Efficient milling in the 2-m class

Cold Milling Machine W 1900

Economic efficiency guaranteed –
the multi-purpose W 1900

Compact, lightweight, dependable

The scope of activity of the lightweight W 1900 cold results at exceptionally low operating costs. The tried-and-
milling machine extends from a wide variety of fine tested Flexible Cutter System (FCS) Light provides econom-
milling applications and the large-scale rehabilitation of sur- ically efficient solutions for all fine milling applications. The
face courses all the way to the complete removal of asphalt powerful W 1900 additionally impresses with hard-wearing
packages at full depth. The machine masters all of these design, simple repair and maintenance procedures and eas-
challenges with superior ease, producing high-quality milling ily comprehensible handling.
 Machine operators are on the
road to success with the efficient
Minimized
cold milling machine W 1900 operating cost

The machine’s large water

tank is a useful option for long,
non-stop milling operations

As an alternative to the cold milling machines of the 2-m LEVEL PRO, the automatic levelling system specially
class, the W 1900 is capable of removing entire pave- developed for milling operations, provides highly
ments at a depth of 32 cm in one single machine pass. accurate milling results of superior quality.

The powerful front loading system fully meets the The machine’s compact design ensures ease of
requirements of transporting the milled material from transport, good view and superb manoeuvrability.
the drum housing quickly and reliably.

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Tremendous milling performance
comes as a standard feature

Superiority shows Milling depth (cm)

32
in the field 30
28
26
24
22
20 Hard asphalt
18
16 Soft asphalt
14
12 Most frequent operating area
10
8
6
4
2 Advance rate
(m/min)
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 24 Theoretical
milling
performance
0 500 1.000 1.500 2.000 2.500 3.000 (m²/h)

Perfect milling results in the Theoretical milling performance of

removal of thin pavement layers the W 1900 cold milling machine

Removing asphalt packages

at depths of up to 320 mm

Versatility plus high performance

The performance diagram for the W 1900 is an effec- most of its potential also when used for the large-scale
tive tool for the machine user, as it enables him to removal of surface courses. It achieves a tremendous daily
roughly estimate the expected theoretical milling perform- production rate of up to 10,000 m² in the field when removing
ance. Our large milling machine is capable of removing 40 mm thick asphalt layers. The diagram gives impressive
asphalt packages at milling depths of up to 320 mm easily in proof of the high milling performance which can be achieved
just a single machine pass. The compact W 1900 makes the with the W 1900 machine.
 Ease of operation –
high milling performance

The seat can be moved out over the

right side of the machine, placing the
Gaining control
operator in an ideal working position quickly

Two operating consoles with opti-

mized arrangement of the controls

Highly convenient: the protective

canopy can be folded down for
transport at the push of a button

Ergonomically and clearly designed operator’s platform

Milling machine operators can familiarize themselves design offers a good overall view of both the machine and
with the control system of the W 1900 in no time at all construction site at all times. We have attached particular
as handling requires only a few simple steps: the controls importance to an ergonomically designed workplace, as the
are arranged within easy reach and within the operator’s spacious, walk-through operator’s platform is fully vibration-
immediate field of vision, and are labelled in a clear and damped and can be safely accessed from both sides. These
language-neutral fashion. In addition, two steering wheels are all features to improve not only concentration on the
enable operation from the left or the right. The compact work quality but productivity as well.

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Automatic levelling system LEVEL PRO
meets all requirements

For highly precise, high-quality milling

At the customer’s request, the W 1900 is equipped sensors can easily be integrated into the ongoing milling
with the automatic levelling system LEVEL PRO process. Ultimately, these refinements result in perfectly
which has been specially developed for milling operations: precise milling depth and inclination. Another mark in favour
LEVEL PRO achieves as yet unrivalled, top-quality milling of LEVEL PRO is the system’s extremely simple, user-friend-
results! The state-of-the-art system enables the levelling ly operation: Clearly arranged, large and self-explanatory
mode to be changed during operation, and additional function keys offer maximum operating convenience.
 Electronic slope sensor for the
milling of predefined pavement
Levelling system of
cross slopes the latest generation

Handling is facilitated by the

clearly structured control panel

Automatic
ON/OFF Settings

Switchover Horn
button
Set value
Set value UP / DOWN

Actual value Calibration

Wire-rope sensor for precise,
Controller Cylinder
automatic milling depth control
output UP / DOWN

Memory 1 Memory 2

Different types of sensors, such as wire-rope sensor, Set and actual values of the left and right milling depths
slope sensor or ultrasonic sensor, can be selected or and of the cross slope are shown on large, easy-to-read
de-selected during the milling operation as required. screens.

