Industrial Ultrasonic Crawlers
Super Idea for Ultrasonic Inspection
Crawler for Small Pipe Welds
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The Phased Array low profile crawler LPS-01 and LPS-02 are compatible with Phased Array ultrasonic flaw detector, which is used to perform
circumferential weld inspection on small diameter pipes.
●Compact, lightweight, portable, waterproof and rust-free.
●Probes and wedges can be quickly and easily changed.
●Support up to two phased array probes to cover the whole welds at one time.
●Covers standard pipes with outside diameters ranging from 20.32-114.3mm (0.84-4.5 inch).
●Can be operated within 15mm clearance, perfect for hard-to-reach area inspection.
●Encoder precision: 32.6step/mm
●The probe spacing can be adjusted in the range of 0-55 mm.
●Crawler can provide stable and constant pressure around the pipe full circumference.
●Urethane wheels help the crawler have smooth radial movement along the pipe and reduce axial drift.
●Positive inspection and reverse inspection with high reproducibility and good coupling.
●With its simple buckle design, just easily buckle up and unbuckle the links for different pipe diameters
(No need to disassemble the whole scanner).
●Two inspection methods: one-side inspection and dual-side inspection.
LPS-01
●One-side inspection is suitable for elbow, pipe tee and pipe cap of pipe-to-component inspection
LPS-02
●Dual-side inspection is suitable for covering the whole welds at one time of pipe-to-pipe inspection.
Crawler for Small Pipe Welds
Configuration
Typical configuration for dual-side inspection: LPS-02 crawler, two R35E phased array probes with 60°refraction angle AOD wedges, Y splitter,
SIUI phased array flaw detector and manual irrigation device.
Standard Accessories
LPS-01 LPS-02
System Phased Array Flaw Detector SynScan or SUPOR
Scanning link LPS-01-EN (1 pc)
a) Suitable for pipe with OD from 20.32-114.3mm (0.84-4.5 inch)
b) Weight (with all links):0.34kg
Scanning Link
Scanning link LPS-01-SP (1 pc)
a) With LPS-01-EN to achieve dual-side inspection
×
b) Suitable for pipe with OD from 20.32-114.3mm(0.84-4.5 inch)
c) Weight (with all links):0.34kg
Encoder Wheel (1 pc)
a) Precision: 32.6 step/mm
Encoder Wheel b) IP: IP68
c) Integrated with connecting wire, with 14-core connector
d) Weight: 0.08kg
Pipe Divider (1 pc)
a) Specification:
Pipe Divider Main water pipe: 4×2.5mm (OD×ID)
Distributed water pipe: 2×1.2mm (OD×ID)
b) Support up to 2 probes coupling
Encoder Cable Fixed with encoder
Optional Accessories
LPS-01 LPS-02
Probes Low-profile PA probe (1 pc) Low-profile PA probe (2 pcs)
Wedges Phased Array wedges (10 pcs) Phased Array wedges (20 pcs)
Y Splitter for two phased array
Y Splitter × probes to work simultaneously.
Manual Irrigation Device (1 pc)
Manual a) Manually pressurized, with adjustable flow valve
Irrigation b) Capacity: 1 L
Device c) With tube: 4×2.5mm (OD×ID), 3m length
d) Weight: 0.35kg
Crawler for Small Pipe Welds
Low-profile Phased Array Probe
Frequency Pitch Elevation Elevation Curvature Radius Corresponding
Probe Model Elements No.
MHz mm mm mm Wedge
5.0SL16-0.5-10-R35E 5 16 0.5 10 35 8R(35)60S4-I-AOD-XX
7.5SL16-0.5-10-R35E 7.5 16 0.5 10 35 8R(35)60S4-I-AOD-XX
10 SL16-0.5-10-R35E 10 16 0.5 10 35 8R(35)60S4-I-AOD-XX
Phased Array Wedge
L W H Fixed Aperture Diameter
Wedge Model Description
mm mm mm mm
8R(35)60S4-I-AOD-21 15.5
8R(35)60S4-I-AOD-26 15.2
8R(35)60S4-I-AOD-33 15
8R(35)60S4-I-AOD-42 14.2
8R(35)60S4-I-AOD-48 13.9
8R(35)60S4-I-AOD-60 35°-70°shear wave angle block 18 22 13.4 Φ3
8R(35)60S4-I-AOD-73 13
8R(35)60S4-I-AOD-88 12.9
8R(35)60S4-I-AOD-101 12.6
8R(35)60S4-I-AOD-114 12.7
8R(35)60S4-I 11.7
●Note: SIUI low-profile probes and wedges are compatible with Cobra from Olympus and Circ-it from Jireh.
