DriveAutomation

Technologies
andDivision
Drives

Circuit Diagrams

Perfect Harmony Gen IV

with

Slides from Gen IV

07 1_Hardware Identification Hardware Identification

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Drive Technologies Division
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 Location identifier : +[Link]
Pages of the circuit diagram indicating equipment
installed at this very location are marked with this
location identifier in line “location”

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 DriveAutomation
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Drives

Cabinet Arrangement

Tilt indicator

zero-tilt state

tipped or mishandled

Shock indicator

shock > “label rating”

no yes
Control
Transformer Cabinet Cabinet Power Cell Cabinet
+[Link] +[Link] +[Link]

07 1_Hardware Identification Hardware Identification

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 DriveAutomation
Technologies
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Drives

Control Cabinet Front Door

(1) Operator Panel

(2) Control Power on/off
(3) Emergency Off
(4) Manual / Automatic
1 (5) Laptop Interface
1
(6) Serial
(7) Ethernet
4 (8) Nameplate
2

3 5 4 2

ID 2010 ID 2020

ID 2030 ID 2040

5 3

8
6 7

07 1_Hardware Identification Hardware Identification

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 DriveAutomation
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Control Cabinet

9 1 2
(1) MCB Control Power 4
(2) FF Latching Relay
(3) Control Power Adaptation 5
(4) Control Rack
(5) Signal Conditioning Board
(6) Break Out Board
(7) Wago
3
(8) PT100 Temp. Evaluation
(9) Control Power Filter

6 7

07 1_Hardware Identification Hardware Identification

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 <4>

voltage limiting (56V)

attenuation
resistors for line
side voltage

- A13 equipment A13

<4> explanation of the function

<4>

1U1 signal name 1U1

/2.2 signal continued on
page 2 in column 2

line current measurement

via “normal“ CTs

Circuit diagram “incoming supply“ / location identifier : +[Link]

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 DriveAutomation
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Drives

Conversion of Line Current and Line Voltage

“low voltage”
proportional vW1

Signal
Conditioning
Board

line current measurement via

“normal CTs“ (f = 50/60 Hz)

“low voltage”
proportional iW1
5/1
Voltages
Voltages and
and currents
currents are
are picked
picked up
up in
in the
the
medium
medium voltage section and processed in
voltage section and processed in Signal
the
the control
control cabinet
cabinet (signal
(signal conditioning).
conditioning). Conditioning
to signal evaluation (burden
Board
resistor, Signal Conditioning)

07 1_Hardware Identification Hardware Identification

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 DriveAutomation
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Incoming Current- and Voltage-Pick-Up

4
2
“ID 3035”
4

1
ID 3045

(1) …MΩ Attenuation Resistor

(2) CT Line Current L2
(3) CT Line Current L3 3
(4) Grounding Ball Stud
(5) Fuses (Transformer
Cells)

07 1_Hardware Identification Hardware Identification

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Drive Technologies Division
 circuit diagram for
5 cells / phase
1U1 signal name 1U1
/1.7 signal coming from
page 1 in column 7

low voltage
supply of the
power cells
(L1, L3 fused)

temperature monitoring 170 oC

temperature monitoring 190 oC

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 DriveAutomation
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Main Transformer

winding
Scheme

nameplate

(1) Medium Voltage Input

(2) Primary Tap
(3) Connection to Fuses

2
1

Gen IV – Nuernberg
type-depending: vertical or horizontal coils

07 1_Hardware Identification Hardware Identification

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© Siemens Industry 2013 - subject to modification
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 floating star-point on T1

serial connection
of power cells

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Definition of Star-Point Wiring

floating star-point on T1
== T1
T1 ID
ID 2630
2630 // neutral
neutral connection
connection == T2
T2

T1 T1 L1 L1

T2 T2
T2 T1
cells cells

V V
T1 T2

L2

L2 T2 T2 L2 T1 T1
L1
- voltage requested by processor (e.g.): UL1 = pos. / UL2 = neg.

- evaluated feedback of voltage with star-point on T1: UL1 = pos. / UL2 = neg.

the result matches the request
- evaluated feedback of voltage with star-point on T2: UL1 = neg. / UL2 = pos

the result does not match the request

Regardless
Regardless of
of the
the star-point
star-point wiring
wiring the
the voltage
voltage generated
generated by
by the
the cells
cells and
and fed
fed back
back via
via measurement
measurement has
has to
to match
match the
the
voltage
voltage requested
requested by by the
the processor.
processor. The
The required
required adaptation
adaptation of
of polarity
polarity is
is set
set via
via ID2630.
ID2630.

