PARTS MANUAL

872306

B30D Mk 6.3 ADT - A830D63

FIRST ISSUE : MAY 2011 (REVISION A)

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872306 - B30D Mk 6.3 - May 2011
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 INTRODUCTION

This manual has been produced to assist you in ordering of parts for the maintenance of your BELL
EQUIPMENT machine.

The information contained in the manual is in a logical sequence. Each illustrated breakdown is supported
with a parts list.

The parts manual has been produced by the Technical Documentation Department of BELL EQUIPMENT
Co. Every effort has been made to ensure that the information in this manual was correct at the time of
publication. BELL EQUIPMENT Co. has a policy of continuous product development, improvement and
design. BELL EQUIPMENT Co. reserves the right to change, amend and update the design of its product
at any time without prior notice. With this policy, changes may have occurred that are not included in this
manual.

Whilst every endeavour has been made to provide accurate and reliable information, BELL EQUIPMENT
Co. specifically disclaims any actual or implied warranty and under no circumstances shall be liable for any
loss, damage or injury to person or property suffered, whether direct, or indirect or consequential, arising
from the use of this manual. In particular and without detracting from the above, the disclaimer also applies
in the event of any specification, warning, or representation contained in this manual being inadequate,
inaccurate, or unintentionally misleading.

The user is urged to strictly comply with the instructions and warnings that are given in the interests of gen-
eral safety. Please do not hesitate to contact your BELL EQUIPMENT Product Support Representative
whenever you have a query on your BELL product or this manual. The address of your nearest BELL
EQUIPMENT branch or dealer is as follows:-

For the latest Bell operations listing please visit: www.bellequipment.com

The following address list was correct as at 24 March 2011.

LOCATION OF OPERATIONS
RICHARDS BAY - HEAD OFFICE:
Bell Equipment Group
Physical Address: Carbonode Cell, Alton,Richards Bay,3900
Tel: +27 (0)35 907 9111
Fax: +27 (0)35 797 4336
E-mail: [email protected]

ASIA PACIFIC:

AUSTRALIA
Bell Equipment Australia (Pty) Limited
Physical Address: 4 Karratha Street, P.O. Box 34, Welshpool, WA 6986, Australia
Contact: Owen Kees (Marketing Manager)
Mobile: +61-(0)418 900 323
Tel : +61-8-9356 1033
Fax :+61-8-9356 1233
E-mail: [email protected]

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 LOCATION OF OPERATIONS

SINGAPORE
Bell Equipment (SEA) PTE Ltd
Physical Address: 10 Anson Road, #22-02A International Plaza, Singapore, 079903
Contact: Mohd Johari Ahmead (Dealer Development Sales Manager)
Mobile: +65 966 36404
Tel : +65 622 08 004 or +65 622 62 362
Fax :+65 622 03 004
E-mail: [email protected] (Johari) or [email protected]

EUROPE :

FRANCE
Bell France SARL
Physical Address: Route d’ Argenton-Sur-Creuse, 23800 Dun Le Palestel, France
Contact: Claude Boulet (Director) Vincent Valadas (Technical Director)
Mobile: +33 60719 5407
Tel : +33 55589 2356
Fax :+33 55589 2324
E-mail: [email protected]

GERMANY
Bell Equipment (Alsfeld) GmbH
Physical Address: Willi-Brandt Strasse 4-6, D-36304, Alsfeld, Germany
Contact: Andre Krings (Managing Director)
Mobile: +49 176 220 024 416
Tel: +49 6631 911 300
Fax: +49 6631 911 313
E-mail: [email protected]

German Assembly Plant (Eisenach)

Physical Address: Industriestrasse 8, 99819 Grossenlupnitz/OT, Horselberg, Germany
Contact: Andre Krings (Managing Director)
Mobile: +49 176 220 024 416
Tel: +49 369 207 3101
Fax: +49 369 207 3150
Email: [email protected]

SPAIN
Bell Equipment Spain
Physical Address: C/Iplacea Nº 10, Nave 2.2 P.I. Alcala Park, 28803 Alcalá de Henares, Madrid, Spain
Contact: Jesus Vivero
Mobile: +34-64 99 33 089
Tel: +34 91 879 60 19
Fax: +34 91 879 60 49
E-mail: [email protected]

SWITZERLAND
Bell Switzerland (Bell Handling Systems and Bellinter Holdings)
Physical Address: Rue de Vevey 178, 1630 Bulle, SWITZERLAND
Contact: Jean-Christophe Cerouter or Pascal Gross
Tel: +41 26 913 00 11/2
Fax: +41 26 913 00 19
E-mail: [email protected] or [email protected]

UNITED KINGDOM
Bell Equipment U.K. LIMITED
Physical Address: Unit 6C, Graycar Business Park, Barton Turns, Barton-Under-Needwood, Burton-on-Trent,
DE13 8EN, UNITED KINGDOM

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 LOCATION OF OPERATIONS

Contact: Neville Paynter

Tel: +44 1283 714259 (Direct)
Tel: +44 1283 714251 (Parts Direct)
Fax: +44 1283 712687
E-mail: [email protected] or [email protected]

SOUTHERN AFRICA:

CAPE REGION:

CAPE TOWN
Bell Equipment Sales SA Limited
Physical Address: 28 Aviation Road, Phase 4, Airport City, Cape Town, 7475
Contact: John Collins (General Manager)
Mobile: +27 (0)82 495 9338
Tel: +27 (0)21 380 9000
Fax: +27 (0)21 380 9057
E-mail: [email protected] [email protected]

EAST LONDON
Bell Equipment Sales SA Limited
Physical Address: 811 East Coast Resort Road, Meisies Halt, Gonubie, East London, 5200
Contact: Kassie van de Heever
Mobile: +27 (0)82 827 8050
Tel: +27 (0)43 732 1415 (Parts) or +27 (0)43 732 1473 (Admin &Technical Queries)
Fax: +27 (0)43 732 1435
E-mail: [email protected]

GEORGE
Bell Equipment Sales SA Limited
Physical Address: Pioneer Avenua Industria Pacaltsdrop, George, 6534
Contact: Ryan Britain
Mobile: +27 (0)82 334 2170
Tel: +27 (0)44 878 0930/1
Fax: +27 (0)44 878 0932
E-mail: [email protected]

PORT ELIZABETH
Bell Equipment Sales SA Limited
Physical Address: 349 Kempston Road, Korsten, Port Elizabeth, 6056
Contact: Gert Nelson
Mobile: +27 (0)82 657 1190
Tel: +27 (0)41 451 3202/4/6
Fax: +27 (0)41 451 3208
E-mail: [email protected]

NAMIBIA / WINDHOEK
IA Bell Equipment Sales SA Limited
Physical Address: 37 Lazarett Street, Ausspann Platz, Windhoek, Namibia
Contact: Johan van Wyk
Mobile: 081-250 2949
Tel: 264 61 226 021/2/3
Fax: 264 61 228 330

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 LOCATION OF OPERATIONS

CENTRAL REGION:

JOHANNESBURG (GAUTENG)
Bell Equipment International Operations (BEIO)
Physical Address: Griffiths Road, Jet Park, 1459
Contact: Mike Dutton (Managing Director)
Mobile: +27 (0)82 821 1077
Tel: +27 (0)11 966 4949
Fax: +27 (0)11 966 4980
E-mail: [email protected]

Bell Equipment Sales SA Limited (BESSA)

Physical Address: Griffiths Road, Jet Park, 1459
Contact: Dirk Truter (Sales & Operations Manager)
Mobile: +27 (0)82 806 3889
Tel: +27 (0)11 928 9700
Fax: +27 (0)11 928 9730 or (Sales) +27 (0)11 397 6274
E-mail: [email protected]

MIDDELBURG (MPUMALANGA)
Bell Equipment Sales SA Limited
Physical Address: 9 Tswelopele Street, Industrial Area, Middelburg, 1050
Contact: Aubrey Potgieter
Modile: +27 (0)83 629 1931
Tel: +27 (0)13 246 8900
Fax: +27 (0)13 246 1229
E-mail: [email protected]

RUSTENBURG (NORTH WEST PROVINCE)

Bell Equipment Sales SA Limited
Physical Address: 16 Vanadium Street, Border Industrial, Rustenburg, 0300
Contact: Nico Thompson (Branch Manager)
Mobile: +27 (0)82 773 5422
Tel: +27 (0)14 538 1003/4
Fax: +27 (0)14 538 1005
E-mail: [email protected]

TZANEEN (LIMPOPO)
Bell Equipment Sales SA Limited
Physical Address: 1 Mangaan Street Tzaneen
Contact: Freddie Barnard (Branch Manager)
Mobile: +27 (0)82 335 9102
Tel: +27 (0)15 307 1129
Fax: +27 (0)15 307 3095
E-mail: [email protected]

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 LOCATION OF OPERATIONS

COASTAL REGION:

SOUTH AFRICA

DURBAN
Bell Equipment Group (Chairman’s Office)
Physical Address: 75 Columbine Place, Ring Road Industrial Park, Durban North, 4000, Durban, 4000
Contact: Howard Buttery (Chairman)
Tel: +27 (0)31 569 1100
Fax: +27 (0)31 569 1108
E-mail: [email protected]

EMPANGENI
Bell Equipment Sales SA Limited
Physical Address: No.1 Irvine Bell Drive, Old Mill Industrial, Empangeni, 3880
Contact: Mike Campbell (Branch Manager)
Mobile: +27 (0)82 784 1477
Tel: +27 (0)35 707 2500
Fax: +27(0)35 792 6516
E-mail: [email protected]

NELSPRUIT (MPUMALANGA)
Bell Equipment Sales SA Limited
Physical Address: 3 Christie Crescent, Vintonia 2, Nelspruit,1200
Contact: Leon van der Linde (Acting Branch Manager)
Mobile: +27(0)82 413 2469
Tel: +27 (0)13 755 2110/6
Fax: +27 (0)13 755 2117
E-mail: [email protected]

PIETERMARITZBURG
Bell Equipment Sales SA Limited
Physical Address: 7 Van Eck Place, Mkondeni, Scottsville, 3201, Pietermaritzburg, 3209
Contact: Les Lothain (Regional Manager)
Mobile: +27 (0)82 774 9937
Tel: +27 (0)33 386 9319
Fax: +27 (0)33 386 1837
E-mail: [email protected]

PIET RETIEF (MPUMALUNGA)

Bell Equipment Sales SA Limited
Physical Address: 136A Kotze Street, Piet Retief, 2380
Contact: Butcha Balate
Mobile: +27 (0)82 774 0495
Tel: +27 (0)17 826 1523
Fax: +27 (0)17 826 1580
E-mail: [email protected]

UMHLALI
Bell Equipment Sales SA Limited
Physical Address: Lot 81, Sharks head, Industrial Park
Contact: Keith Hall (Customer Support Rep)
Mobile: +27 (0)82 774 0493
Tel: +27 (0)32 9470696
Fax: +27 (0)32 9472141
E-mail: [email protected]

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 LOCATION OF OPERATIONS

VRYHEID
Bell Equipment Sales SA Limited
Physical Address: Bloekom Street, Industrial Area
Contact: Cliff Glenn (Sales Representative)
Mobile: +27 (0)83 627 6459
Tel: +27 (0)34 981 5541
Fax: +27 (0)34 980 9752
E-mail: [email protected]

PONGOLA
Bell Equipment Sales SA Limited
Physical Address: Dewaal Street 233
Tel: +27 (0)34 413 1720
Fax: +27 (0)34 413 1735

SWAZILAND
Bell Equipment Sales SA Limited
Physical Address: Tambankulu Street, Plot 686, Matsapha, Swaziland
Contact: Charlie Boucher
Mobile: 00 268 7602 3795
Tel: +268 51 874 96/7
Fax: +268 51 874 98
E-mail: [email protected]

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 LOCATION OF OPERATIONS

NORTHERN CAPE REGION:

BLOEMFONTEIN
Bell Equipment Sales SA Limited
Physical Address: 17 Dennis Pooley Street, Bloemfontein, 9300
Contact: Peter Wille (Branch Manager)
Mobile: +27 (0)82 854 2265
Tel: +27 (0)51 4327 855
Fax: +27 (0)51 4323 740
E-mail: [email protected] or [email protected]

KIMBERLEY
Bell Equipment Sales SA Limited
Physical Addess: 12 Hendrick Van Eck Street, Kimdustria, 8300
Contact: Aubrey Potgieter (General Manager)
Mobile: +27 (0)83 629 1931
Tel: +27 (0)53 841 0710/11/12/13
Fax: +27 (0)53 841 1940
E-mail: [email protected]

KURUMAN (NORTHERN CAPE)

Bell Equipment Sales SA Limited
Physical Address: Mariette Crescent, Industrial Area, Kuruman, 8460
Contact: Bernard Niemand (Branch Manager)
Mobile: +27 (0)82 572 7881
Tel: +27 (0)53 712 3072 / 3134
Fax: +27 (0)53 712 3036
E-mail: [email protected]

WOLMARANSSTAD
Bell Equipment Sales SA Limited
Physical Address: 80 Kruger Street, Wolmaransstad, 2630
Contact: Bernard Niemand (Branch Manager)
Mobile: +27 (0)82 572 7881
Tel: +27 (0)18 596 2319
Fax: +27 (0)18 596 2855
E-mail: [email protected]

CENTRAL AFRICA:

DEMOCRATIC REPUBLIC OF THE CONGO (DRC)

Physical Address: Avenue Mahenge 20, Lubumbashi, Democratic Republic of the Congo
Contact: Mike Quinn
Mobile: +243 81 673 8336
E-mail: [email protected]

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 LOCATION OF OPERATIONS

OTHER AFRICA:

MOZAMBIQUE (Responsible for Southern Mozambique ONLY)

Bell Equipment Ltd (Maputo)
Physical Address: Avenida Samora Machel nr.238, Matola, 00258 21, Maputo, Mozambique
Contact: Mario Ferreira
Mobile: +00258 82 301 8940
Tel: +00258 21 722 022/21
Fax: +00258 21 724 559
E-mail: [email protected]

Bell Equipment Ltd (Beira)

Physical Address: Talhao 297, Estrada nacional nr.6, Zona Indutrial da Manga, Beira, 00258 23, Sofala,
Mozambique
Contact: Mario Ferreira or Johnny Fourie
Mobile: +00258 84 502 3921
Tel: +00258 23 302 145/6/7
Fax: +00258 23 302 149
E-mail: [email protected]

ZAMBIA
Bell Equipment Ltd - (Kitwe)
Physical Address: Kalulushi Business Park, Kalulushi, Kitwe, Zambia
Contact: Shaunn McCann (Sales Manager)
Mobile: +260 97 770 677
Tel : +260 2 731 557/8
Fax : +260 2 731 555
E-mail: [email protected]

Bell Equipment Ltd - (Lusaka)

Physical Address: Plant No. 110/186 Lusanshya Road, Lusaka, Zambia
Contact: Keith Russell
Mobile: +260 (97) 7771 302
Tel : +260 (211) 237 120
Fax : +260 (211) 237 121
E-mail: [email protected]

ZIMBABWE
Bell PTA (PVT) Ltd (Harare)
Physical Address: 16 Erith Road, Willowvale, Harare, Zimbabwe
Contact: Charl du Toit
Mobile: +263-91 260 169
Tel: +263 4 661 061/090/125/181/418
Fax: +263 4 621 026
E-mail: [email protected]

Bell Equipment (Gweru)

Physical Address: 33 J Tongogara Avenue, Gweru, Zimbabwe
Contact: Jannie Van Wyk
Mobile: +263 91 310 722
Tel: +263 54 223 85 / 91
Fax: +263 54 223 85 (ask for fax)

Bell Equipment (Triangle)

Physical Address: Strand 44, Triangle, Zimbabwe
Contact: Urombo Kaunzonze
Mobile: +263 912 542 708 or +263 912 706 376
Tel: +263 33 6552
Fax: +263 33 6552 (ask for fax)
E-mail: [email protected]

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DEALER

Keep a record of your dealer information here:

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872306 - B30D Mk 6.3 - May 2011
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 IMPORTANT

Due to BELL’s policy of continuous product improvement, the information contained in this
manual was correct up to the time of printing (Issue date of manual). Any changes after
this date will be distributed with associated bulletins.
Illustrations in this manual are pictorial representations of the component and are not
drawn to scale.
USERS COMMENT FORM
Should you, as user of this manual, have any suggestion for improving the manual, or you
find any errors or omissions, then we would like to know.
Please complete a facsimile of this form and hand it in to your nearest BELL Product Sup-
port Representative or post it directly to your nearest BELL Branch. Addresses are given
at the beginning of this manual.
Thank you for your cooperation.
YOUR COMMENTS, SUGGESTIONS, OR QUERIES:

MACHINE MODEL:
SERIAL NUMBER:
VIN:
DOCUMENT PART NUMBER AND ISSUE:
PAGE NUMBER:

DOES THE MANUAL MEET YOUR NEEDS ? YES NO

DID YOU FIND THE INFORMATION ACCURATE ? YES NO
DID YOU FIND THE INFORMATION EASY TO READ YES NO
AND UNDERSTAND ?
DID YOU FIND THE INFORMATION EASY TO RE- YES NO
TRIEVE ?

NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:

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872306 - B30D Mk 6.3 - May 2011
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 CONTENTS OVERVIEW

CONTENTS

SECTION 1. GENERAL INFORMATION

SECTION 2. ENGINE
SECTION 3. DRIVETRAIN
SECTION 4. HYDRAULICS
SECTION 5. PNEUMATICS
SECTION 6. ELECTRICAL SYSTEM
SECTION 7. FRAME AND BODY
SECTION 8. SERVICE KITS
SECTION 9. RECOMMENDED LUBRICANTS & PAINTS
SECTION 10. SPECIAL TOOLS
SECTION 11. AUTOMATIC GREASING
SECTION 12. NUMERICAL INDEX

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 TABLE OF CONTENTS

SECTION 1 : GENERAL INFORMATION - - - - - - - - - - - - - - - - - - - 1-1

SECTION 2A : ENGINE TIER 2 - - - - - - - - - - - - - - - - - - - - - - - - 2A-1

ENGINE, MISCELLANEOUS ITEMS (CHOICE) - - - - - - - - - - - - - - - - - - - - - - 2A-2
ENGINE, CRANKCASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-4
ENGINE, TIMING COVER- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-6
ENGINE, OIL PAN AND DIPSTICK - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-8
ENGINE, CYLINDER HEAD AND VALVES - - - - - - - - - - - - - - - - - - - - - - - - 2A-10
ENGINE, CYLINDER HEAD, ROCKER ARM - - - - - - - - - - - - - - - - - - - - - - - 2A-12
ENGINE, CYLINDER HEAD COVER - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-14
ENGINE, CRANKSHAFT AND FLYWHEEL - - - - - - - - - - - - - - - - - - - - - - - - 2A-16
ENGINE, CONNECTING ROD AND PISTONS- - - - - - - - - - - - - - - - - - - - - - - 2A-18
ENGINE, CAMSHAFT AND TIMING PARTS - - - - - - - - - - - - - - - - - - - - - - - - 2A-20
ENGINE, INJECTION PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-22
ENGINE, FUEL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-24
ENGINE, FUEL FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-26
ENGINE, FLAMESTART SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-28
ENGINE, TURBO CHARGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-30
ENGINE, AIR COMPRESSOR- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-32
ENGINE, AIR COMP. ATTACHMENT PARTS - - - - - - - - - - - - - - - - - - - - - - - 2A-34
ENGINE, INTAKE MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-36
ENGINE, EXHAUST MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-38
ENGINE, ELECTRICAL EQUIPMENT - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-40
ENGINE, STARTING MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-42
ENGINE, ALTERNATOR AND ATTACHMENT- - - - - - - - - - - - - - - - - - - - - - - 2A-44
ENGINE, OIL PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-46
ENGINE, OIL FILTER AND OIL COOLER - - - - - - - - - - - - - - - - - - - - - - - - - 2A-48
ENGINE, OIL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-50
ENGINE, WATER PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-52
ENGINE, FAN- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-54
ENGINE MOUNTINGS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-56
ENGINE, AIRCONDITIONER COMPRESSOR - - - - - - - - - - - - - - - - - - - - - - - 2A-58
EXHAUST SYSTEM- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-60
KIT, BIN HEATING (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-62
AIR INTAKE SYSTEM- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-64
PRE-CLEANER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-66
AIR CLEANER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-68
FUEL SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-70
FUEL-WATER FILTER UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-72
HANDLIFT PUMP & PRE-FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-74
ENGINE COOLING SYSTEM : DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - 2A-76
ENGINE COOLING SYSTEM : DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - 2A-78
ENGINE COOLING SYSTEM, RADIATOR- - - - - - - - - - - - - - - - - - - - - - - - - 2A-80

SECTION 2B : ENGINE TIER 3 - - - - - - - - - - - - - - - - - - - - - - - - 2B-1

ENGINE, MISCELLANEOUS ITEMS (CHOICE) - - - - - - - - - - - - - - - - - - - - - - 2B-2
ENGINE, CRANKCASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-4
ENGINE, TIMING COVER- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-6
ENGINE, OIL PAN AND DIPSTICK - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-8
ENGINE, CYLINDER HEAD AND VALVES - - - - - - - - - - - - - - - - - - - - - - - - 2B-10
ENGINE, CYLINDER HEAD, ROCKER ARM - - - - - - - - - - - - - - - - - - - - - - - 2B-12
ENGINE, CYLINDER HEAD COVER - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-14
ENGINE, CRANKSHAFT AND FLYWHEEL - - - - - - - - - - - - - - - - - - - - - - - - 2B-16
ENGINE, CONNECTING ROD AND PISTONS- - - - - - - - - - - - - - - - - - - - - - - 2B-18
ENGINE, CAMSHAFT AND TIMING PARTS - - - - - - - - - - - - - - - - - - - - - - - - 2B-20
ENGINE, INJECTION PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-22
ENGINE, FUEL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-24

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 TABLE OF CONTENTS

ENGINE, FUEL FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-26

ENGINE, FLAMESTART SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-28
ENGINE, TURBO CHARGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-30
ENGINE, AIR COMPRESSOR- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-32
ENGINE, AIR COMP. ATTACHMENT PARTS - - - - - - - - - - - - - - - - - - - - - - - 2B-34
ENGINE, INTAKE MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-36
ENGINE, EXHAUST MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-38
ENGINE, ELECTRICAL EQUIPMENT - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-40
ENGINE, STARTING MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-42
ENGINE, ALTERNATOR AND ATTACHMENT- - - - - - - - - - - - - - - - - - - - - - - 2B-44
ENGINE, OIL PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-46
ENGINE, OIL FILTER AND OIL COOLER - - - - - - - - - - - - - - - - - - - - - - - - - 2B-48
ENGINE, OIL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-50
ENGINE, WATER PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-52
ENGINE, FAN- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-54
ENGINE MOUNTINGS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-56
ENGINE, AIRCONDITIONER COMPRESSOR - - - - - - - - - - - - - - - - - - - - - - - 2B-58
EXHAUST SYSTEM- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-60
KIT, BIN HEATING (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-62
AIR INTAKE SYSTEM- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-64
PRE-CLEANER ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-66
AIR-CLEANER ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-68
FUEL SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-70
FUEL-WATER FILTER UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-72
HANDLIFT PUMP & PRE-FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-74
ENGINE COOLING SYSTEM : DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - 2B-76
ENGINE COOLING SYSTEM : DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - 2B-78
ENGINE COOLING SYSTEM, RADIATOR- - - - - - - - - - - - - - - - - - - - - - - - - 2B-80

SECTION 3 : DRIVETRAIN - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1

TRANSMISSION MISC. PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-2
TRANSMISSION HOUSING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-4
OIL SUPPLY, CONTROL INSERT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-6
OIL SUPPLY, COVER PLATE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-10
RETARDER VALVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-12
GEARBOX PLANETARY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-14
COUPLING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-16
BRAKE - SECTION D - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-18
BRAKE - SECTION E - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-20
BRAKE - SECTION F - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-22
BRAKE - SECTION G - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-24
OUTPUT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-26
SHIFT CONTROL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-30
SHIFT CONTROL, VALVE BLOCK A - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-34
SHIFT CONTROL, VALVE BLOCK B - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-36
SHIFT CONTROL, THROTTLE VALVE - - - - - - - - - - - - - - - - - - - - - - - - - - 3-38
TRANSMISSION DIPSTICK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-40
TRANSMISSION OIL SUMP- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-42
TORQUE CONVERTER- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-44
POWER TAKE OFF - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-46
HEAT EXCHANGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-48
PERIPHERALS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-50
TRANSMISSION COOLING SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-52
DROPBOX MISCELLANEOUS PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - 3-54
DROP BOX MOUNTINGS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-56
DROP BOX HOUSING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-58
DROP BOX INPUT SHAFT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-60
DROP BOX IDLER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-62

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DROP BOX OUTPUT SHAFT REAR - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-64

DROP BOX OUTPUT SHAFT FRONT - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-66
PARK BRAKE- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-68
PARK BRAKE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-70
ACTUATOR ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-74
PROPSHAFTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-76
AXLE, FRONT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-78
FRONT DIFFERENTIAL ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-80
FRONT DIFF, CLUTCH CONFIGURATION - - - - - - - - - - - - - - - - - - - - - - - - 3-84
THRU DRIVE AND OSCILLATION JOINT - - - - - - - - - - - - - - - - - - - - - - - - - 3-86
AXLE, MIDDLE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-88
MIDDLE DIFFERENTIAL ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-90
MIDDLE DIFF, CLUTCH CONFIG - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-94
AXLE, REAR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-96
AXLE DRAIN & FILLER PLUGS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-98
REAR DIFF ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-100
REAR DIFF, CLUTCH CONFIGURATION - - - - - - - - - - - - - - - - - - - - - - - - - 3-104
BRAKE ASSEMBLY- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-106
PLANETARY HUB - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-108
WHEEL SET (CHOICE) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-110
WHEEL SET (CHOICE) CONTINUED - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-114

SECTION 4 : HYDRAULICS - - - - - - - - - - - - - - - - - - - - - - - - - 4-1

HYDRAULIC SYSTEM, CAB - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - 4-2
HYDRAULIC SYSTEM, CAB - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - 4-4
BRAKE PEDAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-6
STEERING CONTROL VALVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-8
KIT, STEERING PUMP, REXROTH (ALTERNATIVE) - - - - - - - - - - - - - - - - - - - 4-10
EMER. STEER PUMP CHECK VALVE, REXROTH - - - - - - - - - - - - - - - - - - - - 4-12
PUMP, EMERGENCY STEERING, REXROTH - - - - - - - - - - - - - - - - - - - - - - 4-14
KIT, E/STEER, PUMP, METARIS (ALTERNATIVE) - - - - - - - - - - - - - - - - - - - - 4-16
PUMP, EMERGENCY STEERING (ALTERNATIVE) - - - - - - - - - - - - - - - - - - - - 4-18
PUMP, EMERG. STEER BI-DIRECTIONAL (OPTIONAL) - - - - - - - - - - - - - - - - - 4-20
PUMP, EMERGENCY STEERING, BI-DIRECTIONAL - - - - - - - - - - - - - - - - - - - 4-22
HYDRAULIC KIT: CAB TILT SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-24
CAB TILT CYLINDER BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-26
PUMP, CAB TILT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-28
HYDRAULIC BLOCK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-30
HYDRAULIC BLOCK - VALVE POSITIONS - - - - - - - - - - - - - - - - - - - - - - - - 4-32
HYDRAULIC BLOCK - VALVES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-34
HYDRAULIC BLOCK - TIP SECTION - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-36
STEERING CYLINDERS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-38
HYDRAULIC SYSTEM, FRONT CHASSIS- - - - - - - - - - - - - - - - - - - - - - - - - 4-40
MAIN PUMP DELIVERY- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-42
DAMPER ASSEMBLY- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-44
ACCUMULATOR KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-46
KIT, HYDRAULIC PUMP, REXROTH (ALTERNATIVE) - - - - - - - - - - - - - - - - - - 4-48
HYDRAULIC PUMP, REXROTH- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-50
KIT, HYDRAULIC PUMP, PARKER (ALTERNATIVE) - - - - - - - - - - - - - - - - - - - 4-52
HYDRAULIC PUMP, PARKER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-54
STEERING CYLINDER ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-56
HYDRAULIC TANK MISC PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-58
HYDRAULIC SYSTEM, REAR CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - 4-60
TIP CYLINDER BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-62

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SECTION 5 : PNEUMATICS - - - - - - - - - - - - - - - - - - - - - - - - - 5-1

PNEUMATIC KIT, CAB - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-2
KIT, AIR HORN (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-4
PNEUMATIC BLOCK ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-6
PNEUMATIC SYSTEM, FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - 5-8
KIT, AIR DRIER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-10
KIT, REPAIR, AIR DRIER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-12
KIT, 30L RESERVOIR- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-14
PNEUMATIC KIT : REAR CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-16

SECTION 6 : ELECTRICAL - - - - - - - - - - - - - - - - - - - - - - - - - 6-1

CAB HARNESS & RELATED COMPONENTS - DETAIL A - - - - - - - - - - - - - - - - - 6-2
CAB HARNESS & RELATED COMPONENTS - DETAIL B - - - - - - - - - - - - - - - - - 6-4
CAB HARNESS & RELATED COMPONENTS - DETAIL C - - - - - - - - - - - - - - - - - 6-6
CAB, FUSE AND RELAY PANEL COMPONENTS - - - - - - - - - - - - - - - - - - - - - 6-8
CAB, WINDSCREEN WIPER KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-10
CAB, REAR WIPER (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-12
CAB, TRANSMISSION HARNESS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-14
CAB, REAR VIEW MIRROR ELECTRICAL KIT (CHOICE) - - - - - - - - - - - - - - - - - 6-16
CAB, REAR VIEW MIRRORS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-18
CAB, LOAD LIGHTS (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-20
CAB, BEACON - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-22
CAB, WORK LIGHTS (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-24
CAB, REAR FACING WORK LIGHT (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - 6-26
CAB, MEMORY MODULE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-28
CAB, SATELLITE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-30
CAB, RADIO (OPTIONAL)- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-32
CAB, REAR CAMERA (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-34
CAB, REVERSE MONITOR (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - 6-36
CAB, EMERGENCY BRAKE (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - 6-38
ENGINE HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-40
LIGHT BREAKDOWNS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-42
ARTIC HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-44
BATTERY BOX - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-46
FRONT CHASSIS, TRANSMISSION - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-48
FUEL HEATER (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-50
BATTERIES (OPTION) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-52
HEAD LIGHT GRILLES (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-54
OBW SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-56
REAR HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-58
STRAIN GAUGE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-60
TPMS (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-62
TPMS, TRUCK ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-64
TPMS, TYRE ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-66
CONNECTORS (SHEET 1 OF 9) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-68
CONNECTORS (SHEET 2 OF 9) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-70
CONNECTORS (SHEET 3 OF 9) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-72
CONNECTORS (SHEET 4 OF 9) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-74
CONNECTORS (SHEET 5 OF 9) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-76
CONNECTORS (SHEET 6 OF 9) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-78
CONNECTORS (SHEET 7 OF 9) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-80
CONNECTORS (SHEET 8 OF 9) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-82
CONNECTORS (SHEET 9 OF 9) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-84

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SECTION 7 : FRAME & BODY - - - - - - - - - - - - - - - - - - - - - - - - 7-1

CAB ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-2
CAB SHELL- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-4
CAB / BONNET INTERFACE SEAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-6
HVAC SEALING, CAB- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-8
WINDOW GUARD, HANDRAILS & CAB MOUNTINGS- - - - - - - - - - - - - - - - - - - 7-10
REAR VIEW MIRROR BRACKETS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-12
CAB DOOR ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-14
CAB WINDOWS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-16
WINDOW CATCHES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-18
DOOR, HVAC SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-20
CAB INTERIOR MISC. PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-22
CAB INTERIOR HATCHES AND LIDS- - - - - - - - - - - - - - - - - - - - - - - - - - - 7-24
CAB FLOOR MAT & INTERIOR PANELS - - - - - - - - - - - - - - - - - - - - - - - - - 7-26
ROOF HEADLINERS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-28
OPERATOR AND TRAINER SEAT INSTALLATION - - - - - - - - - - - - - - - - - - - - 7-30
TRAINER SEAT MOUNTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-32
SEATS INSTALLATION, SEARS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-34
SEATS INSTALLATION, SEARS HIGH BACK - - - - - - - - - - - - - - - - - - - - - - - 7-36
BASE, SEAT ASSEMBLY, SEARS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-38
STEERING COLUMN MISCELLANEOUS PARTS - - - - - - - - - - - - - - - - - - - - - 7-40
STEERING COLUMN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-42
CAB SOUND FOAM- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-44
CAB AIR DUCTING, HVAC SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-46
AIRCON DRIER UNIT AND PIPING - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-48
AIRCONDITIONER UNIT BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - 7-50
AIRCON SYSTEM: FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-52
FRONT CHASSIS KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-54
BONNET KIT: DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-56
BONNET KIT: DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-60
BONNET CATCH - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-62
GRILL- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-64
BELLY PLATE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-66
KIT, MISC PARTS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-68
MUDGUARDS, MISCELLANEOUS PARTS - - - - - - - - - - - - - - - - - - - - - - - - 7-70
BATTERY BOX MISC. PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-72
FUEL TANK MISC PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-74
CAP, DIESEL FILLER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-76
COVER, HEADLIGHT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-78
FRONT SUSPENSION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-80
LINK ASSEMBLY, FRONT SUSPENSION - - - - - - - - - - - - - - - - - - - - - - - - - 7-82
SPHERICAL BEARING BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - 7-84
CYLINDER, SUSPENSION STRUT - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-86
HYDRAULIC TANK MISC. PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-88
HYDRAULIC TANK FILTER ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - 7-90
ARTIC JOINT BEARING ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-92
REAR CHASSIS KIT : DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-94
REAR CHASSIS KIT : DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-96
REAR SUSPENSION : DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-98
REAR SUSPENSION : DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-100
BIN, RIBLESS, MISCELLANEOUS PARTS - - - - - - - - - - - - - - - - - - - - - - - - 7-102
BIN PIVOT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-104
LINER KIT, BIN, RIBLESS (OPTION) - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-106
KIT, TAILGATE, BIN (OPTION) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-108
DECALS AND SERIAL PLATES (SHEETS 1 OF 3) - - - - - - - - - - - - - - - - - - - - 7-110
DECALS AND SERIAL PLATES (SHEETS 2 OF 3) - - - - - - - - - - - - - - - - - - - - 7-112
DECALS AND SERIAL PLATES (SHEETS 3 OF 3) - - - - - - - - - - - - - - - - - - - - 7-114

872306 - B30D Mk 6.3 - May 2011

5
 TABLE OF CONTENTS

SECTION 8 : SERVICE KITS - - - - - - - - - - - - - - - - - - - - - - - - - 8-1

SERVICE KITS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-2
SERVICE KITS (CONTINUED) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-4

SECTION 9 :
RECOMMENDED LUBRICANTS, ADHESIVES AND PAINTS - - - - - - - - 9-1
LUBRICANTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-2
ADHESIVES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-3
PAINTS AND PROCEDURES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-4

SECTION 10 : SPECIAL TOOLS - - - - - - - - - - - - - - - - - - - - - - - 10-1

ENGINE - SERVICE TOOLS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-2
ENGINE - REPAIR TOOLS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-6
GEAR RATIO 13100 TRANSFER CASE - - - - - - - - - - - - - - - - - - - - - - - - - - 10-12
ZF 6HP 592 C TRANSMISSION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-16
AXLES, DIFFS & FINAL DRIVES : REPAIR/OVERHAUL- - - - - - - - - - - - - - - - - - 10-24
ZF HK 3.18 LS DIFFERENTIAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-26
SUSPENSION : REPAIR/OVERHAUL - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-28
HYDRAULICS : REPAIR/OVERHAUL - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-30
FRAME & OSCILLATION TOOLS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-32
DIAGNOSTIC TOOLS (DRIVELINE) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-34
TYRE INFLATION KIT - (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-36

SECTION 11 : AUTOMATIC GREASING - - - - - - - - - - - - - - - - - - - 11-1

AUTO GREASING SYSTEM (OPTION) - - - - - - - - - - - - - - - - - - - - - - - - - - 11-2
AUTO GREASING, WITH TAILGATE (OPTION) - - - - - - - - - - - - - - - - - - - - - - 11-4
GREASING SYSTEM HOSE LAYOUT- - - - - - - - - - - - - - - - - - - - - - - - - - - 11-6
GREASING INSTALLATION MAIN LINES - - - - - - - - - - - - - - - - - - - - - - - - - 11-8
TWIN PUMP AUTO GREASING SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - 11-10
GREASE PUMP INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-12
FRONT TWIN DISTRIBUTION PORT BLOCK - - - - - - - - - - - - - - - - - - - - - - - 11-14
FRONT DISTRIBUTION PORT BLOCK - - - - - - - - - - - - - - - - - - - - - - - - - - 11-16
MIDDLE TWIN DISTRIBUTION PORT BLOCK- - - - - - - - - - - - - - - - - - - - - - - 11-18
MIDDLE DISTRIBUTION PORT BLOCK - - - - - - - - - - - - - - - - - - - - - - - - - - 11-20
REAR TWIN DISTRIBUTION PORT BLOCK - - - - - - - - - - - - - - - - - - - - - - - - 11-22
REAR DISTRIBUTION PORT BLOCK - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-24
GINA PROGRAMMING KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-26
TAILGATE AUTO GREASING - IF TAILGATE FITTED - - - - - - - - - - - - - - - - - - - 11-28

SECTION 12 : NUMERICAL INDEX - - - - - - - - - - - - - - - - - - - - - 12-1

NUMERICAL INDEX - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12-2

872306 - B30D Mk 6.3 - May 2011

6
 SECTION 1 : GENERAL INFORMATION

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 PAGE LAYOUT

SECTION

HEADING

872236 - B30D ADT - October 2008

PAGE NUMBER ILLUSTRATION ID

(CHAPTER - PAGE) & Revision Level
PARTS MANUAL NOTE : This is NOT the Revision
NUMBER; PAGE UPDATE REVISION LEVEL Level of the book.
RELEVANT MACHINE; Pages updated in book will have a
ISSUE DATE higher revision level eg. REV A TD0005851 A

872306 - B30D Mk 6.3 - May 2011 REV A

1-2
 PAGE LAYOUT

SECTION
HEADING

MACHINE ALLOCATION

VIN NUMBER RANGE INDICATOR

WHEN A PART IS SUPERCEDED THE STARTING AND ENDING
VIN NUMBERS WILL BE RECORDED IN THIS COLUMN

SPECIAL REMARKS
FOR ANY SPECIAL INFORMATION RELATED TO A PART
OR KIT.

872236 - B30D ADT - October 2008

PAGE NUMBER
(CHAPTER - PAGE)
PARTS MANUAL
NUMBER; PAGE UPDATE REVISION LEVEL
RELEVANT MACHINE; Pages updated will have a higher revision
ISSUE DATE level eg. REV A TD0005852 A

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872306 - B30D Mk 6.3 - May 2011 REV A
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 LIST OF ABBREVIATIONS

A/R As Required MIN Minimum

AC Alternating Current MPA Megapascal
ADT Articulated Dump Truck MTG Mounting
AH Ampere Hours N Newton
AMP Ampere NLA No Longer Available
APPROX Approximately NM Newton Metre
APR April NO. Number
ASSY Assembly NOV November
AUG August NSCR Non Selective Catalytic Reduction
BRG Bearing NSI Non Stock Item
BRT Bracket o Degree Celsius
C
C/W Comes With/ Complete With OBW On Board Weighing
COMPL Complete OCT October
CTD Control Traction Differential OD Outside Diameter
CYL Cylinder OSCILL Oscillation
DC Direct Current P/N Part Number
DEC December PLT Plate
DIA Diameter PRESS Pressure
DIFF Differential PSI Pound Per Square Inch
E.G.S. Electronic Gear Shifting PTO Power Take Off
ENG Engine QTY Quantity
EXT Extension RAD Radiator
FEB February REV Revision
FT IB Foot Pound RH Right Hand
FWD Forward RHS Right Hand Side
G Gram SCR Selective Catalytic Reduction
GR Grade SEP September
HD Head SIB Service Information Bulletin
HEX Hexagonal SOCHD Socket Head
HSE Health and Safety Executive SPLT Split
HZ Hertz STD Standard
ID Internal Diameter SUSP Suspension
IN Inch T/MISS Transmission
INCL Including TEMP Temperature
ISO International Organization of Standards THRU Through to and Including
JAN January TPMS Tyre Pressure Monitoring System
JUL July UNC Unified National Coarse
JUN June V Volt
KG Kilogram VIN Vehicle Identification Number
KM/H Kilometre Per Hour W Watt
KPA Kilopascal W/O With Out
KW Kilowatt WDB Wet Disc Brake
LB Pound ZF Zahnradfabrik Passau Gmbh
LED Light Emitting Diode
LH Left Hand
LHS Left Hand Side
LUBE Lubrication
M Metre
M3 Cubic Metre
MAR March
MAX Maximum

872306 - B30D Mk 6.3 - May 2011 REV A

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 BULLETINS

Record the relevant information from the Technical Documentation Bulletins, Service Bul-
letins and Parts Bulletins into this manual as follows:-
i. Ensure the manual number (87xxxxx) reflected in the bulletin is the same as the
87xxxxx number on the front page of this manual.
ii. Carry out the instructions as detailed in the bulletin.
iii. Record the required information below.
iv. File the bulletins in numerical order in a suitable 3 or 4 ring binder.

TECHNICAL DOCUMENTATION BULLETIN RECORD

BULLETIN NO. DATE RECEIVED INSERTED BY
NAME SIGNATURE

872306 - B30D Mk 6.3 - May 2011 REV A

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 BULLETINS

BULLETIN NO. DATE RECEIVED INSERTED BY

NAME SIGNATURE

872306 - B30D Mk 6.3 - May 2011 REV A

1-7
872306 - B30D Mk 6.3 - May 2011 REV A
1-8
 ORDERING OF PARTS

To facilitate the ordering of parts, the following information is required to determine the
correct part for your BELL product.

1. The model and VIN number of your BELL product.

2. The serial number of the relevant assembly.
3. The part number.
4. The section, page and item number where the part appears in the parts manual.
5. The quantity required.
6. Your order number.
7. The delivery address.
8. The method of delivery.

Any other information which will assist us in getting the parts to you with the least amount
of trouble or delay should be given. This information will be noted and filed for future
reference.

872306 - B30D Mk 6.3 - May 2011 REV A

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872306 - B30D Mk 6.3 - May 2011 REV A
1-10
 MACHINE DIMENSIONS

9545 (31'3")

9220 (30'3")

5516 (18'10") 319 (1')

5318 (17'5")
6237 (20'5")

70°
2737 (9')

1972 (6'5")

1164 (3'8")

1205 (4')
606 (2')

30°

(1'9")

(1'5")
460
576
1363 (4'5")
590 1359 (4'5") 1670 (5'5") 4177 (13'7") 2337 (7'7")
(1'9")
9543 (31'3")
OVERALL LENGTH
2998 (9'8") BIN WIDTH
2712 (8'9") BIN
INSIDE WIDTH

3425 (11'2")
(1'5")
460

1451 (4'8")

2176 (7'1")
3005 (9'9")
REMOVABLE MUDFLAPS
5065 (16'6")

45°

) S)
'5" DIU
(1 3 RA
2
12 ING
R4 URN
E T
SID
(IN

R7980
( OUTS (26'2")
IDE TU
RNING
RADIU
S)

TD0005177 A
700503 SHT1 - A

872306 - B30D Mk 6.3 - May 2011 REV A

1-11
872306 - B30D Mk 6.3 - May 2011 REV A
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 SERIAL NUMBER PLATES

CE & Machine
Specification Plate

Engine
MAN UFAC T URED B Y:
BEL L EQ UIPMEN T CO .SA . (PT Y) LT D.
RICH AR DS BAY, SO UT H AF RICA

MACHIN E

CAB
Specification
ENGINE
Plate
TR ANSMISSION

TR ANSFER C ASE

FR ONT DIFFERENTIAL

MID DI FFEREN TIAL

REAR DIFFER ENTIAL

AXLE LOADI NG: OFF ROA D

GVM kg

TARE kg V kg

GA1 (FR) kg A1 kg

GA2 (MID) kg A2 kg

GA3 (REAR) kg A3 kg

GCM kg D/T kg

176114

AEB XXXXXX X0 XXXXXX

Vin Number Transfer Case
(On Left Hand Side of Truck) Specification Stamped
Onto The Transfer Case
13100 047 15 10 2001

Transmission Specification
Plate

TD0004327-B

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872306 - B30D Mk 6.3 - May 2011 REV A
1-14
 ENGINE IDENTIFICATION - TIER 2 AND TIER 3

Engine LH Side view

Engine Specification Label

positioned on ECU

Engine Number Detail

915 Indicates Tier 2 Engine

Tier 2

Tier 3
929 Indicates Tier 3 Engine
TD0005242

872306 - B30D Mk 6.3 - May 2011 REV A

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872306 - B30D Mk 6.3 - May 2011 REV A
1-16
 PIN CONFIGURATION

The principle means of identifying your Bell Equipment machine is by studying the PIN number. The Product
Identification Number (PIN) structure for the Bell Equipment machines is as follows: (As an example, a D-
Series B40D 6X6 ADT Mk VI manufactured in South Africa in 2008 has been used).

PIN:AEBA840DX06000001

Table 1: PIN CONFIGURATION KEY (EXAMPLE)

World
Manu- Check
Machine Descriptor Section Machine Idicator Section
facture Letter
Code

Sequential Machine ID#

Year of Manufacture

Minor Upgrade
Major Upgrade
Product Model
Product Type

Branding

Series

AEB A 8 40 D X 0 6 0 00001

i ii iii iv v vi vii viii ix x

i AEB Is the alphanumeric code designating the manufacturer. The South African code
is AEB and the German code is B93.

ii A Is an alpha code assigned to a specific type of machine, i.e. A = ADT

iii 8 Is an alpha character assigned to the three major brands of products that Bell
manuafactures, i.e. 8 = Bell, 9 = John Deere and 7 = Hitachi.

iv 40 Is the specific numeric model code designated to that specific machine configu-
ration, i.e. “40” Product Model together with the “A” Product Type code is for the
40ton ADT.

v D Is an alpha character assigned to the major series upgrade of the machine, i.e.
ADT D-Series

vi X Is an alpha character based on the calculation of the remaining 16 characters in

the PIN. The purpose of the check letter character is to provide a means for veri-
fying the accuracy of the specific PIN.

vii 0 Is the year of manufacture. The Bell requirement is that this field be assigned a
“0” at all times.

viii 6 Is the major design upgrade designator (Major Mark Upgrade) per series of
machine. It is a sequential numeric character from 0-9.

ix 0 Is the minor design upgrade designator (Minor Mark Upgrade) linked to a major
mark upgrade. It is a sequential numeric character from 0-9.

x 00001 Is a sequentially generated numeric machine identification number.

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872306 - B30D Mk 6.3 - May 2011
1-18
 ENGINE CONTROL UNIT (PLD) - ORDERING DETAILS

When ordering the PLD - Engine Control Unit, the information as shown on the
PLD Decal is to be supplied along with the Bell part Number.

Example:

PLD Decal

TD0006768

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872306 - B30D Mk 6.3 - May 2011
1-20
 SECTION 2A : ENGINE TIER 2

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2A-1
SECTION 2A : ENGINE - TIER 2
ENGINE, MISCELLANEOUS ITEMS (CHOICE)

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

2
3

13

19

10 18
1
7

12 8 14
21 9
19
23 17
16 15
22

4
11

6
24 TD0005165 B
20
E16832406 - D

872306 - B30D Mk 6.3 - May 2011 REV A

2A-2
SECTION 2A : ENGINE - TIER 2
ENGINE, MISCELLANEOUS ITEMS (CHOICE)

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 255053 1 RING,CLAMPING
2 251118 1 ENGINE,DC OM926LA T2
3 214614 1 NONSLIP,SUMP
4 207967 1 BOOT,RUBBER,DRAIN VALVE
5 207646 2 MTG,RUBBER,T/MISSION,SPLT
6 184676 1 PLT,COVER,F/WHEEL,HOUSING
7 183140 2 MTG,ENGINE
8 176592 4 SPACER,ENG MTG
9 175112 1 PLT,COVER,F/WHEEL,HOUSING
10 162658 2 SPACER,3MM,MTG,ENG
11 122136 1 VALVE,DRAIN
12 121090 1 CONNECT,SPEC
13 101324 2 BOLT,HEXHD
14 100827 8 SCREW,HEXHD
15 100653 2 NUT,STOVER
16 100643 8 SCREW,HEXHD
17 100548 2 WASHER,HARDENED
18 100536 8 WASHER,HARDENED
19 100532 4 WASHER,HARDENED
20 100494 2 SCREW,HEXHD
21 100370 12 WASHER,HARDENED
22 100238 2 SCREW,HEXHD
23 100090 12 SCREW,HEXHD
24 100062 2 WASHER,FLAT

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2A-3
SECTION 2A : ENGINE - TIER 2
ENGINE, CRANKCASE

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

224

230

113 314
119 167
173
83
125
149 131
95 17 89

155
56
143 65
65 53
137
47
53
161 41
11
35

107

71

77 5
23 278
29 290

59 250
248 266

244 296

242

TD0004823

872306 - B30D Mk 6.3 - May 2011 REV A

2A-4
SECTION 2A : ENGINE - TIER 2
ENGINE, CRANKCASE

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222234 1 CRANKCASE, OM926LA
11 DC221799 2 SLEEVE, FLYWHEEL
17 DC220737 3 BALL, REAR, OIL BORE
23 DC100059 1 PIN, DOWEL, BEARING CAP
29 DC100739 14 SCREW, BEARING CAP
35 DC150174 6 BUSHING, CAMSHAFT BEARINGS
41 DC150175 1 BUSHING, CAMSHAFT BEARINGS
47 DC220543 6 PLUG, WELCH, 34MM
47 DC220549 A/R PLUG, WELCH, 36.2MM
53 DC120195 10 PLUG, EXPANSION 40MM
53 DC120196 A/R PLUG, EXPANSION 42MM
56 DC221800 1 THROTTLE, TRANSVERSE FUEL DUCT
59 DC221801 6 NOZZLE, OIL
65 DC220735 2 BALL, OIL PASSAGE FRONT / REAR
65 DC221802 2 BALL, FUEL FEED LOCK
65 DC221803 2 BALL, FUEL RETURN LOCK
65 DC220737 1 BALL, LOCK TRANSVERSE FUEL DUCT
65 DC220737 5 BALL, LOCK OIL SUPPLY UNIT PUMP
71 DC221804 1 INTERMEDIATE PIECE, OIL PUMP
77 DC221805 2 SLEEVE, OIL PUMP
83 DC221806 1 INTERMEDIATE PIECE, TURBO, OIL
89 DC221807 1 SLEEVE, PULSE SENDER
95 DC120226 1 PLUG, EXPANSION
107 DC140181 1 RING, SEAL, INTERMEDIATE FLANGE
113 DC120116 1 PLUG, SCREW, CYL/HEAD
119 DC140150 1 RING, SEAL, CYL/HEAD
125 DC120158 1 PLUG, SCREW, OIL PASSAGE REAR
131 DC140182 1 RING, SEAL, OIL PASSAGE REAR
137 DC100173 1 PLUG, SCREW, MAIN OIL PASSAGE
143 DC140172 1 RING, SEAL, MAIN OIL PASSAGE
149 DC120227 1 PLUG, SCREW, WATER DRAIN
155 DC221809 2 SLEEVE, CYL/HEAD
161 DC120170 1 PLUG,SCREW , OIL PASSAGE OIL PUMP
167 DC120114 1 PLUG, SCREW, MAIN OIL PASSAGE
173 DC140149 1 RING, SEAL, MAIN OIL PASSAGE
224 DC221810 1 VALVE, OVERFLOW, RELIEF 4.5 - 5 BAR
230 DC140172 1 RING, SEAL, CYL/BLOCK
242 DC221743 1 SENDER, FUEL TEMPERATURE
244 DC221742 1 SENDER, OIL PRESSURE
248 DC140149 1 RING, SEAL, SENDER UNIT, FUEL TEMP
250 DC140172 1 RING, SEAL, SENDER UNIT, OIL PRESSURE
266 DC221812 1 VALVE, SOLENOID
278 DC221813 1 VALVE
290 DC221814 1 GASKET
296 DC100671 2 SCREW, FLANGED
314 DC260106 1 KIT, GASKET CYLINDER CRANKCASE

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2A-5
SECTION 2A : ENGINE - TIER 2
ENGINE, TIMING COVER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

40

45

50 97

55

95

20

27
29
25 15

TD0004824

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SECTION 2A : ENGINE - TIER 2
ENGING, TIMING COVER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
15 DC222149 1 COVER, TIMING
20 DC140197 1 SEAL, OIL CRANKSHAFT REAR
25 DC221254 1 COVER, CAP FOR CRANK MECHANISM
27 DC221977 1 GASKET, COVER
29 DC100507 2 SCREW
40 DC100177 1 PLUG, SCREW
45 DC140151 1 RING, SEAL
50 DC120104 1 PLUG, SCREW
55 DC140155 1 RING, SEAL
95 DC100673 9 SCREW, FLANGED, TIMING CASE, 60MM
95 DC100674 5 SCREW, FLANGED, TIMING CASE, 80MM
95 DC100742 3 SCREW, FLANGED, TIMING CASE, 160MM
97 DC100597 1 SCREW, FLANGED, TIMING CASE, 25MM

872306 - B30D Mk 6.3 - May 2011 REV A

2A-7
SECTION 2A : ENGINE - TIER 2
ENGINE, OIL PAN AND DIPSTICK

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

340

325 205

175

218 335
235
300

210

185

17

100
350

25 347
20

85
80

TD0003250

872306 - B30D Mk 6.3 - May 2011 REV A

2A-8
SECTION 2A : ENGINE - TIER 2
ENGINE, OIL PAN AND DIPSTICK

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC221526 1 PAN,OIL
17 DC221818 1 GASKET,OIL PAN
20 DC120029 1 PLUG,SCREW,OIL DRAIN
25 DC140155 1 RING,SEAL,OIL DRAIN
80 DC221819 1 SENDER,OIL LEVEL
85 DC120200 3 PLUG,SENDER
100 DC100085 22 SCREW,HEX
175 DC221820 1 TUBE,GUIDE TOP DIPSTICK
185 DC221821 1 TUBE,GUIDE BOTTOM DIPSTICK
205 DC221822 1 GROMMET
210 DC100597 1 SCREW,GUIDE TUBE
218 DC120228 1 FITTING,GUIDE TUBE
235 DC100677 1 CLAMP,GUIDE TUBE
300 DC221823 1 DIPSTICK,OIL
325 DC221152 1 CAP
330 DC140145 1 RING,SEAL
335 DC221851 1 BRACKET,OIL DIPSTICK
340 DC100659 1 SCREW,GUIDE TUBE
347 DC220562 1 CAP,RUBBER
350 DC220407 1 CLAMP,RUBBER CAP

872306 - B30D Mk 6.3 - May 2011 REV A

2A-9
SECTION 2A : ENGINE - TIER 2
ENGINE, CYLINDER HEAD AND VALVES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

175
130
90

80
75 120

115
70
110
65
105
315 40

100
300 60
275

260 95

282 85
390
50
185

55 45

5 15

33 30
25

10 30

20
30
295
290
285

180

TD0004826

872306 - B30D Mk 6.3 - May 2011 REV A

2A-10
SECTION 2A : ENGINE - TIER 2
ENGINE, CYLINDER HEAD AND VALVES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222228 1 CYLINDER HEAD, C/W VALVES & C/THROTTLE
10 DC220735 6 BALL, PLUG FOR WEB COOLING BORE
10 DC220735 6 BALL, FASTENER CONSTANT THROTTLE
15 DC220543 2 PLUG, EXPANSION, 34MM
15 DC220549 A/R PLUG, EXPANSION, 36MM
20 DC120256 A/R PLUG, EXPANSION, WEB COOLING, M12
20 DC120257 A/R PLUG, EXPANSION, WEB COOLING, M13
25 DC220545 A/R PLUG, EXPANSION, 25MM
25 DC120195 1 PLUG, EXPANSION, 40MM
30 DC220737 6 BALL, LEAK, OIL HOLE PLUG
30 DC220735 2 BALL, LEAK, OIL HOLE PLUG
30 DC220735 1 BALL, TO PLUG COOLING WATER BORE
33 DC120258 4 PLUG, SCREW BRACING
40 DC221825 12 SEAT, VALVE, INTAKE STANDARD
40 DC221826 12 SEAT, VALVE, INTAKE REPAIR I, 35.37MM
40 DC221827 12 SEAT, VALVE INTAKE REPAIR II, 35.57MM
40 DC221828 6 SEAT, VALVE EXHAUST STANDARD
40 DC221829 6 SEAT, VALVE EXHAUST REPAIR I, 40.37MM
40 DC221830 6 SEAT, VALVE EXHAUST REPAIR II, 40.57MM
45 DC221831 18 GUIDE, VALVE, INTAKE & EXHAUST, STD
45 DC221832 A/R GUIDE, VALVE, INTAKE & EXHAUST, +0.2MM
45 DC221833 A/R GUIDE, VALVE, INTAKE & EXHAUST, +0.5MM
50 DC140160 6 RING, SEAL
55 DC221834 6 SLEEVE
60 DC221835 12 VALVE, INTAKE
60 DC221836 6 VALVE, EXHAUST
65 DC100678 18 WASHER, VALVE SPRING
70 DC221837 12 SPRING, INTAKE VALVE
70 DC221838 6 SPRING, EXHAUST VALVE
75 DC221839 18 RETAINER, SPRING
80 DC220030 36 COLLET, VALVE
85 DC221840 18 HOLDER, SEAL
90 DC222126 6 CAP, VALVE
95 DC221841 6 VALVE, CONSTANT THROTTLE
100 DC221842 6 GUIDE
105 DC221843 6 SPRING
110 DC221844 6 RETAINER, SPRING
115 DC221845 12 VALVE, COLLET
120 DC221846 6 PISTON
130 DC221847 6 COVER
175 DC221848 6 BRIDGE, VALVE
180 DC222235 1 GASKET, CYLINDER HEAD TO CRANKCASE
185 DC100679 14 SCREW, CYLINDER HEAD TO CRANKCASE
260 DC222236 6 INJECTOR, COMPLETE
275 DC140179 6 RING, SEAL, INJECTOR TO CYLINDER HEAD
275 DC140185 6 RING, SEAL, INJECTOR TO CYLINDER HEAD
282 DC140186 6 SLEEVE, HEAT INJECTOR
285 DC221647 6 SOCKET, PIPE
290 DC140166 6 RING, SEAL SOCKET TO CYLINDER HEAD
295 DC100636 6 SCREW, FITTING ON INJECTOR
300 DC221854 6 BRACKET, CLAMPING, INJECTOR TO CYL HD
315 DC100741 6 SCREW, INJECTOR TO CYL HEAD
390 DC260131 1 KIT, CYLINDER HEAD GASKET

872306 - B30D Mk 6.3 - May 2011 REV A

2A-11
SECTION 2A : ENGINE - TIER 2
ENGINE, CYLINDER HEAD, ROCKER ARM

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

350
335
350

330
340

320 345
345

380

375 320

325
365 170 140
370
355 165

165

165 5 160

195
190

150
155
145

135
160
200

TD0003252

872306 - B30D Mk 6.3 - May 2011 REV A

2A-12
SECTION 2A : ENGINE - TIER 2
ENGINE, CYLINDER HEAD, ROCKER ARM

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222228 1 CYLINDER HEAD,C/W VALVES & C/THROTTLE
135 DC120231 A/R HELICOIL,M22X1.5X8.0
140 DC120232 A/R HELICOIL,M14X1X7.0
145 DC120233 A/R HELICOIL,M16X1.5X10.5
150 DC120234 A/R HELICOIL,M14X1.5X14
155 DC120061 A/R HELICOIL,M12X1.5X12
160 DC120059 A/R HELICOIL,M10X15
165 DC120057 A/R HELICOIL,M8X12
170 DC120058 A/R HELICOIL,M8X116
190 DC120235 5 UNION,THREADED,CONSTANT THROTTLE
195 DC140167 5 RING,SEAL CONSTANT THROTTLE TO HEAD
200 DC130233 1 LINE,CONSTANT THROTTLE
320 DC221855 1 SPINDLE,ROCKER ARM
325 DC120236 2 PLUG,EXPANSION
330 DC221856 6 ARM,ROCKER,INTAKE
335 DC221857 6 ARM,ROCKER,EXHAUST
340 DC150176 12 BUSHING
345 DC100682 12 SCREW,ADJUSTING
350 DC100683 12 NUT,ADJUSTING SCREW
355 DC221858 1 BRACKET,ROCKER ARM,FRONT
355 DC221859 5 BRACKET,ROCKER ARM,CENTRAL
355 DC221860 1 BRACKET,ROCKER ARM,REAR
360 DC221861 6 SPRING
365 DC100684 12 WASHER
370 DC221862 2 RING,LOCK
375 DC221863 7 CLAMPING PIECE,ROCKER SHAFT TO HEAD
380 DC100685 7 SCREW,ROCKER SHAFT TO CYLINDER HEAD

872306 - B30D Mk 6.3 - May 2011 REV A

2A-13
SECTION 2A : ENGINE - TIER 2
ENGINE, CYLINDER HEAD COVER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

125

120

125

17 18
115

68

74

35

29
32

20
41

47

TD0003253A

872306 - B30D Mk 6.3 - May 2011 REV A

2A-14
SECTION 2A : ENGINE - TIER 2
ENGINE, CYLINDER HEAD COVER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC221864 1 COVER,CYLINDER HEAD,PLASTIC
17 DC221865 1 DIAPHRAGM
18 DC222247 1 SPRING,BREATHER
20 DC222134 1 GASKET,OIL SEP TO CYL/H/COVER
29 DC220031 1 CAP,OIL FILLING
32 DC220029 1 GASKET
35 DC221866 7 INSERT,COVER TO CYLINDER HEAD
41 DC221867 4 LOCK
47 DC221529 1 GASKET
68 DC221868 1 GASKET
74 DC100686 7 SCREW,COVER TO CYLINDER HEAD
115 DC130194 1 PIPE,BREATHER
120 DC130196 1 HOSE,PIPE TO CYLINDER HEAD COVER
125 203588 2 CLAMP,PIPE TO CYLINDER HEAD COVER

872306 - B30D Mk 6.3 - May 2011 REV A

2A-15
SECTION 2A : ENGINE - TIER 2
ENGINE, CRANKSHAFT AND FLYWHEEL

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

30
20 10

15
25
43

35
70

75

55

60

TD0003436

872306 - B30D Mk 6.3 - May 2011 REV A

2A-16
SECTION 2A : ENGINE - TIER 2
ENGINE, CRANKSHAFT AND FLYWHEEL

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC260156 1 CRANKSHAFT,C/W MAIN/BIG END BEARINGS
10 DC100687 1 PIN,DOWEL,GEAR TO CRANKSHAFT
15 DC221870 1 GEAR,CRANKSHAFT
15 DC221871 1 GEAR,CRANKSHAFT,FITTING SIZE -0.30
20 DC150205 7 BEARING,MAIN STANDARD
20 DC222157 7 BEARING,MAIN,FITTING SIZE 0.10
20 DC222158 7 BEARING,MAIN,FITTING SIZE 0.25
20 DC222159 7 BEARING,MAIN,FITTING SIZE 0.50
20 DC222160 7 BEARING,MAIN,FITTING SIZE 0.75
20 DC222161 7 BEARING,MAIN,FITTING SIZE 1.00
25 DC100688 2 WASHER,THRUST,STANDARD
25 DC100689 2 WASHER,THRUST REPAIR SIZE I,0.30MM
25 DC100690 2 WASHER,THRUST,REPAIR SIZE II,0.50MM
30 DC150207 6 BEARING,BIG END,STANDARD
30 DC150208 6 BEARING,BIG END,FITTING SIZE 0.10
30 DC150209 6 BEARING,BIG END,FITTING SIZE 0.25
30 DC150210 6 BEARING,BIG END,FITTING SIZE 0.50
30 DC150211 6 BEARING,BIG END,FITTING SIZE 0.75
30 DC150212 6 BEARING,BIG END,FITTING SIZE 1.00
35 DC221872 1 DAMPER,VIBRATION
43 DC100691 6 SCREW,DAMPER/HUB TO CRANKSHAFT
55 DC221873 1 FLYWHEEL,WITH RING GEAR
60 DC221874 1 GEAR,RING
70 DC100691 8 SCREW,FLYWHEEL TO CRANKSHAFT
75 DC221875 1 GEAR,CRANKSHAFT

872306 - B30D Mk 6.3 - May 2011 REV A

2A-17
SECTION 2A : ENGINE - TIER 2
ENGINE, CONNECTING ROD AND PISTONS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

20

15

25

30

10

TD0003437

872306 - B30D Mk 6.3 - May 2011 REV A

2A-18
SECTION 2A : ENGINE - TIER 2
ENGINE, CONNECTING ROD AND PISTONS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222223 6 ROD,CONNECTING
10 DC100080 12 SCREW
15 DC222237 6 PISTON,KIT,STANDARD,106MM
15 DC222238 6 PISTON,106.30MM,HEIGHT -.30
15 DC222239 6 PISTON,106.60MM,HEIGHT -.60
15 DC222240 6 PISTON,106.90MM,HEIGHT -.90
20 DC260157 6 PISTON RING SET,106MM - STD
20 DC260158 6 PISTON RING SET,106.30MM - O/S
20 DC260159 6 PISTON RING SET,106.60MM - O/S
20 DC260160 6 PISTON RING SET,106.90MM - O/S
25 DC221881 6 PIN,PISTON
30 DC221882 12 RING,RETAINING

872306 - B30D Mk 6.3 - May 2011 REV A

2A-19
SECTION 2A : ENGINE - TIER 2
ENGINE, CAMSHAFT AND TIMING PARTS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

25

20

15

TD0003438

872306 - B30D Mk 6.3 - May 2011 REV A

2A-20
SECTION 2A : ENGINE - TIER 2
ENGINE, CAMSHAFT AND TIMING PARTS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222241 1 CAMSHAFT
15 DC221885 1 PIN,CYLINDRICAL
20 DC221886 12 FOLLOWER,CAM,INLET/EXHAUST VALVES
25 DC221887 12 ROD,PUSH INLET/EXHAUST VALVES

872306 - B30D Mk 6.3 - May 2011 REV A

2A-21
SECTION 2A : ENGINE - TIER 2
ENGINE, INJECTION PUMP

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

20

15
17

10

30
25

35

60
65
70

27
B e nz
edes
M erc

55

TD0003439

872306 - B30D Mk 6.3 - May 2011 REV A

2A-22
SECTION 2A : ENGINE - TIER 2
ENGINE, INJECTION PUMP

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC221888 6 PUMP,FUEL INJECTION
10 DC260109 6 KIT,SEAL RING BLACK SEAL - TOP,GREEN SEAL - BOT.
15 DC140187 6 RING,SEAL PUMP TO CRANKCASE
17 DC140198 6 KIT,REPAIR,FUEL INJECTION PUMP
20 DC100692 12 SCREW,PUMP TO CRANKCASE
25 DC221889 1 PUMP,FUEL
27 DC100693 1 SCREW,SHEAVE PULLEY
30 DC221890 1 GASKET,FUEL PUMP TO CRANKCASE
35 DC100085 3 SCREW,FUEL PUMP TO C/CASE
55 DC221891 1 COVER,INJECTION PUMP
60 DC221892 4 PIN,LOCKING COVER ATTACHMENT
65 DC221893 4 RING,RETAINING COVER ATTACHMENT
70 DC221894 4 SPRING,COVER ATTACHMENT

872306 - B30D Mk 6.3 - May 2011 REV A

2A-23
SECTION 2A : ENGINE - TIER 2
ENGINE, FUEL LINES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

25
30

30
25

20 15

30
25

35

40
5

TD0003440

872306 - B30D Mk 6.3 - May 2011 REV A

2A-24
SECTION 2A : ENGINE - TIER 2
ENGINE, FUEL LINES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC130197 6 PIPE,FUEL PUMP TO INJECTOR NOZZLE
15 DC130198 1 PIPE,FUEL TO CYLINDER HEAD
20 DC130199 1 PIPE,FROM FUEL FILTER TO FEED PUMP
25 DC120211 3 BOLT,BANJO
30 DC140172 6 RING,SEAL
35 DC120209 2 CONNECTOR,FUEL LINE
40 DC120210 2 NUT,UNION FUEL LINES

872306 - B30D Mk 6.3 - May 2011 REV A

2A-25
SECTION 2A : ENGINE - TIER 2
ENGINE, FUEL FILTER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

20

15

50

23

25
45

28
55

35
60

40

65

TD0003441

872306 - B30D Mk 6.3 - May 2011 REV A

2A-26
SECTION 2A : ENGINE - TIER 2
ENGINE, FUEL FILTER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
15 DC221896 1 FILTER,FUEL COMPLETE UNIT
20 DC221680 1 HEAD,FUEL FILTER
23 DC140174 1 RING,SEAL
25 DC221897 1 COVER,PRE-FILTER
28 DC140188 1 RING,SEAL
35 DC140063 1 RING,SEAL
40 DC100173 1 PLUG,SCREW
45 DC221898 1 INSERT,FILTER
50 DC221899 1 ELEMENT,FUEL FILTER KIT INCLUDES ITEM 23
55 DC221900 1 ELEMENT,FUEL PRE-FILTER INCLUDES ITEM 28
60 DC221901 1 GASKET,FUEL FILTER TO CYLINDER HEAD
65 DC100694 1 SCREW,FILTER TO CYL/HEAD
65 DC100352 2 SCREW,FILTER TO CYL/HEAD

872306 - B30D Mk 6.3 - May 2011 REV A

2A-27
SECTION 2A : ENGINE - TIER 2
ENGINE, FLAMESTART SYSTEM

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

125

40

95

90
25

15

20

30

120 110

100 105
115

TD0003442

872306 - B30D Mk 6.3 - May 2011 REV A

2A-28
SECTION 2A : ENGINE - TIER 2
ENGINE, FLAMESTART SYSTEM

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC221902 1 VALVE,SOLENOID
15 DC221903 1 BRACKET,SOLENOID VALVE
20 DC100545 2 SCREW,SOLENOID VALVE TO BRACKET
25 DC100597 1 SCREW,BRACKET TO CHARGING AIR PIPE
30 DC100604 1 NUT,BRACKET TO CHARGING AIR PIPE
40 DC130200 1 PIPE,FROM VALVE TO HEATER PLUGS
90 DC100142 1 BOLT,BANJO PIPE TO SOLENOID VALVE
95 DC140189 2 RING,SEAL PIPE TO SOLENOID VALVE
100 DC130201 1 PIPE,FROM FUEL FILTER TO VALVE
105 DC120237 1 BOLT,BANJO,FUEL PIPE TO FILTER
110 DC100143 1 BOLT,BANJO,FUEL PIPE TO VALVE
115 DC140189 2 RING,SEAL FUEL PIPE TO FUEL FILTER
120 DC140190 2 RING,SEAL FUEL PIPE TO VALVE
125 DC221904 1 PLUG,HEATER CHARGE AIR PIPE

872306 - B30D Mk 6.3 - May 2011 REV A

2A-29
SECTION 2A : ENGINE - TIER 2
ENGINE, TURBO CHARGER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

65

160

94

152
360
200

175
170
114
430

100 450
10

5
60

55
50

TD0004831 A

872306 - B30D Mk 6.3 - May 2011 REV A

2A-30
SECTION 2A : ENGINE - TIER 2
ENGINE, TURBO CHARGER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222242 1 TURBO CHARGER, OM926LA
8 DC100316 2 STUD, TURBO TO EXH/MANIFOLD
10 DC100296 2 NUT, TURBO TO MANIFOLD M10
50 DC221582 1 HOSE, MOLDED
55 DC100381 1 CLAMP, MOLDED HOSE TO TURBO
60 DC100326 1 CLAMP, HOSE TO BREATHER PIPE
60 203588 1 CLAMP, HOSE COMP SUCTION PIPE
65 DC130202 1 PIPE, AIR ON TURBO CHARGER
94 DC140191 1 RING, SEAL, AIR PIPE
100 DC130203 1 PIPE, CHARGE-AIR
114 DC140192 1 RING, SEAL
152 DC100319 1 CLAMP, CHARGE-AIR PIPE TO TURBO
160 DC100390 1 SCREW, CHARGE-AIR PIPE ON MEMBER
170 DC100695 1 STUD, CHARGE-AIR PIPE AT WATER PUMP
175 DC100604 1 NUT, CHARGE-AIR PIPE AT WATER PUMP
200 DC221906 1 BRACKET, AIR PIPE AT WATER PUMP
360 DC100597 2 SCREW, BRACKET TO WATER PUMP
430 206353 1 CLAMP, CHARGE-AIR PIPE ON HOUSING
450 DC100369 1 SCREW, CHARGE-AIR PIPE TO HOUSING

872306 - B30D Mk 6.3 - May 2011 REV A

2A-31
SECTION 2A : ENGINE - TIER 2
ENGINE, AIR COMPRESSOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

55

110 5

TD0003444A

872306 - B30D Mk 6.3 - May 2011 REV A

2A-32
SECTION 2A : ENGINE - TIER 2
ENGINE, AIR COMPRESSOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222156 1 COMPRESSOR,WABCO 352CCM
55 DC100696 1 NUT,GEAR TO COMPRESSOR
110 DC100743 4 SCREW,COMPRESSOR TO CRANKCASE

872306 - B30D Mk 6.3 - May 2011 REV A

2A-33
SECTION 2A : ENGINE - TIER 2
ENGINE, AIR COMP. ATTACHMENT PARTS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

20

60

66
75

190 180
183
190

195 195

245
240
250

TD0004649

872306 - B30D Mk 6.3 - May 2011 REV A

2A-34
SECTION 2A : ENGINE - TIER 2
ENGINE, AIR COMP. ATTACHMENT PARTS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC130212 1 PIPE, SUCTION
20 DC130162 1 PIPE, SUCTION
60 DC100385 1 SCREW, INTAKE PIPE TO CRANKCASE
66 DC130213 1 HOSE, SUCTION LINE TO COMPRESSOR
75 203588 2 CLAMP, SUCTION PIPE TO COMPRESSOR
180 DC130234 1 PIPE, AT CYLINDER HEAD
183 DC130235 1 PIPE, AT WATER PUMP
190 DC120182 2 BOLT, BANJO
195 DC140149 4 RING, SEAL
240 DC220481 1 CAP, POWER STEERING PUMP
245 DC220314 1 GASKET
250 DC100597 2 SCREW, FLANGED, COVER TO COMP

872306 - B30D Mk 6.3 - May 2011 REV A

2A-35
SECTION 2A : ENGINE - TIER 2
ENGINE, INTAKE MANIFOLD

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

65

50

52

78

75

25

85

TD0004832

872306 - B30D Mk 6.3 - May 2011 REV A

2A-36
SECTION 2A : ENGINE - TIER 2
ENGINE, INTAKE MANIFOLD

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
25 DC221915 1 HOUSING,CHARGING AIR ELBOW
50 DC222085 1 UNIT,SENDER C/AIR PRES/TEMP,4 BAR
52 DC140199 1 RING,SENDER
65 DC100744 2 SCREW,FLANGED
75 DC100685 2 SCREW,C/AIR ELBOW TO CYL HEAD
78 DC100745 10 SCREW,C/AIR ELBOW TO CYL HEAD
85 DC222060 6 GASKET,C/AIR ELBOW TO CYL HEAD

872306 - B30D Mk 6.3 - May 2011 REV A

2A-37
SECTION 2A : ENGINE - TIER 2
ENGINE, EXHAUST MANIFOLD

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

30

14

12

32
14

32

20

25

95

125
110
115

105 100
120

215 205

160 145

210

180

140
185

TD0003458

872306 - B30D Mk 6.3 - May 2011 REV A

2A-38
SECTION 2A : ENGINE - TIER 2
ENGINE, EXHAUST MANIFOLD

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
12 DC222116 1 MANIFOLD,EXHAUST,MIDDLE PIECE
14 DC222115 2 MANIFOLD,EXHAUST,END PIECE
20 DC100316 2 STUD
25 DC221918 3 GASKET,MANIFOLD TO CYLINDER HEAD
30 DC100698 12 SCREW,MANIFOLD TO CYLINDER HEAD
32 DC222117 4 RING,SEAL,3 PIECE EXHAUST
95 DC260161 1 KIT,EXHAUST BRAKE
100 DC220960 1 LEVER
105 DC220981 1 PIVOT,BALL
110 DC100378 1 SCREW,LEVER TO SHAFT
115 DC100699 1 NUT,LEVER TO THROTTLE VALVE
120 DC260162 1 KIT,EXHAUST BRAKE VALVE
125 DC100296 4 NUT,FLANGED,EXH/BRAKE TO TURBO
140 DC221919 1 BRACKET
145 DC100385 2 SCREW,BRACKET TO FLANGED ELBOW
160 DC221920 1 CYLINDER,EXHAUST BRAKE
180 DC100112 1 SCREW,CYLINDER TO BRACKET
185 DC221921 1 TUBE,PACER,CYLINDER TO BRACKET
205 DC220980 1 SOCKET,BALL,CYLINDER TO LEVER
210 DC100359 1 NUT,CYLINDER TO LEVER
215 DC220836 1 CLIP,SECURING

872306 - B30D Mk 6.3 - May 2011 REV A

2A-39
SECTION 2A : ENGINE - TIER 2
ENGINE, ELECTRICAL EQUIPMENT

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

388
5 394

412

424
11 406 478
382 418
17

280

41

580
53
514

130
100
70 574

600 538
85 532
526
520
220

265
250
556
205 562 568
550
235 544

TD0003459

872306 - B30D Mk 6.3 - May 2011 REV A

2A-40
SECTION 2A : ENGINE - TIER 2
ENGINE, ELECTRICAL EQUIPMENT

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
REFER TO PAGE 1-19 FOR DETAILS
5 DC221922 1 UNIT,CONTROL,TIER 2 WHEN ORDERING
11 DC100366 3 SCREW,FLANGED,CONTROL UNIT
17 DC221771 6 RING,RUBBER
41 DC222147 1 CABLE,ELECTRIC-ENGINE
53 DC120249 1 PLUG SOCKET,ENGINE START
53 DC120249 1 PLUG SOCKET,ENGINE STOP
53 DC120249 1 PLUG SOCKET,OIL LEVEL SENSOR
70 DC120247 1 PLUG,COOLING WATER TEMP
70 DC120247 1 PLUG,FUEL TEMP SENDER UNIT
70 DC120247 1 PLUG,CAMSHAFT POSITION UNIT
70 DC120247 1 PLUG,CRANKSHAFT POSITION UNIT
70 DC120247 1 PLUG,OIL TEMP SENSOR
85 DC120255 1 COUPLING,THROTTLE VALVE
100 DC120248 1 PLUG,OIL PRESSURE SENDER UNIT
130 DC120250 1 PLUG,BOOST AIR SENSOR
205 DC120222 1 HOUSING,PIN,CONTROL MODULE
220 DC120244 1 CAP,CONTROL MODULE
235 DC120243 A/R TERMINAL,PIN,CONTROL MODULE
250 DC222098 A/R GASKET,CONTROL MODULE
265 DC120245 A/R PLUG,ENGINE CONTROL
280 DC120246 12 SHOE,CABLE UNIT
382 DC221924 2 SWITCH,ENGINE START/STOP
388 DC100700 2 NUT,ENGINE START/STOP
394 DC221925 1 BRACKET,START/STOP SWITCH
406 101354 4 SCREW,CAP,BRACKET TO CRANKCASE
412 DC221734 1 SENDER,SPEED AT CRANKCASE
412 DC221734 1 SENDER,SPEED AT TIMING CASE
418 DC150196 1 BUSHING,T.D.C. SENSER TO CRANKCASE
418 DC150196 1 BUSHING,CRANKCASE POSITION UNIT
424 DC140178 1 O-RING,T.D.C. SENDER TO CRANKCASE
478 200871 A/R CABLE TIE
514 DC221726 1 ELECTRONICS,KSA
520 DC221727 1 HOUSING,SOCKET FLAME START SYSTEM
526 DC120221 2 PIN,SOCKET HOUSING FLAME START
532 DC221728 2 GASKET,FLAME START SYSTEM
538 DC221729 1 BOOT,FLAME START SYSTEM
544 DC120218 1 HOUSING,PLUG FLAME START SYSTEM
550 DC100664 1 NUT,FLAME START SYSTEM
556 DC221730 2 GASKET,FLAME START
562 DC221928 2 PIN,SOCKET HOUSING FLAME START
568 DC221731 1 BOOT,FLAME START SYSTEM
574 DC120220 1 PIN,BUSHING,HEATER PLUG TO GROUND
580 DC100383 1 NUT,HEATER PLUG TO GROUND
600 DC222101 1 CABLE,CONTROL UNIT TO SHIFT PANEL

872306 - B30D Mk 6.3 - May 2011 REV A

2A-41
SECTION 2A : ENGINE - TIER 2
ENGINE, STARTING MOTOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

TD0005825

872306 - B30D Mk 6.3 - May 2011 REV A

2A-42
SECTION 2A : ENGINE - TIER 2
ENGINE, STARTING MOTOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
1 DC222249 1 MOTOR,STARTER 24V/5.5KW,MELCO NOT TO BE DISASSEMBLED
2 DC100538 3 SCREW,HEX HD

872306 - B30D Mk 6.3 - May 2011 REV A

2A-43
SECTION 2A : ENGINE - TIER 2
ENGINE, ALTERNATOR AND ATTACHMENT

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

306

307

110 190
305
60

215

259 170

280
130
50

278 302
20

304 220

303
300 301

TD0003470A

872306 - B30D Mk 6.3 - May 2011 REV A

2A-44
SECTION 2A : ENGINE - TIER 2
ENGINE, ALTERNATOR AND ATTACHMENT

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222227 1 ALTERNATOR, W/O PULLEY 28V/80AMP
20 DC100715 4 SCREW, ALTERNATOR
50 DC150157 1 BEARING, BALL DRIVE END
60 DC150168 1 BEARING, BALL SLIP RING SIDE
110 DC222017 1 RECTIFIER, ALTERNATOR
130 DC222018 1 CONDENSOR, ALTERNATOR
170 DC222021 1 REGULATOR AND CUT-OUT
190 DC100346 2 SCREW
215 DC260152 1 KIT, REPAIR SCREWS
220 DC260073 1 KIT, TERMINAL PARTS
259 DC220508 1 FAN, ALTERNATOR PULLEY
278 DC222022 1 PULLEY, ALTERNATOR
280 DC100764 1 WASHER, ALTERNATOR
300 DC221967 1 SUPPORT, ALTERNATOR
301 DC100755 1 PIN, SPRING
302 DC100708 4 SCREW, BRACKET TO CRANKCASE
303 DC100662 1 SCREW, ALTERNATOR TO SUPPORT
304 DC100604 1 NUT, ALTERNATOR TO SUPPORT
305 DC221968 1 BRACKET
306 DC100597 1 SCREW, BRACKET TO OIL FILTER
307 100478 1 SCREW, ALTERNATOR TO BRACKET

872306 - B30D Mk 6.3 - May 2011 REV A

2A-45
SECTION 2A : ENGINE - TIER 2
ENGINE, OIL PUMP

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

10

20

40 55

25

50

45

55

TD0003471

872306 - B30D Mk 6.3 - May 2011 REV A

2A-46
SECTION 2A : ENGINE - TIER 2
ENGINE, OIL PUMP

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC221937 1 PUMP,OIL
10 DC140194 1 SEAL,OIL FRONT CRANKSHAFT
20 DC100413 8 SCREW,OIL PUMP TO CRANKCASE
25 DC130207 1 PIPE,SUCTION
40 DC221936 1 BRACKET
45 DC100621 1 SCREW,PIPE TO DIPSTICK GUIDE TUBE
50 100197 8 SCREW,SUCTION PIPE TO OIL PUMP
55 DC100597 1 SCREW,SUCTION PIPE TO CRANKCASE
55 DC100621 1 SCREW,SUPPORT ON OIL INTAKE PIPE

872306 - B30D Mk 6.3 - May 2011 REV A

2A-47
SECTION 2A : ENGINE - TIER 2
ENGINE, OIL FILTER AND OIL COOLER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

15

35
30

25

70

135
140

46

120 110

115 50
132
133 75
105

125

130

TD0004833

872306 - B30D Mk 6.3 - May 2011 REV A

2A-48
SECTION 2A : ENGINE - TIER 2
ENGINE, OIL FILTER AND OIL COOLER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222148 1 FILTER, OIL COMPLETE UNIT
15 DC221939 1 COVER, OIL FILTER
25 DC221578 1 ELEMENT, OIL FILTER
30 DC221940 1 NECK, FILTER
35 DC140195 1 RING, SEAL
46 DC140182 1 RING, SEAL TO PLUG SENDER UNIT PORT
50 DC221942 1 GASKET, OIL FILTER TO CRANKCASE
70 DC221943 1 VALVE, PRESSURE RELIEF
75 DC100366 4 SCREW, OIL FILTER TO CRANKCASE
75 DC100671 1 SCREW, OIL FILTER TO CRANKCASE
105 DC221944 1 ELEMENT, OIL COOLER
110 DC221945 1 COVER, OIL COOLER
115 DC221946 1 GASKET, OIL COOLER TO COVER
120 DC100385 2 SCREW, OIL COOLER TO COVER
125 DC221947 1 GASKET, OIL COOLER TO CRANKCASE
130 DC100112 12 SCREW, OIL COOLER TO CRANKCASE
132 DC221743 1 SENDER, OIL TEMPERATURE
133 DC140149 1 RING, SEAL
135 DC221171 A/R PLUG, SCREW
140 DC140059 A/R WASHER, SEALING

