Chem Process has been designing Steam Jet
Thermocompressors since decades and each unit is
designed specifically to suit a customer's process and
mechanical requirements to ensure maximum operating
efficiency.
Liquid Jet Ejectors
Liquid jet ejectors are specially designed to operate using
water, solvent or any others clear liquid and generate
vacuum corresponding to the vapor pressure of the liquid.
Liquid jet ejectors are most suitable for low non-
pressure which may be selected between 8-14 mbar.
condensable and high condensable loads in applications like
distillation and evaporation. Liquid jet ejectors are
maintenance free, easy to operate and facilitate for low level
The vacuum pump is designed and selected to operate at
optimum inter-stage pressure.
Process Systems Pvt. Ltd.
installation. External heat exchanger can be provided to
maintain liquid temperature in accordance with vacuum Performance Testing 15 Natraj Industrial Estate, Vasna-Iyava,
requirement. For higher vacuum, liquid jet ejector can be Chem Process has a full fledged test facility to simulate actual
Sanand Viramgam Highway, Sanand,
utilize a along with a steam jet ejector combination system. operating conditions and is equipped to test all ranges of
ejectors i.e. from small ejectors to large capacity multi nozzle Ahmedabad 382170. India.
Steam Jet-Liquid Jet Ejector Combination boosters. Tel.: +91 (0) 2717 284148-49
Systems Each and every Chem Process ejector and vacuum system are Fax : +91 (0) 2717 284194, +91 (0) 79 26850800
Are ideal to handle small quantities of non-condensible performance tested in accordance with HEI/ASME PTC code Email : chem@[Link]
gases and large quantities of condensible vapours on 24 for vacuum systems, and are checked to establish ejector Website : [Link]
intermittent or batch processes. suction capacity in relation to suction pressure, compression
ratio, motive steam consumption and ejector stability.
Low level mounted and energy conserving with effective
scrubbing of outlet gases, offers the advantage over other
Materials of Construction
systems in producing vacuum and simultaneously scrubbing
entrained gases before discharging to the atmosphere, Carbon Steels
= Stainless Steels
n
PRODUCT RANGE
making it an ideal selection for contaminated and/or Duplex Steels
= Inconels
n
Monels
= Hastelloys VACUUM Rising Film
=
corrosive applications. n
Combination Types
=
Alloy 20
= Titanium
n
=Steam Jet Ejectors
They are available in multi-element form as a central vacuum =Multi Stage Vacuum Systems
Impervious Graphite
= Teflon Lined
n
source on multi-purpose process applications. steam jet- CRYSTALLIZERS
Rubber Lined
= Polypropylene
n =Liquid Jet Ejectors Steam Jet Ejectors
liquid jet ejectors are generally used to create vacuum upto Adiabetic Vacuum
=
High Density Polyethylene
= =Liquid Ring Vacuum Pumps Multi Stage Vacuum Systems
759 mm of Hg in medium size process vessels. The system is Evaporative Forced
=
EJECTORS
Polyesters and other exotic materials, special alloys
= =Air Extraction Systems
more suitable where low capital investment is preferred. It is Draft Tube Baffle Type
= Liquid Jet Ejectors
and elastomers =Ring Jets : Steam Jet Ejector-Liquid
usually used for batch plant applications requiring coarse
Spray Evaporator Crystallizer
= Liquid Ring Vacuum Pumps
vacuum and low level installations.
Applications
Chem Process steam-jet ejectors are widely used to create
Ring Vacuum Pump Combination
Systems
Oslo Type
= Air Extraction Systems & VACUUM
Steam Jet Vacuum Pump Combination
Systems
sub-atmospheric pressures for various process applications
including:
=Eductors/Jet Mixers/Jet Heaters
Multiple Effect Evaporation Plants
HEAT TRANSFER
Surface Condensers
=
Ring Jets : Steam Jet Ejector-
Liquid Ring Vacuum
SYSTEMS
This system is installed at low levels, and is specially designed with Thermal/Mechanical Heat Exchangers
=
Petrochemical refining
= Process Pump Combination Systems
to take care of the energy consumption, while pulling high n
Vapour Recompression Zero liquid effluent discharge systems
vacuum in various applications, in all processing industries. Power
= n Metal refining Eductors/Jet Mixers/Jet Heaters
Marine
= Pulp & paper =Forced Circulation Caustic concentration systems
Chem Process steam jet-vacuum pump combination
n
=Falling Film Air Jet Ejectors
Food
= n Geothermal Salt recovery plants
systems, offer the highest possible thermal efficiencies to the =Natural Circulation Pressure vessels Vapour Jet Ejectors
Chemical Process
= n Perfume concentration
industries. Chem Process has also developed steam jet-
Steel Degassing
= n Vacuum packaging Thermocompressors
Vacuum Pump combination systems with closed loop seal
Distillation
= n Flash cooling
water re-cycle system for vacuum pumps for the total
Freeze Drying
= n Edible oil refining
reduction of effluent.
