VALVE MATERIAL SPECIFICATION (PMS)
REV. 0
Project No. Unit
Project IOCL DABOLIM GOA MECHANICAL WORKS UNDER MSO Item No.
Client IOCL Service
Location DABOLIM GOA, AFS Document No.
Contractor Issued For Approval
REVISION INDEX
REV. DESCRIPTION AND / OR REVISED SHEETS
0 ISSUED FOR APPROVAL
Licenser PJT Spec.
Sht. Rev. Sht. Rev.
Rev.
Date
Prepared By
Checked By
Approved By
Client Review
Doc. No.: Rev.: 00 Page 1 of 9
INDEX
Serial No. Description
1 Gate Valve Specification - 0.5" TO 1.5"
2 Gate Valve Specification - 2" TO 4"
3 Check Valve Specification - 0.5" TO 1.5"
4 Check Valve Specification - 2" TO 4"
5 Ball Valve Specification - 0.5" TO 1.5"
6 Ball Valve Specification - 1.5" TO 4"
7 Needle Valve Specification - 0.5" TO 1.5"
Doc. No.: Rev.: 00 Page 2 of 9
VALVE MATERIAL SPECIFICATION (VMS)
VALVE DATA SHEET
GATE VALVE SPECIFICATION MANUF'S OFFER
VALVE CODE: PIPING CLASS: A1M STANDARD:
STANDARD: API 602 / ISO 15761 DESIGN TEMPERATURE ᵒC 65 MFGRS CAT / FLG:
RATING: 800# DESIGN PRESSURE barg 16
SIZE RANGE: 1/2" - 1.1/2" ENDS: SW, 3000#, B16.11 RATING: ENDS:
SERVICE:
CONSTRUCTION
BODY FORGED
BONNET TO BODY CONNECTION BOLTED
HANDWHEEL NON-RISING
STEM RISING
STEM AND YOKE TYPE OS & Y
GATE TYPE WSS
GEAR OPERATED NO
BY PASS VALVE NO
MATERIALS
BODY ASTM A182 Gr. F316
BONNET ASTM A182 Gr. F316
STEM SS 316 (NO CASTING)
BODY SEAT RING RENEWABLE STELLITED
GATE STELLITED
STEM PACKING Corrosion inhibited graphite with braided anti extrusion
rings
TRIM NUMBER
TRIM SS 316
HAND WHEEL MALLEABLE IRON / DUCTILE IRON
BONNET BOLTS ASTM A193 GR B7
BONNET NUTS ASTM A194 GR 2H
BONNET GASKETS SP. WOUND SS316-GRAFOIL FILLER
HYDROSTATIC TEST PRESSURE barg BODY: 22.5 SEAT: 16.5
TEST PRESSURE WITH AIR barg 5
NOTES:
1 This Valve spec. shall be read in conjunction with Technical Notes for Valves.
2 Bidder shall clearly write all / any deviation against each part / material of valve in the space provided for. Wherever Bidder agrees with Consultant's Spec., Bidder shall indicate "AGREED".