872306 - B30D Mk 6.3 - May 2011 REV A

2A-49
SECTION 2A : ENGINE - TIER 2
ENGINE, OIL LINES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

55
70

115

90

35

125
105

125

TD0003475

872306 - B30D Mk 6.3 - May 2011 REV A

2A-50
SECTION 2A : ENGINE - TIER 2
ENGINE, OIL LINES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
8 DC130208 1 PIPE,OIL FEED
35 DC130231 1 PIPE,OIL RETURN
55 DC120182 1 BOLT,BANJO FEED PIPE TO OIL FILTER HD
70 DC140149 2 RING,SEAL FEED PIPE TO OIL FILTER HD
90 DC221746 1 GASKET,RETURN PIPE TO TURBO
105 DC100414 2 SCREW,RETURN PIPE TO TURBO
115 DC130210 1 PIPE,PLASTIC,RETURN TO CRANKCASE
125 DC100326 2 CLAMP,RETURN PIPE TO CRANKCASE

872306 - B30D Mk 6.3 - May 2011 REV A

2A-51
SECTION 2A : ENGINE - TIER 2
ENGINE, WATER PUMP

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

100
57

15
106

270

280
245
45
235 42 265

275

112

345 24 20
205

310

200

285 28

232
224
315
230

320

872306 - B30D Mk 6.3 - May 2011 REV A

2A-52
SECTION 2A : ENGINE - TIER 2
ENGINE, WATER PUMP

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No T DESCRIPTION REMARKS
E From:
Y
M To:
8 DC221949 1 PUMP,WATER WITH GASKETS
15 267546 1 KIT,GASKET WATER PUMP
20 DC221948 1 GASKET,WATER PUMP TO CRANKCASE
24 DC100198 3 SCREW,WATER PUMP TO CRANKCASE
28 DC100702 4 SCREW,WATER PUMP TO CRANKCASE
42 DC221743 1 SENDER,TEMPERATURE
45 DC140149 1 RING,SEAL SENDER UNIT TO FLANGE
57 DC222145 1 CONNECTOR,RETARDER
100 DC221950 1 GASKET,PIPE SOCKET TO CYL/HEAD
106 DC100408 1 SCREW,PIPE SOCKET TO CYL/HEAD
112 DC120238 1 SOCKET,PIPE TO WATER PUMP
200 DC221577 2 THERMOSTAT,83 DEGREE
205 DC140110 2 RING,SEAL
224 DC222008 1 COVER,TWIN THERMOSTAT HOUSING
230 DC100366 2 SCREW,FLANGED,40MM LG
232 DC100657 1 SCREW,FLANGED,70MM LG
235 DC220800 1 SENDER,UNIT COOLING WATER OUTLET
245 DC120239 1 UNION,BANJO
265 DC120240 1 FITTING,HEAT FEED
270 DC140182 2 RING,SEAL TO FITTING
275 DC221952 1 CAP,RUBBER TO PLUG PIPE SOCKET
280 203588 1 CLAMP,RUBBER CAP 20-32MM
285 DC221953 1 PULLEY
310 DC100507 4 SCREW,FAN PULLEY TO WATER PUMP
315 DC222166 1 BELT-V,1939MM
315 DC222204 1 BELT-V,1369MM,W/O AIR CON FOR EMERGENCY ONLY
320 DC222167 1 PULLEY,GUIDE FUEL FEED PUMP
345 DC222168 1 TIGHTENER,BELT

872306 - B30D Mk 6.3 - May 2011 REV A

2A-53
SECTION 2A : ENGINE - TIER 2
ENGINE, FAN

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

35

40

20

55

15

TD0003477A

872306 - B30D Mk 6.3 - May 2011 REV A

2A-54
SECTION 2A : ENGINE - TIER 2
ENGINE, FAN

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No T DESCRIPTION REMARKS
E From:
Y
M To:
1 216898 1 FAN, SUCKER, C/W VISCOUS HUB
5 214065 1 FAN, SUCKER, DIA 725
15 191724 1 HUB, VISCOUS
20 DC100359 4 NUT, FAN CLUTCH AT ADAPTOR PIECE
35 DC222225 1 SPACER ,FAN
40 DC100703 4 STUD
55 DC100704 6 SCREW, SPACER TO VIBRATION DAMPER

872306 - B30D Mk 6.3 - May 2011 REV A.1

2A-55
SECTION 2A : ENGINE - TIER 2
ENGINE MOUNTINGS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

75

85

TD0003478A

872306 - B30D Mk 6.3 - May 2011 REV A

2A-56
SECTION 2A : ENGINE - TIER 2
ENGINE MOUNTINGS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No T DESCRIPTION REMARKS
E From:
Y
M To:
75 DC221958 1 EYE,LIFTING REAR
85 DC100597 4 SCREW,LIFTING EYE TO CYLINDER HEAD

872306 - B30D Mk 6.3 - May 2011 REV A

2A-57
SECTION 2A : ENGINE - TIER 2
ENGINE, AIRCONDITIONER COMPRESSOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

20
30
85

15

25

10

80
8

TD0003479

872306 - B30D Mk 6.3 - May 2011 REV A

2A-58
SECTION 2A : ENGINE - TIER 2
ENGINE, AIRCONDITIONER COMPRESSOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No T DESCRIPTION REMARKS
E From:
Y
M To:
8 DC221758 1 COMPRESSOR,LESS COUPLING
10 DC260118 1 KIT,COUPLING
15 DC260098 1 KIT,GASKET
20 DC221959 1 CONSOLE
25 DC221960 2 SLEEVE
30 DC221961 2 SLEEVE
80 DC100707 4 SCREW,COMPRESSOR TO SUPPORT
85 DC100352 4 SCREW,SUPPORT TO CRANKCASE

872306 - B30D Mk 6.3 - May 2011 REV A

2A-59
SECTION 2A : ENGINE - TIER 2
EXHAUST SYSTEM

20

17
13
11 20 1
8
17
5 20 19
15
7 6
15 21
17 14 15

16 10
11
18
9
3 12
10
16
18 11
2

TD0003835 - B
E14832403 - D

872306 - B30D Mk 6.3 - May 2011 REV A

2A-60
SECTION 2A : ENGINE - TIER 2
EXHAUST SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 218292 1 SHIELD,HEAT,EXH,FRONT
2 217754 1 EXHAUST,MID SECTION
3 217752 1 EXHAUST,FRONT SECTION
4 216350 1 EXHAUST,STACK,POLISHED SS
5 216042 1 EXHAUST,MUFFLER
6 207496 1 CLAMP,EXHAUST
7 216755 1 EXHAUST,H/SHIELD COVER
8 216754 1 EXHAUST,H/SHIELD FIXED
9 206636 1 EXHAUST,H/SHIELD MID
10 204035 3 CLAMP,SEALCLAMP
11 201212 4 CLAMP,EXHAUST,100MM
12 191074 1 HEATSHIELD,TURBO
13 174447 1 MTG,EXHAUST H/SHIELD FRNT
14 100652 1 NUT,STOVER
15 100548 6 WASHER,HARDENED
16 100424 11 WASHER,HARDENED
17 100370 10 WASHER,HARDENED
18 100211 11 SCREW,HEXHD
19 100199 1 BOLT,HEXHD
20 100091 10 SCREW,HEXHD
21 100083 4 SCREW,HEXHD

872306 - B30D Mk 6.3 - May 2011 REV A

2A-61
SECTION 2A : ENGINE - TIER 2
KIT, BIN HEATING (OPTIONAL)

A
** NOTE:
DECAL 214427 X 2 MUST BE ORDERED 19
WHEN BIN HEATING OPTION REQUIRED
16
11 8
16 9

14 3

18

23

21

15
2

26

12
24

27 20
13

10 12 7 19
16
17 18
26 6 11
16 22
24
4 23
25
1
24
14
20
23
24
21
27 264799
TD0005182-A

872306 - B30D Mk 6.3 - May 2011 REV A

2A-62
SECTION 2A : ENGINE - TIER 2
KIT, BIN HEATING (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 264799 1 KIT,RIBLESS BIN HEATING
1 262900 1 ASSY,B/HEAT,HOSE GUARD
2 216913 1 ASSY,MID SECTION,B/H
3 214261 1 STACK,BIN HEATING,RIBLESS
4 207374 1 MTG,PLT,LOWER B/HEATING
5 207373 1 MTG,BKT,B/HEATING
6 206305 1 ASSY,FLEX SWIVEL B/H
7 206303 1 ASSY,MID SECT,B/HEATING
8 206301 1 ASSY,TOP SECT,B/HEATING
9 204035 2 CLAMP,SEALCLAMP
10 201667 3 SPRING,BIN HEAT,SUSP,PLT
11 201666 6 SPRING,BIN HEAT,BALL,JOINT
12 201212 3 CLAMP,EXHAUST,100MM
13 176250 3 WASHER,PROFILED
14 174760 2 FLANGE,BIN HEATING BALL
15 174674 1 BKT,BIN HEATING,HYD MTG
16 162456 12 WASHER,SPRING RET,BIN HEAT
17 162060 3 PIN,BIN HEAT,SPRING GUIDE
18 140622 4 SEAL,RING
19 100747 6 BOLT,HEXHD
20 100655 7 NUT,STOVER
21 100652 6 NUT,STOVER
22 100569 3 SCREW,HEXHD
23 100548 9 WASHER,HARDENED
24 100424 17 WASHER,HARDENED
25 100312 3 NUT,NYLOC
26 100212 7 SCREW,HEXHD
27 100210 7 SCREW,HEXHD

** NOTE:
DECAL 214427 X 2 MUST BE ORDERED
WHEN BIN HEATING OPTION REQUIRED

872306 - B30D Mk 6.3 - May 2011 REV A

2A-63
SECTION 2A : ENGINE - TIER 2
AIR INTAKE SYSTEM

7
3

13

11
11
12
3

2 4

13 8
11
11
12 14
10 6
15

16

TD0003651-C
E9836402-G

872306 - B30D Mk 6.3 - May 2011 REV A

2A-64
SECTION 2A : ENGINE - TIER 2
AIR INTAKE SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290230 1 PRE-CLEANER REFERENCE 2A-67; 2B-67
2 290131 1 AIR CLEANER,FRG15,RADIAL SEAL REFERENCE 2A-69; 2B-69
3 217684 2 MTG,BAND,2PC,AIR CLEANER,FRG 15
4 208828 2 CLAMP,T-BOLT
6 204668 1 CLAMP,STACK-AIR INTAKE PIPE
7 201819 1 REDUCER,STACK
8 200641 1 ELBOW,90 DEG 6" EQUAL RUBBER
9 200466 1 INFORMER
10 200051 1 CLAMP,HOSE
11 100370 10 WASHER,HARDENED
12 100314 4 NUT,NYLOC
13 100089 6 SCREW,HEXHD
14 100083 2 SCREW,HEXHD
15 100062 2 WASHER,FLAT
16 BN004848 1 PIPE,AIR,INTAKE

872306 - B30D Mk 6.3 - May 2011 REV A

2A-65
SECTION 2A : ENGINE - TIER 2
PRE-CLEANER

TD0005911
290230-0

872306 - B30D Mk 6.3 - May 2011 REV A

2A-66
SECTION 2A : ENGINE - TIER 2
PRE-CLEANER

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290230 1 PRE-CLEANER (ADT 240) REFERENCE 2A-65; 2B-65
2 202860 1 BOWL,PRE-CLEANER
3 220535 1 COVER,PRE CLEANER
4 NSI 1 BODY,PRE CLEANER
5 NSI 1 NUT,WING

872306 - B30D Mk 6.3 - May 2011 REV A

2A-67
SECTION 2A : ENGINE - TIER 2
AIR CLEANER

P008531

872306 - B30D Mk 6.3 - May 2011 REV A

2A-68
SECTION 2A : ENGINE - TIER 2
AIR CLEANER

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290131 1 AIR CLEANER,FRG15,RADIAL SEAL REFERENCE 2A-65; 2B-65
2 220722 1 COVER,FRG15 AIR CLEANER
3 220723 6 LATCH,FRG15 AIR CLEANER
4 220725 1 ELEMENT,OUTER,FRG15 A/CLEANER
5 220747 1 ELEMENT,INNER,FRG15 A/CLEANER
6 220724 1 VACUATOR,VALVE,FRG15 A/CLEANER
7 NSI 1 BODY,AIR CLEANER
8 200871 2 CABLE TIE

872306 - B30D Mk 6.3 - May 2011 REV A

2A-69
SECTION 2A : ENGINE - TIER 2
FUEL SYSTEM

18

16
11
1 9
6
16 9
17
15
16 12
12 16
11
17 10
4
10

5
8
20
19

14

3 13

TD0003179-C
E14832404-D

872306 - B30D Mk 6.3 - May 2011 REV A

2A-70
SECTION 2A : ENGINE - TIER 2
FUEL SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 DC220461 1 PUMP,HANDLIFT& PREFILTER LATES REFERENCE PAGE 2A-75; 2B-75
2 241225 1 HOSE
3 241224 1 HOSE
4 241218 1 HOSE
5 240980 1 HOSE
6 207693 1 ASSY,FUEL FILTER REFERENCE PAGE 2A-73; 2B-73
7 206945 6 MTG,RUBBER
8 203764 2 P-CLIP
9 121451 2 ADAPTOR
10 120969 2 CONNECTOR
11 120804 2 ELBOW
12 120049 2 CONNECT
13 120670 1 CONNECT
14 120031 1 CONNECT
15 100731 4 SCREW,HEXHD
16 100548 12 WASHER,HARDENED
17 100312 6 NUT,NYLOC
18 100198 2 SCREW,HEXHD
19 100080 1 BOLT
20 100061 1 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

2A-71
SECTION 2A : ENGINE - TIER 2
FUEL-WATER FILTER UNIT

1 7

P009709 A

872306 - B30D Mk 6.3 - May 2011 REV A

2A-72
SECTION 2A : ENGINE - TIER 2
FUEL-WATER FILTER UNIT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 207693 1 FILTER,UNIT,FUEL-WATER REFERENCE PAGE 2A-71; 2B-71
2 207694 1 ELEMENT,FILTER
3 224670 1 BOWL,SEE-THRU
4 224667 1 VALVE,DRAIN SELF VENTING
5 218508 1 CLAMP,FUEL FILTER
6 226385 1 KIT,LID & GASKET
7 226386 1 KIT,T-HANDLE & O-RING
8 221597 1 KIT,SEAL,SERVICE

872306 - B30D Mk 6.3 - May 2011 REV A

2A-73
SECTION 2A : ENGINE - TIER 2
HANDLIFT PUMP & PRE-FILTER

TD0004783

872306 - B30D Mk 6.3 - May 2011 REV A

2A-74
SECTION 2A : ENGINE - TIER 2
HANDLIFT PUMP & PRE-FILTER

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 DC220461 1 HANDLIFT PUMP & PRE-FILTER REFERENCE PAGE 2A-71; 2B-71
2 DC260058 1 KIT,PRE-FILTER ELEMENT
3 DC140123 1 RING,SEAL
4 DC221232 1 BOWL,FILTER

872306 - B30D Mk 6.3 - May 2011 REV A

2A-75
SECTION 2A : ENGINE - TIER 2
ENGINE COOLING SYSTEM : DETAIL A

4 33
13
27 39
54 13
59
54 15
59 40
13
31 28
59 58
39 31 56
59 49
56 41
47 40
48 33 3
34
35
1

7 18
48 1
53 29 57 5 56
59
59
28
57 51
1
59
37 32 28 50
59 36
54 19
32
59
54
33
50

21 52
1
6
1

TD0005161 D
E16832405-I SH1-2

872306 - B30D Mk 6.3 - May 2011 REV A

2A-76
SECTION 2A : ENGINE - TIER 2
ENGINE COOLING SYSTEM : DETAIL A

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 RE56098 6 CLAMP
2 AT310335 1 FILLER CAP
3 218686 1 HOSE,RADIATOR 2810 MM LONG
4 218686 1 HOSE,RADIATOR 1660 MM LONG
5 217971 1 HOSE,INLET,ENG
6 217970 1 HOSE,BOTTOM,RAD
7 217969 1 HOSE,TOP,RAD
13 216484 3 CLAMP,HOSE
15 216097 1 SURGE TANK,7L,PLASTIC
18 216016 1 PIPE,MAKE-UP LINE
19 216015 1 HOSE,MAKE-UP LINE
20 216014 1 HOSE,SURGE TNK OUTLET
21 216011 1 PIPE,SUCTION
27 203926 2 GROMMET
28 203764 6 P-CLIP,25MM
29 203681 1 P-CLIP,50MM
31 201439 4 P-CLIP,18MM
32 200092 4 CLAMP
33 200061 4 CLAMP
34 200033 2 CLAMP
35 187425 1 BKT,VENT PIPES
36 187315 1 BKT,PIPE
37 176353 1 MTG,HOSE
39 130002 1 HOSE
40 130002 1 HOSE 1610 MM LONG
41 130002 1 HOSE 1330 MM LONG
44 120051 1 ADAPTOR 1140 MM LONG
47 100731 8 SCREW,HEXHD
48 100548 16 WASHER,HARDENED
49 100494 6 SCREW,HEXHD
50 100370 12 WASHER,HARDENED
51 100364 2 SCREW,HEXHD
52 100314 2 NUT,NYLOC
53 100312 8 NUT,NYLOC
54 100310 6 NUT,NYLOC
56 100081 5 SCREW,HEXHD
57 100080 2 BOLT
58 100062 4 WASHER,FLAT
59 100061 13 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

2A-77
SECTION 2A : ENGINE - TIER 2
ENGINE COOLING SYSTEM : DETAIL B

46
12
50

26

16 50
46 38
53
48
42

14

43
48
47
45 43
55 10

23 24
17
24 45
8 49
24
22

30

11

14

14

TD0005162 D
E16832405-I SH2-2

872306 - B30D Mk 6.3 - May 2011 REV A

2A-78
SECTION 2A : ENGINE - TIER 2
ENGINE COOLING SYSTEM : DETAIL B

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
8 217965 1 HOSE,STRAIGHT,CAC
9 217964 1 HOSE,BOTTOM,CAC
10 217963 1 HOSE,TOP,CAC
11 217962 1 PIPE,BOTTOM,CAC
12 216830 1 COOLING PACK
14 216128 3 CLAMP,T-BOLT
16 216045 1 COWLING,RAD
17 216035 1 CLAMP,RETAINER
22 214159 1 GUARD,FAN,RHS
23 214158 1 GUARD,FAN,LHS
24 208824 3 CLAMP
26 206523 2 MTG,RUBBER
30 203538 1 CLAMP
38 173733 2 PLT,SPACER
42 121312 1 TAP,COOLANT DRAIN
43 121224 2 PLUG
45 101345 6 WASHER,HARDENED
46 100733 8 SCREW,HEXHD
47 100731 8 SCREW,HEXHD
48 100548 16 WASHER,HARDENED
49 100494 6 SCREW,HEXHD
50 100370 12 WASHER,HARDENED
53 100312 8 NUT,NYLOC
55 100083 4 SCREW,HEXHD

872306 - B30D Mk 6.3 - May 2011 REV A

2A-79
SECTION 2A : ENGINE - TIER 2
ENGINE COOLING SYSTEM, RADIATOR

10 20

13 16
7
12
5

2 1

15
17

6
8 11 14

15

13

19

15

18

TD0005163
216830 SH2-2

872306 - B30D Mk 6.3 - May 2011 REV A

2A-80
SECTION 2A : ENGINE - TIER 2
ENGINE COOLING SYSTEM, RADIATOR

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 910142 4 WINDOW SEAL:SELF ADHV 990 MM LONG
2 910142 1 WINDOW SEAL:SELF ADHV 300 MM LONG
3 216918 1 CAC
4 216917 1 RADIATOR
5 216843 4 BUSH
6 216047 1 FRAME,RIGHT
7 216046 1 FRAME,LEFT
8 214109 1 BRACE
9 214108 1 FRAME,BOT
10 214107 1 FRAME,TOP
11 214106 1 TM OIL COOLER
12 101385 4 WASHER
13 101384 20 WASHER
14 100657 8 NUT,STOVER
15 100370 18 WASHER,HARDENED
16 100210 4 SCREW,HEXHD
17 100178 2 SCREW
18 100089 8 SCREW,HEXHD
19 100086 12 SCREW,HEXHD
20 100085 8 SCREW,HEXHD

872306 - B30D Mk 6.3 - May 2011 REV A

2A-81
872306 - B30D Mk 6.3 - May 2011
2A-82
 SECTION 2B : ENGINE TIER 3

872306 - B30D Mk 6.3 - May 2011 REV A

2B-1
SECTION 2B : ENGINE - TIER 3
ENGINE, MISCELLANEOUS ITEMS (CHOICE)

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

2
3

13

19

10 18
1
7

12 8 14
21 9
19
23 17
16 15
22

4
11

6
24 20 TD0005166 B
E16832407 - D

872306 - B30D Mk 6.3 - May 2011 REV A

2B-2
SECTION 2B : ENGINE - TIER 3
ENGINE, MISCELLANEOUS ITEMS (CHOICE)

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 255053 1 RING,CLAMPING
2 251113 1 ENGINE,DC OM926LA T3
3 214614 1 NONSLIP,SUMP
4 207967 1 BOOT,RUBBER,DRAIN VALVE
5 207646 2 MTG,RUBBER,T/MISSION,SPLT
6 184676 1 PLT,COVER,F/WHEEL,HOUSING
7 183140 2 MTG,ENGINE
8 176592 4 SPACER,ENG MTG
9 175112 1 PLT,COVER,F/WHEEL,HOUSING
10 162658 2 SPACER,3MM,MTG,ENG
11 122136 1 VALVE,DRAIN
12 121090 1 CONNECT,SPEC
13 101324 2 BOLT,HEXHD
14 100827 8 SCREW,HEXHD
15 100653 2 NUT,STOVER
16 100643 8 SCREW,HEXHD
17 100548 2 WASHER,HARDENED
18 100536 8 WASHER,HARDENED
19 100532 4 WASHER,HARDENED
20 100494 2 SCREW,HEXHD
21 100370 12 WASHER,HARDENED
22 100238 2 SCREW,HEXHD
23 100090 12 SCREW,HEXHD
24 100062 2 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

2B-3
SECTION 2B : ENGINE - TIER 3
ENGINE, CRANKCASE

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

224

230

113 314
119 167
173
83
125
149 131
95 17 89

155
56
143 65
65 53
137
47
53
161 41
11
35

107

71

77 5
23 278
29 290

59 250
248 266

244 296

242

TD0004823

872306 - B30D Mk 6.3 - May 2011 REV A

2B-4
SECTION 2B : ENGINE - TIER 3
ENGINE, CRANKCASE

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222234 1 CRANKCASE, OM926LA
11 DC221799 2 SLEEVE, FLYWHEEL
17 DC220737 3 BALL, REAR, OIL BORE
23 DC100059 1 PIN, DOWEL, BEARING CAP
29 DC100739 14 SCREW, BEARING CAP
35 DC150174 6 BUSHING, CAMSHAFT BEARINGS
41 DC150175 1 BUSHING, CAMSHAFT BEARINGS
47 DC220543 6 PLUG, WELCH, 34MM
47 DC220549 A/R PLUG, WELCH, 36.2MM
53 DC120195 10 PLUG, EXPANSION 40MM
53 DC120196 A/R PLUG, EXPANSION 42MM
56 DC221800 1 THROTTLE, TRANSVERSE FUEL DUCT
59 DC221801 6 NOZZLE, OIL
65 DC220735 2 BALL, OIL PASSAGE FRONT / REAR
65 DC221802 2 BALL, FUEL FEED LOCK
65 DC221803 2 BALL, FUEL RETURN LOCK
65 DC220737 1 BALL, LOCK TRANSVERSE FUEL DUCT
65 DC220737 5 BALL, LOCK OIL SUPPLY UNIT PUMP
71 DC221804 1 INTERMEDIATE PIECE, OIL PUMP
77 DC221805 2 SLEEVE, OIL PUMP
83 DC221806 1 INTERMEDIATE PIECE, TURBO, OIL
89 DC221807 1 SLEEVE, PULSE SENDER
95 DC120226 1 PLUG, EXPANSION
107 DC140181 1 RING, SEAL, INTERMEDIATE FLANGE
113 DC120116 1 PLUG, SCREW, CYL/HEAD
119 DC140150 1 RING, SEAL, CYL/HEAD
125 DC120158 1 PLUG, SCREW, OIL PASSAGE REAR
131 DC140182 1 RING, SEAL, OIL PASSAGE REAR
137 DC100173 1 PLUG, SCREW, MAIN OIL PASSAGE
143 DC140172 1 RING, SEAL, MAIN OIL PASSAGE
149 DC120227 1 PLUG, SCREW, WATER DRAIN
155 DC221809 2 SLEEVE, CYL/HEAD
161 DC120170 1 PLUG,SCREW , OIL PASSAGE OIL PUMP
167 DC120114 1 PLUG, SCREW, MAIN OIL PASSAGE
173 DC140149 1 RING, SEAL, MAIN OIL PASSAGE
224 DC221810 1 VALVE, OVERFLOW, RELIEF 4.5 - 5 BAR
230 DC140172 1 RING, SEAL, CYL/BLOCK
242 DC221743 1 SENDER, FUEL TEMPERATURE
244 DC221742 1 SENDER, OIL PRESSURE
248 DC140149 1 RING, SEAL, SENDER UNIT, FUEL TEMP
250 DC140172 1 RING, SEAL, SENDER UNIT, OIL PRESSURE
266 DC221812 1 VALVE, SOLENOID
278 DC221813 1 VALVE
290 DC221814 1 GASKET
296 DC100671 2 SCREW, FLANGED
314 DC260106 1 KIT, GASKET CYLINDER CRANKCASE

872306 - B30D Mk 6.3 - May 2011 REV A

2B-5
SECTION 2B : ENGINE - TIER 3
ENGINE, TIMING COVER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

40

45

50 97

55

95

20

27
29
25 15

TD0004824

872306 - B30D Mk 6.3 - May 2011 REV A

2B-6
SECTION 2B : ENGINE - TIER 3
ENGINE, TIMING COVER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
15 DC222149 1 COVER, TIMING
20 DC140197 1 SEAL, OIL CRANKSHAFT REAR
25 DC221254 1 COVER, CAP FOR CRANK MECHANISM
27 DC221977 1 GASKET, COVER
29 DC100507 2 SCREW
40 DC100177 1 PLUG, SCREW
45 DC140151 1 RING, SEAL
50 DC120104 1 PLUG, SCREW
55 DC140155 1 RING, SEAL
95 DC100673 9 SCREW, FLANGED, TIMING CASE, 60MM
95 DC100674 5 SCREW, FLANGED, TIMING CASE, 80MM
95 DC100742 3 SCREW, FLANGED, TIMING CASE, 160MM
97 DC100597 1 SCREW, FLANGED, TIMING CASE, 25MM

872306 - B30D Mk 6.3 - May 2011 REV A

2B-7
SECTION 2B : ENGINE - TIER 3
ENGINE, OIL PAN AND DIPSTICK

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

340

325 205

175

218 335
235
300

210

185

17

5
100
350

25 347
20

85
80

TD0003250

872306 - B30D Mk 6.3 - May 2011 REV A

2B-8
SECTION 2B : ENGINE - TIER 3
ENGINE, OIL PAN AND DIPSTICK

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC221526 1 PAN,OIL
17 DC221818 1 GASKET,OIL PAN
20 DC120029 1 PLUG,SCREW,OIL DRAIN,M26
20 DC120158 1 PLUG,SCREW,OIL DRAIN,M20
25 DC140155 1 RING,SEAL,OIL DRAIN,M26
25 DC140182 1 RING,SEAL,OIL DRAIN,M20
80 DC221819 1 SENDER,OIL LEVEL
85 DC120200 3 PLUG,SENDER
100 DC100085 22 SCREW,HEX
175 DC221820 1 TUBE,GUIDE TOP DIPSTICK
185 DC221821 1 TUBE,GUIDE BOTTOM DIPSTICK
205 DC221822 1 GROMMET
210 DC100597 1 SCREW,GUIDE TUBE
218 DC120228 1 FITTING,GUIDE TUBE
235 DC100677 1 CLAMP,GUIDE TUBE
300 DC221823 1 DIPSTICK,OIL
325 DC221152 1 CAP
330 DC140145 1 RING,SEAL
335 DC221851 1 BRACKET,OIL DIPSTICK
340 DC100659 1 SCREW,GUIDE TUBE
347 DC220562 1 CAP,RUBBER
350 200092 1 CLAMP,RUBBER CAP

872306 - B30D Mk 6.3 - May 2011 REV A

2B-9
SECTION 2B : ENGINE - TIER 3
ENGINE, CYLINDER HEAD AND VALVES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

175
130
90

80
75 120

115
70
110
65
105
315 40

100
300 60
275

260 95

282 85
390
50
185

55 45

5 15

33 30
25

10 30

20
30
295
290
285

180

TD0004826

872306 - B30D Mk 6.3 - May 2011 REV A

2B-10
SECTION 2B : ENGINE - TIER 3
ENGINE, CYLINDER HEAD AND VALVES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222228 1 CYLINDER HEAD, C/W VALVES & C/THROTTLE
10 DC220735 6 BALL, PLUG FOR WEB COOLING BORE
10 DC220735 6 BALL, FASTENER CONSTANT THROTTLE
15 DC220543 2 PLUG, EXPANSION, 34MM
15 DC220549 A/R PLUG, EXPANSION, 36MM
20 DC120256 A/R PLUG, EXPANSION, WEB COOLING, M12
20 DC120257 A/R PLUG, EXPANSION, WEB COOLING, M13
25 DC220545 A/R PLUG, EXPANSION, 25MM
25 DC120195 1 PLUG, EXPANSION, 40MM
30 DC220737 6 BALL, LEAK, OIL HOLE PLUG
30 DC220735 2 BALL, LEAK, OIL HOLE PLUG
30 DC220735 1 BALL, TO PLUG COOLING WATER BORE
33 DC120258 4 PLUG, SCREW BRACING
40 DC221825 12 SEAT, VALVE, INTAKE STANDARD
40 DC221826 12 SEAT, VALVE, INTAKE REPAIR I, 35.37MM
40 DC221827 12 SEAT, VALVE INTAKE REPAIR II, 35.57MM
40 DC221828 6 SEAT, VALVE EXHAUST STANDARD
40 DC221829 6 SEAT, VALVE EXHAUST REPAIR I, 40.37MM
40 DC221830 6 SEAT, VALVE EXHAUST REPAIR II, 40.57MM
45 DC221831 18 GUIDE, VALVE, INTAKE & EXHAUST, STD
45 DC221832 A/R GUIDE, VALVE, INTAKE & EXHAUST, +0.2MM
45 DC221833 A/R GUIDE, VALVE, INTAKE & EXHAUST, +0.5MM
50 DC140160 6 RING, SEAL
55 DC221834 6 SLEEVE
60 DC221835 12 VALVE, INTAKE
60 DC221836 6 VALVE, EXHAUST
65 DC100678 18 WASHER, VALVE SPRING
70 DC221837 12 SPRING, INTAKE VALVE
70 DC221838 6 SPRING, EXHAUST VALVE
75 DC221839 18 RETAINER, SPRING
80 DC220030 36 COLLET, VALVE
85 DC221840 18 HOLDER, SEAL
90 DC222126 6 CAP, VALVE
95 DC221841 6 VALVE, CONSTANT THROTTLE
100 DC221842 6 GUIDE
105 DC221843 6 SPRING
110 DC221844 6 RETAINER, SPRING
115 DC221845 12 VALVE, COLLET
120 DC221846 6 PISTON
130 DC221847 6 COVER
175 DC221848 6 BRIDGE, VALVE
180 DC222235 1 GASKET, CYLINDER HEAD TO CRANKCASE
185 DC100679 14 SCREW, CYLINDER HEAD TO CRANKCASE
260 DC222243 6 INJECTOR, COMPLETE
275 DC140179 6 RING, SEAL, INJECTOR TO CYLINDER HEAD
275 DC140185 6 RING, SEAL, INJECTOR TO CYLINDER HEAD
282 DC140186 6 SLEEVE, HEAT INJECTOR
285 DC221647 6 SOCKET, PIPE
290 DC140166 6 RING, SEAL SOCKET TO CYLINDER HEAD
295 DC100636 6 SCREW, FITTING ON INJECTOR
300 DC221854 6 BRACKET, CLAMPING, INJECTOR TO CYL HD
315 DC100741 6 SCREW, INJECTOR TO CYL HEAD
390 DC260131 1 KIT, CYLINDER HEAD GASKET

872306 - B30D Mk 6.3 - May 2011 REV A

2B-11
SECTION 2B : ENGINE - TIER 3
ENGINE, CYLINDER HEAD, ROCKER ARM

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

350
335
350

330
340

320 345
345

380

375 320

325
365 170 140
370
355 165

165

165 5 160

195
190

150
155
145

135
160
200

TD0003252

872306 - B30D Mk 6.3 - May 2011 REV A

2B-12
SECTION 2B : ENGINE - TIER 3
ENGINE, CYLINDER HEAD, ROCKER ARM

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222228 1 CYLINDER HEAD,C/W VALVES & C/THROTTLE
135 DC120231 A/R HELICOIL,M22X1.5X8.0
140 DC120232 A/R HELICOIL,M14X1X7.0
145 DC120233 A/R HELICOIL,M16X1.5X10.5
150 DC120234 A/R HELICOIL,M14X1.5X14
155 DC120061 A/R HELICOIL,M12X1.5X12
160 DC120059 A/R HELICOIL,M10X15
165 DC120057 A/R HELICOIL,M8X12
170 DC120058 A/R HELICOIL,M8X116
190 DC120235 5 UNION,THREADED,CONSTANT THROTTLE
195 DC140167 5 RING,SEAL CONSTANT THROTTLE TO HEAD
200 DC130233 1 LINE,CONSTANT THROTTLE
320 DC221855 1 SPINDLE,ROCKER ARM
325 DC120236 2 PLUG,EXPANSION
330 DC221856 6 ARM,ROCKER,INTAKE
335 DC221857 6 ARM,ROCKER,EXHAUST
340 DC150176 12 BUSHING
345 DC100682 12 SCREW,ADJUSTING
350 DC100683 12 NUT,ADJUSTING SCREW
355 DC221858 1 BRACKET,ROCKER ARM,FRONT
355 DC221859 5 BRACKET,ROCKER ARM,CENTRAL
355 DC221860 1 BRACKET,ROCKER ARM,REAR
360 DC221861 6 SPRING
365 DC100684 12 WASHER
370 DC221862 2 RING,LOCK
375 DC221863 7 CLAMPING PIECE,ROCKER SHAFT TO HEAD
380 DC100685 7 SCREW,ROCKER SHAFT TO CYLINDER HEAD

872306 - B30D Mk 6.3 - May 2011 REV A

2B-13
SECTION 2B : ENGINE - TIER 3
ENGINE, CYLINDER HEAD COVER

125

120

125

17 18
115

68

74

35

29
32

20
41

47

TD0003253A

872306 - B30D Mk 6.3 - May 2011 REV A

2B-14
SECTION 2B : ENGINE - TIER 3
ENGINE, CYLINDER HEAD COVER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC221864 1 COVER,CYLINDER HEAD,PLASTIC
17 DC221865 1 DIAPHRAGM
18 DC222247 1 SPRING,BREATHER
20 DC222134 1 GASKET,OIL SEP TO CYL/H/COVER
29 DC220031 1 CAP,OIL FILLING
32 DC220029 1 GASKET
35 DC221866 7 INSERT,COVER TO CYLINDER HEAD
41 DC221867 4 LOCK
47 DC221529 1 GASKET
68 DC221868 1 GASKET
74 DC100686 7 SCREW,COVER TO CYLINDER HEAD
115 DC130194 1 PIPE,BREATHER
120 DC130196 1 HOSE,PIPE TO CYLINDER HEAD COVER
125 203588 2 CLAMP,PIPE TO CYLINDER HEAD COVER

872306 - B30D Mk 6.3 - May 2011 REV A

2B-15
SECTION 2B : ENGINE - TIER 3
ENGINE, CRANKSHAFT AND FLYWHEEL

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

30
20 10

15
25
43

35
70

75

55

60

TD0003436

872306 - B30D Mk 6.3 - May 2011 REV A

2B-16
SECTION 2B : ENGINE - TIER 3
ENGINE, CRANKSHAFT AND FLYWHEEL

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC260156 1 CRANKSHAFT,C/W MAIN/BIG END BEARINGS
10 DC100687 1 PIN,DOWEL,GEAR TO CRANKSHAFT
15 DC221870 1 GEAR,CRANKSHAFT
15 DC221871 1 GEAR,CRANKSHAFT,FITTING SIZE -0.30
20 DC150205 7 BEARING,MAIN STANDARD
20 DC222157 7 BEARING,MAIN,FITTING SIZE 0.10
20 DC222158 7 BEARING,MAIN,FITTING SIZE 0.25
20 DC222159 7 BEARING,MAIN,FITTING SIZE 0.50
20 DC222160 7 BEARING,MAIN,FITTING SIZE 0.75
20 DC222161 7 BEARING,MAIN,FITTING SIZE 1.00
25 DC100688 2 WASHER,THRUST,STANDARD
25 DC100689 2 WASHER,THRUST REPAIR SIZE I,0.30MM
25 DC100690 2 WASHER,THRUST,REPAIR SIZE II,0.50MM
30 DC150207 6 BEARING,BIG END,STANDARD
30 DC150208 6 BEARING,BIG END,FITTING SIZE 0.10
30 DC150209 6 BEARING,BIG END,FITTING SIZE 0.25
30 DC150210 6 BEARING,BIG END,FITTING SIZE 0.50
30 DC150211 6 BEARING,BIG END,FITTING SIZE 0.75
30 DC150212 6 BEARING,BIG END,FITTING SIZE 1.00
35 DC221872 1 DAMPER,VIBRATION
43 DC100691 6 SCREW,DAMPER/HUB TO CRANKSHAFT
55 DC221873 1 FLYWHEEL,WITH RING GEAR
60 DC221874 1 GEAR,RING
70 DC100691 8 SCREW,FLYWHEEL TO CRANKSHAFT
75 DC221875 1 GEAR,CRANKSHAFT

872306 - B30D Mk 6.3 - May 2011 REV A

2B-17
SECTION 2B : ENGINE - TIER 3
ENGINE, CONNECTING ROD AND PISTONS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

20

15

25

30

10

TD0003437

872306 - B30D Mk 6.3 - May 2011 REV A

2B-18
SECTION 2B : ENGINE - TIER 3
ENGINE, CONNECTING ROD AND PISTONS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222223 6 ROD,CONNECTING
10 DC100080 12 SCREW
15 DC222237 6 PISTON,KIT,STANDARD,106MM
15 DC222238 6 PISTON,106.30MM,HEIGHT -.30
15 DC222239 6 PISTON,106.60MM,HEIGHT -.60
15 DC222240 6 PISTON,106.90MM,HEIGHT -.90
20 DC260157 6 PISTON RING SET,106MM STD
20 DC260158 6 PISTON RING SET,106.30MM - O/S
20 DC260159 6 PISTON RING SET,106.60MM - O/S
20 DC260160 6 PISTON RING SET,106.90MM - O/S
25 DC221881 6 PIN,PISTON
30 DC221882 12 RING,RETAINING

872306 - B30D Mk 6.3 - May 2011 REV A

2B-19
SECTION 2B : ENGINE - TIER 3
ENGINE, CAMSHAFT AND TIMING PARTS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

25

20

15

TD0003438

872306 - B30D Mk 6.3 - May 2011 REV A

2B-20
SECTION 2B : ENGINE - TIER 3
ENGINE, CAMSHAFT AND TIMING PARTS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222244 1 CAMSHAFT
15 DC221885 1 PIN,CYLINDRICAL
20 DC221886 12 FOLLOWER,CAM,INLET/EXHAUST VALVES
25 DC221887 12 ROD,PUSH INLET/EXHAUST VALVES

872306 - B30D Mk 6.3 - May 2011 REV A

2B-21
SECTION 2B : ENGINE - TIER 3
ENGINE, INJECTION PUMP

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

20

15
17

10

30
25

35

60
65
70

27
Be nz
edes
Merc

55

TD0003439

872306 - B30D Mk 6.3 - May 2011 REV A

2B-22
SECTION 2B : ENGINE - TIER 3
ENGINE, INJECTION PUMP

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC221888 6 PUMP,FUEL INJECTION
10 DC260109 6 KIT,SEAL RING BLACK SEAL - TOP,GREEN SEAL - BOT.
15 DC140187 6 RING,SEAL PUMP TO CRANKCASE
17 DC140198 6 KIT,REPAIR,FUEL INJECTION PUMP
20 DC100692 12 SCREW,PUMP TO CRANKCASE
25 DC221889 1 PUMP,FUEL
27 DC100693 1 SCREW,SHEAVE PULLEY
30 DC221890 1 GASKET,FUEL PUMP TO CRANKCASE
35 DC100085 3 SCREW,FUEL PUMP TO C/CASE
55 DC221891 1 COVER,INJECTION PUMP
60 DC221892 4 PIN,LOCKING COVER ATTACHMENT
65 DC221893 4 RING,RETAINING COVER ATTACHMENT
70 DC221894 4 SPRING,COVER ATTACHMENT

872306 - B30D Mk 6.3 - May 2011 REV A

2B-23
SECTION 2B : ENGINE - TIER 3
ENGINE, FUEL LINES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

25
30

30
25

20 15

30
25

35

40
5

TD0003440

872306 - B30D Mk 6.3 - May 2011 REV A

2B-24
SECTION 2B : ENGINE - TIER 3
ENGINE, FUEL LINES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC130197 6 PIPE,FUEL PUMP TO INJECTOR NOZZLE
15 DC130198 1 PIPE,FUEL TO CYLINDER HEAD
20 DC130199 1 PIPE,FROM FUEL FILTER TO FEED PUMP
25 DC120211 3 BOLT,BANJO
30 DC140172 6 RING,SEAL
35 DC120209 2 CONNECTOR,FUEL LINE
40 DC120210 2 NUT,UNION FUEL LINES

872306 - B30D Mk 6.3 - May 2011 REV A

2B-25
SECTION 2B : ENGINE - TIER 3
ENGINE, FUEL FILTER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

20

15

50

23

25
45

28
55

35
60

40

65

TD0003441

872306 - B30D Mk 6.3 - May 2011 REV A

2B-26
SECTION 2B : ENGINE - TIER 3
ENGINE, FUEL FILTER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
15 DC221896 1 FILTER,FUEL COMPLETE UNIT
20 DC221680 1 HEAD,FUEL FILTER
23 DC140174 1 RING,SEAL
25 DC221897 1 COVER,PRE-FILTER
28 DC140188 1 RING,SEAL
35 DC140063 1 RING,SEAL
40 DC100173 1 PLUG,SCREW
45 DC221898 1 INSERT,FILTER
50 DC221899 1 ELEMENT,FUEL FILTER KIT INCLUDES ITEM 23
55 DC221900 1 ELEMENT,FUEL PRE-FILTER INCLUDES ITEM 28
60 DC221901 1 GASKET,FUEL FILTER TO CYLINDER HEAD
65 DC100694 1 SCREW,FILTER TO CYL/HEAD
65 DC100352 2 SCREW,FILTER TO CYL/HEAD

872306 - B30D Mk 6.3 - May 2011 REV A

2B-27
SECTION 2B : ENGINE - TIER 3
ENGINE, FLAMESTART SYSTEM

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

125

40

95

90
25

15

20

30

120 110

100 105
115

TD0003442

872306 - B30D Mk 6.3 - May 2011 REV A

2B-28
SECTION 2B : ENGINE - TIER 3
ENGINE, FLAMESTART SYSTEM

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC221902 1 VALVE,SOLENOID
15 DC221903 1 BRACKET,SOLENOID VALVE
20 DC100545 2 SCREW,SOLENOID VALVE TO BRACKET
25 DC100597 1 SCREW,BRACKET TO CHARGING AIR PIPE
30 DC100604 1 NUT,BRACKET TO CHARGING AIR PIPE
40 DC130200 1 PIPE,FROM VALVE TO HEATER PLUGS
90 DC100142 1 BOLT,BANJO PIPE TO SOLENOID VALVE
95 DC140189 2 RING,SEAL PIPE TO SOLENOID VALVE
100 DC130201 1 PIPE,FROM FUEL FILTER TO VALVE
105 DC120237 1 BOLT,BANJO,FUEL PIPE TO FILTER
110 DC100143 1 BOLT,BANJO,FUEL PIPE TO VALVE
115 DC140189 2 RING,SEAL FUEL PIPE TO FUEL FILTER
120 DC140190 2 RING,SEAL FUEL PIPE TO VALVE
125 DC221904 1 PLUG,HEATER CHARGE AIR PIPE

872306 - B30D Mk 6.3 - May 2011 REV A

2B-29
SECTION 2B : ENGINE - TIER 3
ENGINE, TURBO CHARGER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

65

160

94

152
360
200

175
170
114
430

100 450
10

5
60

55
50

TD0004831 A

872306 - B30D Mk 6.3 - May 2011 REV A

2B-30
SECTION 2B : ENGINE - TIER 3
ENGINE, TURBO CHARGER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222245 1 TURBO CHARGER, OM926LA T3
8 DC100316 2 STUD, TURBO TO EXH/MANIFOLD
10 DC100296 2 NUT, TURBO TO MANIFOLD M10
50 DC221582 1 HOSE, MOLDED
55 DC100381 1 CLAMP, MOLDED HOSE TO TURBO
60 DC100326 1 CLAMP, HOSE TO BREATHER PIPE
60 203588 1 CLAMP, HOSE COMP SUCTION PIPE
65 DC130202 1 PIPE, AIR ON TURBO CHARGER
94 DC140191 1 RING, SEAL, AIR PIPE
100 DC130203 1 PIPE, CHARGE-AIR
114 DC140192 1 RING, SEAL
152 DC100319 1 CLAMP, CHARGE-AIR PIPE TO TURBO
160 DC100390 1 SCREW, CHARGE-AIR PIPE ON MEMBER
170 DC100695 1 STUD, CHARGE-AIR PIPE AT WATER PUMP
175 DC100604 1 NUT, CHARGE-AIR PIPE AT WATER PUMP
200 DC221906 1 BRACKET, AIR PIPE AT WATER PUMP
360 DC100597 2 SCREW, BRACKET TO WATER PUMP
430 206353 1 CLAMP, CHARGE-AIR PIPE ON HOUSING
450 DC100369 1 SCREW, CHARGE-AIR PIPE TO HOUSING

872306 - B30D Mk 6.3 - May 2011 REV A

2B-31
SECTION 2B : ENGINE - TIER 3
ENGINE, AIR COMPRESSOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

55

110 5

TD0003444A

872306 - B30D Mk 6.3 - May 2011 REV A

2B-32
SECTION 2B : ENGINE - TIER 3
ENGINE, AIR COMPRESSOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222156 1 COMPRESSOR,WABCO 352CCM
55 DC100696 1 NUT,GEAR TO COMPRESSOR
110 DC100743 4 SCREW,COMPRESSOR TO CRANKCASE

872306 - B30D Mk 6.3 - May 2011 REV A

2B-33
SECTION 2B : ENGINE - TIER 3
ENGINE, AIR COMP. ATTACHMENT PARTS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

20

60

66
75

190 180
183
190

195 195

245
240
250

TD0004649

872306 - B30D Mk 6.3 - May 2011 REV A

2B-34
SECTION 2B : ENGINE - TIER 3
ENGINE, AIR COMP. ATTACHMENT PARTS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC130212 1 PIPE, SUCTION
20 DC130162 1 PIPE, SUCTION
60 DC100385 1 SCREW, INTAKE PIPE TO CRANKCASE
66 DC130213 1 HOSE, SUCTION LINE TO COMPRESSOR
75 203588 2 CLAMP, SUCTION PIPE TO COMPRESSOR
180 DC130234 1 PIPE, AT CYLINDER HEAD
183 DC130235 1 PIPE, AT WATER PUMP
190 DC120182 2 BOLT, BANJO
195 DC140149 4 RING, SEAL
240 DC220481 1 CAP, POWER STEERING PUMP
245 DC220314 1 GASKET
250 DC100597 2 SCREW, FLANGED, COVER TO COMP

872306 - B30D Mk 6.3 - May 2011 REV A

2B-35
SECTION 2B : ENGINE - TIER 3
ENGINE, INTAKE MANIFOLD

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

65

50

52

78

75

25

85

TD0004832

872306 - B30D Mk 6.3 - May 2011 REV A

2B-36
SECTION 2B : ENGINE - TIER 3
ENGINE, INTAKE MANIFOLD

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
25 DC221915 1 HOUSING,CHARGING AIR ELBOW
50 DC222085 1 UNIT,SENDER C/AIR PRES/TEMP,4 BAR
52 DC140199 1 RING, SENDER
65 DC100744 2 SCREW,FLANGED
75 DC100685 2 SCREW,C/AIR ELBOW TO CYL HEAD
78 DC100745 10 SCREW,C/AIR ELBOW TO CYL HEAD
85 DC222060 6 GASKET,C/AIR ELBOW TO CYL HEAD

872306 - B30D Mk 6.3 - May 2011 REV A

2B-37
SECTION 2B : ENGINE - TIER 3
ENGINE, EXHAUST MANIFOLD

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

30

14

12

32
14

32

20

25

95

125
110
115

105 100
120

215 205

160 145

210

180

140
185

TD0003458

872306 - B30D Mk 6.3 - May 2011 REV A

2B-38
SECTION 2B : ENGINE - TIER 3
ENGINE, EXHAUST MANIFOLD

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
12 DC222116 1 MANIFOLD,EXHAUST,MIDDLE PIECE
14 DC222115 2 MANIFOLD,EXHAUST,END PIECE
20 DC100316 2 STUD
25 DC221918 3 GASKET,MANIFOLD TO CYLINDER HEAD
30 DC100698 12 SCREW,MANIFOLD TO CYLINDER HEAD
32 DC222117 4 RING,SEAL,3 PIECE EXHAUST
95 DC260161 1 KIT,EXHAUST BRAKE
100 DC220960 1 LEVER
105 DC220981 1 PIVOT,BALL
110 DC100378 1 SCREW,LEVER TO SHAFT
115 DC100699 1 NUT,LEVER TO THROTTLE VALVE
120 DC260162 1 KIT,EXHAUST BRAKE VALVE
125 DC100296 4 NUT,FLANGED,EXH/BRAKE TO TURBO
140 DC221919 1 BRACKET
145 DC100385 2 SCREW,BRACKET TO FLANGED ELBOW
160 DC221920 1 CYLINDER,EXHAUST BRAKE
180 DC100085 1 SCREW,CYLINDER TO BRACKET
185 DC221921 1 TUBE,PACER,CYLINDER TO BRACKET
205 DC220980 1 SOCKET,BALL,CYLINDER TO LEVER
210 DC100359 1 NUT,CYLINDER TO LEVER
215 DC220836 1 CLIP,SECURING

872306 - B30D Mk 6.3 - May 2011 REV A

2B-39
SECTION 2B : ENGINE - TIER 3
ENGINE, ELECTRICAL EQUIPMENT

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

388
5 394

412

424
11 406 478
382 418
17

280

41

580
53
514

130
100
70 574

600 538
85 532
526
520
220

265
250
556
205 562 568
550
235 544

TD0003459

872306 - B30D Mk 6.3 - May 2011 REV A

2B-40
SECTION 2B : ENGINE - TIER 3
ENGINE, ELECTRICAL EQUIPMENT

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC221922 1 UNIT,CONTROL,TIER 3 ORDER AS PER ENGINE SERIAL NO.
11 DC100366 3 SCREW,FLANGED,CONTROL UNIT
17 DC221771 6 RING,RUBBER
41 DC222147 1 CABLE,ELECTRIC-ENGINE
53 DC120249 1 PLUG SOCKET,ENGINE START
53 DC120249 1 PLUG SOCKET,ENGINE STOP
53 DC120249 1 PLUG SOCKET,OIL LEVEL SENSOR
70 DC120247 1 PLUG,COOLING WATER TEMP
70 DC120247 1 PLUG,FUEL TEMP SENDER UNIT
70 DC120247 1 PLUG,CAMSHAFT POSITION UNIT
70 DC120247 1 PLUG,CRANKSHAFT POSITION UNIT
70 DC120247 1 PLUG,OIL TEMP SENSOR
85 DC120255 1 COUPLING,THROTTLE VALVE
100 DC120248 1 PLUG,OIL PRESSURE SENDER UNIT
130 DC120250 1 PLUG,BOOST AIR SENSOR
205 DC120222 1 HOUSING,PIN,CONTROL MODULE
220 DC120244 1 CAP,CONTROL MODULE
235 DC120243 A/R TERMINAL,PIN,CONTROL MODULE
250 DC222098 A/R GASKET,CONTROL MODULE
265 DC120245 A/R PLUG,ENGINE CONTROL
280 DC120246 12 SHOE,CABLE UNIT
382 DC221924 2 SWITCH,ENGINE START/STOP
388 DC100700 2 NUT,ENGINE START/STOP
394 DC221925 1 BRACKET,STOP/START SWITCH
406 101354 4 SCREW,CAP,BRACKET TO CRANKCASE
412 DC221734 1 SENDER,SPEED AT CRANKCASE
412 DC221734 1 SENDER,SPEED AT TIMING CASE
418 DC150196 1 BUSHING,T.D.C. SENSER TO CRANKCASE
418 DC150196 1 BUSHING,CRANKCASE POSITION UNIT
424 DC140178 1 O-RING,T.D.C. SENDER TO CRANKCASE
478 200871 A/R CABLE TIE
514 DC221726 1 ELECTRONICS,KSA
520 DC221727 1 HOUSING,SOCKET FLAME START SYSTEM
526 DC120221 2 PIN,SOCKET HOUSING FLAME START
532 DC221728 2 GASKET,FLAME START SYSTEM
538 DC221729 1 BOOT,FLAME START SYSTEM
544 DC120218 1 HOUSING,PLUG FLAME START SYSTEM
550 DC100664 1 NUT,FLAME START SYSTEM
556 DC221730 2 GASKET,FLAME START
562 DC221928 2 PIN,SOCKET HOUSING FLAME START
568 DC221731 1 BOOT,FLAME START SYSTEM
574 DC120220 1 PIN,BUSHING,HEATER PLUG TO GROUND
580 DC100383 1 NUT,HEATER PLUG TO GROUND
600 DC222101 1 CABLE,CONTROL UNIT TO SHIFT PANEL

872306 - B30D Mk 6.3 - May 2011 REV A

2B-41
SECTION 2B : ENGINE - TIER 3
ENGINE, STARTING MOTOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

TD0005825

872306 - B30D Mk 6.3 - May 2011 REV A

2B-42
SECTION 2B : ENGINE - TIER 3
ENGINE, STARTING MOTOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
1 DC222249 1 MOTOR,STARTER 24V/5.5KW,MELCO NOT TO BE DISASSEMBLED
2 DC100538 1 SCREW,HEX HD

872306 - B30D Mk 6.3 - May 2011 REV A

2B-43
SECTION 2B : ENGINE - TIER 3
ENGINE, ALTERNATOR AND ATTACHMENT

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

306

307

110 190
305
60

215

259 170

280
130
50

278 302
20

304 220

303
300 301

TD0003470A

872306 - B30D Mk 6.3 - May 2011 REV A

2B-44
SECTION 2B : ENGINE - TIER 3
ENGINE, ALTERNATOR AND ATTACHMENT

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222227 1 ALTERNATOR, W/O PULLEY 28V/80AMP
20 DC100715 4 SCREW, ALTERNATOR
50 DC150157 1 BEARING, BALL DRIVE END
60 DC150168 1 BEARING, BALL SLIP RING SIDE
110 DC222017 1 RECTIFIER, ALTERNATOR
130 DC222018 1 CONDENSOR, ALTERNATOR
170 DC222021 1 REGULATOR AND CUT-OUT
190 DC100346 2 SCREW
215 DC260152 1 KIT, REPAIR SCREWS
220 DC260073 1 KIT, TERMINAL PARTS
259 DC220508 1 FAN, ALTERNATOR PULLEY
278 DC222022 1 PULLEY, ALTERNATOR
280 DC100764 1 WASHER, ALTERNATOR
300 DC221967 1 SUPPORT, ALTERNATOR
301 DC100755 1 PIN, SPRING
302 DC100708 4 SCREW, BRACKET TO CRANKCASE
303 DC100662 1 SCREW, ALTERNATOR TO SUPPORT
304 DC100604 1 NUT, ALTERNATOR TO SUPPORT
305 DC221968 1 BRACKET
306 DC100597 1 SCREW, BRACKET TO OIL FILTER
307 100478 1 SCREW, ALTERNATOR TO BRACKET

872306 - B30D Mk 6.3 - May 2011 REV A

2B-45
SECTION 2B : ENGINE - TIER 3
ENGINE, OIL PUMP

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

10

20

40 55

25

50

45

55

TD0003471

872306 - B30D Mk 6.3 - May 2011 REV A

2B-46
SECTION 2B : ENGINE - TIER 3
ENGINE, OIL PUMP

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC221937 1 PUMP,OIL
10 DC140194 1 SEAL,OIL FRONT CRANKSHAFT
20 DC100413 8 SCREW,OIL PUMP TO CRANKCASE
25 DC130207 1 PIPE,SUCTION
40 DC221936 1 BRACKET
45 DC100621 1 SCREW,PIPE TO DIPSTICK GUIDE TUBE
50 100197 8 SCREW,SUCTION PIPE TO OIL PUMP
55 DC100597 1 SCREW,SUCTION PIPE TO CRANKCASE
55 DC100621 1 SCREW,SUPPORT ON OIL INTAKE PIPE

872306 - B30D Mk 6.3 - May 2011 REV A

2B-47
SECTION 2B : ENGINE - TIER 3
ENGINE, OIL FILTER AND OIL COOLER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

15

35
30

25

70

135
140

46

120 110

115 50
132
133 75
105

125

130

TD0004833

872306 - B30D Mk 6.3 - May 2011 REV A

2B-48
SECTION 2B : ENGINE - TIER 3
ENGINE, OIL FILTER AND OIL COOLER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222148 1 FILTER,OIL COMPLETE UNIT
15 DC221939 1 COVER,OIL FILTER
25 DC221578 1 ELEMENT,OIL FILTER
30 DC221940 1 NECK,FILTER
35 DC140195 1 RING,SEAL
46 DC140182 1 RING,SEAL TO PLUG SENDER UNIT PORT
50 DC221942 1 GASKET,OIL FILTER TO CRANKCASE
70 DC221943 1 VALVE,PRESSURE RELIEF
75 DC100366 4 SCREW,OIL FILTER TO CRANKCASE
75 DC100671 1 SCREW,OIL FILTER TO CRANKCASE
105 DC221944 1 ELEMENT,OIL COOLER
110 DC221945 1 COVER,OIL COOLER
115 DC221946 1 GASKET,OIL COOLER TO COVER
120 DC100385 2 SCREW,OIL COOLER TO COVER
125 DC221947 1 GASKET,OIL COOLER TO CRANKCASE
130 DC100085 12 SCREW,OIL COOLER TO CRANKCASE
132 DC221743 1 SENDER,OIL TEMPERATURE
133 DC140149 1 RING,SEAL
135 DC221171 A/R PLUG,SCREW
140 DC140059 A/R WASHER,SEALING

872306 - B30D Mk 6.3 - May 2011 REV A

2B-49
SECTION 2B : ENGINE - TIER 3
ENGINE, OIL LINES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

55
70

115

90

35

125
105

125

TD0003475

872306 - B30D Mk 6.3 - May 2011 REV A

2B-50
SECTION 2B : ENGINE - TIER 3
ENGINE, OIL LINES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
8 DC130208 1 PIPE,OIL FEED
35 DC130231 1 PIPE,OIL RETURN
55 DC120182 1 BOLT,BANJO FEED PIPE TO OIL FILTER HD
70 DC140149 2 RING,SEAL FEED PIPE TO OIL FILTER HD
90 DC221746 1 GASKET,RETURN PIPE TO TURBO
105 DC100414 2 SCREW,RETURN PIPE TO TURBO
115 DC130210 1 PIPE,PLASTIC,RETURN TO CRANKCASE
125 DC100326 2 CLAMP,RETURN PIPE TO CRANKCASE

872306 - B30D Mk 6.3 - May 2011 REV A

2B-51
SECTION 2B : ENGINE - TIER 3
ENGINE, WATER PUMP

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

100
57

15
106

270

280
245
45
235 42 265

275

112

345 24 20
205

310

200

285 28

232
224
315
230

320

872306 - B30D Mk 6.3 - May 2011 REV A

2B-52
SECTION 2B : ENGINE - TIER 3
ENGINE, WATER PUMP

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No T DESCRIPTION REMARKS
E From:
Y
M To:
8 DC221949 1 PUMP,WATER WITH GASKETS
15 267546 1 KIT,GASKET WATER PUMP
20 DC221948 1 GASKET,WATER PUMP TO CRANKCASE
24 DC100198 3 SCREW,WATER PUMP TO CRANKCASE
28 DC100702 4 SCREW,WATER PUMP TO CRANKCASE
42 DC221743 1 SENDER,TEMPERATURE
45 DC140149 1 RING,SEAL SENDER UNIT TO FLANGE
57 DC222145 1 CONNECTOR,RETARDER
100 DC221950 1 GASKET,PIPE SOCKET TO CYL/HEAD
106 DC100408 1 SCREW,PIPE SOCKET TO CYL/HEAD
112 DC120238 1 SOCKET,PIPE TO WATER PUMP
200 DC221577 2 THERMOSTAT,83 DEGREE
205 DC140110 2 RING,SEAL
224 DC222008 1 COVER,TWIN THERMOSTAT HOUSING
230 DC100366 2 SCREW,FLANGED,40MM LG
232 DC100657 1 SCREW,FLANGED,70MM LG
235 DC220800 1 SENDER,UNIT COOLING WATER OUTLET
245 DC120239 1 UNION,BANJO
265 DC120240 1 FITTING,HEAT FEED
270 DC140182 2 RING,SEAL TO FITTING
275 DC221952 1 CAP,RUBBER TO PLUG PIPE SOCKET
280 203588 1 CLAMP,RUBBER CAP 20-32MM
285 DC221953 1 PULLEY
310 DC100507 4 SCREW,FAN PULLEY TO WATER PUMP
315 DC222166 1 BELT-V,1939MM
315 DC222204 1 BELT-V,1369MM,W/O AIR CON FOR EMERGENCY ONLY
320 DC222167 1 PULLEY,GUIDE FUEL FEED PUMP
345 DC222168 1 TIGHTENER,BELT

872306 - B30D Mk 6.3 - May 2011 REV A

2B-53
SECTION 2B : ENGINE - TIER 3
ENGINE, FAN

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

35

40

20

55

15

TD0003477A

872306 - B30D Mk 6.3 - May 2011 REV A

2B-54
SECTION 2B : ENGINE - TIER 3
ENGINE, FAN

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No T DESCRIPTION REMARKS
E From:
Y
M To:
1 216898 1 FAN, SUCKER C/W VISCOUS HUB
5 214065 1 FAN, SUCKER, DIA 725
15 191724 1 HUB, VISCOUS
20 DC100359 4 NUT, FAN CLUTCH AT ADAPTOR PIECE
35 DC222225 1 SPACER ,FAN
40 DC100703 4 STUD
55 DC100704 6 SCREW, SPACER TO VIBRATION DAMPER

872306 - B30D Mk 6.3 - May 2011 REV A.1

2B-55
SECTION 2B : ENGINE - TIER 3
ENGINE MOUNTINGS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

75

85

TD0003478A

872306 - B30D Mk 6.3 - May 2011 REV A

2B-56
SECTION 2B : ENGINE - TIER 3
ENGINE MOUNTINGS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No T DESCRIPTION REMARKS
E From:
Y
M To:
75 DC221958 1 EYE,LIFTING REAR
85 DC100597 4 SCREW,LIFTING EYE TO CYLINDER HEAD

872306 - B30D Mk 6.3 - May 2011 REV A

2B-57
SECTION 2B : ENGINE - TIER 3
ENGINE, AIRCONDITIONER COMPRESSOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

20
30
85

15

25

10

80
8

TD0003479

872306 - B30D Mk 6.3 - May 2011 REV A

2B-58
SECTION 2B : ENGINE - TIER 3
ENGINE, AIRCONDITIONER COMPRESSOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No T DESCRIPTION REMARKS
E From:
Y
M To:
8 DC221758 1 COMPRESSOR,LESS COUPLING
10 DC260118 1 KIT,COUPLING
15 DC260098 1 KIT,GASKET
20 DC221959 1 CONSOLE
25 DC221960 2 SLEEVE
30 DC221961 2 SLEEVE
80 DC100707 4 SCREW,COMPRESSOR TO SUPPORT
85 DC100352 4 SCREW,SUPPORT TO CRANKCASE

872306 - B30D Mk 6.3 - May 2011 REV A

2B-59
SECTION 2B : ENGINE - TIER 3
EXHAUST SYSTEM

20

17
13
11 20 1
8
17
5 20 19
15
7 6
15 21
17 14 15

16 10
11
18
9
3 12
10
16
18 11
2

TD0003835 - B
E14832403 - D

872306 - B30D Mk 6.3 - May 2011 REV A

2B-60
SECTION 2B : ENGINE - TIER 3
EXHAUST SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 218292 1 SHIELD,HEAT,EXH,FRONT
2 217754 1 EXHAUST,MID SECTION
3 217752 1 EXHAUST,FRONT SECTION
4 216350 1 EXHAUST,STACK,POLISHED SS
5 216042 1 EXHAUST,MUFFLER
6 207496 1 CLAMP,EXHAUST
7 216755 1 EXHAUST,H/SHIELD COVER
8 216754 1 EXHAUST,H/SHIELD FIXED
9 206636 1 EXHAUST,H/SHIELD MID
10 204035 3 CLAMP,SEALCLAMP
11 201212 4 CLAMP,EXHAUST,100MM
12 191074 1 HEATSHIELD,TURBO
13 174447 1 MTG,EXHAUST H/SHIELD FRNT
14 100652 1 NUT,STOVER
15 100548 6 WASHER,HARDENED
16 100424 11 WASHER,HARDENED
17 100370 10 WASHER,HARDENED
18 100211 11 SCREW,HEXHD
19 100199 1 BOLT,HEXHD
20 100091 10 SCREW,HEXHD
21 100083 4 SCREW,HEXHD

872306 - B30D Mk 6.3 - May 2011 REV A

2B-61
SECTION 2B : ENGINE - TIER 3
KIT, BIN HEATING (OPTIONAL)

A
** NOTE:
DECAL 214427 X 2 MUST BE ORDERED 19
WHEN BIN HEATING OPTION REQUIRED
16
11 8
16 9

14 3

18

23

21

15
2

26

12
24

27 20
13

10 12 7 19
16
17 18
26 6 11
16 22
24
4 23
25
1
24
14
20
23
24
21
27 264799
TD0005182-A

872306 - B30D Mk 6.3 - May 2011 REV A

2B-62
SECTION 2B : ENGINE - TIER 3
KIT, BIN HEATING (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 264799 1 KIT,RIBLESS BIN HEATING
1 262900 1 ASSY,B/HEAT,HOSE GUARD
2 216913 1 ASSY,MID SECTION,B/H
3 214261 1 STACK,BIN HEATING,RIBLESS
4 207374 1 MTG,PLT,LOWER B/HEATING
5 207373 1 MTG,BKT,B/HEATING
6 206305 1 ASSY,FLEX SWIVEL B/H
7 206303 1 ASSY,MID SECT,B/HEATING
8 206301 1 ASSY,TOP SECT,B/HEATING
9 204035 2 CLAMP,SEALCLAMP
10 201667 3 SPRING,BIN HEAT,SUSP,PLT
11 201666 6 SPRING,BIN HEAT,BALL,JOINT
12 201212 3 CLAMP,EXHAUST,100MM
13 176250 3 WASHER,PROFILED
14 174760 2 FLANGE,BIN HEATING BALL
15 174674 1 BKT,BIN HEATING,HYD MTG
16 162456 12 WASHER,SPRING RET,BIN HEAT
17 162060 3 PIN,BIN HEAT,SPRING GUIDE
18 140622 4 SEAL,RING
19 100747 6 BOLT,HEXHD
20 100655 7 NUT,STOVER
21 100652 6 NUT,STOVER
22 100569 3 SCREW,HEXHD
23 100548 9 WASHER,HARDENED
24 100424 17 WASHER,HARDENED
25 100312 3 NUT,NYLOC
26 100212 7 SCREW,HEXHD
27 100210 7 SCREW,HEXHD

** NOTE:
DECAL 214427 X 2 MUST BE ORDERED
WHEN BIN HEATING OPTION REQUIRED

872306 - B30D Mk 6.3 - May 2011 REV A

2B-63
SECTION 2B : ENGINE - TIER 3
AIR INTAKE SYSTEM

7
3

13

11
11
12
3

2 4

13 8
11
11
12 14
10 6
15

16

TD0003651-C
E9836402-G

872306 - B30D Mk 6.3 - May 2011 REV A

2B-64
SECTION 2B : ENGINE - TIER 3
AIR INTAKE SYSTEM

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
1 290230 1 PRE-CLEANER REFERENCE 2A-67; 2B-67
2 290131 1 AIR CLEANER,FRG15,RADIAL SEAL REFERENCE 2A-69; 2B-69
3 217684 2 MTG,BAND,2PC,AIR CLEANER,FRG 15
4 208828 2 CLAMP,T-BOLT
6 204668 1 CLAMP,STACK-AIR INTAKE PIPE
7 201819 1 REDUCER,STACK
8 200641 1 ELBOW,90 DEG 6" EQUAL RUBBER
9 200466 1 INFORMER
10 200051 1 CLAMP,HOSE
11 100370 10 WASHER,HARDENED
12 100314 4 NUT,NYLOC
13 100089 6 SCREW,HEXHD
14 100083 2 SCREW,HEXHD
15 100062 2 WASHER,FLAT
16 BN004848 1 PIPE,AIR,INTAKE

872306 - B30D Mk 6.3 - May 2011 REV A

2B-65
SECTION 2B : ENGINE - TIER 3
PRE-CLEANER ASSEMBLY

TD0005911
290230-0

872306 - B30D Mk 6.3 - May 2011 REV A

2B-66
SECTION 2B : ENGINE - TIER 3
PRE-CLEANER ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290230 1 PRE-CLEANER (ADT 240) REFERENCE 2A-65; 2B-65
2 202860 1 BOWL,PRE-CLEANER
3 220535 1 COVER,PRE CLEANER
4 NSI 1 BODY,PRE CLEANER
5 NSI 1 NUT,WING

872306 - B30D Mk 6.3 - May 2011 REV A

2B-67
SECTION 2B : ENGINE - TIER 3
AIR-CLEANER ASSEMBLY

P008531

872306 - B30D Mk 6.3 - May 2011 REV A

2B-68
SECTION 2B : ENGINE - TIER 3
AIR-CLEANER ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290131 1 AIR CLEANER,FRG15,RADIAL SEAL REFERENCE 2A-65; 2B-65
2 220722 1 COVER,FRG15 AIR CLEANER
3 220723 6 LATCH,FRG15 AIR CLEANER
4 220725 1 ELEMENT,OUTER,FRG15 A/CLEANER
5 220747 1 ELEMENT,INNER,FRG15 A/CLEANER
6 220724 1 VACUATOR,VALVE,FRG15 A/CLEANER
7 NSI 1 BODY,AIR CLEANER
8 200871 2 CABLE TIE

872306 - B30D Mk 6.3 - May 2011 REV A

2B-69
SECTION 2B : ENGINE - TIER 3
FUEL SYSTEM

18

16
11
1 9
6
16 9
17
15
16 12
12 16
11
17 10
4
10

5
8
20
19

14

3 13

TD0003179-C
E14832404-D

872306 - B30D Mk 6.3 - May 2011 REV A

2B-70
SECTION 2B : ENGINE - TIER 3
FUEL SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 DC220461 1 PUMP,HANDLIFT& PREFILTER LATES REFERENCE PAGE 2A-75; 2B-75
2 241225 1 HOSE
3 241224 1 HOSE
4 241218 1 HOSE
5 240980 1 HOSE
6 207693 1 ASSY,FUEL FILTER REFERENCE PAGE 2A-73; 2B-73
7 206945 6 MTG,RUBBER
8 203764 2 P-CLIP
9 121451 2 ADAPTOR
10 120969 2 CONNECTOR
11 120804 2 ELBOW
12 120049 2 CONNECT
13 120670 1 CONNECT
14 120031 1 CONNECT
15 100731 4 SCREW,HEXHD
16 100548 12 WASHER,HARDENED
17 100312 6 NUT,NYLOC
18 100198 2 SCREW,HEXHD
19 100080 1 BOLT
20 100061 1 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

2B-71
SECTION 2B : ENGINE - TIER 3
FUEL-WATER FILTER UNIT

P009709 A

872306 - B30D Mk 6.3 - May 2011 REV A

2B-72
SECTION 2B : ENGINE - TIER 3
FUEL-WATER FILTER UNIT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 207693 1 FILTER,UNIT,FUEL-WATER REFERENCE PAGE 2A-71; 2B-71
2 207694 1 ELEMENT,FILTER
3 224670 1 BOWL,SEE-THRU
4 224667 1 VALVE,DRAIN SELF VENTING
5 218508 1 CLAMP,FUEL FILTER
6 226385 1 KIT,LID & GASKET
7 226386 1 KIT,T-HANDLE & O-RING
8 221597 1 KIT,SEAL,SERVICE

872306 - B30D Mk 6.3 - May 2011 REV A

2B-73
SECTION 2B : ENGINE - TIER 3
HANDLIFT PUMP & PRE-FILTER

TD0004783

872306 - B30D Mk 6.3 - May 2011 REV A

2B-74
SECTION 2B : ENGINE - TIER 3
HANDLIFT PUMP & PRE-FILTER

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 DC220461 1 HANDLIFT PUMP & PRE-FILTER REFERENCE PAGE 2A-71; 2B-71
2 DC260058 1 KIT,PRE-FILTER ELEMENT
3 DC140123 1 RING,SEAL
4 DC221232 1 BOWL,FILTER

872306 - B30D Mk 6.3 - May 2011 REV A

2B-75
SECTION 2B : ENGINE - TIER 3
ENGINE COOLING SYSTEM : DETAIL A

4 33
13
27 39
54 13
59
54 15
59 40
13
31 28
59 58
39 31 56
59 49
56 41
47 40
48 33 3
34
35 1

7 18
48 1
53 29 57 5 56
59
59
28
57 51
1
59
37 32 28 50
59 36
54 19
32
59
54
33
50

21 52
1
6
1

TD0005161 D
E16832405-I SH1-2

872306 - B30D Mk 6.3 - May 2011 REV A

2B-76
SECTION 2B : ENGINE - TIER 3
ENGINE COOLING SYSTEM : DETAIL A

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 RE56098 6 CLAMP
2 AT310335 1 FILLER CAP
3 218686 1 HOSE,RADIATOR 2810 MM LONG
4 218686 1 HOSE,RADIATOR 1660 MM LONG
5 217971 1 HOSE,INLET,ENG
6 217970 1 HOSE,BOTTOM,RAD
7 217969 1 HOSE,TOP,RAD
13 216484 3 CLAMP,HOSE
15 216097 1 SURGE TANK,7L,PLASTIC
18 216016 1 PIPE,MAKE-UP LINE
19 216015 1 HOSE,MAKE-UP LINE
20 216014 1 HOSE,SURGE TNK OUTLET
21 216011 1 PIPE,SUCTION
27 203926 2 GROMMET
28 203764 6 P-CLIP,25MM
29 203681 1 P-CLIP,50MM
31 201439 4 P-CLIP,18MM
32 200092 4 CLAMP
33 200061 4 CLAMP
34 200033 2 CLAMP
35 187425 1 BKT,VENT PIPES
36 187315 1 BKT,PIPE
37 176353 1 MTG,HOSE
39 130002 1 HOSE 1610 MM LONG
40 130002 1 HOSE 1330 MM LONG
41 130002 1 HOSE 1140 MM LONG
44 120051 1 ADAPTOR
47 100731 8 SCREW,HEXHD
48 100548 16 WASHER,HARDENED
49 100494 6 SCREW,HEXHD
50 100370 12 WASHER,HARDENED
51 100364 2 SCREW,HEXHD
52 100314 2 NUT,NYLOC
53 100312 8 NUT,NYLOC
54 100310 6 NUT,NYLOC
56 100081 5 SCREW,HEXHD
57 100080 2 BOLT
58 100062 4 WASHER,FLAT
59 100061 13 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

2B-77
SECTION 2B : ENGINE - TIER 3
ENGINE COOLING SYSTEM : DETAIL B

46
12
50

26

16 50
46 38
53
48
42

14

43
48
47
45 43
55 10

23 24
17
24 45
8 49
24
22

30

11

14

14

TD0005162 D
E16832405-I SH2-2

872306 - B30D Mk 6.3 - May 2011 REV A

2B-78
SECTION 2B : ENGINE - TIER 3
ENGINE COOLING SYSTEM : DETAIL B

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
8 217965 1 HOSE,STRAIGHT,CAC
9 217964 1 HOSE,BOTTOM,CAC
10 217963 1 HOSE,TOP,CAC
11 217962 1 PIPE,BOTTOM,CAC
12 216830 1 COOLING PACK
14 216128 3 CLAMP,T-BOLT
16 216045 1 COWLING,RAD
17 216035 1 CLAMP,RETAINER
22 214159 1 GUARD,FAN,RHS
23 214158 1 GUARD,FAN,LHS
24 208824 3 CLAMP
26 206523 2 MTG,RUBBER
30 203538 1 CLAMP
38 173733 2 PLT,SPACER
42 121312 1 TAP,COOLANT DRAIN
43 121224 2 PLUG
45 101345 6 WASHER,HARDENED
46 100733 8 SCREW,HEXHD
47 100731 8 SCREW,HEXHD
48 100548 16 WASHER,HARDENED
49 100494 6 SCREW,HEXHD
50 100370 12 WASHER,HARDENED
53 100312 8 NUT,NYLOC
55 100083 4 SCREW,HEXHD

872306 - B30D Mk 6.3 - May 2011 REV A

2B-79
SECTION 2B : ENGINE - TIER 3
ENGINE COOLING SYSTEM, RADIATOR

10 20

13 16
7
12
5

2 1

15
17

6
8 11 14

15

13

19

15

18

TD0005163
216830 SH2-2

872306 - B30D Mk 6.3 - May 2011 REV A

2B-80
SECTION 2B : ENGINE - TIER 3
ENGINE COOLING SYSTEM, RADIATOR

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 910142 4 WINDOW SEAL:SELF ADHV 990 MM LONG
2 910142 1 WINDOW SEAL:SELF ADHV 300 MM LONG
3 216918 1 CAC
4 216917 1 RADIATOR
5 216843 4 BUSH
6 216047 1 FRAME,RIGHT
7 216046 1 FRAME,LEFT
8 214109 1 BRACE
9 214108 1 FRAME,BOT
10 214107 1 FRAME,TOP
11 214106 1 TM OIL COOLER
12 101385 4 WASHER
13 101384 20 WASHER
14 100657 8 NUT,STOVER
15 100370 18 WASHER,HARDENED
16 100210 4 SCREW,HEXHD
17 100178 2 SCREW
18 100089 8 SCREW,HEXHD
19 100086 12 SCREW,HEXHD
20 100085 8 SCREW,HEXHD

872306 - B30D Mk 6.3 - May 2011 REV A

2B-81
872306 - B30D Mk 6.3 - May 2011
2B-82
 SECTION 3 : DRIVETRAIN

872306 - B30D Mk 6.3 - May 2011 REV A

3-1
SECTION 3 : DRIVETRAIN
TRANSMISSION MISC. PARTS

8
14
1

2 12

11
16

15
6
13
3 4
13
6
9
12 10

E16832410 B
TD0005171 A

872306 - B30D Mk 6.3 - May 2011 REV A

3-2
SECTION 3 : DRIVETRAIN
TRANSMISSION MISC. PARTS

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
1 Z4139330600 4 DIAPHRAGM
2 250314 1 T/MISS,ZF-6HP592C,E2+
3 207646 2 MTG,RUBBER,T/MISSION,SPLT
4 183375 2 ASSY,TRANS MTG,4 HOLE
5 183155 2 MTG,TRANSMISSION,6HP590
6 176592 4 SPACER,ENG MTG
7 101324 2 BOLT,HEXHD
8 100877 10 SCREW,HEXHD
9 100655 8 NUT,STOVER
10 100653 2 NUT,STOVER
11 100536 8 WASHER,HARDENED
12 100532 4 WASHER,HARDENED
13 100424 16 WASHER,HARDENED
14 100370 10 WASHER,HARDENED
15 100210 8 BOLT
16 100124 8 SCREW,HEXHD

872306 - B30D Mk 6.3 - May 2011 REV A

3-3
SECTION 3 : DRIVETRAIN
TRANSMISSION HOUSING

520
580

570
500 510
590
550

010

180

100

600

160
190

TD0003190

872306 - B30D Mk 6.3 - May 2011 REV A

3-4
SECTION 3 : DRIVETRAIN
TRANSMISSION HOUSING

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
010 ZF210615 1 HOUSING,TRANSMISSION
100 ZF210192 1 CAP,SEALING
160 ZF100156 1 PLUG,SCREW
180 ZF120005 1 PLUG,SCREW
180 Z0634801151 1 RING,SEALING
190 ZF120004 5 PLUG,SCREW
190 Z0634801152 5 RING,SEALING
500 ZF140174 2 RING,SEALING
510 ZF180016 2 PIPE
520 ZF140175 4 WASHER,SEALING
550 ZF210193 1 GASKET
570 ZF210194 1 COVER
580 DC100091 1 SCREW,HEX
580 100542 1 WASHER
590 DC100091 5 SCREW,HEX
590 100542 5 WASHER
600 ZF210535 8 INSERT,MOUNTING

872306 - B30D Mk 6.3 - May 2011 REV A

3-5
SECTION 3 : DRIVETRAIN
OIL SUPPLY, CONTROL INSERT

700
704

680 /120

660
710
384
690

390 670

650
380

382

300

290
320

300
360
340
370
330
440 350
430

420 310
010

404

410

414
070
150
400 160
402 080 180 250
170
090
190
110
120 260
130 200
280
210 270
220 TD0003191

872306 - B30D Mk 6.3 - May 2011 REV A

3-6
SECTION 3 : DRIVETRAIN
OIL SUPPLY, CONTROL INSERT

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
010 ZF210575 1 INSERT,CONTROL
070 ZF210576 1 SPRING,COMPRESSION
080 ZF210577 1 PISTON
090 ZF210578 1 PISTON
110 ZF210579 1 BUSH
120 ZF100157 1 WASHER
130 ZF160379 1 RING,RETAINING
150 ZF210202 1 PISTON
160 ZF210203 1 SPRING,COMPRESSION
170 ZF160380 1 RING,SPACER
180 ZF210204 1 PIN,CYLINDRICAL
190 ZF210205 1 PISTON
200 ZF210206 1 SPRING,COMPRESSION
210 ZF100158 1 WASHER
220 ZF160381 1 RING,RETAINING
250 ZF210207 1 PISTON
260 ZF210208 1 SPRING,COMPRESSION
270 ZF160382 1 RING,SPACER
280 ZF210204 1 PIN,CYLINDRICAL
290 ZF180017 1 PIPE
300 Z0634801152 4 RING,SEALING
300 Z0637835033 2 UNION SCREW
310 ZF210580 1 FLANGE,OIL FEED
320 ZF210623 1 PUMP,PRIMARY
330 ZF100323 2 SCREW,CAP
340 ZF210412 7 SCREW,TORX
350 ZF210624 1 RING,INTERMEDIATE
360 ZF210625 1 RING,THRUST
370 ZF100162 3 SCREW,CAP
370 ZF100160 3 WASHER
380 Z0734401270 4 RING,PISTON
382 ZF100324 1 WASHER
384 ZF140159 1 O-RING
390 ZF150134 1 BEARING,BALL
400 ZF100027 3 SCREW,CAP
400 ZF100160 3 WASHER
402 ZF100101 1 SCREW,CAP
402 ZF100160 1 WASHER
404 ZF100027 1 SCREW,CAP
404 ZF100160 1 WASHER
410 ZF100163 3 SCREW,CAP
410 ZF100160 3 WASHER
414 ZF100163 1 SCREW,CAP
414 ZF100160 1 WASHER

872306 - B30D Mk 6.3 - May 2011 REV A

3-7
SECTION 3 : DRIVETRAIN
OIL SUPPLY, CONTROL INSERT (CONTINUED)

700
704

680 /120

660
710
384
690

390 670

650
380

382

300

290
320

300
360
340
370
330
440 350
430

420 310
010

404

410

414
070
150
400 160
402 080 180 250
170
090
190
110
120 260
130 200
280
210 270
220 TD0003191

872306 - B30D Mk 6.3 - May 2011 REV A

3-8
SECTION 3 : DRIVETRAIN
OIL SUPPLY, CONTROL INSERT (CONTINUED)

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
420 ZF100159 3 SCREW,CAP
420 ZF100160 3 WASHER
430 ZF100164 3 SCREW,CAP
430 ZF100160 3 WASHER
440 ZF100165 5 SCREW,CAP
440 ZF100160 5 WASHER
650 ZF100170 1 SNAP,RING
660 ZF210218 1 RING,PISTON
670 ZF210219 1 SUPPORT,SUPPORT
650 ZF100170 1 RING,SNAP
660 ZF210218 1 RING,PISTON
670 ZF210219 1 SUPPORT,PISTON
680 ZF210220 1 CAGE,NEEDLE
690 ZF210221 1 RING,INTERNAL
700 ZF100326 1 PIN,SLOT
704 ZF100327 1 PIN,SLOT
710 ZF210583 1 SHAFT,STSTOR
/120 ZF210225 1 BUSH

