PW 3500

SERIES
Specifications
Walkie Pallet Truck
C PW 3500 Series Walkie Pallet Truck

9" (230 mm)

90˚

9.12"

(865 mm) 34" (230 mm)

16

(185 mm) 7.3"

15

Battery Compartments:
PW 3510 33.75" (855 mm)
PW 3520 Option 1 37.06" (940 mm)
Option 2 33.75" (855 mm)

4.5"
(115 mm)
9.75"
6"
(250 mm) (150 mm)

9.25" (235 mm)

Battery roller to floor

6.06", forks lowered 3.75" 4.5" 3.25"
(95 mm) 14
(155 mm) (115 mm) (85 mm)
13

10 11

12
 PW 3500 Series Specifications

PW 3500 Series Standard-Tip Forks

Imperial Metric Imperial Metric Imperial Metric
Nominal Fork Length in mm 36 915 42 1065 48 1220
11 Actual Fork Length in mm 35.75 910 41.75 1060 47.75 1210
12 Overall Length PW 3510 in mm 66.19 1680 72.19 1835 78.19 1985
Option 1 PW 3520 in mm 64.94 1650 70.94 1800 76.94 1955
Option 2 PW 3520 in mm 71.44 1815 77.44 1965 83.44 2120
13 PW 3510 in mm 44.38 1130 50.38 1280 56.38 1430
Wheelbase –
Forks

Option 1 PW 3520 in mm 43.12 1095 49.12 1250 55.12 1400

Forks Raised
Option 2 PW 3520 in mm 49.62 1260 55.62 1415 61.62 1565
14 PW 3510 % 42 42 37 37 33 33
Grade Clearance –
Option 1 PW 3520 % 44 44 38 38 34 34
Forks Raised
Option 2 PW 3520 % 38 38 33 33 30 30
15 PW 3510 in mm 54.60 1385 60.57 1540 66.56 1690
Turning Radius –
Option 1 PW 3520 in mm 53.35 1355 59.32 1505 65.31 1660
Forks Raised
Option 2 PW 3520 in mm 59.83 1520 65.31 1660 71.79 1825
7 Truck Weight 6000 lb (2720 kg) lb kg 1310 590 1326 600 1342 610
without Battery 8000 lb (3630 kg) lb kg 1329 600 1353 610 1377 620

PW 3500 Series Standard-Tip Forks

Imperial Metric Imperial Metric Imperial Metric
Nominal Fork Length in mm 54 1370 60 1525 96 2438
11 Actual Fork Length in mm 53.75 1365 59.75 1520 95.75 2430
12 Overall Length PW 3510 in mm 84.19 2140 90.19 2290 126.19 3205
Option 1 PW 3520 in mm 82.94 2105 88.94 2260 124.94 3170
Option 2 PW 3520 in mm 89.44 2270 95.44 2425 131.44 3340
13 PW 3510 in mm 62.38 1585 68.38 1735 104.38 2650
Wheelbase –
Option 1 PW 3520 in mm 61.12 1550 67.12 1705 103.12 2620
Forks

Forks Raised
Option 2 PW 3520 in mm 67.62 1720 73.62 1870 109.62 2785
14 PW 3510 % 29 29 27 27 18 18
Grade Clearance –
Option 1 PW 3520 % 30 30 27 27 18 18
Forks Raised
Option 2 PW 3520 % 27 27 25 25 17 17
15 PW 3510 in mm 72.54 1845 78.53 1995 114.53 2910
Turning Radius –
Option 1 PW 3520 in mm 71.30 1810 77.28 1965 113.28 2875
Forks Raised
Option 2 PW 3520 in mm 77.78 1975 83.77 2130 119.77 3040
7 Truck Weight 6000 lb (2720 kg) lb kg 1358 620 1381 630 1483 3270
without Battery 8000 lb (3630 kg) lb kg 1401 640 1432 650 1582 3485
 PW 3500 Series Specifications

PW 3500 Series Imperial Metric Imperial Metric

1 Manufacturer Crown Equipment Corporation
Performance Dimensions General Info

2 Model PW 3510 PW 3520

3 Load Capacity lb kg 6000 2720 6000 / 8000 2720 / 3630
4 Power Electric 12 Volts 24 Volts
5 Operator Type Stand-up Walkie
8 Lift Height in mm 9.25 235 9.25 235
9 Lift in mm 6 150 6 150
10 Head Length Option 1 / Option 2 in mm 30.44 775 29.19 / 35.69 740 / 905
16 Outside Fork Standard Tip in mm 22 / 27 560 / 685 22 / 27 560 / 685
Spread
17 Speed Travel Empty mph km/h 3.3 5.3 3.4 5.5
4000 lb (1814 kg) mph km/h 2.8 4.5 3.0 4.8
6000 lb (2720 kg) mph km/h 2.4 3.9 2.8 4.5
8000 lb (3630 kg) mph km/h na na 2.6 4.2