Control of the milling depth can be effected by sensing Set values can be pre-programmed on both sides,
along a wire with a transducing sensor, or by non- saved in the system’s memory and called up as
contact sensing of a wire or reference surface. required.

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Versatile drum assembly guarantees
full utilization of the W 1900’s capacity

Effective range
of applications
on the job site FCS milling drum
Milling width: 2,000 mm
Milling depth: 0 – 320 mm
Tool spacing: 15 mm

FCS fine milling drum

Milling width: 2,000 mm
Milling depth: 0 – 100 mm
Tool spacing: 8 mm

The lifting side plates reliably

seal off the drum housing
when in working position
FCS micro fine milling drum
Milling width: 2.000 mm
Milling depth: 0 – 30 mm
Tool spacing: 6 x 2 mm

The full range of FCS

Light milling drums

Wide range of applications with FCS Light

The W 1900 goes it alone on the construction site The milling drum assembly scores top marks also with the
when equipped with FCS Light. The field-proven sys- hydraulically height-adjustable side plates, which permit
tem offers a broad range of applications, for it enables milling along road fixtures. Not to forget the hydraulically
milling drums of equal width but with different tool spacings adjustable scraper blade: it is adjustable in height in order to
to be changed quickly and easily. A wide variety of addition- load all or part of the milled material, or to leave it behind in
al jobs in the surface treatment of road pavements can thus the milled cut.
be carried out economically with fine milling applications.
 Milling economically with the HT11
quick-change toolholder system

Gain time for what’s

really important
Wear markers at 5 mm
intervals for improved Chip breaking web
monitoring for additional crushing
of milled material
Upper part covers
bottom part completely
to minimize deformation
of contact surface

Optimized shaft
angle geometry for
greater component
Protective plug strength
prevents soiling
of bolt head
Large contact surface
for extended durability
of the bottom part
Strong retaining
bolt prevents un-
wanted loosening
of upper part
Seal to allow
simple and quick Optimized toolholder arrange-
insertion/removal ment on the milling drum ensures
of upper part a clean milling texture
Conical pressure
stud for reliable
transmission of
clamping force

The intelligent HT11 quick-change

toolholder system offers lots of
application benefits

Heavy-duty technology
The patented HT11 quick-change toolholder system during the milling operation and cools the cutting tools, thus
impresses with high wear resistance in day-to-day extending their service life. Additional features, such as the
operation on the job site, easy handling and additional tool hydraulically opening scraper blade, fold-out seats located
cooling provided by an optimized toolholder design – to between the rear track units, and the combined pneumatic
name just a few of its many advantages. It optimizes pro- cutting tool driver and extractor, ensure quick and easy
ductivity and cuts operating costs. The integrated water replacement of cutting tools.
spray system effectively prevents the formation of dust

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Fit for the big jobs with
powerful material loading

The folding conveyor reduces

the machine’s transport length

… and to the right

The powerful conveyor system

transports large quantities of
milled material

The machine has an exceptionally

large slewing radius to the left …

The W 1900’s powerful conveyor system keeps lots of trucks busy

Fast removal of the milled material is of vital impor- steep-incline conveyor is fitted with sturdy ribs and power-
tance for the successful completion of any milling job fully loads the milled material on waiting trucks even under
site. To accomplish this task, the W 1900 is equipped with a full load. The system’s flexible discharge conveyor meets all
generously dimensioned two-stage front-loading system. practical requirements, because it can be adjusted in height
The primary conveyor receives the milled material in the and slewed by 45° to either side. This high degree of flexibil-
milling chamber, transports it to an effectively sealed point ity makes child’s play also of loading the milled material to
of transfer and from there to the discharge conveyor. The the side.
 Large slewing radius,
large discharge height

… and also protects the

conveyor belt from
premature wear and tear

Sturdy ribs ensure

reliable material transport

The hydraulically height-

adjustable gradation control
beam prevents the pavement
from breaking into large slabs …

The conveyor system can be equipped with continuous- The gradation control beam is positioned in front of the
ly adjustable conveyor belt speed control. milling drum, thus effectively preventing the pavement
from breaking into large slabs.
The discharge parabola can be adjusted to any given
situation, thus enabling even large trucks to be filled The system’s hydraulic hoses are well protected inside
right to the top. the conveyor structure.