872306 - B30D Mk 6.3 - May 2011 REV A

3-9
SECTION 3 : DRIVETRAIN
OIL SUPPLY, COVER PLATE

590
580

550 820

590
570
580

800 820
560
810

570

800
810

520

790
770
630

780
850

840
830
850
750
510 500
610

620
540

530 600
760

760 540
TD0003192

872306 - B30D Mk 6.3 - May 2011 REV A

3-10
SECTION 3 : DRIVETRAIN
OIL SUPPLY, COVER PLATE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
500 ZF210616 1 PLATE,COVER
510 ZF140075 1 SEAL,SHAFT
520 ZF140076 1 O-RING
530 ZF180018 1 PIPE
540 ZF100166 2 SCREW,UNION
540 Z0634801152 4 RING,SEALING
550 ZF210215 1 GEAR
560 ZF210216 1 GEAR
570 ZF210217 2 BEARING,ROLLER
580 Z0630503015 2 RING,SNAP
590 ZF100167 2 RING,SNAP
600 ZF100325 13 SCREW,CAP
600 ZF140077 13 RING,SEALING
610 ZF100169 8 SCREW,HEX
610 ZF140077 8 RING,SEALING
620 ZF100110 8 SCREW,HEX
620 ZF140077 8 RING,SEALING
630 ZF100323 1 SCREW,CAP
630 ZF140077 1 RING,SEALING
750 ZF210617 1 PIPE
760 ZF100166 2 SCREW,UNION
760 Z0634801152 4 RING,SEALING
770 ZF210226 2 SHACKLE
780 ZF210227 2 SHEET
790 ZF140160 2 O-RING
800 ZF210584 2 AXLE
810 ZF140079 2 O-RING
820 ZF210229 2 WASHER,THRUST
830 ZF210230 1 PLATE,CLAMPING
840 ZF210231 1 PLATE,CLAMPING
850 ZF100328 2 SCREW,CAP

872306 - B30D Mk 6.3 - May 2011 REV A

3-11
SECTION 3 : DRIVETRAIN
RETARDER VALVE

020
040
010
030

130

120
110

100

490
460 480
440

400
390
410

300
370

600

TD0003194

872306 - B30D Mk 6.3 - May 2011 REV A

3-12
SECTION 3 : DRIVETRAIN
RETARDER VALVE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
010 Z4139320085 1 RING,STATOR
020 ZF210233 3 SEAT,SPRING
030 Z0732041934 3 SPRING,COMPRESSION
040 ZF210234 3 DAMPER
100 ZF100172 18 SCREW,HEX
110 ZF210586 1 ROTOR
120 ZF210236 1 RING,PISTON
130 ZF140161 1 WASHER,SEALING
300 ZF210237 1 SOLENOID
370 ZF100173 2 SCREW,HEX
370 ZF100128 2 WASHER
390 ZF140081 1 O-RING
400 ZF210238 1 BUSH
410 ZF210239 1 PISTON
440 ZF210240 1 SPRING,COMPRESSION
460 ZF210241 1 PISTON
480 ZF210242 1 PISTON
490 ZF160383 1 RING,RETAINING
600 ZF210243 1 RESISTOR

872306 - B30D Mk 6.3 - May 2011 REV A

3-13
SECTION 3 : DRIVETRAIN
GEARBOX PLANETARY

040 050

050

010
/160

030 060
/170
100 /150
/130
020 /150
/120

/110

090 /140
070

240
/140 250
/120
248 230
270
200
/110 180
/130 260
268
074 280
/120
/130
190

/150
/180
/110 /190
/150
/170
/154
/160 /140
/154
150

110

TD0005038

872306 - B30D Mk 6.3 - May 2011 REV A

3-14
SECTION 3 : DRIVETRAIN
GEARBOX PLANETARY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF210244 1 SHAFT,INPUT
020 ZF210245 1 SLEEVE,NEEDLE
030 ZF210246 1 WASHER,THRUST
040 ZF210247 1 SHAFT,QUILL
050 ZF210248 2 CAGE,NEEDLE
060 ZF210249 1 WASHER,THRUST
070 ZF210250 2 CAGE,NEEDLE
074 ZF210251 1 WASHER,THRUST
080 ZF210252 1 CARRIER,DISC
/110 ZF210253 1 DISC CARRIER
/120 ZF210254 1 GEAR,SUN
/130 ZF210255 1 RING,SNAP
/140 ZF210256 1 RING,SNAP
090 ZF210257 1 WASHER,THRUST
100 ZF210258 1 PLANETARY DRIVE
/110 ZF210259 1 CARRIER,PLANET
/120 ZF210260 5 PIN,BEARING
/130 ZF210261 5 CAGE,NEEDLE
/130 ZF210262 A/R CAGE,NEEDLE
/140 ZF210263 1 PLANET GEAR SET
/150 ZF210264 10 PLATE,THRUST
/160 ZF210265 1 GEAR,RING
/170 ZF160384 2 RING,RETAINING
110 ZF210266 1 WASHER,THRUST
150 ZF210267 1 PLANETARY DRIVE
/110 ZF210268 1 CARRIER,PLANET
/120 ZF210269 5 PIN,BEARING
/122 ZF210270 5 PIN,SLOT
/130 ZF210271 10 CAGE,NEEDLE
/130 ZF210272 10 CAGE,NEEDLE
/140 ZF210273 1 PLANET GEAR SET
/150 ZF210274 2 PLATE,THRUST
/154 ZF210275 2 PLATE,THRUST
/160 ZF210276 1 GEAR,RING
/170 ZF160385 1 RING,RETAINING
/180 ZF210464 1 GEAR,RING
/190 ZF160384 1 RING,RETAINING
190 ZF210277 1 WASHER,THRUST
200 ZF210278 1 SUN GEAR
230 ZF210279 1 CAGE,NEEDLE
240 ZF160386 3 WASHER,AXIAL,1.8
240 ZF160387 A/R WASHER,AXIAL,1.5
240 ZF160388 A/R WASHER,AXIAL,1.2
240 ZF160389 A/R WASHER,AXIAL,1.13
240 ZF160481 A/R WASHER,AXIAL,15X28X1
248 ZF210280 1 RING
250 ZF210281 1 SHAFT,SUN GEAR
260 ZF210282 1 RING,INTERNAL
268 ZF210283 2 RING,SPLIT
270 ZF210284 1 RING,ANGLE
280 ZF160390 2 SHIM,1.8
280 ZF160391 A/R SHIM,1.6
280 ZF160392 A/R SHIM,1.4
280 ZF160393 A/R SHIM,1.2
280 ZF160394 A/R SHIM,1.0

872306 - B30D Mk 6.3 - May 2011 REV A

3-15
SECTION 3 : DRIVETRAIN
COUPLING

080

070

100
060
090

046 270
050
020
330
040 310
010 064
030

260 320

210 280

230

250

130 180

190
170
120
110

150 160
140
300

490
470
480
454
420
450

440
460 400

430

410

TD0005039

872306 - B30D Mk 6.3 - May 2011 REV A

3-16
SECTION 3 : DRIVETRAIN
COUPLING

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF210556 1 SHAFT,TURBINE
020 ZF210286 1 PIPE
030 ZF210287 1 SLEEVE,NEEDLE
040 ZF210587 1 HUB
046 ZF100329 1 WASHER
050 ZF160395 1 RING,RETAINING
060 ZF210289 3 ROLLER,NEEDLE
064 ZF210290 2 PIN
070 ZF210588 1 CARRIER,CLUTCH
080 ZF140162 1 SEAL,LIP RING
090 ZF140163 1 SEAL,LIP RING
100 ZF210589 1 PISTON
110 ZF210293 1 SPRING,CUP
120 ZF210294 1 PLATE,FIXING
130 ZF100174 1 RING,SNAP
140 ZF210295 1 SPRING,CUP
150 ZF210296 1 PLATE,FIXING
160 ZF210297 8 I. CLUTCH DISC,2.5
160 ZF210298 A/R I. CLUTCH DISC,2.0
170 ZF210299 8 O. CLUTCH DISC
180 ZF100175 1 SHIM,END
190 ZF210300 2 RING,SPLIT
210 ZF140164 1 RING,SEALING
230 ZF210590 1 PISTON
250 ZF140165 1 RING,SEALING
260 ZF210304 1 DISC
270 ZF210305 4 O. CLUTCH DISC,2.5
270 ZF210306 A/R O. CLUTCH DISC,2.0
280 ZF210307 5 I. CLUTCH DISC
300 ZF210591 1 SHIM,END
310 ZF210308 9 PIN
320 ZF210309 2 PIN
330 ZF210310 9 SPRING,COMPRESSION
400 ZF200524 3 O. CLUTCH DISC,2.5
400 ZF200525 A/R O. CLUTCH DISC,2.0
400 ZF200526 A/R O. CLUTCH DISC,3.0
410 ZF210307 4 I. CLUTCH DISC
420 ZF210311 1 DISC
430 ZF210308 9 PIN
440 ZF140166 1 SEAL,LIP RING
450 ZF210592 1 PISTON
454 ZF210313 1 RING
460 ZF160397 1 RING,RETAINING
470 ZF140167 1 SEAL,LIP RING
480 ZF140086 1 O-RING
490 ZF210557 1 HOUSING,CLUTCH

872306 - B30D Mk 6.3 - May 2011 REV A

3-17
SECTION 3 : DRIVETRAIN
BRAKE - SECTION D

050

090 100

120

070

130

020
030

010

150
160

040
BRAKE SECTION

TD0005040

872306 - B30D Mk 6.3 - May 2011 REV A

3-18
SECTION 3 : DRIVETRAIN
BRAKE - SECTION D

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF210315 1 PISTON
020 ZF140084 1 SEAL,LIP RING
030 ZF140087 1 SEAL,LIP RING
040 ZF210316 1 O. CLUTCH DISC,3.0
050 ZF210317 4 I. CLUTCH DISC
070 ZF210316 A/R O. CLUTCH DISC,3.0
070 ZF210318 A/R O. CLUTCH DISC,2.5
070 ZF210319 A/R O. CLUTCH DISC,2.0
070 ZF210320 4 O. CLUTCH DISC
090 ZF210321 8 PIN
100 ZF210322 8 SPRING,COMPRESSION
120 ZF160398 1 SHIM,END
130 ZF210323 1 RING,SNAP
150 ZF210324 1 HOLDER,SPRING
160 ZF210325 1 SPRING,CUP

872306 - B30D Mk 6.3 - May 2011 REV A

3-19
SECTION 3 : DRIVETRAIN
BRAKE - SECTION E

050

160

150

010
100

030

020

070

040

080

BRAKE SECTION
E

TD0005042

872306 - B30D Mk 6.3 - May 2011 REV A

3-20
SECTION 3 : DRIVETRAIN
BRAKE - SECTION E

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
010 ZF210315 1 PISTON
020 ZF140084 1 SEAL,LIP RING
030 ZF140087 1 SEAL,LIP RING
040 ZF210326 8 PIN
050 ZF210327 1 O. CLUTCH DISC,3.0
070 ZF210317 7 I. CLUTCH DISC
080 ZF210327 A/R O. CLUTCH DISC,3.0
080 ZF210328 A/R O. CLUTCH DISC,2.5
080 ZF210319 A/R O. CLUTCH DISC,2.0
080 ZF210320 6 O. CLUTCH DISC
100 ZF210593 1 RING,PRESSURE
150 ZF210324 1 HOLDER,SPRING
160 ZF210325 1 SPRING,CUP

872306 - B30D Mk 6.3 - May 2011 REV A

3-21
SECTION 3 : DRIVETRAIN
BRAKE - SECTION F

084

060
040

070

080

020

010

BRAKE SECTION
F

TD0005043

872306 - B30D Mk 6.3 - May 2011 REV A

3-22
SECTION 3 : DRIVETRAIN
BRAKE - SECTION F

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF210327 A/R O. CLUTCH DISC,3.0
010 ZF210328 A/R O. CLUTCH DISC,2.5
010 ZF210319 A/R O. CLUTCH DISC,2.0
010 ZF210320 6 O. CLUTCH DISC
020 ZF210317 7 I. CLUTCH DISC
040 ZF210330 1 O. CLUTCH DISC
060 ZF210326 8 PIN
070 ZF210331 8 SPRING,COMPRESSION
080 ZF180020 8 PIPE
084 ZF210594 2 SLEEVE

872306 - B30D Mk 6.3 - May 2011 REV A

3-23
SECTION 3 : DRIVETRAIN
BRAKE - SECTION G

060

010

050

040
080
030 070

020

110

160
170
150
140

120

BRAKE SECTION
G
130

100
090

TD0005046

872306 - B30D Mk 6.3 - May 2011 REV A

3-24
SECTION 3 : DRIVETRAIN
BRAKE - SECTION G

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
010 ZF210332 1 GASKET
020 ZF210333 1 PISTON
030 ZF140088 1 SEAL,LIP RING
040 ZF210301 1 RING,PISTON
050 ZF210334 1 RING,PISTON
060 ZF210335 1 HOUSING,INTERMEDIATE
070 ZF210336 1 PIN,SLOT
080 ZF120009 2 PLUG,SCREW
080 Z0634801063 2 RING,SEALING
090 ZF210626 1 O. CLUTCH DISC
100 ZF210338 9 O. CLUTCH DISC,2.5
110 ZF210339 9 I. CLUTCH DISC
120 ZF210338 8 O. CLUTCH DISC,2.5
120 ZF210340 A/R O. CLUTCH DISC,2.0
130 ZF210341 1 GEAR,RING
140 ZF210342 8 PIN
150 ZF210343 8 SPRING,COMPRESSION
160 ZF210344 8 PIN,GUIDE
170 ZF180021 8 PIPE

872306 - B30D Mk 6.3 - May 2011 REV A

3-25
SECTION 3 : DRIVETRAIN
OUTPUT

200

/240
/250

/210 044

/220
/240 040

030
190
/150
/160
/120

/130 /230
/150
320
/110 310

330
358 020
/200 /140
010 260

300
454
464
050

440
060
114
250 410
230 420
222

430
380
220
400

TD0005050

872306 - B30D Mk 6.3 - May 2011 REV A

3-26
SECTION 3 : DRIVETRAIN
OUTPUT

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
010 ZF210595 1 COVER,OUTPUT
014 ZF100176 1 PLUG,SCREW
014 ZF140089 1 RING,SEALING
020 ZF140090 1 SEAL,SHAFT
030 ZF210596 1 PISTON
040 ZF140088 1 SEAL,LIP RING
044 ZF210334 1 RING,PISTON
050 ZF210332 1 GASKET
060 ZF100177 24 SCREW,HEXAGON
060 Z0630001048 24 WASHER
114 ZF100178 2 SCREW,HEXAGON
114 Z0630001048 2 WASHER
190 ZF210347 1 RING,THRUST
200 ZF210348 1 PLANETARY DRIVE
/110 ZF210349 1 PLANET CARRIER
/120 ZF210350 6 PIN,BEARING
/130 ZF210351 6 CAGE,ROLLER
/140 ZF210352 1 PLANET GEAR SET
/150 ZF210353 24 WASHER,THRUST,1.0
/160 ZF210270 6 PIN,SLOT
/200 ZF150132 1 SLEEVE,NEEDLE
/210 ZF210355 4 PIN,BEARING
/220 ZF210356 8 CASE,NEEDLE
/230 ZF210357 1 PLANET GEAR SET
/240 ZF210358 16 WASHER,THRUST
/250 ZF210270 4 PIN,SLOT
220 ZF210359 1 BEARING,TAPPER ROLLER
222 ZF100330 1 WASHER
230 ZF210360 1 BUSH,45.00
250 ZF160399 1 SHIM,1.20
250 ZF160400 A/R SHIM,1.15
250 ZF160401 A/R SHIM,1.10
250 ZF160402 A/R SHIM,1.05
250 ZF160403 A/R SHIM,1.00
250 ZF160404 A/R SHIM,0.95
250 ZF160405 A/R SHIM,0.90
250 ZF160406 A/R SHIM,0.85
250 ZF160407 A/R SHIM,0.80
250 ZF160408 A/R SHIM,0.60
250 ZF160409 A/R SHIM,0.40
260 ZF160410 1 BEARING,TAPER ROLLER
300 ZF160411 1 FLANGE,OUTPUT
310 ZF100179 1 WASHER
320 ZF100180 1 WASHER,TAB
330 ZF100331 2 SCREW,HEX
358 ZF100176 1 PLUG,SCREW
358 ZF140089 1 RING,SEALING
380 ZF210361 1 TRANSMITTER,INDUCTION

872306 - B30D Mk 6.3 - May 2011 REV A

3-27
SECTION 3 : DRIVETRAIN
OUTPUT (CONTINUED)

200

/240
/250

/210 044

/220
/240 040

030
190
/150
/160
/120

/130 /230
/150
320
/110 310

330
358 020
/200 /140
010 260

300
454
464
050

440
060
114
250 410
230 420
222

430
380
220
400

TD0005050

872306 - B30D Mk 6.3 - May 2011 REV A

3-28
SECTION 3 : DRIVETRAIN
OUTPUT (CONTINUED)

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
380 ZF160412 A/R SHIM,6.00
380 ZF160413 A/R SHIM,5.80
380 ZF160414 A/R SHIM,5.60
380 ZF160415 A/R SHIM,5.40
380 ZF160416 A/R SHIM,5.20
380 ZF160417 A/R SHIM,5.00
380 ZF160418 A/R SHIM,4.80
380 ZF160419 A/R SHIM,4.60
380 ZF160420 A/R SHIM,4.40
380 ZF160421 A/R SHIM,4.20
380 ZF160422 A/R SHIM,4.00
380 ZF160423 A/R SHIM,3.80
380 ZF160424 A/R SHIM,3.60
380 ZF160425 A/R SHIM,3.20
380 ZF160426 A/R SHIM,3.00
380 ZF160427 A/R SHIM,2.90
380 ZF160428 A/R SHIM,2.80
380 ZF160429 A/R SHIM,2.70
380 ZF160430 A/R SHIM,2.60
380 ZF160431 A/R SHIM,2.50
380 ZF160432 A/R SHIM,2.40
380 ZF160433 A/R SHIM,2.20
380 ZF160434 A/R SHIM,2.10
380 ZF160435 A/R SHIM,2.00
380 ZF160436 A/R SHIM,1.90
380 ZF160437 A/R SHIM,1.80
380 ZF160438 A/R SHIM,1.70
380 ZF160439 A/R SHIM,1.60
380 ZF160440 A/R SHIM,1.50
380 ZF160441 A/R SHIM,1.40
380 ZF160442 A/R SHIM,1.30
380 ZF160443 A/R SHIM,1.20
380 ZF160444 A/R SHIM,1.00
380 ZF160445 A/R SHIM,0.80
380 ZF210362 1 SCREW,TORX
380 ZF140091 1 O-RING
400 ZF210363 1 CABLE CONNECT
410 ZF210364 1 COVER
420 ZF140168 1 O-RING,40X3
430 ZF100182 2 STUD
430 ZF100183 2 WASHER
430 ZF100184 2 NUT,HEX
440 ZF100185 1 PLUG
454 ZF100176 1 PLUG,SCREW
454 ZF140089 1 RING,SEALING
464 ZF100176 1 SCREW,PLUG
464 ZF140089 1 RING,SEALING

872306 - B30D Mk 6.3 - May 2011 REV A

3-29
SECTION 3 : DRIVETRAIN
SHIFT CONTROL

294 810

290 070
060 800
150

110
160
130

240 100
180

058
590

128

590

030

310

670

/200

010
660
620 610 640
630

344 650

340 020
600
022

024
TD0005052

872306 - B30D Mk 6.3 - May 2011 REV A

3-30
SECTION 3 : DRIVETRAIN
SHIFT CONTROL

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF210365 1 PLATE,DUCT
020 ZF210366 1 VALVE,DRAIN
022 ZF210367 1 SHEET,SPRING
024 ZF210368 1 SCREW,TORX
030 ZF210369 1 PLATE,INTERMEDIATE
058 ZF210598 1 VALVE BLOCK
060 ZF210391 1 PLATE,COVER
070 ZF210388 15 SCREW,TORX
100 ZF210392 1 BALL,5MM
110 ZF210393 1 GASKET
128 ZF210602 1 VALVE BLOCK
130 ZF210398 1 PLATE,COVER
150 ZF210388 7 SCREW,TORX
160 ZF210399 1 SCREW,TORX
180 ZF210400 1 GASKET
240 ZF210401 1 VALVE,THROTTLE
290 ZF210388 5 SCREW,TORX
290 ZF210399 1 SCREW,TORX
310 ZF210408 1 WIRING HARNESS
/200 ZF210568 1 SENSOR,TEMP
340 ZF210409 1 VALVE,CONVERTER
344 ZF210410 1 RING,SNAP
590 ZF210411 4 MAGNET
600 ZF100333 1 PLUG,SCREW
610 ZF210412 24 SCREW,TORX
620 ZF210413 9 SCREW,TORX
630 ZF210412 6 SCREW,TORX
640 ZF210361 1 TRANSMITTER,INDUCTION
640 ZF160412 A/R WASHER,6.00
640 ZF160413 A/R WASHER,5.80
640 ZF160414 A/R WASHER,5.60
640 ZF160415 A/R WASHER,5.40
640 ZF160416 A/R WASHER,5.20
640 ZF160417 A/R WASHER,5.00
640 ZF160418 A/R WASHER,4.80
640 ZF160419 A/R WASHER,4.60
640 ZF160420 A/R WASHER,4.40
640 ZF160421 A/R WASHER,4.20
640 ZF160422 A/R WASHER,4.00
640 ZF160423 A/R WASHER,3.80
640 ZF160424 A/R WASHER,3.60
640 ZF160425 A/R WASHER,3.20
640 ZF160426 A/R WASHER,3.00
640 ZF160427 A/R WASHER,2.90
640 ZF160428 A/R WASHER,2.80
640 ZF160429 A/R WASHER,2.70
640 ZF160430 A/R WASHER,2.60
640 ZF160431 A/R WASHER,2.50

872306 - B30D Mk 6.3 - May 2011 REV A

3-31
SECTION 3 : DRIVETRAIN
SHIFT CONTROL (CONTINUED)

294 810

290 070
060 800
150

110
160
130

240 100
180

058
590

128

590

030

310

670

/200

010
660
620 610 640
630

344 650

340 020
600
022

024
TD0005052

872306 - B30D Mk 6.3 - May 2011 REV A

3-32
SECTION 3 : DRIVETRAIN
SHIFT CONTROL (CONTINUED)

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
640 ZF160432 A/R WASHER,2.40
640 ZF160433 A/R WASHER,2.20
640 ZF160434 A/R WASHER,2.10
640 ZF160435 A/R WASHER,2.00
640 ZF160436 A/R WASHER,1.90
640 ZF160437 A/R WASHER,1.80
640 ZF160438 A/R WASHER,1.70
640 ZF160439 A/R WASHER,1.60
640 ZF160440 A/R WASHER,1.50
640 ZF160441 A/R WASHER,1.40
640 ZF160442 A/R WASHER,1.30
640 ZF160443 A/R WASHER,1.20
640 ZF160444 A/R WASHER,1.00
640 ZF160445 A/R WASHER,0.80
650 ZF210362 1 SCREW,TORX
660 ZF140091 1 O-RING,4X1.5
670 ZF100117 2 SCREW,HEX
670 ZF100128 2 WASHER
800 ZF210414 1 VALVE BLOCK
810 ZF210399 7 SCREW,TORX

872306 - B30D Mk 6.3 - May 2011 REV A

3-33
SECTION 3 : DRIVETRAIN
SHIFT CONTROL, VALVE BLOCK A

080 F
1
WK
070 C
A
090

020 046

050
020 042

044
050 060 206
204
202 010
040 200

060

120

320

310

140
170 110
180
150
172
160
220
210
230

240

130
250

280

290 TD0005056

872306 - B30D Mk 6.3 - May 2011 REV A

3-34
SECTION 3 : DRIVETRAIN
SHIFT CONTROL, VALVE BLOCK A

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
1 ZF210598 1 VALVE BLOCK
010 ZF210599 1 VALVE BLOCK
020 ZF210372 4 PISTON
040 ZF210373 1 SPRING,COMPRESSION
042 ZF210374 1 SPRING,COMPRESSION
044 ZF210375 1 SPRING,COMPRESSION
046 ZF210375 1 SPRING,COMPRESSION
050 ZF100186 4 WASHER
060 ZF210376 4 PISTON
070 ZF210377 1 GASKET
080 ZF210378 1 PLATE,COVER
090 ZF210368 9 SCREW,TORX
110 ZF210627 1 STRIP,VALVE
120 ZF140093 1 O-RING
130 ZF210380 12 BALL
140 ZF210381 4 BUSH
150 ZF140094 4 O-RING
160 ZF210382 4 PIN
170 ZF100187 4 WASHER
172 Z0630502228 4 RING,RETAINING
180 ZF210383 4 PISTON
200 ZF120006 1 ORIFICE,0.8
202 ZF120034 1 ORIFICE,0.7
204 ZF120035 1 ORIFICE,1.00
206 ZF120006 1 ORIFICE,0.8
210 ZF100115 4 SPRING,COMPRESSION
220 ZF210384 1 GASKET
230 ZF210385 1 PLATE,COVER
240 ZF210386 4 PISTON
250 ZF210387 4 SPRING,COMPRESSION
280 ZF210388 5 SCREW,TORX
290 ZF210368 11 SCREW,TORX
310 ZF210601 4 VALVE,SOLENOID
320 ZF100026 8 SCREW,CAP
320 ZF100332 8 WASHER

872306 - B30D Mk 6.3 - May 2011 REV A

3-35
SECTION 3 : DRIVETRAIN
SHIFT CONTROL, VALVE BLOCK B

G
D
E
B 1

580
470
540
464 530

520
490
440
510 450 460
430 260

408 270
420 406 280
404
340 402
380
410 320
400
360
300
390 230
330
210
350
290
370 220 190
310 200
110 124
150
170
220 180 120
200

150
160

120

234
240
250

TD0005058

872306 - B30D Mk 6.3 - May 2011 REV A

3-36
SECTION 3 : DRIVETRAIN
SHIFT CONTROL, VALVE BLOCK B

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
1 ZF210602 1 VALVE BLOCK
110 ZF210603 1 VALVE BLOCK
120 ZF210372 3 PISTON
124 ZF210372 1 PISTON
150 ZF210395 3 STOP
160 ZF210396 1 SPRING,COMPRESSION
170 ZF210396 1 SPRING,COMPRESSION
180 ZF210396 1 SPRING,COMPRESSION
190 ZF210373 1 SPRING,COMPRESSION
200 ZF100186 3 WASHER
210 ZF100186 1 WASHER
220 ZF210376 3 PISTON
230 ZF210376 1 PISTON
234 ZF210377 1 GASKET
240 ZF210378 1 PLATE,COVER
250 ZF210368 9 SCREW,TORX
260 ZF210627 1 VALVE STRIP
270 ZF140093 1 O-RING
280 ZF210380 12 BALL
290 ZF210397 3 BUSH
300 ZF210397 1 BUSH
310 ZF140094 3 O-RING
320 ZF140094 1 O-RING
330 ZF210382 3 PIN
340 ZF210382 1 PIN
350 ZF100187 3 WASHER
360 ZF100187 1 WASHER
370 Z0630502228 3 RING,RETAINING
380 Z0630502228 1 RING,RETAINING
390 ZF210383 3 PISTON
400 ZF210383 1 PISTON
402 ZF120006 1 ORIFICE,0.8
404 ZF120006 1 ORIFICE,0.8
406 ZF120006 1 ORIFICE,0.8
408 ZF120006 1 ORIFICE,0.8
410 ZF100115 3 SPRING,COMPRESSION
420 ZF100115 1 SPRING,COMPRESSION
430 ZF210386 3 PISTON
440 ZF210386 1 PISTON
450 ZF210387 3 SPRING,COMPRESSION
460 ZF210387 1 SPRING,COMPRESSION
464 ZF210384 1 GASKET
470 ZF210385 1 PLATE,COVER
490 ZF210388 5 SCREW,TORX
510 ZF210368 11 SCREW,TORX
520 ZF210601 3 VALVE,SOLENOID
530 ZF100026 6 SCREW,CAP
530 ZF100332 6 WASHER
540 ZF210601 1 VALVE,SOLENOID
580 ZF100026 2 SCREW,CAP
580 ZF100332 2 WASHER

872306 - B30D Mk 6.3 - May 2011 REV A

3-37
SECTION 3 : DRIVETRAIN
SHIFT CONTROL, THROTTLE VALVE

240

/210
/140

/160

/200
/130

/180
/110

/120

800

/190

/120
/140 /110

/130

TD0005063

872306 - B30D Mk 6.3 - May 2011 REV A

3-38
SECTION 3 : DRIVETRAIN
SHIFT CONTROL, THROTTLE VALVE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
240 ZF210401 1 VALVE BLOCK
/110 ZF210402 1 VALVE BLOCK
/120 ZF210403 1 PISTON
/130 ZF210404 1 PISTON
/140 ZF210605 1 SPRING,COMPRESSION
/160 ZF210406 1 PLATE,FIXING
/180 ZF210407 1 SOLENOID
/190 ZF210390 2 SCREW,TORX
/200 ZF210601 1 VALVE,SOLENOID
/210 ZF100026 2 SCREW,CAP
/210 ZF100332 2 WASHER
800 ZF210414 1 VALVE BLOCK
/110 ZF210415 1 HOUSING,VALVE
/120 ZF210416 1 PISTON
/130 ZF210605 1 SPRING,COMPRESSION
/140 ZF120014 1 PLUG,SCREW
/140 Z0634801045 1 RING,SEALING

872306 - B30D Mk 6.3 - May 2011 REV A

3-39
SECTION 3 : DRIVETRAIN
TRANSMISSION DIPSTICK

200

010

014

060

TD0005064

872306 - B30D Mk 6.3 - May 2011 REV A

3-40
SECTION 3 : DRIVETRAIN
TRANSMISSION DIPSTICK

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF210417 1 TUBE,FILLER
014 ZF210418 1 TAPE,SEALING
060 ZF100189 1 NUT,SLOTTED
200 ZF210629 1 DIPSTICK,OIL

872306 - B30D Mk 6.3 - May 2011 REV A

3-41
SECTION 3 : DRIVETRAIN
TRANSMISSION OIL SUMP

510

500

520
560

570 540
550

572

574

580

590

600

530

TD0005065

872306 - B30D Mk 6.3 - May 2011 REV A

3-42
SECTION 3 : DRIVETRAIN
TRANSMISSION OIL SUMP

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
500 ZF210607 1 OIL SUMP
510 ZF210422 1 GASKET
520 ZF100190 25 HEXAGON SCREW
520 ZF100128 25 WASHER
530 ZF100191 10 HEXAGON SCREW
530 ZF100128 10 WASHER
540 ZF100190 2 HEXAGON SCREW
540 ZF140077 2 SEALING RING
550 ZF100192 1 SCREW PLUG
550 ZF140095 1 SEALING RING
560 ZF140096 1 O-RING
570 ZF210423 1 SUCTION TUBE
572 ZF100193 1 TAB WASHER
574 ZF100018 2 HEXAGON SCREW
580 ZF210424 1 SCREEN,SUCTION
590 ZF140097 1 O-RING
600 ZF210425 1 COVER

872306 - B30D Mk 6.3 - May 2011 REV A

3-43
SECTION 3 : DRIVETRAIN
TORQUE CONVERTER

450

170

500
150
/142
020 /200 /150

/190

/250

/140

/160
/240

/174

/180

/310

/170

/090
/152 /060

/050
/120
/130
/070
/270
010
/290 /070
/080
/090
/260 /280

/230 TD0005067

872306 - B30D Mk 6.3 - May 2011 REV A

3-44
SECTION 3 : DRIVETRAIN
TORQUE CONVERTER

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
020 ZF100195 1 PLUG,SCREW
020 ZF140098 1 RING,SEALING
150 ZF100197 1 SCREW,CAP
170 ZF160456 1 SHIM,1.00
170 ZF160455 A/R SHIM,1.10
170 ZF160454 A/R SHIM,1.20
170 ZF160453 A/R SHIM,1.50
170 ZF160452 A/R SHIM,1.70
170 ZF160451 A/R SHIM,1.80
170 ZF160450 A/R SHIM,1.90
170 ZF160449 A/R SHIM,2.00
170 ZF160448 A/R SHIM,2.50
170 ZF160447 A/R SHIM,2.60
450 ZF100338 1 WASHER,0.50
450 ZF100337 A/R WASHER,0.80
450 ZF100202 A/R WASHER,1.00
500 ZF210628 1 CONVERTER,TORQUE
/010 ZF210609 1 TURBINE WHEEL
/050 ZF210444 1 BEARING,ROLLER
/060 ZF210441 1 STATOR
/070 ZF100199 2 WASHER
/080 ZF210442 1 RING,FREE WHEEL
/090 ZF150133 2 BEARING,BALL
/120 ZF210443 16 ROLLER
/130 ZF210445 1 PUMP,WHEEL
/140 ZF210610 1 COVER,CIRCUIT
/142 ZF210446 2 PIN,CYLINDERICAL
/150 ZF210611 1 PLATE,PISTON
/152 ZF210430 1 CUP,SPRING
/160 ZF200527 2 I.CLUTCH DISC
/170 ZF200528 2 O.CLUTCH DISC,3.5
/170 ZF200529 A/R O.CLUTCH DISC,4.0
/174 ZF210612 12 PIN,CYLINDERICAL
/180 ZF210613 1 SHIM,END
/190 ZF140169 1 RING,SEALING
/200 ZF140170 1 RING,SEALING
/230 ZF210435 1 RING,PISTON
/240 ZF100334 12 SCREW,CAP
/250 ZF140099 1 O-RING
/260 Z0750116266 1 BEARING,BALL
/270 ZF210614 1 WASHER
/280 ZF210438 1 CAGE,NEEDLE
/290 ZF210437 1 HOUSING,DISC
/310 ZF100200 36 SCREW,CAP
/310 ZF100201 36 WASHER

872306 - B30D Mk 6.3 - May 2011 REV A

3-45
SECTION 3 : DRIVETRAIN
POWER TAKE OFF

624
640
630

610

550
604

600

570

594

540 220

590
240 210

230 200

030
010

800

810
012
020

TD0005075

872306 - B30D Mk 6.3 - May 2011 REV A

3-46
SECTION 3 : DRIVETRAIN
POWER TAKE OFF

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
010 ZF210447 1 HOUSING
012 ZF210448 2 PIN,CYLINDRICAL
020 ZF210193 1 GASKET
030 ZF100203 5 SCREW,HEXAGON
030 Z0630001048 5 WASHER
200 ZF210449 1 BEARING,ROLLER,50X90X23
210 ZF210450 1 COVER,SHEET
220 ZF210451 1 GEAR
230 ZF210452 1 BEARING,BALL
240 ZF160468 1 SHIM,RING,90X110X2
240 ZF160469 A/R SHIM,RING,90X110X1.8
240 ZF160470 A/R SHIM,RING,90X110X1.6
240 ZF160471 A/R SHIM,RING,90X110X1.4
240 ZF160472 A/R SHIM,RING,90X110X1.2
240 ZF160473 A/R SHIM,RING,90X110X1.1
240 ZF160474 A/R SHIM,RING,90X110X1.0
240 ZF160475 A/R SHIM,RING,90X110X0.5
240 ZF160476 A/R SHIM,RING,90X110X0.3
240 ZF160477 A/R SHIM,RING,90X110X0.2
240 ZF160478 A/R SHIM,RING,90X110X0.1
540 ZF210465 1 FLANGE,BEARING
550 ZF100204 5 SCREW,CAP
570 ZF160479 1 RING,RETAINING
590 ZF140100 1 O-RING
594 ZF140176 1 O-RING
600 ZF160480 1 RING,RETAINING
604 ZF210453 1 RING,SNAP
610 ZF210454 1 BUSH
624 ZF140102 1 O-RING
630 ZF210455 1 FLANGE,INTERMEDIATE
640 ZF100335 6 SCREW,CAP
800 ZF210457 1 PLATE,TYPE
810 ZF100004 2 STUD,GROOVED

872306 - B30D Mk 6.3 - May 2011 REV A

3-47
SECTION 3 : DRIVETRAIN
HEAT EXCHANGER

124

012 110 150

014

012
016
114

010
020 100

050

TD0005076

872306 - B30D Mk 6.3 - May 2011 REV A

3-48
SECTION 3 : DRIVETRAIN
HEAT EXCHANGER

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
010 ZF210458 1 GASKET
012 ZF140103 2 O-RING
014 ZF210459 1 INSERT
016 ZF210460 1 INSERT
020 ZF210558 1 ADAPTOR CONNECTOR INCLUDES ITEMS 114
050 ZF100190 6 SCREW,HEX
050 ZF100128 6 WASHER
100 ZF120004 1 PLUG,SCREW
100 ZF140070 1 RING,SEALING
110 ZF100206 1 PLUG,SCREW
110 Z0634801063 1 RING,SEALING
114 ZF210559 1 PLUG,SCREW
114 ZF140069 1 SEALING RING
124 ZF210462 1 SENSOR,TEMPERATURE
124 Z0634801151 1 RING,SEALING
150 ZF210463 2 UNION,PIPE
150 ZF140104 2 RING,SEALING

872306 - B30D Mk 6.3 - May 2011 REV A

3-49
SECTION 3 : DRIVETRAIN
PERIPHERALS

150

164

/390

120

TD0005085

872306 - B30D Mk 6.3 - May 2011 REV A

3-50
SECTION 3 : DRIVETRAIN
PERIPHERALS

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
120 206345 1 SELECTOR, SHIFT
/390 ZF210188 1 PLATE, SELECTOR INDICATOR
150 206336 1 HARNESS
164 206337 1 HARNESS
540 207053 1 LEVER, ZF RETARDER, 6 POSITION

872306 - B30D Mk 6.3 - May 2011 REV 0

3-51
SECTION 3 : DRIVETRAIN
TRANSMISSION COOLING SYSTEM

7
10

6
1

14
12
13 6
14

11
14
8
9 3

5
5
8
9

TD0003180-A
E14832411-C

872306 - B30D Mk 6.3 - May 2011 REV A

3-52
SECTION 3 : DRIVETRAIN
TRANSMISSION COOLING SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 243884 1 HOSE
2 244001 1 HOSE
3 207123 2 SPACER,CLAMP,ALU
4 207092 1 CLAMP,RUBBER,4,TRAN HOSES
5 207017 2 CLAMP,ALUM,2 BOLT
6 203681 6 P-CLIP,50MM
7 120237 4 FLANGE,HALF
8 100548 4 WASHER,HARDENED
9 100312 4 NUT,NYLOC
10 100225 8 CAPSCREW,SOCHD
11 100200 2 BOLT,HEXHD
12 100198 2 SCREW,HEXHD
13 100083 2 SCREW,HEXHD
14 100062 6 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

3-53
SECTION 3 : DRIVETRAIN
DROPBOX MISCELLANEOUS PARTS

2
17 16

8
10
5

13
9

14

7
5
4
11

7 1

12
14
7
4

14
15
4
7 TD0005647-A
E17832420-B

872306 - B30D Mk 6.3 - May 2011 REV A

3-54
SECTION 3 : DRIVETRAIN
DROPBOX MISCELLANEOUS PARTS

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
1 250325 1 T/CASE,13100,T/SWITCH
2 223816 1 FILTER
3 214318 1 SWITCH,TEMP,112 DEG
4 204483 8 MTG,T/BOX SPLIT
5 200062 2 CLAMP,HOSE
6 186889 1 BKT,BREATHER,TRANSFER CASE
7 174756 8 SHIM,DROP BOX MTG
8 162404 2 WASHER
9 130001 1 HOSE,PUSHLOCK 520MM LONG
10 121275 1 MALE-8,M20,TAIL,90 DEG,PCT-M20
11 120161 1 ADAPTOR,BARBED HOSE
12 101008 2 BOLT,HEXHD
13 100698 2 BOLT,HEXHD
14 100532 6 WASHER,HARDENED
15 100323 2 NUT,NYLOC
16 100080 2 SCREW,HEXHD
17 100061 2 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

3-55
SECTION 3 : DRIVETRAIN
DROP BOX MOUNTINGS

P008267

872306 - B30D Mk 6.3 - May 2011 REV A

3-56
SECTION 3 : DRIVETRAIN
DROP BOX MOUNTINGS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 181527 2 MOUNTING,T/CASE,TOP BRACKET
2 161221 2 MOUNTING,T/CASE,LOWER
3 100212 14 SCREW,HEXHD

872306 - B30D Mk 6.3 - May 2011 REV A

3-57
SECTION 3 : DRIVETRAIN
DROP BOX HOUSING

50

44
47

102

101

102

105

104

107
106

102

110 108

47

43
100 1

109

TD00005562-A

872306 - B30D Mk 6.3 - May 2011 REV A

3-58
SECTION 3 : DRIVETRAIN
DROP BOX HOUSING

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 227316 1 HOUSING,MAIN CASE
43 224254 1 PLUG,MAGNETIC DRAIN
44 120396 2 PLUG,CLOSURE HEX SOCKET HD
47 DC140072 4 WASHER,SEALING
50 224257 1 BOLT,EYE
100 225245 1 PLUG,SCREW COMES WITH ITEM 1
101 224427 14 INSERT,THREADED COMES WITH ITEM 1
102 225262 44 HELICOIL,HCM10X1,5D COMES WITH ITEM 1
104 224467 1 FRAME
105 224469 2 O-RING
106 224468 1 GLASS
107 100193 6 BOLT,HEX HD
108 227136 4 PIN,DOWEL,NYLON
109 214318 1 SWITCH,TEMP,112 DEG
110 121890 1 PLUG, SOCHD COMES WITH ITEM 1

872306 - B30D Mk 6.3 - May 2011 REV A

3-59
SECTION 3 : DRIVETRAIN
DROP BOX INPUT SHAFT

67

56
30
83

31 7
77
37 8

81
72 12

18

73

68
32

83

34

27

69

65

61

TD0005252

872306 - B30D Mk 6.3 - May 2011 REV A

3-60
SECTION 3 : DRIVETRAIN
DROP BOX INPUT SHAFT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
7 224211 1 FRONT INSERT,IDLER
8 225244 1 REAR,INSERT,IDLER
12 224423 1 SHAFT,INPUT
18 224220 1 GEAR,INPUT
27 225251 1 SPACER,BEARING
30 224203 1 FLANGE,8.5C
31 224666 1 PLATE,FLANGE
32 225253 1 LID,INPUT
34 225255 1 PLATE,RETARDER
37 224221 1 SHIELD,MUD
56 224223 1 BEARING,CYLINDER ROLLER
61 225270 1 BEARING,SPHERICAL ROLLER
65 224367 1 CIRCLIP,INTERNAL
67 224370 6 SCREW,HEXHD
68 100089 6 SCREW,HEXHD
69 100209 3 SCREW,HEXHD
72 100123 4 CAPSCREW,SOCHD
73 100213 12 CAPSCREW,SOCHD
77 226917 1 SEAL,SHAFT
81 224229 1 O-RING
83 224231 3 O-RING

872306 - B30D Mk 6.3 - May 2011 REV A

3-61
SECTION 3 : DRIVETRAIN
DROP BOX IDLER

67

55

83

73

17
83
67
11
33
55

6
82

69
TD0005253

872306 - B30D Mk 6.3 - May 2011 REV A

3-62
SECTION 3 : DRIVETRAIN
DROP BOX IDLER

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 224209 1 INSERT,IDLER FRONT
6 224210 1 INSERT,IDLER PTO
11 224424 1 SHAFT,IDLER
17 224421 1 GEAR,IDLER
33 225254 1 LID,P.T.O.
55 225261 2 BEARING,CYL. ROLLER NJ2213
67 224370 16 SCREW,HEXHD
69 100209 2 SCREW,HEXHD
73 100213 6 SCREW,HEXHD
82 140271 1 O-RING
83 224231 2 O-RING

872306 - B30D Mk 6.3 - May 2011 REV A

3-63
SECTION 3 : DRIVETRAIN
DROP BOX OUTPUT SHAFT REAR

31

72
37

77 81
4

60 30

10 67
100
57
84
65

TD0005254

872306 - B30D Mk 6.3 - May 2011 REV A

3-64
SECTION 3 : DRIVETRAIN
DROP BOX OUTPUT SHAFT REAR

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
4 224208 1 HOUSING,BEARING REAR
10 224214 1 SHAFT,OUTPUT REAR
30 224203 1 FLANGE,8.5C
31 224666 2 PLATE,FLANGE
37 224221 2 SHIELD,MUD
57 224224 2 BEARING,CYL. ROLLER
60 224225 1 BEARING,FOUR POINT QJ213
65 224367 2 CIRCLIP,INTERNAL
67 224370 12 SCREW,HEXHD
72 100123 20 CAPSCREW,SOCHD
77 226917 2 SEAL,SHAFT
81 224229 2 O-RING
84 224232 1 O-RING
100 225245 1 PLUG,SCREW

872306 - B30D Mk 6.3 - May 2011 REV A

3-65
SECTION 3 : DRIVETRAIN
DROP BOX OUTPUT SHAFT FRONT

66
36
71
9
23
65
58
41 70
24
78
26
103
37

67 80

31 77 3

100
81 29
72
2
21

59

79
64
22
86
85
16

40
15

40

13 53
52 52
74 53
72
53

40 54
14
19
62

20 28 TD0005255

872306 - B30D Mk 6.3 - May 2011 REV A

3-66
SECTION 3 : DRIVETRAIN
DROP BOX OUTPUT SHAFT FRONT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
2 224426 1 HOUSING,FRONT BEARING
3 224425 1 HOUSING,CLUTCH M/C
9 224222 1 SHAFT,OUTPUT FRONT
13 224206 1 GEAR,SUN
14 224246 1 GEAR,PLANET SET
15 224238 1 GEAR,RING
16 224422 1 GEAR,OUTPUT
19 224242 3 PIN,PLANET
20 224419 1 CARRIER,PLANET
21 224251 1 CLUTCH,INSERT
22 224248 1 CLUTCH,SLIDE
23 224418 1 FORK
24 224244 1 PISTON
26 225250 1 COVER,ACTUATOR
28 227039 1 KIT,SPACERS & WASHERS
29 224204 1 FLANGE,7C
31 224190 2 PLATE,FLANGE
36 225257 1 COVER,CLUTCH
37 224221 2 SHIELD,MUD
40 224253 3 PIN,SPRING
41 224237 1 SPRING,COMPRESSION
52 224241 2 BUSH,MB 8530 DU
53 224240 3 WASHER,THRUST
54 224239 168 NEEDLE,ROLLER NRO.B2,5X2,5
58 ST20032 1 BEARING,DEEP GROOVE BALL
59 224226 1 BEARING,D.G.BALL 16022 C3/C4
62 224249 3 CIRCLIP,SHAFT
64 224258 1 CIRCLIP,EXTERNAL
65 224267 2 CIRCLIP,INTERNAL
66 224372 8 SCREW,HEXHD
67 224370 12 SCREW,HEXHD
70 100684 8 BOLT,HEXHD
71 223219 1 CAP SCREW
72 100123 20 CAPSCREW,SOCHD
73 100213 9 CAPSCREW,SOCHD
74 224252 3 SCREW,GRUB
77 226917 2 SEAL,SHAFT
78 224200 1 SEAL,PISTON
79 224228 3 O-RING
80 224235 1 O-RING
81 224229 2 O-RING
85 224236 1 O-RING
86 225268 1 O-RING
100 225245 1 PLUG,SCREW
103 224373 1 MAGNET

872306 - B30D Mk 6.3 - May 2011 REV A

3-67
SECTION 3 : DRIVETRAIN
PARK BRAKE

3
6

TD0005089 A
E16832432 B

872306 - B30D Mk 6.3 - May 2011 REV A

3-68
SECTION 3 : DRIVETRAIN
PARK BRAKE

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290421 1 ACTUATOR,PARK BRAKE,DX195
2 214046 1 DISC,P/BRAKE DXP195
3 184383 2 MTG,P/BRAKE,8.5C P/SHAFT
4 174057 6 SHIM,C# ADT PARK BRAKE DX195
5 100923 4 SCREW,HEXHD
6 100532 8 WASHER,HARDENED
7 100491 4 SCREW,HEXHD
8 100150 8 BOLT,HEXHD

872306 - B30D Mk 6.3 - May 2011 REV A

3-69
SECTION 3 : DRIVETRAIN
PARK BRAKE ASSEMBLY

1
6 44 43
41
42
5

33
34
35

36
7
37
57 8 32
31 38
13 14 55
39
12

11 40
10

54

2
23

30 51
22
15 50
29 49
16 28
47 45
17 27
3 48
47
26
25 46

52
21 24
18
19 20
53

9 4

56

TD0003813-B

872306 - B30D Mk 6.3 - May 2011 REV A

3-70
SECTION 3 : DRIVETRAIN
PARK BRAKE ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290421 1 ACTUATOR, PARK BRAKE
2 222240 1 CALIPER BODY
3 NSI 1 SADDLE
4 222242 1 PLATE,END MERITOR BRAKE
5 226224 1 PADS,SET PARK BRAKE (SET CONSISTS OF 2 PADS)
6 227288 1 KIT,ANTI RATTLE SPRING INCLUDES ITEMS 10, 11 & 20, 21
7 222606 2 SPACER
8 NSI 1 STABILISER BAR
9 223722 1 KIT,SLIDE PIN INCLUDES ITEMS 10-21
10 NSI 1 RETAINING PIN
11 NSI 1 LOCKING CLIP
12 NSI 2 PISTON SCREWS
13 NSI 2 ROLL PINS
14 NSI 2 PISTON SEAL ASSY
15 NSI 2 SLIDE PIN SEALS
16 NSI 2 SLIDE PIN BUSHING
17 NSI 2 SLIDE PIN COVER PLUGS
18 NSI 2 SLIDE PINS
19 NSI 2 SLIDE PIN CLAMP BOLTS
20 NSI 1 COPPER WASHER
21 NSI 1 BLANKING PLUG
22 223717 1 KIT,SEAL & GASKET INCLUDES ITEMS 14, 15, 17 & 19
23 223721 1 KIT,ADJUSTER SLEEVE & THRUST INCLUDES ITEMS 12-14 & 24-31
24 NSI 1 END COVER PLUG
25 NSI 2 CIRCLIPS
26 NSI 2 SPRINGS
27 NSI 1 ACTUATOR BLOCK
28 NSI 2 ADJUSTER SLEEVES GEARS
29 NSI 2 ADJUSTER SLEEVES
30 NSI 2 PISTONS
31 NSI 1 LOAD PLATE
INCLUDES ITEMS 10, 11, 20, 21, 33-40,
32 227070 1 KIT,ECCENTRIC SHAFT
43, 44
33 NSI 1 SEAL ASSY
34 NSI 2 CAPSCREWS-COVER PLATE
35 NSI 1 SHAFT COVER-BEARING SEAL
36 NSI 1 BEARING
37 NSI 1 GASKET SEAL-TOP COVER
38 NSI 1 SPACER,WASHER
39 NSI 1 ECCENTRIC SHAFT
40 NSI 1 BEARING
41 223646 1 KIT,LEVER
42 223646 1 LEVER,MERITOR BRAKE
43 100083 1 SCREW,HEXHEAD
44 100312 1 NUT,NYLOC
45 223719 1 KIT,ADJUSTER RH INCLUDES ITEMS 20, 21 & 46-53
46 NSI 1 ADJUSTER SCREW
47 NSI 2 DAMPING RING
48 NSI 1 COMPRESSION SPRING
49 NSI 1 ADJUSTER CASSETTE
50 NSI 1 BEVEL GEAR-TORQUE LIMITER

872306 - B30D Mk 6.3 - May 2011 REV A

3-71
SECTION 3 : DRIVETRAIN
PARK BRAKE ASSEMBLY (CONTINUED)

1
6 44 43
41
42
5

33
34
35

36
7
37
57 8 32
31 38
13 14 55
39
12

11 40
10

54

2
23

30 51
22
15 50
29 49
16 28
47 45
17 27 48
3 47
26
25 46

52
21 24
18
19 20
53

9 4

56

TD0003813-B

872306 - B30D Mk 6.3 - May 2011 REV A

3-72
SECTION 3 : DRIVETRAIN
PARK BRAKE ASSEMBLY (CONTINUED)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
51 NSI 1 ADJUSTER GEAR SEGMENT
52 NSI 4 RETAINING BOLT
53 NSI 2 COUNTERSUNK BOLT
54 NSI 1 GASKET SEAL
55 223716 1 KIT,BEARING NLA UNTIL FURTHER NOTICE
56 222239 1 ACTUATOR ASSEMBLY SEE NEXT PAGE FOR BREAK DOWN
57 227297 1 COVER,PROTECTION

872306 - B30D Mk 6.3 - May 2011 REV A

3-73
SECTION 3 : DRIVETRAIN
ACTUATOR ASSEMBLY

TD0004236

872306 - B30D Mk 6.3 - May 2011 REV A

3-74
SECTION 3 : DRIVETRAIN
ACTUATOR ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 222239 1 ACTUATOR ASSEMBLY
2 100037 2 NUT
3 100010 2 WASHER
4 200093 1 CLEVIS
5 220211 1 DIAPHRAGM

872306 - B30D Mk 6.3 - May 2011 REV A

3-75
SECTION 3 : DRIVETRAIN
PROPSHAFTS

17 14

9 4

6 3

2
5
1
4

7 8

11
16

15
10
14

12 13

19

18
17

872306 - B30D Mk 6.3 - May 2011 REV A

3-76
SECTION 3 : DRIVETRAIN
PROPSHAFTS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290139 1 PROPSHAFT,06008,5C8,5C,165M85
2 206765 2 CROSS & ROLLER,LUBE-FOR-LIFE
3 100720 8 BOLT,HEX HD
4 290289 1 PROPSHAFT,02807C,7C L/F/L
5 207990 2 CROSS & ROLLER,LUBE-FOR-LIFE
6 100129 8 BOLT,HEX HD
7 121290 1 VALVE,AIR RELIEF
8 121297 1 CAP,DUST
9 290665 1 PROPSHAFT,02838,5C8,5C 165M85-02
10 206765 2 CROSS & ROLLER,LUBE-FOR-LIFE
11 100720 8 BOLT,HEX HD
12 121290 1 VALVE,AIR RELIEF
13 121289 1 CAP,DUST
14 290263 1 PROPSHAFT,1095,8.5C,8.5C,165M85
15 206765 2 CROSS & ROLLER,8.5C,LUBE-FOR-LIFE
16 100720 8 BOLT,HEX HD
17 290343 1 PROPSHAFT,0845,7C-7C,148M70-010
18 206050 2 CROSS&ROLLER,LOW MAINT
19 100129 8 BOLT,HEX HD

872306 - B30D Mk 6.3 - May 2011 REV A

3-77
SECTION 3 : DRIVETRAIN
AXLE, FRONT

18
21
20
10

3
19

4 14
2

15

24 5

25 27
29 7

13

11 1
26
9 23 17
6
22

12
28

16
TD0005062-A
320595 - B

872306 - B30D Mk 6.3 - May 2011 REV A

3-78
SECTION 3 : DRIVETRAIN
AXLE, FRONT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 320595 1 AXLE,F,HK,DISC
1 310105 1 DIFF HEAD REFERENCE 3-83
2 290366 4 BRAKE CALIPER:ROCKWELL MINERAL REFERENCE 3-125
3 266235 2 KIT,FINAL DRIVE,5.2 REFERENCE 3-133
4 208200 4 GUARD,CAL,TOP,LHS
5 208011 1 SIDE SHAFT
6 208010 1 SIDE SHAFT
7 207660 1 PLUG REFERENCE 3-113
8 207626 1 PLUG,MAGNETIC REFERENCE 3-113
9 203375 1 PLATE,AXLE SERIAL NUMBER
10 202621 2 SEAL PLATE,B30 16T HUB
11 201420 4 P CLIPS
12 187019 1 BRKT,PIPE,BRAKE
13 184070 1 HSG,BANJO,FRONT
14 183436 2 MTG,BOT.FRNT,CAL/GUARD
15 183433 2 MTG,TOP,FRNT,CAL/GUARD
16 176558 1 PIPE,BRAKE,FRONT,LHS
17 176557 1 PIPE,BRAKE,FRONT,RHS
18 171079 4 PIPE,BRAKE,CRADLE L.F/R.R
19 140340 2 V-RING
20 120379 4 ELBOW
21 120308 3 BULKHEAD
22 100978 4 POP RIVET
23 100925 16 SCREW,HEXHD
24 100466 12 CAPSCREW,SOCHD
25 100370 8 WASHER,HARDENED
26 100310 4 NUT,NYLOC
27 100264 12 CAPSCREW,SOCHD
28 100246 1 SCREW,HEXHD
29 100211 8 WASHER,HARDENED

872306 - B30D Mk 6.3 - May 2011 REV A

3-79
SECTION 3 : DRIVETRAIN
FRONT DIFFERENTIAL ASSEMBLY

1 010

015

220

200
050
130

030

230

020

170

220

280

080
420
100

320
430

300

TD0005308

872306 - B30D Mk 6.3 - May 2011 REV A

3-80
SECTION 3 : DRIVETRAIN
FRONT DIFFERENTIAL ASSEMBLY

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
1 310105 1 DIFF,HK,3.182,LS,25%,CCW,60DEG REFERENCE 3-79 & 3-81
010 NSI 1 CLUTCH, LIMITED SLIP DIFF SEE LS DIFF CLUTCH FOR DETAILS
015 ZF100060 20 SCREW, LOCKING
020 ZF200183 1 AXLE DR.HOUSING
030 ZF200170 1 GEAR,BEVEL SET
050 ZF150031 1 BEARING,ROLLER
080 ZF160159 1 SPACER RING,S = 7,3 Use as required to fit upon measurement
080 ZF160160 1 SPACER RING,S = 7,4 Use as required to fit upon measurement
080 ZF160161 1 SPACER RING,S = 7,5 Use as required to fit upon measurement
080 ZF160162 1 SPACER RING,S = 7,6 Use as required to fit upon measurement
080 ZF160163 1 SPACER RING,S = 7,7 Use as required to fit upon measurement
080 ZF160164 1 SPACER RING,S = 7,9 Use as required to fit upon measurement
080 ZF160176 1 SPACER RING,S = 7,8 Use as required to fit upon measurement
080 ZF160177 1 SPACER RING,S = 7,82 Use as required to fit upon measurement
080 ZF160178 1 SPACER RING,S = 7,84 Use as required to fit upon measurement
080 ZF160179 1 SPACER RING,S = 7,86 Use as required to fit upon measurement
080 ZF160180 1 SPACER RING,S = 7,88 Use as required to fit upon measurement
080 ZF160181 1 SPACER RING,S = 7,92 Use as required to fit upon measurement
080 ZF160182 1 SPACER RING,S = 7,94 Use as required to fit upon measurement
080 ZF160183 1 SPACER RING,S = 7,96 Use as required to fit upon measurement
080 ZF160184 1 SPACER RING,S = 7,98 Use as required to fit upon measurement
080 ZF160165 1 SPACER RING,S = 8,0 Use as required to fit upon measurement
080 ZF160185 1 SPACER RING,S = 8,02 Use as required to fit upon measurement
080 ZF160186 1 SPACER RING,S = 8,04 Use as required to fit upon measurement
080 ZF160187 1 SPACER RING,S = 8,06 Use as required to fit upon measurement
080 ZF160188 1 SPACER RING,S = 8,08 Use as required to fit upon measurement
080 ZF160166 1 SPACER RING,S = 8,1 Use as required to fit upon measurement
080 ZF160189 1 SPACER RING,S = 8,12 Use as required to fit upon measurement
080 ZF160190 1 SPACER RING,S = 8,14 Use as required to fit upon measurement
080 ZF160191 1 SPACER RING,S = 8,16 Use as required to fit upon measurement
080 ZF160192 1 SPACER RING,S = 8,18 Use as required to fit upon measurement
080 ZF160167 1 SPACER RING,S = 8,2 Use as required to fit upon measurement
080 ZF160168 1 SPACER RING,S = 8,3 Use as required to fit upon measurement
080 ZF160169 1 SPACER RING,S = 8,4 Use as required to fit upon measurement
080 ZF160170 1 SPACER RING,S = 8,5 Use as required to fit upon measurement
080 ZF160171 1 SPACER RING,S = 8,6 Use as required to fit upon measurement
080 ZF160172 1 SPACER RING,S = 8,7 Use as required to fit upon measurement
080 ZF160173 1 SPACER RING,S = 8,8 Use as required to fit upon measurement
080 ZF160174 1 SPACER RING,S = 8,9 Use as required to fit upon measurement
080 ZF160175 1 SPACER RING,S = 9,0 Use as required to fit upon measurement
100 ZF150032 1 BEARING,ROLLER
130 ZF160193 1 WASHER,S=0,7 Use as required to fit upon measurement
130 ZF160194 1 WASHER,S=0,8 Use as required to fit upon measurement
130 ZF160195 1 WASHER,S=0,9 Use as required to fit upon measurement
130 ZF160196 1 WASHER,S=1,0 Use as required to fit upon measurement
130 ZF160197 1 WASHER,S=1,1 Use as required to fit upon measurement
130 ZF160198 1 WASHER,S=1,2 Use as required to fit upon measurement
130 ZF160199 1 WASHER,S=1,3 Use as required to fit upon measurement
130 ZF160200 1 WASHER,S=1,4 Use as required to fit upon measurement
130 ZF160201 1 WASHER,S=1,5 Use as required to fit upon measurement
170 ZF150033 1 BEARING,ROLLER
200 ZF150034 1 BEARING,ROLLER

872306 - B30D Mk 6.3 - May 2011 REV A

3-81
SECTION 3 : DRIVETRAIN
FRONT DIFFERENTIAL ASSEMBLY (CONTINUED)

1 010

015

220

200
050
130

030

230

020

170

220

280

080
420
100

320
430

300

TD0005308

872306 - B30D Mk 6.3 - May 2011 REV A

3-82
SECTION 3 : DRIVETRAIN
FRONT DIFFERENTIAL ASSEMBLY (CONTINUED)

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
220 ZF100056 2 NUT,ADJUSTING
230 ZF100057 2 PIN,SLOT
280 ZF140030 1 SEAL,SHAFT
300 ZF100058 1 WASHER
320 ZF100059 1 NUT,SLOTTED
420 ZF200048 1 FLANGE,INPUT
430 ZF200049 1 RING,DUST PROTECTION

872306 - B30D Mk 6.3 - May 2011 REV A

3-83
SECTION 3 : DRIVETRAIN
FRONT DIFF, CLUTCH CONFIGURATION

030

040

110
060
034

050

090

080
080

040

070

060
030

050

114
034

010

TD0005309

872306 - B30D Mk 6.3 - May 2011 REV A

3-84
SECTION 3 : DRIVETRAIN
FRONT DIFF, CLUTCH CONFIGURATION

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
010 ZF200177 1 HOUSING,CLUTCH LIMITED SLIP DIFF
030 ZF200061 2 WASHER,THRUST
034 ZF200063 2 WASHER,THRUST
040 ZF200473 4 DISC,CLUTCH OUTER,2.7 Use as required to fit upon measurement
040 ZF200474 4 DISC,CLUTCH OUTER,2.9 Use as required to fit upon measurement
040 ZF200472 4 DISC,OUTER CLUTCH,3.0 Use as required to fit upon measurement
040 ZF200475 4 DISC,CLUTCH OUTER,3.1 Use as required to fit upon measurement
040 ZF200476 4 DISC,CLUTCH OUTER,3.2 Use as required to fit upon measurement
040 ZF200477 4 DISC,CLUTCH OUTER,3.3 Use as required to fit upon measurement
050 ZF200058 2 DISC,CLUTCH INNER
060 ZF200496 2 RING,PRESSURE
070 ZF200064 2 AXLE,DIFFERENTIAL
080 ZF200060 2 GEAR,BEVEL AXLE
090 ZF200062 4 GEAR,BEVEL DIFF
110 ZF200184 1 HOUSING,COVER
114 ZF100061 2 SCREW,CAP

872306 - B30D Mk 6.3 - May 2011 REV A

3-85
SECTION 3 : DRIVETRAIN
THRU DRIVE AND OSCILLATION JOINT

2
22 33 28
16 28
25 8
1
26 20
5 28
7 15
7 27
5
10 14
26 28
25
22 35 32
6
11
13
12
11 29
19 9
21 34
23 12 23 17
24 30 21
17 31
4
18
29 34
3

TD0005087-C
E16832431-E

872306 - B30D Mk 6.3 - May 2011 REV A

3-86
SECTION 3 : DRIVETRAIN
THRU DRIVE AND OSCILLATION JOINT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 241252 1 HOSE
2 214615 1 NONSLIP,ARTIC
3 214045 1 YOKE,8.5C,FLANGED
4 208787 1 DEFLECTOR,DUST COVER,YOKE
5 206945 2 MTG,RUBBER
6 206071 2 SHOCK MAT
7 201194 2 BUSH,OSCILL.JOINT
8 200036 4 NIPPLE,GREASE
9 190956 1 YOKE,8.5C
10 182958 1 OSCILLATION JOINT
11 178710 2 SHIM,INSIDE OSCILLATION
12 178691 2 PLT,LOCK,OSCILLATION,NUT
13 178419 1 SHIM,OSCILLATION LOCK NUT
14 173729 1 PIPE,GREASE,OSC BOTTOM BRG
15 173728 1 PIPE,GREASE,OSC FNT T/B BRG
16 173727 1 PIPE,GREASE,OSC TOP BRG
17 162609 2 COVER,SEAL,THRUDRIVE,8.5C
18 162608 1 SHAFT,THRU DRIVE,8.5C
19 162041 1 HOUSING,BRG,REAR-OSC,T/D
20 160723 1 BLOCK,GREASE NIPPLE
21 150082 2 BEARING,D.G.BALL
22 140775 2 SEAL,OSCILLATION
23 140581 2 SEAL,S/LIP
24 140429 1 O-RING
25 140352 2 O-RING
26 140203 2 O-RING
27 120807 1 ELBOW
28 120148 7 CONNECTOR
29 101260 2 NUT,FLANGED NYLOCK
30 100763 8 BOLT,HEXHD
31 100684 8 BOLT,HEXHD
32 100598 8 CAPSCREW,SOCHD
33 100569 2 SCREW,HEXHD
34 100340 8 SCREW,HEXHD
35 100147 8 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

3-87
SECTION 3 : DRIVETRAIN
AXLE, MIDDLE

A 2
8

29 39
15 16
31
32 41
30
28 20
12 21
6 38
17
7
22 36

11
23
39
10 9 44
19
13
40 33
34
5

18

42
43
1
24
37

4
25
27
26
14
TD0005403-B
35
320622 - B

872306 - B30D Mk 6.3 - May 2011 REV A

3-88
SECTION 3 : DRIVETRAIN
AXLE, MIDDLE

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 320622 1 AXLE,MIDDLE,BELL,DISC
1 322021 1 DIFF,#20,3.182,LS18%,TD,CW,8.5 REFERENCE 3-95
2 290366 2 CALIPER,BRAKE,ROCKWELL,MINERAL REFERENCE 3-125
3 266235 2 KIT,FINAL DRIVE,5.2 REFERENCE 3-133
4 217616 1 CARRIER,BRG THRU DRV
5 217527 1 SIDESHAFT
6 217526 1 SIDESHAFT
7 208033 2 GUARD,CAL.BOT,NARROW
8 208031 2 GUARD,CAL.TOP,LHS,NARROW
9 207660 1 PLUG REFERENCE 3-113
10 207626 1 PLUG,MAGNETIC REFERENCE 3-113
11 203375 1 PLT,AXLE SERIAL NUMBER
12 202621 2 PLT,SEAL,B30 16T HUB
13 201420 4 P-CLIP
14 191070 1 FLANGE,7C,THRU DRV,B,20/40DP
15 187428 1 PLT,BULKHEAD MTG,AXLE
16 187311 1 PIPE,BRAKE,R
17 187310 1 PIPE,BRAKE,L
18 187167 1 GUARD,BRAKE PIPE,LHS
19 187166 1 GUARD,BRAKE PIPE,RHS
20 183435 2 MTG,LHS,CALIPER GUARD
21 183432 2 MTG,RHS,CALIPER GUARD
22 182966 1 BANJO,HSG
23 173025 2 PLT,STIFFNER
24 162955 2 PIN,SLOTTED
25 150216 1 BEARING,SPHERICAL ROLLER
26 140821 1 V-RING
27 140777 1 SEAL,D/LIP
28 140340 2 V-RING
29 120379 2 ELBOW
30 120308 1 BULKHEAD
31 101305 1 WASHER,FLAT
32 101151 1 SCREW,HEXHD
33 101141 2 STUD,BELL DIFF
34 101140 2 NUT,HEX,FLANGED
35 101113 1 NUT,FLANGED
36 100978 4 POP RIVET
37 100925 10 SCREW,HEXHD
38 100466 12 CAPSCREW,SOCHD
39 100370 12 WASHER,HARDENED
40 100310 4 NUT,NYLOC
41 100211 8 SCREW,HEXHD
42 100148 4 WASHER,FLAT
43 100111 4 SCREW,HEXHD
44 100085 4 SCREW,HEXHD

872306 - B30D Mk 6.3 - May 2011 REV A

3-89
SECTION 3 : DRIVETRAIN
MIDDLE DIFFERENTIAL ASSEMBLY

A
2

40
31

16 2

13 31

23 33
12
11
10

22 41
34 43
32
46
17 7 24
9
8

45 6 25

38
5
24
25
15
21
30
29 14
42 45

42
39 36
26
18

47 20
44
1 35 28
37 19
27
TD0005404
322021 B

872306 - B30D Mk 6.3 - May 2011 REV A

3-90
SECTION 3 : DRIVETRAIN
MIDDLE DIFFERENTIAL ASSEMBLY

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
A 322021 1 DIFF,#20,3.182,LS18%,TD,CW,8.5 REFERENCE 3-91
1 263485 1 ASSY,DIFF CENTRE REFERENCE 3-99
2 263269 1 ASSY,DIFF HOUSING,MACHINED
3 217950 1 SHAFT,THRU DRV
4 217842 1 PLT,DIFF SERIAL NUMBER
5 217774 1 SPACER,PINION,17.67MM Use as required to fit upon measurement
5 217773 1 SPACER,PINION,17.66MM Use as required to fit upon measurement
5 217772 1 SPACER,PINION,17.65MM Use as required to fit upon measurement
5 217771 1 SPACER,PINION,17.64MM Use as required to fit upon measurement
5 217770 1 SPACER,PINION,17.63MM Use as required to fit upon measurement
5 217769 1 SPACER,PINION,17.62MM Use as required to fit upon measurement
5 217768 1 SPACER,PINION,17.61MM Use as required to fit upon measurement
5 217767 1 SPACER,PINION,17.60MM Use as required to fit upon measurement
5 217766 1 SPACER,PINION,17.59MM Use as required to fit upon measurement
5 217765 1 SPACER,PINION,17.58MM Use as required to fit upon measurement
5 217764 1 SPACER,PINION,17.57MM Use as required to fit upon measurement
5 217763 1 SPACER,PINION,17.56MM Use as required to fit upon measurement
5 217762 1 SPACER,PINION,17.55MM Use as required to fit upon measurement
5 217761 1 SPACER,PINION,17.54MM Use as required to fit upon measurement
5 217760 1 SPACER,PINION,17.53MM Use as required to fit upon measurement
5 217220 1 SPACER,PINION,17.52MM Use as required to fit upon measurement
5 217219 1 SPACER,PINION,17.51MM Use as required to fit upon measurement
5 217218 1 SPACER,PINION,17.50MM Use as required to fit upon measurement
5 217217 1 SPACER,PINION,17.49MM Use as required to fit upon measurement
5 217216 1 SPACER,PINION,17.48MM Use as required to fit upon measurement
5 217215 1 SPACER,PINION,17.47MM Use as required to fit upon measurement
5 217214 1 SPACER,PINION,17.46MM Use as required to fit upon measurement
5 217213 1 SPACER,PINION,17.45MM Use as required to fit upon measurement
5 217212 1 SPACER,PINION,17.44MM Use as required to fit upon measurement
5 217211 1 SPACER,PINION,17.43MM Use as required to fit upon measurement
5 217210 1 SPACER,PINION,17.42MM Use as required to fit upon measurement
6 217174 1 CARRIER,PINION
7 217112 2 SHIM,ADJUST,PINION SHAFT,0.5 Use as required to fit upon measurement
8 217111 2 SHIM,ADJUST,PINION SHAFT,0.25 Use as required to fit upon measurement
9 217110 2 SHIM,ADJUST,PINION SHAFT,0.1 Use as required to fit upon measurement
10 217109 2 SHIM,ADJUST,POWER DIVIDER,0.5 Use as required to fit upon measurement
11 217108 2 SHIM,ADJUST,POWER DIVIDE,0.25 Use as required to fit upon measurement
12 217107 2 SHIM,ADJUST,POWER DIVIDER,0.1 Use as required to fit upon measurement
13 217062 1 GEAR,THRU DRIVE SHAFT
14 216200 1 SET,CW&PINION
15 216199 1 GEAR,PINION SHAFT
16 201497 1 CIRCLIP-OUTSIDE
17 191083 1 FLANGE,8.5C,THRU DRV,FRONT
18 162231 1 PLT,LOCK,RH
19 162230 1 PLT,LOCK,LH
20 162229 1 NUT,ADJUSTER,LH
21 162228 1 NUT,ADJUSTER,RH
22 162225 1 CARRIER,FRONT SEAL

872306 - B30D Mk 6.3 - May 2011 REV A

3-91
SECTION 3 : DRIVETRAIN
MIDDLE DIFFERENTIAL ASSEMBLY (CONT’D)

A
2

40
31

16 2

13 31

23 33
12
11
10

22 41
34 43
32
46
17 7 24
9
8

45 6 25

38
5
24
25
15
21
30
29 14
42 45

42
39 36
26
18

47 20
44
1 35 28
37 19
27
TD0005404
322021 B

872306 - B30D Mk 6.3 - May 2011 REV A

3-92
SECTION 3 : DRIVETRAIN
MIDDLE DIFFERENTIAL ASSEMBLY (CONT’D)

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
23 162208 1 SPACER,THRU DRIVE
24 150078 2 BEARING,PINION
25 150077 2 BEARING,CONE
26 150076 1 BEARING,PILOT
27 150073 1 BEARING,CUP
28 150072 1 CONE,DIFF BEARING LH
29 150071 1 BEARING,CONE
30 150064 1 BEARING,CUP
31 150057 2 BEARING,TAPER ROLLER
32 140821 1 V-RING
33 140777 1 SEAL,D/LIP
34 101195 10 WASHER,SPRING
35 101128 20 NUT,HEX
36 101127 20 BOLT,HEXHD
37 101126 4 CAPSCREW,SOCHD
38 101116 1 NUT,FLANGED
39 101115 1 NUT,SLOTTED
40 101113 1 NUT,FLANGED
41 100977 2 PIN,DOWEL,CYLINDER
42 100430 2 SPLITPIN
43 100212 6 SCREW,HEXHD
44 100111 2 SCREW,HEXHD
45 100150 12 BOLT,HEXHD
46 100119 4 BOLT,HEXHD
47 162268 4 DOWEL

872306 - B30D Mk 6.3 - May 2011 REV A

3-93
SECTION 3 : DRIVETRAIN
MIDDLE DIFF, CLUTCH CONFIG

6
7
11
5
9

4 3

3 8
9

5
7

4
6
10 1 2

TD0005081-C
263485-E

872306 - B30D Mk 6.3 - May 2011 REV A

3-94
SECTION 3 : DRIVETRAIN
MIDDLE DIFF, CLUTCH CONFIG

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
A 263485 1 ASSY,DIFF CENTRE,LSD 18%,140 REFERENCE 3-95
1 263838 1 ASSY,DIFF CENTRE,LSD,MACH. ITEMS 1 MACHINED TOGETHER
2 217703 2 RING,PRESSURE
3 217701 2 GEAR,SIDE18T
4 217700 4 GEAR,SPIDER,10T
5 217103 4 DISC,FRICTION REFER TO NOTE
6 217102 2 SPACER,DIFF CENTRE REFER TO NOTE
7 217104 ** DISC,STEEL,LS,4.0MM REFER TO NOTE
7 216392 ** DISC,STEEL,LS,4.2MM REFER TO NOTE
7 216391 ** DISC,STEEL,LS,3.8MM
7 216390 ** DISC,STEEL,LS,3.6MM
8 214749 2 SHAFT,SPIDER,CROSS
9 101136 12 DOWEL,PIN
10 101079 12 CAPSCREW
11 100183 6 GRUBSCREW,SOC.

872306 - B30D Mk 6.3 - May 2011 REV A

3-95
SECTION 3 : DRIVETRAIN
AXLE, REAR

A
2

*7

24
27
13 14
26 *33 3
*35

15 23
25 11

18
19
5
32
*6
10

30
20
*21
*33
9 *38
8 28
12 29
34

22

31
*17

*16

*NOTE: *36
THESE COMPONENTS ON DRAWING FOR *37
PARTS MANUAL PURPOSE ONLY. TD0005082-B
320597 - B

872306 - B30D Mk 6.3 - May 2011 REV A

3-96
SECTION 3 : DRIVETRAIN
AXLE, REAR

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 320597 1 AXLE,REAR,BELL,DISC
1 322019 1 DIFF,#20,3.182,LS35%,H/D,CW REFERENCE 3-115
2 290366 2 CALIPER,BRAKE,ROCKWELL,MINERAL REFERENCE 3-125
3 266235 2 KIT,FINAL DRIVE,5.2 REFERENCE 3-133
4 217527 1 SIDESHAFT
5 217526 1 SIDESHAFT
*6 208033 2 GUARD,CAL.BOT
*7 208031 2 GUARD,CAL.TOP,LHS
8 207660 1 PLUG REFERENCE 3-113
9 207626 1 PLUG,MAGNETIC REFERENCE 3-113
10 203375 1 PLT,AXLE SERIAL NUMBER
11 202621 2 PLT,SEAL,B30 16T HUB
12 201420 4 P-CLIP
13 187428 1 PLT,BULKHEAD MTG,AXLE
14 187311 1 PIPE,BRAKE,M&R,R
15 187310 1 PIPE,BRAKE,M&R,L
*16 187167 1 GUARD,BRAKE PIPE,LHS
*17 187166 1 GUARD,BRAKE PIPE,RHS
18 183435 2 MTG,LHS,CALIPER GUARD
19 183432 2 MTG,RHS,CALIPER GUARD
20 182967 1 BANJO,HSG
*21 173025 2 PLT,STIFFNER
22 162955 2 PIN,SLOTTED
23 140340 2 V-RING
24 120379 2 ELBOW
25 120308 1 BULKHEAD
26 101305 1 WASHER,FLAT
27 101151 1 SCREW,HEXHD
28 101141 2 STUD
29 101140 2 NUT,HEX
30 100978 4 POP RIVET
31 100925 10 SCREW,HEXHD
32 100466 12 CAPSCREW,SOCHD
*33 100370 12 WASHER,HARDENED
34 100310 4 NUT,NYLOC
*35 100211 8 SCREW,HEXHD
*36 100148 4 WASHER,FLAT
*37 100111 4 SCREW,HEXHD
*38 100085 4 SCREW,HEXHD

872306 - B30D Mk 6.3 - May 2011 REV A

3-97
SECTION 3 : DRIVETRAIN
AXLE DRAIN & FILLER PLUGS

3
1

TD0005428

872306 - B30D Mk 6.3 - May 2011 REV A

3-98
SECTION 3 : DRIVETRAIN
AXLE DRAIN & FILLER PLUGS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 207626 1 PLUG,DRAIN MAGNETIC INCLUDES ITEM 3
2 207660 1 PLUG,FILLER INCLUDES ITEM 3
3 140880 2 O-RING

872306 - B30D Mk 6.3 - May 2011 REV A

3-99
SECTION 3 : DRIVETRAIN
REAR DIFF ASSEMBLY

A
2
35

16 2
13
35
27
37
12
11
10
49
25
44 46
38
36
17

42 40 29
28
5
28 7
8
29 9
15 6
48

14
33

22
43
45 34
45
40 1

19
30 32
31
18 21
24
23
39
20
41 47 TD0005084-A
322019-B

872306 - B30D Mk 6.3 - May 2011 REV A

3-100
SECTION 3 : DRIVETRAIN
REAR DIFF ASSEMBLY

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
A 322019 1 DIFF,#20,3.182,LS 35%,H/D,CW REFERENCE 3-107
1 263474 1 ASSY,DIFF CENTRE REFERENCE 3-101; 3-105; 3-119; 3-123
2 263269 1 ASSY,DIFF HOUSING
3 217842 1 PLT,DIFF SERIAL NUMBER
4 217775 1 SHAFT,HIGH DRIVE
5 217774 1 SPACER,PINION,17.67MM Use as required to fit upon measurement
5 217773 1 SPACER,PINION,17.66MM Use as required to fit upon measurement
5 217772 1 SPACER,PINION,17.65MM Use as required to fit upon measurement
5 217771 1 SPACER,PINION,17.64MM Use as required to fit upon measurement
5 217770 1 SPACER,PINION,17.63MM Use as required to fit upon measurement
5 217769 1 SPACER,PINION,17.62MM Use as required to fit upon measurement
5 217768 1 SPACER,PINION,17.61MM Use as required to fit upon measurement
5 217767 1 SPACER,PINION,17.60MM Use as required to fit upon measurement
5 217766 1 SPACER,PINION,17.59MM Use as required to fit upon measurement
5 217765 1 SPACER,PINION,17.58MM Use as required to fit upon measurement
5 217764 1 SPACER,PINION,17.57MM Use as required to fit upon measurement
5 217763 1 SPACER,PINION,17.56MM Use as required to fit upon measurement
5 217762 1 SPACER,PINION,17.55MM Use as required to fit upon measurement
5 217761 1 SPACER,PINION,17.54MM Use as required to fit upon measurement
5 217760 1 SPACER,PINION,17.53MM Use as required to fit upon measurement
5 217220 1 SPACER,PINION,17.52MM Use as required to fit upon measurement
5 217219 1 SPACER,PINION,17.51MM Use as required to fit upon measurement
5 217218 1 SPACER,PINION,17.50MM Use as required to fit upon measurement
5 217217 1 SPACER,PINION,17.49MM Use as required to fit upon measurement
5 217216 1 SPACER,PINION,17.48MM Use as required to fit upon measurement
5 217215 1 SPACER,PINION,17.47MM Use as required to fit upon measurement
5 217214 1 SPACER,PINION,17.46MM Use as required to fit upon measurement
5 217213 1 SPACER,PINION,17.45MM Use as required to fit upon measurement
5 217212 1 SPACER,PINION,17.44MM Use as required to fit upon measurement
5 217211 1 SPACER,PINION,17.43MM Use as required to fit upon measurement
5 217210 1 SPACER,PINION,17.42MM Use as required to fit upon measurement
6 217174 1 CARRIER,PINION
7 217112 1 SHIM,ADJUST,PINION SHAFT,0.5 Use as required to fit upon measurement
8 217111 2 SHIM,ADJUST,PINION SHAFT,0.25 Use as required to fit upon measurement
9 217110 2 SHIM,ADJUST,PINION SHAFT,0.1 Use as required to fit upon measurement
10 217109 1 SHIM,ADJUST,POWER DIVIDER,0.5 Use as required to fit upon measurement
11 217108 2 SHIM,ADJUST,POWER DIVIDE,0.25 Use as required to fit upon measurement
12 217107 2 SHIM,ADJUST,POWER DIVIDER,0.1 Use as required to fit upon measurement
13 217062 1 GEAR,THRU DRIVE SHAFT
14 216200 1 SET,CW&PINION
15 216199 1 GEAR,PINION SHAFT
16 201497 1 CIRCLIP-OUTSIDE
17 191032 1 FLANGE,7C,THRU DRIVE,FRONT
18 162268 4 DOWEL,BELL DIFF
19 162231 1 PLT,LOCK,RH
20 162230 1 PLT,LOCK,LH
21 162229 1 NUT,ADJUSTER,LH
22 162228 1 NUT,ADJUSTER,RH
23 162227 1 CAP,BEARING,LH

872306 - B30D Mk 6.3 - May 2011 REV A

3-101
SECTION 3 : DRIVETRAIN
REAR DIFF ASSEMBLY (CONT.)

A
2
35

16 2
13
35
27
37
12
11
10
49
25
44 46
38
36
17

42 40 29
28
5
28 7
8
29 9
15 6
48

14
33

22
43
45 34
45
40 1

19
30 32
31
18 21
24
23
39
20
41 47 TD0005084-A
322019-B

872306 - B30D Mk 6.3 - May 2011 REV A

3-102
SECTION 3 : DRIVETRAIN
REAR DIFF ASSEMBLY (CONT.)

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
24 162226 1 CAP,BEARING,RH
25 162225 1 CARRIER,FRONT SEAL
27 162208 1 SPACER,THRU DRIVE
28 150078 2 BEARING,PINION
29 150077 2 BEARING,CONE
30 150076 1 BEARING,PILOT
31 150073 1 BEARING,CUP
32 150072 1 CONE,DIFF BEARING LH
33 150071 1 BEARING,CONE
34 150064 1 BEARING,CUP
35 150057 2 BEARING,TAPER ROLLER
36 140821 1 V-RING
37 140777 1 SEAL,D/LIP
38 101195 10 WASHER,SPRING
39 101128 20 NUT,HEX
40 101127 20 BOLT,HEXHD
41 101126 4 CAPSCREW,SOCHD
42 101116 1 NUT,FLANGED
43 101115 1 NUT,SLOTTED
44 100977 2 PIN,DOWEL,CYL,MTG
45 100430 2 SPLITPIN
46 100212 6 SCREW,HEXHD
47 100111 2 SCREW,HEXHD
48 100150 12 BOLT,HEXHD
49 100119 4 BOLT,HEXHD

872306 - B30D Mk 6.3 - May 2011 REV A

3-103
SECTION 3 : DRIVETRAIN
REAR DIFF, CLUTCH CONFIGURATION

6
11 7

9 5

3
4

8
9 3

4
6
1 2

10

TD0004977-C
263474-E

872306 - B30D Mk 6.3 - May 2011 REV A

3-104
SECTION 3 : DRIVETRAIN
REAR DIFF, CLUTCH CONFIGURATION

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
A 263474 1 ASSY,DIFF CENTRE,LSD 35%,140 REFERENCE 3-101; 3-105; 3-115; 3-119
1 263838 1 ASSY,DIFF CENTRE,LSD,MACH. ITEMS 1 MACHINED TOGETHER
2 217703 2 RING,PRESSURE
3 217701 2 GEAR,SIDE
4 217700 4 GEAR,SPIDER
5 217103 4 DISC,FRICTION,DIFF,SINTERED
6 217102 2 SPACER,DIFF CENTRE
7 217104 ** DISC,STEEL,LS,3.6MM REFER TO NOTE
7 216392 ** DISC,STEEL,LS,3.8MM REFER TO NOTE
7 216391 ** DISC,STEEL,LS,4.2MM REFER TO NOTE
7 216390 ** DISC,STEEL,LS,4.0MM REFER TO NOTE
8 214749 2 SHAFT,SPIDER,CROSS
9 101136 12 DOWEL,PIN
10 101079 12 CAPSCREW
11 100183 6 GRUBSCREW,SOC.