PW 3500 Series Imperial Metric

Model PW 3510-60
Drive Tire in mm 13.5 x 5.5 x 8 (r) 340 x 140 x 205 (r)
Load Wheels ≤ 60" (1525 mm) 4 - 3.25 x 3.25 (-302) 100 - 85 x 85 (-302)
> 60" (1525 mm) 2 - 3.25 x 6.50 (-302) 50 - 85 x 165 (-302)
Model PW 3520-60
Wheels and Tires

Drive Tire in mm 13.5 x 5.5 x 8 (r) 340 x 140 x 205 (r)

Load Wheels ≤ 60" (1525 mm) 4 - 3.25 x 3.25 (-302) 100 - 85 x 85 (-302)
> 60" (1525 mm) 2 - 3.25 x 6.5 (-302) 50 - 85 x 165 (-302)
Model PW 3520-80
Drive Tire in mm 13 x 4.5 x 8 (p) 340 x 115 x 205 (p)
Load Wheels ≤ 60" (1525 mm) 2 - 3.25 x 6.5 (-302) 50 - 85 x 165 (-302)
> 60" (1525 mm) 2 - 3.25 x 6.5 (-302) 50 - 85 x 165 (-302)
-301 Moderate cut/tear resistance, high capacity. High capacity transport. Not for dock use.
-302 Highest cut/tear resistance offered. Extremely high capacity, low rolling resistance.
Docks, rough floors and floor debris.
-401 Combines good cut/tear resistance and very high capacity. Use where nothing else works.

(r) = rubber, (p) = poly, < = less than or equal to, > = greater than

PW 3500 Series Technical Information

Maximum Battery Size Standard Equipment Optional Equipment 11. Battery compartment rollers
PW 3510-60: 7.94" (200 mm) 1. 12-volt fused electrical 1. Transistor on PW 3520-60/80 12. Lift-off load backrest
wide x 31.12" (790 mm) long x system (PW 3510) 2. EE rating on PW 3520-60/80
23.38" (595 mm) high 24-volt fused electrical 13. Hinged load backrest with
­system (PW 3520-60/80) 3. Curtis Unigage (discharge quick release (48", 60" or
PW 3520-60/80: indicator with lift lockout 72" high) (1220 mm,
Option 1 - 6.69" (170 mm) wide x 2. Resistor control and hour meter) 1525 mm, 1830 mm)
34.44" (875 mm) long x 23.38" 3. Polyurethane load wheels
(595 mm) high 4. Discharge indicator 14. Storage module
4. Lift-off left and right battery 5. Hour meter (Option 2 battery only)
Option 2 - 13.19" (335 mm) wide retainers
x 31.12" (790 mm) long x 23.38" 6. Quick adjustment caster 15. 7" (180 mm) wide fork
(595 mm) high 5. Full width, raise, lower, horn, (PW 3520-60 only)
and end mounted reversing 7. Quick adjustment caster
with torsion bar package 16. Drive tire and load
Batteries button in control handle wheel options
PW 3510-60: 12-volt, up to 8. Battery retainer interlock
6. Third speed cutout 17. Toggle switch in lieu of key
660 amp hour, 7.6 Kwh switch
Min/Max weight 400/540 lb 7. 175 amp battery connector 18. Tandem load wheels
(PW 3520-60/80) 9. Quick battery disconnect
(180/250 kg)
350 amp battery connector handle (PW 3520, right 19. Cold and corrosion
PW 3520-60/80: (PW 3510-60) side only) conditioning
Option 1 - 24-volt, 330 amp hour,
8. Key switch 10. Left side battery connector 20. Special color paint
7.7 Kwh (right side standard) 21. Skid adapter
Min/Max weight 360/710 lb 9. Horn
(160/320 kg)
Option 2 - 24-volt, 600 amp hour,
13.9 Kwh
Min/Max weight 815/1400 lb
(370/630 kg)
 PW 3500 Series Technical Information