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Making swift headway even on sites
where space is limited

Move into Precise steering is guaranteed

by a height-independent, parallel
position quickly sliding block guide

and accurately

Crab steering permits the

machine to easily approach the
milled track from the side

The agile W 1900 is in full control where space is limited

The manoeuvrability of a large milling machine is of system enables the machine to move into position quickly
vital importance on job sites where space is limited. and to precisely mill along a specified cut. In addition, an en-
Whether loading, manoeuvring or turning the machine, or gageable differential lock guarantees consistently high trac-
milling in bends, on winding roads or urban roads with fix- tion even when working on difficult ground. The four track
tures: The compact W 1900 masters tight radii with superior units can be separately adjusted in height hydraulically, thus
ease thanks to its hydraulic, finger-light, all-track steering ensuring ample ground clearance.
with large steering angles. The tried and tested steering
 Ease of maintenance is part of the
machine’s basic equipment package

All points of maintenance provide

easy access from the operator’s
Clever and
platform or from the ground effective

Wide-opening panels facilitate

maintenance procedures

Ample space for carrying

out all maintenance work

Gain valuable operating time

Maximum machine availability is of central importance All maintenance procedures are completed swiftly and
for achieving consistently high daily production rates easily, enabling the profitable milling operation to continue
on the milling site. That’s why we have geared the W 1900 as quickly as possible. In addition, the machine comes
for fast, easy maintenance. Opening the engine cowling pro- complete with a comprehensive tool kit which can be kept
vides direct and convenient access to the small number of in lockable storage compartments.
intelligently arranged points of inspection and maintenance.

12 // 13
Intelligent engineering – high-quality
components and production

The machine is powered by a

heavy-duty diesel engine of the
proven Mercedes brand

Ideal characteristic curve:

extreme engine lugging results in
an increase of engine output and
torque

P [kW] M [Nm]
340 2500
320 2300
300 2100
280 1900
260 1700
240 1500
220 1300
800 1200 1600 2000 [1/min]

Electrical cabinet and hydraulic

components made in Germany

We rely on quality “made in Germany”

In the process of selecting vendor components for the “Made in Germany” hallmark. A prime example of this is
W 1900 large milling machine, we consider only those the high-performance diesel engine from Mercedes – it im-
manufacturers who can guarantee highest quality criteria in presses with high traction and low fuel consumption rates.
terms of the durability, failure safety and strength of their The machine’s fully electronic engine management system
products. As a result, we provide our cold milling machine additionally ensures maximum torque stability.
mostly with high-quality high-tech components bearing the
 High quality, world-
wide customer service

Original spare parts from Wirtgen

can be supplied worldwide at
extremely short notice

Engineering and design in the

German main plant

Final assembly is performed

by skilled expert staff

Highly qualified German engineers and technicians The machines are manufactured in state-of-the-art
are in charge of engineering and design of the W 1900 production facilities by highly qualified expert staff and in
machine. mature production processes.

High-quality components guarantee the maximum The global Wirtgen service network enables service
operational availability and robustness of our large technicians to be on location quickly, however remote
milling machine. the construction site.

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 Wirtgen GmbH
Hohner Straße 2 · 53578 Windhagen · Germany
Phone: +49 (0) 26 45 / 131-0 · Fax: +49 (0) 26 45 / 131-242
Internet: www.wirtgen.com · E-Mail: [email protected]

Illustrations and texts are non-binding and may include customized fittings. Subject to technical changes.
Performance data depend on operational conditions. No. 24-10 EN-03/10 © by Wirtgen GmbH 2010. Printed in Germany