872306 - B30D Mk 6.3 - May 2011 REV A

3-105
SECTION 3 : DRIVETRAIN
BRAKE ASSEMBLY

3
4

12

6
5
7

11

9
10

TD0003683

872306 - B30D Mk 6.3 - May 2011 REV A

3-106
SECTION 3 : DRIVETRAIN
BRAKE ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290366 1 CALIPER,BRAKE,ROCKWELL,MINERAL REFERENCE 3-79; 3-91 & 3-107
2 NSI 1 HOUSING
3 201428 2 VALVE,BLEED
4 223905 4 PLATE,END
5 100039 8 SCREW,HEX HEAD
6 100466 6 SCREW,CAP
7 218439 4 PISTON
8 140330 1 KIT,SEAL,MINERAL OIL
9 223908 2 CYLINDER HEAD
10 120332 1 PLUG
11 ZF140008 1 O-RING
12 217180 2 PAD,BRAKE,SCL-2,NA-4

872306 - B30D Mk 6.3 - May 2011 REV A

3-107
SECTION 3 : DRIVETRAIN
PLANETARY HUB

6
3
9 7
10 21

30 4

27 22
21
13

5 28

24

32
25
15
12

20 11 1
18 31
17
16
19 29

33

26 14
8
266235-B
23 TD0007791-0

872306 - B30D Mk 6.3 - May 2011 REV A

3-108
SECTION 3 : DRIVETRAIN
PLANETARY HUB

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 266235 2 KIT,FINAL DRIVE,5.2 REFERENCE 3-79; 3-91; 3-107
1 216851 1 CARRIER,RING GEAR
2 216829 1 CIRCLIP,INTERNAL
3 216828 1 GEAR,RING
4 214560 3 GEAR,PLANET
5 207676 1 PLUG,MAGNETIC
6 207061 1 SUNGEAR
7 204457 3 CIRCLIP,OUTSIDE
8 201926 1 CIRCLIP:INNER
9 201650 1 CIRCLIP 38MM EXTERNAL
10 190550 1 PLANET CARRIER
11 190141 1 WASHER,HEAT TREATED
12 170222 1 CIRCLIP
13 162719 3 PIN,PLANET,INA BEARING
14 162077 1 DISC:14T AXLE
15 161786 1 HUB:MACHINED
16 160956 1 RING,THRUST
17 160571 1 STUB AXLE:MACHINED
18 160263 1 NUT,LOCK
19 160194 1 PLUG,BRONZE THRUST
20 160193 1 RING,STEEL
21 160182 6 SHIM:PLANET
22 150230 3 BEARING,PLANET GEAR
23 150069 1 BEARING,TAPER ROLLER
24 150065 1 BEARING,TAPER ROLLER
25 150018 1 ROLLER,BEARING
26 140471 1 SEAL,CASSETTE
27 140105 3 O-RING
28 120128 1 PLUG
29 100484 14 SCREW,HEXHD
30 100478 24 SCREW,HEXHD
31 100351 12 NUT,TAPERED
32 100268 12 STUD,WHEEL
33 100228 30 CAPSCREW,SOCHD

872306 - B30D Mk 6.3 - May 2011 REV A

3-109
SECTION 3 : DRIVETRAIN
WHEEL SET (CHOICE)

10

P008359 B

872306 - B30D Mk 6.3 - May 2011 REV A

3-110
SECTION 3 : DRIVETRAIN
WHEEL SET (CHOICE)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 262300 6 W/SET,750/65R25XAD65(WIDE)
2 201559 1 TYRE,750/65R25,XAD65,MICHELIN
3 190903 1 WHEEL,22X25X3,3PCE
4 226117 1 RING,LOCK
5 202043 1 DRIVER,RECTANGULAR
6 226118 1 BAND,BEAD SEAT
7 NSI 1 RIM BASE
8 200437 1 VALVE,JUMBO 63MM SWIVEL
9 200438 1 SPUD,TUBELESS
10 100351 12 NUT,TAPERED

1 262301 6 W/SET,23.5R25XADN(NARROW)
2 202983 1 TYRE,23.5R25,XADN,MICH
3 191124 1 WHEEL,19.5X25X2.5,3PCE
4 226117 1 RING,LOCK
5 202043 1 DRIVER,RECTANGULAR
6 226122 1 BAND,BEAD SEAT
7 NSI 1 RIM BASE
8 200437 1 VALVE,JUMBO 63MM SWIVEL
9 200438 1 SPUD,TUBELESS
10 100351 12 NUT,TAPERED

1 263319 6 W/SET,23.5R25,B/STONE,VLT
2 217248 1 TYRE,23.5R25,B/STONE,VLT
3 191124 1 WHEEL,19.5X25X2.5,3PCE
4 226117 1 RING,LOCK
5 202043 1 DRIVER,RECTANGULAR
6 226122 1 BAND,BEAD SEAT
7 NSI 1 RIM BASE
8 200437 1 VALVE,JUMBO 63MM SWIVEL
9 200438 1 SPUD,TUBELESS
10 100351 12 NUT,TAPERED

872306 - B30D Mk 6.3 - May 2011 REV A

3-111
SECTION 3 : DRIVETRAIN
WHEEL SET (CHOICE) CONTINUED

10

P008359 B

872306 - B30D Mk 6.3 - May 2011 REV A

3-112
SECTION 3 : DRIVETRAIN
WHEEL SET (CHOICE) CONTINUED

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 263363 6 W/SET,750/65R25,RL2+,GY
2 217479 1 TYRE,750/65R25,RL2+,GOODYEAR
3 190903 1 WHEEL,22X25X3,3PCE
4 226117 1 RING,LOCK
5 202043 1 DRIVER,RECTANGULAR
6 226122 1 BAND,BEAD SEAT
7 NSI 1 RIM BASE
8 200437 1 VALVE,JUMBO 63MM SWIVEL
9 200438 1 SPUD,TUBELESS
10 100351 12 NUT,TAPERED

1 263775 6 W/SET,23.5R25,GY,GP2B
2 217429 1 TYRE,23.5R25,GP-2B,GOODYEAR
3 191124 1 WHEEL,19.5X25X2.5,3PCE
4 226117 1 RING,LOCK
5 202043 1 DRIVER,RECTANGULAR
6 226122 1 BAND,BEAD SEAT
7 NSI 1 RIM BASE
8 202063 1 VALVE,JUMBO (STRAIGHT)
9 200438 1 SPUD,TUBELESS
10 100351 12 NUT,TAPERED

1 263777 6 W/SET,23.5R25,TRIAN,TB516
2 217854 1 TYRE,23.5R25,TRIANGLE,TB516
3 191124 1 WHEEL,19.5X25X2.5,3PCE
4 226117 1 RING,LOCK
5 202043 1 DRIVER,RECTANGULAR
6 226122 1 BAND,BEAD SEAT
7 NSI 1 RIM BASE
8 202063 1 VALVE,JUMBO (STRAIGHT)
9 200438 1 SPUD,TUBELESS
10 100351 12 NUT,TAPERED

1 264749 6 W/SET,23.5R25,G/YR,TL3A+,B3
2 214217 1 TYRE,23.5R25,TL3A+
3 191124 1 WHEEL,19.5X25X2.5,3PCE
4 226117 1 RING,LOCK
5 202043 1 DRIVER,RECTANGULAR
6 226122 1 BAND,BEAD SEAT
7 NSI 1 RIM BASE
8 202063 1 VALVE,JUMBO (STRAIGHT)
9 200438 1 SPUD,TUBELESS
10 100351 12 NUT,TAPERED

872306 - B30D Mk 6.3 - May 2011 REV A

3-113
SECTION 3 : DRIVETRAIN
WHEEL SET (CHOICE) CONTINUED

10

P008359 B

872306 - B30D Mk 6.3 - May 2011 REV A

3-114
SECTION 3 : DRIVETRAIN
WHEEL SET (CHOICE) CONTINUED

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 266246 6 W/SET,23.5R25,ET6A,TECHKING
2 214564 1 TYRE,23.5R25,ET6A,TECHKING
3 191124 1 WHEEL,19.5X25X2.5,3PCE
4 226117 1 RING,LOCK
5 202043 1 DRIVER,RECTANGULAR
6 226122 1 BAND,BEAD SEAT
7 NSI 1 RIM BASE
8 200437 1 VALVE,JUMBO 63MM SWIVEL
9 200438 1 SPUD,TUBELESS
10 100351 12 NUT,TAPERED

1 266730 6 WHEELSET,23.5R25,MICH,XSUPER T
2 277166 1 TYRE,MICHELIN,X-SUPERT,23.5R25
3 191124 1 WHEEL,19.5X25X2.5,3PCE
4 226117 1 RING,LOCK
5 202043 1 DRIVER,RECTANGULAR
6 226122 1 BAND,BEAD SEAT
7 NSI 1 RIM BASE
8 200437 1 VALVE,JUMBO 63MM SWIVEL
9 200438 1 SPUD,TUBELESS
10 100351 12 NUT,TAPERED

872306 - B30D Mk 6.3 - May 2011 REV A

3-115
872306 - B30D Mk 6.3 - May 2011
3-116
 SECTION 4 : HYDRAULICS

872306 - B30D Mk 6.3 - May 2011 REV A

4-1
SECTION 4 : HYDRAULICS
HYDRAULIC SYSTEM, CAB - DETAIL A

43
42 22
22 27
15 34
37 38

42
25

45
32
34
45
15 22 27 22 26

4 25
10
16
8

9 5 29

47 17
35
19
41
40
39
11 35
41
12

21
18 23

20 36
24 5 4
40
9
44 36
46
8
10

TD0003473 - C
E14832503 SH2-3 C

872306 - B30D Mk 6.3 - May 2011 REV A

4-2
SECTION 4 : HYDRAULICS
HYDRAULIC SYSTEM, CAB - DETAIL A

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
4 243950 1 HOSE
5 243949 1 HOSE
8 243946 1 HOSE
9 243945 1 HOSE
10 243944 1 HOSE
11 216283 1 RUBBER,ISOLATE,HYDR,CAB,FRONT
12 216282 1 RUBBER,ISOLATE,HYDR,CAB,MID
15 210247 1 VALVE,STEERING REFERENCE 4-7; 4-15
16 207865 1 GASKET,ORBITAL
17 207253 1 HOSE,PROTECT,SPIRAL GRD
18 206829 8 SPACER,CLAMP,ALUM
19 206827 4 CLAMP,ALU
20 206826 4 CLAMP,ALU
21 206825 4 CLAMP,RUBBER,15,UNDER CAB
22 206480 5 ISOLATOR,STEERING ORBITAL
23 204541 2 MTG,RUBBER CIRCULAR
24 187502 1 PLT,RETAIN,HOSES,CAB,MID
25 174550 1 MTG,ORBITAL,CAB
26 161099 2 BOSS,ORBITAL
27 161028 5 WASHER,ORBITAL MTG
29 122032 1 ELBOW
32 122017 4 CONNECT
34 101307 5 WASHER,FLAT
35 101156 4 CAPSCREW,SOCHD
36 101080 6 WASHER,HARDENED
37 100945 3 SCREW,HEXHD
38 100733 4 SCREW,HEXHD
39 100198 11 SCREW,HEXHD
40 100548 16 WASHER,HARDENED
41 100543 4 WASHER,FENDER
42 100370 7 WASHER,HARDENED
43 100314 3 NUT,NYLOC
44 100312 8 NUT,NYLOC
45 100091 2 SCREW,HEXHD
46 100086 2 SCREW,HEXHD
47 100084 8 BOLT,HEXHD

872306 - B30D Mk 6.3 - May 2011 REV A

4-3
SECTION 4 : HYDRAULICS
HYDRAULIC SYSTEM, CAB - DETAIL B

31
31
14
28

30
13

33
30

39
48
14 243949
243945 243946
3
243951 243948
1
6 2

249944
243954

243954 243950

243947

TD0003474 B
E14832503 SH3-3 C

872306 - B30D Mk 6.3 - May 2011 REV A

4-4
SECTION 4 : HYDRAULICS
HYDRAULIC SYSTEM, CAB - DETAIL B

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 243954 1 HOSE
2 243954 1 HOSE
3 243951 1 HOSE
6 243948 1 HOSE
7 243947 1 HOSE
13 216255 1 GASKET,PEDAL,BRAKE,MICO
14 210947 1 PEDAL,BRAKE REFERENCE 4-11
18 206829 8 SPACER,CLAMP,ALUM
19 206827 4 CLAMP,ALU
20 206826 4 CLAMP,ALU
21 206825 4 CLAMP,RUBBER,15,UNDER CAB
28 122153 1 ELBOW
30 122028 2 ELBOW
31 122021 3 CONNECT
33 120397 1 PLUG,HOLLOW HEX
39 100198 11 SCREW,HEXHD
48 100062 3 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

4-5
SECTION 4 : HYDRAULICS
BRAKE PEDAL

1
34

40 42
41

31 35
38 43
36
39
44
33
46
32
47
30
45 48
49
29 50

37

21
20
17
22 19
23
27
18
24
25
26

28 2
15 16

14
13

10

16 8
4 6
12
5 11 9
13
14
9
10

TD0003120

872306 - B30D Mk 6.3 - May 2011 REV A

4-6
SECTION 4 : HYDRAULICS
BRAKE PEDAL

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210947 1 BRAKE PEDAL,MICO REFERENCE 4-5
2 226821 1 PEDAL & BASE ASSEMBLY
3 NSI 1 PEDAL
4 NSI 1 BASE,PEDAL
5 NSI 2 SCREW,CAP
6 NSI 2 WASHER
7 226818 1 KIT,REPAIR,PEDAL & BASE
8 NSI 1 PIN
9 NSI 2 CIRCLIP
10 NSI 2 PIN,SPLIT
11 NSI 1 CAM
12 NSI 1 PIN
13 NSI 2 BUSH
14 NSI 2 CIRCLIP
15 226817 1 KIT,SWITCH/HARNESS REPAIR
16 NSI 2 PIN,SPLIT
17 NSI 1 SWITCH AND HARNESS
18 NSI 2 SCREW
19 NSI 2 SCREW
20 NSI 1 INSULATOR
21 NSI 1 BRACKET
22 NSI 1 BRACKET
23 NSI 2 NUT
24 NSI 2 WASHER,LOCK
25 NSI 1 CLAMP
26 NSI 1 SCREW,CAP
27 NSI 1 SPACER
28 NSI 1 STOP
29 226820 1 VALVE ASSEMBLY
30 NSI 1 HOUSING
31 226815 1 KIT,VALVE REPAIR
32 NSI 1 CUP
33 NSI 1 SEAL
34 NSI 1 O-RING
35 NSI 1 O-RING
36 NSI 1 O-RING
37 NSI 1 BOOT
38 NSI 2 WASHER
39 NSI 1 SPRING
40 NSI 1 PLUG,END
41 NSI 1 RETAINER
42 NSI 1 SPRING
43 NSI 1 SPOOL
44 NSI 1 SPOOL
45 NSI 1 RETAINER ASSY
46 NSI A/R SHIM
47 NSI 1 SPRING
48 NSI 1 SPRING
49 NSI 1 SPRING
50 NSI 1 PISTON

872306 - B30D Mk 6.3 - May 2011 REV A

4-7
SECTION 4 : HYDRAULICS
STEERING CONTROL VALVE

1
9

11
10 4
9 5

7
18 6

3
8

17
14

16

15

13

12

23

22

21

20

19
TD0005221

872306 - B30D Mk 6.3 - May 2011 REV A

4-8
SECTION 4 : HYDRAULICS
STEERING CONTROL VALVE

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210247 1 VALVE,STEERING REFERENCE 4-3; 4-7
2 NSI 1 HOUSING
3 220152 1 SEAL,OIL
4 220609 1 PLUG
5 220610 1 O-RING
6 220697 1 KIT,SEAL,ORBITAL VALVE INCLUDES ITEMS 3, 7 & 8
7 NSI 1 SEAL
8 NSI 3 O-RING
9 220608 2 RACE,BEARING
10 220693 1 BEARING,NEEDLE THRUST
11 220611 1 RING,RETAINING
12 220694 1 SPRING,CENTERING
13 NSI 1 SPOOL
14 NSI 1 SLEEVE
15 NSI 4 BALL,CHECK
16 221645 1 PIN,DRIVE RETAINER
17 221644 1 SHAFT,DRIVE
18 221643 1 PLATE,SPACER
19 223149 1 GEROTOR SET
20 NSI 1 CAP,END
21 223151 2 BALL,CHECK
22 223150 2 PIN,ROLL
23 223148 7 CAP,SCREW

872306 - B30D Mk 6.3 - May 2011 REV A

4-9
SECTION 4 : HYDRAULICS
KIT, STEERING PUMP, REXROTH (ALTERNATIVE)

CONNECT TO PORT
AT BOTTOM OF
HYDRAULIC TANK
A CONNECT TO PORT
AT BOTTOM OF
HYDRAULIC TANK (P2) VOAC
VOAC (P2) CONNECT TO SUCTION BLOCK
BLOCK (L2) LINE TO MAIN PUMP
(L2)
CONNECT TO SUCTION
LINE TO MAIN PUMP

25° CL PUMP
MOUNTING
HOLES

FRONT VIEW
LH SIDE VIEW

CONNECT TO PORT
AT BOTTOM OF
HYDRAULIC TANK
VOAC
BLOCK

(P2) (L2)

FOR PRODUCTION
ASSEMBLY, USE
O-RING SUPPLIED
WITH DROP BOX
3 CASE
DRAIN
140271 (L)

(X)

RH TOP
ISO VIEW

NOTE:
1) ITEMS SHOWN IN ITEM LIST BELONG IN
2 7 THIS KIT.
2) THE O-RING LOCATED AT THE FRONT
FACE OF THE PUMP IS SUPPLIED WITH THE
DROP BOX & IS TO BE USED WHEN
MOUNTING THIS PUMP.
PUMP & CONNECTOR 3) ALL HOSES & FITTINGS SHOULD COME
4(S) WITH O-RINGS PRE-INSTALLED. CHECK
ATTACHMENT 1 THAT THEY ARE PRIOR TO FITMENT.

6
5 TD0007739-0
(B)
266879-A

872306 - B30D Mk 6.3 - May 2011 REV A

4-10
SECTION 4 : HYDRAULICS
KIT, STEERING PUMP, REXROTH (ALTERNATIVE)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 266879 1 KIT,STEERING PUMP,REXROTH
1 210791 1 VALVE,CHECK,E/STEER REFERENCE 4-19
2 210493 1 PUMP,E/STEER
3 122192 1 ELBOW
4 122156 1 CONNECT
5 120596 1 CONNECT,SPEC
6 100848 4 CAPSCREW,SOCHD
7 100847 4 CAPSCREW,SOCHD

872306 - B30D Mk 6.3 - May 2011 REV A

4-11
SECTION 4 : HYDRAULICS
EMER. STEER PUMP CHECK VALVE, REXROTH

6
5

TD0000008A

872306 - B30D Mk 6.3 - May 2011 REV A

4-12
SECTION 4 : HYDRAULICS
EMER. STEER PUMP CHECK VALVE, REXROTH

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210791 1 VALVE,CHECK,EMERGENCY STEERING REFERENCE 4-17
2 220606 1 VALVE ,RELIEF
3 220605 1 KIT,SEAL,RELIEF VALVE
4 226792 5 PLUG
5 140806 1 O-RING
6 140805 1 O-RING

872306 - B30D Mk 6.3 - May 2011 REV A

4-13
SECTION 4 : HYDRAULICS
PUMP, EMERGENCY STEERING, REXROTH

1
27 23

24
26

25
20
19 18 17

22

16 13
12
15
21 10
14

2 11

4
5 7
8

6
9

28

TD0004625A

872306 - B30D Mk 6.3 - May 2011 REV A

4-14
SECTION 4 : HYDRAULICS
PUMP, EMERGENCY STEERING, REXROTH

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210493 1 PUMP,EMERGENCY STEERING
2 223654 1 ROTARY,GROUP
3 223648 1 PLATE,DISTRIBUTION
4 222285 1 SHIM
5 222287 1 BEARING,TAPERED,ROLLER
6 222290 1 O-RING
7 223214 1 PIN,DOWEL
8 226025 1 PLATE,PORT
9 223661 4 SCREW,SOC. HEAD
10 223657 1 PLATE,SWASH
11 222288 2 SHELL,CRADLE
12 222284 1 SPRING
13 223658 1 SHAFT,DRIVE
14 222286 1 BEARING,TAPERED,ROLLER
15 222289 1 SEAL,SHAFT
16 221366 1 CIRCLIP
17 222308 1 PLUG
18 222277 1 O-RING
19 223655 1 PISTON,CONTROL
20 222280 1 ROD,PISTON
21 222281 1 HOUSING,PUMP
22 221367 1 PLUG
23 223247 1 VALVE,PILOT
24 223674 4 WASHER,DOWTY,PILOT VALVE CAPS
25 223218 3 O-RING
26 223220 1 PLUG
27 223219 4 SCREW,CAP
28 223213 1 PLUG

872306 - B30D Mk 6.3 - May 2011 REV A

4-15
SECTION 4 : HYDRAULICS
KIT, E/STEER, PUMP, METARIS (ALTERNATIVE)

CONNECT TO PORT
AT BOTTOM OF VOAC
A CONNECT TO PORT
AT BOTTOM OF
HYDRAULIC TANK BLOCK
HYDRAULIC TANK (P2)
VOAC (P2) CONNECT TO SUCTION
LINE TO MAIN PUMP
BLOCK (L2)
(L2)
CONNECT TO SUCTION
LINE TO MAIN PUMP

CL PUMP
MOUNTING
HOLES

20°

FRONT VIEW

LH SIDE VIEW CONNECT TO PORT

AT BOTTOM OF
HYDRAULIC TANK

(P2) (L2)

VOAC
BLOCK

CONNECT TO SUCTION
LINE TO MAIN PUMP
2

CASE
FOR PRODUCTION
ASSEMBLY, USE
7 DRAIN
(L1)
O-RING SUPPLIED
WITH DROP BOX
140271
THESE PORTS
ARE JOINED
3

8
RH TOP
ISO VIEW

11

NOTE:
6 (S) 1) ITEMS SHOWN IN ITEM LIST BELONG IN
13 THIS KIT.
5 (B) 2) THE O-RING LOCATED AT THE FRONT
FACE OF THE PUMP IS SUPPLIED WITH THE
PUMP & CONNECTOR DROP BOX & IS TO BE USED WHEN
ATTACHMENT MOUNTING THIS PUMP.
10 3) ALL HOSES & FITTINGS SHOULD COME
WITH O-RINGS PRE-INSTALLED. CHECK
4 THAT THEY ARE PRIOR TO FITMENT.

1
9 12 TD0007735-0
(X) 264889-A

872306 - B30D Mk 6.3 - May 2011 REV A

4-16
SECTION 4 : HYDRAULICS
KIT, E/STEER, PUMP, METARIS (ALTERNATIVE)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 264889 1 KIT,STEERING PUMP,METARIS
1 AT81867 1 VALVE,CHECK
2 244353 1 HOSE
3 210991 1 PUMP,HYDRAULIC,28CC,RIGHT HAND REFERENCE 4-25
4 145013 1 O RING
5 122290 1 CONNECT
6 122288 1 CONNECT
7 122096 1 ELBOW
8 122008 1 ELBOW
9 122002 1 O RING
10 121317 2 FLANGE,HALF,3/4"
11 120237 2 FLANGE,HALF,1_1/4"
12 100952 4 CAPSCREW,SOCHD
13 100122 4 CAPSCREW,SOCHD

872306 - B30D Mk 6.3 - May 2011 REV A

4-17
SECTION 4 : HYDRAULICS
PUMP, EMERGENCY STEERING (ALTERNATIVE)

25

18

17
23 14 13
12
22 24
10
16
26 21 15
20

19

11

7
8

4
3

6
5
TD0005378A

872306 - B30D Mk 6.3 - May 2011 REV A

4-18
SECTION 4 : HYDRAULICS
PUMP, EMERGENCY STEERING (ALTERNATIVE)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210991 1 PUMP, HYDRAULIC, 28CC RH
2 NSI 1 HOUSING, PUMP
3 NSI 1 CIRCLIP, INTERNAL
4 NSI 1 SEAL, SHAFT
5 NSI 1 PLUG
6 NSI 1 O-RING
7 NSI 1 O-RING
8 NSI 1 BEARING, SHAFT
9 NSI 1 SHAFT, DRIVE
10 227142 2 SADDLE BEARING
11 NSI 1 SWASH PLATE
12 227138 1 ROTARY GROUP ASSY
13 NSI 1 PLATE, VALVE
14 NSI 1 TURNING DISC
15 227141 1 BEARING, REAR
16 NSI 1 SEAL
17 NSI 1 PIN, DOWEL
18 227143 1 CONTROL PISTON ASSY
19 NSI 1 SPRING ASSEMBLY
20 NSI 4 O-RING
21 NSI 1 COVER, REAR
22 227139 1 CONTROLLER
23 NSI 4 CAPSCREW
24 NSI 3 O-RING
25 NSI 1 PLUG
26 NSI 4 CAPSCREW
- 227144 1 KIT, SEAL, VITON ITEM NOT ILLUSTRATED

872306 - B30D Mk 6.3 - May 2011 REV A

4-19
SECTION 4 : HYDRAULICS
PUMP, EMERG. STEER BI-DIRECTIONAL (OPTIONAL)

A 7

10

11

8
6

TANK

P2 L2

TD0006611-A
266480-A

872306 - B30D Mk 6.3 - May 2011 REV A

4-20
SECTION 4 : HYDRAULICS
PUMP, EMERG. STEER BI-DIRECTIONAL (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 266480 1 PUMP,BI-DIRECTIONAL,E/STEERING
1 243331 1 HOSE
2 243316 1 HOSE
3 243003 1 HOSE
4 210778 1 PUMP,EMERGENCY STEERING REFERENCE 7-29
5 122321 1 REDUCER
6 122016 1 CONNECT
7 122096 1 ELBOW
8 122032 1 ELBOW
9 120596 1 CONNECT
10 100424 2 WASHER,HARDENED
11 100212 2 BOLT

872306 - B30D Mk 6.3 - May 2011 REV A

4-21
SECTION 4 : HYDRAULICS
PUMP, EMERGENCY STEERING, BI-DIRECTIONAL

1
27 23

24
26

25
20
19 18 17

22

16 13
12
15
21 10
14

2 11

3
28
4
7 29
5
30

8
6
34
32

33
31

P010919B

872306 - B30D Mk 6.3 - May 2011 REV A

4-22
SECTION 4 : HYDRAULICS
PUMP, EMERGENCY STEERING, BI-DIRECTIONAL

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210778 1 PUMP,EMERGENCY STEERING REFERENCE 4-27
2 226291 1 ROTARY GROUP
3 226292 1 PLATE,DISTRIBUTION
4 223659 1 SHIM
5 223660 1 BEARING,TAPERED,ROLLER
6 222290 1 O-RING
7 223214 1 PIN,DOWEL
8 226293 1 PLATE,PORT
9 226294 4 SCREW,SOC HD
10 226295 1 PLATE,SWASH
11 226296 2 SHELL,CRADLE
12 222284 1 SPRING
13 226297 1 SHAFT,DRIVE
14 222286 1 BEARING,TAPERED,ROLLER
15 222289 1 SEAL,SHAFT
16 221366 1 CIRCLIP
17 226298 1 PLUG
18 222277 1 O-RING
19 223655 1 PISTON,CONTROL
20 222280 1 ROD,PISTON
21 226299 1 HOUSING,PUMP
22 221367 1 PLUG
23 218840 1 VALVE,PILOT
24 223674 4 WASHER,DOWTY
25 218842 3 O-RING
26 223220 1 PLUG
27 223219 4 SCREW,CAP
28 226379 2 VALVE,A10FM
29 226380 2 RING,BACKUP
30 226381 2 O-RING
31 226382 2 VALVE,ANTI-CAVITATION CHECK
32 226383 4 RING,BACKUP
33 226384 2 O-RING
34 226569 1 ORIFICE

872306 - B30D Mk 6.3 - May 2011 REV A

4-23
SECTION 4 : HYDRAULICS
HYDRAULIC KIT: CAB TILT SYSTEM

12 33
35

4
7
9
35
28 30
29

19

15
36
6
36

34

17
18
11
1 24
2 10

14 27
23

20
35

26 8

22 14
14 27
24
32 21
35
27
16 31 30
13
25 16
27 24
5
TD0003577 - D
E9836303 SH 1-2 K

872306 - B30D Mk 6.3 - May 2011 REV A

4-24
SECTION 4 : HYDRAULICS
HYDRAULIC KIT: CAB TILT SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 243309 1 HOSE
2 243309 1 HOSE
3 230152 1 CYL,D22XD50X284.5 REFERENCE 4-33
4 210920 1 PUMP,MANUAL,TANK CAP REFERENCE 4-35
5 207219 1 SPRING,CABSTRUT
6 203923 1 GROMMET
7 203764 2 P-CLIP
8 203680 2 P-CLIP
9 187696 1 BKT,MTG,HOSES,CAB TILT
10 186038 1 MTG,CAB,TILT CYL,REAR
11 186037 1 MTG,CAB,TILT CYL,FRONT
12 174739 1 STAY,CAB
13 162456 2 WASHER,SPRING RET,BIN HEAT
14 162014 4 WASHER,VESCONITE
15 161914 1 PIN,SMALL HEAD
16 160432 2 SLEEVE,PEDAL,VESCONITE
17 160074 1 BUSH
18 122098 2 ELBOW
19 122032 2 ELBOW
20 101993 1 SCREW,HEXHD
21 101345 1 WASHER,HARDENED
22 101343 1 WASHER,MILDSTEEL
23 100698 1 BOLT,HEXHD
24 100653 3 NUT,STOVER
25 100652 1 NUT,STOVER
26 100644 1 BOLT,HEXHD
27 100532 10 WASHER,HARDENED
28 100370 2 WASHER,HARDENED
29 100356 2 WASHER,COPPER
30 100310 3 NUT,NYLOC
31 100200 1 BOLT,HEXHD
32 100141 1 BOLT,HEXHD
33 100081 2 SCREW,HEXHD
34 100070 1 SPLITPIN
35 100061 6 WASHER,FLAT
36 100012 5 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

4-25
SECTION 4 : HYDRAULICS
CAB TILT CYLINDER BREAKDOWN

Note
All items marked with *
form part of seal kit
140565

6 10*

11*
1
7
12*

13*
8

14*

15*

5
17*

16*
3

TD0004268-B
230152-B

872306 - B30D Mk 6.3 - May 2011 REV A

4-26
SECTION 4 : HYDRAULICS
CAB TILT CYLINDER BREAKDOWN

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 230152 1 CYLINDER REFERENCE 4-31
2 160523 2 BUSH,TILT CYL
3 183202 1 BARREL,CAB TILT
4 183203 1 ROD,CAB TILT
5 100290 1 NUT,CASTLE
6 160993 1 NECKBUSH,NUT
7 160994 1 NECKBUSH,SET
8 161318 1 PISTON
- 140565 1 KIT,SEAL REFER TO NOTE
10 140059 1 O-RING *
11 140033 1 SEAL,WIPER *
12 140044 1 SEAL,SINGLE ACTING *
13 140368 1 O-RING *
14 140400 1 RING,BACK UP *
15 140734 1 O-RING *
16 100152 1 SPLITPIN *
17 140032 1 SEAL,PISTON *

872306 - B30D Mk 6.3 - May 2011 REV A

4-27
SECTION 4 : HYDRAULICS
PUMP, CAB TILT

P011140

872306 - B30D Mk 6.3 - May 2011 REV A

4-28
SECTION 4 : HYDRAULICS
PUMP, CAB TILT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210920 1 PUMP,MANUAL,TANK CAP REFERENCE 4-31
2 140660 1 KIT,SERVICE

872306 - B30D Mk 6.3 - May 2011 REV A

4-29
SECTION 4 : HYDRAULICS
HYDRAULIC BLOCK

(B)

(MP2) (MP1)

(M5,M6,ML1
40 40
(A)
ML3,MP3,MR)
20
48

(TT)
(A4) 47
51
(B5)
43
(T2)
(B6)
43 48
(A5) 44
(A6) 44

69
(M4) 40

(D) 39

41
(L3)
14
35
38 (P2)
(P3)

73 73

64
41 45
(P1)
(L1) 40
(L2)
64
23

VOAC PORT FUNCTIONS

A BIN TIP UP
B BIN TIP DOWN
64
A4 PLUGGED
A5 REAR BRAKE ACCUMULATORS 64
A6 FRONT BRAKE ACCUMULATORS
67
B5 BRAKE PEDAL (P2) 71
B6 BRAKE PEDAL (P1)
D TANK
L1 MAIN PUMP (X)
L2 STEERING PUMP (X)
L3 STEERING VALVE (LS)
M4 TEST POINT MANIFOLD (M4) - BRAKE CHARGE PRESSURE
M5 TEST POINT - PRESSURE PORT A5 (REAR BRAKE ACCUMULATORS)
M6 TEST POINT - PRESSURE PORT A6 (FRONT BRAKE ACCUMULATORS)
ML1 TEST POINT - MAIN SYSTEM LS PRESSURE
ML3 TEST POINT - STEERING LS PRESSURE
MP1 TEST POINT MANIFOLD (MP1) - MAIN PUMP PRESSURE
MP2 TEST POINT MANIFOLD (MP2) - EMERG STEERING PUMP PRESSURE
MP3 TEST POINT - STEERING SYSTEM PRESSURE
MR TEST POINT - PILOT SYSTEM PRESSURE
P1 MAIN PUMP PRESSURE (IN)
P2 STEERING PUMP PRESSURE (IN)
P3 STEERING SUPPLY (P)
S4 LOW ACCUMULATOR BRAKE PRESSURE SWITCH
SP1 EMERGENCY STEERING SWITCH
T2 TANK RETURN
TT PLUGGED
TD0007685-0
E19832501-B SH2-5

872306 - B30D Mk 6.3 - May 2011 REV A

4-30
SECTION 4 : HYDRAULICS
HYDRAULIC BLOCK

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
14 210907 1 VALVE,MANIFOLD
20 201737 6 POINT,TEST,HYD
23 182999 1 MTG,BRACKET,T3,HYD BLOCK
35 122156 2 CONNECT
38 122071 1 ELBOW
39 122068 1 CONNECT
40 122049 4 CONNECT
41 122047 2 ELBOW
43 122021 2 CONNECT
44 122018 6 CONNECT
45 122014 1 ELBOW
47 120588 1 PLUG
48 120238 8 FLANGE,HALF
51 120040 1 PLUG,HEX
64 100370 17 WASHER,HARDENED
67 100314 8 NUT,NYLOC
69 100225 12 CAPSCREW,SOCHD
71 100178 4 SCREW,HEXHD
73 100089 5 SCREW,HEXHD

872306 - B30D Mk 6.3 - May 2011 REV A

4-31
SECTION 4 : HYDRAULICS
HYDRAULIC BLOCK - VALVE POSITIONS

1 7 12
16
26
6

14

19 10 9
10
9
6
17,18
6

2 5
17,18
11
7 2

16 15 16

15
12
13

26
12

26

16
9,10 3,4 TD0003662

872306 - B30D Mk 6.3 - May 2011 REV A

4-32
SECTION 4 : HYDRAULICS
HYDRAULIC BLOCK - VALVE POSITIONS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210907 1 VALVE,MANIFOLD
2 224398 1 VALVE,PRESSURE RELIEF INCLUDES SEAL KIT ITEM 20
3 224399 1 ORIFICE
4 221418 1 VALVE,CHECK
5 226848 1 VALVE,SHUTTLE
6 226849 1 VALVE,PRESSURE REDUCING INCLUDES SEAL KIT ITEM 25
7 221417 1 VALVE,RELIEF UNLOADING INCLUDES SEAL KIT ITEM 20
8 221425 1 VALVE,PRESSURE RELIEF
9 221420 1 VALVE,DIRECTIONAL CONTROL INCLUDES SEAL KIT ITEM 21
10 224363 1 COIL,DIRECTIONAL CONTROL
11 224400 1 ORIFICE,SCREW
12 226850 1 VALVE,PRIORITY,STEERING
13 224401 1 VALVE,CHECK INCLUDES SEAL KIT ITEM 24
14 224405 1 VALVE,CHECK INCLUDES SEAL KIT ITEM 22
15 224402 2 VALVE,SHUTTLE INCLUDES SEAL KIT ITEM 23
16 224406 1 VALVE,PRESSURE RELIEF
17 226851 2 COIL,DIRECTIONAL CONTROL
18 226852 2 ORIFICE WASHER
19 226853 1 ORIFICE,SCREW
20 221422 A/R KIT,SEAL NOT ILLUSTRATED
21 221423 A/R KIT,SEAL NOT ILLUSTRATED
22 221424 A/R KIT,SEAL NOT ILLUSTRATED
23 224413 A/R KIT,SEAL NOT ILLUSTRATED
24 224412 A/R KIT,SEAL NOT ILLUSTRATED
25 226857 A/R KIT,SEAL NOT ILLUSTRATED
26 226858 1 VALVE,BIN TIP SECTION COMPLETE

872306 - B30D Mk 6.3 - May 2011 REV A

4-33
SECTION 4 : HYDRAULICS
HYDRAULIC BLOCK - VALVES

6
2 7
4

3
5
20

25 20

8 12

11,19 13

24

10

15

14

23

9
22

17
16

21 18

TD0003920

872306 - B30D Mk 6.3 - May 2011 REV A

4-34
SECTION 4 : HYDRAULICS
HYDRAULIC BLOCK - VALVES

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210907 1 VALVE,MANIFOLD
2 224398 1 VALVE, PRESSURE RELIEF INCLUDES SEAL KIT ITEM 20
3 224399 1 ORIFICE
4 221418 1 VALVE, CHECK
5 226848 1 VALVE, SHUTTLE
6 226849 1 VALVE, PRESSURE REDUCING INCLUDES SEAL KIT ITEM 25
7 221417 1 VALVE, RELIEF UNLOADING INCLUDES SEAL KIT ITEM 20
8 221425 1 VALVE, PRESSURE RELIEF
9 221420 1 VALVE, DIRECTIONAL CONTROL INCLUDES SEAL KIT ITEM 21
10 224363 1 COIL, DIRECTIONAL CONTROL
11 224400 1 ORIFICE, SCREW
12 226850 1 VALVE, PRIORITY, STEERING
13 224401 1 VALVE, CHECK INCLUDES SEAL KIT ITEM 24
14 224405 1 VALVE, CHECK INCLUDES SEAL KIT ITEM 22
15 224402 2 VALVE, SHUTTLE INCLUDES SEAL KIT ITEM 23
16 224406 1 VALVE, PRESSURE RELIEF
17 226851 2 COIL, DIRECTIONAL CONTROL
18 226852 2 ORIFICE WASHER
19 226853 1 ORIFICE, SCREW
20 221422 A/R KIT, SEAL
21 221423 A/R KIT, SEAL
22 221424 A/R KIT, SEAL
23 224413 A/R KIT, SEAL
24 224412 A/R KIT, SEAL
25 226857 A/R KIT, SEAL

872306 - B30D Mk 6.3 - May 2011 REV A

4-35
SECTION 4 : HYDRAULICS
HYDRAULIC BLOCK - TIP SECTION

4
2

9
5

10
6
7

11

2
8

TD0003926

872306 - B30D Mk 6.3 - May 2011 REV A

4-36
SECTION 4 : HYDRAULICS
HYDRAULIC BLOCK - TIP SECTION

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 226858 1 VALVE,BIN TIP SECTION COMPLETE
2 226859 2 KIT,CAP TIP LEVER
3 226860 1 KIT,SEAL,SPOOL STOP
4 226861 1 KIT,SPRING
5 226862 1 VALVE,RELIEF INCLUDES ITEM 7
6 226863 1 VALVE,RELIEF INCLUDES ITEM 7
7 226864 2 KIT,SEAL,RELIEF VALVE
8 226865 2 SPOOL,LS
9 140988 1 KIT,SEAL INTERSECTION
10 226866 1 VALVE,CHECK
11 226867 1 ORIFICE

872306 - B30D Mk 6.3 - May 2011 REV A

4-37
SECTION 4 : HYDRAULICS
STEERING CYLINDERS

56

61

26
32
25
33 44
5
ROTATE ROD END 180°
GREASE NIPPLES TO FACE
24 OUTWARDS 12
6
44
30 44
6
28

37 5
15
12
33 37
44
25
54
29
59
66
61 62 62
58 53

TD0007689-0
E19832501-B SH3-5

872306 - B30D Mk 6.3 - May 2011 REV A

4-38
SECTION 4 : HYDRAULICS
STEERING CYLINDERS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 243339 1 HOSE PART KIT OF 262230
6 243338 1 HOSE PART KIT OF 262230
12 230167 2 CYL,D60XD100X468S REFERENCE PAGE 4-69
15 207788 2 SPACER,STEER PLASTIC
24 176408 2 PIN,D60X116L,EXPANDER
25 176407 4 CONE,STEER TOP
26 176406 2 PLT,STEER TOP
28 162394 2 PLT,LOCATING
29 162384 2 PLT,LOWER,STEERING
30 150044 2 BEARING,CARB
32 140398 2 O-RING
33 140162 4 O-RING
37 122107 2 TEE,RUN
44 122018 6 CONNECT
53 101048 2 CAPSCREW,SOCHD
54 101021 2 CAPSCREW,SOCHD
56 100927 2 BOLT,HEXHD
58 100654 2 NUT,STOVER
59 100653 4 NUT,STOVER
61 100536 6 WASHER,HARDENED
62 100532 8 WASHER,HARDENED
66 100322 4 NUT,HEX

872306 - B30D Mk 6.3 - May 2011 REV A

4-39
SECTION 4 : HYDRAULICS
HYDRAULIC SYSTEM, FRONT CHASSIS

18 68
60
4 57 60
19 19
BOTTOM 17
OF HYD
TANK 4
(D)
8 7
(P2) 10 (L1)
(L2)
REFER TO 'STEER 1
PUMP ALTERNATIVES' VOAC (A6)
BLOCK
42 (X) 9
(A5)
10
(X)
7 (L)

REFER TO 'MAIN
63 8 (S) (X)
PUMP ALTERNATIVES'

70

ACCUMULATOR
TO VOAC A6
13
73 1 ACCUMULATOR
TO VOAC A5
64 27 16
64
22
67
34
9
21
49

21
46

BN004817 243317

243035 MAIN PUMP

CASE DRAIN

CAB TILT
HOSE
CAB TILT
HOSE

TD0007702-0
DETAIL A
E19832501-B SH4-5

872306 - B30D Mk 6.3 - May 2011 REV A

4-40
SECTION 4 : HYDRAULICS
HYDRAULIC SYSTEM, FRONT CHASSIS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 BN004817 1 HOSE
4 243396 1 HOSE
7 243317 1 HOSE
8 243316 1 HOSE
9 243035 1 HOSE
10 243003 1 HOSE
13 223816 1 FILTER,10MICRON
16 207251 1 HOSE,PROTECT,SPIRAL GUARD
17 207124 1 CLAMP,RUBBER,6
18 206829 2 SPACER,CLAMP,ALUM
19 206658 2 CLAMP,ALU,2 BOLT
21 200062 2 CLAMP,HOSE
22 186890 1 BKT,BREATHER,AXLE,MID/REAR
27 162404 2 WASHER
34 130001 1 HOSE,PUSHLOCK
42 122032 2 ELBOW
46 121275 1 MALE-8,M20,TAIL,90 DEG
49 120161 1 ADAPTOR,BARBED
57 100747 2 BOLT,HEXHD
60 100548 4 WASHER,HARDENED
61 100536 6 WASHER
63 100424 2 WASHER,HARDENED
64 100370 17 WASHER,HARDENED
65 100365 2 SCREW,HEXHD
67 100314 8 NUT,LOCK
68 100312 2 NUT,NYLOC
70 100210 2 SCREW,HEXHD
73 100089 5 SCREW,HEXHD

872306 - B30D Mk 6.3 - May 2011 REV A

4-41
SECTION 4 : HYDRAULICS
MAIN PUMP DELIVERY

VOAC BLOCK
(P1)

55 31
72 50 48
31

11
NIP UP THEN 67 NB. REMOVE PROTECTION COVER
HALF TURN TO
TIGHTEN ON PLATES AND GASKETS ON EACH END,
BOTH ENDS PRIOR TO CONNECTING HOSES

64 SCREW END
THIS SIDE
(OUT)
3

WELDED END
THIS SIDE 36
(IN)

MAKE SURE THAT THE

SUPPLIED O-RING IS 50
52 INSTALLED IN THE O-RING
GROOVE BEFORE COUPLING 72

TD0007699-0
E19832501-B SH5-5

872306 - B30D Mk 6.3 - May 2011 REV A

4-42
SECTION 4 : HYDRAULICS
MAIN PUMP DELIVERY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
2 244102 1 HOSE
3 244101 1 HOSE
11 230442 1 DAMPER REFERENCE PAGE 4-53
31 140728 2 O RING
36 122117 1 ELBOW
48 120238 8 FLANGE,HALF
50 120142 4 FLANGE,HALF
52 101258 2 U-BOLT
55 100952 4 CAPSCREW,SOCHD
64 100370 17 WASHER,HARDENED
67 100314 8 NUT,LOCK
72 100114 8 SCREW,HEXHD

872306 - B30D Mk 6.3 - May 2011 REV A

4-43
SECTION 4 : HYDRAULICS
DAMPER ASSEMBLY

3
4

2 TD0007695-0
230442-B

872306 - B30D Mk 6.3 - May 2011 REV A

4-44
SECTION 4 : HYDRAULICS
DAMPER ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 230442 1 DAMPER,TH,2.8L-16FH REFERENCE PAGES 4-49, 4-51
1 188315 1 TUBE
2 162638 2 END
3 140159 2 O-RING
4 140103 2 RING,ANTI-EXTRUSION
5 140020 2 O-RING

872306 - B30D Mk 6.3 - May 2011 REV A

4-45
SECTION 4 : HYDRAULICS
ACCUMULATOR KIT

7
1
5

ISO VIEW

TOP VIEW
TD0007727-0
BN004718-B

872306 - B30D Mk 6.3 - May 2011 REV A

4-46
SECTION 4 : HYDRAULICS
ACCUMULATOR KIT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210923 2 ACCUM,PISTON,CRIMPED
2 187318 2 CLAMP,2 ACCUMULATORS
3 122257 2 REDUCER
4 122018 2 CONNECT
5 101309 2 WASHER,FENDER
6 101211 2 BOLT,J
7 100312 2 NUT,NYLOC

872306 - B30D Mk 6.3 - May 2011 REV A

4-47
SECTION 4 : HYDRAULICS
KIT, HYDRAULIC PUMP, REXROTH (ALTERNATIVE)

CASE
DRAIN
(L)

TD0007743-0
266892-A

872306 - B30D Mk 6.3 - May 2011 REV A

4-48
SECTION 4 : HYDRAULICS
KIT, HYDRAULIC PUMP, REXROTH (ALTERNATIVE)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 266892 1 KIT,MAIN PUMP,REXROTH REFERENCE PAGES 4-66; 4-67
1 210492 1 PUMP,SERVICE
2 122069 1 ELBOW

872306 - B30D Mk 6.3 - May 2011 REV A

4-49
SECTION 4 : HYDRAULICS
HYDRAULIC PUMP, REXROTH

11
9
3 13
12
2
5
10 17
22
20
4
18
19

6 21
8
7

16

15
14 23
24

27

28
25

26

30
32
29 31

TD0005553

872306 - B30D Mk 6.3 - May 2011 REV A

4-50
SECTION 4 : HYDRAULICS
HYDRAULIC PUMP, REXROTH

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210492 1 PUMP,HYDRAULIC REFERENCE PAGES 4-64; 4-65
2 223219 4 CAP SCREW
3 223247 1 PILOT VALVE DFRI COMPLETE
4 223220 1 PLUG
5 223218 3 O-RING
6 100256 4 CAPSCREW,SOCHD
7 223244 4 O-RING
8 226039 1 PLATE,PORT A10V
9 223213 1 TEAR-OFF-PLUG
10 223214 1 DOWEL PIN
11 223246 1 PLUG VSTI
12 226046 1 PISTON,CONTROL
13 226047 1 GUIDE,PISTON
14 223259 1 COUNTER PISTON
15 223261 1 SPRING
16 223260 1 SPRING
17 226037 1 GROUP,ROTARY A10V
18 224693 3 PIN,PRESSURE
19 223248 9 PISTON
20 223238 1 SHIM
21 223240 1 TAPERED ROLLER BEARING
22 223237 1 DISC
23 223235 1 SWASH PLATE
24 223241 2 CRADLE,SHELL
25 226040 1 SHAFT,DRIVE
26 223239 1 TAPERED ROLLER BEARING
27 223243 1 O-RING
28 223233 1 PUMP HOUSING
29 223212 1 PLUG
30 140062 1 O-RING
31 223245 1 SEEGER-V-RING
32 223242 1 SHAFT SEAL

872306 - B30D Mk 6.3 - May 2011 REV A

4-51
SECTION 4 : HYDRAULICS
KIT, HYDRAULIC PUMP, PARKER (ALTERNATIVE)

LH SIDE

VIEW

CONNECT TO BOTTOM

OF 'T-RUN' UNDER VOAC

HYDRAULIC TANK BLOCK

(L1)

(D1) 2 LH TOP

ISO VIEW

NOTE:

1) ITEMS SHOWN IN ITEM LIST BELONG IN THIS KIT.

(X)
2) ITEMS (IN PHANTOM) WITH PART NUMBERS

INSTEAD OF BALLOONS ARE SHOWN SOLELY FOR

PUMP & CONNECTOR INSTALLATION PURPOSES. THEY ARE LOCATED IN 'E'

KIT & BOM FOR THE 'FRONT CHASSIS HYD KIT'.

ATTACHEMENT
3) FITTINGS SHOULD COME WITH O-RINGS

PRE-INSTALLED. CHECK THAT THEY ARE PRIOR TO

FITMENT.

TD0007740-0
266339-0

872306 - B30D Mk 6.3 - May 2011 REV A

4-52
SECTION 4 : HYDRAULICS
KIT, HYDRAULIC PUMP, PARKER (ALTERNATIVE)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 266339 1 KIT,MAIN PUMP,PARKER REFERENCE PAGES 4-70; 4-71
1 210992 1 PUMP,HYDRAULIC
2 122071 1 ELBOW

872306 - B30D Mk 6.3 - May 2011 REV A

4-53
SECTION 4 : HYDRAULICS
HYDRAULIC PUMP, PARKER

1
26 4*
27* 13**
7
8* 12**
28 29*
6
30

11*

9
5
33 35* 37
31

27*
36* 3 10*
34* 26
32

15
14 22
2
23*

20* 21
18**
16

17

25*
24
19** 23*
22

38

40 41
40

41
42

40
39 TD0005379A

872306 - B30D Mk 6.3 - May 2011 REV A

4-54
SECTION 4 : HYDRAULICS
HYDRAULIC PUMP, PARKER

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210992 1 PUMP,HYDRAULIC REFERENCE PAGES 4-68; 4-69
2 NSI 1 HOUSING,PUMP
3 NSI 1 BLOCK,PORT
4 * 1 O-RING INCLUDED IN ITEM 43 - SEAL KIT
5 227146 1 BEARING,TAPER,CUP
5 227147 1 BEARING,TAPER,CONE
6 NSI 1 PIN,PORT PLATE
7 NSI 1 PISTON,BAIS
8 * 1 O-RING
9 NSI 1 CONTROL GUIDE
10 * 1 O-RING INCLUDED IN ITEM 43 - SEAL KIT
11 * 3 O-RING INCLUDED IN ITEM 43 - SEAL KIT
12 227151** 1 PORT PLATE INCLUDED IN ITEM 44 - REPAIR KIT
13 ** 1 ROTARY ASSY INCLUDED IN ITEM 44 - REPAIR KIT
14 227224 A/R SHIM,BEARING,3.28mm
14 227225 A/R SHIM,BEARING,3.44mm
14 227226 A/R SHIM,BEARING,3.60mm
14 227227 A/R SHIM,BEARING,3.76mm
14 227228 A/R SHIM,BEARING,3.92mm
14 227229 A/R SHIM,BEARING,4.08mm
15 227218 1 DRIVE SHAFT,SPLIN,NO THRU
16 NSI 1 CAM
17 227148 1 BEARING,TAPER,CUP
17 227149 1 BEARING,TAPER,CONE
18 227150** 2 BEARING,CAM INCLUDED IN ITEM 44 - REPAIR KIT
19 227223** 2 SCREW,RETAINER BEARING INCLUDED IN ITEM 44 - REPAIR KIT
20 227152 * 1 SEAL,SHAFT INCLUDED IN ITEM 43 - SEAL KIT
21 NSI 1 RETAINER RING,INTERNAL
22 NSI 1 PLUG
23 * 2 O-RING INCLUDED IN ITEM 43 - SEAL KIT
24 NSI 1 PLUG
25 * 1 O-RING INCLUDED IN ITEM 43 - SEAL KIT
26 NSI 2 PLUG,ORB
27 * 2 O-RING INCLUDED IN ITEM 43 - SEAL KIT
28 NSI 1 PLUG,VOLUME STOP
29 * 1 O-RING,VOLUME STOP PLUG INCLUDED IN ITEM 43 - SEAL KIT
30 NSI 4 SCREW,CAP HD
31 NSI 1 SCREW,ADJUSTING
32 NSI 1 NUT,LOCKING
33 NSI 1 PLUG,VOLUME STOP
34 * 1 O-RING,VOLUME STOP PLUG INCLUDED IN ITEM 43 - SEAL KIT
35 * 1 RING,BACK-UP INCLUDED IN ITEM 43 - SEAL KIT
36 * 1 O-RING INCLUDED IN ITEM 43 - SEAL KIT
37 NSI 1 ROD,VOLUME STOP
38 227153 1 COMPENSATOR ASSY
39 NSI 2 PLUG
40 227154 5 O-RING
41 NSI 3 PLUG
42 227155 4 O-RING,TEFLON
43 227145 1 KIT,SEAL INCLUDES ITEMS MARKED *
44 227222 1 KIT,REPAIR INCLUDES ITEMS MARKED **

872306 - B30D Mk 6.3 - May 2011 REV A

4-55
SECTION 4 : HYDRAULICS
STEERING CYLINDER ASSEMBLY

A
11

10

6
5

P008334 - C

872306 - B30D Mk 6.3 - May 2011 REV A

4-56
SECTION 4 : HYDRAULICS
STEERING CYLINDER ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 230167 2 CYL,D60XD100X468S REFERENCE 4-47
1 181693 1 ROD,CYL,STEER,CARB
2 181675 1 BARREL,STEER,D100,#8MOR
3 161071 1 NECKBUSH
4 161020 1 PISTON
5 140438 1 KIT,SEAL,STEERING CYL
6 100430 1 SPLITPIN
7 100334 1 NUT,CASTLE
8 200036 1 NIPPLE,GREASE
9 206074 1 BEARING,2 BOLT
10 206075 1 SPACER,SPHERICAL BRG
11 202599 1 CIRCLIP:INTERNAL

872306 - B30D Mk 6.3 - May 2011 REV A

4-57
SECTION 4 : HYDRAULICS
HYDRAULIC TANK MISC PARTS

TD0007746-A
E19832504-D SH 2-3

872306 - B30D Mk 6.3 - May 2011 REV A

4-58
SECTION 4 : HYDRAULICS
HYDRAULIC TANK MISC PARTS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
2 244313 1 HOSE
3 244312 1 HOSE
4 243340 1 HOSE
5 243331 1 HOSE
6 243330 1 HOSE
7 243329 1 HOSE
8 243328 1 HOSE
9 243320 1 HOSE
10 243319 1 HOSE
11 243318 1 HOSE
12 243027 1 HOSE
13 241414 1 HOSE
15 218928 1 HOSE,SUCTION,HYD TANK
16 218469 1 PIPE,SUCTION,HYD
17 218035 3 CLAMP,T-BOLT,71-79MM
21 208823 1 CLAMP,T-BOLT,78-86MM
25 207283 1 PIPE,SUCTION,HYD PUMP
26 207252 1 HOSE,PROTECT,SPIRAL GUARD
28 206467 2 P-CLIP
30 204169 2 CLAMP,SEALING
31 201737 3 POINT,TEST,HYD
37 173954 1 PLT,LOCK,BULKHEADS
38 173782 1 MANIFOLD,3 PORT,HYD TEST POINT
39 140731 1 O RING
40 140728 3 O RING
42 122334 1 ELBOW,SPEC
43 122157 1 CONNECT
44 122154 1 TEE,RUN
46 122092 1 CONNECT,B/H
47 122091 2 CONNECT,B/H
48 122049 3 CONNECT
49 122028 1 ELBOW
50 122017 1 CONNECT
51 120222 2 FLANGE,HALF
52 100731 26 SCREW,HEXHD
54 100548 34 WASHER,HARDENED
56 100370 8 WASHER,HARDENED
57 100364 2 SCREW,HEXHD
58 100314 4 NUT,LOCK
62 100091 2 SCREW,HEXHD
63 100021 4 CAPSCREW,SOCHD

872306 - B30D Mk 6.3 - May 2011 REV A

4-59
SECTION 4 : HYDRAULICS
HYDRAULIC SYSTEM, REAR CHASSIS

21

48
43
48
43
46

34
17
19
31 20
42 48
5
6 45
43
30
23 42

45
39
49
6 2
7 37
40 18
12 10
13
11 1
9 5 36

27 49
25 47
25
35
15 32
33 28 8 38 41
24 44
15
15
22
3
26
29
35 4
15 14 16

TD0005169-B
E16832502-C

872306 - B30D Mk 6.3 - May 2011 REV A

4-60
SECTION 4 : HYDRAULICS
HYDRAULIC SYSTEM, REAR CHASSIS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 243341 2 HOSE
2 243157 2 HOSE
3 241232 1 HOSE
4 241231 1 HOSE
5 241230 1 HOSE
6 241229 1 HOSE
7 230425 1 CYL,TIP,LHS REFERENCE 4-83
8 230424 1 CYL,TIP,RHS REFERENCE 4-83
9 223816 2 FILTER
10 218797 1 CLAMP,K
11 207637 4 COVER,DUST,SEALED BEARING
12 206945 3 MTG,RUBBER
13 203349 3 K-CLAMP
14 201885 4 CLAMP,RUBBER
15 200062 4 CLAMP,HOSE
16 200050 4 CLAMP,HOSE
17 200038 2 NIPPLE,GREASE
18 176516 1 MTG PLT,RHS,BIN PIPES
19 176515 1 MTG PLT,LHS,BIN PIPES
20 174579 1 ASSY,MTG,BIN PIPES
21 174578 1 PLT,COVER,BIN PIPES
22 172816 1 PIPE,HYD BRAKES,REAR
23 172815 2 PIPE,TIP,BIN UP AND DOWN
24 172814 1 PIPE,HYD BRAKES,FRONT
25 162404 4 WASHER
26 130001 1 HOSE,PUSHLOCK 1050MM LONG
27 130001 1 HOSE,PUSHLOCK 800MM LONG
28 122189 1 TEE,BRANCH
29 122157 1 CONNECT
30 122149 2 TEE,SPEC
31 122148 2 CONNECT
32 122015 2 CONNECT
33 121275 2 MALE-8
34 120671 2 BULKHEAD
35 120161 2 ADAPTOR,BARBED
36 120148 1 CONNECTOR
37 120106 1 CONNECTOR
38 100887 4 CAPSCREW,SOCHD
39 100757 1 BOLT,HEXHD
40 100619 6 SCREW,HEXHD
41 100532 8 WASHER,HARDENED
42 100424 8 WASHER,HARDENED
43 100370 24 WASHER,HARDENED
44 100322 4 NUT,HEXAGON
45 100316 4 NUT,NYLOC
46 100314 8 NUT,NYLOC
47 100310 6 NUT,NYLOC
48 100089 16 SCREW,HEXHD
49 100061 7 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

4-61
SECTION 4 : HYDRAULICS
TIP CYLINDER BREAKDOWN

A 22

6
1

5
3

4
2
12
8 15*
19*
11
14*
13*
20*
21*
18*
10
16*
17*
16*
24
23*
9

Note:
All items marked with *
form part of Seal Kit 230424 A
140898 230425 A
TD0006622

872306 - B30D Mk 6.3 - May 2011 REV A

4-62
SECTION 4 : HYDRAULICS
TIP CYLINDER BREAKDOWN

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 230424 1 CYL,TIP,RHS REFERENCE 4-79
A 230425 1 CYL,TIP,LHS REFERENCE 4-79
1 T105773 2 GUIDE
2 214578 1 BOOT,CYLINDER
3 206075 1 SPACER,SPHERICAL BRG
4 206074 1 SPHERICAL BRG
5 202599 1 CIRCLIP,INTERNAL
6 200085 2 CLAMP,HOSE
7 186960 1 PIPE,OIL LEAD
8 184360 1 BARREL
9 184359 1 ROD,TIP
10 162676 1 PISTON
11 162546 1 NECKBUSH
12 162545 1 NUT,NECKBUSH
13 140702 1 W/BAND,ROD *
14 140623 1 O-RING *
15 140613 1 SEAL,WIPER *
16 140481 2 WEARBAND,PISTON *
17 140465 1 SEAL,PISTON *
18 140201 1 O-RING *
19 140160 1 U-SEAL *
20 140103 1 RING,ANTI-EXTRUSION *
21 140020 1 O-RING *
22 122015 1 CONNECT
23 100430 1 SPLITPIN *
24 100341 1 NUT,CASTLE
- 140898 1 KIT,SEAL,TIP CYL INCLUDES ITEMS MARKED (*)

872306 - B30D Mk 6.3 - May 2011 REV A

4-63
872306 - B30D Mk 6.3 - May 2011
4-64
 SECTION 5 : PNEUMATICS

872306 - B30D Mk 6.3 - May 2011 REV A

5-1
SECTION 5 : PNEUMATICS
PNEUMATIC KIT, CAB

BRAKE ORBITROL ORBITROL ORBITROL BRAKE

(A) FRONT (LS) (L) (T) (A) REAR
241460

TVU

TVD
ELEC 241459

BRAKE BRAKE BRAKE ORBITROL ORBITROL

(P) REAR (P) FRONT (T) (R) (P) 1
VIEW ON TOP OF 1ST
RUBBER CLAMP ON
CAB FIREWALL
3
(AS)
MAIN AIR
SUPPLY - AIR
RESERVOIR

7(S)

(TC1) 5
1

(AS)
2 3
8
1 2
(PB)
(PB)
9
REAR OF
HYDRAULIC 10
TANK
6
TRANSFER
(S) 7
CASE
(TC1)
1 REAR OF IPM
INSIDE CAB 4
(EB)

2
3 (PB)
(AS)

4 FRONT OF IPM
(EB) ON FIREWALL
OF CAB
IPM PORT FUNCTIONS
(AS) MAIN AIR SUPPLY
(TC1)TRANSFER CASE
(PB) PARK BRAKE TD0007789-0
(S) SEAT
E19832513-A

872306 - B30D Mk 6.3 - May 2011 REV A

5-2
SECTION 5 : PNEUMATICS
PNEUMATIC KIT, CAB

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 241460 1 HOSE
2 241459 1 HOSE
3 241273 1 HOSE
4 241223 1 HOSE
5 212011 1 VALVE,BLOCK,IPM
6 140193 1 O RING
7 130029 1 PIPE,AIR LINE
8 120313 1 BULKHEAD
9 120157 1 CONNECTOR
10 100588 1 G-RING

872306 - B30D Mk 6.3 - May 2011 REV A

5-3
SECTION 5 : PNEUMATICS
KIT, AIR HORN (OPTIONAL)

2
5 7

9
8

TD0004267
264419

872306 - B30D Mk 6.3 - May 2011 REV A

5-4
SECTION 5 : PNEUMATICS
KIT, AIR HORN (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 241461 1 HOSE
2 210067 1 HORN,AIR,TWIN
3 203923 1 GROMMET
4 121350 1 ELBOW
5 120680 1 CONNECTOR
6 120352 1 ADAPTOR
7 100312 1 NUT,NYLOC
8 100081 1 SCREW,HEXHD
9 100061 2 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

5-5
SECTION 5 : PNEUMATICS
PNEUMATIC BLOCK ASSEMBLY

6
1
7

23

8
3

2
9

17

26

16

12 10

11
26
24
16
14 15B
18 13
17
19
20
15A

21
22
25
18
19
TD0005706-A

872306 - B30D Mk 6.3 - May 2011 REV A

5-6
SECTION 5 : PNEUMATICS
PNEUMATIC BLOCK ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 212011 1 VALVE,BLOCK,IPM
2 210833 2 VALVE,SOLENOID
3 221589 2 GASKET,SOLENOID/MANIFOLD
4 221585 4 GASKET,BLOCK/PILOT,INTERFACE
5 221587 4 SCREW,CAP,SOLENOID
6 210905 4 SOLENOID,PILOT VALVE,24V
7 221586 8 SCREW,BODY/PILOT VALVE
8 206387 2 SWITCH,PRESSURE,(NC),5 BAR
9 221590 2 O-RING,PRESSURE SWITCH
10 201375 1 PRESSURE SENDER,0-10 BAR,SWITCH
11 221595 1 SCREW,PRESSURE SENDER
12 120631 1 FITTING,TUBE
13 121495 1 PLUG
14 140877 1 RING,SEAL
15A 120588 1 PLUG OPTIONAL - WITHOUT AIR HORN
15B 120640 1 FITTING,HOSE OPTIONAL - WITH AIR HORN
16 120640 2 FITTING,HOSE
17 120322 2 PLUG,WITH O-RING
18 226831 3 DISC,FILTER,16MM
19 226832 3 CIRCLIP,INTERNAL
20 226835 1 KIT,SERVICE,QUICK EXHAUST VALVE
21 226870 1 BODY,QUICK EXHAUST VALVE
22 100919 4 SCREW,PAN HD
23 101247 7 SCREW,CAP
24 122003 2 O-RING
25 140879 1 O-RING
26 100530 2 WASHER,COPPER

872306 - B30D Mk 6.3 - May 2011 REV A

5-7
SECTION 5 : PNEUMATICS
PNEUMATIC SYSTEM, FRONT CHASSIS

30LTR RESERVOIR
19 2
6
PNEUMATIC COOLING COIL

5
29

18
22

16
9 15
3 1 4

17
25

21
19
14 14
14 26
12 28 11
10 20

24 13
24 27

10 TD0007785 - 0
23 E19832511 - C

872306 - B30D Mk 6.3 - May 2011 REV A

5-8
SECTION 5 : PNEUMATICS
PNEUMATIC SYSTEM, FRONT CHASSIS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 BN009072 1 ADAPTOR,ELBOW
2 BN006668 1 TUBE,NYLON
3 BN006668 1 TUBE,NYLON
4 BN006667 1 TUBE,NYLON
5 BN004720 1 RESERVOIR,30LTR,ASSY REFERENCE 5-15
6 BN004714 1 PNEUMATIC,AIR DRIER,ASSY REFERENCE 5-11
7 243887 1 HOSE
8 217855 1 HOSE,TEFLON
9 210544 1 VALVE,SOLENOID
10 187917 2 CLAMP,PIPE
11 187418 1 PIPE,INTERM,PNEUM,COOL
12 187252 1 PIPE,PNEUM,COOLING
13 187245 1 BKT,FNT,PIPE,COMPRES
14 160510 5 CLAMP,ALUM
15 140462 1 WASHER,DOWTY
16 121086 1 CONNECT,B/H
17 120970 1 CONNECTOR
18 120804 1 ELBOW
19 120758 1 UNION
20 120286 1 UNION
21 120258 1 ELBOW,UNION
22 101225 3 SCREW,HEXHD
23 100569 1 SCREW,HEXHD
24 100548 2 WASHER,HARDENED
25 100524 1 WASHER,ALUMINIUM,SEAL
26 100364 2 SCREW,HEXHD
27 100314 2 NUT,LOCK
28 100312 1 NUT,NYLOC
29 100148 3 WASHER,FLAT
30 100064 4 WASHER,FLAT X

872306 - B30D Mk 6.3 - May 2011 REV A

5-9
SECTION 5 : PNEUMATICS
KIT, AIR DRIER

9
A

9 10

5
10

9
10
5

5
10
6

2
7

8
TD0007786-0
BN004714-A

872306 - B30D Mk 6.3 - May 2011 REV A

5-10
SECTION 5 : PNEUMATICS
KIT, AIR DRIER

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A BN004714 1 PNEUMATIC,AIR DRIER,ASSY REFERENCE 5-9
1 226000 1 FILTER,AIR DRYER,OSC
2 210561 1 VALVE,UNLOADER
3 203895 1 RESEVOIR,AIR,5L
4 200318 1 MTG,BAND
5 140370 4 O RING
6 121365 1 ADAPTOR
7 120884 1 FTG,F/F
8 120625 2 FTG,F/F
9 120399 3 PLUG,BLANKING
10 100590 4 G-RING

872306 - B30D Mk 6.3 - May 2011 REV A

5-11
SECTION 5 : PNEUMATICS
KIT, REPAIR, AIR DRIER

20

21
22
3

6
12 8
13
11 5 7
14 9
10

15 15

16

17
18

19

TD0004479

872306 - B30D Mk 6.3 - May 2011 REV A

5-12
SECTION 5 : PNEUMATICS
KIT, REPAIR, AIR DRIER

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210561 1 VALVE,UNLOADER,AIR DRYER
2 220949 1 FILTER,AIR DRYER
3 221703 1 ELEMENT,HEATING,AIR DRYER
4 223714 1 KIT,REPAIR AIR DRYER INCLUDES ITEMS MARKED *
5 * 1 WASHER,RUBBER
6 * 1 O-RING
7 * 1 PLASTIC PISTON
8 * 1 O-RING
9 * 1 O-RING
10 * 1 SEAT,RUBBER
11 * 1 O-RING
12 * 1 O-RING
13 * 1 VALVE,POPPET
14 * 2 O-RING
15 * 1 O-RING
16 * 1 O-RING
17 * 1 SPACER,RUBBER
18 * 1 O-RING
19 * 1 O-RING
20 * 1 O-RING
21 * 1 WASHER,COPPER
22 * 1 O-RING,HEATING ELEMENT

872306 - B30D Mk 6.3 - May 2011 REV A

5-13
SECTION 5 : PNEUMATICS
KIT, 30L RESERVOIR

A 5

3
7
4

TD0007787-0
BN004720-A

872306 - B30D Mk 6.3 - May 2011 REV A

5-14
SECTION 5 : PNEUMATICS
KIT, 30L RESERVOIR

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A BN004720 1 RESERVOIR,30LTR,ASSY REFERENCE 5-9
1 BN004839 1 RESERVOIR,AIR,30LTR,CE
2 206992 2 MTG,BAND
3 140370 1 O RING
4 121365 1 ADAPTOR
5 120625 2 FTG,F/F
6 120399 1 PLUG,BLANKING
7 100590 1 G-RING

872306 - B30D Mk 6.3 - May 2011 REV A

5-15
SECTION 5 : PNEUMATICS
PNEUMATIC KIT : REAR CHASSIS

BULKHEADS
ON REAR OF
FRONT
CHASSIS

PARK
BRAKE

TD0007788-0
E19836512 SH1-2 A

872306 - B30D Mk 6.3 - May 2011 REV A

5-16
SECTION 5 : PNEUMATICS
PNEUMATIC KIT : REAR CHASSIS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 241707 1 HOSE
2 120969 1 CONNECTOR

872306 - B30D Mk 6.3 - May 2011 REV A

5-17
872306 - B30D Mk 6.3 - May 2011
5-18
 SECTION 6 : ELECTRICAL

872306 - B30D Mk 6.3 - May 2011 REV A

6-1
SECTION 6 : ELECTRICAL
CAB HARNESS & RELATED COMPONENTS - DETAIL A

CONNECTS TO
FLASHING BEACON,
WORKLIGHTS,
CONNECTS TO LEFT MIRROR &
REVERSE MONITOR OBW WARNING LIGHTS
AND RIGHT MIRROR

CONNECTS TO
EARTH BOSS

CONNECTS TO
ARTIC REVERSE LIGHT

CONNECTS TO
REAR WIPER

25 15

22

CONNECTS TO
ENGINE HARNESS

DIAGNOSTIC
CONNECTOR

CONNECTS TO
ARTIC HARNESS

TD0007124-A
BN000351-A SH1-3

872306 - B30D Mk 6.3 - May 2011 REV A

6-2
SECTION 6 : ELECTRICAL
CAB HARNESS & RELATED COMPONENTS - DETAIL A

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
15 216412 1 HARNESS, REAR WIPER
22 214242 1 HARNESS, CAB
25 207288 22 MOUNTING, SWIVEL HEAD

872306 - B30D Mk 6.3 - May 2011 REV A

6-3
SECTION 6 : ELECTRICAL
CAB HARNESS & RELATED COMPONENTS - DETAIL B

7
27
9

21

16
57
50
37

30

36
32
24

19
54 38
47

39

17

18

8
52
58

10
28 48
55 3
TD0007125-A
BN000351-A SH2-3

872306 - B30D Mk 6.3 - May 2011 REV A

6-4
SECTION 6 : ELECTRICAL
CAB HARNESS & RELATED COMPONENTS - DETAIL B

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
3 900450 1 PIPE
7 217902 3 FRAME,SWITCH,CARLING,BLANK
8 217745 1 WASHER,BOTTLE AND PUMP
9 217737 1 FRAME, SWITCH
10 216702 2 P CLIPS
16 216088 1 SWITCH,STEERING COLUMN
17 216037 1 SOCKET,12V,ACCESSORY
18 216017 1 BUZZER
19 214432 1 E-MODULE,MDU3
21 214243 1 E-MODULE,SSM
24 208158 1 COVER,PLUG,COLUMN SWITCH
27 206940 1 LIGHT,INTERIOR
28 206070 1 THROTTLE, FOOT ACTUATOR
30 202729 1 CIGARETTE LIGHTER 12V
32 200871 54 CABLE TIE
36 176435 1 WASHER,CIG LIGHTER
37 161081 1 SLEEVE
38 101997 4 CAPSCREW
39 101216 1 WASHER, SERRATED
47 100370 1 WASHER,HARDENED
48 100358 4 WASHER,FLAT
50 100309 4 NUT,NYLOC
52 100196 3 BOLT,HEX HD
54 100085 1 SCREW
55 100080 10 BOLT
57 100063 17 WASHER,HARDENED
58 100062 3 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

6-5
SECTION 6 : ELECTRICAL
CAB HARNESS & RELATED COMPONENTS - DETAIL C

23
31

5 26

32 29

42

44

57
51 55
56 40
46 45 51
56
41 46
45 44
12 57
49 20 2
33 33
41
45 49 44
11 45
35 57

12
40
55 11
13 41
44
6 57
14
1

59 6
60
43 14
TD0007126-A
BN000351-A SH3-3

872306 - B30D Mk 6.3 - May 2011 REV A

6-6
SECTION 6 : ELECTRICAL
CAB HARNESS & RELATED COMPONENTS - DETAIL C

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 DC221726 1 ELECTRONICS, KSA FLAME START
2 BN002649 1 E-MODULE
4 900450 1 PIPE,W/WASHER
5 263441 1 KIT, WIPER, DOGA REFERENCE 6-11
6 217999 2 E-MODULE, CCU 2
11 216650 2 TRAY, E-MODULES
12 216645 2 ISOLATOR, RUBBER, CYLINDRICAL
13 216527 1 STRAP, EARTH
14 216451 4 FOOT, TRAY, E-MODULE
20 214310 1 E-MODULE, BATT BALANCER
23 208771 1 GROMMET
26 206945 1 MOUNTING, RUBBER
29 203264 9 GROMMET, BLANK
31 202094 3 GROMMET,FLAT SPLIT
32 200871 54 CABLE TIE
33 187775 2 PLT,MTG,TRAY,E-MODULE
34 187701 1 PLT,RETAINER,DEUTSCH PLUG
35 187506 1 PLATE, ADM
40 101193 6 WASHER,SPRING
41 101171 8 SCREW,PAN
42 101170 3 SCREW,PAN
43 101168 4 SCREW,PAN
44 101167 11 WASHER,SPRING
45 100615 12 WASHER, FLAT
46 100548 2 WASHER,HARDENED
49 100310 6 NUT,NYLOC
51 100283 2 NUT,HEXAGON
53 100189 2 SCREW,HEX HD
55 100080 10 SCREW,HEX HD
56 100065 2 WASHER,SPRING
57 100063 17 WASHER,HARDENED
59 100061 4 WASHER,FLAT
60 100054 4 WASHER,SPRING

872306 - B30D Mk 6.3 - May 2011 REV A

6-7
SECTION 6 : ELECTRICAL
CAB, FUSE AND RELAY PANEL COMPONENTS

COMPONENT DETAIL

1, 2, 3, 4, 5, 8 6

7 9

DETAIL OF FUSES / RELAYS / DIODE POSITIONING ON MODULE

FUSE AND RELAY LAYOUT

R1 - 12V SUPPLY R2 - OVERSPEED S1 - STUD 1

CCU2 BATTERY POWER

87 87 OEU
BATTERY BALANCER
85 86 85 86 ECU
DIAGNOSTIC CONNECTOR
87a 87a TCU MM
BATTERY

30 30
FUSE 1

FUSE 2

FUSE 3

FUSE 4

FUSE 6

FUSE 7

FUSE 5
10A

10A

20A

20A

10A

10A

10A

INTERIOR LIGHT, BRAKE SWITCH

R3 - SPARE R4 - SPARE
MDU2 & SSM 25 GENERIC SPECIAL SPARE FUSE 43 12V RADIO
87 87 IGNITION
10A
BATTERY

85 86 85 86
SPARE 1

SPARE 2

SPARE 3
FUSE 10

FUSE 14
FUSE 8

FUSE 9

FUSE 44 12V 2WAY RADIO &

10A

10A

10A

10A

10A

10A

10A

87a 87a
REVERSE MONITOR
10A
30 30 12V POWER SOCKET
FUSE 45
& 12V CIGARETTE
10A LIGHTER
FUSE 46 MM 12V INPUT &
IGNITION IGNITION IGNITION IGNITION CCU 12V INPUT
10A
HARDWARE DETECTION, MM IGN. STATUS, FUSE 47 12V BATTERY
FUSE 15 TCU FUSE 22 OEU FUSE 29 CCU2 FUSE 36
POWER - RADIO
10A 10A
IGNITION
STATUS 10A
IGNITION
STATUS 10A
PARK BRAKE PRES. SWITCH, BATTERY
BALANCER & EMERGENCY KILL SWITCH
10A SUPPLY
12V RELAY, FR WIPER PARK SIGNAL, SPARE 5
FUSE 16 COLDSTART FUSE 23 OEU OUTPUT FUSE 30 CCU2 OUTPUT FUSE 37
DRIVER DRIVER HDLIGHT SWITCH, AUTO GREASER INDICATOR,
40A 25A SUPPLY 2 25A SUPPLY 2 10A REAR WIPER MOTOR PARK SIGNAL
FUSE 17 ECU, FUSE 24 OEU OUTPUT FUSE 31 CCU2 OUTPUT FUSE 38 TPM IGNITION SUPPLY (ON 4206D ONLY) DIODE 1 ALTERNATOR D+
MR DRIVER DRIVER
10A 15A SUPPLY 1 15A SUPPLY 1 10A
FUSE 18 OEU OUTPUT FUSE 25 CCU2 OUTPUT FUSE 32 DIAGNOSTIC FUSE 39 AUTO GREASER IGN. SUPPLY
DRIVER DRIVER CONNECTOR
20A SUPPLY 3 20A SUPPLY 3 10A 10A
FUSE 19 OEU OUTPUT FUSE 26 CCU2 OUTPUT FUSE 33 MDU2 FUSE 40 ELECTRICAL SEAT
DRIVER DRIVER IGNITION S2 - STUD 2
30A SUPPLY 6 30A SUPPLY 6 10A STATUS 10A
FUSE 20 OEU OUTPUT FUSE 27 CCU2 OUTPUT FUSE 34 IQAN (KILL SW) FUSE 41 OBW, TPM IGNITION SUPPLY IGNITION POWER
DRIVER DRIVER IGNITION
20A SUPPLY 4 20A SUPPLY 4 10A SUPPLY 10A
FUSE 21 OEU OUTPUT FUSE 28 CCU2 OUTPUT FUSE 35 MIRROR ZF EOL ZF EOL PROG. PIN
DRIVER DRIVER IGNITION
20A SUPPLY 5 20A SUPPLY 5 10A SUPPLY,
AIRCON
214309 - C

TD0004588-C

872306 - B30D Mk 6.3 - May 2011 REV A

6-8
SECTION 6 : ELECTRICAL
CAB, FUSE AND RELAY PANEL COMPONENTS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 206350 31 FUSE,10A,BLADE TYPE
2 207114 2 FUSE,30A,BLADE TYPE
3 207115 2 FUSE,25A,BLADE TYPE
4 207116 8 FUSE,20A,BLADE TYPE
5 207118 2 FUSE,15A,BLADE TYPE
6 207027 1 DIODE,3A,SPADE TERMINAL
7 216462 1 FUSE,BLANK,BLADE TYPE
8 214474 1 FUSE,40A,BLADE TYPE
9 217717 2 RELAY,24V

872306 - B30D Mk 6.3 - May 2011 REV A

6-9
SECTION 6 : ELECTRICAL
CAB, WINDSCREEN WIPER KIT

263441 A
TD0001947 B

872306 - B30D Mk 6.3 - May 2011 REV A

6-10
SECTION 6 : ELECTRICAL
CAB, WINDSCREEN WIPER KIT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 263441 1 KIT, WIPER REFERENCE 6-7
1 217619 1 ARM, WIPER
2 210895 1 VALVE, NON, RETURN
3 217620 3 CLIPS, WASHER SYSTEM
4 217621 1 NOZZLE, 6WAY, WASHER SYSTEM
5 217617 1 PIPE, W/WASHER KIT
6 217618 1 BLADE, WIPER
7 210896 1 MOTOR, WIPER

872306 - B30D Mk 6.3 - May 2011 REV A

6-11
SECTION 6 : ELECTRICAL
CAB, REAR WIPER (OPTIONAL)

TD0006716-0
E14842619 A

872306 - B30D Mk 6.3 - May 2011 REV A

6-12
SECTION 6 : ELECTRICAL
CAB, REAR WIPER (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 263887 1 KIT,WIPER SYSTEM,REAR
2 216254 1 WASHER,BOTTLE,TWO PUMP
3 176716 1 PLT,SANDWICH,WIPER,REAR
4 100423 3 WASHER,FLAT
5 100010 3 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

6-13
SECTION 6 : ELECTRICAL
CAB, TRANSMISSION HARNESS

4
6
7

5
6
7

TD0005703-A
E17833603-0

872306 - B30D Mk 6.3 - May 2011 REV A

6-14
SECTION 6 : ELECTRICAL
CAB, TRANSMISSION HARNESS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 214229 1 HARNESS,ZF,CAB
2 214228 1 E-MODULE,TCU,ZF,OM926LA
3 200871 10 CABLE TIE
4 101171 2 SCREW,PANHD
5 101170 2 SCREW,PANHD
6 101167 4 WASHER,SPRING
7 100063 4 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

6-15
SECTION 6 : ELECTRICAL
CAB, REAR VIEW MIRROR ELECTRICAL KIT (CHOICE)

2 10

7 5

2
4

3
1

5 10
9

6
4

3
8

TD0003528-A
264241-0

872306 - B30D Mk 6.3 - May 2011 REV A

6-16
SECTION 6 : ELECTRICAL
CAB, REAR VIEW MIRROR ELECTRICAL KIT (CHOICE)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 264241 1 KIT,MIRRORS,ELEC,ADT
1 216456 1 HARNESS,LH
2 216455 1 HARNESS,RH
3 216002 2 MIRROR,WIDE REFERENCE 6-21 ; 7-13
4 216001 2 MIRROR,ELECTRIC REFERENCE 6-21
5 207662 2 CONDUIT,255MM
6 207453 1 CONDUIT,670MM
7 207453 1 CONDUIT,690MM
8 207031 1 SWITCH
9 206945 2 MTG,RUBBER
10 200653 2 CABLE TIE

872306 - B30D Mk 6.3 - May 2011 REV A

6-17
SECTION 6 : ELECTRICAL
CAB, REAR VIEW MIRRORS

5 1

6 4

12
11
7

10

8
TD0003540

872306 - B30D Mk 6.3 - May 2011 REV A

6-18
SECTION 6 : ELECTRICAL
CAB, REAR VIEW MIRRORS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 216001 1 MIRROR,ELECTRICAL,24V OPTIONAL. REFERENCE 6-19
1 216003 1 MIRROR,MANUAL OPTIONAL. REFERENCE 7-13
2 226685 1 GLASS,MIRROR,ELECTRICAL
2 226687 1 GLASS,MIRROR,MANUAL
3 NSI 1 BODY
4 NSI 2 CLAMP
5 NSI 4 SCREW
6 226686 1 COVER,BACK
7 216002 1 MIRROR,WIDE ANGLE REFERENCE 6-19; 7-13
8 226688 1 GLASS,MIRROR
9 NSI 1 SEAL
10 NSI 1 BODY
11 NSI 1 CLAMP
12 NSI 2 SCREW