Operator Controls Hydraulic System Abrasion-resistant steel entry/exit On models with tandem load
The PW 3500 Series has a Heavy-duty pump, motor, slides on both sides of each fork wheels, the “C” dimension
refined control handle, which reservoir and control are have convex bottom surfaces to should be 6" (150 mm) maximum
improves operator comfort and assembled into one unit. A prevent snagging as forks move and the “B” dimension should
productivity. centrally located lift cylinder, over bottom boards of pallet. be 17" (430 mm) minimum.
mounted vertically, is equipped One piece design with radiused Customers that need tandem
The Crown PW 3500 Series
with long-life polyurethane edges are welded away from load wheel trucks, but use
has dual, soft urethane twist
packing. contact point of slide. pallets with smaller openings,
grips with automatic return to
may be accommodated if the
neutral when released. Two Pressure-compensating flow New exit roller design prevents maximum lift height of the truck
textures and a unique “cam” control valve is intergal part load wheel from dropping after is reduced. Contact your local
design aid in plugging, steering of valve block and regulates crossing bottom board. The 4" Crown dealer for details.
and long distance travel. On the maximum lowering speed. (100 mm) wide, steel exit roller
control pod are full width raise, Overload valve protects ­ is positioned directly behind A
lower and horn buttons for easy hydraulic components. the load wheel to keep the fork
actuation. Third speed selector rolling. New entry/exit slide design
in control handle may be used Drive Unit also assists in trouble free pallet
to shut off high speed when All gear drive from drive motor entry/exit.
to drive wheel axle. Drive tire A
operating in congested areas.
axle is mounted in the drive Fork adjustment is done at the
Reversing button in control unit on both sides for maximum toe with no need to remove a
handle reverses direction of strength in rough floor or cover plate. Fork heel height
travel, if button should come in docking applications. Drive unit adjustment is done quickly C C
contact with ­operator. without removing battery. B B
is top and bottom mounted. Top
Electrical System mount is a large, tapered roller Quick and easy fork adjustment
24-volt electrical system bearing for vertical or horizontal promotes servicing of fork First Second
Opening Opening
(PW 3520-60/80) forces. Bottom mount has four assembly to keep pallet entry /
12-volt electrical system shock mounted rollers on drive exit productive.
(PE 3510-60) unit running in a hardened steel Pull rod design incorporates a Other Options
Series-wound, high-torque, fan- roller race. Gear train runs in ­replaceable “tenon” design for 1. Audible travel alarm
cooled, Crown manufactured oil-filled, sealed ­housing. fast servicing of pull rod while 2. Flashing lights
drive motor for reliability and Caster System still in the truck. Safety considerations and
ease of service. Crown has designed two Power Unit Structure dangers associated with
Series-wound, high-torque, optional caster systems for the Rugged steel doors are sus- audible travel alarms and
lift motor. PW 3500 Series to meet high- pended on heavy-duty pin flashing lights include:
volume warehouse requirements. hinges. Doors swing wide for
Traction control systems: • Multiple alarms and/or lights
Resistor control has four heavy- Option 1: Quick adjustment good access. Doors also can can cause confusion.
duty contactors with silver tips. casters enable braking, traction, be lifted off for u
­ nrestricted
service access. Door bolts have • Workers ignore the alarms
Solid-state time relay on resistor steer effort and stability to be
exclusive convex d ­ esign that and/or lights after day-in and
control between 2nd and 3rd “balanced” based on your
mates with concave door holes day-out exposure.
speeds provide controlled specific applications.
for fast reinstallation of bolts. • Operator may transfer the
acceleration. Resistor is Option 2: All of the advantages
Heavy-steel skirt surrounds responsibility for “looking out”
standard on the PW 3500 of quick adjustment casters are
entire area. to the pedestrians.
Series. Transistor control is yours, in addition to a torsion
optional on 24-volt models. bar suspension that maximizes Brake • Annoys operators and
stability on tall, unwieldy and less Internal expanding mechanical pedestrians.
Transistor control has many
­bene­fits; maximum energy stable loads. brake with 4.5" (115 mm) drum Dimensions and performance
efficiency, reduced maintenance Fork Assembly and bonded brake linings. Brake data given may vary due to
and infinite speed control. Fork width - 9.12" (230 mm) on drum is mounted on drive manufacturing tolerances.
Crown transistor controls feature standard-tip fork models, fork motor shaft and braking effort Performance is based on an
a 250 amp rated system; a spread - 22" (560 mm) and 27" is transmitted through the gear average size vehicle and is
bypass ­contactor for maximum (685 mm) standard on standard- reductions. Brake is actuated by affected by weight, condition of
current in heavy loading, ramping tip models. 23" (585 mm) - 26" control ­handle position. truck, how it is equipped and
applications; arc-less contactor (660 mm) spread available in the conditions of the operating
Pallet Planning Guide
operation; ramp start; and a one-inch increments. area. Crown products and
On PW models, the load
sealed enclosure that protects specifications are subject to
To facilitate pallet entry/exit wheel will drop in the second
the transistor control from water, change without notice.
Crown has engineered several opening of the pallet. When “A”
contaminants, etc. dimension equals nominal fork
features into their fork assembly.
Lift limit switch operates at Standard-tip forks have pallet length, “C” dimension is 6"
maximum lift height to shut off ­entry rollers to lift fork over (150 mm) maximum and “B”
pump motor. is 14" (355 mm) minimum.
bottom board of pallet. Rollers
Control and power circuits are made of high molecular
are fused. weight polyethylene with .75"
(20 mm) axle and roll pin.
Power disconnect.
All wiring color coded.
Key switch.
175 amp SB connector
(PW 3520-60/80) 350 amp
connector (PW 3510-60).
Horn.
 Crown Equipment Corporation
New Bremen, Ohio 45869 USA
Tel 419-629-2311
Fax 419-629-3796
crown.com

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specifications are subject to change without notice.
designed for safe operation, but that’s
only part of the safety equation. Crown Crown, the Crown logo, the color beige and
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encourages safe operating practices through Crown Equipment Corporation.
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Copyright 1993-2015 Crown Equipment Corporation
supervision, maintenance and a safe working SF12156 Rev. 02-15
Printed in U.S.A.
environment. Go to crown.com and view our
safety section to learn more.