Technical Specification
Basic Parameters
LPS-01 LPS-02
Height: 15mm
Height: 15mm Min. Width(Wedge Front Distance:0mm): 136mm
Dimension Width: 68mm Max. Width (Wedge Front Distance:55mm): 191mm
Max. Length (Suitable for 115mm pipe): 375mm Max. Length (Suitable for 115mm pipe): 375mm
Dual probe wedges front distance: 0-55mm
Weight 0.42kg 0.8kg
Packing Dimension(W×H×D) 440×340×190(mm)
Scan Method Manual, single axis scanning
Encoder Precision 32.6 step/mm
Encoder IP Code IP68
Suitable Tested Work Piece (Pipe) OD: 20.32-114.3mm(0.84-4.5inch), pipe min. clearance: 15mm
Working Temperature 0℃-+40℃
Working Relative Humidity 30%-85%
Working Atmospheric Pressure 700hPa-1060hPa
Manual PA and TOFD Crawler
Foldable Phased Array & TOFD Crawler
The Phased Array and TOFD crawler UHTS-X02 is compatible with PA or TOFD
ultrasonic flaw detector. It can be folded in the center for longitudinal weld and
unfolded for girth weld, enabling the crawler have better coupling stability to work
on smaller pipes, suitable for PA or TOFD testing on plates, girth weld outside the
pipe(diameter no less than 500mm) and longitudinal weld outside the pipe
(diameter no less than 600mm).
. Standard configured as two channels TOFD crawler
Support Phased Array probes
Support up to 3 pairs of probe holders simultaneously.
The magnetic wheels can be attracted to the tested work piece for easy operation.
Spring guide way structure, which follows the tested surface, maintaining
good coupling between the wedge and the tested work piece.
Foldable Structure Probe Holder Encoder Magnetic Wheel
Superior Features
The Phased Array and TOFD crawler UHTS-X02 has up to six combinations to meet different application requirements.
UHTS-X02 Crawler Combinations
Combination 1 (1-channel TOFD)
Work with one pair of TOFD probes for TOFD testing on workpiece with wall
thickness less than 50mm.
Combination 2 (2-channel TOFD)
Work with two pairs of TOFD probes for TOFD testing on workpiece with wall
thickness less than 100mm.
Combination 3 (One Phased Array Probe)
Work with one Phased Array probe for phased array testing.
Superior Features
UHTS-X02 Crawler Combinations
Combination 4 (Two PAUT probes)
Work with one pair of Phased Array probes for phased array testing.
Combination 5 (Two PAUT probes+1-channel TOFD)
Work with one pair of Phased Array probes and one pair of TOFD probes for phased
array and TOFD testing.
Combination 6 (Two PAUT probes+2-channel TOFD)
Work with one pair of Phased Array probes and two pairs of TOFD probes for
phased array and TOFD testing.
*The six combinations support irrigation wedges and non-irrigation wedges.
Application
UHTS-X02 crawler is compatible with flaw detector SUPOR to have simultaneous PA & TOFD inspection, which can greatly increase
scanning coverage and provide multiple judgment methods to avoid misjudgment.
Simultaneous Inspection of PA & TOFD Video
To know more, scan QR code.
Technical Parameters
Item Description
Weight 2.3kg
Dimension(W×H×D) 427mm×270mm×137mm
Packing Dimension(W×H×D) 530mm×430mm×250mm
Scan Method Manual, single axis scanning
Encoder Connector Type 4-core
Encoder Precision 9.3 step/mm
Encoder IP Code IP68
Plate
Pipe(girth weld outside) Diameter≥500mm
Suitable Tested Work Piece
Pipe(longitudinal weld
Diameter≥600mm
outside)
Temperature -20℃~+45℃
Working Condition Relative Humidity 30%~85%
Atmospheric Pressure 700hPa~1060hPa
Standard Accessories
Left probe holder HFL-01
Probe Holder Right probe holder HFR-01 Support non-irrigation wedge
Left probe holder HFL-04
Right probe holder HFR-04
Optional Accessories
Left probe holder HFL-02
Support irrigation TOFD wedge
Right probe holder HFR-02
Probe Holder
Left probe holder HML-02 Support irrigation phased array
Right probe holder HMR-02 wedge
Probe Holder Arm Long probe holder arm AB-02
Auto Irrigation Device IA- 01
Manual Irrigation Device IH -01
Manual PA and TOFD Crawler
Compact Phased Array & TOFD Crawler
The Phased Array and TOFD crawler PTS-P05 is compatible with PA or TOFD
ultrasonic flaw detector. It is suitable for phased array or TOFD testing on plates
and pipe workpieces.