872306 - B30D Mk 6.3 - May 2011 REV A

6-19
SECTION 6 : ELECTRICAL
CAB, LOAD LIGHTS (OPTIONAL)

TD0003530-B
514850612-0 & 217707-0

872306 - B30D Mk 6.3 - May 2011 REV A

6-20
SECTION 6 : ELECTRICAL
CAB, LOAD LIGHTS (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 217707 1 OBW,LOAD LIGHTS,COMPLETE
1 217779 1 OBW,LOAD LIGHT,GREEN
2 217778 1 OBW,LOAD LIGHT,AMBER
3 217777 1 OBW,LOAD LIGHT,RED
4 217776 1 OBW,LOAD LIGHTS,BRACKET

872306 - B30D Mk 6.3 - May 2011 REV A

6-21
SECTION 6 : ELECTRICAL
CAB, BEACON

5
1

6
TD0003680-B
514850613-0

872306 - B30D Mk 6.3 - May 2011 REV A

6-22
SECTION 6 : ELECTRICAL
CAB, BEACON

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 218912 1 LIGHT,BEACON,AMBER
2 216286 1 HARNESS,BEACON,EXTENSION
3 206939 1 MOUNTING PIPE
4 176111 1 BKT,FLASHING BEACON
5 100370 4 WASHER,HARDENED
6 100314 2 NUT,NYLOC
7 100086 2 SCREW,HEXHD

872306 - B30D Mk 6.3 - May 2011 REV A

6-23
SECTION 6 : ELECTRICAL
CAB, WORK LIGHTS (OPTIONAL)

2 4

TD0003523-B
E14832614-0

872306 - B30D Mk 6.3 - May 2011 REV A

6-24
SECTION 6 : ELECTRICAL
CAB, WORK LIGHTS (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 216287 1 HARNESS,WORK LIGHT
2 207454 2 CONDUIT,584MM
3 207030 1 LIGHT,WORK LIGHT SEE PAGE 6-45 FOR BREAKDOWN
4 207030 1 LIGHT,WORK LIGHT SEE PAGE 6-45 FOR BREAKDOWN

872306 - B30D Mk 6.3 - May 2011 REV A

6-25
SECTION 6 : ELECTRICAL
CAB, REAR FACING WORK LIGHT (OPTIONAL)

TD0003532-B
514850615-0

872306 - B30D Mk 6.3 - May 2011 REV A

6-26
SECTION 6 : ELECTRICAL
CAB, REAR FACING WORK LIGHT (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 217719 1 LIGHT,FLOOD SEE PAGE 6-45 FOR BREAKDOWN
2 100731 1 SCREW,HEXHD
3 100548 2 WASHER,HARDENED
4 100312 1 NUT,NYLOC

872306 - B30D Mk 6.3 - May 2011 REV A

6-27
SECTION 6 : ELECTRICAL
CAB, MEMORY MODULE

4
6

11

10

9
12
8
5 7
12
8
5
PLEASE NOTE:
FOR INSTALLATION INFO REFER
TO PROCEDURE BAS 000035

REFER TO MANUAL 872129

2 TD0005596-A
517850616-A

872306 - B30D Mk 6.3 - May 2011 REV A

6-28
SECTION 6 : ELECTRICAL
CAB, MEMORY MODULE

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 218849 1 ANTENNA,GPS
2 217166 1 E-MODULE,MEMORY MODULE
3 208614 2 DUAL LOCK,3M
4 203266 1 GROMMET,BLANK
5 187648 2 SPACER
6 186757 1 PLT,COVER,GPS ANTENNA
7 101181 2 SCREW,PANHD
8 101167 4 WASHER,SPRING
9 100841 2 SCREW,PANHD
10 100730 2 BOLT,HEXHD
11 100421 2 WASHER,FENDER
12 100063 4 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

6-29
SECTION 6 : ELECTRICAL
CAB, SATELLITE

10

2
4

3
10
8

9
TD0005597-D
517850617-C & 266009-C

872306 - B30D Mk 6.3 - May 2011 REV A

6-30
SECTION 6 : ELECTRICAL
CAB, SATELLITE

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 266009 1 KIT,SAT,IRIDIUM
1 266190 1 KIT,E-MODULE
2 214510 1 HARNESS,SAT
3 206579 1 GROMMET,BLANK
4 192040 1 PLT,SPACER
5 184939 1 PLT,SAT
6 100421 3 WASHER,FENDER
7 100310 2 NUT,NYLOC
8 100080 3 BOLT
9 100077 2 SCREW,HEXHD
10 100061 4 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

6-31
SECTION 6 : ELECTRICAL
CAB, RADIO (OPTIONAL)

7
8

TD0005080-C
514850618-C & 264661-A

872306 - B30D Mk 6.3 - May 2011 REV A

6-32
SECTION 6 : ELECTRICAL
CAB, RADIO (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 264661 1 KIT,RADIO
1 263592 1 KIT,SPEAKERS
2 216291 1 HARNESS,RADIO
3 214788 1 ANTENNA,RADIO
4 214611 1 RADIO,DAYTONA MP28
5 178159 1 BRACKET,ANTENNA RADIO
6 101176 8 NUT,SPEED
7 100594 1 WASHER,FENDER
8 100309 1 NUT,NYLOC

872306 - B30D Mk 6.3 - May 2011 REV A

6-33
SECTION 6 : ELECTRICAL
CAB, REAR CAMERA (OPTIONAL)

5
8
9

3
4
9

TD0006708-B
514850620-A & 264404-B

872306 - B30D Mk 6.3 - May 2011 REV A

6-34
SECTION 6 : ELECTRICAL
CAB, REAR CAMERA (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 264404 1 KIT,REAR CAMERA
1 264180 1 KIT,REVERSE MONITOR SEE PAGE 6-35 FOR BREAKDOWN
2 216173 4 P-CLIP
3 191642 1 BKT,REVERSE CAMERA
4 101085 2 SCREW,HEXHD
5 100364 2 SCREW,HEXHD
6 100309 2 NUT,NYLOC
7 100189 2 SCREW,HEXHD
8 100064 2 WASHER,FLAT
9 100063 6 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

6-35
SECTION 6 : ELECTRICAL
CAB, REVERSE MONITOR (OPTIONAL)

3
5

1 4

TD0005211-B
264180-A

872306 - B30D Mk 6.3 - May 2011 REV A

6-36
SECTION 6 : ELECTRICAL
CAB, REVERSE MONITOR (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 264180 1 KIT,REVERSE MONITOR SEE PAGE 6-36 FOR FITMENT
1 216426 1 BKT,ROOF MOUNT,REV MONITOR
2 216419 1 CABLE,PROTECTIVE,16MREV MON
3 216418 1 HARNESS,POWER,REVERSE MONITOR
4 216417 1 DISPLAY,LCD,REVERSE MONITOR
5 216416 1 CAMERA,REVERSE MONITOR

872306 - B30D Mk 6.3 - May 2011 REV A

6-37
SECTION 6 : ELECTRICAL
CAB, EMERGENCY BRAKE (OPTIONAL)

TD0005598-A
517850623-0 & 266021-0

872306 - B30D Mk 6.3 - May 2011 REV A

6-38
SECTION 6 : ELECTRICAL
CAB, EMERGENCY BRAKE (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 266021 1 KIT,EMERGENCY STOP
1 214418 1 HARNESS,STOP SWITCH
2 214377 1 DECAL,EMERGENCY STOP
3 214317 1 SWITCH,RED,EMERG,BRAKE
4 176771 1 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

6-39
SECTION 6 : ELECTRICAL
ENGINE HARNESS

27
28
13

1
25
28
14 11
7
28 22
27
19

16
19
10
8 15 25
12
2
21
24

20
18 26
3
4
17
23
9 TD0007193-A
BN000437-A

872306 - B30D Mk 6.3 - May 2011 REV A

6-40
SECTION 6 : ELECTRICAL
ENGINE HARNESS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 BN002469 1 HARNESS,ENGINE
2 218241 1 HEADLAMP,COMBO,RHS SEE PG 6-45 FOR BREAKDOWN
3 218240 1 HEADLAMP,COMBO,LHS SEE PG 6-45 FOR BREAKDOWN
4 216486 4 PLT,PIVOT,HEADLIGHT
5 216445 1 SENDER,FUEL
6 216258 2 COVER,DUST,HEADLAMP
7 216217 1 HORN
8 214133 1 P-CLIP
9 207832 2 COVER,HEAD LIGHTS,FRAME
10 206945 29 MOUNTING,RUBBER,SQUIGLY
11 203923 2 GROMMET
12 200653 33 CABLE TIE
13 187531 1 COVER PLT,FUEL SENDER
14 187424 1 MTG,HOOTER
15 176428 1 BKT,ELEC,F/CHASSIS
16 176249 1 PLT,MTG,ELECTRICAL,HARNESS
17 174737 2 PLT,PIVOT RETAINER,HEADLIGHT
18 101997 4 CAPSCREW,SOCHD
19 101345 2 WASHER,HARDENED
20 100953 4 CAPSCREW,SOCHD
21 100733 1 SCREW,HEXHD
22 100731 1 SCREW
23 100383 4 BOLT
24 100370 1 WASHER,HARDENED
25 100312 2 NUT,NYLOC
26 100208 4 CAPSCREW,SOCHD
27 100083 3 SCREW,HEXHD
28 100062 4 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

6-41
SECTION 6 : ELECTRICAL
LIGHT BREAKDOWNS

1 4

3
5
6

11

7,8 12

13

9,10

TD0003639

872306 - B30D Mk 6.3 - May 2011 REV A

6-42
SECTION 6 : ELECTRICAL
LIGHT BREAKDOWNS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 207030 2 LIGHT,WORK LIGHT SEE PAGE 6-26 FOR FITMENT
2 217719 2 LIGHT,REVERSE FLOODLIGHT SEE PAGE 6-28 FOR FITMENT
3 202933 6 BULB,(PIGTAIL)
4 206703 4 CONNECTOR
5 100312 1 NUT,NYLOC
6 100082 1 SCREW
7 218240 1 HEADLAMP,COMBO,LHS SEE PAGE 6-42 FOR FITMENT
8 218241 1 HEADLAMP,COMBO,RHS SEE PAGE 6-42 FOR FITMENT
9 226126 1 LENS,HEADLAMP,COMBO,LHS
10 226127 1 LENS,HEADLAMP,COMBO,RHS
11 202934 2 BULB,HDLT
12 201453 2 BULB
13 204710 2 BULB,HEAVY DUTY

872306 - B30D Mk 6.3 - May 2011 REV A

6-43
SECTION 6 : ELECTRICAL
ARTIC HARNESS

10
9

8 1 SP1
ES
7 5 BAR
2
S4
LABP
123 BAR
6
4 3

TD0005674-B
E17833632-0

872306 - B30D Mk 6.3 - May 2011 REV A

6-44
SECTION 6 : ELECTRICAL
ARTIC HARNESS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 214314 1 SWITCH,PRESS,NO,5B
2 214313 1 SWITCH,PRESS,NO,123B
3 214296 1 HARNESS,ARTIC
4 207390 1 SENDER,TEMP
5 200871 5 CABLE TIE
6 101088 1 WASHER,DOWTY
7 100879 1 SCREW,SLT CHEESEHD
8 100812 1 WASHER,FLAT
9 100370 1 WASHER,HARDENED
10 100085 1 SCREW,HEXHD

872306 - B30D Mk 6.3 - May 2011 REV A

6-45
SECTION 6 : ELECTRICAL
BATTERY BOX

TO CAB EARTH BOSS

3 2
26 28

TO CHASSIS EARTH BOSS TO STARTER EARTH

TO STARTER

11

12
13
24 17
14 27
22
TO STARTER 18
21 1

22 19
15 11
4
29
20 16 26 TO EARTH

16 7
29 28
6 10 7
20
5
8
29
25 23
9
EXPLODED VIEW EXCLUDING TD0007205-A
POWER HARNESS 6
11 BN004850-A

872306 - B30D Mk 6.3 - May 2011 REV A

6-46
SECTION 6 : ELECTRICAL
BATTERY BOX

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 277080 1 CLAMP,BATTERY,B/BOX
2 218777 1 CABLE,EARTH
3 218777 1 CABLE,EARTH
4 217725 1 CABLE,BATTERY,RED,220MM
5 217625 1 SOLENOID,CONT DUTY
6 216296 2 BATTERY,12V,DELPHI
7 216270 1 CABLE,BATTERY,BK,1170MM
8 216268 1 CABLE,BATTERY,BK,320MM
9 216267 1 CABLE,BATT,RED,500MM
10 216129 1 SWITCH,BATTERY DISCONNECT
11 216064 1 CABLE,BATTERY,RED,3960MM
12 214283 1 HARNESS,BATT BOX
13 206945 3 MOUNTING,RUBBER,SQUIGLY
14 206291 1 GROMMET
15 205259 1 CIRCUIT BREAKER,60AMP
16 203830 2 CIRCUIT BREAKER,20AMP
17 200653 13 CABLE TIE
18 101309 3 WASHER,FENDER
19 101211 3 BOLT,ZINC PLATED
20 101059 6 SCREW,SLT CHEESEHD BRASS
21 100919 4 SCREW,SLT CHEESEHD BRASS
22 100838 8 WASHER,FLAT
23 100642 4 CAPSCREW,SOCHD
24 100403 4 NUT,NYLOC
25 100385 2 SCREW,MACHINE,H SLT RND BRASS
26 100370 2 WASHER,HARDENED
27 100312 3 NUT,NYLOC
28 100085 2 SCREW
29 100063 8 WASHER,HARDENED

872306 - B30D Mk 6.3 - May 2011 REV A

6-47
SECTION 6 : ELECTRICAL
FRONT CHASSIS, TRANSMISSION

TD0003514-C
E14832634-A

872306 - B30D Mk 6.3 - May 2011 REV A

6-48
SECTION 6 : ELECTRICAL
FRONT CHASSIS, TRANSMISSION

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 216654 1 HARNESS,ZF,ARTIC
2 206945 4 MTG,RUBBER
3 200653 8 CABLE TIE
4 176398 2 PLT,HARNESS MTG

872306 - B30D Mk 6.3 - May 2011 REV A

6-49
SECTION 6 : ELECTRICAL
FUEL HEATER (OPTIONAL)

TD0003519-0
514850650-0

872306 - B30D Mk 6.3 - May 2011 REV A

6-50
SECTION 6 : ELECTRICAL
FUEL HEATER (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 207981 1 ELEMENT,HEATER,FUEL

872306 - B30D Mk 6.3 - May 2011 REV A

6-51
SECTION 6 : ELECTRICAL
BATTERIES (OPTION)

TD0004196-0
E14832651-0

872306 - B30D Mk 6.3 - May 2011 REV A

6-52
SECTION 6 : ELECTRICAL
BATTERIES (OPTION)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 216296 2 BATTERY,12V,DELPHI

872306 - B30D Mk 6.3 - May 2011 REV A

6-53
SECTION 6 : ELECTRICAL
HEAD LIGHT GRILLES (OPTIONAL)

TD0005712-0
E14740654-0

872306 - B30D Mk 6.3 - May 2011 REV A

6-54
SECTION 6 : ELECTRICAL
HEAD LIGHT GRILLES (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 207831 2 COVER,HEAD LIGHT,GRILL

872306 - B30D Mk 6.3 - May 2011 REV A

6-55
SECTION 6 : ELECTRICAL
OBW SYSTEM

9
8
5

10
11

6
3

11
7 TD0005605-B
517850662-A

872306 - B30D Mk 6.3 - May 2011 REV A

6-56
SECTION 6 : ELECTRICAL
OBW SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 214528 1 HARNESS,OBW
2 214402 1 E-MODULE,OBW SA ONLY
3 200871 5 CABLE TIE
4 184739 1 PLT,MTG,OBW & TPMS
5 101129 2 BOLT,HEXHD
6 100920 4 SCREW,CHEESEHD
7 100618 2 NUT,NYLOC
8 100403 4 NUT,NYLOC
9 100364 2 SCREW,HEXHD
10 100064 2 WASHER,FLAT
11 100061 4 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

6-57
SECTION 6 : ELECTRICAL
REAR HARNESS

18
12

18

29
28
14
15
30 13
31 1
25
1
BIN UP SENSOR 11
31 16
33

4 28
34
BACK-UP ALARM 26
31
24
34 31
8
33
6
31 7
2 9
3

22 19

10
31 21
23 17
33
BIN SWITCH MTG

20
5

27

2
32

TD0005715-0
REVERSE LIGHT
E17833661-0

872306 - B30D Mk 6.3 - May 2011 REV A

6-58
SECTION 6 : ELECTRICAL
REAR HARNESS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 223244 2 O-RING
2 217719 1 LIGHT,FLOOD
3 217719 1 LIGHT,FLOOD
4 216994 1 ALARM,BACK UP
5 216222 1 HARNESS,ARTIC JUMP
6 216028 1 LAMP,RED,LED,BRAKE/PARK,REAR
7 216028 1 LAMP,RED,LED,BRAKE/PARK,REAR
8 216027 1 LAMP,AMBER,LED,INDICATOR,REAR
9 216027 1 LAMP,AMBER,LED,INDICATOR,REAR
10 214297 1 HARNESS,REAR
11 207445 1 E-CLIP
12 207440 1 SHAFT,ROTARY SENSOR
13 207289 1 O-RING
14 207281 1 SHAFT,POSITION SENSOR ARM
15 207231 1 SUPPORT,POSITION SENSOR SHAFT
16 207021 1 SENSOR,BIN PIVOT,ROTARY
17 206945 11 MTG,RUBBER
18 200779 2 TIE ROD,END
19 200653 28 CABLE TIE
20 187539 1 PLT,ELEC BULKHEAD MTG
21 186221 1 PLT,R/CHASSIS,ELEC MTG
22 184942 1 PLT,GUARD,REAR
23 176415 3 PLT,TWO HOLE WASHER
24 176109 1 PLT,ROT SENSOR MTG
25 176107 1 PLT,ROT SENSOR COVER
26 100949 2 SCREW,SLOTTED
27 100945 2 SCREW,HEXHD
28 100812 4 WASHER,FLAT
29 100811 2 NUT,NYLOC
30 100731 2 SCREW
31 100548 12 WASHER,HARDENED
32 100370 2 WASHER,HARDENED
33 100312 6 NUT,NYLOC
34 100198 4 SCREW,HEXHD

872306 - B30D Mk 6.3 - May 2011 REV A

6-59
SECTION 6 : ELECTRICAL
STRAIN GAUGE KIT

1
8

3
2

TD0005648-B

872306 - B30D Mk 6.3 - May 2011 REV A

6-60
SECTION 6 : ELECTRICAL
STRAIN GAUGE KIT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 264910 1 KIT,STRAIN GAUGE
2 214444 1 PCB,STRAIN GAUGE
3 208848 1 STRAIN GAUGE
4 214804 1 HARNESS
5 206707 1 CONNECTOR,4-WAY,FEMALE
6 217706 1 CONNECTOR,4-WAY,MALE
7 208879 1 COVER,STRAIN GAUGE
8 101293 4 CAPSCREW,BUT,SOCHD
9 100310 4 NUT,NYLOC
- 280683 AR SOLDER,RESIGN CORE CONSUMABLE, NOT SHOWN
- 280558 AR PUTTY,PERMANENTLY PLASTIC CONSUMABLE, NOT SHOWN
- 280557 AR VARNISH,POLYURETHANE CONSUMABLE, NOT SHOWN
- 280556 AR ADHESIVE CONSUMABLE, NOT SHOWN

872306 - B30D Mk 6.3 - May 2011 REV A

6-61
SECTION 6 : ELECTRICAL
TPMS (OPTIONAL)

TRUCK ASSEMBLY

TYRE ASSEMBLY

TD0005678-0
E17833670-0

872306 - B30D Mk 6.3 - May 2011 REV A

6-62
SECTION 6 : ELECTRICAL
TPMS (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 266232 1 KIT, TPMS, TRUCK ASSY
2 264602 1 KIT, TPMS, TYRE ASSY

872306 - B30D Mk 6.3 - May 2011 REV A

6-63
SECTION 6 : ELECTRICAL
TPMS, TRUCK ASSY

A
10

12

12

2 9

TPM MODULE & HARNESS DETAIL

5
11
12

12
9

3
8 4

6
ANTENNA DETAIL

7 TD0005723-0
266232-0

872306 - B30D Mk 6.3 - May 2011 REV A

6-64
SECTION 6 : ELECTRICAL
TPMS, TRUCK ASSY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 266232 1 KIT,TPMS,TRUCK ASSEMBLY
1 216597 1 E-MODULE,TPMS RECEIVER,CAN
2 214529 1 HARNESS,OBW & TPMS
3 214137 1 ANTENNA, MTG BASE, TPMS
4 214136 1 ANTENNA, WHIP, TPMS
5 214003 1 ANTENNA,HELICAL,TPMS
6 206945 2 MOUNTING,RUBBER,SQUIGLY
7 200871 2 CABLE TIE
8 187845 1 BKT,TPMS ANTENNA
9 100310 4 NUT, NYLOC
10 100081 2 SCREW,HEX HD
11 100080 2 BOLT
12 100061 8 WASHER, FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

6-65
SECTION 6 : ELECTRICAL
TPMS, TYRE ASSY

1
2

TD0005665-0
264602-0

872306 - B30D Mk 6.3 - May 2011 REV A

6-66
SECTION 6 : ELECTRICAL
TPMS, TYRE ASSY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 264602 1 KIT,TPMS,TYRE ASSY
1 217142 6 MTG,TPMS SENSOR
2 217138 6 SENSOR,PRESS & TEMP

872306 - B30D Mk 6.3 - May 2011 REV A

6-67
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 1 OF 9)

872306 - B30D Mk 6.3 - May 2011 REV A

6-68
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 1 OF 9)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 121296 A/R CONNECTOR, FEMALE, 16 way
2 200742 A/R CONNECTOR, FEMALE, 7 PIN
3 201529 A/R CONNECTOR, FEMALE, 4 way
4 202557 A/R CONNECTOR, FEMALE, 2 way
5 202916 A/R CONNECTOR, FEMALE, 2 way
6 206690 A/R CONNECTOR, FEMALE, 3 WAY
7 206703 A/R CONNECTOR, MALE, 2 WAY
8 206704 A/R CONNECTOR, FEMALE, 2 WAY
9 206705 A/R CONNECTOR, MALE, 3 WAY
10 206706 A/R CONNECTOR, MALE, 4 WAY
11 206707 A/R CONNECTOR, FEMALE, 4 WAY
12 206708 A/R CONNECTOR, MALE, 6 WAY
13 206709 A/R CONNECTOR, FEMALE, 6 WAY
14 206711 A/R CONNECTOR, MALE, 8 WAY
15 206712 A/R CONNECTOR, FEMALE, 8 WAY
16 206713 A/R CONNECTOR, FEMALE, 21 WAY
17 206717 A/R CONNECTOR, MALE, 31 WAY
18 206718 A/R CONNECTOR, FEMALE, 31 WAY
19 206719 A/R CONNECTOR, MALE, 9 WAY
20 206720 A/R CONNECTOR, FEMALE, 9 WAY

872306 - B30D Mk 6.3 - May 2011 REV A

6-69
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 2 OF 9)

872306 - B30D Mk 6.3 - May 2011 REV A

6-70
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 2 OF 9)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
21 206722 A/R CONNECTOR, FEMALE, 4 WAY
22 206724 A/R CONNECTOR, MALE, 8 WAY
23 206726 A/R CONNECTOR, FEMALE, 2 WAY
24 206735 A/R CONNECTOR, FEMALE, 2 WAY
25 206777 A/R CONNECTOR, FEMALE, 3 WAY
26 206778 A/R CONNECTOR, FEMALE, 1 WAY
27 207080 A/R CONNECTOR, FEMALE, 2 WAY
28 207273 A/R CONNECTOR, MALE, 12 WAY
29 207274 A/R CONNECTOR, FEMALE, 12 WAY
30 207473 A/R CONNECTOR, FEMALE, 31 WAY
31 207475 A/R CONNECTOR, FEMALE, 4 way
32 207476 A/R CONNECTOR, FEMALE, 14 WAY
33 207477 A/R CONNECTOR, FEMALE, 15 WAY
34 207498 A/R CONNECTOR, MALE, 9 WAY
35 207499 A/R CONNECTOR, FEMALE, 12 WAY
36 207500 A/R CONNECTOR, FEMALE, 15 WAY
37 207501 A/R CONNECTOR, FEMALE, 18 WAY
38 207502 A/R CONNECTOR, FEMALE, 21 WAY
39 207504 A/R CONNECTOR, FEMALE, 4 way
40 207505 A/R CONNECTOR, FEMALE, 8 WAY

872306 - B30D Mk 6.3 - May 2011 REV A

6-71
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 3 OF 9)

872306 - B30D Mk 6.3 - May 2011 REV A

6-72
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 3 OF 9)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
41 207524 A/R CONNECTOR, MALE, 3 WAY
42 207830 A/R CONNECTOR, FEMALE, 5 WAY
43 208000 A/R CONNECTOR, FEMALE, 4 WAY
44 208001 A/R CONNECTOR, FEMALE, 4 WAY
45 208002 A/R CONNECTOR, FEMALE, 24 WAY
46 208009 A/R CONNECTOR, FEMALE, 68 WAY
47 208041 A/R CONNECTOR, FEMALE, 1 WAY
48 208495 A/R CONNECTOR, FEMALE, 6 WAY
49 208580 A/R CONNECTOR, FEMALE, 2 WAY
50 208880 A/R CONNECTOR, FEMALE, 9 WAY
51 214285 A/R CONNECTOR, 13 MM , LUG
52 214307 A/R CONNECTOR, 13 MM , LUG
53 214319 A/R CONNECTOR, MALE, 3 WAY
54 214350 A/R CONNECTOR, FEMALE, 4 WAY
55 214389 A/R CONNECTOR, MALE, 18 WAY
56 214792 A/R CONNECTOR, MALE, 4 WAY
57 214793 A/R CONNECTOR, FEMALE, 12 WAY
58 214794 A/R CONNECTOR, FEMALE, 3 WAY
59 214795 A/R CONNECTOR, MALE, 2 WAY
60 214796 A/R CONNECTOR, MALE, 4 WAY

872306 - B30D Mk 6.3 - May 2011 REV A

6-73
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 4 OF 9)

872306 - B30D Mk 6.3 - May 2011 REV A

6-74
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 4 OF 9)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
61 214798 A/R CONNECTOR, FEMALE, 2 WAY
62 216071 A/R CONNECTOR, FEMALE, 21 WAY
63 216074 A/R CONNECTOR, FEMALE, 80 WAY
64 216076 A/R CONNECTOR, FEMALE, 20 WAY
65 216080 A/R CONNECTOR, FEMALE, 48 WAY
66 216081 A/R CONNECTOR, FEMALE, 32 WAY
67 216082 A/R CONNECTOR, FEMALE, 32 WAY
68 216083 A/R CONNECTOR, FEMALE, 16 WAY
69 216084 A/R CONNECTOR, FEMALE, 14 WAY
70 216091 A/R CONNECTOR, FEMALE, 31 WAY
71 216095 A/R CONNECTOR, FEMALE, 31 WAY
72 216096 A/R CONNECTOR, MALE, 31 WAY
73 216325 A/R CONNECTOR, FEMALE, 3 WAY
74 216326 A/R CONNECTOR, FEMALE, 2 WAY
75 216327 A/R CONNECTOR, MALE, 2 WAY
76 216328 A/R CONNECTOR, FEMALE, 2 WAY
77 216329 A/R CONNECTOR, FEMALE, 2 WAY
78 216330 A/R CONNECTOR, FEMALE, 3 WAY
79 216331 A/R CONNECTOR, FEMALE, 4 WAY
80 216332 A/R CONNECTOR, FEMALE, 4 WAY

872306 - B30D Mk 6.3 - May 2011 REV A

6-75
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 5 OF 9)

872306 - B30D Mk 6.3 - May 2011 REV A

6-76
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 5 OF 9)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
81 216333 A/R CONNECTOR, FEMALE, 3 WAY
82 216334 A/R CONNECTOR, FEMALE, 2 WAY
83 216335 A/R CONNECTOR, FEMALE, 6 WAY
84 216336 A/R CONNECTOR, FEMALE, 6 WAY
85 216358 A/R CONNECTOR, FEMALE, 3 WAY
86 216359 A/R TERMINATOR
87 216405 A/R CONNECTOR, FEMALE, 32 WAY
88 216735 A/R RESISTOR, MALE, 2 WAY
89 216767 A/R CONNECTOR, MALE, 21 WAY
90 216768 A/R CONNECTOR, MALE, 21 WAY
91 216769 A/R CONNECTOR, FEMALE, 21 WAY
92 216770 A/R CONNECTOR, MALE, 21 WAY
93 216771 A/R CONNECTOR, FEMALE, 21 WAY
94 216772 A/R CONNECTOR, MALE, 21 WAY
95 216773 A/R CONNECTOR, MALE, 23 WAY
96 216774 A/R CONNECTOR, FEMALE, 23 WAY
97 216775 A/R CONNECTOR, MALE, 33 WAY
98 216776 A/R CONNECTOR, FEMALE, 33 WAY
99 216777 A/R CONNECTOR, FEMALE, 9 WAY
100 216778 A/R CONNECTOR, MALE, 9 WAY

872306 - B30D Mk 6.3 - May 2011 REV A

6-77
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 6 OF 9)

872306 - B30D Mk 6.3 - May 2011 REV A

6-78
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 6 OF 9)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
101 216779 A/R CONNECTOR, MALE, 2 WAY
102 216780 A/R CONNECTOR, FEMALE, 2 WAY
103 216782 A/R CONNECTOR, FEMALE, 4 WAY
104 216784 A/R CONNECTOR, FEMALE, 1 way
105 216785 A/R CONNECTOR, MALE, 9 WAY
106 216786 A/R CONNECTOR, FEMALE, 9 WAY
107 216787 A/R CONNECTOR, MALE, 21 WAY
108 216788 A/R CONNECTOR, 13 MM, LUG
109 216789 A/R CONNECTOR, FEMALE, 9 WAY
110 216798 A/R CONNECTOR, MALE, 15 WAY
111 216809 A/R CONNECTOR, 10 MM, LUG
112 216810 A/R CONNECTOR, 10 MM, LUG
113 216811 A/R CONNECTOR, 8 MM, LUG
114 216812 A/R CONNECTOR, 6 MM, LUG
115 216813 A/R CONNECTOR, 6 MM, LUG
116 216815 A/R CONNECTOR, PUSH-ON, 3 MM
117 216816 A/R CONNECTOR, PUSH-ON, 4.8 MM
118 216817 A/R CONNECTOR, PUSH-ON, 1 WAY
119 216839 A/R CONNECTOR, MALE, 2 WAY
120 216852 A/R CONNECTOR, MALE, 2 WAY

872306 - B30D Mk 6.3 - May 2011 REV A

6-79
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 7 OF 9)

872306 - B30D Mk 6.3 - May 2011 REV A

6-80
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 7 OF 9)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
121 216856 A/R CONNECTOR, FEMALE, 2 WAY
122 216857 A/R CONNECTOR, FEMALE, 2 WAY
123 216861 A/R CONNECTOR, FEMALE, 31 WAY
124 216905 A/R CONNECTOR, MALE, 2 WAY
125 216924 A/R CONNECTOR, FEMALE, 3 WAY
126 216925 A/R CONNECTOR, MALE, 3 WAY
127 216926 A/R CONNECTOR, MALE, 3 WAY
128 217669 A/R CONNECTOR, FEMALE, 26 WAY
129 217706 A/R CONNECTOR, MALE, 4 WAY
130 217711 A/R CONNECTOR, MALE, 2 WAY
131 217730 A/R CONNECTOR, FEMALE, 8 WAY
132 217739 A/R CONNECTOR, FEMALE, 10 way
133 217820 A/R CONNECTOR, FEMALE, 3 WAY
134 217821 A/R CONNECTOR, MALE, 3 WAY
135 218077 A/R CONNECTOR, MALE, 3 WAY
136 218079 A/R CONNECTOR, MALE, 2 WAY
137 218457 A/R CONNECTOR, MALE, 8 WAY
138 218464 A/R CONNECTOR, FEMALE, 4 way
139 218559 A/R CONNECTOR, FEMALE, 2 WAY
140 218737 A/R SOCKET

872306 - B30D Mk 6.3 - May 2011 REV A

6-81
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 8 OF 9)

872306 - B30D Mk 6.3 - May 2011 REV A

6-82
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 8 OF 9)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
141 218750 A/R CONNECTOR, FEMALE, 6 WAY
142 218950 A/R CONNECTOR, LUG, 4 MM
143 218952 A/R CONNECTOR, LUG, 5 MM
144 218953 A/R CONNECTOR, LUG, 5 MM
145 218955 A/R CONNECTOR, LUG, 6 MM
146 218956 A/R CONNECTOR, LUG, 6 MM
147 218957 A/R CONNECTOR, LUG, 6 MM
148 218958 A/R CONNECTOR, LUG, 8 MM
149 218961 A/R CONNECTOR, LUG, 10 MM
150 218962 A/R CONNECTOR, LUG, 10 MM
151 218963 A/R CONNECTOR, LUG, 10 MM
152 218964 A/R CONNECTOR, LUG, 10 MM
153 218965 A/R CONNECTOR, LUG, 13 MM
154 214978 A/R CONNECTOR, FEMALE, 6 WAY
155 214979 A/R CONNECTOR, FEMALE, 42 WAY
156 214977 A/R CONNECTOR, FEMALE, 4 WAY

872306 - B30D Mk 6.3 - May 2011 REV A

6-83
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 9 OF 9)

872306 - B30D Mk 6.3 - May 2011 REV A

6-84
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 9 OF 9)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
157 BN004614 A/R TYCO, 2 WAY, PLUG, SOCKETS
158 BN004613 A/R TYCO, 4 WAY, PLUG, SOCKETS
159 BN004619 A/R TYCO, 4 WAY, PLUG, SOCKETS
160 BN004615 A/R AMP, 16 WAY, PLUG, SOCKET
161 BN004616 A/R TYCO, 62 WAY, PLUG, SOCKETS

872306 - B30D Mk 6.3 - May 2011 REV A

6-85
872306 - B30D Mk 6.3 - May 2011
6-86
 SECTION 7 : FRAME & BODY

872306 - B30D Mk 6.3 - May 2011 REV A

7-1
SECTION 7 : FRAME & BODY
CAB ASSEMBLY

TD0005700-A

872306 - B30D Mk 6.3 - May 2011 REV A

7-2
SECTION 7 : FRAME & BODY
CAB ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 267044 1 KIT,CAB,SPARE,COMP,B30D,MK6.3

872306 - B30D Mk 6.3 - May 2011 REV A

7-3
SECTION 7 : FRAME & BODY
CAB SHELL

TD0005701-0

872306 - B30D Mk 6.3 - May 2011 REV A

7-4
SECTION 7 : FRAME & BODY
CAB SHELL

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
1 267060 1 KIT,CAB,SHELL,SMALL,YELLOW,MK6.3
2 207871 1 ROOF,CAB,YELLOW
5 208104 A/R GASKET

872306 - B30D Mk 6.3 - May 2011 REV A

7-5
SECTION 7 : FRAME & BODY
CAB / BONNET INTERFACE SEAL

88

63

19

64
90

TD0007679-0
E19832301-A SH7-8

872306 - B30D Mk 6.3 - May 2011 REV A

7-6
SECTION 7 : FRAME & BODY
CAB / BONNET INTERFACE SEAL

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
19 207799 1 SEAL,BONNET/CAB INTERFACE
63 145018 2 O-RING
64 101307 5 WASHER,FLAT
88 100125 2 SCREW,HEXHD
90 100090 25 SCREW,HEXHD

872306 - B30D Mk 6.3 - May 2011 REV A

7-7
SECTION 7 : FRAME & BODY
HVAC SEALING, CAB

FOLD TOP SECTION

OVER

52
16

92
78
PARTIAL CAB FRAME

96
93

53

51

15

96
TD0007677-0
93 E19832301-A SH8-8

872306 - B30D Mk 6.3 - May 2011 REV A

7-8
SECTION 7 : FRAME & BODY
HVAC SEALING, CAB

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
15 208044 1 SEAL,LASTO 'D',SIDE,CAB
16 208043 1 SEAL,LASTO 'D',FRONT,CAB
51 176593 1 ASSY,BAFFLE MTG,CAB,BTM
52 176591 1 ASSY,BAFFLE MTG,CAB,FRONT
53 176590 1 PLT,BAFFLE MTG,BONNET
78 100370 44 WASHER,HARDENED
92 100086 2 SCREW, HEXHD
93 100081 18 SCREW,HEXHD
96 100061 22 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

7-9
SECTION 7 : FRAME & BODY
WINDOW GUARD, HANDRAILS & CAB MOUNTINGS

90
78

56
17

17
56

38 78
90

17
56
78
90
60
78
43 90

17
56

77
86

87
17
56
76 81 59
77
78
34 90

76 72 1
75 17
76
78 56
90
75 76
TD0007676-0
E19832301-A SH3-8

872306 - B30D Mk 6.3 - May 2011 REV A

7-10
SECTION 7 : FRAME & BODY
WINDOW GUARD, HANDRAILS & CAB MOUNTINGS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 BN004892 1 HANDRAIL
17 207881 8 GASKET,GRAB HANDLE
34 187891 4 MTG,RUBBER,CAB
38 182285 1 HANDRAIL,CAB,ROOF
43 181880 1 HANDLE,CAB,LHS,TOP,REAR
56 176312 8 SHIM,1.6MM,G/HANDLE BKT
59 174676 1 PLT,MTG,RHS,GUARD,WINDOW
60 173443 1 GUARD WINDOW REAR
72 100734 8 BOLT,HEXHD
75 100654 16 NUT,STOVER
76 100536 36 WASHER,HARDENED
77 100424 8 WASHER,HARDENED
78 100370 44 WASHER,HARDENED
81 100316 8 NUT,NYLOC
86 100210 4 BOLT
87 100128 8 SCREW,HEXHD
90 100090 25 SCREW,HEXHD

872306 - B30D Mk 6.3 - May 2011 REV A

7-11
SECTION 7 : FRAME & BODY
REAR VIEW MIRROR BRACKETS

68

80

42

45

5 96
61 74
79
78
37
42
78 48
USE AS
91 49 NEEDED

55 35
29
55 39 41
81
40 12
78
82
13
5 LH MIRRORS AND ARM
79
78
37

36
USE AS
12
NEEDED 46

47 13
42
90
78
78 58
18
91
55 78 RH MIRRORS AND ARM

82
29
55
81
TD0007675-0
E19832301-A SH5-8

872306 - B30D Mk 6.3 - May 2011 REV A

7-12
SECTION 7 : FRAME & BODY
REAR VIEW MIRROR BRACKETS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 218678 4 BLOCK,LOCATE,MIRROR
12 216003 2 MIRROR,MANUAL REFERENCE PAGE 6-21
13 216002 2 MIRROR,WIDE REFERENCE PAGE 6-19; 6-21
18 207863 2 GASKET,LOWER MIRROR BKT
29 201666 4 SPRING
35 186316 2 SHIM
36 186315 2 SHIM
37 186149 4 PIN,LOCATE,MIRROR
39 182284 1 MTG,CAB,MIRROR,BKT,RHS
40 182283 1 MTG,CAB,MIRROR,LHS
41 182282 1 MTG,MIRROR,LHS
42 182281 1 MTG,MIRROR,RHS
45 178726 8 TAG,LOCK,MIRROR
46 178569 2 SHIM
47 178568 2 SHIM
48 178567 2 SHIM
49 178407 2 SHIM
55 176379 8 WASHER,SPRING
58 176303 2 SHIM
61 166566 8 PIN,MTG,MIRROR
68 100936 2 BOLT
74 100730 8 BOLT,HEXHD
78 100370 44 WASHER,HARDENED
79 100364 8 SCREW,HEXHD
80 100359 2 WASHER,FENDER
81 100316 8 NUT,NYLOC
82 100314 8 NUT,NYLOC
90 100090 25 SCREW,HEXHD
91 100089 4 SCREW,HEXHD
96 100061 22 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

7-13
SECTION 7 : FRAME & BODY
CAB DOOR ASSEMBLY

54
27
70

14

62
9
65

25

24

95
71
20
6 33
23

30
50
94
66

84 31
22 85
67
93 69
85
31
21

57 TD0007674-0
E19832301-A SH2-8

872306 - B30D Mk 6.3 - May 2011 REV A

7-14
SECTION 7 : FRAME & BODY
CAB DOOR ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
3 BN000203 1 WINDOW,DOOR,SLIDING
6 218331 1 BOOT,RUBBER,DOOR HANDLE
7 217590 1 SEAL,DOOR,MAIN
9 217556 1 DOOR,MAIN,YELLOW
14 208103 12 GASKET,5X5 ROLL STOCK
20 207647 1 KNOB,BIN TIP
21 207375 1 BOLT,STRIKER,TRIMARK
22 207366 1 LATCH,LH,TRI/MARK
23 207230 1 TRIMARK,LH HOUSING
24 206453 1 RUBBER,STRAP,DOOR
25 206451 2 BKT,STRAP,DOOR
27 206415 6 HINGE,EXTERIOR
30 201509 1 LATCH,GASKET
31 200779 2 TIE ROD END
33 191298 1 GASSTRUT
50 176962 2 MTG BKT,LATCH
54 176431 2 SHIM
57 176306 1 WASHER,CAB
62 161086 1 SPACER BLOCK,DOOR STRAP
65 101174 2 CAPSCREW,CSK,SOC
66 101085 4 SCREW,HEXHD
67 100947 4 WASHER,FLAT
69 100850 1 STUD,M/S,FULL THREAD
70 100837 36 CAPSCREW,CSK
71 100832 4 CAPSCREW,CSK
84 100310 2 NUT,NYLOC
85 100281 2 NUT,HEXAGON
93 100081 18 SCREW,HEXHD
94 100063 4 WASHER,HARDENED
95 100062 7 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

7-15
SECTION 7 : FRAME & BODY
CAB WINDOWS

4 11

14

26

10

TD0007673-0
E19832301-A SH4-8

872306 - B30D Mk 6.3 - May 2011 REV A

7-16
SECTION 7 : FRAME & BODY
CAB WINDOWS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
4 BN000137 1 WINDOW,CAB,SLIDER,RH
10 217555 1 WINDOW,LH,FRONT,TOUGHENED
11 217151 1 WINDOW,REAR
14 208103 12 GASKET
26 206418 1 WINDOW,CURVED

872306 - B30D Mk 6.3 - May 2011 REV A

7-17
SECTION 7 : FRAME & BODY
WINDOW CATCHES

TD0006495

872306 - B30D Mk 6.3 - May 2011 REV A

7-18
SECTION 7 : FRAME & BODY
WINDOW CATCHES

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 227255 1 LATCH,SLIDING WINDOW
2 221629 1 CATCH,CAB,SLIDING WINDOW

872306 - B30D Mk 6.3 - May 2011 REV A

7-19
SECTION 7 : FRAME & BODY
DOOR, HVAC SYSTEM

27
70

70

32

89
78
83
95
73
28 95
44
8

TD0007672-0
E19832301-A SH6-8

872306 - B30D Mk 6.3 - May 2011 REV A

7-20
SECTION 7 : FRAME & BODY
DOOR, HVAC SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
8 217588 1 SEAL,DOOR,HVAC,RHS,ADT D#
27 206415 6 HINGE,EXTERIOR
28 206412 1 DOOR,HVAC,YELLOW D#
32 191299 1 GASSTRUT
44 181684 1 MTG,HATCH,HVAC DOOR STRUT
70 100837 36 CAPSCREW,CSK,SOCHD
73 100731 3 SCREW
78 100370 44 WASHER,HARDENED
83 100312 1 NUT,NYLOC
89 100092 2 BOLT,HEXHD
95 100062 7 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

7-21
SECTION 7 : FRAME & BODY
CAB INTERIOR MISC. PARTS

EMERGENCY HAMMER
ASSEMBLY

68

7
76
30
69
76
64 43
44

76

63
74
24 79
79 54
47
52
65 72
53
18
52
51
72
14
76
73

31

63
23
79

71
52
9
72 53
65

17
72
52 TD0005686-C
51 E17832302-C SH6-8

872306 - B30D Mk 6.3 - May 2011 REV A

7-22
SECTION 7 : FRAME & BODY
CAB INTERIOR MISC. PARTS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
7 220397 2 HOOK,CLOTHES
9 217758 1 PLT,BLANKING,RADIO FACE
14 216473 1 MAT,COOL BOX
17 216454 1 GASKET
18 216453 1 KIT,GASKET,COOL BOX
23 216278 1 LID,FUSES/RELAYS
24 216277 1 LID,COOLER BOX
30 216039 1 HAMMER,EMERGENCY EXIT
31 216004 1 PANEL,INTERIOR,MAIN DOOR
43 207968 2 COVER,SPEAKER
44 207879 1 STRAP,COAT
47 206585 18 HEXERT
51 206444 2 RUBBER,LATCH,COOLBOX
52 206442 2 LATCH,COOLBOX
53 206441 4 HINGE,INTERIOR
54 206439 4 HANDLE,CAB INTERIOR
63 101185 8 CAPSCREW,BUT. SOCHD
64 101176 15 NUT,SPEED
65 101175 8 CAPSCREW,CSK,SOC
68 101152 2 SCREW,CSK,SELFTAP
69 101010 1 WASHER,FENDER
71 100872 3 SCREW,PANHD SELFTAP
72 100842 8 POP RIVET
73 100838 15 WASHER,FLAT
74 100835 18 CAPSCREW
76 100830 26 SCREW,PANHD,SELFTAP
79 100615 16 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

7-23
SECTION 7 : FRAME & BODY
CAB INTERIOR HATCHES AND LIDS

15

19 64
76
73
27 73
76
20 64

42

71

86

59

74
61 77
55
4 47
48

74
70
2
16 47
74
45

47
NOTE:
ITEM 2 TO BE USED ON
VEHICLES T17/2306 ONLY TD0005687-C
E17832302-C SH5-8

872306 - B30D Mk 6.3 - May 2011 REV A

7-24
SECTION 7 : FRAME & BODY
CAB INTERIOR HATCHES AND LIDS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
2 BN000212 1 PANEL,CONTROL ONLY USED ON T17D AND 2306D
4 BN000210 1 PANEL,CONTROL NOT USED ON T17D AND 2306D
15 216472 1 MAT,DASH ACCESS
16 216457 1 COVER,E-MODULE
19 216430 1 PANEL,WIPER,REAR
20 216429 1 PANEL,HOLD-ALL
26 216235 1 PANEL,MDU
42 208085 1 BLANK,MIRROR SWITCH
45 207864 1 GASKET,ELECTRICAL HATCH
47 206585 18 HEXERT
48 206454 1 ASHTRAY,TOP MNT,PLASTIC
55 206437 18 HEXERT
59 181860 1 ARM,WHEEL SPANNER
61 171508 2 CLAMP,WHEEL SPANNER
64 101176 15 NUT,SPEED
70 100947 2 WASHER,FLAT
71 100872 3 SCREW,PANDH SELFTAP
73 100838 15 WASHER,FLAT
74 100835 18 CAPSCREW
76 100830 26 SCREW,PANDH SELFTAP
77 100799 2 BOLT,WING
86 BN000550 1 HANDLE,SSM,25 BUTTON

872306 - B30D Mk 6.3 - May 2011 REV A

7-25
SECTION 7 : FRAME & BODY
CAB FLOOR MAT & INTERIOR PANELS

3
28

25

29

11

66

46
27

75
46

50

TD0005688-C
E17832302-C SH3-8

872306 - B30D Mk 6.3 - May 2011 REV A

7-26
SECTION 7 : FRAME & BODY
CAB FLOOR MAT & INTERIOR PANELS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
3 BN000211 1 COVER,B PILLAR,RHS
11 216673 1 MAT,TOOLBOX
25 216237 1 COVER,B PILLAR,LHS
27 216234 1 MAT,FLOOR
28 216214 1 COVER,A PILLAR,RHS
29 216197 1 COVER,A PILLAR,LHS
46 207266 8 HEXERT
50 206447 1 PLT,STEP
66 101174 6 CAPSCREW,CSK
75 100832 2 CAPSCREW,CSK

872306 - B30D Mk 6.3 - May 2011 REV A

7-27
SECTION 7 : FRAME & BODY
ROOF HEADLINERS

47
81
74
5
(3 PLACES ONLY)

46

12

12

49

66

TD0005689-C
E17832302-C SH2-8

872306 - B30D Mk 6.3 - May 2011 REV A

7-28
SECTION 7 : FRAME & BODY
ROOF HEADLINERS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 BN000205 1 HEADLINER,REAR
6 BN000204 1 HEADLINER,FRONT
12 216646 14 FASTENER,PLASTIC,HEADLINER
46 207266 8 HEXERT
47 206585 18 HEXERT
49 206449 1 SUN VISOR
66 101174 6 CAPSCREW
74 100835 18 CAPSCREW
81 100358 3 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

7-29
SECTION 7 : FRAME & BODY
OPERATOR AND TRAINER SEAT INSTALLATION

33
10 85 78
32

55
58
85
84
22

67
TRAINER SEAT
21

55 13

85
84

55
8
85
78
10
86

87

67

55 STANDARD OPERATOR SEAT

TD0005690-C
E17832302-C SH4-8

872306 - B30D Mk 6.3 - May 2011 REV A

7-30
SECTION 7 : FRAME & BODY
OPERATOR AND TRAINER SEAT INSTALLATION

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
8 218867 1 SEAT,TRAINER
10 290481 1 SEAT,OPERATOR EXCLUDES HEADREST AND ARMREST
10 290482 1 SEAT,OPERATOR INCLUDES HEADREST AND ARMREST
10 290483 1 SEAT,OPERATOR,HIGH BACK
13 216523 1 COVER,SEAT,TRAINER
21 216382 1 CUSHION,SEAT,TRAINER
22 216381 1 CUSHION,BACKREST,TRAINER
32 214671 1 HARNESS,POWER,SEAT,HIGH BCK
33 214670 1 SWITCH,POWER,SEAT,HIGH BACK
55 206437 18 HEXSERT
58 187533 1 PLT,MNT,BACKREST,SEAT,TRAINER
67 101172 6 BOLT,HEX
78 100731 10 SCREW
84 100083 7 SCREW,HEXHD
85 100062 17 WASHER,FLAT
86 216243 1 HOLDER,DOCUMENT,SEARS
87 101062 6 POP RIVET

872306 - B30D Mk 6.3 - May 2011 REV A

7-31
SECTION 7 : FRAME & BODY
TRAINER SEAT MOUNTING

TD0003580

872306 - B30D Mk 6.3 - May 2011 REV A

7-32
SECTION 7 : FRAME & BODY
TRAINER SEAT MOUNTING

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 218867 1 MOUNTING,SEAT,TRAINER
2 264103 1 ASSY,SEATBELT,SEAT,TRAINER
3 100316 1 NUT,NYLOC

872306 - B30D Mk 6.3 - May 2011 REV A

7-33
SECTION 7 : FRAME & BODY
SEATS INSTALLATION, SEARS

11

21

12
13
14

15

2
16

10 17
20

18
19
9

4
8

5
6

TD0003021A

872306 - B30D Mk 6.3 - May 2011 REV A

7-34
SECTION 7 : FRAME & BODY
SEATS INSTALLATION, SEARS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290482 1 SEAT,OPERATOR COMPLETE WITH ITEMS 11 TO 21
1 290481 1 SEAT,OPERATOR COMES WITHOUT ITEM 11 TO 21
2 226735 1 CUSHION,BACKREST
3 226736 1 CUSHION,SEAT
4 226654 1 SEAT BELT,2”
5 226655 1 COVER,SIDE
6 277076 1 ASSY,SUSPENSION,STANDARD
7 226653 1 MOUNTING
8 226773 1 KIT,SLIDE CONTROL
9 216952 1 COVER,ARMREST,SEAT,LH USED IN PLACE OF OPTIONAL ARMREST
10 216953 1 COVER,ARMREST,SEAT,RH USED IN PLACE OF OPTIONAL ARMREST
11 263818 1 KIT,HEADREST & ARMREST,DDH (OPTIONAL)
12 263936 1 KIT,ARMREST,RH (OPTIONAL) INCLUDE ITEMS 13, 16 TO 20
13 226747 1 PAD,ARMREST,RH
14 263937 1 KIT,ARMREST,LH (OPTIONAL) INCLUDES ITEMS 15 TO 20
15 226748 1 PAD,ARMREST,LH
16 100857 1 WASHER,BODY
17 100846 2 NUT,CENTRE LOCK
18 100147 1 WASHER,FLAT
19 226749 1 BLOCK,SPACER,ARMREST
20 100608 1 CAPSCREW,BUTTON,SOC HD
21 226746 1 HEADREST (OPTIONAL)

872306 - B30D Mk 6.3 - May 2011 REV A

7-35
SECTION 7 : FRAME & BODY
SEATS INSTALLATION, SEARS HIGH BACK

6,7 3

14

13

6,7

4 8 12
10 11
13

15

16

17

TD0005783

872306 - B30D Mk 6.3 - May 2011 REV A

7-36
SECTION 7 : FRAME & BODY
SEATS INSTALLATION, SEARS HIGH BACK

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290483 1 SEAT,OPERATOR,HIGH BACK COMPLETE
2 216995 1 SEAT,UPPER,OPERATOR,HIGH BACK WITHOUT BASE & MOUNTING
3 227242 1 CUSHION,BACKREST,HIGH BACK
4 227241 1 CUSHION,SEAT
5 227243 1 HEADREST,ARTICULATING
6 263936 1 KIT,ARMREST,RH INCLUDES ITEMS 7 TO 14
6 263937 1 KIT,ARMREST,LH INCLUDES ITEMS 7 TO 14
7 226747 1 PAD,ARMREST,RH
7 226748 1 PAD,ARMREST,LH
8 226749 1 BLOCK,SPACER,ARMREST
9 100857 1 WASHER,BODY
10 100147 1 WASHER,FLAT
11 100846 2 NUT,CENTRE LOCK
12 100608 1 CAPSCREW,BUTTON,SOC HD
13 226654 1 SEAT BELT,2”
14 227244 1 HOLDER,MANUAL
15 226773 1 KIT,SLIDE CONTROL
16 277075 1 ASSY,SUSPENSION,HIGH BACK
17 226653 1 MOUNTING

872306 - B30D Mk 6.3 - May 2011 REV A

7-37
SECTION 7 : FRAME & BODY
BASE, SEAT ASSEMBLY, SEARS

5
2

10

3
11

8
12

TD0003022A

872306 - B30D Mk 6.3 - May 2011 REV A

7-38
SECTION 7 : FRAME & BODY
BASE, SEAT ASSEMBLY, SEARS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 277076 1 ASSY,SUSPENSION,STANDARD
1 277075 1 ASSY,SUSPENSION,HIGH BACK
2 226644 1 KIT,SERVICE,AIR VALVE
3 226645 1 KIT,SERVICE,ISOLATOR SHOCK
4 226737 1 KIT,SERVICE,AIR SPRING
5 226647 1 KIT,SERVICE,BEARING & ROLLERS
6 226648 1 KIT,SERVICE,ISOLATOR LATCH
7 226646 1 SHAFT,BEARING
8 226649 1 KIT,SERVICE,SUSPENSION SHOCK
9 226738 1 BELLOWS
10 226650 1 KIT,TETHER BELT
11 226651 1 KIT,SERVICE,BUMPER
12 T55224 1 BUMPER

872306 - B30D Mk 6.3 - May 2011 REV A

7-39
SECTION 7 : FRAME & BODY
STEERING COLUMN MISCELLANEOUS PARTS

56 88

62
80

80
60 83
80

82 80

82

40

TD0005691-D
E17832302-C SH7-8

872306 - B30D Mk 6.3 - May 2011 REV A

7-40
SECTION 7 : FRAME & BODY
STEERING COLUMN MISCELLANEOUS PARTS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
40 214683 1 COLUMN,STEERING
56 204600 1 STEERING WHEEL
60 176327 1 SPACER,STEERING COLOUMN
62 101356 2 BOLT,HEXHD
80 100370 6 WASHER,HARDENED
82 100314 3 NUT,NYLOC
83 100090 1 SCREW,HEXHD
88 204438 1 CAP,STEERING WHEEL

872306 - B30D Mk 6.3 - May 2011 REV A

7-41
SECTION 7 : FRAME & BODY
STEERING COLUMN

4
2

18

20
3 19

21

23 22

6
24
14 13
13 12
12

8
11
25

10 15
9
7 16

26

17

TD0005555-A

872306 - B30D Mk 6.3 - May 2011 REV A

7-42
SECTION 7 : FRAME & BODY
STEERING COLUMN

I Q Vin Series
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 214863 1 COLUMN,STEERING
2 204111 1 GUARD, TELESCOPIC
3 227272 1 SUPPORT, C/W BEARING
4 204112 1 SCREW, ADJUSTING HANDLE
5 227263 1 RING, REDUCING
6 227268 1 BOOT, RUBBER
7 204170 1 BASE ASSEMBLY
8 204113 1 NUT, ADJUSTING HANDLE
9 205428 1 SPACER
10 227264 1 WASHER, SPECIAL
11 227270 1 PIN, TILT, STEERING
12 100390 2 CAPSCREW, CSK SOC HD
13 24M7250 2 WASHER
14 227269 2 INSERT, THREADED
15 224704 1 NUT, STEERING WHEEL
16 204115 1 SPACER, SPLINED
17 227271 1 SHAFT, UPPER STEERING
18 227266 1 CIRCLIP, INNER
19 227267 1 BEARING, NEEDLE
20 277475 1 SHIM, STEERING COLUMN
21 227265 1 PIN, PLASTIC
22 227273 1 SHAFT, LOWER C/W KNUCKLE
23 226657 1 CIRCLIP
24 205424 1 NUT
25 214176 1 ISOLATOR, STEERING COLUMN
26 216458 1 COLUMN, BASE

872306 - B30D Mk 6.3 - May 2011 REV A

7-43
SECTION 7 : FRAME & BODY
CAB SOUND FOAM

37
57

57

35

37

38

39

36
34

TD0005827-C
E17832302-C SH8-8

872306 - B30D Mk 6.3 - May 2011 REV A

7-44
SECTION 7 : FRAME & BODY
CAB SOUND FOAM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
34 214435 1 INSULATION,NOISE,LH,LOWER
35 214396 1 INSULATION,NOISE,DASHBOARD
36 214395 1 INSULATION,NOISE,LOWER,LH
37 214393 2 INSULATION,NOISE,OUTER FRONT
38 214392 1 INSULATION,NOISE,FIREWALL,RH
39 214391 1 INSULATION,NOISE,FIREWALL,LH
57 200653 2 CABLE TIE

872306 - B30D Mk 6.3 - May 2011 REV A

7-45
SECTION 7 : FRAME & BODY
CAB AIR DUCTING, HVAC SYSTEM

Vent Detail 1

3
2

Vent Detail 2

10 9

7 1
10
4
10 2
9
7
2 8 9
7
9 9
9 7
9

9 9
7
9

7
2
9 9
9 7
5

6
6 9 10
11
7
9 11

12 9

TD0003548-E
E14832532-E SH1-2

872306 - B30D Mk 6.3 - May 2011 REV A

7-46
SECTION 7 : FRAME & BODY
CAB AIR DUCTING, HVAC SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 264448 1 KIT,GASKET,HVAC SYSTEM
2 216463 3 ADAPTOR,VENT
3 216525 4 VENT,SWIVEL,HVAC
4 216236 1 VENT,BOX,COOLER
5 216216 1 HVAC UNIT
6 207175 2 ASSY,DRAIN TUBE,HVAC
7 204187 A/R AIRDUCT,FLEX
8 202346 1 AIRDUCT,FLEX
9 200871 22 CABLE TIE
10 100938 21 SCREW,COUNTERSUNK
11 206945 2 MTG,RUBBER
12 262449 1 KIT,GASKET,HVAC FRESH

872306 - B30D Mk 6.3 - May 2011 REV A

7-47
SECTION 7 : FRAME & BODY
AIRCON DRIER UNIT AND PIPING

8
22
23

5 32
35

21
20
7 23

26
30
33
16
34

27
16

28 29
15
35
36
31
35 1
32 4

TD0003208-H
E14832532-E SH2-2

872306 - B30D Mk 6.3 - May 2011 REV A

7-48
SECTION 7 : FRAME & BODY
AIRCON DRIER UNIT AND PIPING

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 910264 1 INSULATION,HOSE,HVAC
4 241671 1 ASSY,HOSE,HVAC,UNIT,FWAL
5 241670 1 ASSY,HOSE,HVAC,DRY,UNIT
6 241669 1 ASSY,HOSE,HVAC,FWAL,DRY
7 218686 1 HOSE,RADIATOR
8 218686 1 HOSE,RADIATOR
15 207117 2 P-CLIP
16 206585 6 HEXSERT,OPEN
20 204043 1 RECEIVER DRIER
21 204042 1 SWITCH,BINARY PRESSURE
22 203908 4 P-CLIP
23 203588 4 CLAMP,HOSE
26 200050 2 CLAMP,HOSE
27 176177 1 PLATE,BULKHEAD,FIREWALL
28 176088 1 BKT,RECEIVER DRIER,HVAC
29 120679 2 ADAPTOR
30 100198 4 SCREW,HEXHD
31 100193 1 SCREW,HEXHD
32 100080 6 SCREW,HEXHD
33 100065 4 WASHER,SPRING
34 100062 4 WASHER,FLAT
35 100061 7 WASHER,FLAT
36 100054 1 WASHER,SPRING

872306 - B30D Mk 6.3 - May 2011 REV A

7-49
SECTION 7 : FRAME & BODY
AIRCONDITIONER UNIT BREAKDOWN

872306 - B30D Mk 6.3 - May 2011 REV A

7-50
SECTION 7 : FRAME & BODY
AIRCONDITIONER UNIT BREAKDOWN

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 216216 1 HVAC UNIT,24V
1 226837 1 CASING ASSEMBLY
2 226050 1 SIDE COVER ASSY
3 226838 1 TOP COVER ASSY
4 226052 1 MOUNTING PLATE,ACTUATOR
5 226839 1 FLAPPER,FLOOR
6 226840 1 FLAPPER,DEFROST / DASH
7 226055 1 FLAPPER,FRESH AIR
8 226056 1 SUPPORT,COIL
9 226057 1 SUPPORT,BLOCK VALVE
11 226841 1 BRACKET MTG,FRESH AIR ACTUATOR
12 226021 1 HEATER COIL
13 226020 1 EVAPORATOR COIL
14 226019 1 AIR FILTER ASSY
15 226018 1 BLOWER ASSY,24V
16 226842 1 RETAINER,AIRCON COIL
17 226843 1 THERMOSTAT
18 226844 3 CLIP,PANEL
19 226015 3 MOTOR ACTUATOR 12V
20 226014 1 COPPER TUBE ASSY
21 207178 9 AIR HOSE ADAPTER
22 207177 1 AIR HOSE ADAPTER,2"
23 226013 3 SNAP BUSHING,1/4"
25 226060 8 SCREW
26 100613 8 WASHER
27 226011 8 NYLON SPACER 1/2"
28 226010 6 CONSTANT TENSION BAND CLAMP
29 226006 1 HOSE,HEATER,60MM LONG
30 226006 1 HOSE,HEATER,325MM LONG
31 226009 2 STUD BAIL STYLE
32 226008 2 RETAINER
33 226007 2 RECEPTACLE
34 101129 2 BOLT,HEXHD
35 220635 1 BLOCK VALVE
40 220765 2 O-RING
41 226006 1 HEATER HOSE,220MM LONG
42 226005 2 NYLON SPACER
45 226016 1 MOTORIZED VALVE ASSY
50 226845 1 RELAY BOARD
51 226846 1 WIRING HARNESS
61 200061 2 CLAMP,PIPE

872306 - B30D Mk 6.3 - May 2011 REV A

7-51
SECTION 7 : FRAME & BODY
AIRCON SYSTEM: FRONT CHASSIS

11 17
5
12
32

32 28
28
28 34
32
12 28
17

4
35 34
29 31 32 28
35 29 32 28 11
22 1
18 36 3
28
13 27 28
28 37
23
34 28 6
30 32
29
14 36 29
28 31 24
9
17 2 16
28 38
32 29 40
31 19
8 15
20

40 35 7
33
29 33
40 26
25 29 21
31 40 10
39
29
31

TD0003212-A
E14832531-B

872306 - B30D Mk 6.3 - May 2011 REV A

7-52
SECTION 7 : FRAME & BODY
AIRCON SYSTEM: FRONT CHASSIS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 241674 1 HOSE,HVAC,COMP,COND
2 241673 1 HOSE,HVAC,COND,FWALL
3 241672 1 ASSY,HOSE,HVAC,F/WAL,COMP
4 216373 1 CLAMP,RUBBER,6,FRAME
5 216372 1 CLAMP,RUBBER,5,FRAME
6 216366 1 ADAPTOR,COMPRESS,HVAC
7 216365 1 PIPE,CONDENSOR,AC
8 216364 1 PIPE,CONDENSOR,AC
9 207908 1 CLAMP,RUBBER,10,F/WALL
10 207213 4 MTG,RUBBER,CONDENSER,HVAC
11 207044 2 CLAMP,ALU,4 BOLT
12 207043 2 CLAMP,ALU,2 BOLT
13 207018 1 CLAMP,ALUM,4 BOLT
14 207017 1 CLAMP,ALUM,2 BOLT
15 206979 1 CONDENSER,AIR-CON
16 206945 2 MTG,RUBBER
17 206829 6 SPACER,CLAMP,ALUM
18 203975 1 PROTECTOR,HOSE STRAP ON
19 203764 1 P-CLIP
20 201439 1 P-CLIP
21 201419 2 P-CLIP
22 200653 3 CABLE TIE
23 187336 1 BKT,RUBBER CLAMP
24 187225 1 MTG,ELEC HARNESS/HVAC
25 186978 1 BKT,FNT,HVAC HOSES
26 176589 1 BKT,P-CLIP,AIRCON
27 175041 1 MTG ARM,HOSE RUBBER,CAB
28 100548 24 WASHER,HARDENED
29 100370 18 WASHER,HARDENED
30 100364 1 SCREW,HEXHD
31 100314 11 NUT,NYLOC
32 100312 14 NUT,NYLOC
33 100310 2 NUT,NYLOC
34 100198 6 SCREW,HEXHD
35 100089 6 SCREW,HEXHD
36 100084 6 BOLT,HEXHD
37 100083 2 SCREW,HEXHD
38 100081 1 SCREW,HEXHD
39 100080 1 SCREW,HEXHD
40 100061 4 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

7-53
SECTION 7 : FRAME & BODY
FRONT CHASSIS KIT

TD0003163-G
E14832101-J

872306 - B30D Mk 6.3 - May 2011 REV A

7-54
SECTION 7 : FRAME & BODY
FRONT CHASSIS KIT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 191483 1 FRAME,S/TNK,BON/CATCH,T3
2 191474 1 HANDLE,FRAME,S/TANK
3 191464 1 HANDLE,S/TANK,FRAME
4 186040 1 MTG,BRACKET,HYD PLATE
5 186036 2 CHANNEL,STRAP SUPPORT
6 184613 1 MTG,REAR,P/SHAFT,GUARD
7 184612 1 MTG,FRONT,P/SHAFT,GUARD
8 182489 1 CHASSIS,FRONT,10MM
9 178747 1 MTG PLT,HOSES,F/CHASSIS
10 178746 1 MTG PLT,EXHAUST,F/CHASSIS
11 174677 1 GUARD,PROP SHAFT
12 174497 1 MTG,CAB,FRONT RIGHT
13 174496 1 MTG,CAB,FRONT LEFT
14 174490 2 MTG,FUEL TANK,BATT BOX
15 161913 8 BOS,STRAP,F/CHASSIS
16 100945 8 SCREW,HEXHD
17 100653 8 NUT,STOVER
18 100569 4 SCREW,HEXHD
19 100548 16 WASHER,HARDENED
20 100536 8 WASHER,HARDENED
21 100532 16 WASHER,HARDENED
22 100491 8 SCREW,HEXHD
23 100424 8 WASHER,HARDENED
24 100415 4 NUT,NYLOC
25 100370 32 WASHER,HARDENED
26 100316 4 NUT,NYLOC
27 100314 16 NUT,NYLOC
28 100312 12 NUT,NYLOC
29 100212 4 BOLT
30 100198 8 SCREW,HEXHD
31 100146 4 SCREW,HEXHD
32 100091 2 SCREW,HEXHD
33 100090 6 SCREW,HEXHD
34 100080 7 SCREW,HEXHD
35 100062 8 WASNER,FLAT
36 100061 7 WASNER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

7-55
SECTION 7 : FRAME & BODY
BONNET KIT: DETAIL A

29
2
34

32
27
33

22
21 33
41 42
38 1
32 6
22 5
39
33

31
30
20
31 18
30 28

TD0004208-C
28 264427-C SH1-2

872306 - B30D Mk 6.3 - May 2011 REV A

7-56
SECTION 7 : FRAME & BODY
BONNET KIT: DETAIL A

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
For Parts and Aftersales only.
A 263642 1 KIT,BONNET COMPL SMALL D# P&A
Also referenced on page 7-61.
1 218999 1 RUBBER,SEAL,BONNET
2 218690 1 BONNET,SHELL
5 207861 1 PLT,RUBBER,BONNET SEAL
6 206439 1 HANDLE,CAB INTERIOR
7 204122 2 RUBBER,PROG.BUMP STOP
17 183496 1 HINGE,BONNET,LHS
18 183200 1 HINGE,BONNET,RHS
20 176519 2 PLT,BONNET MTG,HINGE
21 175066 2 MTG,STRUT,BONNET
22 100994 2 CAPSCREW,SOCHD
27 100548 12 WASHER,HARDENED
28 100456 8 CAPSCREW
29 100424 2 WASHER,HARDENED
30 100370 8 WASHER,HARDENED
31 100314 9 NUT,NYLOC
32 100312 16 NUT,NYLOC
33 100310 16 NUT,NYLOC
34 100288 2 NUT,HEXAGON
38 100062 12 WASHER,FLAT
39 100061 13 WASHER,FLAT
41 100421 1 WASHER,FENDER
42 100358 1 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

7-57
SECTION 7 : FRAME & BODY
BONNET KIT: DETAIL A (CONTINUED)

32
27
31
23 36 26
38
11
39
38
32
14

10
10 4 15 27
13
24
12 11
33
25
39
33

35
9 37

19

33

TD0004394-C
264427-C SH2-2

872306 - B30D Mk 6.3 - May 2011 REV A

7-58
SECTION 7 : FRAME & BODY
BONNET KIT: DETAIL A (CONTINUED)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
3 218315 1 HANDLE,PADDLE,BONNET
4 216626 1 SPRING,T,BONNET CATCH
8 201509 1 LATCH,GASKET
9 200779 1 TIE ROD,END,WITH CLIP
10 200779 1 TIE ROD,END,WITH CLIP
11 187690 2 PLT,TONGUE,BONNET CATCH
12 187688 1 LINK,BONNET CATCH
13 187634 1 LINKAGE,BONNET
14 187633 1 MTG,BONNET CATCH
15 187632 1 HOUSING,BONNET CATCH
16 186229 1 PLT,GUIDE,ROD,BONNET
19 178967 1 PLT,BOX,PADHANDLE TRIMARK
23 100757 1 BOLT,HEXHD
24 100731 4 SCREW,HEXHD
25 100684 1 BOLT,HEXHD
26 100569 4 SCREW,HEXHD
27 100548 12 WASHER,HARDENED
31 100314 9 NUT,NYLOC
32 100312 16 NUT,NYLOC
33 100310 16 NUT,NYLOC
35 100220 4 CAPSCREW,SOCHD
36 100064 1 WASHER,FLAT
37 100063 4 WASHER,FLAT
38 100062 12 WASHER,FLAT
39 100061 13 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

7-59
SECTION 7 : FRAME & BODY
BONNET KIT: DETAIL B

24
518

18
15

20
19
2 15
18
12 6
18
24
9
2
19
21

TD0007660-0
E19832103 SH1-2 B

872306 - B30D Mk 6.3 - May 2011 REV A

7-60
SECTION 7 : FRAME & BODY
BONNET KIT: DETAIL B

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
For Parts and Aftersales only.
A 263642 1 KIT,BONNET COMPL SMALL D# P&A
Also referenced on page 7-57.
1 264427 1 KIT,BONNET ASSY
2 221760 4 CIRCLIP:EXTERNAL
5 208072 2 STRAP,BONNET
6 191301 2 GASSTRUT
9 183201 2 HINGE,CHASSIS(BONNET)
12 161055 2 PIN,BONNET HINGE
15 100655 4 NUT,STOVER
18 100424 8 WASHER,HARDENED
19 100370 12 WASHER,HARDENED
20 100364 6 SCREW,HEXHD
21 100314 6 NUT,LOCK
24 100119 4 BOLT,HEXHD

872306 - B30D Mk 6.3 - May 2011 REV A

7-61
SECTION 7 : FRAME & BODY
BONNET CATCH

10

23

16

13
11

14

17
3
8

17

22

26
25
11

13

16

TD0007662-0
E19832103 SH2-2 B

872306 - B30D Mk 6.3 - May 2011 REV A

7-62
SECTION 7 : FRAME & BODY
BONNET CATCH

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
3 218855 2 PAD,GUIDE BONNET
4 216625 1 SPRING,C,BONNET CATCH
7 187689 1 PEG,BONNET CATCH
8 186347 1 PLT,GUIDE BONNET
10 173802 1 CUP,BONNET CATCH
11 172043 2 WASHER,RUBBER
13 101301 2 WASHER,FLAT,BONNET CATCH
14 100731 4 SCREW,HEXHD
16 100654 2 NUT,STOVER
17 100548 8 WASHER,HARDENED
22 100312 4 NUT,NYLOC
23 100293 1 NUT,HEXAGON
25 100083 6 SCREW,HEXHD
26 100062 6 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

7-63
SECTION 7 : FRAME & BODY
GRILL

21
18
21
17 11
9

21
18

21
18
12

16
1 19 10
18
13

14 15
5 18
6 20 21
17 2

18
21

8 3

21
18

TD0003162-B
E14832115-E

872306 - B30D Mk 6.3 - May 2011 REV A

7-64
SECTION 7 : FRAME & BODY
GRILL

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 910241 1 PINCH WELD,BOOTSEAL,1.6mm PLATE 690 mm Long.
2 910241 1 PINCH WELD,BOOTSEAL,1.6mm PLATE 615 mm Long.
3 910241 1 PINCH WELD,BOOTSEAL,1.6mm PLATE 40 mm Long.
4 910241 1 PINCH WELD,BOOTSEAL,1.6mm PLATE 235 mm Long.
5 910241 1 PINCH WELD,BOOTSEAL,1.6mm PLATE 18 mm Long.
6 910241 1 PINCH WELD,BOOTSEAL,1.6mm PLATE 165 mm Long.
7 216231 1 SEAL,TOP,RAD
8 216063 1 SEAL,BOTTOM,RAD
9 216062 2 SEAL,SIDE,BONNET
10 216060 1 SEAL,TOP,BONNET
11 204708 1 PLT,PERFORATED,GRILL
12 187454 1 PLT,SEAL,RAD,LHS
13 187453 1 PLT,SEAL,RAD,RHS
14 187452 1 MTG,PIPE,COMPRESSOR
15 187226 1 FRAME,GRILL
16 176204 1 PLT,MTG,TOP,CONDENSOR
17 101307 6 WASHER,FLAT
18 100370 28 WASHER,HARDENED
19 100364 4 SCREW,HEXHD
20 100314 4 NUT,NYLOC
21 100089 26 SCREW,HEXHD

872306 - B30D Mk 6.3 - May 2011 REV A

7-65
SECTION 7 : FRAME & BODY
BELLY PLATE

TD0005024-A
E9836107 SH 1-2 J

872306 - B30D Mk 6.3 - May 2011 REV A

7-66
SECTION 7 : FRAME & BODY
BELLY PLATE

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 221760 4 CIRCLIP:EXTERNAL
2 192029 1 PLT,COVER,BELLY,LHS
3 192028 1 PLT,COVER,BELLY,RHS
4 183201 4 HINGE,CHASSIS(BONNET)
5 181522 1 ASSY,BELLY PLT
6 174446 2 PLT,BELLY PAN ACCESS
7 161055 2 PIN,BONNET HINGE
8 161054 6 SHIM,4MM,BELLYPLT,FRONT
9 100945 20 SCREW,HEXHD
10 100424 14 WASHER,HARDENED
11 100370 40 WASHER,HARDENED
12 100316 7 NUT,NYLOC
13 100314 20 NUT,LOCK
14 100212 7 SCREW,HEXHD
15 100123 4 CAPSCREW,SOCHD

872306 - B30D Mk 6.3 - May 2011 REV A

7-67
SECTION 7 : FRAME & BODY
KIT, MISC PARTS

15
10
13
16
7

2
12
2

5 11

3 6 5

14
8
6 4

TD0007652-0
266709-B

872306 - B30D Mk 6.3 - May 2011 REV A

7-68
SECTION 7 : FRAME & BODY
KIT, MISC PARTS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 100064 4 WASHER,FLAT
2 100089 2 SCREW,HEXHD
3 100198 7 SCREW,HEXHD
4 100312 7 NUT,NYLOC
5 100314 2 NUT,LOCK
6 100548 14 WASHER,HARDENED
7 187753 1 MUDGUARD,LHS
8 187754 1 MUDGUARD,RHS
9 187789 1 HANDRAIL,MUDGUARD,RHS
10 188217 1 BOX,BATTERY
11 188265 1 TANK,FUEL
12 191428 1 BKT,CONN,HANDRAIL,HSE
13 191495 1 HANDRAIL,M/GUARD,LHS
14 217863 1 NONSLIP,REAR,F/TANK
15 217922 1 NONSLIP,FRONT,BATTERY BOX
16 217924 1 NONSLIP,REAR,B/BOX

872306 - B30D Mk 6.3 - May 2011 REV A

7-69
SECTION 7 : FRAME & BODY
MUDGUARDS, MISCELLANEOUS PARTS

33 1
26
35
18 37

30

25

12

4
33 26
22 24
17 24 19
24 6
28
27
26 23 15
7 21
30
16
5
20
26 25
31 21

29

35
37

TD0007657-0
E19830117-A

872306 - B30D Mk 6.3 - May 2011 REV A

7-70
SECTION 7 : FRAME & BODY
MUDGUARDS, MISCELLANEOUS PARTS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 216964 1 EXTENSION,MUDGUARD,LHS
2 216963 1 EXTENSION,MUDGUARD,RHS
3 214617 1 NONSLIP,MUDGUARD,LHS
4 214616 1 NONSLIP,MUDGUARD,RHS
5 207521 2 MUDFLAP,MUDGUARD
6 207520 2 MUDFLAP,MUDGUARD STUT
7 206767 4 STRAP,STEP RUBBER CONNECTOR
12 187781 2 STEP,MID,M/GUARD
15 186806 2 PLT,SANDWICH,MUDGUARD
16 184777 2 STEP,BOTTOM,HSE
17 184776 2 STEP,BOTTOM,M/GUARD,HSE
18 184774 2 STEP,TOP,M/GUARD,HSE
19 176534 4 STIFFENER,MUDFLAP,STRUT
20 173964 8 PLT,BACKING,STEP STRAP,BTM
21 101301 24 WASHER,FLAT,BONNET CATCH
22 100731 14 SCREW,HEXHD
23 100569 6 SCREW,HEXHD
24 100548 30 WASHER,HARDENED
25 100415 12 NUT,NYLOC
26 100370 68 WASHER,HARDENED
27 100314 34 NUT,LOCK
28 100312 9 NUT,NYLOC
29 100310 18 NUT,NYLOC
30 100146 12 SCREW,HEXHD
31 100090 16 SCREW,HEXHD
33 100086 18 SCREW,HEXHD
34 100083 1 SCREW,HEXHD
35 100081 18 SCREW,HEXHD
37 100061 36 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

7-71
SECTION 7 : FRAME & BODY
BATTERY BOX MISC. PARTS

21
19 10
8
11 19
26
29
26 31 22
33 32
12
32
25
27 25
17 33
30
13 33
30
6
7
16
33 20 23
30

4
9
21
19

24
23

23
28

24
23
1
28
23
18
23
24

23
28 TD0007656-0
E19830105-A

872306 - B30D Mk 6.3 - May 2011 REV A

7-72
SECTION 7 : FRAME & BODY
BATTERY BOX MISC. PARTS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 910321 1 STRIP,GROMMET,1.6-4X8.5,BLACK
2 910223 1 PINCHWELD:LARGE 8MMX15MM
4 214619 1 NONSLIP,TOP LID,B/BOX
6 207375 1 BOLT,STRIKER
7 207366 1 LATCH,LH
8 207206 1 HANDLE,PADDLE,BATT BOX
9 206494 1 COVER,HEADLIGHT,LHS
10 206415 2 HINGE,EXTERIOR
11 201509 1 LATCH,GASKET
12 187541 1 PLT,DOOR OPEN LOCK
13 187191 1 DOOR,BATTERY BOX
14 187189 1 LID,TOP,BATTERY BOX
16 178799 1 WASHER,MACHINED
17 173969 1 LINK,LOCK,BATTERY BOX
18 173837 1 MTG,BOTTOM,F/TANK,B/BOX
19 100878 24 WASHER,FENDER
20 100617 1 NUT,NYLOC
21 100608 16 CAPSCREW
22 100569 1 SCREW,HEXHD
23 100424 21 WASHER,HARDENED
24 100316 10 NUT,NYLOC
25 100312 2 NUT,NYLOC
26 100310 10 NUT,NYLOC
27 100273 4 SCREW,HEXHD
28 100212 10 SCREW,HEXHD
29 100198 1 SCREW,HEXHD
30 100080 6 SCREW,HEXHD
31 100063 4 WASHER,FLAT
32 100062 3 WASHER,FLAT
33 100061 8 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

7-73
SECTION 7 : FRAME & BODY
FUEL TANK MISC PARTS

10
12 9
5

5
12
10

13

7 2

16
14 3
8

14

15

16
14

14
15 TD0007651-0
11 E19830104-B

872306 - B30D Mk 6.3 - May 2011 REV A

7-74
SECTION 7 : FRAME & BODY
FUEL TANK MISC PARTS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 221669 1 BREATHER,FILTER,1 MICRON
2 214789 1 CAP,DIESEL FILLER REFERENCE 7-83
3 206495 1 COVER,HEADLIGHT,RHS REFERENCE 7-85
4 201503 1 GASKET,CORK,DIESEL TANK
5 200062 2 CLAMP,HOSE
6 188343 1 BRACKET,BREATHER,FUEL TANK
7 188248 1 LID,FILLER NECK,ASSY
8 173837 1 MTG,BOTTOM,F/TANK,B/BOX
9 130002 1 HOSE,PUSHLOCK 408MM LONG
10 121188 2 ELBOW
11 120396 1 PLUG,CLOSURE HEX COCKET HD
12 120161 2 ADAPTOR,BARBED HOSE
13 100548 6 WASHER,HARDENED
14 100424 20 WASHER,HARDENED
15 100316 10 NUT,NYLOC
16 100212 10 BOLT
17 100083 6 SCREW,HEXHD

872306 - B30D Mk 6.3 - May 2011 REV A

7-75
SECTION 7 : FRAME & BODY
CAP, DIESEL FILLER

2
3 1

BOTTOM VIEW TOP VIEW

3
TD0006533-0
214789-0

872306 - B30D Mk 6.3 - May 2011 REV A

7-76
SECTION 7 : FRAME & BODY
CAP, DIESEL FILLER

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 214789 1 CAP,DIESEL FILLER REFERENCE 7-81
2 140542 1 SEAL,CAP,DIESEL FILLER
3 210771 1 VALVE,RELIEF,DIESEL CAP,5PSI
4 210772 1 VALVE,RELIEF,DIESEL CAP,1PSI

872306 - B30D Mk 6.3 - May 2011 REV A

7-77
SECTION 7 : FRAME & BODY
COVER, HEADLIGHT

1
3

TD0004318
206494 - E
206495 - E

872306 - B30D Mk 6.3 - May 2011 REV A

7-78
SECTION 7 : FRAME & BODY
COVER, HEADLIGHT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 206494 1 COVER,HEADLIGHT,LHS REFERENCE 7-79
1 206495 1 COVER,HEADLIGHT,RHS REFERENCE 7-81
2 100111 4 SCREW,HEXHD
3 100148 4 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

7-79
SECTION 7 : FRAME & BODY
FRONT SUSPENSION

10

13

13

15 5 16
SHIM AS REQUIRED.
14
15
3 13
6
10 17 13 5
10
7

9
13
15
4

1
9
6
13 15

13

2
11 12 8 10
13

13
15

TD0005323 A
E14832102 - B

872306 - B30D Mk 6.3 - May 2011 REV A

7-80
SECTION 7 : FRAME & BODY
FRONT SUSPENSION

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 263898 2 ASSY,TRI-LINK,SPHERICAL REFER 7-88 FOR BREAKDOWN
2 230358 1 CYL,SUSP.STRUT,RHS,T3 REFER 7-92 FOR BREAKDOWN
3 230357 1 CYL,SUSP.STRUT,LHS,T3 REFER 7-92 FOR BREAKDOWN
4 216443 1 LINK,DRAG
5 206071 2 SHOCK MAT
6 178169 8 SHIM,AXLE SPACING,DOMEX
7 161016 4 BOSS
8 101326 4 BOLT,HEXHD
9 101048 6 CAPSCREW,SOCHD
10 100887 14 CAPSCREW,SOCHD
11 100777 4 NUT,HEXAGON
12 100547 4 WASHER,FLAT
13 100532 32 WASHER,HARDENED
14 100370 16 WASHER,HARDENED
15 100322 16 NUT,HEX
16 100314 8 NUT,NYLOC
17 100089 8 SCREW,HEXHD