Heavy chem processes
= n Pesticides & fertiliser
Essential oils & flavouring
= n Refinery R R
ISOQAR
As per the suction pressure requirement the first stage ejector
compresses the process vapour to the designed inter-stage Synthetic yarn & Textiles
= n Water treatment R NB QUALITY
ASSURED
UKAS IBR
Vacuum Evaporation Crystallization Drying Desalination Heat Transfer
The National Board of Boiler
Heat recovery
and Pressure Vessel Inspectors QUALITY
ISO 9001 MANAGEMENT
= 026
customized engineering solutions
EJECTORS,VACUUM SYSTEMS, PACKAGES & HYBRIDS
Optionally Designed, Meticulously built, Shop Tested and Performance Guaranteed
Chem Process, designs and manufactures vacuum, evaporation, converting the pressure energy of a motivating fluid to velocity energy applications. Chem Process offers an ideally suited size for individual Ejector Advantages
crystallization, drying, desalination and heat transfer equipment for the in order to entrain the suction fluid. Vacuum is created, air or gas is requirements, as new designs provide far greater capacities than Ejectors can be operated with different motive fluids, viz. steam, air,
process industries and energy sectors. Having decades of experience in entrained and mixture of gas and steam enters the venturi diffuser organic vapour, other gases and their mixtures.
the design of steam jet vacuum systems, steam jet heaters, exhausters, where its velocity energy is converted into pressure energy, sufficient to
compressors, scrubber systems, desuperheaters, thermocompressors, discharge against a predetermined back pressure. No moving
= parts, hence simple, reliable, rugged, trouble-free,
Six
eductors, syphons and ejectors, Chem Process retains experienced simple maintenance requirements
design personnel to solve the most challenging process requirements. Single Stage Steam Jet Ejectors Low investment costs, low maintenance costs, long life
=
Single stage steam jet ejectors handle both condensable and non- Can handle corrosive and slugging liquids, solid and abrasive
=
Ejector Principle condensable gases and vapours and their mixtures and where small suction fluids without damage
The ejectors which are distinguished from other types of compressors as amounts of solids or liquids will not cause operating problems. Can be manufactured in suitable materials for extrememly
=
having no moving parts, work on the ejector-venturi principle of corrosive flows
Multi Stage Steam Jet Ejector Systems Resistant to pollution by process flows
=
As suction pressure reduces, staging of ejectors is required to achieve Explosion proof construction. Ejectors can be installed indoors or
=
Steam Suction Supersonic Throat Subsonic
economical operations. Depending on the auxiliary equipment used, outdoors with versatile mounting design
Nozzle Chamber Diffuser Diffuser
two and three stage ejectors can be either condensing or non- Can handle high volumes of suction fluid at low absolute pressures.
=
condensing types. Four, five and six stage units are usually condensing Chem Process has built multi-stage ejectors to handle volumetric Barometric Condensers Steam Jet Thermocompressors
types, but can also be non-condensing. flows upto 40,00,000 m3/hr at 100 microns.· Are generally used when low cost water is available in A Steam jet thermocompressor is an energy saving device that
Motive Steam
Absolute suction pressures down to 0.01 mbar
= abundant quantity. These are of simple design, and compresses low pressure steam, often waste steam, to a higher
The usual method adopted for staging is to use a vapour condenser Chem Process ejectors are precision-machined and performance-
= require no auxiliary air pump or pre-cooler. They are ideal usable pressure.
Discharge
between the stages. The size and type of condenser used is a function tested when load conditions are constant and air leakage is
of the air-vapour ratios, cooling water temperatures and utility costs. available before and the smallest unit covers a range, which previously minimal. Barometric condensers are also used when the It offers an advantage over mechanical compressors /blowers
Suction required two or more ejectors. vacuum handled is not high and a moderately large due to its smaller size while handling a very large vapour
Velocity Staging of Ejectors terminal difference is permissible. Barometric volume under vacuum conditions. Due to its size and absence
The graph shows the relative suction pressure capabilities of Chem condensers are economical and have low capital and of mechanical parts, it requires a very low capital investment
Process steam-jet ejectors from single-stage through six stages. In installation costs. and a very long maintenance free service with operational
Operating
Steam Pressure some cases units overlap, when this occurs, a detailed analysis of initial safety.
Steam & Air Discharge costs and steam consumption should be made before making a Surface Condensers
decision as to the type required to meet specific requirements. Chem Disposal of contaminated water is of growing concern in For a given set of operating conditions, a ratio of entrained
Process engineers should be consulted for their recommendations, process operations. Where an ejector system is drawing in suction vapour to motive vapour is determined and the
Pressure which are based on their expertise and extensive experience of various contaminants, a condenser that discharges directly to the amount of motive steam is calculated. The mass and pressure
drain may not be used. For such applications, ejectors of the motive steam determines the size of the motive steam
using surface condensers are used. The surface nozzle.
Types of Ejector Systems: condenser prevents discharge to the drain and permits
recovery or treatment of undesirable wastes. For applications with varying operating conditions, Chem
Single stage
= steam jet ejectors Liquid Jet Ejectors
=
Process offers a variable nozzle design, to ensure that efficient
Multiple stage steam jet ejector systems
= Combination steam jet and liquid jet ejector systems
=
A steam jet ejector system with surface condensers performance is maintained over the range of desired
Multiple stage non-condensing ejector systems
= Thermocompressors
=
normally requires more motive steam and condensing operation. To achieve variable performance, a steam
Multiple-stage condensing ejector systems
= Multi jet barometric condensers
=
water than the one with direct contact condensers, and regulating spindle is fitted to the nozzle and actuated either
Multiple stage non-condensing ejector systems followed by
= Multi jet spray type barometric condensers
=
are the most expensive. manually or automatically.
multiple-stage condensing ejector systems Multi spray barometric condensers
=
Combination steam ejector and liquid ring vacuum pump
= Counter current barometric condensers
=
systems