07 1_Hardware Identification Hardware Identification

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 DriveAutomation
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Cell Connection

to cells

to transformer

07 1_Hardware Identification Hardware Identification

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© Siemens Industry 2013 - subject to modification
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 low voltage
supply of the
power cells
code letter for the
type of (single) wire

code letter for

optical cable

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 DriveAutomation
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Power Cells

back view of cell

Gen IV cell removed

Gen IV cell

nameplate

07 1_Hardware Identification Hardware Identification

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 bypass solenoid

connection to the bypass of other cells

and finally to the motor

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 attenuation
resistors for motor
side voltage

“Hall-effect transformer”
(operating principle)
code letter for the type
w1 * i1 = w2 * i2 of (multi-core) cable

motor current measurement

via “Hall-effects“ (f > 0)

option
“Grounding
Switch”

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 DriveAutomation
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Outgoing Current- and Voltage-Pick-Up

(1) …MΩ Attenuation Resistor

(2) Grounding Ball Stud 2
(3) Hall Effect Motor Current L2, L3
(small power rating)
(4) Hall Effect Motor Current
(large power rating, 2 current
transformers in parallel)

4 L1 L2 L3

1
ID 3455

07 1_Hardware Identification Hardware Identification

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 A C B D termination points C, D in case
of “double layer terminals”
Customer Drive

(typically) external connections (typically) internal connections

wiring to the plant

(i.e. terminal 20) external connection internal connection of terminal 20, termination point B
- of the black wire 0.62 mm2 (
BK) of cable –W2015 - to equipment –A2, plug –J14, terminal 1
- to terminal strip –X3, terminal 20, termination point A - in location +[Link]
- shown on page .J12, column 6

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 connection
- from terminal strip –X3, terminal 20, termination point B
- to equipment –A2, plug –J14, terminal 1

interface board for

digital and analog signals

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 DriveAutomation
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Cabinet-Internal and External Connections

terminal strip for field signals / customer side connections

cabinet-internal connections

cabinet-cabinet connections
(if VFD consists of several shipping units)

labeling of internal wires (where to connect)

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07 1_Hardware Identification Hardware Identification
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 redundant
blower
UPS

auxiliary voltage
(380 VAC
to 480 VAC)

fan operation
monitoring

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 transformer for
auxiliary voltage
supply 115 VAC

VFD-operated blower.
blower speed
- via “blower-internal” software or
- via “value of zener-diode V2”
(e.g. 8.2V
82% speed)

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 option “auxiliary voltage supply 690 VAC”

option “motor temperature monitoring”

<3> <4> <5>

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 A DI“0b“ <SOP> H
“Off“
B DI“1b“ <SOP> H
“Remote“

/ DI“0b“ * / DI“1b“
“Local“ to Signal-

Conditioning-Board to the plant

grounding switch A
input output

E-STOP

E-STOP and “L”
C.B. off

DO14 <SOP>

L115V5

DO12 <SOP> S2
closes if FF DI“3e“
-S2 reset button inside control cabinet <SOP>
-K51 “inactive”
MV-cabinet door open
-K22 “active”
door interlocking solenoid = “active”; doors can be opened

K1

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 door switch;
door open
“L”

all doors closed
“H”

DI“xx“ <SOP>

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 Y1 to Y4: interlocking
solenoids for doors

DO7 DO12
via <SOP>
interlocking solenoid
for grounding switch

enable solenoids
K21 door
K22 grounding switch

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 DriveAutomation
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Door Interlocking

2 + 3

3
2 + 3 2

2 3
1

(1) “Dummy-Screw” to access the

Bolt of the Solenoid 4
(2) Interlocking Solenoid
(3) Cabinet Door Switch
(4) Control Section Door Switch

Door interlocking MUST NEVER be bypassed

with Medium Voltage switched on (C. B. = ON).

Key-based safety interlocking

07 1_Hardware Identification Hardware Identification

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 control from the plant side

inhibit start stop fault reset spare . . . .

isolation from customer side

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 door state

grounding
switch
. . . . spare . . . . spare

door release
fault reset
stop
start
inhibit

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