mm)................................... 97-ON AR 5HP24.CIR14
(Rear) ........................................ 96-ON 1 5HP24A.BE01
(4.40mm)................................... 97-ON AR 5HP24.CIR13
(4.60mm)................................... 97-ON AR 5HP24.CIR02
442F 'F' Brake Ret. Circlip (3.80mm) . 97-ON AR 5HP24.CIR03
445G Circlip, Valve Body Seal Ret. .... 97-ON 2 5HP24.CIR15
896
ZF5HP24A (AUDI & VW) Code: 1058 020 xxx
5 SPEED 4WD (Full Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
ELECTRICAL COMPONENTS HARDWARE Cont…
Kit Solenoid Kit (8 Sols) ................. 96-ON 1 5HP19.SOL11 817D Support Bush, 'E' Brake ............ 96-ON 1 5HP24.SUP01
700G Shift Solenoid (On Off) .............. 96-ON 3 5HP30.SOL02 818D 'D'/'E' Cylinder (4/5 Plate)
701G Shift Control Solenoid (PWM) ... 96-ON 4 4HP20.SOL02 (Codes: 1058 020 011, 012, 013, 014, 015, 016, 018, 020, 021,
702G Main Pressure Control (PWM) .. 96-ON 1 5HP19.SOL04 029, 030, 031, 032, 033)
703G Speed Sensor (Inductive) .................................................. 96-ON 1 5HP24.DRU08
(Fitted to Valve Body)................ 96-ON 1 5HP18.ELE01 819D Piston, 'E' Brake (Steel) ............ 96-ON 1 5HP24.PIS02
704G Speed Sensor (Inductive) 821E Disc Carrier 'E' Clutch ............... 96-ON 1 5HP24.DRU07
(Fitted to Rear Housing)............ 96-ON 1 4HP18.ELE01 830F Rear Sprag (Low)...................... 96-ON 1 5HP30.OWC01
705G Vehicle Speed Sensor............... 96-ON 1 4HP18.ELE02 833F Retaining Ring 'F' Diaphragm ... 96-ON 1 5HP24.RET06
706G Range Switch 834F 'F' Brake Cylinder ...................... 96-ON 1 5HP24.DRU06
(Fits Codes 1058 020 003, 004, 006, 007, 008, 009, 010, 011, 842G Tube, Front Differential ............. 96-ON 1 5HP24A.TU01
012, 013, 014, 015, 016, 017) 843G Pipe, Oil Feed
.................................................. 96-ON 1 5HP24A.ELE01 (Smallest Front of V.B) .............. 96-ON 1 5HP24A.TU02
706G Range Switch 847G Pipe, Oil Feed
(Fits Codes 1058 020 018, 020, 021, 023, 027, 028, 029, 030, (V Shape Elbow in V.B) ............. 96-ON 1 5HP24A.TU03
031, 032, 033, 034, 035)
.................................................. 96-ON 1 5HP24A.ELE02
707G Valve Body loom ....................... 96-ON 1 5HP24A.ELE03 SPECIAL ITEMS
900F 'F' Brake Retaining Screw ......... 96-ON 12 5HP30.NUT01
901A Protection Cap (Pump Assy) ..... 96-ON 2 5HP24.PL01
VALVE BODY PARTS 920G Bolt, Oil Pan to Case................. All 26 5HP19.NUT05
NI Repair Manual (OEM) ............... 96-ON 5HP24A.MAN01
750G Damper Plug (Rubber)
(Early Design) ........................... 98-ON 1 5HP19.ACC01 NI LifeGuardFluid5 x 1Ltr Bottle
751G Damper Plug (Aluminium) (Esso LT71141) 91-ON 96-ON OIL.50
(Late Design) ............................ 98-ON 1 5HP19.ACC02 NI LifeGuardFluid5 x 20Ltr Canister
NI Housing, Upper Rear (Esso LT71141) 91-ON 96-ON OIL.51
(Fits Codes 1058 020 012, 013, 014, 015, 016, 018, 020, 021, NI LifeGuardFluid5 x 209Ltr Drum
029, 030, 031, 032, 033) (Esso LT71141) 91-ON 96-ON OIL.52
.................................................. 98-ON 1 5HP24.VA01
NI Housing, Upper Rear
(Fits Codes 1058 020 017, 023, 027, 028, 034, 035, 037)
.................................................. 98-ON 1 5HP24.VB03
NI Spring, Check Valve
(Upper Valve Body) ................... 98-ON 1 5HP24.SPR01
NI Housing, Lower Front (One With Manual Valve)
(Fits Codes 1058 020 003, 004, 006, 007, 008, 009, 010, 011,
012, 013, 014, 015, 016, 017, 018, 020, 021, 023, 027, 028, 029,
030, 031, 032, 033, 034, 035)
.................................................. 98-ON 1 5HP24.VB01
NI Main Pressure Control Valve .... 98-ON 1 5HP30.VA01
NI Spring, Pressure Regulator....... 98-ON 1 5HP24.SPR02
NI Orifice Plate 9In Vave Body)
(2.20mm)................................... 96-ON AR 4HP18.VA02
(1.40mm)................................... 96-ON AR 4HP18.VA04
(1.50mm)................................... 96-ON AR 4HP18.VA05
NI Accumulator Piston
(Small Fits in Duct Plate) .......... All 1 5HP24.VA06
HARDWARE
801A Pump Wear Plate ...................... 96-ON 1 5HP24A.SP01
806B Piston, 'B' Clutch Drum ............. 96-ON 1 5HP24.PIS04
807B 'A' Clutch Drum & Input Shaft
(Complete Assembly) ................ 96-ON 1 5HP24.DRU21
808B 'A' Clutch Drum & Shaft
(OEM) ....................................... 96-ON 1 5HP24.DRU01
808B 'A' Clutch Drum & Shaft
(Aftermarket) ............................. 96-ON 1 5HP24.DRU09
809B Intermediate Shaft..................... 96-ON 1 5HP24.SH02
810C Retaining Ring 'C' Diaphragm ... 96-ON 1 5HP24.RET06
811B 'B' Clutch Hub ........................... 96-ON 1 5HP24.HUB01
812B 'B'/'C' Clutch Hub ...................... 96-ON 1 5HP24.HUB02
813C Piston, 'C' Clutch Drum ............. 96-ON 1 5HP24.PIS06
814C 'C' Clutch Drum ......................... 96-ON 1 5HP24.DRU02
815C Sun Gear Shaft ......................... 96-ON 1 5HP24.SH01
897