The magnetic wheels can be attracted to thework pieces for easy operation.
Spring arm structure, which follows the tested surface, maintaining good
coupling between the wedge and the tested work piece.
The probe fixed arm spacing is adjustable, which can be installed with wedges
of various specifications to meet specific needs.
The position of the probe holder can be adjusted to the actual testing needs,
convenient and flexible.
Turning Arm Adjustment Long beam and short beam Long probe holder arm
and short probe holder arm
Superior Features
The Phased Array and TOFD crawler PTS-P05 has up to three combinations to meet different application requirements.
PTS-P05 Crawler Combinations
Combination 1 (1-channel TOFD)
Work with one pair of TOFD probes for TOFD testing on plate with wall thickness
less than 50mm.
Combination 2 (One PAUT Probe)
Work with one PAUT probe for phased array testing on girth weld of pipe (diameter
larger than 60mm, length larger than 150mm).
Combination 3 (Two PAUT Probes)
Work with two PAUT probes for phased array testing on plate with wall thickness
less than 50mm.
*The three combinations support irrigation wedges and non-irrigation wedges.
Superior Features
Probe holder can be installed in both side of crawler beam to achieve Build-in encoder: compact size and water-proof
flexible scanning direction.
PTS-P05 crawler is working with 1-ch TOFD probes to achieve PTS-P05 crawler is working with one PAUT probe to achieve phased
TOFD inspection on 48mm thick vessel. array inspection on weld.
PTS-P05 crawler is working with two phased array probes to PTS-P05 crawler is working with one large-size linear array probe
achieve multi-group scanning function to inspect from both sides to achieve linear scan on flat panel engraved with SIUI logo.
of the weld, therefore enhancing the inspection efficiency and
speed.
Technical Parameters
Item Description
Weight 1kg
Dimension(W×H×D) 200mm×73mm×120mm
Packing Dimension(W×H×D) 440mm×190mm×340mm
Scan Method Manual, single axis scanning
Encoder Connector Type 4-core
Encoder Precision 2.4 step/mm
Encoder IP Code IP66
Plate (1-ch TOFD and 2 PA)
Suitable Tested Work Piece Diameter＞250mm (10”)
Pipe (1 PA)
Length＞150mm (6”)
Temperature 0℃~+40℃
Working Condition Relative Humidity 30%~85%
Atmospheric Pressure 700hPa~1060hPa
Standard Accessories
Probe Holder Left probe holder HML-01
Probe Holder Arm Long probe holder arm AB-02
Beam 200mm short beam
Optional Accessories
Probe Holder Right probe holder HMR-01
Probe Holder Arm Short probe holder arm AB-01
Beam 250mm long beam
Auto Irrigation Device IA -01
Manual Irrigation Device IH - 01
Manual PA Crawler
Mini Phased Array Crawler
Phased Array crawler PES-02 is compact, flexible and easy to operate.
It is suitable for phased-array single probe (with wedge) to perform ultrasonic
phased-array testing on girth weld or longitudinal weld of flat butt welds, pressure
vessels or pipes (diameter > 60mm).
Waterproof (IP68)
Compact size
Aluminum alloy construction:
withstand the harshest environments.
High encoder resolution: 19.2 stpes/mm.
Compatible with long and short pivot arms
Butt Weld Inspection to achieve flexible application.
Superior Features Pipe Inspection
Phased Array crawler PES-02 is compatible with different wedges to inspect butt weld and plates.
PES-02 Crawler Combinations
Combination 1 (Non-irrigation wedge)
Work with non-irrigation wedges to inspect on girth weld or longitudinal weld of flat
butt welds (diameter larger than 60mm).