3 No. cuting / overwriting by Bidder on Consultant's Spec. is allowed.
4 Testing shall be as per API 598.
5 Copper and Copper Alloys not permited.
6 Gland shall be suitable for repacking under pressure when Valve is fully open.
7 If not otherwise stated the Valves shall be full Bore.
8 Mandatory Standards: API 598, API 602, ASME B16.11, ASME B16.34.
Gate Symbols Type of Seat Type of Gate Type of Blockade
WSS Wedge Single Solid WEB
WSF Wedge Single Flex. Solid WEB
WDF Wedge Double Slip on or Split
PDF Parallel Double Flexible
Doc. No.: Rev.: 00 Page 3 of 9
VALVE MATERIAL SPECIFICATION (VMS)
VALVE DATA SHEET
GATE VALE SPECIFICATION MANUF'S OFFER
VALVE CODE: PIPING CLASS: A1M STANDARD:
STANDARD: API 600/ ISO 10434 DESIGN TEMPERATURE ᵒC 65 MFGRS CAT / FLG:
RATING: 150# DESIGN PRESSURE barg 16
SIZE RANGE: 2" - 4" ENDS: FLGD., B16.5, RF 125AARH RATING: ENDS:
SERVICE: JET-A1, JP-5 AVIATION FUEL
CONSTRUCTION
BODY CAST
BONNET TO BODY CONNECTION BOLTED
HANDWHEEL NON-RISING
STEM RISING
STEM AND YOKE TYPE OS & Y
GATE TYPE WSF OR WDF (WSS ACCEPTABLE FOR SIZE 1.1/2")
GEAR OPERATED YES >= 12"
BY PASS VALVE NO, (VALVES >= 10" AND >= 600" RATING SHALL HAVE
BOSSES FOR BY-PASS CONNECTION ACC. TO API 600 AND
MSS. SP 45)
MATERIALS
BODY ASTM A351 GR CF8M
BONNET ASTM A351 GR CF8M
STEM SS 316 (NO CASTING)
BODY SEAT RING RENEWABLE STELLITED
GATE STELLITED
STEM PACKING Corrosion inhibited die-formed graphite with braided anti
extrusion rings
TRIM NUMBER
TRIM SS 316
HAND WHEEL MALLEABLE IRON / DUCTILE IRON
BONNET BOLTS ASTM A193 GR B7
BONNET NUTS ASTM A194 GR 2H
BONNET GASKETS SP. WOUND SS316-GRAFOIL FILLER
HYDROSTATIC TEST PRESSURE barg BODY: 22.5 SEAT: 16.5
TEST PRESSURE WITH AIR barg 5
NOTES:
1 This Valve spec. shall be read in conjunction with Technical Notes for Valves.
2 Bidder shall clearly write all / any deviation against each part / material of valve in the space provided for. Wherever Bidder agrees with Consultant's Spec., Bidder shall indicate "AGREED".
3 No. cuting / overwriting by Bidder on Consultant's Spec. is allowed.
4 Testing shall be as per API 598.
5 Copper and Copper Alloys not permited.
6 Gland shall be suitable for repacking under pressure when Valve is fully open.
7 If not otherwise stated the Valves shall be full Bore.
8 Mandatory Standards: API 598, API600, ASME B16.10, ASME B16.34, ASME B16.5.
Gate Symbols Type of Seat Type of Gate Type of Blockade
WSS Wedge Single Solid WEB
WSF Wedge Single Flex. Solid WEB
WDF Wedge Double Slip on or Split
PDF Parallel Double Flexible
Doc. No.: Rev.: 00 Page 4 of 9
VALVE MATERIAL SPECIFICATION (VMS)
VALVE DATA SHEET
CHECK VALVE SPECIFICATION MANUF'S OFFER
VALVE CODE: PIPING CLASS: A1M STANDARD:
STANDARD: API 602/ ISO 15761 DESIGN TEMPERATURE ᵒC 65 MFGRS CAT / FLG:
RATING: 800# DESIGN PRESSURE barg 16
SIZE RANGE: 1/2" - 1.1/2" ENDS: SW, 3000#, B16.11 RATING: ENDS:
SERVICE: JET-A1, JP-5 AVIATION FUEL
CONSTRUCTION
BODY FORGED
BONNET TO BODY CONNECTION BOLTED
SEAT RING RENEWABLE
TYPE OF DISC LIFT CHECK TYPE
ACCESSORIES
BY PASS
MATERIALS
BODY ASTM A182 Gr. F316
COVER ASTM A182 Gr. F316
DISC / PISTON STELLITED
BODY SEAT RING STELLITED
DISC HINGE PIN
COVER STUD BOLT ASTM A193 GR B7
COVER NUT ASTM A194 GR 8M
COVER GASKET SP. WOUND SS316-GRAFOIL FILLER
HYDROSTATIC TEST PRESSURE barg BODY: 22.5 SEAT: 16.5
TEST PRESSURE WITH AIR barg 5
NOTES:
1 This Valve spec. shall be read in conjunction with Technical Notes for Valves.
2 Bidder shall clearly write all / any deviation against each part / material of valve in the space provided for. Wherever Bidder agrees with Consultant's Spec., Bidder shall indicate "AGREED".