872306 - B30D Mk 6.3 - May 2011 REV A

7-81
SECTION 7 : FRAME & BODY
LINK ASSEMBLY, FRONT SUSPENSION

2
3

TD0003240-E
263898-B

872306 - B30D Mk 6.3 - May 2011 REV A

7-82
SECTION 7 : FRAME & BODY
LINK ASSEMBLY, FRONT SUSPENSION

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 214231 1 SPHERICAL BRG,2 BOLT
2 206074 3 SPHERICAL BRG,2 BOLT REFER 7-90 FOR BREAKDOWN
3 187497 1 LINK,BASE,SPHERICAL
4 187496 1 LINK,TOP,SPHERICAL
5 161016 2 BOSS
6 101188 2 CAPSCREW,SOCHD

872306 - B30D Mk 6.3 - May 2011 REV A

7-83
SECTION 7 : FRAME & BODY
SPHERICAL BEARING BREAKDOWN

206074
TD0004788

872306 - B30D Mk 6.3 - May 2011 REV A

7-84
SECTION 7 : FRAME & BODY
SPHERICAL BEARING BREAKDOWN

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 206074 2 SPHERICAL BRG,2 BOLT REFER 7-88 FOR FITMENT
2 206075 3 SPACER,SPHERICAL BRG
3 202599 1 RING,SNAP

872306 - B30D Mk 6.3 - May 2011 REV A

7-85
SECTION 7 : FRAME & BODY
CYLINDER, SUSPENSION STRUT

A
Note:
All items marked with *
form part of Seal Kit
140441

14 8

19*
20*
18*
21*
18*

16

23*
8
22*
24*

15

17*
28 3*
25 3*

12 17*
10
4 26
1 27
2
27

13
5
230357 - C
230358 - C
11 TD0003241 - D

872306 - B30D Mk 6.3 - May 2011 REV A

7-86
SECTION 7 : FRAME & BODY
CYLINDER, SUSPENSION STRUT

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
A 230357 1 CYLINDER,SUSP.STRUT,LHS,ASSY REFERENCE 7-87
A 230358 1 CYLINDER,SUSP.STRUT,RHS,ASSY REFERENCE 7-87
1 210696 1 CAP,VALVE CYL SUSPSTRUT SUPPLIED WITH ITEM 2
2 210695 1 VALVE,CYL SUSPSTRUT
3 208042 2 GUIDE,TAPE,PISTON PTFE,STRUT *
4 207676 1 PLUG,MAGNETIC
5 207340 1 DECAL,SUSPENSION CYLINDER
6 206287 1 BELLOW,RUBBER
7 206286 1 CLAMP,HOSE
8 206074 2 SPHERICAL BRG,2 BOLT REFER 7-90 FOR ASSEMBLY
9 200085 1 CLAMP,HOSE
10 191334 1 ASSY,PISTON,SUSP.STRUT
11 190742 1 PLUG,HEX
12 186336 1 CARRIER,MAGNET,STRUT
13 184060 1 ASSY,BARREL,SUSP.STRUT
14 184059 1 ASSY,ROD,SUSP.STRUT
15 174554 1 GUARD,SUSP.STRUT VALVE
16 160839 1 NECKBUSH,SUSP.STRUT
17 140706 2 W/BAND,PISTON *
18 140696 2 W/BAND,ROD *
19 140498 1 SEAL,WIPER POLYU *
20 140443 1 SEAL,ROD,COMPACT *
21 140442 1 SEAL,ROD,OMEGAT *
22 140411 1 RING,BACK UP *
23 140397 1 O-RING *
24 140169 1 O-RING *
25 101087 1 NUT,HEX
26 101080 6 WASHER,HARDENED
27 101079 8 CAPSCREW,SOCD
28 100209 2 SCREW,HEXHD
- 140441 1 KIT,SEAL,SUSP.STRUT INCLUDES ITEMS MARKED (*)

872306 - B30D Mk 6.3 - May 2011 REV A

7-87
SECTION 7 : FRAME & BODY
HYDRAULIC TANK MISC. PARTS

59
54
36

41

19
18

27
35
20

33

54
52

61
1
55
45
23
60
56 55
57 55
22 53

TD0007745-A
E19832504 SH 3-3 D

872306 - B30D Mk 6.3 - May 2011 REV A

7-88
SECTION 7 : FRAME & BODY
HYDRAULIC TANK MISC. PARTS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 277003 1 SPRING,ARTIC HOSE,BUNDLE
14 220010 1 ELEMENT,SPIN ON FILTER
18 212088 1 SUCTION STRAINER
19 210862 1 ASSY,FILTER,FINN REFER 7-96 FOR BREAKDOWN
20 210105 1 LEVEL,INDICATOR
22 208068 1 SLING,HOSE
23 207967 1 BOOT,RUBBER,DRAIN VALVE
24 207795 1 CLIP,RETAINING,ARTIC HOSES
27 206787 1 CAP,FILLER,HYDRAULIC
29 206373 1 GASKET,HYD TANK
32 201412 1 MAGNET,CERAMIC
33 188175 1 TANK,HYD
34 187957 1 LID,HYD TANK
35 184937 1 GUARD,STONE
36 183333 1 LID,IN-TANK FILTER
37 173954 1 PLT,LOCK,BULKHEADS
41 140466 1 O RING
45 122136 1 VALVE,DRAIN
52 100731 26 SCREW,HEXHD
53 100653 4 NUT,STOVER
54 100548 34 WASHER,HARDENED
55 100532 10 WASHER,HARDENED
56 100370 8 WASHER,HARDENED
57 100364 2 SCREW,HEXHD
58 100314 4 NUT,LOCK
59 100196 8 BOLT,HEXHD
60 100158 4 BOLT,HEXHD
61 100144 2 SCREW,HEXHD

872306 - B30D Mk 6.3 - May 2011 REV A

7-89
SECTION 7 : FRAME & BODY
HYDRAULIC TANK FILTER ASSEMBLY

1
5

3
8

TD0005425

872306 - B30D Mk 6.3 - May 2011 REV A

7-90
SECTION 7 : FRAME & BODY
HYDRAULIC TANK FILTER ASSEMBLY

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
1 210862 1 FILTER ASSEMBLY,HYDRAULIC TANK REFER 7-94 FOR FITMENT
2 222389 1 ELEMEMT,FILTER
3 220738 1 FUNNEL,FILTER
4 140744 1 KIT,SEAL
5 226531 1 SPRING
6 226532 1 HEAD,FILTER
7 226530 1 SPACER
8 100197 1 SCREW,CAP

872306 - B30D Mk 6.3 - May 2011 REV A

7-91
SECTION 7 : FRAME & BODY
ARTIC JOINT BEARING ASSEMBLY

21

17

15 1

16

5
9

4
19

20
10
3

12
2

13

18
8 12

18 14
11

11

18

7
12

18

6
12

TD0003696 C
E9836200 SH1-2 E

872306 - B30D Mk 6.3 - May 2011 REV A

7-92
SECTION 7 : FRAME & BODY
ARTIC JOINT BEARING ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 261891 2 PIN ASSY,ARTIC LOCK
2 187885 1 PIN ASSY,FLOAT ARTIC
3 187011 4 BUSH,PIN RETAINING
4 173275 2 SHIM,FIXED ARTIC
5 172976 1 LOCK,ARTICULATED
6 162347 1 PIN,FIXED,TOP ARTIC
7 162346 2 PLT:COVER-FLOAT ARTIC
8 162345 2 PLT:COVER-FIXED ARTIC
9 161685 1 MTG PLT:FIXED ARTIC
10 160706 1 SLEEVE,FIXED ARTIC
11 150137 2 ASSY,BEARING,ARTIC HITCH
12 140720 4 O RING,NEOPRENE
13 140602 2 SEAL,OIL,DOUBLE LIP
14 140303 2 SEAL,OIL
15 100888 4 CAPSCREW,SOCHD
16 100461 8 CAPSCREW
17 100370 1 WASHER,HARDENED
18 100225 32 CAPSCREW
19 100212 4 SCREW,HEXHD
20 100148 4 WASHER,FLAT
21 100089 1 SCREW,HEXHD

872306 - B30D Mk 6.3 - May 2011 REV A

7-93
SECTION 7 : FRAME & BODY
REAR CHASSIS KIT : DETAIL A

37 37 37
1
38
38 38

10 7
8
6 6
6

35
30
29
33

21
5

27 4

38

3
18 11 38
13
25 31 14
2
32
36
19 38
20 37
32
22
23
16
36
17

39
26

17 11

12
28
34 38
37
TD0005727-D
E17832110-F SH1-2

872306 - B30D Mk 6.3 - May 2011 REV A

7-94
SECTION 7 : FRAME & BODY
REAR CHASSIS KIT : DETAIL A

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 208771 1 GROMMET
2 203923 1 GROMMET
3 202686 1 GRIP,PTC 25MM PIPE
4 186940 1 PLT,ARTIC,PROTECT
5 186919 1 PLT,MTG,B/HEAT,CVR
6 186706 3 ASSY,COVER,BOTTOM
7 186705 1 ASSY,COVER,RHS
8 186704 1 ASSY,COVER,LHS
9 186703 2 RUBBER,UPPER SUSP.CAVITY
10 186699 1 COVER,TOP,F/OSCIL
11 186698 2 COVER,BACK,REAR,F/OSCIL
12 186697 1 COVER,REAR,RHS,F/OSCIL
13 186696 1 COVER,REAR,LHS,F/OSCIL
14 186695 2 STRAP,F/OSCILL,CROSS PLT
15 186693 2 RUBBER,SUSP,CAVITY,LHS
16 186691 2 SHIM,BIN SUPPORT POLE
17 184975 1 CHASSIS,REAR
18 184314 1 ASSY,BIN POLE
19 178141 4 SHIM,BIN SUPPORT POLE
20 176490 3 SHIM,BIN SUPPORT POLE MTG
21 174700 1 REMOVABLE B/HEATING PROT
22 170489 2 SAW CYL.WASHER
23 162242 1 PIN,PIVOT,BIN STAY
24 130049 4 HOSE,CLEAR
25 105013 1 SCREW,HEXHD
26 101993 1 SCREW,HEXHD
27 100569 8 SCREW,HEXHD
28 100536 8 WASHER
29 100424 2 WASHER,HARDENED
30 100370 4 WASHER,HARDENED
31 100312 8 NUT,NYLOC
32 100288 2 NUT,HEXAGON
33 100210 2 SCREW,HEXHD
34 100128 8 SCREW,HEXHD
35 100091 4 SCREW,HEXHD
36 100085 2 SCREW,HEXHD
37 100082 10 SCREW,HEXHD
38 100062 26 WASHER,FLAT
39 100061 1 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

7-95
SECTION 7 : FRAME & BODY
REAR CHASSIS KIT : DETAIL B

15

24

TD0005728-D
E17832110-F SH2-2

872306 - B30D Mk 6.3 - May 2011 REV A

7-96
SECTION 7 : FRAME & BODY
REAR CHASSIS KIT : DETAIL B

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
9 186703 2 RUBBER,UPPER SUSP.CAVITY
15 186693 2 RUBBER,SUSP,CAVITY,LHS
24 130049 4 HOSE,CLEAR

872306 - B30D Mk 6.3 - May 2011 REV A

7-97
SECTION 7 : FRAME & BODY
REAR SUSPENSION : DETAIL A

12
13

6
8
9
14
16 13
14
14 14
16 13

TD0005724-0
E17832111-0 SH1-3

872306 - B30D Mk 6.3 - May 2011 REV A

7-98
SECTION 7 : FRAME & BODY
REAR SUSPENSION : DETAIL A

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 264919 2 ASSY,WALKING BEAM
4 206073 8 LINK,DRAG
6 201556 4 BEARING,CONICAL,RUBBER
8 183003 2 PLUG,TAPER
9 178169 4 SHIM,AXLE SPACING
12 161016 8 BOSS
13 100887 38 CAPSCREW,SOCHD
14 100532 54 WASHER,HARDENED
16 100322 24 NUT,HEXAGON

872306 - B30D Mk 6.3 - May 2011 REV A

7-99
SECTION 7 : FRAME & BODY
REAR SUSPENSION : DETAIL B

18
5

17
15
10
7

15 11
19 2

11
20
15
3 5
18

10

MIDDLE AXLE

REAR AXLE

TD0005725-0
E17832111-0 SH3-3

872306 - B30D Mk 6.3 - May 2011 REV A

7-100
SECTION 7 : FRAME & BODY
REAR SUSPENSION : DETAIL B

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
2 216562 4 CHAIN,TIE,AXLE
3 216482 4 BLOCK,SANDWICH,AXLE MTG
5 206071 4 SHOCK MAT
7 187674 4 PLT,SPACER
10 172806 10 SHIM,5MM
11 170548 8 PLT,LOCK
15 100424 48 WASHER,HARDENED
17 100316 16 NUT,NYLOC
18 100225 16 CAPSCREW,SOCHD
19 100119 16 BOLT,HEXHD
20 100111 16 SCREW,HEXHD

872306 - B30D Mk 6.3 - May 2011 REV A

7-101
SECTION 7 : FRAME & BODY
BIN, RIBLESS, MISCELLANEOUS PARTS

32 35
16 24
7 27
8
25
24 16
35
30

22

40 38
20

38 44

23 35 43
31 36
32 35 42
46 28 35 5
15 41 29
11 4
9 19 17 18
33 14 21
13 26 26
13 10 3
12 34 1
46 46
33 39 2
34 6
15 46 37 39
45 TD0005261-E
E14832112-F

872306 - B30D Mk 6.3 - May 2011 REV A

7-102
SECTION 7 : FRAME & BODY
BIN, RIBLESS, MISCELLANEOUS PARTS

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
1 BN001683 2 SHOCK MAT,BIN
2 277228 2 SHIM,5MM,BIN HEIGHT
3 277227 6 SHIM,1.6MM BIN HEIGHT
4 214601 2 DECAL,RED REFLECTOR
5 206079 2 MUDFLAP,BIN MOUNTED
6 206071 2 SHOCK MAT
7 203990 2 FITTING,LUBRICATION
8 201499 2 CIRCLIP:INTERNAL
9 200038 2 NIPPLE,GREASE STRT
10 191187 2 SHIM,PAD,BIN
11 187869 2 GUARD,LGHT,OUT,BIN
12 187868 1 GUARD,LGHT,MID,BIN
13 187867 2 SPACER,LIGHT,BIN
14 187866 1 MTG,LIGHT,MID,BIN
15 187865 4 MTG,LIGHT,OUT,BIN
16 187223 4 PLT,LOCK,T/CYL,BIN
17 187184 4 SHIM,6MM,B/GUIDE
18 187183 6 SHIM,1.6MM,B/GUIDE
19 187182 2 PLT,GUIDE,BIN
20 187181 2 PLT,M/FLAP MTG,BIN
21 186372 2 SHIM,PAD,REAR,BIN
22 182943 1 BIN,RIBLESS
23 166688 4 BOSS
24 162396 4 SPACER,TIP CYL,BIN
25 162395 2 PIN,TIP CYL,BIN
26 161025 4 BUSH,BIN PIVOT
27 150226 2 BEARING,SPHERICAL
28 101228 2 WASHER,PROFILED
29 100985 2 SCREW,HEXHD
30 100927 2 BOLT,HEXHD
31 100868 4 WASHER
32 100654 6 NUT,STOVER
33 100619 6 SCREW,HEXHD
34 100618 6 NUT,NYLOC,STAINLESS
35 100536 14 WASHER
36 100532 3 WASHER,HARDENED
37 100506 8 CAPSCREW,SOCHD
38 100424 24 WASHER,HARDENED
39 100370 16 WASHER,HARDENED
40 100316 12 NUT,NYLOC
41 100293 2 NUT,HEXAGON
42 100258 3 SCREW,HEXHD
43 100139 4 BOLT,HEXHD
44 100114 12 SCREW,HEXHD
45 100086 8 SCREW,HEXHD
46 100061 12 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

7-103
SECTION 7 : FRAME & BODY
BIN PIVOT

3
6
5

TD0003705 E
E9836116 SH1-2 H

872306 - B30D Mk 6.3 - May 2011 REV A

7-104
SECTION 7 : FRAME & BODY
BIN PIVOT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 184327 1 PIN ASSY,BIN PIVOT
2 184326 1 PIN ASSY,PIVOT,ROD SENSOR
3 162748 2 BUSH,PIN RETAINING,BIN PIVOT
4 140169 4 O-RING
5 100146 2 SCREW,HEXHD
6 100010 2 WASHER,FLAT

872306 - B30D Mk 6.3 - May 2011 REV A

7-105
SECTION 7 : FRAME & BODY
LINER KIT, BIN, RIBLESS (OPTION)

11
5

11
6
12

8
9

3
2 10

TD0005023 A
264501 A

872306 - B30D Mk 6.3 - May 2011 REV A

7-106
SECTION 7 : FRAME & BODY
LINER KIT, BIN, RIBLESS (OPTION)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 264501 1 KIT,LINERS,BIN,RIBLESS,B30D
1 NSI 2 LINER,TAIL
2 NSI 2 LINER,TAIL DUCT
3 NSI 2 LINER,SIDE,REAR
4 NSI 2 LINER,SIDE,MID
5 NSI 2 LINER,SIDE,FRONT
6 NSI 1 LINER,HEADBOARD,BOTTOM
7 NSI 2 LINER,HEADBOARD,TOP
8 NSI 1 LINER,INLET BOX,TOP
9 NSI 1 LINER,INLET BOX,BOTTOM
10 NSI 2 LINER,BASE,REAR
11 NSI 4 LINER,BASE DUCT
12 NSI 2 LINER,TOP,REAR

872306 - B30D Mk 6.3 - May 2011 REV A

7-107
SECTION 7 : FRAME & BODY
KIT, TAILGATE, BIN (OPTION)

A
20

42 21
31
28 8 6
7

45
18
5 23 39
32
29 16
31
22
17

12
1
25
15
37 12
34 35
11

24 14
19 34
43 34
27
36 35
44 2 34
15 13
34
3 12
30
37 26 4 10
34 34 37
11
32 25
1 11
12 34
17 24 43

27
22
31
41
36 23
9
44 32
31
29
38
16
31
40
32 TD0005019 B
33 264556 E

872306 - B30D Mk 6.3 - May 2011 REV A

7-108
SECTION 7 : FRAME & BODY
KIT, TAILGATE, BIN (OPTION)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 264556 1 KIT,TAILGATE,BIN,RIBLESS
1 221668 4 CIRCLIP
2 206251 2 DECAL,GREASE POINT
3 203990 2 FITTING,LUBRICATION
4 201499 2 CIRCLIP
5 192094 4 SPACER,GUIDE RING
6 191445 4 SPACER,GUIDE,TAILGATE
7 191362 2 GUIDE BIN OUTER
8 191359 2 GUIDE BIN INNER
9 184448 2 PLT,CLAMP,T/GATE
10 184266 2 CAP,PIVOT,T/GATE
11 184265 8 WASHER
12 184259 8 SPACER,PIN,T/GATE
13 184258 2 SAFETY LEAF,T/GATE
14 184257 2 LEAF,TAILGATE
15 184256 4 MTG,LEAF,T/GATE
16 184254 2 STRAP,OUTRIGGER
17 184253 2 OUTRIGGER
18 184252 1 TAILGATE
19 184251 1 ARM,RH,T/GATE
20 184250 1 ARM,LH,T/GATE
21 182954 2 MTG,TAILGATE,BIN
22 166688 20 BOSS
23 162585 14 BOSS
24 162578 4 PIN,TAG
25 150205 4 BEARING,SPHERICAL PLN
26 150097 2 BEARING,SPHERICAL
27 101354 4 CAPSCREW,SOCHD
28 100734 2 BOLT,HEXHD
29 100654 16 NUT,STOVER
30 100653 6 NUT,STOVER
31 100536 40 WASHER,HARDENED
32 100532 26 WASHER,HARDENED
33 100463 6 CAPSCREW,SOCHD
34 100424 28 WASHER,HARDENED
35 100316 8 NUT,NYLOC
36 100312 4 NUT,NYLOC
37 100210 8 SCREW,HEXHD
38 100159 6 BOLT,HEXHD
39 100158 8 BOLT,HEXHD
40 100139 12 BOLT,HEXHD
41 100134 8 BOLT,HEXHD
42 100133 4 BOLT,HEXHD
43 100119 8 BOLT,HEXHD
44 100062 4 WASHER,FLAT
45 100010 2 WASHER,HARDENED

872306 - B30D Mk 6.3 - May 2011 REV A

7-109
SECTION 7 : FRAME & BODY
DECALS AND SERIAL PLATES (SHEETS 1 OF 3)

IMPORTANT 1
REMOVE AND CLEAN AIRCON NO ETHER
DANGER
FILTER DAILY WHEN OPERATING
Fire / Explosion
IN A DUSTY ENVIRONMENT. Hazard.
(FILTER LOCATED BEHIND Open Flame in
OPERATOR'S SEAT.) 45 Air Intake.
26
218033 20 730 6

42
IMPORTANT 53
AVOID DEATH
THIS MACHINE MAY NOT BE OPERATED ON
WARNING 20
WARNING Start only from seat
in park or neutral.
A PUBLIC ROAD.
214577- A 15 Starting in gear kills.

20 7408 -B

FUSE AND RELAY LAYOUT 2 08 04 6

S1 - STUD 1
R1 - 12 V S UP PLY

85
87
86
R2 - OVE R SPE ED

85
87
86 ECU
OEU
CC U2
BATT ERY BALA NCER
DIAGNOSTI C CONN ECTOR
BATTE RY P OW ER
207331 - B
WARNING
8 7a 8 7a TC U MM
Crushing Injury
49
BATTERY

30 30
FU SE 1

FU SE 2

FU SE 3

FU SE 4

FU SE 6

FU SE 7

FU SE 5
10A

10A

20A

20A

10A

10A

10A

To avoid injury
INT ERIOR L IGHT, BRAKE SWITCH
38 WARNING should machine roll,
R 3 - SPAR E R4 - SPARE
MDU 2 & SSM 25 GENERIC SPEC IAL SPARE FU SE 4 3 12V RA DIO remain seated with
87 87 10A IGNIT ION PRESSURISED GAS
seat belt fastened.
BATTERY

85 86 85 86
SPA RE 1

SPA RE 2

SPA RE 3

Avoid injury from escaping

FUSE 1 0

FUS E 1 4
FU SE 8

FU SE 9

FU SE 4 4 12V 2WAY R ADIO &

10A

10A

10A

10A

10A

10A

10A

8 7a 8 7a
REVERSE MONIT OR
10A fluid. Refer to Operator’s
30 30 12V POWER SOC KET
FU SE 4 5
& 12V CIGARET TE Manual for correct removal,
10A LI GHTER
FU SE 4 6 MM 12 V INPUT &
installation and maintenance
procedure.Typical unladen
DANGER
IGNITION IGNITION IGNITION IGNITION CC U 12V IN PUT
10A
FU SE 1 5 TC U FU SE 2 2 OEU FUSE 29 CCU2 FU SE 3 6 HA RDWARE DET ECT ION , M M IGN. STAT US, FU SE 4 7 12V BATTERY
working pressure:
10A 10A IGNIT ION
10A IGNIT ION
10A PAR K BRAKE PR ES. SWIT CH, BATT ERY 10A
POWER - RA DIO
SUPPLY
4800 kPa (700 PSI).
STAT US STAT US BAL AN CER & EM ER GEN CY KIL L SWIT CH
FU SE 1 6 COL DSTART FU SE 2 3 OEU OUT PU T FUSE 30 CCU2 OUT PUT FU SE 3 7 12V REL AY, F R WIPER PAR K SIGNAL , SPARE 5 Serious injury or 207340
DR IVER DRIVER HD LIGHT SWITC H, AUTO GREASER INDICATOR,
40A 25A SUPPLY 2 25A SUPPLY 2 10A REAR WIPER MOTOR PARK SI GNAL
D IOD E 1 ALTERNATOR D+
death can result
FU SE 1 7 ECU, FU SE 2 4 OEU OUT PU T FUSE 31 CCU2 OUT PUT FU SE 3 8 TPM IGN ITION SU PPLY (ON 4206D ONLY)

10A
MR
15A
DR IVER
15A
DRIVER
10A from contact with
FU SE 1 8
20A
OEU OUT PUT
DRIVER
SUPPLY 3
FU SE 2 5
20A
SUPPLY 1
CC U2 OUTPUT
DR IVER
SUPPLY 3
FUSE 32
10A
SUPPLY 1
DIAGNOSTIC
CONN ECTOR
FU SE 3 9
10A
AUTO GREA SER IGN . SUPPLY electric lines.
Never move any
33 207192-A

FU SE 1 9
30A
OEU OUT PUT
DRIVER
FU SE 2 6
30A
CC U2 OUTPUT
DR IVER
FUSE 33
10A
MDU 2
IGNIT ION
FU SE 4 0
10A
ELECTRI CAL SEAT
S2 - STUD 2
part of unit or load GREASE
WARNING
SUPPLY 6 SUPPLY 6 STAT US
FU SE 2 0 FU SE 2 7 FUSE 34 FU SE 4 1 IGN ITIO N POWER
OEU OUT PUT CC U2 OUTPUT IQAN (KIL L SW) OBW, T PM IGNIT ION SUPPLY
closer than:
20A
DRIVER
SUPPLY 4 20A
DR IVER
SUPPLY 4 10A
IGNIT ION
SUPPLY 10A
3m[10FT] plus twice
POINTS
FU SE 2 1
20A
OEU OUT PUT
DRIVER
FU SE 2 8
20A
CC U2 OUTPUT
DR IVER
FUSE 35
10A
MIRR OR
IGNIT ION
ZF EOL ZF EOL PROG. PI N
CRUSHING INJURY
SUPPLY 5 SUPPLY 5 SUPPLY,
AIR CON
the line insulator
214309 - C
length to an
electric line.
40
CAUTION 25 50 214875-0

GREASE 12
DAILY
2
207191 44 214420-0
AVOID INJURY

32 39 Ensure propshaft
207339 guards are in
CAUTION place at all times

THIS DECAL IS APPLICABLE FOR ALL THE FOLLOWING 20 73 30- A

MACHINES: 2806D, 2306D, T17D, 30, 25, 20 & 18 TON MACHINES.

20 6229 / T166960

n/min
DO NOT OVER SPEED MACHINE
Serious damage can result. Under NO circumstances
must engine speed exceed 2800 rpm.
WARNING
READ AND UNDERSTAND OPERATOR’S MANUAL
BEFORE OPERATING THIS MACHINE.

41 214827-B
21 4829 -0

31 207349-A

FACTORY END-OF-LINE
PRE-DELIVERY INSPECTION
48
MACHINE SERIAL NO. : ________________

DATE OF INSPECTION : ________________

END-OF-LINE
SIGN OFF BY : ________________________
207290-A

P.D.I. SIGN OFF BY : ___________________

54
201886

IMPORTANT
51 27 CAB TILT PROCEDURE
NB: Ensure that the operator cab is
empty before service / maintenance
work is carried out beneath the cab.
WARNING
21 485 0-0

23 22 52
4

47 21 64 24 - A

MCB 60A
IGNITION

12V PURGING UNIT

FUEL FILTER
COOLANT LEVEL 207382 - E
SWITCH 214666-A

5 216065 - C

266262.04 SH1-3

872306 - B30D Mk 6.3 - May 2011 REV A

7-110
SECTION 7 : FRAME & BODY
DECALS AND SERIAL PLATES (SHEETS 1 OF 3)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 218033 1 DECAL,AIRCON,FILTER,CLEAN
2 214827 1 DECAL,EMERGENCY EXIT, EXTRA
4 216424 1 DECAL,SOUND POWER LEVEL
5 216065 1 DECAL,CB'S&IGN SOL
12 214420 1 DECAL,GREASE DAILY,STR CYL
15 214309 1 DECAL,CB'S,FUSES,RELAYS
20 214855 1 DECAL,WARNING,CAB,SUPPORT
22 214850 1 DECAL,SOUND PRESSURE,76DB
23 207897 1 DECAL,CAB,L/PUMP LEVER
25 207339 1 DECAL,PASSENGER SEAT
26 207408 1 DECAL,STARTER MOTOR
27 207382 1 DECAL,CAB TILT
31 207349 2 DECAL,COMPRESSED AIR
32 207346 2 DECAL,B&W,B30D
33 207340 2 DECAL,SUSPENSION CYLINDER
38 207331 1 DECAL,RADIATOR FAN WARNING
39 207330 1 DECAL,PROPSHAFT GUARDS
40 214875 1 DECAL,WARNING,BONNET CRUSH
41 207312 1 DECAL,B&W BELL LOGO,FR BONNET
42 207311 2 DECAL,BELL LOGO,CAB DOOR
44 214829 1 DECAL,READ OM,OVER RPM
45 207306 1 DECAL,WARNING EATHER,START
47 207302 2 DECAL,GREASE POINT
48 207290 2 DECAL,DEERE,LIFT/TIEDOWN PNTD
49 207192 1 DECAL,DEERE,SEATBELT,WARNING
50 207191 1 DECAL,DEERE,OVERHEAD POWERLINE
51 201886 1 DECAL,PDI/QUALITY
52 214867 1 PLT,SERIAL NUMBER USED ONLY FOR S.A. MANUFACTURE
52 214864 1 PLT,SERIAL NUMBER USED ONLY FOR GERMAN MANUFACTURE
53 214577 1 DECAL,ILLEGAL ON SA ROADS
54 214666 2 DECAL,WARNING,CAB MOUNT,CRUSH

872306 - B30D Mk 6.3 - May 2011 REV A

7-111
SECTION 7 : FRAME & BODY
DECALS AND SERIAL PLATES (SHEETS 2 OF 3)

WARNING IMPORTANT GREASE WARNING

STAY CLEAR
TO AVOID DAMAGING THE MEMORY MODULE UNIT,
PLEASE ADHERE TO THE FOLLOWING PROCEDURE
POINTS Crushing injury may result in
hinge area if machine is turned.
BEFORE WELDING: Make sure people are clear of
machine before starting engine
Operator may 1. Remove both Battery Box Fuses. or moving steering wheel.
Attach locking bar before
reverse the 2. Isolate the truck. performing service near center
machine. 3. Replace the Fuses after welding. of machine or transporting on
a truck.

207 337-B 214301 - 0 2073 36 - A

6
43 36 13 37
16
IMPORTANT
EMERGENCY EXIT
Use tool to break window
CAUTION GREASE
207310-A
BEFORE W ELDING
ON THIS UNIT:
DAILY 214601-0
1. To avoid electric circuit damage,

207411
25 9
refer to electrical isolating
procedure in battery box.
2. Consult Bell Equipment prior to
214419-0
any welding on the machine.
3. No welding / repairs permitted on
the wheel rims.
21
56
WARNING WARNING
DO NOT TOUCH INFORMATION
HYDRAULIC TEST
POINTS

214427-0
18 MP1
INFORMATION WARNING
30 Ton Articulated Dump Truck
C O LD TY R E IN FLAT ION PR E SS UR E S
30 SPRING UNDER
C ons ult ty re c om panie s fo r s ite-s peci fi c press ure s.

WARNING 8 MAKE MODEL SIZE FRONT

k Pa psi
MIDDLE
k Pa ps i
REAR
k Pa ps i
PRESSURE
Read the manual
MICHELIN XADN / X-SUPER T ERRAIN 23.5R2 5 275 40 375 54 375 54
MICHELIN XAD65 750/65R25 250 36 300 44 300 44 before carrying out
GOODYEAR 23.5R2 5 325 47 425 62 425 62
RL-2+ / GP-2B / TL-3A+
maintenance in this
HOT BRIDGESTONE
TECHKING
VLT / VLTS
ET6A
23.5R2 5
23.5R2 5
350
400
51
58
450
500
65
73
450
500
65
73
17 area
SURFACES TRIANGLE
CONTINENTAL
TB 516
STL2+ or STL3
23.5R2 5
23.5R2 5
375
345
345
54
50
50
450
450
65
65
65
450
450
65
65
65
MP2 207350

GENERAL STL2+ or STL3 23.5R2 5 450 450

7 212049-C

214428-A
46
19
WARNING
30 TON
DO NOT TOUCH M4 ADT

WARNING
REFER TO
Any alteration, modification,
repair, structural damage or SERVICE MANUAL
an overturn reduces this 207995-A
214429-0 structure’s protective
capabilities and invalidates
this certification. Consult
the manufacturer to
WARNING determine this structure’s
limitations.
R134a
HIGH PRESSURE
HYDRAULICS ROLLOVER (ROPS) AND Refrigerant
28 HYDRAULIC
25 TON AND 30 TON ADT
FALLING OBJECT (FOPS) OIL DAILY CHECK LIST
PROTECTIVE STRUCTURE PAG LEVEL R EF ER TO OP E RATO R M A NU AL F OR
CERTIFICATION D ETA I LE D M AI N TE N A NC E S C H E D U L E
Lubricant
Performance certified at
date of manufacture to: 207381
214426-A 35 ROPS:
SAE J 1040: 1994
ISO 3471: 1994
14
10 FOPS:
SAE J/ISO 3449: 1998
GREASE
ISO 3449: 1992

PROTECTIVE STRUCTURE
PART NUMBER:
POINTS
GREASE 214559 ALL S YSTEM CHECKS ARE TO BE MADE WITH:
MACHINE ON LEVEL SURFACE BODY LOWE RE D TRANS MIS SION IN NEUTRAL WITH PARK BRAKE ENGAGED

POINTS CERTIFIED PRIME MOVER

MASS:
SHUT ENGINE DOWN AND ATTACH “DO NOT OP ERATE” WARNING SIGN TO S TEERING WHEEL TURN BATTERY
DISCONNECT SWITCH TO “OFF” P OSITION INSTALL ARTICULATION LO CK BAR

9500 kg (20943 lbs.)

CERTIFIED ARTICULATED
DUMP TRUCK MODELS:

B30D, B25D, B20D, B18D,

T17D, T25D, 2306D, 2806D
GREASE BELL EQUIPMENT CO. S.A.
DAILY (PTY) LTD
RICHARDS BAY
SOUTH AFRICA

214412-0 2120 38-0

DANGER 29

11
A MBI E NT T E MP E RAT U RE RA NG E D UR I N G F IL L P ER I O D
RECOMMENDED LUBRICANTS F - 40 - 22 -4 14 32 50 68 86 104 122
- 40 - 30 -20 -10 0 10 20 30 40 50
C
ENGIN E - M-BENZ
OILS TO ME ET ‘M -BE NZ 228.5 S PECIF ICATI ONS S AE 1 5W-4 0
- P RE FE RRE D: SE MI SYNTHETIC ENGI NE OIL - BN005545 SAE 10W-40

ENGIN E COOLA NT - M-BEN Z

E XTE NDE D LI FE COOLANT TO M EE T M-BE NZ 325.3 EX TE NDE D LIFE COOL ANT
- P REF ERRED: EXTE NDE D LIFE COO LANT - BN005612

T RAN SMISSION A ND TR AN SFER CASE OIL AUTOM ATI C TRANS MI SSION FLUID
214825-0 - P REF ERRED AUTOMATIC TRANSMIS SI ON F LUID - BN005548

HYD RAU LIC OI L

OI LS TO MEE T ATF COMP LYING WI TH VICKERS M -2950-S
S PECI FI CATIO N
- P REF ERRED: HYDRAUL IC OIL - BN005556 (HV I) AT F / HVI
- BN005605 (VG 32) ISO VG32
- BN005602 (VG 46) IS O VG46
- BN005597 (VG 68) IS O VG 68

GREA SE

24
- P REF ERRED: GRE ASE MULTI P URP OSE - BN005567
(PI NS AND BUS HES)
GREASE WHEEL BEARING - BN005561

GREASE DRIVE AXL ES - BELL

OI LS TO MEE T API GL-5, ZF T E-MLO5 S PE CIFICT ION
- PRE FFERE D: GE AR O IL - BN005574

DAILY
2 77 29 7-B

TD0005749-E
214421-0 3 266262.04 SH2-3

872306 - B30D Mk 6.3 - May 2011 REV A

7-112
SECTION 7 : FRAME & BODY
DECALS AND SERIAL PLATES (SHEETS 2 OF 3)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
3 277297 1 DECAL,RSG,BELL LUB,25/30 TON
6 214601 2 DECAL,RED REFLECTOR
7 214429 1 DECAL,WARNING,RADIAT,AREA HOT
8 214428 4 DECAL,WARNING,HOT SURFACE
9 214427 2 DECAL,WARNING,BIN HEAT PIPES OPTIONAL - FOR BIN HEATING ONLY
10 214426 4 DECAL,WARNING,HIGH PRESS,HYD
11 214421 1 DECAL,GREASE DAILY,ARTIC
13 214419 1 DECAL,GREASE DAILY,OSC/R-BRG
14 214412 2 DECAL,GREASE DAILY,BIN PIVOT
16 214301 1 DECAL,FUSES,MM POWER
17 214660 1 DECAL,SPEED DOWN SLOPE
18 212049 1 DECAL,TYRE PRES
19 212038 1 DECAL,ROPS FOPS
21 207995 1 DECAL,HYDRAULIC TEST POINTS
24 207823 2 DECAL,BELL LOGO,BIN
25 207411 1 DECAL,EMERGENCY EXIT
28 207381 1 DECAL,REFRIGERANT
29 214825 3 DECAL,BIN SUPPORT
30 207350 1 DECAL,SPRING PRESSURE
35 207338 2 DECAL,PARK BRAKE WARNING
36 207337 3 DECAL,VISIBILITY WARNING
37 207336 2 DECAL,ARTICULATION CRUSH
43 207310 2 DECAL,LIFTING EYE
46 207304 4 DECAL,TIE DOWN POINT
56 214966 2 DECAL,FOLD MIRROR

872306 - B30D Mk 6.3 - May 2011 REV A

7-113
SECTION 7 : FRAME & BODY
DECALS AND SERIAL PLATES (SHEETS 3 OF 3)

55

IGNITION ON / IGNITION OFF / HAZARD PARK DRIVE

ENGINE START ENGINE BRAKE
SHUT DOWN
Range Off.
Eng/Ing off Hazard Off Park brake request Drive not selected
Engine Shut Down off Range Off.
Ignition on (while turbo spin down) Hazard On Drive selected
Park brake request
Engine on Eng/Ing off request FAN on Range On.
Drive selected
AIR AIR SPEED GEAR
RECIRCULATION (Holding D down toggles
CONDITIONER HOLD between min. and max.
Off range. Quick press changes
range value.)
Off Off Low Gear hold not
On On Medium applied NEUTRAL
High Gear hold applied
CLIMATE CONTROL Neutral
AIR FLOW DIFFERENTIAL not selected
Tempreture DIRECTION LOCK Neutral selected
Min. Max.
16°C 26°C Demist REVERSE
Off
BEACON HEAD Demist & feet
Stage 1 differential
LIGHT LIGHT Body Range Off.
Stage 2 differential Reverse not
Body & feet selected
Off Off Range Off.
Park & tail light On WINDSCREEN I - TIP Reverse selected
On Range On.
Head light and park WIPER
Reverse selected
WORKING light On
Off I-Tip Off (Quick press changes
LIGHT MIRROR range value.)
HEATER Wipe once Hard stops
Off Intermediate Driveline assist BIN UP
On Off Low Loadspreading
N/A On High No Bin Up
TRANS. RETARDER / SPEED CONTROL L.E.D KEY: Bin Up Request
Speed Control 1 Speed Control 2 Light Off BIN DOWN
Activated by Activated by Light Flashing
Retardation holding down holding down Light On
Min. Max. FOR IN DEPTH EXPLANATION No Bin Down
15% 100% OF FUNCTIONS, REFER
(Quick press of alters speed.) TO OPERATORS MANUAL
Bin Down Request
214831-A

TD0006290-B
266262.04 SH3-3

872306 - B30D Mk 6.3 - May 2011 REV A

7-114
SECTION 7 : FRAME & BODY
DECALS AND SERIAL PLATES (SHEETS 3 OF 3)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
55 214831 1 DECAL,SSM,STD

872306 - B30D Mk 6.3 - May 2011 REV A

7-115
872306 - B30D Mk 6.3 - May 2011
7-116
 SECTION 8 : SERVICE KITS

872306 - B30D Mk 6.3 - May 2011 REV A

8-1
SECTION 8 : SERVICE KITS
SERVICE KITS

LE
B
A
IL
A
V
A
T
O
N
S
N
IO
T
A
R
T
S
LU
IL
S
IT
K
E
IC
V
R
E
S

872306 - B30D Mk 6.3 - May 2011 REV A

8-2
SECTION 8 : SERVICE KITS
SERVICE KITS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
361624 1 KIT,SERVICE 100HR
207694 1 ELEMENT,FILTER,10 MICRON
222389 1 ELEMENT,FLTR,HYDRAULIC,5 MICRON
226019 1 FILTER,AIR ASSY (AIR CON)

361943 1 KIT,SERVICE 500HR

361944 1 KIT,SERVICE 500HR,WDB
DC221578 1 ELEMENT,OIL FILTER OM906LA
221669 1 BREATHER,FILTER,1 MIC
220010 1 ELEMENT,FILTER,29 MICRON GUD
226019 1 FILTER,AIR ASSY (AIR CON)
222219 3 ELEMENT,FILTER,10 MICRON

361945 1 KIT,SERVICE 1000HR

DC221578 1 ELEMENT,OIL FILTER OM906LA
221669 1 BREATHER,FILTER,1 MIC
DC221529 1 GASKET,TAPPET COVER
220725 1 ELEMENT,OUTER,AIR CLEANER
207694 1 ELEMENT,FILTER,10 MICRON
DC221899 1 KIT,ELEMENT,FUEL FILTER
222389 1 ELEMENT,FLTR,HYDRAULIC,5 MICRON
226000 1 FILTER:AIR DRYER
220010 1 ELEMENT,FILTER,29 MICRON GUD
226019 1 FILTER,AIR ASSY (AIR CON)

361946 1 KIT,SERVICE 2000HR

DC221578 1 ELEMENT,OIL FILTER OM906LA
DC221529 1 GASKET,TAPPET COVER
220725 1 ELEMENT,OUTER,AIR CLEANER
220747 1 ELEMENT,INNER,AIR CLEANER
207694 1 ELEMENT,FILTER,10 MICRON
DC221899 1 KIT,ELEMENT,FUEL FILTER
ZF210424 1 KIT,SUCTION FILTER
222389 1 ELEMENT,FLTR,HYDRAULIC,5 MICRON
220010 1 ELEMENT,FILTER,29 MICRON GUD
226000 1 FILTER:AIR DRYER
226019 1 FILTER,AIR ASSY (AIR CON)
221669 1 BREATHER,FILTER,1 MIC
223816 4 FILTER,FUEL,10 MICRON GUD

872306 - B30D Mk 6.3 - May 2011 REV A

8-3
SECTION 8 : SERVICE KITS
SERVICE KITS (CONTINUED)

LE
B
A
IL
A
V
A
T
O
N
S
N
IO
T
A
R
T
S
LU
IL
S
IT
K
E
IC
V
R
E
S

872306 - B30D Mk 6.3 - May 2011 REV A

8-4
SECTION 8 : SERVICE KITS
SERVICE KITS (CONTINUED)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
361948 1 KIT,SERVICE 4000HR
DC221578 1 ELEMENT,OIL FILTER OM906LA
DC221529 1 GASKET,TAPPET COVER
DC222166 1 BELT,RIBBED 906LA 1939MM 8G
220725 1 ELEMENT,OUTER,AIR CLEANER
220747 1 ELEMENT,INNER,AIR CLEANER
207694 1 ELEMENT,FILTER,10 MICRON
DC221899 1 KIT,ELEMENT,FUEL FILTER
ZF210424 1 KIT,SUCTION FILTER
222389 1 ELEMENT,FLTR,HYDRAULIC,5 MICRON
220010 1 ELEMENT,FILTER,29 MICRON GUD
226000 1 FILTER:AIR DRYER
212088 1 STRAINER,125 MICRON,350L/MIN
226831 5 DISC,FILTER,16MM
226019 1 FILTER,AIR ASSY (AIR CON)
221669 1 BREATHER,FILTER,1 MIC
223816 4 FILTER,FUEL,10 MICRON,GUD

321593 1 KIT,BRNG 906LA F/DRIVE UPTO VIN: 2964

150140 1 BEARING, BELT TENSIONER
DC150202 1 BEARING,ROLLER,GUIDE PULLEY
122001 1 O RING,1A78D7A65N90,4ORS
150229 1 BEARING,AIR CON PULLEY

321594 1 KIT,BRNG 906LA F/DRIVE FROM VIN: 2965

DC222167 2 PULLEY,GUIDE
150229 1 BEARING,AIR CON PULLEY

872306 - B30D Mk 6.3 - May 2011 REV A

8-5
872306 - B30D Mk 6.3 - May 2011
8-6
 SECTION 9 :
RECOMMENDED LUBRICANTS,
ADHESIVES AND PAINTS

872306 - B30D Mk 6.3 - May 2011 REV A

9-1
SECTION 9 : RECOMMENDED LUBRICANTS, ADHESIVES, PAINTS AND PROCEDURES
LUBRICANTS

As per RECOMMENDED SERVICE GUIDE Decal (Bell part number 219005).

Kindly contact your nearest BELL EQUIPMENT operation for more information.

HYDRAULIC
25 TON AND 30 TON ADT
OIL DAILY CHECK LIST
LEVEL R EF ER TO OP E RATO R M A NUAL F OR
D ETA I L E D M AI N T E NA NC E S CH ED U LE

ALL S YSTEM CHECKS ARE TO BE MADE WITH:

MACHINE ON LE VE L SURFACE BODY LOWE RE D TRANS MIS SION IN NEUTRAL WITH PARK BRAKE ENGAG ED
SHUT ENGINE DOWN AND ATTACH “DO NOT OP ERATE” WARNING SIGN TO STEERING WHEEL TURN BATTERY
DISCONNECT SWITCH TO “OFF” P OSITION INSTALL ARTICULATION LO CK BAR

A M BI E NT T EM PE RAT U RE RA NGE D UR I N G F I L L PER I O D

RECOMMENDED LUBRICANTS F - 40 - 22 -4 14 32 50 68 86 104 122

C - 40 - 30 -20 -10 0 10 20 30 40 50

ENGIN E - M-BENZ
OILS TO MEET ‘M -BENZ 228. 5 SPECIF ICATI ONS SAE 1 5W-4 0
- PREFERRED: SEMI SYNTHETIC ENGI NE OIL - BN005545 SAE 10W-40

ENGIN E COOLANT - M-BEN Z

EXTENDED LI FE COOL ANT TO M EET M-BENZ 325. 3 EXTENDED L IFE COOL ANT
- PREF ERRED: EXTENDED L IFE COOL ANT - BN005612

T RAN SMISSION A ND TR ANSFER C ASE OIL

- PREF ERRED AUTOMATIC T RANSM ISSI ON F LUID - BN005548 AUTOMATI C TRANSMI SSION FLUID

HYD RAU LIC OI L

OI LS TO M EET ATF COMPLYING WI TH VICKERS M-2950-S
SPECI FI CATION
- PREF ERRED: HYDRAUL IC OIL - BN005556 (HVI) AT F / HVI
- BN005605 (VG 32) ISO VG 32
- BN005602 (VG 46) ISO VG46
- BN005597 (VG 68) ISO VG 68

GREA SE
- PREF ERRED: GREASE MULTI PURPOSE - BN005567
(PI NS AND BUSHES)
GREASE WHEEL BEARING - BN005561

DRIVE AXL ES - BELL

OI LS TO M EET API GL-5, Z F TE-M LO5 SPECIF ICT ION
- PREFFERED: GEAR O IL - BN005574

2 77 29 7-B

A M B I E N T T E M P E RA T U R E R A NG E D U R I N G F I L L P E R I O D
RECOMMENDED LUBRICANTS F - 40 - 22 -4 14 32 50 68 86 104 122

C - 40 - 30 -20 -10 0 10 20 30 40 50

ENGINE - M-BENZ
OILS TO MEET ‘M-BENZ 228.5 SPECIFICATIONS SA E 15 W-4 0
- PREFERRED: SEMI SYNTHETIC ENGINE OIL - BN005545
SAE 10W-40

ENGINE COOLANT - M-BENZ

EXTENDED LIFE COOLANT TO MEET M-BENZ 325.3 EXTENDED LIFE COOLANT
- PREFERRED: EXTENDED LIFE COOL ANT - BN005612

TRANSMISSION AND TRANSFER CASE OIL

- PREFERRED AUTOMATIC TRANSMISSION FLUID - BN005548 AUTOMATIC TRANSMISSION FLUID

HYDRAULIC OIL
OILS TO MEET ATF COMPLYING WIT H VICKERS M-2950-S
SPECIFICATION
- PREFERRED: HYDRAULIC OIL - BN005556 (HVI) ATF / HVI
- BN005605 (VG 32) ISO VG 32
- BN005602 (VG 46) ISO VG46
- BN005597 (VG 68) ISO VG 68

GREASE
- PREFERRED: GREASE MULTI PURPOSE - BN005567
(PINS AND BUSHES)
GREASE WHEEL BEARING - BN005561

DRIVE AXLES - BELL

OILS TO MEET API GL-5, ZF TE-MLO5 SPECIFICTION
- PREFFERED: GEAR OIL - BN005574

277297-B

TD0007115-A

872306 - B30D Mk 6.3 - May 2011 REV A

9-2
SECTION 9 : RECOMMENDED LUBRICANTS, ADHESIVES, PAINTS AND PROCEDURES
ADHESIVES

RECOMMENDED ADHESIVES
I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
280016 LOCTITE: 2 FORM-A-GASKET
280039 LOCTITE: 277 THREADLOCKER,RED HS
280085 LOCTITE:243 THREADLOCKER,BLUE
280089 LOCTITE: 272 THREADLOCKER,RED
280107 LOCTITE: 518 ANAEROBIC GASKET
280111 LOCTITE: 599 GASKET,(HIGH TEMP)
280450 LOCTITE: 767 ANTI-SEIZE
SIKA PRIMER 210 T CLEANING (USED ON D-SERIES CABS)
SIKA FLEX ACTIVATOR (USED ON D-SERIES CABS)
SIKA FLEX 225 FC USED FOR WINDOW ADHESION (USED ON D-SERIES CABS)

872306 - B30D Mk 6.3 - May 2011 REV A

9-3
SECTION 9 : RECOMMENDED LUBRICANTS, ADHESIVES, PAINTS AND PROCEDURES
PAINTS AND PROCEDURES

RECOMMENDED PAINTS AND PROCEDURES

1. Washing and Degreasing

Use AQUA-SOLV DEGREASER (GR1) or equivalent water-based degreaser.

2. Priming
Prime surface with AW255 EPIWASH STRONTIUM CHROMATE PRIMER (Bell Part Number 280098),

at a recommended D.F.T (Dry Film Thickness) of 25-35 microns.

3. Top Coat
Coat with two (2) coats of PLASCOTHANE 4:1 INDUSTRIAL POLY-URITHANE ACRYLIC

(Bell Part number 280221) at a recommended D.F.T of 30-40 microns each.

 CAUTION
Do not use Lacquer Thinners

872306 - B30D Mk 6.3 - May 2011 REV A

9-4
 SECTION 10 : SPECIAL TOOLS

872306 - B30D Mk 6.3 - May 2011 REV A

10-1
SECTION 10 : SPECIAL TOOLS
ENGINE - SERVICE TOOLS

872306 - B30D Mk 6.3 - May 2011 REV A

10-2
SECTION 10 : SPECIAL TOOLS
ENGINE - SERVICE TOOLS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
262126 1 KIT,SPEC TOOLS
1 281322 1 TOOL,ENG,DC,DIAL GAUGE
2 281340 1 TOOL,ENG,DC,HOLDER,DIAL GAUGE
3 DC280155 1 TOOL,COMPRESSION-RECORDER MERC
4 281394 1 TOOL,ENG,DC,DIAGRAM SHEETS
5 281383 1 TOOL,ENG,DC,CONNECTOR,INJECTOR
6 281390 1 TOOL,ENG,DC,CRANKING DEVICE
7 DC280127 1 TOOL,TUBE WRENCH INJ.LINES
8 DC280018 1 BUSH,TAPER F'SEAL FITTING
9 281328 1 TOOL,ENG,DC,HOSE,HIGH PRESSURE
10 281365 1 TOOL,ENG,DC,ADAPTION PARTS
11 281368 1 TOOL,ENG,DC,TESTER
12 DC280046 1 TOOL,DELIVERY PUMP TESTER
13 281329 1 TOOL,ENG,DC,TESTER
14 DC280178 1 TESTER,CHARGE AIR PRESSURE
15 281391 1 TOOL,ENG,DC,TEST FLANGE
16 DC280171 1 PULLER
17 DC280162 1 TESTER,COOLING SYSTEM
18 281300 1 TOOL,ENG,DC,TORX BIT SET

872306 - B30D Mk 6.3 - May 2011 REV A

10-3
SECTION 10 : SPECIAL TOOLS
ENGINE - SERVICE TOOLS (CONTINUED)

872306 - B30D Mk 6.3 - May 2011 REV A

10-4
SECTION 10 : SPECIAL TOOLS
ENGINE - SERVICE TOOLS (CONTINUED)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
19 281330 1 TOOL,ENG,DC,PIN,MAGNETIC
20 DC280096 1 TOOL,GAUGE CYL.PROTRUSION
21 DC280134 1 TOOL,PLIERS PISTON RING
22 281349 1 TOOL,ENG,DC,WRENCH SOCKET
23 DC280180 1 HANDLE,SPRING RETAINER
24 281384 1 TOOL,ENG,DC,LIFTING DEVICE
25 281377 1 TOOL,ENG,DC,SCREWDRIVER BIT
26 281379 1 TOOL,ENG,DC,PULLER
27 281381 1 TOOL,ENG,DC,SCREWDRIVER BIT
28 281386 1 TOOL,ENG,DC,DRIFT
29 281387 1 TOOL,ENG,DC,CENTERING DRIFT
30 281388 1 TOOL,ENG,DC,DRIFT
31 281336 1 TOOL,ENG,DC,SLEEVE
32 DC280033 1 TOOL,IMPACT PULLER INJ/NOZZLES
33 281380 1 TOOL,ENG,DC,THREADED INSERT
34 DC280167 1 OIL CONTAINER,PRIMING LUB.SYST

872306 - B30D Mk 6.3 - May 2011 REV A

10-5
SECTION 10 : SPECIAL TOOLS
ENGINE - REPAIR TOOLS

872306 - B30D Mk 6.3 - May 2011 REV A

10-6
SECTION 10 : SPECIAL TOOLS
ENGINE - REPAIR TOOLS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
262127 1 KIT,SPEC TOOLS
1 281376 1 TOOL,ENG,DC,SLOTTED NUT WRENCH
2 281398 1 TOOL,ENG,DC,DRIFT
3 DC280160 1 TESTER,HARDNESS "SKLEROGRAPH"
4 DC280057 1 TOOL,INTERNAL PULLER
5 DC280056 1 TOOL,BRACING
6 DC280075 1 TOOL,PISTON RING PLIERS
7 DC280071 1 TOOL,PISTON RING CLAMPING
8 281366 1 TOOL,PISTON RING CLAMPING
9 281398 1 TOOL,ENG,DC,DRIFT
10 DC280062 1 TOOL,REAMER (D=8,99)
11 DC280064 1 TOOL,VALVE GUIDE HOLE
12 281306 1 TOOL,ENG,DC,REAMER

872306 - B30D Mk 6.3 - May 2011 REV A

10-7
SECTION 10 : SPECIAL TOOLS
ENGINE - REPAIR TOOLS (CONTINUED)

872306 - B30D Mk 6.3 - May 2011 REV A

10-8
SECTION 10 : SPECIAL TOOLS
ENGINE - REPAIR TOOLS (CONTINUED)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
13 281325 1 TOOL,ENG,DC,DRIFT
14 281326 1 TOOL,ENG,DC,STEPPED,DRIFT
15 DC280147 1 TOOL,VALVE-LIFTER MERC
16 281378 1 TOOL,ENG,DC,ADITIONAL PIECE
17 281382 1 TOOL,ENG,DC,INSERTION DRIFT
18 281385 1 TOOL,ENG,DC,GUIDE SLEEVE
19 281392 1 TOOL,ENG,DC,SLEEVE
20 281389 1 TOOL,ENG,DC,BLOCKING DEVICE
21 281318 1 TOOL,ENG,DC,PULLER
22 281333 1 TOOL,ENG,DC,THRUST PIECE
23 281337 1 TOOL,ENG,DC,PUNCH

872306 - B30D Mk 6.3 - May 2011 REV A

10-9
SECTION 10 : SPECIAL TOOLS
ENGINE - REPAIR TOOLS (CONTINUED)

872306 - B30D Mk 6.3 - May 2011 REV A

10-10
SECTION 10 : SPECIAL TOOLS
ENGINE - REPAIR TOOLS (CONTINUED)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
262128 1 KIT,SPEC TOOLS
1 281400 1 TOOL,ENG,DC,CASE,SPECIAL TOOLS
2 281401 1 TOOL,ENG,DC,ADAPTER SET
3 281335 1 TOOL,ENG,DC,BOX,SUPERCOOLING
4 281309 1 TOOL,ENG,DC,PULLER,28-37MM
5 281310 1 TOOL,ENG,DC,INTERNAL EXTRACTOR
6 281312 1 TOOL,ENG,DC,COUNTER SUPPORT
7 DC280170 1 VALVE,SEATRING TURNING CUTTER
8 281395 1 TOOL,ENG,DC,VALVE SEAT CUTTER
9 281396 1 TOOL,ENG,DC,VALVE SEAT CUTTER

872306 - B30D Mk 6.3 - May 2011 REV A

10-11
SECTION 10 : SPECIAL TOOLS
GEAR RATIO 13100 TRANSFER CASE

1 7 13

2 14
8

3 9 15

4 10 16

5 17
11

6 12 18

872306 - B30D Mk 6.3 - May 2011 REV A

10-12
SECTION 10 : SPECIAL TOOLS
GEAR RATIO 13100 TRANSFER CASE

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 281000 1 FIXTURE,LOCKING
2 281001 1 FIXTURE,TIGHTENING
3 281002 1 SHIELD,PUNCH
4 281003 1 PLUG,HEATING
5 281004 1 SEAL,PUNCH
6 281005 1 PRESS,TOOL BEARING
7 281006 1 PIN,INSERTING TOOL
8 281007 1 SPEC.2 PIN SPANNER
9 281008 1 TOOL,PRESS
10 281009 1 PLT,CLAMPING
11 281013 1 PLUG,HEATING
12 281016 1 GUIDE PIN,M12
13 281017 1 GUIDE PIN,M10
14 281018 1 FIXTURE,PRESS
15 281019 1 TOOL,PRESS
16 281020 1 FIXTURE,SUPPORT
17 281021 1 FIXTURE,PRESS
18 281024 1 SUPPORT FIXTURE

872306 - B30D Mk 6.3 - May 2011 REV A

10-13
SECTION 10 : SPECIAL TOOLS
GEAR RATIO 13100 TRANSFER CASE (CONTINUED)

19

20

21

22

23

872306 - B30D Mk 6.3 - May 2011 REV A

10-14
SECTION 10 : SPECIAL TOOLS
GEAR RATIO 13100 TRANSFER CASE (CONTINUED)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
19 281008 1 TOOL,PRESS
20 281026 1 PRESS FIXTURE
21 281027 1 PROTECTION FIXTURE
22 280532 1 TOOL,7C/8,5C POINTER SET
23 280533 1 PULLER,BEARING,T/CASE 9100

872306 - B30D Mk 6.3 - May 2011 REV A

10-15
SECTION 10 : SPECIAL TOOLS
ZF 6HP 592 C TRANSMISSION

10

11

12
6

P008651

872306 - B30D Mk 6.3 - May 2011 REV A

10-16
SECTION 10 : SPECIAL TOOLS
ZF 6HP 592 C TRANSMISSION

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 281675 1 HOOK,LIFTING
2 281676 1 PULLER
3 281677 1 PULLER
4 281678 1 PULLER,TWO LEG
5 281679 1 TOOL,BASIC
6 281680 1 PULLER
7 281681 1 PLT,EXTRACT
8 281682 1 DEVICE,LIFTING
9 281683 1 DRIFTER
10 281684 1 BLOWER,HOT AIR
11 281685 1 BKT,ADAPTER LHS
12 281686 1 BKT,ADAPTER RHS

872306 - B30D Mk 6.3 - May 2011 REV A

10-17
SECTION 10 : SPECIAL TOOLS
ZF 6HP 592 C TRANSMISSION (CONTINUED)

18

13

19

20

14

21

15

22
16

23

17
P008652

872306 - B30D Mk 6.3 - May 2011 REV A

10-18
SECTION 10 : SPECIAL TOOLS
ZF 6HP 592 C TRANSMISSION (CONTINUED)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
13 281687 1 DRIFTER
14 281688 1 EYE,LIFTING
15 281689 1 INSERT,GRIPPING
16 281690 1 EXTRACTOR
17 281691 1 DEVICE,ADJUSTING
18 281692 1 FIXTURE,HOLDING
19 281693 1 DRIFTER
20 281694 1 GUIDE,SCREW
21 281695 1 DRIFTER
22 281696 1 DEVICE,LIFTING
23 281697 1 MOUNTING

872306 - B30D Mk 6.3 - May 2011 REV A

10-19
SECTION 10 : SPECIAL TOOLS
ZF 6HP 592 C TRANSMISSION (CONTINUED)

24
30

31

25

32

26

33

27

28

29

34

P008653

872306 - B30D Mk 6.3 - May 2011 REV A

10-20
SECTION 10 : SPECIAL TOOLS
ZF 6HP 592 C TRANSMISSION (CONTINUED)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
24 281698 1 MOUNTING
25 281699 1 PRESSURE PIECE
26 281700 1 PRESSURE PIECE
27 281701 1 DRIFT ASSY
28 281702 1 TOOL
29 281703 1 MOUNTING
30 281704 1 BRACKET
31 281705 1 DEVICE,CLAMPING
32 281706 1 TOOL,TEST
32 281707 1 KIT,PRESSURE TESTER
33 281708 1 SUPPORT
34 281709 1 DEVICE,HOLDING

872306 - B30D Mk 6.3 - May 2011 REV A

10-21
SECTION 10 : SPECIAL TOOLS
ZF 6HP 592 C TRANSMISSION (CONTINUED)

35

40

36

41

37

38 42

39

43

P008654

872306 - B30D Mk 6.3 - May 2011 REV A

10-22
SECTION 10 : SPECIAL TOOLS
ZF 6HP 592 C TRANSMISSION (CONTINUED)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
35 281709 1 DEVICE,HOLDING
36 281710 1 DEVICE,LIFTING
37 281711 1 INSERT,HEXAGON
38 281712 1 EXTRACTOR
39 281713 1 STAND
40 281714 1 PUNCH
41 281715 1 PUNCH
42 281716 1 BRACKET
43 281717 1 PIN,CONTROL THREADED

872306 - B30D Mk 6.3 - May 2011 REV A

10-23
SECTION 10 : SPECIAL TOOLS
AXLES, DIFFS & FINAL DRIVES : REPAIR/OVERHAUL

872306 - B30D Mk 6.3 - May 2011 REV A

10-24
SECTION 10 : SPECIAL TOOLS
AXLES, DIFFS & FINAL DRIVES : REPAIR/OVERHAUL

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 280149 1 TOOL,BEARING RESISTANCE
2 280010 1 SPANNER,BEARING ADJ-HUB NUT
3 280272 1 TOOL,CASSETTE SEAL

872306 - B30D Mk 6.3 - May 2011 REV A

10-25
SECTION 10 : SPECIAL TOOLS
ZF HK 3.18 LS DIFFERENTIAL

P008657

872306 - B30D Mk 6.3 - May 2011 REV A

10-26
SECTION 10 : SPECIAL TOOLS
ZF HK 3.18 LS DIFFERENTIAL

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 281268 1 SHAFT,MEASURING
2 281269 1 PISTON,MEASURING
3 281267 1 SLEEVE,GRAB
4 281140 1 BASIC SET
5 281266 1 FIXTURE,ADJUSTABLE
6 281272 1 DRIVER,SEAL
7 281271 1 SLEEVE,GRAB
8 281140 1 BASIC SET
9 281270 1 SLEEVE,GRAB
10 281144 1 INDICATOR,DIAL
11 281143 1 STAND,MAGNETIC
12 281218 1 PLIERS,LIFTING
13 281234 1 SHAFT,MEASURING
14 281236 1 SHIMS,120

872306 - B30D Mk 6.3 - May 2011 REV A

10-27
SECTION 10 : SPECIAL TOOLS
SUSPENSION : REPAIR/OVERHAUL

872306 - B30D Mk 6.3 - May 2011 REV A

10-28
SECTION 10 : SPECIAL TOOLS
SUSPENSION : REPAIR/OVERHAUL

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 121463 1 CONNECTOR,SUSPSTRUT
2 280257 1 TOOL KIT,CHARGING NITROGEN

872306 - B30D Mk 6.3 - May 2011 REV A

10-29
SECTION 10 : SPECIAL TOOLS
HYDRAULICS : REPAIR/OVERHAUL

6
1

872306 - B30D Mk 6.3 - May 2011 REV A

10-30
SECTION 10 : SPECIAL TOOLS
HYDRAULICS : REPAIR/OVERHAUL

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 201873 1 POINT,TEST,HYD
2 206082 1 GAUGE,QUAD,PRESS
3 240498 1 HOSE ASSY,TEST,MINIMESS,2.5M
4 240499 1 HOSE ASSY,TEST,MINIMESS,1.0M
5 280261 1 TOOL,ADJUSTABLE C SPANNER
6 280470 1 WRENCH,NECKBUSH NUT
7 120926 1 FTG,HOSE ADPT,1/4"BSP,TYRE TOW

872306 - B30D Mk 6.3 - May 2011 REV A

10-31
SECTION 10 : SPECIAL TOOLS
FRAME & OSCILLATION TOOLS

872306 - B30D Mk 6.3 - May 2011 REV A

10-32
SECTION 10 : SPECIAL TOOLS
FRAME & OSCILLATION TOOLS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 280082 1 CHAIN WRENCH-ADT OSC LOCK NUT
2 280547 1 NUT,TORQUE,MULTIPLIER OSCILL

872306 - B30D Mk 6.3 - May 2011 REV A

10-33
SECTION 10 : SPECIAL TOOLS
DIAGNOSTIC TOOLS (DRIVELINE)

1 2

TD0004663

872306 - B30D Mk 6.3 - May 2011 REV A

10-34
SECTION 10 : SPECIAL TOOLS
DIAGNOSTIC TOOLS (DRIVELINE)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 216281 1 HARNESS,DIAGNOSTIC,MK4
2 280479 1 MERC,MINIDIAG2

872306 - B30D Mk 6.3 - May 2011 REV A

10-35
SECTION 10 : SPECIAL TOOLS
TYRE INFLATION KIT - (OPTIONAL)

872306 - B30D Mk 6.3 - May 2011 REV A

10-36
SECTION 10 : SPECIAL TOOLS
TYRE INFLATION KIT - (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 262867 1 KIT,TYRE INFLATION-ALL D#
2 280071 1 GUAGE,INFLATOR,COMBI
3 120053 2 ADAPTOR,MALE NPTF,PUSHLOCK
4 200033 2 CLAMP,HOSE
5 120926 1 FTG,HOSE ADPT,1/4” BSP
6 130020 10m HOSE,PUSHLOCK 1/4”

872306 - B30D Mk 6.3 - May 2011 REV A

10-37
872306 - B30D Mk 6.3 - May 2011
10-38
 SECTION 11 : AUTOMATIC GREASING

872306 - B30D Mk 6.3 - May 2011 REV A

11-1
SECTION 11 : AUTOMATIC GREASING
AUTO GREASING SYSTEM (OPTION)

3
TOP L/HAND
BIN L/HAND
TIP CYLINDER STEERING CYLINDER

6 4
1

F/OSCILLATION

TOP R/HAND
BIN
TIP CYLINDER

L/HAND BIN 2
PIVOT POINT

R/HAND BIN
PIVOT POINT

264636-A
TD0007810-0

872306 - B30D Mk 6.3 - May 2011 REV A

11-2
SECTION 11 : AUTOMATIC GREASING
AUTO GREASING SYSTEM (OPTION)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 264636 1 KIT,AUTO GREASE
1 290464 1 GREASER,AUTO
2 244010 2 HOSE
3 244009 2 HOSE
4 244008 2 HOSE
5 244007 2 HOSE
6 187680 2 COVER,PROTECT,GREASE LINE

872306 - B30D Mk 6.3 - May 2011 REV A

11-3
SECTION 11 : AUTOMATIC GREASING
AUTO GREASING, WITH TAILGATE (OPTION)

266615-A
TD0007811-0

872306 - B30D Mk 6.3 - May 2011 REV A

11-4
SECTION 11 : AUTOMATIC GREASING
AUTO GREASING, WITH TAILGATE (OPTION)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 266615 1 KIT,AUTO GREASE,WITH TAILG
1 266613 1 KIT,TAILGATE,GREASING

872306 - B30D Mk 6.3 - May 2011 REV A

11-5
SECTION 11 : AUTOMATIC GREASING
GREASING SYSTEM HOSE LAYOUT

TD0007814-0

872306 - B30D Mk 6.3 - May 2011 REV A

11-6
SECTION 11 : AUTOMATIC GREASING
GREASING SYSTEM HOSE LAYOUT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 244007 2 HOSE
2 244008 2 HOSE
3 244009 2 HOSE
4 244010 2 HOSE

872306 - B30D Mk 6.3 - May 2011 REV A

11-7
SECTION 11 : AUTOMATIC GREASING
GREASING INSTALLATION MAIN LINES

12

15

14
16
10

4
3

9
11

5 8 13
7
1
2

TD0007815-0

872306 - B30D Mk 6.3 - May 2011 REV A

11-8
SECTION 11 : AUTOMATIC GREASING
GREASING INSTALLATION MAIN LINES

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 214020 2 TUBE CLAMP,DOUBLE
2 214019 1 WELDING PLATE,TUBE CLAMP DOUBLE
3 121380 2 BULKHEAD ELBOW
4 214021 2 L-SWIVEL COUPLING
5 277308 1 TWIN 7-PORT BLOCK,COMPLETE
6 214032 1 TWIN 4-PORT BLOCK,COMPLETE
7 214022 2 COVER PLATE,TUBE CLAMP DOUBLE
8 101240 1 ALLEN BOLT
9 100870 1 ALLEN BOLT
10 130079 2 H.P.H. 1/4”
11 130091 2 H.P.H. 1/4”
12 130113 2 H.P.H. 1/4”
13 130114 2 H.P.H. 1/4”
14 214023 1 BRACKET,TUBE CLAMP
15 210987 1 TWIN PUMP 3L
16 214034 1 TWIN 7-PORT BLOCK,COMPLETE

872306 - B30D Mk 6.3 - May 2011 REV A

11-9
SECTION 11 : AUTOMATIC GREASING
TWIN PUMP AUTO GREASING SYSTEM

3
4
2 15 14
13

5
26

10
9
11
6

12
25
7

16

20
8 21

22

17

18

19

23

24

TD0007647

872306 - B30D Mk 6.3 - May 2011 REV A

11-10
SECTION 11 : AUTOMATIC GREASING
TWIN PUMP AUTO GREASING SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210987 1 PUMP, TWIN 12CC/24V/3L/250 BAR
2 227514 1 PIN, RESERVOIR GUIDE
3 227515 1 COVER, RESEVOIR, C/W O-RING
4 227590 1 O-RING
5 227565 1 RESERVOIR, 3L, GREASE
6 227516 1 O-RING
7 227517 1 PLATE, FOLLOWER
8 227518 1 SUPPORT
9 262947 1 FILTER KIT, AUTO GREASE
10 203995 1 GREASE NIPPLE
11 NSI 1 CAP, DUST
12 227519 1 MOTOR, GREASING UNIT, 24V
13 227520 2 OUTLET, GREASE
14 227566 2 O-RING KIT, OUTLET FITTINGS
15 227522 1 HARNESS, AUTO GREASER
16 227523 1 PUMP COVER KIT
17 227524 1 HARNESS, 5/2 VALVE
18 227525 1 LOW LEVEL SWITCH KIT
19 227526 1 HARNESS, LOW LEVEL SWITCH
20 NSI 1 CIRCLIP
21 227528 1 COIL, 24VDC
22 227527 1 VALVE, 5/2
23 NSI 4 CLIP, TIMER
24 227529 1 TWIN TIMER, 24VDC
25 227530 1 GASKET TWIN KIT
26 227521 1 TEST BUTTON C/W HARNESS KIT
- 208162 1 O-RING KIT INCLUDES ALL O-RINGS

872306 - B30D Mk 6.3 - May 2011 REV A

11-11
SECTION 11 : AUTOMATIC GREASING
GREASE PUMP INSTALLATION

2
3

4 8

10

TD0007816-0

872306 - B30D Mk 6.3 - May 2011 REV A

11-12
SECTION 11 : AUTOMATIC GREASING
GREASE PUMP INSTALLATION

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 121374 1 QUICK CONNECTOR OPEN,FEMALE
2 121375 1 QUICK CONNECTOR OPEN,MALE
3 214013 1 DUST CAP,QUICK CONNECTOR,MALE
4 101377 2 COUNTERSUNK BOLT
5 100312 4 SELFLOCKING NUT
6 100314 2 SELFLOCKING NUT
7 100062 4 PLAIN WASHER
8 100064 2 PLAIN WASHER
9 184363 1 PUMP BRACKET
10 210987 1 TWIN PUMP 3L

872306 - B30D Mk 6.3 - May 2011 REV A

11-13
SECTION 11 : AUTOMATIC GREASING
FRONT TWIN DISTRIBUTION PORT BLOCK

15
19
16
18

17
14

10
11

12

13

9 7 8

5 4 6 1

2 3

TD0007817-0

872306 - B30D Mk 6.3 - May 2011 REV A

11-14
SECTION 11 : AUTOMATIC GREASING
FRONT TWIN DISTRIBUTION PORT BLOCK

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 207741 1 TWIN 7-PORT BLOCK
2 226226 1 METERING UNIT NO. 1
3 207742 2 METERING UNIT NO. 4
4 208505 1 METERING UNIT NO. 8
5 207745 1 METERING UNIT NO. 9
6 207737 2 SHUT-OFF PLUG
7 214038 2 SEALING RING
8 226208 2 THREADED PLUG 1/4”
9 226229 2 BODY,MALE STUD COUPLING 1/4”
10 226232 0.5m GREASE PIPE
11 226232 0.5m GREASE PIPE
12 226232 0.5m GREASE PIPE
13 226232 0.5m GREASE PIPE
14 130116 1 H.P.H. 1/4”
15 - 1 INDICATED FIGURE NO. 1
16 - 1 INDICATED FIGURE NO. 2
17 - 1 INDICATED FIGURE NO. 3
18 - 1 INDICATED FIGURE NO. 4
19 - 1 INDICATED FIGURE NO. 5

872306 - B30D Mk 6.3 - May 2011 REV A

11-15
SECTION 11 : AUTOMATIC GREASING
FRONT DISTRIBUTION PORT BLOCK

5
3

B
C
E 7
D

A C E C

B D

TD0007818-0

872306 - B30D Mk 6.3 - May 2011 REV A

11-16
SECTION 11 : AUTOMATIC GREASING
FRONT DISTRIBUTION PORT BLOCK

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
2 214037 4 MALE STUD COUPLING 1/8”
3 121385 1 REDUCTION CONNECTOR
4 214035 2 CLAMP
5 121384 1 MALE STUD ELBOW 1/8”
6 214030 1 BRACKET,DISTRIBUTION BLOCK
7 214034 1 TWIN 7-PORT BLOCK,COMPLETE

872306 - B30D Mk 6.3 - May 2011 REV A

11-17
SECTION 11 : AUTOMATIC GREASING
MIDDLE TWIN DISTRIBUTION PORT BLOCK

12

11

13

8 10 8 7

3
2

1
6

TD0007819-0

872306 - B30D Mk 6.3 - May 2011 REV A

11-18
SECTION 11 : AUTOMATIC GREASING
MIDDLE TWIN DISTRIBUTION PORT BLOCK

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 214028 1 TWIN 4-PORT BLOCK
2 226226 1 METERING UNIT NO. 1
3 214025 1 METERING UNIT NO. 10
4 207737 1 SHUT-OFF PLUG
5 214024 1 PRESSURE SWITCH,COMPLETE
6 226229 2 BODY,MALE STUD COUPLING 1/4”
7 214026 2 BODY,MALE STUD ELBOW 1/4”
8 121382 2 SOCKET
9 277355 2 MALE STUD ELBOW
10 100064 2 WASHER
11 277349 1 H.P.H. 1/4”
12 277350 1 H.P.H. 1/4”
13 226045 2 ADJUSTABLE ELBOW

872306 - B30D Mk 6.3 - May 2011 REV A

11-19
SECTION 11 : AUTOMATIC GREASING
MIDDLE DISTRIBUTION PORT BLOCK

F 3

TD0007820-0

872306 - B30D Mk 6.3 - May 2011 REV A

11-20
SECTION 11 : AUTOMATIC GREASING
MIDDLE DISTRIBUTION PORT BLOCK

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 227352 1 MALE STUD COUPLING
3 227353 1 MALE STUD COUPLING 1/4”
4 100064 2 PLAIN WASHER
5 100314 1 SELF-LOCKING NUT
6 214032 1 TWIN 4-PORT BLOCK,COMPLETE

872306 - B30D Mk 6.3 - May 2011 REV A

11-21
SECTION 11 : AUTOMATIC GREASING
REAR TWIN DISTRIBUTION PORT BLOCK

8 8

9 10 11
5 6 7
12

2 2 2 1

4 3 3 4

TD0007821-0

872306 - B30D Mk 6.3 - May 2011 REV A

11-22
SECTION 11 : AUTOMATIC GREASING
REAR TWIN DISTRIBUTION PORT BLOCK

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 277309 1 TWIN 7-PORT BLOCK
2 207737 3 SHUT-OFF PLUG
3 208505 2 METERING UNIT NO. 8
4 207746 2 TWIN 7-PORT BLOCK
5 226208 2 THREADED PLUG
6 214038 2 SEALING RING
7 214026 2 BODY,MALE STUD ELBOW 1/4”
8 244343 2 H.P.H. 1/4”
9 100085 1 HEXAGONAL BOLT
10 100064 1 PLAIN WASHER
11 100060 1 LOCK WASHER
12 277310 1 BRACKET

872306 - B30D Mk 6.3 - May 2011 REV A

11-23
SECTION 11 : AUTOMATIC GREASING
REAR DISTRIBUTION PORT BLOCK

10

K 4

11
5

8
7
H
3

H I J K

TD0007822-0

872306 - B30D Mk 6.3 - May 2011 REV A

11-24
SECTION 11 : AUTOMATIC GREASING
REAR DISTRIBUTION PORT BLOCK

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 121384 2 MALE STUD ELBOW 1/8”
2 100310 6 SELF-LOCKING NUT
3 121383 2 MALE STUD ELBOW 1/4”
4 100080 12 HEXAGONAL BOLT
5 100083 2 HEXAGONAL BOLT
6 100061 18 PLAIN WASHER
7 100062 2 PLAIN WASHER
8 100060 2 LOCK WASHER
9 244342 2 H.P.H. 1/4”
10 277218 12 CLAMP
11 277308 1 TWIN 7-PORT BLOCK,COMPLETE

872306 - B30D Mk 6.3 - May 2011 REV A

11-25
SECTION 11 : AUTOMATIC GREASING
GINA PROGRAMMING KIT

TD0007823-0

872306 - B30D Mk 6.3 - May 2011 REV A

11-26
SECTION 11 : AUTOMATIC GREASING
GINA PROGRAMMING KIT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 208509 1 GINA UNIT
2 208510 1 T-ADAPTER
3 208511 1 COMMUNICATION CABLE

872306 - B30D Mk 6.3 - May 2011 REV A

11-27
SECTION 11 : AUTOMATIC GREASING
TAILGATE AUTO GREASING - IF TAILGATE FITTED

3 L

L M

TD0007824-0

872306 - B30D Mk 6.3 - May 2011 REV A

11-28
SECTION 11 : AUTOMATIC GREASING
TAILGATE AUTO GREASING - IF TAILGATE FITTED

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 208505 2 METERING UNIT NO. 8
2 121384 2 MALE STUD ELBOW 1/8”
3 277218 10 CLAMP
4 244340 2 H.P.H. 1/4”

872306 - B30D Mk 6.3 - May 2011 REV A

11-29
872306 - B30D Mk 6.3 - May 2011
11-30
SECTION 12 : INDEX
NUMERICAL INDEX

SECTION 12 : NUMERICAL INDEX

872306 - B30D Mk 6.3 - May 2011

12-1
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
100010 WASHER 3 3-75 100063 WASHER,HARDENED 29 6-47
100010 WASHER,FLAT 5 6-13 100063 WASHER,FLAT 31 7-73
100010 WASHER,FLAT 6 7-105 100063 WASHER,FLAT 37 7-59
100010 WASHER,HARDENED 45 7-109 100063 WASHER,HARDENED 57 6-5
100012 WASHER,FLAT 36 4-25 100063 WASHER,HARDENED 57 6-7
100021 CAPSCREW,SOCHD 63 4-59 100063 WASHER,HARDENED 94 7-15
100037 NUT 2 3-75 100064 WASHER,FLAT 1 7-69
100039 SCREW,HEX HEAD 5 3-107 100064 PLAIN WASHER 4 11-21
100054 WASHER,SPRING 36 7-49 100064 WASHER,FLAT 8 6-35
100054 WASHER,SPRING 60 6-7 100064 PLAIN WASHER 8 11-13
100060 LOCK WASHER 8 11-25 100064 WASHER,FLAT 10 6-57
100060 LOCK WASHER 11 11-23 100064 WASHER 10 11-19
100061 PLAIN WASHER 6 11-25 100064 PLAIN WASHER 10 11-23
100061 WASHER,FLAT 9 5-5 100064 WASHER,FLAT 30 X 5-9
100061 WASHER,FLAT 10 6-31 100064 WASHER,FLAT 36 7-59
100061 WASHER,FLAT 11 6-57 100065 WASHER,SPRING 33 7-49
100061 WASHER, FLAT 12 6-65 100065 WASHER,SPRING 56 6-7
100061 WASHER,FLAT 17 3-55 100070 SPLITPIN 34 4-25
100061 WASHER,FLAT 20 2A-71 100077 SCREW,HEXHD 9 6-31
100061 WASHER,FLAT 20 2B-71 100080 HEXAGONAL BOLT 4 11-25
100061 WASHER,FLAT 33 7-73 100080 BOLT 8 6-31
100061 WASHER,FLAT 35 4-25 100080 BOLT 11 6-65
100061 WASHER,FLAT 35 7-49 100080 SCREW,HEXHD 16 3-55
100061 WASNER,FLAT 36 7-55 100080 BOLT 19 2A-71
100061 WASHER,FLAT 37 7-71 100080 BOLT 19 2B-71
100061 WASHER,FLAT 39 7-57 100080 SCREW,HEXHD 30 7-73
100061 WASHER,FLAT 39 7-59 100080 SCREW,HEXHD 32 7-49
100061 WASHER,FLAT 39 7-95 100080 SCREW,HEXHD 34 7-55
100061 WASHER,FLAT 40 7-53 100080 SCREW,HEXHD 39 7-53
100061 WASHER,FLAT 46 7-103 100080 BOLT 55 6-5
100061 WASHER,FLAT 49 4-61 100080 SCREW,HEX HD 55 6-7
100061 WASHER,FLAT 59 6-7 100080 BOLT 57 2A-77
100061 WASHER,FLAT 59 2A-77 100080 BOLT 57 2B-77
100061 WASHER,FLAT 59 2B-77 100081 SCREW,HEXHD 8 5-5
100061 WASHER,FLAT 96 7-9 100081 SCREW,HEX HD 10 6-65
100061 WASHER,FLAT 96 7-13 100081 SCREW,HEXHD 33 4-25
100062 PLAIN WASHER 7 11-13 100081 SCREW,HEXHD 35 7-71
100062 PLAIN WASHER 7 11-25 100081 SCREW,HEXHD 38 7-53
100062 WASHER,FLAT 14 3-53 100081 SCREW,HEXHD 56 2A-77
100062 WASHER,FLAT 15 2A-65 100081 SCREW,HEXHD 56 2B-77
100062 WASHER,FLAT 15 2B-65 100081 SCREW,HEXHD 93 7-9
100062 WASHER,FLAT 24 2A-3 100081 SCREW,HEXHD 93 7-15
100062 WASHER,FLAT 24 2B-3 100082 SCREW 6 6-43
100062 WASHER,FLAT 26 7-63 100082 SCREW,HEXHD 37 7-95
100062 WASHER,FLAT 28 6-41 100083 HEXAGONAL BOLT 5 11-25
100062 WASHER,FLAT 32 7-73 100083 SCREW,HEXHD 13 3-53
100062 WASHER,FLAT 34 7-49 100083 SCREW,HEXHD 14 2A-65
100062 WASNER,FLAT 35 7-55 100083 SCREW,HEXHD 14 2B-65
100062 WASHER,FLAT 38 7-57 100083 SCREW,HEXHD 17 7-75
100062 WASHER,FLAT 38 7-59 100083 SCREW,HEXHD 21 2A-61
100062 WASHER,FLAT 38 7-95 100083 SCREW,HEXHD 21 2B-61
100062 WASHER,FLAT 44 7-109 100083 SCREW,HEXHD 25 7-63
100062 WASHER,FLAT 48 4-5 100083 SCREW,HEXHD 27 6-41
100062 WASHER,FLAT 58 6-5 100083 SCREW,HEXHD 34 7-71
100062 WASHER,FLAT 58 2A-77 100083 SCREW,HEXHD 37 7-53
100062 WASHER,FLAT 58 2B-77 100083 SCREW,HEXHEAD 43 3-71
100062 WASHER,FLAT 85 7-31 100083 SCREW,HEXHD 55 2A-79
100062 WASHER,FLAT 95 7-15 100083 SCREW,HEXHD 55 2B-79
100062 WASHER,FLAT 95 7-21 100083 SCREW,HEXHD 84 7-31
100063 WASHER,FLAT 7 6-15 100084 BOLT,HEXHD 36 7-53
100063 WASHER,FLAT 9 6-35 100084 BOLT,HEXHD 47 4-3
100063 WASHER,FLAT 12 6-29 100085 HEXAGONAL BOLT 9 11-23