Combination 2 (Irrigation wedge)
Work with irrigation wedges to inspect on girth weld or longitudinal weld of flat butt
welds (diameter larger than 60mm).
Combination 3 (Large size wedge)
Work with large size wedge to inspect on plate
.
Superior Features
PES-01
Pivot Arm
PES-02
Smaller size to make it perfect for
Two direction wheel assemble methods to achieve PES-02 crawler structure accessing limited space
horizontal welding and longitudinal welding inspection
Technical Parameters
Item Description
Weight 0.1kg
Dimension(W×H×D) 26.5mm×17mm×42mm
Packing Dimension(W×H×D) 380mm×315mm×130mm
Scan Method Manual, single axis scanning
Encoder Precision 19.2 stpes/mm
Encoder IP Code IP68
Plate
Suitable Tested Work Piece
Pipe Diameter＞60mm
Temperature 0℃~+40℃
Working Condition Relative Humidity 30%~85%
Atmospheric Pressure 700hPa~1060hPa
Standard Accessories
Long Turning Arm Compatible with phased array 20mm wedge and transverse wave wedge
Short Turning Arm Compatible with phased array 40mm wedge
Encoder Cable Fixed with encoder
Optional Accessories
Phased Array Irrigation Wedge
Wedge
Phased Array Non-irrigation Wedge
Auto Irrigation Device IA-01
Manual Irrigation Device IH-01
Manual TOFD Crawler
The TOFD crawler TSB-1-P05 and TSB-2-P05 are compatible with TOFD
ultrasonic flaw detector as well as TOFD wedges. They are suitable for TOFD
testing on plate-type work pieces.
The magnetic wheels can be attracted to the workpiece for easy operation.
Spring guide rail structure, which enables the probe holder to move up and
down along the tested surface, maintaining good coupling between the wedge
and the tested work piece.
The rolling direction of the wheels is adjustable for transverse scan and
vertical scan.
Superior Features
TSB-1-P05 (1-ch TOFD) TSB-2-P05 (2-ch TOFD)
Technical Parameters
Item TSB-1-P05 TSB-2-P05
Weight 1.68Kg 2.2Kg
Number of Channel 1 2
Dimensiton (W×H×D) 300mm×145mm×215mm 450mm×145mm×215mm
Packing Dimension(W×H×D) 440mm×185mm×340mm 610mm×295mm×490mm
Encoder Connector Type 4-core 4-core
Encoder Precision 2.4 step/ mm 2.4 step/ mm
Suitable Tested Work Piece Plate Plate
Temperature 0℃~+40℃
Working Condition Relative Humidity 30%~85%
Atmospheric Pressure 700hPa~1060hPa
Irrigation Device
SIUI can provide two kinds of irrigation device: auto irrigation device and manual irrigation device.
Item IH-01 Manual Irrigation Device
The IH-01, a manual irrigation device, is used to
Description supply water to irrigation wedges during ultrasonic
testing.
Structure One set with one 3m polyurethane output tube and one valve
Pressure Tank
5L
Capacity
Pressure Tank
0.3MPa
Max.Pressure
Output Tube
8mm OD and 5.5mm ID
Specification
Weight 1.5kg
Dimension(W×H×D) 185mm×185mm×450mm
Packing
195mm×195mm×445mm
Dimension(W×H×D)
Item IA-01 Auto Irrigation Device
The IA-01, an auto irrigation device, is used to
Description supply water to irrigation wedges during ultrasonic
testing.
One set with one water pump, one filter, 2m input tube, 5m output tube, one adapter and one power supply
Structure
cord.
Pump Max.
0.42MPa
Pressure
Max. flow 4.5L/ min
Input Tube
8mm OD and 5.5mm ID
Specification
Output Tube
8mm OD and 5.5mm ID
Specification
Weight 6.3kg
Dimension(W×H×D) 426mm×322mm×136mm
Packing
480mm×364mm×188mm
Dimension(W×H×D)
Shantou Institute of Ultrasonic Instruments Co., Ltd.
Add: #77, Jinsha Road, Shantou 515041, Guangdong, China
Tel: +86-754-88250150 Fax: +86-754-88251499
E-mail: [email protected] Website: http://www.siui.com
Specifications and appearance are subject to change without prior notice.
DCY2.791.Crawler.CY/6A05