3 No. cuting / overwriting by Bidder on Consultant's Spec. is allowed.
4 Testing shall be as per API 598 / BS 6755 (PART-1).
5 Copper and Copper Alloys not permited.
6 If not otherwise stated the Valves shall be full Bore.
7 Mandatory Standards: API 598, ASME B16.11, ASME B16.34.
8
Doc. No.: Rev.: 00 Page 5 of 9
VALVE MATERIAL SPECIFICATION (VMS)
VALVE DATA SHEET
CHECK VALVE SPECIFICATION MANUF'S OFFER
VALVE TAG NO.: PIPING CLASS: A1M STANDARD:
STANDARD: BS-1868 DESIGN TEMPERATURE ᵒC 65 MFGRS CAT / FLG:
RATING: 150# DESIGN PRESSURE barg 16
SIZE RANGE: 2" - 4" ENDS: FLGD., B16.5, RF 125AARH RATING: ENDS:
SERVICE: JET-A1, JP-5 AVIATION FUEL
CONSTRUCTION
BODY CAST
BONNET TO BODY CONNECTION BOLTED
SEAT RING RENEWABLE / NON RENEWABLE
TYPE OF DISC SWING CHECK TYPE
ACCESSORIES NO
BY PASS NO
MATERIALS
BODY ASTM A351 Gr. CF8M
COVER ASTM A351 Gr. CF8M
DISC SS 316
BODY SEAT RING SS 316
DISC HINGE SS 316
HINGE PIN SS 316 (NO CASTING)
COVER STUD BOLT ASTM A193 GR B7
COVER NUT ASTM A194 GR 2H
COVER GASKET SP. WOUND SS316-GRAFOIL FILLER
SPRING AISI 316
WASHER, NUT, PIN SS 316
HYDROSTATIC TEST PRESSURE barg BODY: 22.5 SEAT: 16.5
TEST PRESSURE WITH AIR barg 5
NOTES:
1 This Valve spec. shall be read in conjunction with Technical Notes for Valves.
2 Bidder shall clearly write all / any deviation against each part / material of valve in the space provided for. Wherever Bidder agrees with Consultant's Spec., Bidder shall indicate "AGREED".
3 No. cuting / overwriting by Bidder on Consultant's Spec. is allowed.
4 Testing shall be as per API 598 / BS 6755 (PART-1).
5 Copper and Copper Alloys not permited.
6 Mandatory Standards: API 598, BS 1868, ASME B16.10, ASME B16.34, ASME B16.5.
Doc. No.: Rev.: 00 Page 6 of 9
VALVE MATERIAL SPECIFICATION (VMS)
VALVE DATA SHEET
BALL VALVE SPECIFICATION MANUF'S OFFER
VALVE CODE: PIPING CLASS: A1M STANDARD:
STANDARD: BS EN ISO 17292 DESIGN TEMPERATURE ᵒC 65 MFGRS CAT / FLG:
RATING: 800# DESIGN PRESSURE barg 16
SIZE RANGE: 0.5" - 1.5" ENDS: SW, 3000#, B16.11 RATING: ENDS:
SERVICE: JET-A1, JP-5 AVIATION FUEL
CONSTRUCTION
BODY THREE PIECES TYPE, FULL BORE, FLOATING BALL
EXTENDED STEM NO
WRENCH OPERATED YES
GEAR OPERATED NO
FIRE SAFE YES
MATERIALS
BODY Forged ASTM A182 Gr. F316
STEM Anti Blowout SS316 (NO CASTING)
BALL SS316 (NO CASTING)
BODY SEAT RPTFE
GLAND SS 316
STEM SEAL GRAFOIL / PTFE V-RINGS+GRAFOIL
BODY SEAL GRAFOIL / PTFE
BODY STUD / NUT ASTM A193 GR.B7 / ASTM A194 GR 2H
SPRING INCONEL X-750
HYDROSTATIC TEST PRESSURE barg BODY: 22.5 SEAT: 16.5
TEST PRESSURE WITH AIR barg 5
NOTES:
1 This Valve spec. shall be read in conjunction with Technical Notes for Valves.
2 Bidder shall clearly write all / any deviation against each part / material of valve in the space provided for. Wherever Bidder agrees with Consultant's Spec., Bidder shall indicate "AGREED".
3 No. cuting / overwriting by Bidder on Consultant's Spec. is allowed.
4 All valves shall be fire safe design. Fire safe test shall be as per API 607 / BS6755 (Part ii).
5 Testing shall be as per BS 6755(Part 1) / API 6D / API 598.
6 All valves shall be bidirectional.
7 Floating ball valves shall be provided with pressure equalization seats to relieve the Body-bonnet cavity pressure to the upstream side.