872306 - B30D Mk 6.3 - May 2011

12-2
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
100085 SCREW,HEXHD 10 6-45 100124 SCREW,HEXHD 16 3-3
100085 SCREW,HEXHD 20 2A-81 100125 SCREW,HEXHD 88 7-7
100085 SCREW,HEXHD 20 2B-81 100128 SCREW,HEXHD 34 7-95
100085 SCREW 28 6-47 100128 SCREW,HEXHD 87 7-11
100085 SCREW,HEXHD 36 7-95 100129 BOLT,HEX HD 6 3-77
100085 SCREW,HEXHD 44 3-89 100129 BOLT,HEX HD 19 3-77
100085 SCREW 54 6-5 100133 BOLT,HEXHD 42 7-109
100085 SCREW,HEXHD *38 3-97 100134 BOLT,HEXHD 41 7-109
100086 SCREW,HEXHD 7 6-23 100139 BOLT,HEXHD 40 7-109
100086 SCREW,HEXHD 19 2A-81 100139 BOLT,HEXHD 43 7-103
100086 SCREW,HEXHD 19 2B-81 100141 BOLT,HEXHD 32 4-25
100086 SCREW,HEXHD 33 7-71 100144 SCREW,HEXHD 61 7-89
100086 SCREW,HEXHD 45 7-103 100146 SCREW,HEXHD 5 7-105
100086 SCREW,HEXHD 46 4-3 100146 SCREW,HEXHD 30 7-71
100086 SCREW, HEXHD 92 7-9 100146 SCREW,HEXHD 31 7-55
100089 SCREW,HEXHD 2 7-69 100147 WASHER,FLAT 10 7-37
100089 SCREW,HEXHD 13 2A-65 100147 WASHER,FLAT 18 7-35
100089 SCREW,HEXHD 13 2B-65 100147 WASHER,FLAT 35 3-87
100089 SCREW,HEXHD 17 7-81 100148 WASHER,FLAT 3 7-79
100089 SCREW,HEXHD 18 2A-81 100148 WASHER,FLAT 20 7-93
100089 SCREW,HEXHD 18 2B-81 100148 WASHER,FLAT 29 5-9
100089 SCREW,HEXHD 21 7-65 100148 WASHER,FLAT 42 3-89
100089 SCREW,HEXHD 21 7-93 100148 WASHER,FLAT *36 3-97
100089 SCREW,HEXHD 35 7-53 100150 BOLT,HEXHD 8 3-69
100089 SCREW,HEXHD 48 4-61 100150 BOLT,HEXHD 45 3-93
100089 SCREW,HEXHD 68 3-61 100150 BOLT,HEXHD 48 3-103
100089 SCREW,HEXHD 73 4-31 100152 SPLITPIN 16 4-27
100089 SCREW,HEXHD 73 4-41 100158 BOLT,HEXHD 39 7-109
100089 SCREW,HEXHD 91 7-13 100158 BOLT,HEXHD 60 7-89
100090 SCREW,HEXHD 23 2A-3 100159 BOLT,HEXHD 38 7-109
100090 SCREW,HEXHD 23 2B-3 100178 SCREW 17 2A-81
100090 SCREW,HEXHD 31 7-71 100178 SCREW 17 2B-81
100090 SCREW,HEXHD 33 7-55 100178 SCREW,HEXHD 71 4-31
100090 SCREW,HEXHD 83 7-41 100183 GRUBSCREW,SOC. 11 3-95
100090 SCREW,HEXHD 90 7-7 100183 GRUBSCREW,SOC. 11 3-105
100090 SCREW,HEXHD 90 7-11 100189 SCREW,HEXHD 7 6-35
100090 SCREW,HEXHD 90 7-13 100189 SCREW,HEX HD 53 6-7
100091 SCREW,HEXHD 20 2A-61 100193 SCREW,HEXHD 31 7-49
100091 SCREW,HEXHD 20 2B-61 100193 BOLT,HEX HD 107 3-59
100091 SCREW,HEXHD 32 7-55 100196 BOLT,HEX HD 52 6-5
100091 SCREW,HEXHD 35 7-95 100196 BOLT,HEXHD 59 7-89
100091 SCREW,HEXHD 45 4-3 100197 SCREW,CAP 8 7-91
100091 SCREW,HEXHD 62 4-59 100197 SCREW,SUCTION PIPE TO OIL PUMP 50 2A-47
100092 BOLT,HEXHD 89 7-21 100197 SCREW,SUCTION PIPE TO OIL PUMP 50 2B-47
100111 SCREW,HEXHD 2 7-79 100198 SCREW,HEXHD 3 7-69
100111 SCREW,HEXHD 20 7-101 100198 SCREW,HEXHD 12 3-53
100111 SCREW,HEXHD 43 3-89 100198 SCREW,HEXHD 18 2A-71
100111 SCREW,HEXHD 44 3-93 100198 SCREW,HEXHD 18 2B-71
100111 SCREW,HEXHD 47 3-103 100198 SCREW,HEXHD 29 7-73
100111 SCREW,HEXHD *37 3-97 100198 SCREW,HEXHD 30 7-49
100114 SCREW,HEXHD 44 7-103 100198 SCREW,HEXHD 30 7-55
100114 SCREW,HEXHD 72 4-43 100198 SCREW,HEXHD 34 6-59
100119 BOLT,HEXHD 19 7-101 100198 SCREW,HEXHD 34 7-53
100119 BOLT,HEXHD 24 7-61 100198 SCREW,HEXHD 39 4-3
100119 BOLT,HEXHD 43 7-109 100198 SCREW,HEXHD 39 4-5
100119 BOLT,HEXHD 46 3-93 100199 BOLT,HEXHD 19 2A-61
100119 BOLT,HEXHD 49 3-103 100199 BOLT,HEXHD 19 2B-61
100122 CAPSCREW,SOCHD 13 4-17 100200 BOLT,HEXHD 11 3-53
100123 CAPSCREW,SOCHD 15 7-67 100200 BOLT,HEXHD 31 4-25
100123 CAPSCREW,SOCHD 72 3-61 100208 CAPSCREW,SOCHD 26 6-41
100123 CAPSCREW,SOCHD 72 3-65 100209 SCREW,HEXHD 28 7-87
100123 CAPSCREW,SOCHD 72 3-67 100209 SCREW,HEXHD 69 3-61

872306 - B30D Mk 6.3 - May 2011

12-3
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
100209 SCREW,HEXHD 69 3-63 100310 NUT,NYLOC 33 7-57
100210 BOLT 15 3-3 100310 NUT,NYLOC 33 7-59
100210 SCREW,HEXHD 16 2A-81 100310 NUT,NYLOC 34 3-97
100210 SCREW,HEXHD 16 2B-81 100310 NUT,NYLOC 40 3-89
100210 SCREW,HEXHD 27 2A-63 100310 NUT,NYLOC 47 4-61
100210 SCREW,HEXHD 27 2B-63 100310 NUT,NYLOC 49 6-7
100210 SCREW,HEXHD 33 7-95 100310 NUT,NYLOC 54 2A-77
100210 SCREW,HEXHD 37 7-109 100310 NUT,NYLOC 54 2B-77
100210 SCREW,HEXHD 70 4-41 100310 NUT,NYLOC 84 7-15
100210 BOLT 86 7-11 100312 NUT,NYLOC 4 6-27
100211 SCREW,HEXHD 18 2A-61 100312 NUT,NYLOC 4 7-69
100211 SCREW,HEXHD 18 2B-61 100312 NUT,NYLOC 5 6-43
100211 WASHER,HARDENED 29 3-79 100312 SELFLOCKING NUT 5 11-13
100211 SCREW,HEXHD 41 3-89 100312 NUT,NYLOC 7 4-47
100211 SCREW,HEXHD *35 3-97 100312 NUT,NYLOC 7 5-5
100212 SCREW,HEXHD 3 3-57 100312 NUT,NYLOC 9 3-53
100212 BOLT 11 4-21 100312 NUT,NYLOC 17 2A-71
100212 SCREW,HEXHD 14 7-67 100312 NUT,NYLOC 17 2B-71
100212 BOLT 16 7-75 100312 NUT,NYLOC 22 7-63
100212 SCREW,HEXHD 19 7-93 100312 NUT,NYLOC 25 6-41
100212 SCREW,HEXHD 26 2A-63 100312 NUT,NYLOC 25 7-73
100212 SCREW,HEXHD 26 2B-63 100312 NUT,NYLOC 25 2A-63
100212 SCREW,HEXHD 28 7-73 100312 NUT,NYLOC 25 2B-63
100212 BOLT 29 7-55 100312 NUT,NYLOC 27 6-47
100212 SCREW,HEXHD 43 3-93 100312 NUT,NYLOC 28 5-9
100212 SCREW,HEXHD 46 3-103 100312 NUT,NYLOC 28 7-55
100213 CAPSCREW,SOCHD 73 3-61 100312 NUT,NYLOC 28 7-71
100213 SCREW,HEXHD 73 3-63 100312 NUT,NYLOC 31 7-95
100213 CAPSCREW,SOCHD 73 3-67 100312 NUT,NYLOC 32 7-53
100220 CAPSCREW,SOCHD 35 7-59 100312 NUT,NYLOC 32 7-57
100225 CAPSCREW,SOCHD 10 3-53 100312 NUT,NYLOC 32 7-59
100225 CAPSCREW 18 7-93 100312 NUT,NYLOC 33 6-59
100225 CAPSCREW,SOCHD 18 7-101 100312 NUT,NYLOC 36 7-109
100225 CAPSCREW,SOCHD 69 4-31 100312 NUT,NYLOC 44 3-71
100228 CAPSCREW,SOCHD 33 3-109 100312 NUT,NYLOC 44 4-3
100238 SCREW,HEXHD 22 2A-3 100312 NUT,NYLOC 53 2A-77
100238 SCREW,HEXHD 22 2B-3 100312 NUT,NYLOC 53 2A-79
100246 SCREW,HEXHD 28 3-79 100312 NUT,NYLOC 53 2B-77
100256 CAPSCREW,SOCHD 6 4-51 100312 NUT,NYLOC 53 2B-79
100258 SCREW,HEXHD 42 7-103 100312 NUT,NYLOC 68 4-41
100264 CAPSCREW,SOCHD 27 3-79 100312 NUT,NYLOC 83 7-21
100268 STUD,WHEEL 32 3-109 100314 NUT,LOCK 5 7-69
100273 SCREW,HEXHD 27 7-73 100314 SELF-LOCKING NUT 5 11-21
100281 NUT,HEXAGON 85 7-15 100314 NUT,NYLOC 6 6-23
100283 NUT,HEXAGON 51 6-7 100314 SELFLOCKING NUT 6 11-13
100288 NUT,HEXAGON 32 7-95 100314 NUT,NYLOC 12 2A-65
100288 NUT,HEXAGON 34 7-57 100314 NUT,NYLOC 12 2B-65
100290 NUT,CASTLE 5 4-27 100314 NUT,LOCK 13 7-67
100293 NUT,HEXAGON 23 7-63 100314 NUT,NYLOC 16 7-81
100293 NUT,HEXAGON 41 7-103 100314 NUT,NYLOC 20 7-65
100309 NUT,NYLOC 6 6-35 100314 NUT,LOCK 21 7-61
100309 NUT,NYLOC 8 6-33 100314 NUT,LOCK 27 5-9
100309 NUT,NYLOC 50 6-5 100314 NUT,NYLOC 27 7-55
100310 SELF-LOCKING NUT 2 11-25 100314 NUT,LOCK 27 7-71
100310 NUT,NYLOC 7 6-31 100314 NUT,NYLOC 31 7-53
100310 NUT,NYLOC 9 6-61 100314 NUT,NYLOC 31 7-57
100310 NUT, NYLOC 9 6-65 100314 NUT,NYLOC 31 7-59
100310 NUT,NYLOC 26 3-79 100314 NUT,NYLOC 43 4-3
100310 NUT,NYLOC 26 7-73 100314 NUT,NYLOC 46 4-61
100310 NUT,NYLOC 29 7-71 100314 NUT,NYLOC 52 2A-77
100310 NUT,NYLOC 30 4-25 100314 NUT,NYLOC 52 2B-77
100310 NUT,NYLOC 33 7-53 100314 NUT,LOCK 58 4-59

872306 - B30D Mk 6.3 - May 2011

12-4
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
100314 NUT,LOCK 58 7-89 100370 WASHER,HARDENED 17 2A-61
100314 NUT,NYLOC 67 4-31 100370 WASHER,HARDENED 17 2B-61
100314 NUT,LOCK 67 4-41 100370 WASHER,HARDENED 18 7-65
100314 NUT,LOCK 67 4-43 100370 WASHER,HARDENED 19 7-61
100314 NUT,NYLOC 82 7-13 100370 WASHER,HARDENED 21 2A-3
100314 NUT,NYLOC 82 7-41 100370 WASHER,HARDENED 21 2B-3
100316 NUT,NYLOC 3 7-33 100370 WASHER,HARDENED 24 6-41
100316 NUT,NYLOC 12 7-67 100370 WASHER,HARDENED 25 3-79
100316 NUT,NYLOC 15 7-75 100370 WASHER,HARDENED 25 7-55
100316 NUT,NYLOC 17 7-101 100370 WASHER,HARDENED 26 6-47
100316 NUT,NYLOC 24 7-73 100370 WASHER,HARDENED 26 7-71
100316 NUT,NYLOC 26 7-55 100370 WASHER,HARDENED 28 4-25
100316 NUT,NYLOC 35 7-109 100370 WASHER,HARDENED 29 7-53
100316 NUT,NYLOC 40 7-103 100370 WASHER,HARDENED 30 7-57
100316 NUT,NYLOC 45 4-61 100370 WASHER,HARDENED 30 7-95
100316 NUT,NYLOC 81 7-11 100370 WASHER,HARDENED 32 6-59
100316 NUT,NYLOC 81 7-13 100370 WASHER,HARDENED 39 3-89
100322 NUT,HEX 15 7-81 100370 WASHER,HARDENED 39 7-103
100322 NUT,HEXAGON 16 7-99 100370 WASHER,HARDENED 42 4-3
100322 NUT,HEXAGON 44 4-61 100370 WASHER,HARDENED 43 4-61
100322 NUT,HEX 66 4-39 100370 WASHER,HARDENED 47 6-5
100323 NUT,NYLOC 15 3-55 100370 WASHER,HARDENED 50 2A-77
100334 NUT,CASTLE 7 4-57 100370 WASHER,HARDENED 50 2A-79
100340 SCREW,HEXHD 34 3-87 100370 WASHER,HARDENED 50 2B-77
100341 NUT,CASTLE 24 4-63 100370 WASHER,HARDENED 50 2B-79
100351 NUT,TAPERED 10 3-111 100370 WASHER,HARDENED 56 4-59
100351 NUT,TAPERED 10 3-111 100370 WASHER,HARDENED 56 7-89
100351 NUT,TAPERED 10 3-111 100370 WASHER,HARDENED 64 4-31
100351 NUT,TAPERED 10 3-113 100370 WASHER,HARDENED 64 4-41
100351 NUT,TAPERED 10 3-113 100370 WASHER,HARDENED 64 4-43
100351 NUT,TAPERED 10 3-113 100370 WASHER,HARDENED 78 7-9
100351 NUT,TAPERED 10 3-113 100370 WASHER,HARDENED 78 7-11
100351 NUT,TAPERED 10 3-115 100370 WASHER,HARDENED 78 7-13
100351 NUT,TAPERED 10 3-115 100370 WASHER,HARDENED 78 7-21
100351 NUT,TAPERED 31 3-109 100370 WASHER,HARDENED 80 7-41
100356 WASHER,COPPER 29 4-25 100370 WASHER,HARDENED *33 3-97
100358 WASHER,FLAT 42 7-57 100383 BOLT 23 6-41
100358 WASHER,FLAT 48 6-5 100385 SCREW,MACHINE,H SLT RND BRASS 25 6-47
100358 WASHER,FLAT 81 7-29 100390 CAPSCREW,CSK SOC HD 12 7-43
100359 WASHER,FENDER 80 7-13 100403 NUT,NYLOC 8 6-57
100364 SCREW,HEXHD 5 6-35 100403 NUT,NYLOC 24 6-47
100364 SCREW,HEXHD 9 6-57 100415 NUT,NYLOC 24 7-55
100364 SCREW,HEXHD 19 7-65 100415 NUT,NYLOC 25 7-71
100364 SCREW,HEXHD 20 7-61 100421 WASHER,FENDER 6 6-31
100364 SCREW,HEXHD 26 5-9 100421 WASHER,FENDER 11 6-29
100364 SCREW,HEXHD 30 7-53 100421 WASHER,FENDER 41 7-57
100364 SCREW,HEXHD 51 2A-77 100423 WASHER,FLAT 4 6-13
100364 SCREW,HEXHD 51 2B-77 100424 WASHER,HARDENED 10 4-21
100364 SCREW,HEXHD 57 4-59 100424 WASHER,HARDENED 10 7-67
100364 SCREW,HEXHD 57 7-89 100424 WASHER,HARDENED 13 3-3
100364 SCREW,HEXHD 79 7-13 100424 WASHER,HARDENED 14 7-75
100365 SCREW,HEXHD 65 4-41 100424 WASHER,HARDENED 15 7-101
100370 WASHER,HARDENED 5 6-23 100424 WASHER,HARDENED 16 2A-61
100370 WASHER,HARDENED 9 6-45 100424 WASHER,HARDENED 16 2B-61
100370 WASHER,HARDENED 11 7-67 100424 WASHER,HARDENED 18 7-61
100370 WASHER,HARDENED 11 2A-65 100424 WASHER,HARDENED 23 7-55
100370 WASHER,HARDENED 11 2B-65 100424 WASHER,HARDENED 23 7-73
100370 WASHER,HARDENED 14 3-3 100424 WASHER,HARDENED 24 2A-63
100370 WASHER,HARDENED 14 7-81 100424 WASHER,HARDENED 24 2B-63
100370 WASHER,HARDENED 15 2A-81 100424 WASHER,HARDENED 29 7-57
100370 WASHER,HARDENED 15 2B-81 100424 WASHER,HARDENED 29 7-95
100370 WASHER,HARDENED 17 7-93 100424 WASHER,HARDENED 34 7-109

872306 - B30D Mk 6.3 - May 2011

12-5
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
100424 WASHER,HARDENED 38 7-103 100548 WASHER,HARDENED 15 2A-61
100424 WASHER,HARDENED 42 4-61 100548 WASHER,HARDENED 15 2B-61
100424 WASHER,HARDENED 63 4-41 100548 WASHER,HARDENED 16 2A-71
100424 WASHER,HARDENED 77 7-11 100548 WASHER,HARDENED 16 2B-71
100430 SPLITPIN 6 4-57 100548 WASHER,HARDENED 17 7-63
100430 SPLITPIN 23 4-63 100548 WASHER,HARDENED 17 2A-3
100430 SPLITPIN 42 3-93 100548 WASHER,HARDENED 17 2B-3
100430 SPLITPIN 45 3-103 100548 WASHER,HARDENED 19 7-55
100456 CAPSCREW 28 7-57 100548 WASHER,HARDENED 23 2A-63
100461 CAPSCREW 16 7-93 100548 WASHER,HARDENED 23 2B-63
100463 CAPSCREW,SOCHD 33 7-109 100548 WASHER,HARDENED 24 5-9
100466 SCREW,CAP 6 3-107 100548 WASHER,HARDENED 24 7-71
100466 CAPSCREW,SOCHD 24 3-79 100548 WASHER,HARDENED 27 7-57
100466 CAPSCREW,SOCHD 32 3-97 100548 WASHER,HARDENED 27 7-59
100466 CAPSCREW,SOCHD 38 3-89 100548 WASHER,HARDENED 28 7-53
100478 SCREW,HEXHD 30 3-109 100548 WASHER,HARDENED 31 6-59
100478 SCREW, ALTERNATOR TO BRACKET 307 2A-45 100548 WASHER,HARDENED 40 4-3
100478 SCREW, ALTERNATOR TO BRACKET 307 2B-45 100548 WASHER,HARDENED 46 6-7
100484 SCREW,HEXHD 29 3-109 100548 WASHER,HARDENED 48 2A-77
100491 SCREW,HEXHD 7 3-69 100548 WASHER,HARDENED 48 2A-79
100491 SCREW,HEXHD 22 7-55 100548 WASHER,HARDENED 48 2B-77
100494 SCREW,HEXHD 20 2A-3 100548 WASHER,HARDENED 48 2B-79
100494 SCREW,HEXHD 20 2B-3 100548 WASHER,HARDENED 54 4-59
100494 SCREW,HEXHD 49 2A-77 100548 WASHER,HARDENED 54 7-89
100494 SCREW,HEXHD 49 2A-79 100548 WASHER,HARDENED 60 4-41
100494 SCREW,HEXHD 49 2B-77 100569 SCREW,HEXHD 18 7-55
100494 SCREW,HEXHD 49 2B-79 100569 SCREW,HEXHD 22 7-73
100506 CAPSCREW,SOCHD 37 7-103 100569 SCREW,HEXHD 22 2A-63
100524 WASHER,ALUMINIUM,SEAL 25 5-9 100569 SCREW,HEXHD 22 2B-63
100530 WASHER,COPPER 26 5-7 100569 SCREW,HEXHD 23 5-9
100532 WASHER,HARDENED 6 3-69 100569 SCREW,HEXHD 23 7-71
100532 WASHER,HARDENED 12 3-3 100569 SCREW,HEXHD 26 7-59
100532 WASHER,HARDENED 13 7-81 100569 SCREW,HEXHD 27 7-95
100532 WASHER,HARDENED 14 3-55 100569 SCREW,HEXHD 33 3-87
100532 WASHER,HARDENED 14 7-99 100588 G-RING 10 5-3
100532 WASHER,HARDENED 19 2A-3 100590 G-RING 7 5-15
100532 WASHER,HARDENED 19 2B-3 100590 G-RING 10 5-11
100532 WASHER,HARDENED 21 7-55 100594 WASHER,FENDER 7 6-33
100532 WASHER,HARDENED 27 4-25 100598 CAPSCREW,SOCHD 32 3-87
100532 WASHER,HARDENED 32 7-109 100608 CAPSCREW,BUTTON,SOC HD 12 7-37
100532 WASHER,HARDENED 36 7-103 100608 CAPSCREW,BUTTON,SOC HD 20 7-35
100532 WASHER,HARDENED 41 4-61 100608 CAPSCREW 21 7-73
100532 WASHER,HARDENED 55 7-89 100613 washer 26 7-51
100532 WASHER,HARDENED 62 4-39 100615 WASHER, FLAT 45 6-7
100536 WASHER,HARDENED 11 3-3 100615 WASHER,FLAT 79 7-23
100536 WASHER,HARDENED 18 2A-3 100617 NUT,NYLOC 20 7-73
100536 WASHER,HARDENED 18 2B-3 100618 NUT,NYLOC 7 6-57
100536 WASHER,HARDENED 20 7-55 100618 NUT,NYLOC,STAINLESS 34 7-103
100536 WASHER 28 7-95 100619 SCREW,HEXHD 33 7-103
100536 WASHER,HARDENED 31 7-109 100619 SCREW,HEXHD 40 4-61
100536 WASHER 35 7-103 100642 CAPSCREW,SOCHD 23 6-47
100536 WASHER,HARDENED 61 4-39 100643 SCREW,HEXHD 16 2A-3
100536 WASHER 61 4-41 100643 SCREW,HEXHD 16 2B-3
100536 WASHER,HARDENED 76 7-11 100644 BOLT,HEXHD 26 4-25
100542 WASHER 580 3-5 100652 NUT,STOVER 14 2A-61
100542 WASHER 590 3-5 100652 NUT,STOVER 14 2B-61
100543 WASHER,FENDER 41 4-3 100652 NUT,STOVER 21 2A-63
100547 WASHER,FLAT 12 7-81 100652 NUT,STOVER 21 2B-63
100548 WASHER,HARDENED 3 6-27 100652 NUT,STOVER 25 4-25
100548 WASHER,HARDENED 6 7-69 100653 NUT,STOVER 10 3-3
100548 WASHER,HARDENED 8 3-53 100653 NUT,STOVER 15 2A-3
100548 WASHER,HARDENED 13 7-75 100653 NUT,STOVER 15 2B-3

872306 - B30D Mk 6.3 - May 2011

12-6
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
100653 NUT,STOVER 17 7-55 100830 SCREW,PANDH SELFTAP 76 7-25
100653 NUT,STOVER 24 4-25 100832 CAPSCREW,CSK 71 7-15
100653 NUT,STOVER 30 7-109 100832 CAPSCREW,CSK 75 7-27
100653 NUT,STOVER 53 7-89 100835 CAPSCREW 74 7-23
100653 NUT,STOVER 59 4-39 100835 CAPSCREW 74 7-25
100654 NUT,STOVER 16 7-63 100835 CAPSCREW 74 7-29
100654 NUT,STOVER 29 7-109 100837 CAPSCREW,CSK 70 7-15
100654 NUT,STOVER 32 7-103 100837 CAPSCREW,CSK,SOCHD 70 7-21
100654 NUT,STOVER 58 4-39 100838 WASHER,FLAT 22 6-47
100654 NUT,STOVER 75 7-11 100838 WASHER,FLAT 73 7-23
100655 NUT,STOVER 9 3-3 100838 WASHER,FLAT 73 7-25
100655 NUT,STOVER 15 7-61 100841 SCREW,PANHD 9 6-29
100655 NUT,STOVER 20 2A-63 100842 POP RIVET 72 7-23
100655 NUT,STOVER 20 2B-63 100846 NUT,CENTRE LOCK 11 7-37
100657 NUT,STOVER 14 2A-81 100846 NUT,CENTRE LOCK 17 7-35
100657 NUT,STOVER 14 2B-81 100847 CAPSCREW,SOCHD 7 4-11
100684 BOLT,HEXHD 25 7-59 100848 CAPSCREW,SOCHD 6 4-11
100684 BOLT,HEXHD 31 3-87 100850 STUD,M/S,FULL THREAD 69 7-15
100684 BOLT,HEXHD 70 3-67 100857 WASHER,BODY 9 7-37
100698 BOLT,HEXHD 13 3-55 100857 WASHER,BODY 16 7-35
100698 BOLT,HEXHD 23 4-25 100868 WASHER 31 7-103
100720 BOLT,HEX HD 3 3-77 100870 ALLEN BOLT 9 11-9
100720 BOLT,HEX HD 11 3-77 100872 SCREW,PANHD SELFTAP 71 7-23
100720 BOLT,HEX HD 16 3-77 100872 SCREW,PANDH SELFTAP 71 7-25
100730 BOLT,HEXHD 10 6-29 100877 SCREW,HEXHD 8 3-3
100730 BOLT,HEXHD 74 7-13 100878 WASHER,FENDER 19 7-73
100731 SCREW,HEXHD 2 6-27 100879 SCREW,SLT CHEESEHD 7 6-45
100731 SCREW,HEXHD 14 7-63 100887 CAPSCREW,SOCHD 10 7-81
100731 SCREW,HEXHD 15 2A-71 100887 CAPSCREW,SOCHD 13 7-99
100731 SCREW,HEXHD 15 2B-71 100887 CAPSCREW,SOCHD 38 4-61
100731 SCREW 22 6-41 100888 CAPSCREW,SOCHD 15 7-93
100731 SCREW,HEXHD 22 7-71 100919 SCREW,SLT CHEESEHD BRASS 21 6-47
100731 SCREW,HEXHD 24 7-59 100919 SCREW,PAN HD 22 5-7
100731 SCREW 30 6-59 100920 SCREW,CHEESEHD 6 6-57
100731 SCREW,HEXHD 47 2A-77 100923 SCREW,HEXHD 5 3-69
100731 SCREW,HEXHD 47 2A-79 100925 SCREW,HEXHD 23 3-79
100731 SCREW,HEXHD 47 2B-77 100925 SCREW,HEXHD 31 3-97
100731 SCREW,HEXHD 47 2B-79 100925 SCREW,HEXHD 37 3-89
100731 SCREW,HEXHD 52 4-59 100927 BOLT,HEXHD 30 7-103
100731 SCREW,HEXHD 52 7-89 100927 BOLT,HEXHD 56 4-39
100731 SCREW 73 7-21 100936 BOLT 68 7-13
100731 SCREW 78 7-31 100938 SCREW,COUNTERSUNK 10 7-47
100733 SCREW,HEXHD 21 6-41 100945 SCREW,HEXHD 9 7-67
100733 SCREW,HEXHD 38 4-3 100945 SCREW,HEXHD 16 7-55
100733 SCREW,HEXHD 46 2A-79 100945 SCREW,HEXHD 27 6-59
100733 SCREW,HEXHD 46 2B-79 100945 SCREW,HEXHD 37 4-3
100734 BOLT,HEXHD 28 7-109 100947 WASHER,FLAT 67 7-15
100734 BOLT,HEXHD 72 7-11 100947 WASHER,FLAT 70 7-25
100747 BOLT,HEXHD 19 2A-63 100949 SCREW,SLOTTED 26 6-59
100747 BOLT,HEXHD 19 2B-63 100952 CAPSCREW,SOCHD 12 4-17
100747 BOLT,HEXHD 57 4-41 100952 CAPSCREW,SOCHD 55 4-43
100757 BOLT,HEXHD 23 7-59 100953 CAPSCREW,SOCHD 20 6-41
100757 BOLT,HEXHD 39 4-61 100977 PIN,DOWEL,CYLINDER 41 3-93
100763 BOLT,HEXHD 30 3-87 100977 PIN,DOWEL,CYL,MTG 44 3-103
100777 NUT,HEXAGON 11 7-81 100978 POP RIVET 22 3-79
100799 BOLT,WING 77 7-25 100978 POP RIVET 30 3-97
100811 NUT,NYLOC 29 6-59 100978 POP RIVET 36 3-89
100812 WASHER,FLAT 8 6-45 100985 SCREW,HEXHD 29 7-103
100812 WASHER,FLAT 28 6-59 100994 CAPSCREW,SOCHD 22 7-57
100827 SCREW,HEXHD 14 2A-3 101008 BOLT,HEXHD 12 3-55
100827 SCREW,HEXHD 14 2B-3 101010 WASHER,FENDER 69 7-23
100830 SCREW,PANHD,SELFTAP 76 7-23 101021 CAPSCREW,SOCHD 54 4-39

872306 - B30D Mk 6.3 - May 2011

12-7
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
101048 CAPSCREW,SOCHD 9 7-81 101225 SCREW,HEXHD 22 5-9
101048 CAPSCREW,SOCHD 53 4-39 101228 WASHER,PROFILED 28 7-103
101059 SCREW,SLT CHEESEHD BRASS 20 6-47 101240 ALLEN BOLT 8 11-9
101062 POP RIVET 87 7-31 101247 SCREW,CAP 23 5-7
101079 CAPSCREW 10 3-95 101258 U-BOLT 52 4-43
101079 CAPSCREW 10 3-105 101260 NUT,FLANGED NYLOCK 29 3-87
101079 CAPSCREW,SOCD 27 7-87 101293 CAPSCREW,BUT,SOCHD 8 6-61
101080 WASHER,HARDENED 26 7-87 101301 WASHER,FLAT,BONNET CATCH 13 7-63
101080 WASHER,HARDENED 36 4-3 101301 WASHER,FLAT,BONNET CATCH 21 7-71
101085 SCREW,HEXHD 4 6-35 101305 WASHER,FLAT 26 3-97
101085 SCREW,HEXHD 66 7-15 101305 WASHER,FLAT 31 3-89
101087 NUT,HEX 25 7-87 101307 WASHER,FLAT 17 7-65
101088 WASHER,DOWTY 6 6-45 101307 WASHER,FLAT 34 4-3
101113 NUT,FLANGED 35 3-89 101307 WASHER,FLAT 64 7-7
101113 NUT,FLANGED 40 3-93 101309 WASHER,FENDER 5 4-47
101115 NUT,SLOTTED 39 3-93 101309 WASHER,FENDER 18 6-47
101115 NUT,SLOTTED 43 3-103 101324 BOLT,HEXHD 7 3-3
101116 NUT,FLANGED 38 3-93 101324 BOLT,HEXHD 13 2A-3
101116 NUT,FLANGED 42 3-103 101324 BOLT,HEXHD 13 2B-3
101126 CAPSCREW,SOCHD 37 3-93 101326 BOLT,HEXHD 8 7-81
101126 CAPSCREW,SOCHD 41 3-103 101343 WASHER,MILDSTEEL 22 4-25
101127 BOLT,HEXHD 36 3-93 101345 WASHER,HARDENED 19 6-41
101127 BOLT,HEXHD 40 3-103 101345 WASHER,HARDENED 21 4-25
101128 NUT,HEX 35 3-93 101345 WASHER,HARDENED 45 2A-79
101128 NUT,HEX 39 3-103 101345 WASHER,HARDENED 45 2B-79
101129 BOLT,HEXHD 5 6-57 101354 CAPSCREW,SOCHD 27 7-109
101129 bolt,hexhd 34 7-51 SCREW,CAP,BRACKET TO CRANK-
101354 406 2A-41
101136 DOWEL,PIN 9 3-95 CASE
101136 DOWEL,PIN 9 3-105 SCREW,CAP,BRACKET TO CRANK-
101354 406 2B-41
101140 NUT,HEX 29 3-97 CASE
101140 NUT,HEX,FLANGED 34 3-89 101356 BOLT,HEXHD 62 7-41
101141 STUD 28 3-97 101377 COUNTERSUNK BOLT 4 11-13
101141 STUD,BELL DIFF 33 3-89 101384 WASHER 13 2A-81
101151 SCREW,HEXHD 27 3-97 101384 WASHER 13 2B-81
101151 SCREW,HEXHD 32 3-89 101385 WASHER 12 2A-81
101152 SCREW,CSK,SELFTAP 68 7-23 101385 WASHER 12 2B-81
101156 CAPSCREW,SOCHD 35 4-3 101993 SCREW,HEXHD 20 4-25
101167 WASHER,SPRING 6 6-15 101993 SCREW,HEXHD 26 7-95
101167 WASHER,SPRING 8 6-29 101997 CAPSCREW,SOCHD 18 6-41
101167 WASHER,SPRING 44 6-7 101997 CAPSCREW 38 6-5
101168 SCREW,PAN 43 6-7 105013 SCREW,HEXHD 25 7-95
101170 SCREW,PANHD 5 6-15 120031 CONNECT 14 2A-71
101170 SCREW,PAN 42 6-7 120031 CONNECT 14 2B-71
101171 SCREW,PANHD 4 6-15 120040 PLUG,HEX 51 4-31
101171 SCREW,PAN 41 6-7 120049 CONNECT 12 2A-71
101172 BOLT,HEX 67 7-31 120049 CONNECT 12 2B-71
101174 CAPSCREW,CSK,SOC 65 7-15 120051 ADAPTOR 44 2A-77
101174 CAPSCREW,CSK 66 7-27 120051 ADAPTOR 44 2B-77
101174 CAPSCREW 66 7-29 120053 ADAPTOR,MALE NPTF,PUSHLOCK 3 10-37
101175 CAPSCREW,CSK,SOC 65 7-23 120106 CONNECTOR 37 4-61
101176 NUT,SPEED 6 6-33 120128 PLUG 28 3-109
101176 NUT,SPEED 64 7-23 120142 FLANGE,HALF 50 4-43
101176 NUT,SPEED 64 7-25 120148 CONNECTOR 28 3-87
101181 SCREW,PANHD 7 6-29 120148 CONNECTOR 36 4-61
101185 CAPSCREW,BUT. SOCHD 63 7-23 120157 CONNECTOR 9 5-3
101188 CAPSCREW,SOCHD 6 7-83 120161 ADAPTOR,BARBED HOSE 11 3-55
101193 WASHER,SPRING 40 6-7 120161 ADAPTOR,BARBED HOSE 12 7-75
101195 WASHER,SPRING 34 3-93 120161 ADAPTOR,BARBED 35 4-61
101195 WASHER,SPRING 38 3-103 120161 ADAPTOR,BARBED 49 4-41
101211 BOLT,J 6 4-47 120222 FLANGE,HALF 51 4-59
101211 BOLT,ZINC PLATED 19 6-47 120237 FLANGE,HALF 7 3-53
101216 WASHER, SERRATED 39 6-5 120237 FLANGE,HALF,1_1/4" 11 4-17

872306 - B30D Mk 6.3 - May 2011

12-8
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
120238 FLANGE,HALF 48 4-31 121350 ELBOW 4 5-5
120238 FLANGE,HALF 48 4-43 121365 ADAPTOR 4 5-15
120258 ELBOW,UNION 21 5-9 121365 ADAPTOR 6 5-11
120286 UNION 20 5-9 121374 QUICK CONNECTOR OPEN,FEMALE 1 11-13
120308 BULKHEAD 21 3-79 121375 QUICK CONNECTOR OPEN,MALE 2 11-13
120308 BULKHEAD 25 3-97 121380 BULKHEAD ELBOW 3 11-9
120308 BULKHEAD 30 3-89 121382 SOCKET 8 11-19
120313 BULKHEAD 8 5-3 121383 MALE STUD ELBOW 1/4” 3 11-25
120322 PLUG,WITH O-RING 17 5-7 121384 MALE STUD ELBOW 1/8” 1 11-25
120332 PLUG 10 3-107 121384 MALE STUD ELBOW 1/8” 2 11-29
120352 ADAPTOR 6 5-5 121384 MALE STUD ELBOW 1/8” 5 11-17
120379 ELBOW 20 3-79 121385 REDUCTION CONNECTOR 3 11-17
120379 ELBOW 24 3-97 121451 ADAPTOR 9 2A-71
120379 ELBOW 29 3-89 121451 ADAPTOR 9 2B-71
120396 PLUG,CLOSURE HEX COCKET HD 11 7-75 121463 CONNECTOR,SUSPSTRUT 1 10-29
120396 PLUG,CLOSURE HEX SOCKET HD 44 3-59 121495 PLUG 13 5-7
120397 PLUG,HOLLOW HEX 33 4-5 121890 PLUG, SOCHD 110 3-59
120399 PLUG,BLANKING 6 5-15 122001 O RING,1A78D7A65N90,4ORS 8-5
120399 PLUG,BLANKING 9 5-11 122002 O RING 9 4-17
120588 PLUG 47 4-31 122003 O-RING 24 5-7
120588 PLUG 15A 5-7 122008 ELBOW 8 4-17
120596 CONNECT,SPEC 5 4-11 122014 ELBOW 45 4-31
120596 CONNECT 9 4-21 122015 CONNECT 22 4-63
120625 FTG,F/F 5 5-15 122015 CONNECT 32 4-61
120625 FTG,F/F 8 5-11 122016 CONNECT 6 4-21
120631 FITTING,TUBE 12 5-7 122017 CONNECT 32 4-3
120640 FITTING,HOSE 16 5-7 122017 CONNECT 50 4-59
120640 FITTING,HOSE 15B 5-7 122018 CONNECT 4 4-47
120670 CONNECT 13 2A-71 122018 CONNECT 44 4-31
120670 CONNECT 13 2B-71 122018 CONNECT 44 4-39
120671 BULKHEAD 34 4-61 122021 CONNECT 31 4-5
120679 ADAPTOR 29 7-49 122021 CONNECT 43 4-31
120680 CONNECTOR 5 5-5 122028 ELBOW 30 4-5
120758 UNION 19 5-9 122028 ELBOW 49 4-59
120804 ELBOW 11 2A-71 122032 ELBOW 8 4-21
120804 ELBOW 11 2B-71 122032 ELBOW 19 4-25
120804 ELBOW 18 5-9 122032 ELBOW 29 4-3
120807 ELBOW 27 3-87 122032 ELBOW 42 4-41
120884 FTG,F/F 7 5-11 122047 ELBOW 41 4-31
120926 FTG,HOSE ADPT,1/4” BSP 5 10-37 122049 CONNECT 40 4-31
120926 FTG,HOSE ADPT,1/4"BSP,TYRE TOW 7 10-31 122049 CONNECT 48 4-59
120969 CONNECTOR 2 5-17 122068 CONNECT 39 4-31
120969 CONNECTOR 10 2A-71 122069 ELBOW 2 4-49
120969 CONNECTOR 10 2B-71 122071 ELBOW 2 4-53
120970 CONNECTOR 17 5-9 122071 ELBOW 38 4-31
121086 CONNECT,B/H 16 5-9 122091 CONNECT,B/H 47 4-59
121090 CONNECT,SPEC 12 2A-3 122092 CONNECT,B/H 46 4-59
121090 CONNECT,SPEC 12 2B-3 122096 ELBOW 7 4-17
121188 ELBOW 10 7-75 122096 ELBOW 7 4-21
121224 PLUG 43 2A-79 122098 ELBOW 18 4-25
121224 PLUG 43 2B-79 122107 TEE,RUN 37 4-39
121275 MALE-8,M20,TAIL,90 DEG,PCT-M20 10 3-55 122117 ELBOW 36 4-43
121275 MALE-8 33 4-61 122136 VALVE,DRAIN 11 2A-3
121275 MALE-8,M20,TAIL,90 DEG 46 4-41 122136 VALVE,DRAIN 11 2B-3
121289 CAP,DUST 13 3-77 122136 VALVE,DRAIN 45 7-89
121290 VALVE,AIR RELIEF 7 3-77 122148 CONNECT 31 4-61
121290 VALVE,AIR RELIEF 12 3-77 122149 TEE,SPEC 30 4-61
121296 CONNECTOR, FEMALE, 16 way 1 6-69 122153 ELBOW 28 4-5
121297 CAP,DUST 8 3-77 122154 TEE,RUN 44 4-59
121312 TAP,COOLANT DRAIN 42 2A-79 122156 CONNECT 4 4-11
121312 TAP,COOLANT DRAIN 42 2B-79 122156 CONNECT 35 4-31
121317 FLANGE,HALF,3/4" 10 4-17 122157 CONNECT 29 4-61

872306 - B30D Mk 6.3 - May 2011

12-9
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
122157 CONNECT 43 4-59 140441 KIT,SEAL,SUSP.STRUT - 7-87
122189 TEE,BRANCH 28 4-61 140442 SEAL,ROD,OMEGAT 21 7-87
122192 ELBOW 3 4-11 140443 SEAL,ROD,COMPACT 20 7-87
122257 REDUCER 3 4-47 140462 WASHER,DOWTY 15 5-9
122288 CONNECT 6 4-17 140465 SEAL,PISTON 17 4-63
122290 CONNECT 5 4-17 140466 O RING 41 7-89
122321 REDUCER 5 4-21 140471 SEAL,CASSETTE 26 3-109
122334 ELBOW,SPEC 42 4-59 140481 WEARBAND,PISTON 16 4-63
130001 HOSE,PUSHLOCK 9 3-55 140498 SEAL,WIPER POLYU 19 7-87
130001 HOSE,PUSHLOCK 26 4-61 140542 SEAL,CAP,DIESEL FILLER 2 7-77
130001 HOSE,PUSHLOCK 27 4-61 140565 KIT,SEAL - 4-27
130001 HOSE,PUSHLOCK 34 4-41 140581 SEAL,S/LIP 23 3-87
130002 HOSE,PUSHLOCK 9 7-75 140602 SEAL,OIL,DOUBLE LIP 13 7-93
130002 HOSE 39 2A-77 140613 SEAL,WIPER 15 4-63
130002 HOSE 39 2B-77 140622 SEAL,RING 18 2A-63
130002 HOSE 40 2A-77 140622 SEAL,RING 18 2B-63
130002 HOSE 40 2B-77 140623 O-RING 14 4-63
130002 HOSE 41 2A-77 140660 KIT,SERVICE 2 4-29
130002 HOSE 41 2B-77 140696 W/BAND,ROD 18 7-87
130020 HOSE,PUSHLOCK 1/4” 6 10-37 140702 W/BAND,ROD 13 4-63
130029 PIPE,AIR LINE 7 5-3 140706 W/BAND,PISTON 17 7-87
130049 HOSE,CLEAR 24 7-95 140720 O RING,NEOPRENE 12 7-93
130049 HOSE,CLEAR 24 7-97 140728 O RING 31 4-43
130079 H.P.H. 1/4” 10 11-9 140728 O RING 40 4-59
130091 H.P.H. 1/4” 11 11-9 140731 O RING 39 4-59
130113 H.P.H. 1/4” 12 11-9 140734 O-RING 15 4-27
130114 H.P.H. 1/4” 13 11-9 140744 KIT,SEAL 4 7-91
130116 H.P.H. 1/4” 14 11-15 140775 SEAL,OSCILLATION 22 3-87
140020 O-RING 5 4-45 140777 SEAL,D/LIP 27 3-89
140020 O-RING 21 4-63 140777 SEAL,D/LIP 33 3-93
140032 SEAL,PISTON 17 4-27 140777 SEAL,D/LIP 37 3-103
140033 SEAL,WIPER 11 4-27 140805 O-RING 6 4-13
140044 SEAL,SINGLE ACTING 12 4-27 140806 O-RING 5 4-13
140059 O-RING 10 4-27 140821 V-RING 26 3-89
140062 O-RING 30 4-51 140821 V-RING 32 3-93
140103 RING,ANTI-EXTRUSION 4 4-45 140821 V-RING 36 3-103
140103 RING,ANTI-EXTRUSION 20 4-63 140877 RING,SEAL 14 5-7
140105 O-RING 27 3-109 140879 O-RING 25 5-7
140159 O-RING 3 4-45 140880 O-RING 3 3-99
140160 U-SEAL 19 4-63 140898 KIT,SEAL,TIP CYL - 4-63
140162 O-RING 33 4-39 140988 KIT,SEAL INTERSECTION 9 4-37
140169 O-RING 4 7-105 145013 O RING 4 4-17
140169 O-RING 24 7-87 145018 O-RING 63 7-7
140193 O RING 6 5-3 150018 ROLLER,BEARING 25 3-109
140201 O-RING 18 4-63 150044 BEARING,CARB 30 4-39
140203 O-RING 26 3-87 150057 BEARING,TAPER ROLLER 31 3-93
140271 O-RING 82 3-63 150057 BEARING,TAPER ROLLER 35 3-103
140303 SEAL,OIL 14 7-93 150064 BEARING,CUP 30 3-93
140330 KIT,SEAL,MINERAL OIL 8 3-107 150064 BEARING,CUP 34 3-103
140340 V-RING 19 3-79 150065 BEARING,TAPER ROLLER 24 3-109
140340 V-RING 23 3-97 150069 BEARING,TAPER ROLLER 23 3-109
140340 V-RING 28 3-89 150071 BEARING,CONE 29 3-93
140352 O-RING 25 3-87 150071 BEARING,CONE 33 3-103
140368 O-RING 13 4-27 150072 CONE,DIFF BEARING LH 28 3-93
140370 O RING 3 5-15 150072 CONE,DIFF BEARING LH 32 3-103
140370 O RING 5 5-11 150073 BEARING,CUP 27 3-93
140397 O-RING 23 7-87 150073 BEARING,CUP 31 3-103
140398 O-RING 32 4-39 150076 BEARING,PILOT 26 3-93
140400 RING,BACK UP 14 4-27 150076 BEARING,PILOT 30 3-103
140411 RING,BACK UP 22 7-87 150077 BEARING,CONE 25 3-93
140429 O-RING 24 3-87 150077 BEARING,CONE 29 3-103
140438 KIT,SEAL,STEERING CYL 5 4-57 150078 BEARING,PINION 24 3-93

872306 - B30D Mk 6.3 - May 2011

12-10
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
150078 BEARING,PINION 28 3-103 162231 PLT,LOCK,RH 18 3-91
150082 BEARING,D.G.BALL 21 3-87 162231 PLT,LOCK,RH 19 3-101
150097 BEARING,SPHERICAL 26 7-109 162242 PIN,PIVOT,BIN STAY 23 7-95
150137 ASSY,BEARING,ARTIC HITCH 11 7-93 162268 DOWEL,BELL DIFF 18 3-101
150140 BEARING, BELT TENSIONER 8-5 162268 DOWEL 47 3-93
150205 BEARING,SPHERICAL PLN 25 7-109 162345 PLT:COVER-FIXED ARTIC 8 7-93
150216 BEARING,SPHERICAL ROLLER 25 3-89 162346 PLT:COVER-FLOAT ARTIC 7 7-93
150226 BEARING,SPHERICAL 27 7-103 162347 PIN,FIXED,TOP ARTIC 6 7-93
150229 BEARING,AIR CON PULLEY 8-5 162384 PLT,LOWER,STEERING 29 4-39
150229 BEARING,AIR CON PULLEY 8-5 162394 PLT,LOCATING 28 4-39
150230 BEARING,PLANET GEAR 22 3-109 162395 PIN,TIP CYL,BIN 25 7-103
160074 BUSH 17 4-25 162396 SPACER,TIP CYL,BIN 24 7-103
160182 SHIM:PLANET 21 3-109 162404 WASHER 8 3-55
160193 RING,STEEL 20 3-109 162404 WASHER 25 4-61
160194 PLUG,BRONZE THRUST 19 3-109 162404 WASHER 27 4-41
160263 NUT,LOCK 18 3-109 162456 WASHER,SPRING RET,BIN HEAT 13 4-25
160432 SLEEVE,PEDAL,VESCONITE 16 4-25 162456 WASHER,SPRING RET,BIN HEAT 16 2A-63
160510 CLAMP,ALUM 14 5-9 162456 WASHER,SPRING RET,BIN HEAT 16 2B-63
160523 BUSH,TILT CYL 2 4-27 162545 NUT,NECKBUSH 12 4-63
160571 STUB AXLE:MACHINED 17 3-109 162546 NECKBUSH 11 4-63
160706 SLEEVE,FIXED ARTIC 10 7-93 162578 PIN,TAG 24 7-109
160723 BLOCK,GREASE NIPPLE 20 3-87 162585 BOSS 23 7-109
160839 NECKBUSH,SUSP.STRUT 16 7-87 162608 SHAFT,THRU DRIVE,8.5C 18 3-87
160956 RING,THRUST 16 3-109 162609 COVER,SEAL,THRUDRIVE,8.5C 17 3-87
160993 NECKBUSH,NUT 6 4-27 162638 END 2 4-45
160994 NECKBUSH,SET 7 4-27 162658 SPACER,3MM,MTG,ENG 10 2A-3
161016 BOSS 5 7-83 162658 SPACER,3MM,MTG,ENG 10 2B-3
161016 BOSS 7 7-81 162676 PISTON 10 4-63
161016 BOSS 12 7-99 162719 PIN,PLANET,INA BEARING 13 3-109
161020 PISTON 4 4-57 162748 BUSH,PIN RETAINING,BIN PIVOT 3 7-105
161025 BUSH,BIN PIVOT 26 7-103 162955 PIN,SLOTTED 22 3-97
161028 WASHER,ORBITAL MTG 27 4-3 162955 PIN,SLOTTED 24 3-89
161054 SHIM,4MM,BELLYPLT,FRONT 8 7-67 166566 PIN,MTG,MIRROR 61 7-13
161055 PIN,BONNET HINGE 7 7-67 166688 BOSS 22 7-109
161055 PIN,BONNET HINGE 12 7-61 166688 BOSS 23 7-103
161071 NECKBUSH 3 4-57 170222 CIRCLIP 12 3-109
161081 SLEEVE 37 6-5 170489 SAW CYL.WASHER 22 7-95
161086 SPACER BLOCK,DOOR STRAP 62 7-15 170548 PLT,LOCK 11 7-101
161099 BOSS,ORBITAL 26 4-3 171079 PIPE,BRAKE,CRADLE L.F/R.R 18 3-79
161221 MOUNTING,T/CASE,LOWER 2 3-57 171508 CLAMP,WHEEL SPANNER 61 7-25
161318 PISTON 8 4-27 172043 WASHER,RUBBER 11 7-63
161685 MTG PLT:FIXED ARTIC 9 7-93 172806 SHIM,5MM 10 7-101
161786 HUB:MACHINED 15 3-109 172814 PIPE,HYD BRAKES,FRONT 24 4-61
161913 BOS,STRAP,F/CHASSIS 15 7-55 172815 PIPE,TIP,BIN UP AND DOWN 23 4-61
161914 PIN,SMALL HEAD 15 4-25 172816 PIPE,HYD BRAKES,REAR 22 4-61
162014 WASHER,VESCONITE 14 4-25 172976 LOCK,ARTICULATED 5 7-93
162041 HOUSING,BRG,REAR-OSC,T/D 19 3-87 173025 PLT,STIFFNER 23 3-89
162060 PIN,BIN HEAT,SPRING GUIDE 17 2A-63 173025 PLT,STIFFNER *21 3-97
162060 PIN,BIN HEAT,SPRING GUIDE 17 2B-63 173275 SHIM,FIXED ARTIC 4 7-93
162077 DISC:14T AXLE 14 3-109 173443 GUARD WINDOW REAR 60 7-11
162208 SPACER,THRU DRIVE 23 3-93 173727 PIPE,GREASE,OSC TOP BRG 16 3-87
162208 SPACER,THRU DRIVE 27 3-103 173728 PIPE,GREASE,OSC FNT T/B BRG 15 3-87
162225 CARRIER,FRONT SEAL 22 3-91 173729 PIPE,GREASE,OSC BOTTOM BRG 14 3-87
162225 CARRIER,FRONT SEAL 25 3-103 173733 PLT,SPACER 38 2A-79
162226 CAP,BEARING,RH 24 3-103 173733 PLT,SPACER 38 2B-79
162227 CAP,BEARING,LH 23 3-101 173782 MANIFOLD,3 PORT,HYD TEST POINT 38 4-59
162228 NUT,ADJUSTER,RH 21 3-91 173802 CUP,BONNET CATCH 10 7-63
162228 NUT,ADJUSTER,RH 22 3-101 173837 MTG,BOTTOM,F/TANK,B/BOX 8 7-75
162229 NUT,ADJUSTER,LH 20 3-91 173837 MTG,BOTTOM,F/TANK,B/BOX 18 7-73
162229 NUT,ADJUSTER,LH 21 3-101 173954 PLT,LOCK,BULKHEADS 37 4-59
162230 PLT,LOCK,LH 19 3-91 173954 PLT,LOCK,BULKHEADS 37 7-89
162230 PLT,LOCK,LH 20 3-101 173964 PLT,BACKING,STEP STRAP,BTM 20 7-71

872306 - B30D Mk 6.3 - May 2011

12-11
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
173969 LINK,LOCK,BATTERY BOX 17 7-73 176592 SPACER,ENG MTG 8 2B-3
174057 SHIM,C# ADT PARK BRAKE DX195 4 3-69 176593 ASSY,BAFFLE MTG,CAB,BTM 51 7-9
174446 PLT,BELLY PAN ACCESS 6 7-67 176716 PLT,SANDWICH,WIPER,REAR 3 6-13
174447 MTG,EXHAUST H/SHIELD FRNT 13 2A-61 176771 WASHER,FLAT 4 6-39
174447 MTG,EXHAUST H/SHIELD FRNT 13 2B-61 176962 MTG BKT,LATCH 50 7-15
174490 MTG,FUEL TANK,BATT BOX 14 7-55 178141 SHIM,BIN SUPPORT POLE 19 7-95
174496 MTG,CAB,FRONT LEFT 13 7-55 178159 BRACKET,ANTENNA RADIO 5 6-33
174497 MTG,CAB,FRONT RIGHT 12 7-55 178169 SHIM,AXLE SPACING,DOMEX 6 7-81
174550 MTG,ORBITAL,CAB 25 4-3 178169 SHIM,AXLE SPACING 9 7-99
174554 GUARD,SUSP.STRUT VALVE 15 7-87 178407 SHIM 49 7-13
174578 PLT,COVER,BIN PIPES 21 4-61 178419 SHIM,OSCILLATION LOCK NUT 13 3-87
174579 ASSY,MTG,BIN PIPES 20 4-61 178567 SHIM 48 7-13
174674 BKT,BIN HEATING,HYD MTG 15 2A-63 178568 SHIM 47 7-13
174674 BKT,BIN HEATING,HYD MTG 15 2B-63 178569 SHIM 46 7-13
174676 PLT,MTG,RHS,GUARD,WINDOW 59 7-11 178691 PLT,LOCK,OSCILLATION,NUT 12 3-87
174677 GUARD,PROP SHAFT 11 7-55 178710 SHIM,INSIDE OSCILLATION 11 3-87
174700 REMOVABLE B/HEATING PROT 21 7-95 178726 TAG,LOCK,MIRROR 45 7-13
174737 PLT,PIVOT RETAINER,HEADLIGHT 17 6-41 178746 MTG PLT,EXHAUST,F/CHASSIS 10 7-55
174739 STAY,CAB 12 4-25 178747 MTG PLT,HOSES,F/CHASSIS 9 7-55
174756 SHIM,DROP BOX MTG 7 3-55 178799 WASHER,MACHINED 16 7-73
174760 FLANGE,BIN HEATING BALL 14 2A-63 178967 PLT,BOX,PADHANDLE TRIMARK 19 7-59
174760 FLANGE,BIN HEATING BALL 14 2B-63 181522 ASSY,BELLY PLT 5 7-67
175041 MTG ARM,HOSE RUBBER,CAB 27 7-53 181527 MOUNTING,T/CASE,TOP BRACKET 1 3-57
175066 MTG,STRUT,BONNET 21 7-57 181675 BARREL,STEER,D100,#8MOR 2 4-57
175112 PLT,COVER,F/WHEEL,HOUSING 9 2A-3 181684 MTG,HATCH,HVAC DOOR STRUT 44 7-21
175112 PLT,COVER,F/WHEEL,HOUSING 9 2B-3 181693 ROD,CYL,STEER,CARB 1 4-57
176088 BKT,RECEIVER DRIER,HVAC 28 7-49 181860 ARM,WHEEL SPANNER 59 7-25
176107 PLT,ROT SENSOR COVER 25 6-59 181880 HANDLE,CAB,LHS,TOP,REAR 43 7-11
176109 PLT,ROT SENSOR MTG 24 6-59 182281 MTG,MIRROR,RHS 42 7-13
176111 BKT,FLASHING BEACON 4 6-23 182282 MTG,MIRROR,LHS 41 7-13
176177 PLATE,BULKHEAD,FIREWALL 27 7-49 182283 MTG,CAB,MIRROR,LHS 40 7-13
176204 PLT,MTG,TOP,CONDENSOR 16 7-65 182284 MTG,CAB,MIRROR,BKT,RHS 39 7-13
176249 PLT,MTG,ELECTRICAL,HARNESS 16 6-41 182285 HANDRAIL,CAB,ROOF 38 7-11
176250 WASHER,PROFILED 13 2A-63 182489 CHASSIS,FRONT,10MM 8 7-55
176250 WASHER,PROFILED 13 2B-63 182943 BIN,RIBLESS 22 7-103
176303 SHIM 58 7-13 182954 MTG,TAILGATE,BIN 21 7-109
176306 WASHER,CAB 57 7-15 182958 OSCILLATION JOINT 10 3-87
176312 SHIM,1.6MM,G/HANDLE BKT 56 7-11 182966 BANJO,HSG 22 3-89
176327 SPACER,STEERING COLOUMN 60 7-41 182967 BANJO,HSG 20 3-97
176353 MTG,HOSE 37 2A-77 182999 MTG,BRACKET,T3,HYD BLOCK 23 4-31
176353 MTG,HOSE 37 2B-77 183003 PLUG,TAPER 8 7-99
176379 WASHER,SPRING 55 7-13 183140 MTG,ENGINE 7 2A-3
176398 PLT,HARNESS MTG 4 6-49 183140 MTG,ENGINE 7 2B-3
176406 PLT,STEER TOP 26 4-39 183155 MTG,TRANSMISSION,6HP590 5 3-3
176407 CONE,STEER TOP 25 4-39 183200 HINGE,BONNET,RHS 18 7-57
176408 PIN,D60X116L,EXPANDER 24 4-39 183201 HINGE,CHASSIS(BONNET) 4 7-67
176415 PLT,TWO HOLE WASHER 23 6-59 183201 HINGE,CHASSIS(BONNET) 9 7-61
176428 BKT,ELEC,F/CHASSIS 15 6-41 183202 BARREL,CAB TILT 3 4-27
176431 SHIM 54 7-15 183203 ROD,CAB TILT 4 4-27
176435 WASHER,CIG LIGHTER 36 6-5 183333 LID,IN-TANK FILTER 36 7-89
176490 SHIM,BIN SUPPORT POLE MTG 20 7-95 183375 ASSY,TRANS MTG,4 HOLE 4 3-3
176515 MTG PLT,LHS,BIN PIPES 19 4-61 183432 MTG,RHS,CALIPER GUARD 19 3-97
176516 MTG PLT,RHS,BIN PIPES 18 4-61 183432 MTG,RHS,CALIPER GUARD 21 3-89
176519 PLT,BONNET MTG,HINGE 20 7-57 183433 MTG,TOP,FRNT,CAL/GUARD 15 3-79
176534 STIFFENER,MUDFLAP,STRUT 19 7-71 183435 MTG,LHS,CALIPER GUARD 18 3-97
176557 PIPE,BRAKE,FRONT,RHS 17 3-79 183435 MTG,LHS,CALIPER GUARD 20 3-89
176558 PIPE,BRAKE,FRONT,LHS 16 3-79 183436 MTG,BOT.FRNT,CAL/GUARD 14 3-79
176589 BKT,P-CLIP,AIRCON 26 7-53 183496 HINGE,BONNET,LHS 17 7-57
176590 PLT,BAFFLE MTG,BONNET 53 7-9 184059 ASSY,ROD,SUSP.STRUT 14 7-87
176591 ASSY,BAFFLE MTG,CAB,FRONT 52 7-9 184060 ASSY,BARREL,SUSP.STRUT 13 7-87
176592 SPACER,ENG MTG 6 3-3 184070 HSG,BANJO,FRONT 13 3-79
176592 SPACER,ENG MTG 8 2A-3 184250 ARM,LH,T/GATE 20 7-109

872306 - B30D Mk 6.3 - May 2011

12-12
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
184251 ARM,RH,T/GATE 19 7-109 186978 BKT,FNT,HVAC HOSES 25 7-53
184252 TAILGATE 18 7-109 187011 BUSH,PIN RETAINING 3 7-93
184253 OUTRIGGER 17 7-109 187019 BRKT,PIPE,BRAKE 12 3-79
184254 STRAP,OUTRIGGER 16 7-109 187166 GUARD,BRAKE PIPE,RHS 19 3-89
184256 MTG,LEAF,T/GATE 15 7-109 187166 GUARD,BRAKE PIPE,RHS *17 3-97
184257 LEAF,TAILGATE 14 7-109 187167 GUARD,BRAKE PIPE,LHS 18 3-89
184258 SAFETY LEAF,T/GATE 13 7-109 187167 GUARD,BRAKE PIPE,LHS *16 3-97
184259 SPACER,PIN,T/GATE 12 7-109 187181 PLT,M/FLAP MTG,BIN 20 7-103
184265 WASHER 11 7-109 187182 PLT,GUIDE,BIN 19 7-103
184266 CAP,PIVOT,T/GATE 10 7-109 187183 SHIM,1.6MM,B/GUIDE 18 7-103
184314 ASSY,BIN POLE 18 7-95 187184 SHIM,6MM,B/GUIDE 17 7-103
184326 PIN ASSY,PIVOT,ROD SENSOR 2 7-105 187189 LID,TOP,BATTERY BOX 14 7-73
184327 PIN ASSY,BIN PIVOT 1 7-105 187191 DOOR,BATTERY BOX 13 7-73
184359 ROD,TIP 9 4-63 187223 PLT,LOCK,T/CYL,BIN 16 7-103
184360 BARREL 8 4-63 187225 MTG,ELEC HARNESS/HVAC 24 7-53
184363 PUMP BRACKET 9 11-13 187226 FRAME,GRILL 15 7-65
184383 MTG,P/BRAKE,8.5C P/SHAFT 3 3-69 187245 BKT,FNT,PIPE,COMPRES 13 5-9
184448 PLT,CLAMP,T/GATE 9 7-109 187252 PIPE,PNEUM,COOLING 12 5-9
184612 MTG,FRONT,P/SHAFT,GUARD 7 7-55 187310 PIPE,BRAKE,M&R,L 15 3-97
184613 MTG,REAR,P/SHAFT,GUARD 6 7-55 187310 PIPE,BRAKE,L 17 3-89
184676 PLT,COVER,F/WHEEL,HOUSING 6 2A-3 187311 PIPE,BRAKE,M&R,R 14 3-97
184676 PLT,COVER,F/WHEEL,HOUSING 6 2B-3 187311 PIPE,BRAKE,R 16 3-89
184739 PLT,MTG,OBW & TPMS 4 6-57 187315 BKT,PIPE 36 2A-77
184774 STEP,TOP,M/GUARD,HSE 18 7-71 187315 BKT,PIPE 36 2B-77
184776 STEP,BOTTOM,M/GUARD,HSE 17 7-71 187318 CLAMP,2 ACCUMULATORS 2 4-47
184777 STEP,BOTTOM,HSE 16 7-71 187336 BKT,RUBBER CLAMP 23 7-53
184937 GUARD,STONE 35 7-89 187418 PIPE,INTERM,PNEUM,COOL 11 5-9
184939 PLT,SAT 5 6-31 187424 MTG,HOOTER 14 6-41
184942 PLT,GUARD,REAR 22 6-59 187425 BKT,VENT PIPES 35 2A-77
184975 CHASSIS,REAR 17 7-95 187425 BKT,VENT PIPES 35 2B-77
186036 CHANNEL,STRAP SUPPORT 5 7-55 187428 PLT,BULKHEAD MTG,AXLE 13 3-97
186037 MTG,CAB,TILT CYL,FRONT 11 4-25 187428 PLT,BULKHEAD MTG,AXLE 15 3-89
186038 MTG,CAB,TILT CYL,REAR 10 4-25 187452 MTG,PIPE,COMPRESSOR 14 7-65
186040 MTG,BRACKET,HYD PLATE 4 7-55 187453 PLT,SEAL,RAD,RHS 13 7-65
186149 PIN,LOCATE,MIRROR 37 7-13 187454 PLT,SEAL,RAD,LHS 12 7-65
186221 PLT,R/CHASSIS,ELEC MTG 21 6-59 187496 LINK,TOP,SPHERICAL 4 7-83
186229 PLT,GUIDE,ROD,BONNET 16 7-59 187497 LINK,BASE,SPHERICAL 3 7-83
186315 SHIM 36 7-13 187502 PLT,RETAIN,HOSES,CAB,MID 24 4-3
186316 SHIM 35 7-13 187506 PLATE, ADM 35 6-7
186336 CARRIER,MAGNET,STRUT 12 7-87 187531 COVER PLT,FUEL SENDER 13 6-41
186347 PLT,GUIDE BONNET 8 7-63 187533 PLT,MNT,BACKREST,SEAT,TRAINER 58 7-31
186372 SHIM,PAD,REAR,BIN 21 7-103 187539 PLT,ELEC BULKHEAD MTG 20 6-59
186691 SHIM,BIN SUPPORT POLE 16 7-95 187541 PLT,DOOR OPEN LOCK 12 7-73
186693 RUBBER,SUSP,CAVITY,LHS 15 7-95 187632 HOUSING,BONNET CATCH 15 7-59
186693 RUBBER,SUSP,CAVITY,LHS 15 7-97 187633 MTG,BONNET CATCH 14 7-59
186695 STRAP,F/OSCILL,CROSS PLT 14 7-95 187634 LINKAGE,BONNET 13 7-59
186696 COVER,REAR,LHS,F/OSCIL 13 7-95 187648 SPACER 5 6-29
186697 COVER,REAR,RHS,F/OSCIL 12 7-95 187674 PLT,SPACER 7 7-101
186698 COVER,BACK,REAR,F/OSCIL 11 7-95 187680 COVER,PROTECT,GREASE LINE 6 11-3
186699 COVER,TOP,F/OSCIL 10 7-95 187688 LINK,BONNET CATCH 12 7-59
186703 RUBBER,UPPER SUSP.CAVITY 9 7-95 187689 PEG,BONNET CATCH 7 7-63
186703 RUBBER,UPPER SUSP.CAVITY 9 7-97 187690 PLT,TONGUE,BONNET CATCH 11 7-59
186704 ASSY,COVER,LHS 8 7-95 187696 BKT,MTG,HOSES,CAB TILT 9 4-25
186705 ASSY,COVER,RHS 7 7-95 187701 PLT,RETAINER,DEUTSCH PLUG 34 6-7
186706 ASSY,COVER,BOTTOM 6 7-95 187753 MUDGUARD,LHS 7 7-69
186757 PLT,COVER,GPS ANTENNA 6 6-29 187754 MUDGUARD,RHS 8 7-69
186806 PLT,SANDWICH,MUDGUARD 15 7-71 187775 PLT,MTG,TRAY,E-MODULE 33 6-7
186889 BKT,BREATHER,TRANSFER CASE 6 3-55 187781 STEP,MID,M/GUARD 12 7-71
186890 BKT,BREATHER,AXLE,MID/REAR 22 4-41 187789 HANDRAIL,MUDGUARD,RHS 9 7-69
186919 PLT,MTG,B/HEAT,CVR 5 7-95 187845 BKT,TPMS ANTENNA 8 6-65
186940 PLT,ARTIC,PROTECT 4 7-95 187865 MTG,LIGHT,OUT,BIN 15 7-103
186960 PIPE,OIL LEAD 7 4-63 187866 MTG,LIGHT,MID,BIN 14 7-103

872306 - B30D Mk 6.3 - May 2011

12-13
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
187867 SPACER,LIGHT,BIN 13 7-103 200061 clamp,pipe 61 7-51
187868 GUARD,LGHT,MID,BIN 12 7-103 200062 CLAMP,HOSE 5 3-55
187869 GUARD,LGHT,OUT,BIN 11 7-103 200062 CLAMP,HOSE 5 7-75
187885 PIN ASSY,FLOAT ARTIC 2 7-93 200062 CLAMP,HOSE 15 4-61
187891 MTG,RUBBER,CAB 34 7-11 200062 CLAMP,HOSE 21 4-41
187917 CLAMP,PIPE 10 5-9 200085 CLAMP,HOSE 6 4-63
187957 LID,HYD TANK 34 7-89 200085 CLAMP,HOSE 9 7-87
188175 TANK,HYD 33 7-89 200092 CLAMP 32 2A-77
188217 BOX,BATTERY 10 7-69 200092 CLAMP 32 2B-77
188248 LID,FILLER NECK,ASSY 7 7-75 200092 CLAMP,RUBBER CAP 350 2B-9
188265 TANK,FUEL 11 7-69 200093 CLEVIS 4 3-75
188315 TUBE 1 4-45 200318 MTG,BAND 4 5-11
188343 BRACKET,BREATHER,FUEL TANK 6 7-75 200437 VALVE,JUMBO 63MM SWIVEL 8 3-111
190141 WASHER,HEAT TREATED 11 3-109 200437 VALVE,JUMBO 63MM SWIVEL 8 3-111
190550 PLANET CARRIER 10 3-109 200437 VALVE,JUMBO 63MM SWIVEL 8 3-111
190742 PLUG,HEX 11 7-87 200437 VALVE,JUMBO 63MM SWIVEL 8 3-113
190903 WHEEL,22X25X3,3PCE 3 3-111 200437 VALVE,JUMBO 63MM SWIVEL 8 3-115
190903 WHEEL,22X25X3,3PCE 3 3-113 200437 VALVE,JUMBO 63MM SWIVEL 8 3-115
190956 YOKE,8.5C 9 3-87 200438 SPUD,TUBELESS 9 3-111
191032 FLANGE,7C,THRU DRIVE,FRONT 17 3-101 200438 SPUD,TUBELESS 9 3-111
191070 FLANGE,7C,THRU DRV,B,20/40DP 14 3-89 200438 SPUD,TUBELESS 9 3-111
191074 HEATSHIELD,TURBO 12 2A-61 200438 SPUD,TUBELESS 9 3-113
191074 HEATSHIELD,TURBO 12 2B-61 200438 SPUD,TUBELESS 9 3-113
191083 FLANGE,8.5C,THRU DRV,FRONT 17 3-91 200438 SPUD,TUBELESS 9 3-113
191124 WHEEL,19.5X25X2.5,3PCE 3 3-111 200438 SPUD,TUBELESS 9 3-113
191124 WHEEL,19.5X25X2.5,3PCE 3 3-111 200438 SPUD,TUBELESS 9 3-115
191124 WHEEL,19.5X25X2.5,3PCE 3 3-113 200438 SPUD,TUBELESS 9 3-115
191124 WHEEL,19.5X25X2.5,3PCE 3 3-113 200466 INFORMER 9 2A-65
191124 WHEEL,19.5X25X2.5,3PCE 3 3-113 200466 INFORMER 9 2B-65
191124 WHEEL,19.5X25X2.5,3PCE 3 3-115 200641 ELBOW,90 DEG 6" EQUAL RUBBER 8 2A-65
191124 WHEEL,19.5X25X2.5,3PCE 3 3-115 200641 ELBOW,90 DEG 6" EQUAL RUBBER 8 2B-65
191187 SHIM,PAD,BIN 10 7-103 200653 CABLE TIE 3 6-49
191298 GASSTRUT 33 7-15 200653 CABLE TIE 10 6-17
191299 GASSTRUT 32 7-21 200653 CABLE TIE 12 6-41
191301 GASSTRUT 6 7-61 200653 CABLE TIE 17 6-47
191334 ASSY,PISTON,SUSP.STRUT 10 7-87 200653 CABLE TIE 19 6-59
191359 GUIDE BIN INNER 8 7-109 200653 CABLE TIE 22 7-53
191362 GUIDE BIN OUTER 7 7-109 200653 CABLE TIE 57 7-45
191428 BKT,CONN,HANDRAIL,HSE 12 7-69 200742 CONNECTOR, FEMALE, 7 PIN 2 6-69
191445 SPACER,GUIDE,TAILGATE 6 7-109 200779 TIE ROD,END,WITH CLIP 9 7-59
191464 HANDLE,S/TANK,FRAME 3 7-55 200779 TIE ROD,END,WITH CLIP 10 7-59
191474 HANDLE,FRAME,S/TANK 2 7-55 200779 TIE ROD,END 18 6-59
191483 FRAME,S/TNK,BON/CATCH,T3 1 7-55 200779 TIE ROD END 31 7-15
191495 HANDRAIL,M/GUARD,LHS 13 7-69 200871 CABLE TIE 3 6-15
191642 BKT,REVERSE CAMERA 3 6-35 200871 CABLE TIE 3 6-57
192028 PLT,COVER,BELLY,RHS 3 7-67 200871 CABLE TIE 5 6-45
192029 PLT,COVER,BELLY,LHS 2 7-67 200871 CABLE TIE 7 6-65
192040 PLT,SPACER 4 6-31 200871 CABLE TIE 8 2A-69
192094 SPACER,GUIDE RING 5 7-109 200871 CABLE TIE 8 2B-69
200033 CLAMP,HOSE 4 10-37 200871 CABLE TIE 9 7-47
200033 CLAMP 34 2A-77 200871 CABLE TIE 32 6-5
200033 CLAMP 34 2B-77 200871 CABLE TIE 32 6-7
200036 NIPPLE,GREASE 8 3-87 200871 CABLE TIE 478 2A-41
200036 NIPPLE,GREASE 8 4-57 200871 CABLE TIE 478 2B-41
200038 NIPPLE,GREASE STRT 9 7-103 201194 BUSH,OSCILL.JOINT 7 3-87
200038 NIPPLE,GREASE 17 4-61 201212 CLAMP,EXHAUST,100MM 11 2A-61
200050 CLAMP,HOSE 16 4-61 201212 CLAMP,EXHAUST,100MM 11 2B-61
200050 CLAMP,HOSE 26 7-49 201212 CLAMP,EXHAUST,100MM 12 2A-63
200051 CLAMP,HOSE 10 2A-65 201212 CLAMP,EXHAUST,100MM 12 2B-63
200051 CLAMP,HOSE 10 2B-65 PRESSURE SENDER,0-10
201375 10 5-7
200061 CLAMP 33 2A-77 BAR,SWITCH
200061 CLAMP 33 2B-77 201412 MAGNET,CERAMIC 32 7-89

872306 - B30D Mk 6.3 - May 2011

12-14
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
201419 P-CLIP 21 7-53 202983 TYRE,23.5R25,XADN,MICH 2 3-111
201420 P CLIPS 11 3-79 203264 GROMMET, BLANK 29 6-7
201420 P-CLIP 12 3-97 203266 GROMMET,BLANK 4 6-29
201420 P-CLIP 13 3-89 203349 K-CLAMP 13 4-61
201428 VALVE,BLEED 3 3-107 203375 PLATE,AXLE SERIAL NUMBER 9 3-79
201439 P-CLIP 20 7-53 203375 PLT,AXLE SERIAL NUMBER 10 3-97
201439 P-CLIP,18MM 31 2A-77 203375 PLT,AXLE SERIAL NUMBER 11 3-89
201439 P-CLIP,18MM 31 2B-77 203538 CLAMP 30 2A-79
201453 BULB 12 6-43 203538 CLAMP 30 2B-79
201497 CIRCLIP-OUTSIDE 16 3-91 203588 CLAMP,HOSE 23 7-49
201497 CIRCLIP-OUTSIDE 16 3-101 203588 CLAMP, HOSE COMP SUCTION PIPE 60 2A-31
201499 CIRCLIP 4 7-109 203588 CLAMP, HOSE COMP SUCTION PIPE 60 2B-31
201499 CIRCLIP:INTERNAL 8 7-103 CLAMP, SUCTION PIPE TO COMPRES-
203588 75 2A-35
201503 GASKET,CORK,DIESEL TANK 4 7-75 SOR
201509 LATCH,GASKET 8 7-59 CLAMP, SUCTION PIPE TO COMPRES-
203588 75 2B-35
201509 LATCH,GASKET 11 7-73 SOR
201509 LATCH,GASKET 30 7-15 CLAMP,PIPE TO CYLINDER HEAD
203588 125 2A-15
201529 CONNECTOR, FEMALE, 4 way 3 6-69 COVER
201556 BEARING,CONICAL,RUBBER 6 7-99 203588 CLAMP,PIPE TO CYLINDER HEAD
125 2B-15
201559 TYRE,750/65R25,XAD65,MICHELIN 2 3-111 COVER
201650 CIRCLIP 38MM EXTERNAL 9 3-109 203588 CLAMP,Rubber Cap 20-32MM 280 2A-53
201666 SPRING,BIN HEAT,BALL,JOINT 11 2A-63 203588 CLAMP,Rubber Cap 20-32MM 280 2B-53
201666 SPRING,BIN HEAT,BALL,JOINT 11 2B-63 203680 P-CLIP 8 4-25
201666 SPRING 29 7-13 203681 P-CLIP,50MM 6 3-53
201667 SPRING,BIN HEAT,SUSP,PLT 10 2A-63 203681 P-CLIP,50MM 29 2A-77
201667 SPRING,BIN HEAT,SUSP,PLT 10 2B-63 203681 P-CLIP,50MM 29 2B-77
201737 POINT,TEST,HYD 20 4-31 203764 P-CLIP 7 4-25
201737 POINT,TEST,HYD 31 4-59 203764 P-CLIP 8 2A-71
201819 REDUCER,STACK 7 2A-65 203764 P-CLIP 8 2B-71
201819 REDUCER,STACK 7 2B-65 203764 P-CLIP 19 7-53
201873 POINT,TEST,HYD 1 10-31 203764 P-CLIP,25MM 28 2A-77
201885 CLAMP,RUBBER 14 4-61 203764 P-CLIP,25MM 28 2B-77
201886 DECAL,PDI/QUALITY 51 7-111 203830 CIRCUIT BREAKER,20AMP 16 6-47
201926 CIRCLIP:INNER 8 3-109 203895 RESEVOIR,AIR,5L 3 5-11
202043 DRIVER,RECTANGULAR 5 3-111 203908 P-CLIP 22 7-49
202043 DRIVER,RECTANGULAR 5 3-111 203923 GROMMET 2 7-95
202043 DRIVER,RECTANGULAR 5 3-111 203923 GROMMET 3 5-5
202043 DRIVER,RECTANGULAR 5 3-113 203923 GROMMET 6 4-25
202043 DRIVER,RECTANGULAR 5 3-113 203923 GROMMET 11 6-41
202043 DRIVER,RECTANGULAR 5 3-113 203926 GROMMET 27 2A-77
202043 DRIVER,RECTANGULAR 5 3-113 203926 GROMMET 27 2B-77
202043 DRIVER,RECTANGULAR 5 3-115 203975 PROTECTOR,HOSE STRAP ON 18 7-53
202043 DRIVER,RECTANGULAR 5 3-115 203990 FITTING,LUBRICATION 3 7-109
202063 VALVE,JUMBO (STRAIGHT) 8 3-113 203990 FITTING,LUBRICATION 7 7-103
202063 VALVE,JUMBO (STRAIGHT) 8 3-113 203995 GREASE NIPPLE 10 11-11
202063 VALVE,JUMBO (STRAIGHT) 8 3-113 204035 CLAMP,SEALCLAMP 9 2A-63
202094 GROMMET,FLAT SPLIT 31 6-7 204035 CLAMP,SEALCLAMP 9 2B-63
202346 AIRDUCT,FLEX 8 7-47 204035 CLAMP,SEALCLAMP 10 2A-61
202557 CONNECTOR, FEMALE, 2 way 4 6-69 204035 CLAMP,SEALCLAMP 10 2B-61
202599 RING,SNAP 3 7-85 204042 SWITCH,BINARY PRESSURE 21 7-49
202599 CIRCLIP,INTERNAL 5 4-63 204043 RECEIVER DRIER 20 7-49
202599 CIRCLIP:INTERNAL 11 4-57 204111 GUARD,TELESCOPIC 2 7-43
202621 SEAL PLATE,B30 16T HUB 10 3-79 204112 SCREW,ADJUSTING HANDLE 4 7-43
202621 PLT,SEAL,B30 16T HUB 11 3-97 204113 NUT,ADJUSTING HANDLE 8 7-43
202621 PLT,SEAL,B30 16T HUB 12 3-89 204115 SPACER,SPLINED 16 7-43
202686 GRIP,PTC 25MM PIPE 3 7-95 204122 RUBBER,PROG.BUMP STOP 7 7-57
202729 CIGARETTE LIGHTER 12V 30 6-5 204169 CLAMP,SEALING 30 4-59
202860 BOWL,PRE-CLEANER 2 2A-67 204170 BASE ASSEMBLY 7 7-43
202860 BOWL,PRE-CLEANER 2 2B-67 204187 AIRDUCT,FLEX 7 7-47
202916 CONNECTOR, FEMALE, 2 way 5 6-69 204438 CAP,STEERING WHEEL 88 7-41
202933 BULB,(PIGTAIL) 3 6-43 204457 CIRCLIP,OUTSIDE 7 3-109
202934 BULB,HDLT 11 6-43 204483 MTG,T/BOX SPLIT 4 3-55

