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Process Engineering Design

This document outlines the design of a 115 MW HFO fired power plant in Thakurgaon, Bangladesh. It provides specifications for 16 components of the plant's water treatment process, including pumps, filters, storage tanks, and an RO system. Component details include required flow rates and heads, selection of pump types, operating pressures, capacities, and materials of construction. The overall process is designed to produce demi water from raw water sources for use in the plant's boilers and turbines.

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shakib nazmus
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0% found this document useful (0 votes)
235 views4 pages

Process Engineering Design

This document outlines the design of a 115 MW HFO fired power plant in Thakurgaon, Bangladesh. It provides specifications for 16 components of the plant's water treatment process, including pumps, filters, storage tanks, and an RO system. Component details include required flow rates and heads, selection of pump types, operating pressures, capacities, and materials of construction. The overall process is designed to produce demi water from raw water sources for use in the plant's boilers and turbines.

Uploaded by

shakib nazmus
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Project : 115 MW HFO Fired Power Plant, Thakurgaon, Bangladesh.

Employer : Energypac Power Venture Thakurgaon Ltd.


Client : Energypac Power Generation Ltd., Tejgaon I/A, Dhaka

Process Engineering Design

01.0 PRESSURE FEED PUMP

Required flow rate : 9 m3/hr.


Required/ Operational head : 25 m
Pressure drop for MGSF : 13 psi
Pressure drop for ACF : 10 psi
Inlet pressure : 36.25 psi
Outlet pressure : 14 psi

Pump selection
Type of pump : Close couple centrifugal pump
Design flow rate : 9.6 m3/hr.
Power : 1.1 kw/400V/50Hz
Flow range : 9.6- 16.8 m3/hr.
Head : 28.5- 22.5 M

02.0 MULTI GRADE SAND FILTER

Flow rate : 9 m3/hr.


Linear velocity : 14.8 m3/hr.
Total bed depth : 900 mm
Strainer layer : 200 mm
Graded sand : 700 mm
Free board : 70% of bed depth
Height on straight : 1550 mm

03.0 MULTI GRADE SAND FILTER

Flow rate : 9 m3/hr.


Linear velocity : 14.8 m3/hr.
Total bed depth : 900 mm
Stone layer : 200 mm
Activated carbon : 700 mm
Free board : 70% of bed depth
Height on straight : 1550 mm

04.0 FILTER FEED WATER STORAGE TANK

Quantity : 1 set
Capacity : 9 m3/hr.

Dhaka Office:Rupayon Millennium Square (3 rd Floor, C-3), Plot # 69,70,71, Progoti Sarani, North Badda,
[Link] Line:+88-029889291, Mobile: +88-01998701900. Chattogram Office:135,Dewan squre(5th
Floor), Dewanhat Moor, Double Mooring,Chattogram,[Link]:waterlinkbang@[Link].
Web:[Link].
HRT : 30 Minute
Volume : 5 m3
Dia : 1.6 m
Height : 2.5 m

05.0 PORTABLE WATER FEED PUMP

Required flow rate : 1.5 m3/hr.


Required head : 13 M

Pump selection
Type of pump : Close couple centrifugal pump
Design flow rate : 3 m3/hr.
Power : 0.37 kw/230V/50Hz
Flow range : 1.5- 4.2 m3/hr.
Head : 21.3- 16.3 M

06.0 RO FEED PUMP

Required flow rate : 7.5 m3/hr.


Required head : 15 M

Pump selection
Type of pump : Close couple centrifugal pump
Design flow rate : 7.5 m3/hr.
Power : 1.1 kw/400V/50Hz
Flow range : 7.5- 15 m3/hr.
Head : 23- 19 m

07.0 MICRON FILTER

Quantity : 1 set
Flow Rate : 7.5 m3/hr.
Housing materials : SS 304
Connection : Inlet / Outlet DN25 mm

08.0 HIGH-PRESSURE PUMP

Required flow rate : 7.5 m3/hr.


Required head : 85 M

Pump selection

Pump type : Vertical multi stage in-line pump


Flow rate : 8 m3/hr.
Power : 5.5 KW/440V/50Hz
Flow range : 8- 13 m3/hr.

Dhaka Office:Rupayon Millennium Square (3 rd Floor, C-3), Plot # 69,70,71, Progoti Sarani, North Badda,
[Link] Line:+88-029889291, Mobile: +88-01998701900. Chattogram Office:135,Dewan squre(5th
Floor), Dewanhat Moor, Double Mooring,Chattogram,[Link]:waterlinkbang@[Link].
Web:[Link].
Head : 129- 68 M

09.0 RO MEMBRANE

Flow rate : 8 m3/hr.


Concentrate flow rate : 45%
Permeate flow : 3.5 m3/hr.
Feed water TDS : 84 ppm
Soil rejection rate : 99.55%
Permeable TDS : 0.42 ppm
Max Operating pressure : 600 psi
Pressure drop : 15 psi
Quantity : 4 Sets
Series : ULP22-8040
Temp. : 450 C

10.0 CIP/ CLEANING SYSTEM

Required flow rate : 2.3 m3/hr. (1/3 of flow rate)


Required pressure : 30-40 psi

Connection : Inlet / Outlet 1 Inch


Cartridge Filter : 05, 20 inch

Pump selection
Type of pump : Close couple centrifugal pump
Design flow rate : 3 m3/hr.
Power : 0.75 kw/440V/50Hz
Flow range : 3- 4.2 m3/hr.
Head : 19.4- 16.3 M

11.0 DEGASSER TOWER

Service flow rate : 4 m3/hr.


Diameter : 400 mm
HOS : 2000 mm

12.0 DEGASSER AIR BLOWER

Type : Rings air blower


Design air flow rate : 100-150 m3/hr.
Pressure : 0.2 bar
Motor : 1.5 HP/400V/50Hz

13.0 DEGASSER WATER TANK

Dhaka Office:Rupayon Millennium Square (3 rd Floor, C-3), Plot # 69,70,71, Progoti Sarani, North Badda,
[Link] Line:+88-029889291, Mobile: +88-01998701900. Chattogram Office:135,Dewan squre(5th
Floor), Dewanhat Moor, Double Mooring,Chattogram,[Link]:waterlinkbang@[Link].
Web:[Link].
Capacity : 3 m3
Diameter : 1.4 m
Height : 2m

14.0 DG WATER TRANSFER PUMP

Required flow rate : 4 m3/hr.


Required head : 25 m

Pump selection
Type of pump : Horizontal Multi-Stage
Closed couple pump
Design flow rate : 4 m3/hr.
Power : 1.1 kw/400V/50Hz
Flow range : 4.0- 8.0 m3/hr.
Head : 56- 23 M

15.0 EDI UNIT

Flow rate : 4 m3/hr.


Design recovery : 90 ̴ 95%
Permeate flow : 3.5 m3/hr.
Max inlet pressure : 6.9 bar
Max operating pressure : 5.5 bar
Dilute pressure drop : 1.5÷ 2.54 bar
Concentrate pressure : 0.5÷ 0.7 bar
Electrolyte flush : 40÷ 60 l/hr.

16.0 DM WATER STORAGE TANK

Capacity : 2 m3
HRT : 30
Diameter : 1.37 m
Height : 1.55 m

Dhaka Office:Rupayon Millennium Square (3 rd Floor, C-3), Plot # 69,70,71, Progoti Sarani, North Badda,
[Link] Line:+88-029889291, Mobile: +88-01998701900. Chattogram Office:135,Dewan squre(5th
Floor), Dewanhat Moor, Double Mooring,Chattogram,[Link]:waterlinkbang@[Link].
Web:[Link].

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