8 Bidder shall certify the suitability of valves for intended service conditions.
9 Stem seal / body seal materials shall be provided with corrosion inhibitor.
Doc. No.: Rev.: 00 Page 7 of 9
VALVE MATERIAL SPECIFICATION (VMS)
VALVE DATA SHEET
BALL VALVE SPECIFICATION MANUF'S OFFER
VALVE CODE: PIPING CLASS: A1M STANDARD:
STANDARD: API 608 DESIGN TEMPERATURE ᵒC 65 MFGRS CAT / FLG:
RATING: 150# DESIGN PRESSURE barg 16
SIZE RANGE: 1.5" - 4" ENDS: FLGD., B16.5, RF 125AARH RATING: ENDS:
SERVICE: JET-A1, JP-5 AVIATION FUEL
CONSTRUCTION
BODY SPLIT BODY, FULL BORE
FLOATING BALL SIZE = < 4"
TRUNION MOUNT BALL FOR SIZE > 4"
LONG PATTERN
EXTENDED STEM NO
WRENCH OPERATED 1.1/2" - 4"
GEAR OPERATED 12" & LARGER
FIRE SAFE YES
MATERIALS
BODY Forged / Cast ASTM A351 GR.CF8M
STEM Anti Blowout SS316 (NO CASTING)
BALL SS316 (NO CASTING)
BODY SEAT RPTFE WITH SECONDARY METAL TO METAL
GLAND SS 316
STEM SEAL GRAFOIL / PTFE V-RINGS+GRAFOIL
BODY SEAL GRAFOIL / PTFE
BODY STUD / NUT ASTM A193 GR.B7 / ASTM A194 GR 2H
SPRING INCONEL X-750
HYDROSTATIC TEST PRESSURE barg BODY: 22.5 SEAT: 16.5
TEST PRESSURE WITH AIR barg 5
NOTES:
1 This Valve spec. shall be read in conjunction with Technical Notes for Valves.
2 Bidder shall clearly write all / any deviation against each part / material of valve in the space provided for. Wherever Bidder agrees with Consultant's Spec., Bidder shall indicate "AGREED".
3 No. cuting / overwriting by Bidder on Consultant's Spec. is allowed.
4 All Valves shall be fire safe design. Fire safe test shall be as per API 607 / BS6755 (Part II).
5 Testing shall be as per BS 6755(Part 1) / API 6D / API598.
6 For Trunnion mounted ball, body seat shall be spring loaded.
7 All valves shall be bidirectional.
8 Floating ball valves shall be provided with pressure equalization seats to relieve the Body-bonnet cavity pressure to the upstream side.
9 Bidder shall certify the suitability of valves for intended service conditions.
10 Stem seal / body seal materials shall be provided with corrosion inhibitor.
Doc. No.: Rev.: 00 Page 8 of 9
VALVE MATERIAL SPECIFICATION (VMS)
VALVE DATA SHEET
NEEDLE VALVE SPECIFICATION MANUF'S OFFER
VALVE CODE: PIPING CLASS: A1M STANDARD:
STANDARD: BS-5351 DESIGN TEMPERATURE ᵒC 65 MFGRS CAT / FLG:
RATING: 800# DESIGN PRESSURE barg 16
SIZE RANGE: 1/2" - 1.1/2" ENDS: SW, 3000#, B16.11 RATING: ENDS:
SERVICE:
CONSTRUCTION
BODY FORGED, REDUCED BORE (LOW VOLUME TYPE)
BONNET TO BODY CONNECTION BOLTED
HANDLE RISING
STEM RISING, ANTI BLOWOUT & NON-REMOVABLE
DISC TYPE FIXED VALVE TIP
LEAKAGE BUBBLE TIGHT
FIRE SAFE YES
MATERIALS
BODY ASTM A182 GR. F316
GLAND BODY ASTM A182 GR. F316
GLAND RETAINER SS-316
GLAND PACKING PTFE
MEAL SEAL RING SS 316
TRIM SS 316
DISC SS 316 + STELLITED
BONNET SS 316
SPINDLE SS 316
HANDLE SS-316
GLAND NUT & LOCK NUT SS-316
DUST CAP P.V.C
HYDROSTATIC TEST PRESSURE barg BODY: 22.5 SEAT: 16.5
TEST PRESSURE WITH AIR barg 5
NOTES:
1 This Valve spec. shall be read in conjunction with Technical Notes for Valves.
2 Bidder shall clearly write all / any deviation against each part / material of valve in the space provided for. Wherever Bidder agrees with Consultant's Spec., Bidder shall indicate "AGREED".
3 No. cuting / overwriting by Bidder on Consultant's Spec. is allowed.
4 Testing shall be as per API 598.
5 All Valves shall be fire safe design. Fire safe test shal be as per API 607 / BS6755 (Part ii).
6 Copper and copper alloys not permited.
Doc. No.: Rev.: 00 Page 9 of 9
