Scribd
Upload
237 views3 pages

Injection Pump Test Specifications Guide

This document provides test specifications for an injection pump used in a Mitsubishi 4DQ50 engine for a forklift. It includes details on injection timing, test conditions, adjustment of delivery quantity and governor, boost compensator, pump operation with governor, timer, and rack sensor output voltage check. Tolerances for delivery quantity, pressures, speeds, and other parameters are specified to ensure proper pump function and performance.

Uploaded by

Miguel Rojas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
237 views3 pages

Injection Pump Test Specifications Guide

This document provides test specifications for an injection pump used in a Mitsubishi 4DQ50 engine for a forklift. It includes details on injection timing, test conditions, adjustment of delivery quantity and governor, boost compensator, pump operation with governor, timer, and rack sensor output voltage check. Tolerances for delivery quantity, pressures, speeds, and other parameters are specified to ensure proper pump function and performance.

Uploaded by

Miguel Rojas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

INJECTION PUMP TEST SPECIFICATIONS 191000-4900

MANUFACTURER MITSUBISHI INJECTION 191000-490#


PUMP ND-PES4A65B320RND490
ENGINE TYPE 4DQ50
GOVERNOR 090800-481# (RUV)
VEHICLE TYPE FORK LIFT TIMER —
1. INJECTION TIMING
Rotation : Clockwise viewed from drive Pre - stroke : 1.95 ± 0.05 mm
side (Rw = 7.00 ± 1.00)

Injection Order :1 - 3 - 4 - 2 Tappet Clearance : More than 0.2 mm


Injection Interval : 90° ± 30' Locked Timing Location : —

2. TEST CONDITIONS
Nozzle : 093400-0540 (DN12SD12A) Test Oil : SAE J967 (ISO4113)
Nozzle Opening Pressure : 17.7 ± 0.5 MPa ( 180.0 ± 5.0 kgf/cm ) 2
High Pressure Pipe : Ø2 × Ø6 × 600 mm
Feed Pressure : 196.0 kPa ( 2.0 kgf/cm )
2
Fuel Temperature : 40 - 45°C (104 - 113°F)
Overflow valve opening : — kPa ( — kgf/cm2)

3. ADJUSTMENT OF DELIVERY QUANTITY


Pump Rack Travel Delivery Max. Spread Number of Delivery Max. Spread
Speed Quantity in Delivery Quantity in Delivery Remarks
(rpm) (mm) (mm3/st) (mm3) Strokes (cc) (cc)

1150 7.90 32.5 ± 1.5 2.0 200 6.5 ± 0.3 0.4

350 4.80 5.0 ± 3.0 2.0 500 2.5 ± 1.5 1.0

4. ADJUSTMENT OF GOVERNOR
Control Speed Range : 350 -1150 rpm X= —

16.0 or more
By Limit sleeve
RACK TRAVEL Rw (mm)

8.9 ± 0.2
8.6 ± 0.1
7.9 ± 0.1

VH = 5.5 ± 5°
(Full) 6.1 ± 0.1

4.8 ± 0.1

VH = - 13.5 ± 5°
(Idle) 3.6 ± 1.0

2.0 or less
1250

1350

1500
1150
100

350

700

0
PUMP SPEED Np (rpm)
2005.10.21
191000-4900
5. ADJUSTMENT OF BOOST COMPENSATOR — : Not applicable

Lever Pump Boost Pressure Rack Travel Delivery Quantity


Position Speed (mm) Remarks
(rpm) (kPa) (mm3/st) (cc/200st)

— — — — — — —

6. ADJUSTMENT OF PUMP WITH GOVERNOR OPERATION


Lever Pump Speed Boost Pressure Delivery Quantity
Remarks
Position (rpm) (kPa) (mmHg) (mm3/st) (cc/1000st)

Full 1150 — — 32.5 ± 1.0 32.5 ± 1.0

7. ADJUSTMENT OF TIMER — : Not applicable


Pump Speed
— — — — — — —
(rpm)

Advance Angle — — — — — — —
(deg)

8. RACK SENSOR OUTPUT VOLTAGE CHECK — : Not applicable


Lever Position Pump Speed Rack Travel Output Voltage
Remarks
(rpm) (mm) (V)

— — — — —
Adjust the thickness of shims within the range of 0 - 1.0 mm so that the output voltage of the rack sensor
becomes as specified in the table below.
191000-4900
NOTE :
1 . Adjusting Lever Angle (fig. 1) IDLE
0˚
FULL
Setting position 0° to be at vertical position.

2 . Stop Lever Operation


Rack travel must be 2.0 mm or less when the stop lever is pulled at pump speed 350 rpm in idle
lever position. fig.1

3 . After governor adjustment, the rack must return 4.7 - 4.9 mm with in 4 seconds when it is pulled
to 15.0 mm at pump speed 350 rpm.

You might also like