872306 - B30D Mk 6.3 - May 2011

12-15
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
204541 MTG,RUBBER CIRCULAR 23 4-3 206454 ASHTRAY,TOP MNT,PLASTIC 48 7-25
204600 STEERING WHEEL 56 7-41 206467 P-CLIP 28 4-59
204668 CLAMP,STACK-AIR INTAKE PIPE 6 2A-65 206480 ISOLATOR,STEERING ORBITAL 22 4-3
204668 CLAMP,STACK-AIR INTAKE PIPE 6 2B-65 206494 COVER,HEADLIGHT,LHS 1 7-79
204708 PLT,PERFORATED,GRILL 11 7-65 206494 COVER,HEADLIGHT,LHS 9 7-73
204710 BULB,HEAVY DUTY 13 6-43 206495 COVER,HEADLIGHT,RHS 1 7-79
205259 CIRCUIT BREAKER,60AMP 15 6-47 206495 COVER,HEADLIGHT,RHS 3 7-75
205424 NUT 23 7-43 206523 MTG,RUBBER 26 2A-79
205428 SPACER 9 7-43 206523 MTG,RUBBER 26 2B-79
206050 CROSS&ROLLER,LOW MAINT 18 3-77 206579 GROMMET,BLANK 3 6-31
206070 THROTTLE, FOOT ACTUATOR 28 6-5 206585 HEXSERT,OPEN 16 7-49
206071 SHOCK MAT 5 7-81 206585 HEXERT 47 7-23
206071 SHOCK MAT 5 7-101 206585 HEXERT 47 7-25
206071 SHOCK MAT 6 3-87 206585 HEXERT 47 7-29
206071 SHOCK MAT 6 7-103 206636 EXHAUST,H/SHIELD MID 9 2A-61
206073 LINK,DRAG 4 7-99 206636 EXHAUST,H/SHIELD MID 9 2B-61
206074 SPHERICAL BRG,2 BOLT 1 7-85 206658 CLAMP,ALU,2 BOLT 19 4-41
206074 SPHERICAL BRG,2 BOLT 2 7-83 206690 CONNECTOR, FEMALE, 3 WAY 6 6-69
206074 SPHERICAL BRG 4 4-63 206703 CONNECTOR 4 6-43
206074 SPHERICAL BRG,2 BOLT 8 7-87 206703 CONNECTOR, MALE, 2 WAY 7 6-69
206074 BEARING,2 BOLT 9 4-57 206704 CONNECTOR, FEMALE, 2 WAY 8 6-69
206075 SPACER,SPHERICAL BRG 2 7-85 206705 CONNECTOR, MALE, 3 WAY 9 6-69
206075 SPACER,SPHERICAL BRG 3 4-63 206706 CONNECTOR, MALE, 4 WAY 10 6-69
206075 SPACER,SPHERICAL BRG 10 4-57 206707 CONNECTOR,4-WAY,FEMALE 5 6-61
206079 MUDFLAP,BIN MOUNTED 5 7-103 206707 CONNECTOR, FEMALE, 4 WAY 11 6-69
206082 GAUGE,QUAD,PRESS 2 10-31 206708 CONNECTOR, MALE, 6 WAY 12 6-69
206251 DECAL,GREASE POINT 2 7-109 206709 CONNECTOR, FEMALE, 6 WAY 13 6-69
206286 CLAMP,HOSE 7 7-87 206711 CONNECTOR, MALE, 8 WAY 14 6-69
206287 BELLOW,RUBBER 6 7-87 206712 CONNECTOR, FEMALE, 8 WAY 15 6-69
206291 GROMMET 14 6-47 206713 CONNECTOR, FEMALE, 21 WAY 16 6-69
206301 ASSY,TOP SECT,B/HEATING 8 2A-63 206717 CONNECTOR, MALE, 31 WAY 17 6-69
206301 ASSY,TOP SECT,B/HEATING 8 2B-63 206718 CONNECTOR, FEMALE, 31 WAY 18 6-69
206303 ASSY,MID SECT,B/HEATING 7 2A-63 206719 CONNECTOR, MALE, 9 WAY 19 6-69
206303 ASSY,MID SECT,B/HEATING 7 2B-63 206720 CONNECTOR, FEMALE, 9 WAY 20 6-69
206305 ASSY,FLEX SWIVEL B/H 6 2A-63 206722 CONNECTOR, FEMALE, 4 WAY 21 6-71
206305 ASSY,FLEX SWIVEL B/H 6 2B-63 206724 CONNECTOR, MALE, 8 WAY 22 6-71
206336 HARNESS 150 3-51 206726 CONNECTOR, FEMALE, 2 WAY 23 6-71
206337 HARNESS 164 3-51 206735 CONNECTOR, FEMALE, 2 WAY 24 6-71
206345 SELECTOR, SHIFT 120 3-51 206765 CROSS & ROLLER,LUBE-FOR-LIFE 2 3-77
206350 FUSE,10A,BLADE TYPE 1 6-9 206765 CROSS & ROLLER,LUBE-FOR-LIFE 10 3-77
CLAMP, CHARGE-AIR PIPE ON HOUS- CROSS & ROLLER,8.5C,LUBE-FOR-
206353 430 2A-31 206765 15 3-77
ING LIFE
CLAMP, CHARGE-AIR PIPE ON HOUS- 206767 STRAP,STEP RUBBER CONNECTOR 7 7-71
206353 430 2B-31
ING 206777 CONNECTOR, FEMALE, 3 WAY 25 6-71
206373 GASKET,HYD TANK 29 7-89 206778 CONNECTOR, FEMALE, 1 WAY 26 6-71
206387 SWITCH,PRESSURE,(NC),5 BAR 8 5-7 206787 CAP,FILLER,HYDRAULIC 27 7-89
206412 DOOR,HVAC,YELLOW D# 28 7-21 206825 CLAMP,RUBBER,15,UNDER CAB 21 4-3
206415 HINGE,EXTERIOR 10 7-73 206825 CLAMP,RUBBER,15,UNDER CAB 21 4-5
206415 HINGE,EXTERIOR 27 7-15 206826 CLAMP,ALU 20 4-3
206415 HINGE,EXTERIOR 27 7-21 206826 CLAMP,ALU 20 4-5
206418 WINDOW,CURVED 26 7-17 206827 CLAMP,ALU 19 4-3
206437 HEXERT 55 7-25 206827 CLAMP,ALU 19 4-5
206437 HEXSERT 55 7-31 206829 SPACER,CLAMP,ALUM 17 7-53
206439 HANDLE,CAB INTERIOR 6 7-57 206829 SPACER,CLAMP,ALUM 18 4-3
206439 HANDLE,CAB INTERIOR 54 7-23 206829 SPACER,CLAMP,ALUM 18 4-5
206441 HINGE,INTERIOR 53 7-23 206829 SPACER,CLAMP,ALUM 18 4-41
206442 LATCH,COOLBOX 52 7-23 206939 MOUNTING PIPE 3 6-23
206444 RUBBER,LATCH,COOLBOX 51 7-23 206940 LIGHT,INTERIOR 27 6-5
206447 PLT,STEP 50 7-27 206945 MTG,RUBBER 2 6-49
206449 SUN VISOR 49 7-29 206945 MTG,RUBBER 5 3-87
206451 BKT,STRAP,DOOR 25 7-15 206945 MOUNTING,RUBBER,SQUIGLY 6 6-65
206453 RUBBER,STRAP,DOOR 24 7-15 206945 MTG,RUBBER 7 2A-71

872306 - B30D Mk 6.3 - May 2011

12-16
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
206945 MTG,RUBBER 7 2B-71 207330 DECAL,PROPSHAFT GUARDS 39 7-111
206945 MTG,RUBBER 9 6-17 207331 DECAL,RADIATOR FAN WARNING 38 7-111
206945 MOUNTING,RUBBER,SQUIGLY 10 6-41 207336 DECAL,ARTICULATION CRUSH 37 7-113
206945 MTG,RUBBER 11 7-47 207337 DECAL,VISIBILITY WARNING 36 7-113
206945 MTG,RUBBER 12 4-61 207338 DECAL,PARK BRAKE WARNING 35 7-113
206945 MOUNTING,RUBBER,SQUIGLY 13 6-47 207339 DECAL,PASSENGER SEAT 25 7-111
206945 MTG,RUBBER 16 7-53 207340 DECAL,SUSPENSION CYLINDER 5 7-87
206945 MTG,RUBBER 17 6-59 207340 DECAL,SUSPENSION CYLINDER 33 7-111
206945 MOUNTING, RUBBER 26 6-7 207346 DECAL,B&W,B30D 32 7-111
206979 CONDENSER,AIR-CON 15 7-53 207349 DECAL,COMPRESSED AIR 31 7-111
206992 MTG,BAND 2 5-15 207350 DECAL,SPRING PRESSURE 30 7-113
207017 CLAMP,ALUM,2 BOLT 5 3-53 207366 LATCH,LH 7 7-73
207017 CLAMP,ALUM,2 BOLT 14 7-53 207366 LATCH,LH,TRI/MARK 22 7-15
207018 CLAMP,ALUM,4 BOLT 13 7-53 207373 MTG,BKT,B/HEATING 5 2A-63
207021 SENSOR,BIN PIVOT,ROTARY 16 6-59 207373 MTG,BKT,B/HEATING 5 2B-63
207027 DIODE,3A,SPADE TERMINAL 6 6-9 207374 MTG,PLT,LOWER B/HEATING 4 2A-63
207030 LIGHT,WORK LIGHT 1 6-43 207374 MTG,PLT,LOWER B/HEATING 4 2B-63
207030 LIGHT,WORK LIGHT 3 6-25 207375 BOLT,STRIKER 6 7-73
207030 LIGHT,WORK LIGHT 4 6-25 207375 BOLT,STRIKER,TRIMARK 21 7-15
207031 SWITCH 8 6-17 207381 DECAL,REFRIGERANT 28 7-113
207043 CLAMP,ALU,2 BOLT 12 7-53 207382 DECAL,CAB TILT 27 7-111
207044 CLAMP,ALU,4 BOLT 11 7-53 207390 SENDER,TEMP 4 6-45
207053 LEVER, ZF RETARDER, 6 POSITION 540 3-51 207408 DECAL,STARTER MOTOR 26 7-111
207061 SUNGEAR 6 3-109 207411 DECAL,EMERGENCY EXIT 25 7-113
207080 CONNECTOR, FEMALE, 2 WAY 27 6-71 207440 SHAFT,ROTARY SENSOR 12 6-59
207092 CLAMP,RUBBER,4,TRAN HOSES 4 3-53 207445 E-CLIP 11 6-59
207114 FUSE,30A,BLADE TYPE 2 6-9 207453 CONDUIT,670MM 6 6-17
207115 FUSE,25A,BLADE TYPE 3 6-9 207453 CONDUIT,690MM 7 6-17
207116 FUSE,20A,BLADE TYPE 4 6-9 207454 CONDUIT,584MM 2 6-25
207117 P-CLIP 15 7-49 207473 CONNECTOR, FEMALE, 31 WAY 30 6-71
207118 FUSE,15A,BLADE TYPE 5 6-9 207475 CONNECTOR, FEMALE, 4 way 31 6-71
207123 SPACER,CLAMP,ALU 3 3-53 207476 CONNECTOR, FEMALE, 14 WAY 32 6-71
207124 CLAMP,RUBBER,6 17 4-41 207477 CONNECTOR, FEMALE, 15 WAY 33 6-71
207175 ASSY,DRAIN TUBE,HVAC 6 7-47 207496 CLAMP,EXHAUST 6 2A-61
207177 AIR HOSE ADAPTER,2" 22 7-51 207496 CLAMP,EXHAUST 6 2B-61
207178 AIR HOSE ADAPTER 21 7-51 207498 CONNECTOR, MALE, 9 WAY 34 6-71
DECAL,DEERE,OVERHEAD POWER- 207499 CONNECTOR, FEMALE, 12 WAY 35 6-71
207191 50 7-111
LINE 207500 CONNECTOR, FEMALE, 15 WAY 36 6-71
207192 DECAL,DEERE,SEATBELT,WARNING 49 7-111 207501 CONNECTOR, FEMALE, 18 WAY 37 6-71
207206 HANDLE,PADDLE,BATT BOX 8 7-73 207502 CONNECTOR, FEMALE, 21 WAY 38 6-71
207213 MTG,RUBBER,CONDENSER,HVAC 10 7-53 207504 CONNECTOR, FEMALE, 4 way 39 6-71
207219 SPRING,CABSTRUT 5 4-25 207505 CONNECTOR, FEMALE, 8 WAY 40 6-71
207230 TRIMARK,LH HOUSING 23 7-15 207520 MUDFLAP,MUDGUARD STUT 6 7-71
207231 SUPPORT,POSITION SENSOR SHAFT 15 6-59 207521 MUDFLAP,MUDGUARD 5 7-71
207251 HOSE,PROTECT,SPIRAL GUARD 16 4-41 207524 CONNECTOR, MALE, 3 WAY 41 6-73
207252 HOSE,PROTECT,SPIRAL GUARD 26 4-59 207626 PLUG,DRAIN MAGNETIC 1 3-99
207253 HOSE,PROTECT,SPIRAL GRD 17 4-3 207626 PLUG,MAGNETIC 8 3-79
207266 HEXERT 46 7-27 207626 PLUG,MAGNETIC 9 3-97
207266 HEXERT 46 7-29 207626 PLUG,MAGNETIC 10 3-89
207273 CONNECTOR, MALE, 12 WAY 28 6-71 207637 COVER,DUST,SEALED BEARING 11 4-61
207274 CONNECTOR, FEMALE, 12 WAY 29 6-71 207646 MTG,RUBBER,T/MISSION,SPLT 3 3-3
207281 SHAFT,POSITION SENSOR ARM 14 6-59 207646 MTG,RUBBER,T/MISSION,SPLT 5 2A-3
207283 PIPE,SUCTION,HYD PUMP 25 4-59 207646 MTG,RUBBER,T/MISSION,SPLT 5 2B-3
207288 MOUNTING, SWIVEL HEAD 25 6-3 207647 KNOB,BIN TIP 20 7-15
207289 O-RING 13 6-59 207660 PLUG,FILLER 2 3-99
207290 DECAL,DEERE,LIFT/TIEDOWN PNTD 48 7-111 207660 PLUG 7 3-79
207302 DECAL,GREASE POINT 47 7-111 207660 PLUG 8 3-97
207304 DECAL,TIE DOWN POINT 46 7-113 207660 PLUG 9 3-89
207306 DECAL,WARNING EATHER,START 45 7-111 207662 CONDUIT,255MM 5 6-17
207310 DECAL,LIFTING EYE 43 7-113 207676 PLUG,MAGNETIC 4 7-87
207311 DECAL,BELL LOGO,CAB DOOR 42 7-111 207676 PLUG,MAGNETIC 5 3-109
207312 DECAL,B&W BELL LOGO,FR BONNET 41 7-111 207693 FILTER,UNIT,FUEL-WATER 1 2A-73

872306 - B30D Mk 6.3 - May 2011

12-17
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
207693 FILTER,UNIT,FUEL-WATER 1 2B-73 208495 CONNECTOR, FEMALE, 6 WAY 48 6-73
207693 ASSY,FUEL FILTER 6 2A-71 208505 METERING UNIT NO. 8 1 11-29
207693 ASSY,FUEL FILTER 6 2B-71 208505 METERING UNIT NO. 8 3 11-23
207694 ELEMENT,FILTER,10 MICRON 8-3 208505 METERING UNIT NO. 8 4 11-15
207694 ELEMENT,FILTER,10 MICRON 8-3 208509 GINA UNIT 1 11-27
207694 ELEMENT,FILTER,10 MICRON 8-3 208510 T-ADAPTER 2 11-27
207694 ELEMENT,FILTER,10 MICRON 8-5 208511 COMMUNICATION CABLE 3 11-27
207694 ELEMENT,FILTER 2 2A-73 208580 CONNECTOR, FEMALE, 2 WAY 49 6-73
207694 ELEMENT,FILTER 2 2B-73 208614 DUAL LOCK,3M 3 6-29
207737 SHUT-OFF PLUG 2 11-23 208771 GROMMET 1 7-95
207737 SHUT-OFF PLUG 4 11-19 208771 GROMMET 23 6-7
207737 SHUT-OFF PLUG 6 11-15 208787 DEFLECTOR,DUST COVER,YOKE 4 3-87
207741 TWIN 7-PORT BLOCK 1 11-15 208823 CLAMP,T-BOLT,78-86MM 21 4-59
207742 METERING UNIT NO. 4 3 11-15 208824 CLAMP 24 2A-79
207745 METERING UNIT NO. 9 5 11-15 208824 CLAMP 24 2B-79
207746 TWIN 7-PORT BLOCK 4 11-23 208828 CLAMP,T-BOLT 4 2A-65
207788 SPACER,STEER PLASTIC 15 4-39 208828 CLAMP,T-BOLT 4 2B-65
207795 CLIP,RETAINING,ARTIC HOSES 24 7-89 208848 STRAIN GAUGE 3 6-61
207799 SEAL,BONNET/CAB INTERFACE 19 7-7 208879 COVER,STRAIN GAUGE 7 6-61
207823 DECAL,BELL LOGO,BIN 24 7-113 208880 CONNECTOR, FEMALE, 9 WAY 50 6-73
207830 CONNECTOR, FEMALE, 5 WAY 42 6-73 210067 HORN,AIR,TWIN 2 5-5
207831 COVER,HEAD LIGHT,GRILL 1 6-55 210105 LEVEL,INDICATOR 20 7-89
207832 COVER,HEAD LIGHTS,FRAME 9 6-41 210247 VALVE,STEERING 1 4-9
207861 PLT,RUBBER,BONNET SEAL 5 7-57 210247 VALVE,STEERING 15 4-3
207863 GASKET,LOWER MIRROR BKT 18 7-13 210492 PUMP,SERVICE 1 4-49
207864 GASKET,ELECTRICAL HATCH 45 7-25 210492 PUMP,HYDRAULIC 1 4-51
207865 GASKET,ORBITAL 16 4-3 210493 PUMP,EMERGENCY STEERING 1 4-15
207871 ROOF,CAB,YELLOW 2 7-5 210493 PUMP,E/STEER 2 4-11
207879 STRAP,COAT 44 7-23 210544 VALVE,SOLENOID 9 5-9
207881 GASKET,GRAB HANDLE 17 7-11 210561 VALVE,UNLOADER,AIR DRYER 1 5-13
207897 DECAL,CAB,L/PUMP LEVER 23 7-111 210561 VALVE,UNLOADER 2 5-11
207908 CLAMP,RUBBER,10,F/WALL 9 7-53 210695 VALVE,CYL SUSPSTRUT 2 7-87
207967 BOOT,RUBBER,DRAIN VALVE 4 2A-3 210696 CAP,VALVE CYL SUSPSTRUT 1 7-87
207967 BOOT,RUBBER,DRAIN VALVE 4 2B-3 210771 VALVE,RELIEF,DIESEL CAP,5PSI 3 7-77
207967 BOOT,RUBBER,DRAIN VALVE 23 7-89 210772 VALVE,RELIEF,DIESEL CAP,1PSI 4 7-77
207968 COVER,SPEAKER 43 7-23 210778 PUMP,EMERGENCY STEERING 1 4-23
207981 ELEMENT,HEATER,FUEL 1 6-51 210778 PUMP,EMERGENCY STEERING 4 4-21
207990 CROSS & ROLLER,LUBE-FOR-LIFE 5 3-77 210791 VALVE,CHECK,E/STEER 1 4-11
207995 DECAL,HYDRAULIC TEST POINTS 21 7-113 VALVE,CHECK,EMERGENCY STEER-
210791 1 4-13
208000 CONNECTOR, FEMALE, 4 WAY 43 6-73 ING
208001 CONNECTOR, FEMALE, 4 WAY 44 6-73 210833 VALVE,SOLENOID 2 5-7
208002 CONNECTOR, FEMALE, 24 WAY 45 6-73 210862 FILTER ASSEMBLY,HYDRAULIC TANK 1 7-91
208009 CONNECTOR, FEMALE, 68 WAY 46 6-73 210862 ASSY,FILTER,FINN 19 7-89
208010 SIDE SHAFT 6 3-79 210895 VALVE, NON, RETURN 2 6-11
208011 SIDE SHAFT 5 3-79 210896 MOTOR, WIPER 7 6-11
208031 GUARD,CAL.TOP,LHS,NARROW 8 3-89 210905 SOLENOID,PILOT VALVE,24V 6 5-7
208031 GUARD,CAL.TOP,LHS *7 3-97 210907 VALVE,MANIFOLD 1 4-33
208033 GUARD,CAL.BOT,NARROW 7 3-89 210907 VALVE,MANIFOLD 1 4-35
208033 GUARD,CAL.BOT *6 3-97 210907 VALVE,MANIFOLD 14 4-31
208041 CONNECTOR, FEMALE, 1 WAY 47 6-73 210920 PUMP,MANUAL,TANK CAP 1 4-29
208042 GUIDE,TAPE,PISTON PTFE,STRUT 3 7-87 210920 PUMP,MANUAL,TANK CAP 4 4-25
208043 SEAL,LASTO 'D',FRONT,CAB 16 7-9 210923 ACCUM,PISTON,CRIMPED 1 4-47
208044 SEAL,LASTO 'D',SIDE,CAB 15 7-9 210947 BRAKE PEDAL,MICO 1 4-7
208068 SLING,HOSE 22 7-89 210947 PEDAL,BRAKE 14 4-5
208072 STRAP,BONNET 5 7-61 210987 PUMP, TWIN 12CC/24V/3L/250 BAR 1 11-11
208085 BLANK,MIRROR SWITCH 42 7-25 210987 TWIN PUMP 3L 10 11-13
208103 GASKET,5X5 ROLL STOCK 14 7-15 210987 TWIN PUMP 3L 15 11-9
208103 GASKET 14 7-17 210991 PUMP,HYDRAULIC 1 4-19
208104 GASKET 5 7-5 210991 PUMP,HYDRAULIC,28CC,RIGHT HAND 3 4-17
208158 COVER,PLUG,COLUMN SWITCH 24 6-5 210992 PUMP,HYDRAULIC 1 4-53
208162 O-RING KIT - 11-11 210992 PUMP,HYDRAULIC 1 4-55
208200 GUARD,CAL,TOP,LHS 4 3-79 212011 VALVE,BLOCK,IPM 1 5-7

872306 - B30D Mk 6.3 - May 2011

12-18
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
212011 VALVE,BLOCK,IPM 5 5-3 214310 E-MODULE, BATT BALANCER 20 6-7
212038 DECAL,ROPS FOPS 19 7-113 214313 SWITCH,PRESS,NO,123B 2 6-45
212049 DECAL,TYRE PRES 18 7-113 214314 SWITCH,PRESS,NO,5B 1 6-45
212088 STRAINER,125 MICRON,350L/MIN 8-5 214317 SWITCH,RED,EMERG,BRAKE 3 6-39
212088 SUCTION STRAINER 18 7-89 214318 SWITCH,TEMP,112 DEG 3 3-55
214003 ANTENNA,HELICAL,TPMS 5 6-65 214318 SWITCH,TEMP,112 DEG 109 3-59
214013 DUST CAP,QUICK CONNECTOR,MALE 3 11-13 214319 CONNECTOR, MALE, 3 WAY 53 6-73
WELDING PLATE,TUBE CLAMP DOU- 214350 CONNECTOR, FEMALE, 4 WAY 54 6-73
214019 2 11-9
BLE 214354 COLUMN,STEERING 1 7-43
214020 TUBE CLAMP,DOUBLE 1 11-9 214354 COLUMN,STEERING 40 7-41
214021 L-SWIVEL COUPLING 4 11-9 214377 DECAL,EMERGENCY STOP 2 6-39
214022 COVER PLATE,TUBE CLAMP DOUBLE 7 11-9 214389 CONNECTOR, MALE, 18 WAY 55 6-73
214023 BRACKET,TUBE CLAMP 14 11-9 214391 INSULATION,NOISE,FIREWALL,LH 39 7-45
214024 PRESSURE SWITCH,COMPLETE 5 11-19 214392 INSULATION,NOISE,FIREWALL,RH 38 7-45
214025 METERING UNIT NO. 10 3 11-19 214393 INSULATION,NOISE,OUTER FRONT 37 7-45
214026 BODY,MALE STUD ELBOW 1/4” 7 11-19 214395 INSULATION,NOISE,LOWER,LH 36 7-45
214026 BODY,MALE STUD ELBOW 1/4” 7 11-23 214396 INSULATION,NOISE,DASHBOARD 35 7-45
214028 TWIN 4-PORT BLOCK 1 11-19 214402 E-MODULE,OBW 2 6-57
214030 BRACKET,DISTRIBUTION BLOCK 6 11-17 214412 DECAL,GREASE DAILY,BIN PIVOT 14 7-113
214032 TWIN 4-PORT BLOCK,COMPLETE 6 11-9 214418 HARNESS,STOP SWITCH 1 6-39
214032 TWIN 4-PORT BLOCK,COMPLETE 6 11-21 214419 DECAL,GREASE DAILY,OSC/R-BRG 13 7-113
214034 TWIN 7-PORT BLOCK,COMPLETE 7 11-17 214420 DECAL,GREASE DAILY,STR CYL 12 7-111
214034 TWIN 7-PORT BLOCK,COMPLETE 16 11-9 214421 DECAL,GREASE DAILY,ARTIC 11 7-113
214035 CLAMP 4 11-17 214426 DECAL,WARNING,HIGH PRESS,HYD 10 7-113
214037 MALE STUD COUPLING 1/8” 2 11-17 214427 DECAL,WARNING,BIN HEAT PIPES 9 7-113
214038 SEALING RING 6 11-23 214428 DECAL,WARNING,HOT SURFACE 8 7-113
214038 SEALING RING 7 11-15 214429 DECAL,WARNING,RADIAT,AREA HOT 7 7-113
214045 YOKE,8.5C,FLANGED 3 3-87 214432 E-MODULE,MDU3 19 6-5
214046 DISC,P/BRAKE DXP195 2 3-69 214435 INSULATION,NOISE,LH,LOWER 34 7-45
214065 FAN, SUCKER, DIA 725 5 2A-55 214444 PCB,STRAIN GAUGE 2 6-61
214065 FAN, SUCKER, DIA 725 5 2B-55 214474 FUSE,40A,BLADE TYPE 8 6-9
214106 TM OIL COOLER 11 2A-81 214510 HARNESS,SAT 2 6-31
214106 TM OIL COOLER 11 2B-81 214528 HARNESS,OBW 1 6-57
214107 FRAME,TOP 10 2A-81 214529 HARNESS,OBW & TPMS 2 6-65
214107 FRAME,TOP 10 2B-81 214560 GEAR,PLANET 4 3-109
214108 FRAME,BOT 9 2A-81 214564 TYRE,23.5R25,ET6A,TECHKING 2 3-115
214108 FRAME,BOT 9 2B-81 214577 DECAL,ILLEGAL ON SA ROADS 53 7-111
214109 BRACE 8 2A-81 214578 BOOT,CYLINDER 2 4-63
214109 BRACE 8 2B-81 214601 DECAL,RED REFLECTOR 4 7-103
214133 P-CLIP 8 6-41 214601 DECAL,RED REFLECTOR 6 7-113
214136 ANTENNA, WHIP, TPMS 4 6-65 214611 RADIO,DAYTONA MP28 4 6-33
214137 ANTENNA, MTG BASE, TPMS 3 6-65 214614 NONSLIP,SUMP 3 2A-3
214158 GUARD,FAN,LHS 23 2A-79 214614 NONSLIP,SUMP 3 2B-3
214158 GUARD,FAN,LHS 23 2B-79 214615 NONSLIP,ARTIC 2 3-87
214159 GUARD,FAN,RHS 22 2A-79 214616 NONSLIP,MUDGUARD,RHS 4 7-71
214159 GUARD,FAN,RHS 22 2B-79 214617 NONSLIP,MUDGUARD,LHS 3 7-71
214176 ISOLATOR,STEERING COLUMN 24 7-43 214619 NONSLIP,TOP LID,B/BOX 4 7-73
214217 TYRE,23.5R25,TL3A+ 2 3-113 214660 DECAL,SPEED DOWN SLOPE 17 7-113
214228 E-MODULE,TCU,ZF,OM926LA 2 6-15 214666 DECAL,WARNING,CAB MOUNT,CRUSH 54 7-111
214229 HARNESS,ZF,CAB 1 6-15 214670 SWITCH,POWER,SEAT,HIGH BACK 33 7-31
214231 SPHERICAL BRG,2 BOLT 1 7-83 214671 HARNESS,POWER,SEAT,HIGH BCK 32 7-31
214242 HARNESS, CAB 22 6-3 214749 SHAFT,SPIDER,CROSS 8 3-95
214243 E-MODULE,SSM 21 6-5 214749 SHAFT,SPIDER,CROSS 8 3-105
214261 STACK,BIN HEATING,RIBLESS 3 2A-63 214788 ANTENNA,RADIO 3 6-33
214261 STACK,BIN HEATING,RIBLESS 3 2B-63 214789 CAP,DIESEL FILLER 1 7-77
214283 HARNESS,BATT BOX 12 6-47 214789 CAP,DIESEL FILLER 2 7-75
214285 CONNECTOR, 13 MM , LUG 51 6-73 214792 CONNECTOR, MALE, 4 WAY 56 6-73
214296 HARNESS,ARTIC 3 6-45 214793 CONNECTOR, FEMALE, 12 WAY 57 6-73
214297 HARNESS,REAR 10 6-59 214794 CONNECTOR, FEMALE, 3 WAY 58 6-73
214301 DECAL,FUSES,MM POWER 16 7-113 214795 CONNECTOR, MALE, 2 WAY 59 6-73
214307 CONNECTOR, 13 MM , LUG 52 6-73 214796 CONNECTOR, MALE, 4 WAY 60 6-73
214309 DECAL,CB'S,FUSES,RELAYS 15 7-111 214798 CONNECTOR, FEMALE, 2 WAY 61 6-75

872306 - B30D Mk 6.3 - May 2011

12-19
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
214804 HARNESS 4 6-61 216095 CONNECTOR, FEMALE, 31 WAY 71 6-75
214825 DECAL,BIN SUPPORT 29 7-113 216096 CONNECTOR, MALE, 31 WAY 72 6-75
214827 DECAL,EMERGENCY EXIT, EXTRA 2 7-111 216097 SURGE TANK,7L,PLASTIC 15 2A-77
214829 DECAL,READ OM,OVER RPM 44 7-111 216097 SURGE TANK,7L,PLASTIC 15 2B-77
214831 DECAL,SSM,STD 55 7-115 216128 CLAMP,T-BOLT 14 2A-79
214850 DECAL,SOUND PRESSURE,76DB 22 7-111 216128 CLAMP,T-BOLT 14 2B-79
214855 DECAL,WARNING,CAB,SUPPORT 20 7-111 216129 SWITCH,BATTERY DISCONNECT 10 6-47
214864 PLT,SERIAL NUMBER 52 7-111 216173 P-CLIP 2 6-35
214867 PLT,SERIAL NUMBER 52 7-111 216197 COVER,A PILLAR,LHS 29 7-27
214875 DECAL,WARNING,BONNET CRUSH 40 7-111 216199 GEAR,PINION SHAFT 15 3-91
214966 DECAL,FOLD MIRROR 56 7-113 216199 GEAR,PINION SHAFT 15 3-101
214977 CONNECTOR, FEMALE, 4 WAY 156 6-83 216200 SET,CW&PINION 14 3-91
214978 CONNECTOR, FEMALE, 6 WAY 154 6-83 216200 SET,CW&PINION 14 3-101
214979 CONNECTOR, FEMALE, 42 WAY 155 6-83 216214 COVER,A PILLAR,RHS 28 7-27
216001 MIRROR,ELECTRICAL,24V 1 6-19 216216 HVAC UNIT 5 7-47
216001 MIRROR,ELECTRIC 4 6-17 216216 hvac UNIT,24V A 7-51
216002 MIRROR,WIDE 3 6-17 216217 HORN 7 6-41
216002 MIRROR,WIDE ANGLE 7 6-19 216222 HARNESS,ARTIC JUMP 5 6-59
216002 MIRROR,WIDE 13 7-13 216231 SEAL,TOP,RAD 7 7-65
216003 MIRROR,MANUAL 1 6-19 216234 MAT,FLOOR 27 7-27
216003 MIRROR,MANUAL 12 7-13 216235 PANEL,MDU 26 7-25
216004 PANEL,INTERIOR,MAIN DOOR 31 7-23 216236 VENT,BOX,COOLER 4 7-47
216011 PIPE,SUCTION 21 2A-77 216237 COVER,B PILLAR,LHS 25 7-27
216011 PIPE,SUCTION 21 2B-77 216243 HOLDER,DOCUMENT,SEARS 86 7-31
216014 HOSE,SURGE TNK OUTLET 20 2A-77 216254 WASHER,BOTTLE,TWO PUMP 2 6-13
216014 HOSE,SURGE TNK OUTLET 20 2B-77 216255 GASKET,PEDAL,BRAKE,MICO 13 4-5
216015 HOSE,MAKE-UP LINE 19 2A-77 216258 COVER,DUST,HEADLAMP 6 6-41
216015 HOSE,MAKE-UP LINE 19 2B-77 216267 CABLE,BATT,RED,500MM 9 6-47
216016 PIPE,MAKE-UP LINE 18 2A-77 216268 CABLE,BATTERY,BK,320MM 8 6-47
216016 PIPE,MAKE-UP LINE 18 2B-77 216270 CABLE,BATTERY,BK,1170MM 7 6-47
216017 BUZZER 18 6-5 216277 LID,COOLER BOX 24 7-23
216027 LAMP,AMBER,LED,INDICATOR,REAR 8 6-59 216278 LID,FUSES/RELAYS 23 7-23
216027 LAMP,AMBER,LED,INDICATOR,REAR 9 6-59 216281 HARNESS,DIAGNOSTIC,MK4 1 10-35
216028 LAMP,RED,LED,BRAKE/PARK,REAR 6 6-59 216282 RUBBER,ISOLATE,HYDR,CAB,MID 12 4-3
216028 LAMP,RED,LED,BRAKE/PARK,REAR 7 6-59 216283 RUBBER,ISOLATE,HYDR,CAB,FRONT 11 4-3
216035 CLAMP,RETAINER 17 2A-79 216286 HARNESS,BEACON,EXTENSION 2 6-23
216035 CLAMP,RETAINER 17 2B-79 216287 HARNESS,WORK LIGHT 1 6-25
216037 SOCKET,12V,ACCESSORY 17 6-5 216291 HARNESS,RADIO 2 6-33
216039 HAMMER,EMERGENCY EXIT 30 7-23 216296 BATTERY,12V,DELPHI 1 6-53
216042 EXHAUST,MUFFLER 5 2A-61 216296 BATTERY,12V,DELPHI 6 6-47
216042 EXHAUST,MUFFLER 5 2B-61 216325 CONNECTOR, FEMALE, 3 WAY 73 6-75
216045 COWLING,RAD 16 2A-79 216326 CONNECTOR, FEMALE, 2 WAY 74 6-75
216045 COWLING,RAD 16 2B-79 216327 CONNECTOR, MALE, 2 WAY 75 6-75
216046 FRAME,LEFT 7 2A-81 216328 CONNECTOR, FEMALE, 2 WAY 76 6-75
216046 FRAME,LEFT 7 2B-81 216329 CONNECTOR, FEMALE, 2 WAY 77 6-75
216047 FRAME,RIGHT 6 2A-81 216330 CONNECTOR, FEMALE, 3 WAY 78 6-75
216047 FRAME,RIGHT 6 2B-81 216331 CONNECTOR, FEMALE, 4 WAY 79 6-75
216060 SEAL,TOP,BONNET 10 7-65 216332 CONNECTOR, FEMALE, 4 WAY 80 6-75
216062 SEAL,SIDE,BONNET 9 7-65 216333 CONNECTOR, FEMALE, 3 WAY 81 6-77
216063 SEAL,BOTTOM,RAD 8 7-65 216334 CONNECTOR, FEMALE, 2 WAY 82 6-77
216064 CABLE,BATTERY,RED,3960MM 11 6-47 216335 CONNECTOR, FEMALE, 6 WAY 83 6-77
216065 DECAL,CB'S&IGN SOL 5 7-111 216336 CONNECTOR, FEMALE, 6 WAY 84 6-77
216071 CONNECTOR, FEMALE, 21 WAY 62 6-75 216350 EXHAUST,STACK,POLISHED SS 4 2A-61
216074 CONNECTOR, FEMALE, 80 WAY 63 6-75 216350 EXHAUST,STACK,POLISHED SS 4 2B-61
216076 CONNECTOR, FEMALE, 20 WAY 64 6-75 216358 CONNECTOR, FEMALE, 3 WAY 85 6-77
216080 CONNECTOR, FEMALE, 48 WAY 65 6-75 216359 TERMINATOR 86 6-77
216081 CONNECTOR, FEMALE, 32 WAY 66 6-75 216364 PIPE,CONDENSOR,AC 8 7-53
216082 CONNECTOR, FEMALE, 32 WAY 67 6-75 216365 PIPE,CONDENSOR,AC 7 7-53
216083 CONNECTOR, FEMALE, 16 WAY 68 6-75 216366 ADAPTOR,COMPRESS,HVAC 6 7-53
216084 CONNECTOR, FEMALE, 14 WAY 69 6-75 216372 CLAMP,RUBBER,5,FRAME 5 7-53
216088 SWITCH,STEERING COLUMN 16 6-5 216373 CLAMP,RUBBER,6,FRAME 4 7-53
216091 CONNECTOR, FEMALE, 31 WAY 70 6-75 216381 CUSHION,BACKREST,TRAINER 22 7-31

872306 - B30D Mk 6.3 - May 2011

12-20
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
216382 CUSHION,SEAT,TRAINER 21 7-31 216776 CONNECTOR, FEMALE, 33 WAY 98 6-77
216390 DISC,STEEL,LS,3.6MM 7 3-95 216777 CONNECTOR, FEMALE, 9 WAY 99 6-77
216390 DISC,STEEL,LS,4.0MM 7 3-105 216778 CONNECTOR, MALE, 9 WAY 100 6-77
216391 DISC,STEEL,LS,3.8MM 7 3-95 216779 CONNECTOR, MALE, 2 WAY 101 6-79
216391 DISC,STEEL,LS,4.2MM 7 3-105 216780 CONNECTOR, FEMALE, 2 WAY 102 6-79
216392 DISC,STEEL,LS,4.2MM 7 3-95 216782 CONNECTOR, FEMALE, 4 WAY 103 6-79
216392 DISC,STEEL,LS,3.8MM 7 3-105 216784 CONNECTOR, FEMALE, 1 way 104 6-79
216405 CONNECTOR, FEMALE, 32 WAY 87 6-77 216785 CONNECTOR, MALE, 9 WAY 105 6-79
216412 HARNESS, REAR WIPER 15 6-3 216786 CONNECTOR, FEMALE, 9 WAY 106 6-79
216416 CAMERA,REVERSE MONITOR 5 6-37 216787 CONNECTOR, MALE, 21 WAY 107 6-79
216417 DISPLAY,LCD,REVERSE MONITOR 4 6-37 216788 CONNECTOR, 13 MM, LUG 108 6-79
HARNESS,POWER,REVERSE MONI- 216789 CONNECTOR, FEMALE, 9 WAY 109 6-79
216418 3 6-37
TOR 216798 CONNECTOR, MALE, 15 WAY 110 6-79
216419 CABLE,PROTECTIVE,16MREV MON 2 6-37 216809 CONNECTOR, 10 MM, LUG 111 6-79
216424 DECAL,SOUND POWER LEVEL 4 7-111 216810 CONNECTOR, 10 MM, LUG 112 6-79
216426 BKT,ROOF MOUNT,REV MONITOR 1 6-37 216811 CONNECTOR, 8 MM, LUG 113 6-79
216429 PANEL,HOLD-ALL 20 7-25 216812 CONNECTOR, 6 MM, LUG 114 6-79
216430 PANEL,WIPER,REAR 19 7-25 216813 CONNECTOR, 6 MM, LUG 115 6-79
216443 LINK,DRAG 4 7-81 216815 CONNECTOR, PUSH-ON, 3 MM 116 6-79
216445 SENDER,FUEL 5 6-41 216816 CONNECTOR, PUSH-ON, 4.8 MM 117 6-79
216451 FOOT, TRAY, E-MODULE 14 6-7 216817 CONNECTOR, PUSH-ON, 1 WAY 118 6-79
216453 KIT,GASKET,COOL BOX 18 7-23 216828 GEAR,RING 3 3-109
216454 GASKET 17 7-23 216829 CIRCLIP,INTERNAL 2 3-109
216455 HARNESS,RH 2 6-17 216830 COOLING PACK 12 2A-79
216456 HARNESS,LH 1 6-17 216830 COOLING PACK 12 2B-79
216457 COVER,E-MODULE 16 7-25 216839 CONNECTOR, MALE, 2 WAY 119 6-79
216458 COLUMN,BASE 25 7-43 216843 BUSH 5 2A-81
216462 FUSE,BLANK,BLADE TYPE 7 6-9 216843 BUSH 5 2B-81
216463 ADAPTOR,VENT 2 7-47 216851 CARRIER,RING GEAR 1 3-109
216472 MAT,DASH ACCESS 15 7-25 216852 CONNECTOR, MALE, 2 WAY 120 6-79
216473 MAT,COOL BOX 14 7-23 216856 CONNECTOR, FEMALE, 2 WAY 121 6-81
216482 BLOCK,SANDWICH,AXLE MTG 3 7-101 216857 CONNECTOR, FEMALE, 2 WAY 122 6-81
216484 CLAMP,HOSE 13 2A-77 216861 CONNECTOR, FEMALE, 31 WAY 123 6-81
216484 CLAMP,HOSE 13 2B-77 216898 FAN, SUCKER, C/W VISCOUS HUB 1 2A-55
216486 PLT,PIVOT,HEADLIGHT 4 6-41 216898 FAN, SUCKER C/W VISCOUS HUB 1 2B-55
216523 COVER,SEAT,TRAINER 13 7-31 216905 CONNECTOR, MALE, 2 WAY 124 6-81
216525 VENT,SWIVEL,HVAC 3 7-47 216913 ASSY,MID SECTION,B/H 2 2A-63
216527 STRAP, EARTH 13 6-7 216913 ASSY,MID SECTION,B/H 2 2B-63
216562 CHAIN,TIE,AXLE 2 7-101 216917 RADIATOR 4 2A-81
216597 E-MODULE,TPMS RECEIVER,CAN 1 6-65 216917 RADIATOR 4 2B-81
216625 SPRING,C,BONNET CATCH 4 7-63 216918 CAC 3 2A-81
216626 SPRING,T,BONNET CATCH 4 7-59 216918 CAC 3 2B-81
216645 ISOLATOR, RUBBER, CYLINDRICAL 12 6-7 216924 CONNECTOR, FEMALE, 3 WAY 125 6-81
216646 FASTENER,PLASTIC,HEADLINER 12 7-29 216925 CONNECTOR, MALE, 3 WAY 126 6-81
216650 TRAY, E-MODULES 11 6-7 216926 CONNECTOR, MALE, 3 WAY 127 6-81
216654 HARNESS,ZF,ARTIC 1 6-49 216952 COVER,ARMREST,SEAT,LH 9 7-35
216673 MAT,TOOLBOX 11 7-27 216953 COVER,ARMREST,SEAT,RH 10 7-35
216702 P CLIPS 10 6-5 216963 EXTENSION,MUDGUARD,RHS 2 7-71
216735 RESISTOR, MALE, 2 WAY 88 6-77 216964 EXTENSION,MUDGUARD,LHS 1 7-71
216754 EXHAUST,H/SHIELD FIXED 8 2A-61 216994 ALARM,BACK UP 4 6-59
216754 EXHAUST,H/SHIELD FIXED 8 2B-61 216995 SEAT,UPPER,OPERATOR,HIGH BACK 2 7-37
216755 EXHAUST,H/SHIELD COVER 7 2A-61 217062 GEAR,THRU DRIVE SHAFT 13 3-91
216755 EXHAUST,H/SHIELD COVER 7 2B-61 217062 GEAR,THRU DRIVE SHAFT 13 3-101
216767 CONNECTOR, MALE, 21 WAY 89 6-77 217102 SPACER,DIFF CENTRE 6 3-95
216768 CONNECTOR, MALE, 21 WAY 90 6-77 217102 SPACER,DIFF CENTRE 6 3-105
216769 CONNECTOR, FEMALE, 21 WAY 91 6-77 217103 DISC,FRICTION 5 3-95
216770 CONNECTOR, MALE, 21 WAY 92 6-77 217103 DISC,FRICTION,DIFF,SINTERED 5 3-105
216771 CONNECTOR, FEMALE, 21 WAY 93 6-77 217104 DISC,STEEL,LS,4.0MM 7 3-95
216772 CONNECTOR, MALE, 21 WAY 94 6-77 217104 DISC,STEEL,LS,3.6MM 7 3-105
216773 CONNECTOR, MALE, 23 WAY 95 6-77 217107 SHIM,ADJUST,POWER DIVIDER,0.1 12 3-91
216774 CONNECTOR, FEMALE, 23 WAY 96 6-77 217107 SHIM,ADJUST,POWER DIVIDER,0.1 12 3-101
216775 CONNECTOR, MALE, 33 WAY 97 6-77 217108 SHIM,ADJUST,POWER DIVIDE,0.25 11 3-91

872306 - B30D Mk 6.3 - May 2011

12-21
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
217108 SHIM,ADJUST,POWER DIVIDE,0.25 11 3-101 217701 GEAR,SIDE 3 3-105
217109 SHIM,ADJUST,POWER DIVIDER,0.5 10 3-91 217703 RING,PRESSURE 2 3-95
217109 SHIM,ADJUST,POWER DIVIDER,0.5 10 3-101 217703 RING,PRESSURE 2 3-105
217110 SHIM,ADJUST,PINION SHAFT,0.1 9 3-91 217706 CONNECTOR,4-WAY,MALE 6 6-61
217110 SHIM,ADJUST,PINION SHAFT,0.1 9 3-101 217706 CONNECTOR, MALE, 4 WAY 129 6-81
217111 SHIM,ADJUST,PINION SHAFT,0.25 8 3-91 217707 OBW,LOAD LIGHTS,COMPLETE A 6-21
217111 SHIM,ADJUST,PINION SHAFT,0.25 8 3-101 217711 CONNECTOR, MALE, 2 WAY 130 6-81
217112 SHIM,ADJUST,PINION SHAFT,0.5 7 3-91 217717 RELAY,24V 9 6-9
217112 SHIM,ADJUST,PINION SHAFT,0.5 7 3-101 217719 LIGHT,FLOOD 1 6-27
217138 SENSOR,PRESS & TEMP 2 6-67 217719 LIGHT,REVERSE FLOODLIGHT 2 6-43
217142 MTG,TPMS SENSOR 1 6-67 217719 LIGHT,FLOOD 2 6-59
217151 WINDOW,REAR 11 7-17 217719 LIGHT,FLOOD 3 6-59
217166 E-MODULE,MEMORY MODULE 2 6-29 217725 CABLE,BATTERY,RED,220MM 4 6-47
217174 CARRIER,PINION 6 3-91 217730 CONNECTOR, FEMALE, 8 WAY 131 6-81
217174 CARRIER,PINION 6 3-101 217737 FRAME, SWITCH 9 6-5
217180 PAD,BRAKE,SCL-2,NA-4 12 3-107 217739 CONNECTOR, FEMALE, 10 way 132 6-81
217210 SPACER,PINION,17.42MM 5 3-91 217745 WASHER,BOTTLE AND PUMP 8 6-5
217210 SPACER,PINION,17.42MM 5 3-101 217752 EXHAUST,FRONT SECTION 3 2A-61
217211 SPACER,PINION,17.43MM 5 3-91 217752 EXHAUST,FRONT SECTION 3 2B-61
217211 SPACER,PINION,17.43MM 5 3-101 217754 EXHAUST,MID SECTION 2 2A-61
217212 SPACER,PINION,17.44MM 5 3-91 217754 EXHAUST,MID SECTION 2 2B-61
217212 SPACER,PINION,17.44MM 5 3-101 217758 PLT,BLANKING,RADIO FACE 9 7-23
217213 SPACER,PINION,17.45MM 5 3-91 217760 SPACER,PINION,17.53MM 5 3-91
217213 SPACER,PINION,17.45MM 5 3-101 217760 SPACER,PINION,17.53MM 5 3-101
217214 SPACER,PINION,17.46MM 5 3-91 217761 SPACER,PINION,17.54MM 5 3-91
217214 SPACER,PINION,17.46MM 5 3-101 217761 SPACER,PINION,17.54MM 5 3-101
217215 SPACER,PINION,17.47MM 5 3-91 217762 SPACER,PINION,17.55MM 5 3-91
217215 SPACER,PINION,17.47MM 5 3-101 217762 SPACER,PINION,17.55MM 5 3-101
217216 SPACER,PINION,17.48MM 5 3-91 217763 SPACER,PINION,17.56MM 5 3-91
217216 SPACER,PINION,17.48MM 5 3-101 217763 SPACER,PINION,17.56MM 5 3-101
217217 SPACER,PINION,17.49MM 5 3-91 217764 SPACER,PINION,17.57MM 5 3-91
217217 SPACER,PINION,17.49MM 5 3-101 217764 SPACER,PINION,17.57MM 5 3-101
217218 SPACER,PINION,17.50MM 5 3-91 217765 SPACER,PINION,17.58MM 5 3-91
217218 SPACER,PINION,17.50MM 5 3-101 217765 SPACER,PINION,17.58MM 5 3-101
217219 SPACER,PINION,17.51MM 5 3-91 217766 SPACER,PINION,17.59MM 5 3-91
217219 SPACER,PINION,17.51MM 5 3-101 217766 SPACER,PINION,17.59MM 5 3-101
217220 SPACER,PINION,17.52MM 5 3-91 217767 SPACER,PINION,17.60MM 5 3-91
217220 SPACER,PINION,17.52MM 5 3-101 217767 SPACER,PINION,17.60MM 5 3-101
217248 TYRE,23.5R25,B/STONE,VLT 2 3-111 217768 SPACER,PINION,17.61MM 5 3-91
217429 TYRE,23.5R25,GP-2B,GOODYEAR 2 3-113 217768 SPACER,PINION,17.61MM 5 3-101
217479 TYRE,750/65R25,RL2+,GOODYEAR 2 3-113 217769 SPACER,PINION,17.62MM 5 3-91
217526 SIDESHAFT 5 3-97 217769 SPACER,PINION,17.62MM 5 3-101
217526 SIDESHAFT 6 3-89 217770 SPACER,PINION,17.63MM 5 3-91
217527 SIDESHAFT 4 3-97 217770 SPACER,PINION,17.63MM 5 3-101
217527 SIDESHAFT 5 3-89 217771 SPACER,PINION,17.64MM 5 3-91
217555 WINDOW,LH,FRONT,TOUGHENED 10 7-17 217771 SPACER,PINION,17.64MM 5 3-101
217556 DOOR,MAIN,YELLOW 9 7-15 217772 SPACER,PINION,17.65MM 5 3-91
217588 SEAL,DOOR,HVAC,RHS,ADT D# 8 7-21 217772 SPACER,PINION,17.65MM 5 3-101
217590 SEAL,DOOR,MAIN 7 7-15 217773 SPACER,PINION,17.66MM 5 3-91
217616 CARRIER,BRG THRU DRV 4 3-89 217773 SPACER,PINION,17.66MM 5 3-101
217617 PIPE, W/WASHER KIT 5 6-11 217774 SPACER,PINION,17.67MM 5 3-91
217618 BLADE, WIPER 6 6-11 217774 SPACER,PINION,17.67MM 5 3-101
217619 ARM, WIPER 1 6-11 217775 SHAFT,HIGH DRIVE 4 3-101
217620 CLIPS, WASHER SYSTEM 3 6-11 217776 OBW,LOAD LIGHTS,BRACKET 4 6-21
217621 NOZZLE, 6WAY, WASHER SYSTEM 4 6-11 217777 OBW,LOAD LIGHT,RED 3 6-21
217625 SOLENOID,CONT DUTY 5 6-47 217778 OBW,LOAD LIGHT,AMBER 2 6-21
217669 CONNECTOR, FEMALE, 26 WAY 128 6-81 217779 OBW,LOAD LIGHT,GREEN 1 6-21
217684 MTG,BAND,2PC,AIR CLEANER,FRG 15 3 2A-65 217820 CONNECTOR, FEMALE, 3 WAY 133 6-81
217684 MTG,BAND,2PC,AIR CLEANER,FRG 15 3 2B-65 217821 CONNECTOR, MALE, 3 WAY 134 6-81
217700 GEAR,SPIDER,10T 4 3-95 217842 PLT,DIFF SERIAL NUMBER 3 3-101
217700 GEAR,SPIDER 4 3-105 217842 PLT,DIFF SERIAL NUMBER 4 3-91
217701 GEAR,SIDE18T 3 3-95 217854 TYRE,23.5R25,TRIANGLE,TB516 2 3-113

872306 - B30D Mk 6.3 - May 2011

12-22
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
217855 HOSE,TEFLON 8 5-9 218952 CONNECTOR, LUG, 5 MM 143 6-83
217863 NONSLIP,REAR,F/TANK 14 7-69 218953 CONNECTOR, LUG, 5 MM 144 6-83
217902 FRAME,SWITCH,CARLING,BLANK 7 6-5 218955 CONNECTOR, LUG, 6 MM 145 6-83
217922 NONSLIP,FRONT,BATTERY BOX 15 7-69 218956 CONNECTOR, LUG, 6 MM 146 6-83
217924 NONSLIP,REAR,B/BOX 16 7-69 218957 CONNECTOR, LUG, 6 MM 147 6-83
217950 SHAFT,THRU DRV 3 3-91 218958 CONNECTOR, LUG, 8 MM 148 6-83
217962 PIPE,BOTTOM,CAC 11 2A-79 218961 CONNECTOR, LUG, 10 MM 149 6-83
217962 PIPE,BOTTOM,CAC 11 2B-79 218962 CONNECTOR, LUG, 10 MM 150 6-83
217963 HOSE,TOP,CAC 10 2A-79 218963 CONNECTOR, LUG, 10 MM 151 6-83
217963 HOSE,TOP,CAC 10 2B-79 218964 CONNECTOR, LUG, 10 MM 152 6-83
217964 HOSE,BOTTOM,CAC 9 2A-79 218965 CONNECTOR, LUG, 13 MM 153 6-83
217964 HOSE,BOTTOM,CAC 9 2B-79 218999 RUBBER,SEAL,BONNET 1 7-57
217965 HOSE,STRAIGHT,CAC 8 2A-79 220010 ELEMENT,FILTER,29 MICRON GUD 8-3
217965 HOSE,STRAIGHT,CAC 8 2B-79 220010 ELEMENT,FILTER,29 MICRON GUD 8-3
217969 HOSE,TOP,RAD 7 2A-77 220010 ELEMENT,FILTER,29 MICRON GUD 8-3
217969 HOSE,TOP,RAD 7 2B-77 220010 ELEMENT,FILTER,29 MICRON GUD 8-5
217970 HOSE,BOTTOM,RAD 6 2A-77 220010 ELEMENT,SPIN ON FILTER 14 7-89
217970 HOSE,BOTTOM,RAD 6 2B-77 220152 SEAL,OIL 3 4-9
217971 HOSE,INLET,ENG 5 2A-77 220211 DIAPHRAGM 5 3-75
217971 HOSE,INLET,ENG 5 2B-77 220397 HOOK,CLOTHES 7 7-23
217999 E-MODULE, CCU 2 6 6-7 220535 COVER,PRE CLEANER 3 2A-67
218033 DECAL,AIRCON,FILTER,CLEAN 1 7-111 220535 COVER,PRE CLEANER 3 2B-67
218035 CLAMP,T-BOLT,71-79MM 17 4-59 220605 KIT,SEAL,RELIEF VALVE 3 4-13
218077 CONNECTOR, MALE, 3 WAY 135 6-81 220606 VALVE ,RELIEF 2 4-13
218079 CONNECTOR, MALE, 2 WAY 136 6-81 220608 RACE,BEARING 9 4-9
218240 HEADLAMP,COMBO,LHS 3 6-41 220609 PLUG 4 4-9
218240 HEADLAMP,COMBO,LHS 7 6-43 220610 O-RING 5 4-9
218241 HEADLAMP,COMBO,RHS 2 6-41 220611 RING,RETAINING 11 4-9
218241 HEADLAMP,COMBO,RHS 8 6-43 220635 BLOCK VALVE 35 7-51
218292 SHIELD,HEAT,EXH,FRONT 1 2A-61 220693 BEARING,NEEDLE THRUST 10 4-9
218292 SHIELD,HEAT,EXH,FRONT 1 2B-61 220694 SPRING,CENTERING 12 4-9
218315 HANDLE,PADDLE,BONNET 3 7-59 220697 KIT,SEAL,ORBITAL VALVE 6 4-9
218331 BOOT,RUBBER,DOOR HANDLE 6 7-15 220722 COVER,FRG15 AIR CLEANER 2 2A-69
218439 PISTON 7 3-107 220722 COVER,FRG15 AIR CLEANER 2 2B-69
218457 CONNECTOR, MALE, 8 WAY 137 6-81 220723 LATCH,FRG15 AIR CLEANER 3 2A-69
218464 CONNECTOR, FEMALE, 4 way 138 6-81 220723 LATCH,FRG15 AIR CLEANER 3 2B-69
218469 PIPE,SUCTION,HYD 16 4-59 220724 VACUATOR,VALVE,FRG15 A/CLEANER 6 2A-69
218508 CLAMP,FUEL FILTER 5 2A-73 220724 VACUATOR,VALVE,FRG15 A/CLEANER 6 2B-69
218508 CLAMP,FUEL FILTER 5 2B-73 220725 ELEMENT,OUTER,AIR CLEANER 8-3
218559 CONNECTOR, FEMALE, 2 WAY 139 6-81 220725 ELEMENT,OUTER,AIR CLEANER 8-3
218678 BLOCK,LOCATE,MIRROR 5 7-13 220725 ELEMENT,OUTER,AIR CLEANER 8-5
218686 HOSE,RADIATOR 3 2A-77 220725 ELEMENT,OUTER,FRG15 A/CLEANER 4 2A-69
218686 HOSE,RADIATOR 3 2B-77 220725 ELEMENT,OUTER,FRG15 A/CLEANER 4 2B-69
218686 HOSE,RADIATOR 4 2A-77 220738 FUNNEL,FILTER 3 7-91
218686 HOSE,RADIATOR 4 2B-77 220747 ELEMENT,INNER,AIR CLEANER 8-3
218686 HOSE,RADIATOR 7 7-49 220747 ELEMENT,INNER,AIR CLEANER 8-5
218686 HOSE,RADIATOR 8 7-49 220747 ELEMENT,INNER,FRG15 A/CLEANER 5 2A-69
218690 BONNET,SHELL 2 7-57 220747 ELEMENT,INNER,FRG15 A/CLEANER 5 2B-69
218737 SOCKET 140 6-81 220765 O-RING 40 7-51
218750 CONNECTOR, FEMALE, 6 WAY 141 6-83 220949 FILTER,AIR DRYER 2 5-13
218777 CABLE,EARTH 2 6-47 221366 CIRCLIP 16 4-15
218777 CABLE,EARTH 3 6-47 221366 CIRCLIP 16 4-23
218797 CLAMP,K 10 4-61 221367 PLUG 22 4-15
218840 VALVE,PILOT 23 4-23 221367 PLUG 22 4-23
218842 O-RING 25 4-23 221417 VALVE,RELIEF UNLOADING 7 4-33
218849 ANTENNA,GPS 1 6-29 221417 VALVE, RELIEF UNLOADING 7 4-35
218855 PAD,GUIDE BONNET 3 7-63 221418 VALVE,CHECK 4 4-33
218867 MOUNTING,SEAT,TRAINER 1 7-33 221418 VALVE, CHECK 4 4-35
218867 SEAT,TRAINER 8 7-31 221420 VALVE,DIRECTIONAL CONTROL 9 4-33
218912 LIGHT,BEACON,AMBER 1 6-23 221420 VALVE, DIRECTIONAL CONTROL 9 4-35
218928 HOSE,SUCTION,HYD TANK 15 4-59 221422 KIT,SEAL 20 4-33
218950 CONNECTOR, LUG, 4 MM 142 6-83 221422 KIT, SEAL 20 4-35

872306 - B30D Mk 6.3 - May 2011

12-23
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
221423 KIT,SEAL 21 4-33 223151 BALL,CHECK 21 4-9
221423 KIT, SEAL 21 4-35 223212 PLUG 29 4-51
221424 KIT,SEAL 22 4-33 223213 TEAR-OFF-PLUG 9 4-51
221424 KIT, SEAL 22 4-35 223213 PLUG 28 4-15
221425 VALVE,PRESSURE RELIEF 8 4-33 223214 PIN,DOWEL 7 4-15
221425 VALVE, PRESSURE RELIEF 8 4-35 223214 PIN,DOWEL 7 4-23
221585 GASKET,BLOCK/PILOT,INTERFACE 4 5-7 223214 DOWEL PIN 10 4-51
221586 SCREW,BODY/PILOT VALVE 7 5-7 223218 O-RING 5 4-51
221587 SCREW,CAP,SOLENOID 5 5-7 223218 O-RING 25 4-15
221589 GASKET,SOLENOID/MANIFOLD 3 5-7 223219 CAP SCREW 2 4-51
221590 O-RING,PRESSURE SWITCH 9 5-7 223219 SCREW,CAP 27 4-15
221595 SCREW,PRESSURE SENDER 11 5-7 223219 SCREW,CAP 27 4-23
221597 KIT,SEAL,SERVICE 8 2A-73 223219 CAP SCREW 71 3-67
221597 KIT,SEAL,SERVICE 8 2B-73 223220 PLUG 4 4-51
221629 catch,CAB,sliding window 2 7-19 223220 PLUG 26 4-15
221643 PLATE,SPACER 18 4-9 223220 PLUG 26 4-23
221644 SHAFT,DRIVE 17 4-9 223233 PUMP HOUSING 28 4-51
221645 PIN,DRIVE RETAINER 16 4-9 223235 SWASH PLATE 23 4-51
221668 CIRCLIP 1 7-109 223237 DISC 22 4-51
221669 BREATHER,FILTER,1 MIC 8-3 223238 SHIM 20 4-51
221669 BREATHER,FILTER,1 MIC 8-3 223239 TAPERED ROLLER BEARING 26 4-51
221669 BREATHER,FILTER,1 MIC 8-3 223240 TAPERED ROLLER BEARING 21 4-51
221669 BREATHER,FILTER,1 MIC 8-5 223241 CRADLE,SHELL 24 4-51
221669 BREATHER,FILTER,1 MICRON 1 7-75 223242 SHAFT SEAL 32 4-51
221703 ELEMENT,HEATING,AIR DRYER 3 5-13 223243 O-RING 27 4-51
221760 CIRCLIP:EXTERNAL 1 7-67 223244 O-RING 1 6-59
221760 CIRCLIP:EXTERNAL 2 7-61 223244 O-RING 7 4-51
222219 ELEMENT,FILTER,10 MICRON 8-3 223245 SEEGER-V-RING 31 4-51
222239 ACTUATOR ASSEMBLY 1 3-75 223246 PLUG VSTI 11 4-51
222239 ACTUATOR ASSEMBLY 56 3-73 223247 PILOT VALVE DFRI COMPLETE 3 4-51
222240 CALIPER BODY 2 3-71 223247 VALVE,PILOT 23 4-15
222242 PLATE,END MERITOR BRAKE 4 3-71 223248 PISTON 19 4-51
222277 O-RING 18 4-15 223259 COUNTER PISTON 14 4-51
222277 O-RING 18 4-23 223260 SPRING 16 4-51
222280 ROD,PISTON 20 4-15 223261 SPRING 15 4-51
222280 ROD,PISTON 20 4-23 223646 KIT,LEVER 41 3-71
222281 HOUSING,PUMP 21 4-15 223646 LEVER,MERITOR BRAKE 42 3-71
222284 SPRING 12 4-15 223648 PLATE,DISTRIBUTION 3 4-15
222284 SPRING 12 4-23 223654 ROTARY,GROUP 2 4-15
222285 SHIM 4 4-15 223655 PISTON,CONTROL 19 4-15
222286 BEARING,TAPERED,ROLLER 14 4-15 223655 PISTON,CONTROL 19 4-23
222286 BEARING,TAPERED,ROLLER 14 4-23 223657 PLATE,SWASH 10 4-15
222287 BEARING,TAPERED,ROLLER 5 4-15 223658 SHAFT,DRIVE 13 4-15
222288 SHELL,CRADLE 11 4-15 223659 SHIM 4 4-23
222289 SEAL,SHAFT 15 4-15 223660 BEARING,TAPERED,ROLLER 5 4-23
222289 SEAL,SHAFT 15 4-23 223661 SCREW,SOC. HEAD 9 4-15
222290 O-RING 6 4-15 223674 WASHER,DOWTY,PILOT VALVE CAPS 24 4-15
222290 O-RING 6 4-23 223674 WASHER,DOWTY 24 4-23
222308 PLUG 17 4-15 223714 KIT,REPAIR AIR DRYER 4 5-13
ELEMENT,FLTR,HYDRAULIC,5 223716 KIT,BEARING 55 3-73
222389 8-3
MICRON 223717 KIT,SEAL & GASKET 22 3-71
ELEMENT,FLTR,HYDRAULIC,5 223719 KIT,ADJUSTER RH 45 3-71
222389 8-3
MICRON 223721 KIT,ADJUSTER SLEEVE & THRUST 23 3-71
ELEMENT,FLTR,HYDRAULIC,5 223722 KIT,SLIDE PIN 9 3-71
222389 8-3
MICRON 223816 FILTER,FUEL,10 MICRON GUD 8-3
ELEMENT,FLTR,HYDRAULIC,5 223816 FILTER,FUEL,10 MICRON,GUD 8-5
222389 8-5
MICRON 223816 FILTER 2 3-55
222389 ELEMEMT,FILTER 2 7-91 223816 FILTER 9 4-61
222606 SPACER 7 3-71 223816 FILTER,10MICRON 13 4-41
223148 CAP,SCREW 23 4-9 223905 PLATE,END 4 3-107
223149 GEROTOR SET 19 4-9 223908 CYLINDER HEAD 9 3-107
223150 PIN,ROLL 22 4-9 224190 PLATE,FLANGE 31 3-67

872306 - B30D Mk 6.3 - May 2011

12-24
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
224200 SEAL,PISTON 78 3-67 224401 VALVE, CHECK 13 4-35
224203 FLANGE,8.5C 30 3-61 224402 VALVE,SHUTTLE 15 4-33
224203 FLANGE,7C 30 3-65 224402 VALVE, SHUTTLE 15 4-35
224204 FLANGE,7C 29 3-67 224405 VALVE,CHECK 14 4-33
224206 GEAR,SUN 13 3-67 224405 VALVE, CHECK 14 4-35
224208 HOUSING,BEARING REAR 4 3-65 224406 VALVE,PRESSURE RELIEF 16 4-33
224209 INSERT,IDLER FRONT 5 3-63 224406 VALVE, PRESSURE RELIEF 16 4-35
224210 INSERT,IDLER PTO 6 3-63 224412 KIT,SEAL 24 4-33
224211 FRONT INSERT,IDLER 7 3-61 224412 KIT, SEAL 24 4-35
224214 SHAFT,OUTPUT REAR 10 3-65 224413 KIT,SEAL 23 4-33
224220 GEAR,INPUT 18 3-61 224413 KIT, SEAL 23 4-35
224221 SHIELD,MUD 37 3-61 224418 FORK 23 3-67
224221 SHIELD,MUD 37 3-65 224419 CARRIER,PLANET 20 3-67
224221 SHIELD,MUD 37 3-67 224421 GEAR,IDLER 17 3-63
224222 SHAFT,OUTPUT FRONT 9 3-67 224422 GEAR,OUTPUT 16 3-67
224223 BEARING,CYLINDER ROLLER 56 3-61 224423 SHAFT,INPUT 12 3-61
224224 BEARING,CYL. ROLLER 57 3-65 224424 SHAFT,IDLER 11 3-63
224225 BEARING,FOUR POINT QJ213 60 3-65 224425 HOUSING,CLUTCH M/C 3 3-67
224226 BEARING,D.G.BALL 16022 C3/C4 59 3-67 224426 HOUSING,FRONT BEARING 2 3-67
224228 O-RING 79 3-67 224427 INSERT,THREADED 101 3-59
224229 O-RING 81 3-61 224467 FRAME 104 3-59
224229 O-RING 81 3-65 224468 GLASS 106 3-59
224229 O-RING 81 3-67 224469 O-RING 105 3-59
224231 O-RING 83 3-61 224666 PLATE,FLANGE 31 3-61
224231 O-RING 83 3-63 224666 PLATE,FLANGE 31 3-65
224232 O-RING 84 3-65 224667 VALVE,DRAIN SELF VENTING 4 2A-73
224235 O-RING 80 3-67 224667 VALVE,DRAIN SELF VENTING 4 2B-73
224236 O-RING 85 3-67 224670 BOWL,SEE-THRU 3 2A-73
224237 SPRING,COMPRESSION 41 3-67 224670 BOWL,SEE-THRU 3 2B-73
224238 GEAR,RING 15 3-67 224693 PIN,PRESSURE 18 4-51
224239 NEEDLE,ROLLER NRO.B2,5X2,5 54 3-67 224704 NUT,STEERING WHEEL 15 7-43
224240 WASHER,THRUST 53 3-67 225244 REAR,INSERT,IDLER 8 3-61
224241 BUSH,MB 8530 DU 52 3-67 225245 PLUG,SCREW 100 3-59
224242 PIN,PLANET 19 3-67 225245 PLUG,SCREW 100 3-65
224244 PISTON 24 3-67 225245 PLUG,SCREW 100 3-67
224246 GEAR,PLANET SET 14 3-67 225250 COVER,ACTUATOR 26 3-67
224248 CLUTCH,SLIDE 22 3-67 225251 SPACER,BEARING 27 3-61
224249 CIRCLIP,SHAFT 62 3-67 225253 LID,INPUT 32 3-61
224251 CLUTCH,INSERT 21 3-67 225254 LID,P.T.O. 33 3-63
224252 SCREW,GRUB 74 3-67 225255 PLATE,RETARDER 34 3-61
224253 PIN,SPRING 40 3-67 225257 COVER,CLUTCH 36 3-67
224254 PLUG,MAGNETIC DRAIN 43 3-59 225261 BEARING,CYL. ROLLER NJ2213 55 3-63
224257 BOLT,EYE 50 3-59 225262 HELICOIL,HCM10X1,5D 102 3-59
224258 CIRCLIP,EXTERNAL 64 3-67 225268 O-RING 86 3-67
224267 CIRCLIP,INTERNAL 65 3-67 225270 BEARING,SPHERICAL ROLLER 61 3-61
224363 COIL,DIRECTIONAL CONTROL 10 4-33 226000 FILTER:AIR DRYER 8-3
224363 COIL, DIRECTIONAL CONTROL 10 4-35 226000 FILTER:AIR DRYER 8-3
224367 CIRCLIP,INTERNAL 65 3-61 226000 FILTER:AIR DRYER 8-5
224367 CIRCLIP,INTERNAL 65 3-65 226000 FILTER,AIR DRYER,OSC 1 5-11
224370 SCREW,HEXHD 67 3-61 226005 NYLON SPACER 42 7-51
224370 SCREW,HEXHD 67 3-63 226006 hose,heater,60mm long 29 7-51
224370 SCREW,HEXHD 67 3-65 226006 hose,heater,325mm long 30 7-51
224370 SCREW,HEXHD 67 3-67 226006 HEATER HOSE,220mm long 41 7-51
224372 SCREW,HEXHD 66 3-67 226007 RECEPTACLE 33 7-51
224373 MAGNET 103 3-67 226008 RETAINER 32 7-51
224398 VALVE,PRESSURE RELIEF 2 4-33 226009 STUD BAIL STYLE 31 7-51
224398 VALVE, PRESSURE RELIEF 2 4-35 226010 CONSTANT TENSION BAND CLAMP 28 7-51
224399 ORIFICE 3 4-33 226011 NYLON SPACER 1/2" 27 7-51
224399 ORIFICE 3 4-35 226013 SNAP BUSHING,1/4" 23 7-51
224400 ORIFICE,SCREW 11 4-33 226014 COPPER TUBE ASSY 20 7-51
224400 ORIFICE, SCREW 11 4-35 226015 MOTOR ACTUATOR 12V 19 7-51
224401 VALVE,CHECK 13 4-33 226016 MOTORIZED VALVE ASSY 45 7-51

872306 - B30D Mk 6.3 - May 2011

12-25
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
226018 BLOWER ASSY,24V 15 7-51 226379 VALVE,A10FM 28 4-23
226019 FILTER,AIR ASSY (AIR CON) 8-3 226380 RING,BACKUP 29 4-23
226019 FILTER,AIR ASSY (AIR CON) 8-3 226381 O-RING 30 4-23
226019 FILTER,AIR ASSY (AIR CON) 8-3 226382 VALVE,ANTI-CAVITATION CHECK 31 4-23
226019 FILTER,AIR ASSY (AIR CON) 8-3 226383 RING,BACKUP 32 4-23
226019 FILTER,AIR ASSY (AIR CON) 8-5 226384 O-RING 33 4-23
226019 AIR FILTER ASSY 14 7-51 226385 KIT,LID & GASKET 6 2A-73
226020 EVAPORATOR COIL 13 7-51 226385 KIT,LID & GASKET 6 2B-73
226021 HEATER COIL 12 7-51 226386 KIT,T-HANDLE & O-RING 7 2A-73
226025 PLATE,PORT 8 4-15 226386 KIT,T-HANDLE & O-RING 7 2B-73
226037 GROUP,ROTARY A10V 17 4-51 226530 SPACER 7 7-91
226039 PLATE,PORT A10V 8 4-51 226531 SPRING 5 7-91
226040 SHAFT,DRIVE 25 4-51 226532 HEAD,FILTER 6 7-91
226045 ADJUSTABLE ELBOW 13 11-19 226569 ORIFICE 34 4-23
226046 PISTON,CONTROL 12 4-51 226644 KIT,SERVICE,AIR VALVE 2 7-39
226047 GUIDE,PISTON 13 4-51 226645 KIT,SERVICE,ISOLATOR SHOCK 3 7-39
226050 side cover assy 2 7-51 226646 SHAFT,BEARING 7 7-39
226052 mounting plate,actuator 4 7-51 226647 KIT,SERVICE,BEARING & ROLLERS 5 7-39
226055 flapper,fresh air 7 7-51 226648 KIT,SERVICE,ISOLATOR LATCH 6 7-39
226056 support,coil 8 7-51 226649 KIT,SERVICE,SUSPENSION SHOCK 8 7-39
226057 support,block valve 9 7-51 226650 KIT,TETHER BELT 10 7-39
226060 screw 25 7-51 226651 KIT,SERVICE,BUMPER 11 7-39
226117 RING,LOCK 4 3-111 226653 MOUNTING 7 7-35
226117 RING,LOCK 4 3-111 226653 MOUNTING 17 7-37
226117 RING,LOCK 4 3-111 226654 SEAT BELT,2” 4 7-35
226117 RING,LOCK 4 3-113 226654 SEAT BELT,2” 13 7-37
226117 RING,LOCK 4 3-113 226655 COVER,SIDE 5 7-35
226117 RING,LOCK 4 3-113 226657 CIRCLIP 22 7-43
226117 RING,LOCK 4 3-113 226685 GLASS,MIRROR,ELECTRICAL 2 6-19
226117 RING,LOCK 4 3-115 226686 COVER,BACK 6 6-19
226117 RING,LOCK 4 3-115 226687 GLASS,MIRROR,MANUAL 2 6-19
226118 BAND,BEAD SEAT 6 3-111 226688 GLASS,MIRROR 8 6-19
226122 BAND,BEAD SEAT 6 3-111 226735 CUSHION,BACKREST 2 7-35
226122 BAND,BEAD SEAT 6 3-111 226736 CUSHION,SEAT 3 7-35
226122 BAND,BEAD SEAT 6 3-113 226737 KIT,SERVICE,AIR SPRING 4 7-39
226122 BAND,BEAD SEAT 6 3-113 226738 BELLOWS 9 7-39
226122 BAND,BEAD SEAT 6 3-113 226746 HEADREST 21 7-35
226122 BAND,BEAD SEAT 6 3-113 226747 PAD,ARMREST,RH 7 7-37
226122 BAND,BEAD SEAT 6 3-115 226747 PAD,ARMREST,RH 13 7-35
226122 BAND,BEAD SEAT 6 3-115 226748 PAD,ARMREST,LH 7 7-37
226126 LENS,HEADLAMP,COMBO,LHS 9 6-43 226748 PAD,ARMREST,LH 15 7-35
226127 LENS,HEADLAMP,COMBO,RHS 10 6-43 226749 BLOCK,SPACER,ARMREST 8 7-37
226208 THREADED PLUG 5 11-23 226749 BLOCK,SPACER,ARMREST 19 7-35
226208 THREADED PLUG 1/4” 8 11-15 226773 KIT,SLIDE CONTROL 8 7-35
226224 PADS,SET PARK BRAKE 5 3-71 226773 KIT,SLIDE CONTROL 15 7-37
226226 METERING UNIT NO. 1 2 11-15 226792 PLUG 4 4-13
226226 METERING UNIT NO. 1 2 11-19 226815 KIT,VALVE REPAIR 31 4-7
226229 BODY,MALE STUD COUPLING 1/4” 6 11-19 226817 KIT,SWITCH/HARNESS REPAIR 15 4-7
226229 BODY,MALE STUD COUPLING 1/4” 9 11-15 226818 KIT,REPAIR,PEDAL & BASE 7 4-7
226232 GREASE PIPE 10 11-15 226820 VALVE ASSEMBLY 29 4-7
226232 GREASE PIPE 11 11-15 226821 PEDAL & BASE ASSEMBLY 2 4-7
226232 GREASE PIPE 12 11-15 226831 DISC,FILTER,16MM 8-5
226232 GREASE PIPE 13 11-15 226831 DISC,FILTER,16MM 18 5-7
226291 ROTARY GROUP 2 4-23 226832 CIRCLIP,INTERNAL 19 5-7
226292 PLATE,DISTRIBUTION 3 4-23 226835 KIT,SERVICE,QUICK EXHAUST VALVE 20 5-7
226293 PLATE,PORT 8 4-23 226837 Casing assembly 1 7-51
226294 SCREW,SOC HD 9 4-23 226838 top cover assy 3 7-51
226295 PLATE,SWASH 10 4-23 226839 flapper,floor 5 7-51
226296 SHELL,CRADLE 11 4-23 226840 flapper,defrost / dash 6 7-51
226297 SHAFT,DRIVE 13 4-23 226841 bracket mtg,fresh air actuator 11 7-51
226298 PLUG 17 4-23 226842 retainer,aircon coil 16 7-51
226299 HOUSING,PUMP 21 4-23 226843 THERMOSTAT 17 7-51

872306 - B30D Mk 6.3 - May 2011

12-26
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
226844 clip,panel 18 7-51 227263 RING,REDUCING 5 7-43
226845 relay board 50 7-51 227264 WASHER,SPECIAL 10 7-43
226846 wiring harness 51 7-51 227265 PIN,PLASTIC 20 7-43
226848 VALVE,SHUTTLE 5 4-33 227266 CIRCLIP,INNER 18 7-43
226848 VALVE, SHUTTLE 5 4-35 227267 BEARING,NEEDLE 19 7-43
226849 VALVE,PRESSURE REDUCING 6 4-33 227268 BOOT,RUBBER 6 7-43
226849 VALVE, PRESSURE REDUCING 6 4-35 227269 INSERT,THREADED 14 7-43
226850 VALVE,PRIORITY,STEERING 12 4-33 227270 PIN,TILT,STEERING 11 7-43
226850 VALVE, PRIORITY, STEERING 12 4-35 227271 SHAFT,UPPER STEERING 17 7-43
226851 COIL,DIRECTIONAL CONTROL 17 4-33 227272 SUPPORT,C/W BEARING 3 7-43
226851 COIL, DIRECTIONAL CONTROL 17 4-35 227273 SHAFT,LOWER C/W KNUCKLE 21 7-43
226852 ORIFICE WASHER 18 4-33 227288 KIT,ANTI RATTLE SPRING 6 3-71
226852 ORIFICE WASHER 18 4-35 227297 COVER,PROTECTION 57 3-73
226853 ORIFICE,SCREW 19 4-33 227316 HOUSING,MAIN CASE 1 3-59
226853 ORIFICE, SCREW 19 4-35 227352 MALE STUD COUPLING 1 11-21
226857 KIT,SEAL 25 4-33 227353 MALE STUD COUPLING 1/4” 3 11-21
226857 KIT, SEAL 25 4-35 227514 PIN, RESERVOIR GUIDE 2 11-11
226858 VALVE,BIN TIP SECTION COMPLETE 1 4-37 227515 COVER, RESEVOIR, C/W O-RING 3 11-11
226858 VALVE,BIN TIP SECTION COMPLETE 26 4-33 227516 O-RING 6 11-11
226859 KIT,CAP TIP LEVER 2 4-37 227517 PLATE, FOLLOWER 7 11-11
226860 KIT,SEAL,SPOOL STOP 3 4-37 227518 SUPPORT 8 11-11
226861 KIT,SPRING 4 4-37 227519 MOTOR, GREASING UNIT, 24V 12 11-11
226862 VALVE,RELIEF 5 4-37 227520 OUTLET, GREASE 13 11-11
226863 VALVE,RELIEF 6 4-37 227521 TEST BUTTON C/W HARNESS KIT 26 11-11
226864 KIT,SEAL,RELIEF VALVE 7 4-37 227522 HARNESS, AUTO GREASER 15 11-11
226865 SPOOL,LS 8 4-37 227523 PUMP COVER KIT 16 11-11
226866 VALVE,CHECK 10 4-37 227524 HARNESS, 5/2 VALVE 17 11-11
226867 ORIFICE 11 4-37 227525 LOW LEVEL SWITCH KIT 18 11-11
226870 BODY,QUICK EXHAUST VALVE 21 5-7 227526 HARNESS, LOW LEVEL SWITCH 19 11-11
226917 SEAL,SHAFT 77 3-61 227527 VALVE, 5/2 22 11-11
226917 SEAL,SHAFT 77 3-65 227528 COIL, 24VDC 21 11-11
226917 SEAL,SHAFT 77 3-67 227529 TWIN TIMER, 24VDC 24 11-11
227039 KIT,SPACERS & WASHERS 28 3-67 227530 GASKET TWIN KIT 25 11-11
227070 KIT,ECCENTRIC SHAFT 32 3-71 227565 RESERVOIR, 3L, GREASE 5 11-11
227136 PIN,DOWEL,NYLON 108 3-59 227566 O-RING KIT, OUTLET FITTINGS 14 11-11
227138 ROTARY GROUP ASSY 12 4-19 227590 O-RING 4 11-11
227139 CONTROLLER 21 4-19 230152 CYLINDER 1 4-27
227141 BEARING,REAR 15 4-19 230152 CYL,D22XD50X284.5 3 4-25
227142 SADDLE,BEARING 10 4-19 230167 CYL,D60XD100X468S 12 4-39
227143 CONTROL PISTON ASSY 18 4-19 230167 CYL,D60XD100X468S A 4-57
227144 KIT,SEAL,VITON 26 4-19 230357 CYL,SUSP.STRUT,LHS,T3 3 7-81
227145 KIT,SEAL 43 4-55 230357 CYLINDER,SUSP.STRUT,LHS,ASSY A 7-87
227146 BEARING,TAPER,CUP 5 4-55 230358 CYL,SUSP.STRUT,RHS,T3 2 7-81
227147 BEARING,TAPER,CONE 5 4-55 230358 CYLINDER,SUSP.STRUT,RHS,ASSY A 7-87
227148 BEARING,TAPER,CUP 17 4-55 230424 CYL,TIP,RHS 8 4-61
227149 BEARING,TAPER,CONE 17 4-55 230424 CYL,TIP,RHS A 4-63
227153 COMPENSATOR ASSY 38 4-55 230425 CYL,TIP,LHS 7 4-61
227154 O-RING 40 4-55 230425 CYL,TIP,LHS A 4-63
227155 O-RING,TEFLON 42 4-55 230442 DAMPER 11 4-43
227218 DRIVE SHAFT,SPLIN,NO THRU 15 4-55 230442 DAMPER,TH,2.8L-16FH A 4-45
227222 KIT,REPAIR 44 4-55 240498 HOSE ASSY,TEST,MINIMESS,2.5M 3 10-31
227224 SHIM,BEARING,3.28mm 14 4-55 240499 HOSE ASSY,TEST,MINIMESS,1.0M 4 10-31
227225 SHIM,BEARING,3.44mm 14 4-55 240980 HOSE 5 2A-71
227226 SHIM,BEARING,3.60mm 14 4-55 240980 HOSE 5 2B-71
227227 SHIM,BEARING,3.76mm 14 4-55 241218 HOSE 4 2A-71
227228 SHIM,BEARING,3.92mm 14 4-55 241218 HOSE 4 2B-71
227229 SHIM,BEARING,4.08mm 14 4-55 241223 HOSE 4 5-3
227241 CUSHION,SEAT 4 7-37 241224 HOSE 3 2A-71
227242 CUSHION,BACKREST,HIGH BACK 3 7-37 241224 HOSE 3 2B-71
227243 HEADREST,ARTICULATING 5 7-37 241225 HOSE 2 2A-71
227244 HOLDER,MANUAL 14 7-37 241225 HOSE 2 2B-71
227255 LATCH,SLIDING WINDOW 1 7-19 241229 HOSE 6 4-61

872306 - B30D Mk 6.3 - May 2011

12-27
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
241230 HOSE 5 4-61 244312 HOSE 3 4-59
241231 HOSE 4 4-61 244313 HOSE 2 4-59
241232 HOSE 3 4-61 244340 H.P.H. 1/4” 4 11-29
241252 HOSE 1 3-87 244342 H.P.H. 1/4” 9 11-25
241273 HOSE 3 5-3 244343 H.P.H. 1/4” 8 11-23
241414 HOSE 13 4-59 244353 HOSE 2 4-17
241459 HOSE 2 5-3 250314 T/MISS,ZF-6HP592C,E2+ 2 3-3
241460 HOSE 1 5-3 250325 T/CASE,13100,T/SWITCH 1 3-55
241461 HOSE 1 5-5 251113 ENGINE,DC OM926LA T3 2 2B-3
241669 ASSY,HOSE,HVAC,FWAL,DRY 6 7-49 251118 ENGINE,DC OM926LA T2 2 2A-3
241670 ASSY,HOSE,HVAC,DRY,UNIT 5 7-49 255053 RING,CLAMPING 1 2A-3
241671 ASSY,HOSE,HVAC,UNIT,FWAL 4 7-49 255053 RING,CLAMPING 1 2B-3
241672 ASSY,HOSE,HVAC,F/WAL,COMP 3 7-53 261891 PIN ASSY,ARTIC LOCK 1 7-93
241673 HOSE,HVAC,COND,FWALL 2 7-53 262126 KIT,SPEC TOOLS 10-3
241674 HOSE,HVAC,COMP,COND 1 7-53 262127 KIT,SPEC TOOLS 10-7
241707 HOSE 1 5-17 262128 KIT,SPEC TOOLS 10-11
243003 HOSE 3 4-21 262300 W/SET,750/65R25XAD65(WIDE) 1 3-111
243003 HOSE 10 4-41 262301 W/SET,23.5R25XADN(NARROW) 1 3-111
243027 HOSE 12 4-59 262449 KIT,GASKET,HVAC FRESH 12 7-47
243035 HOSE 9 4-41 262867 KIT,TYRE INFLATION-ALL D# 1 10-37
243157 HOSE 2 4-61 262900 ASSY,B/HEAT,HOSE GUARD 1 2A-63
243309 HOSE 1 4-25 262900 ASSY,B/HEAT,HOSE GUARD 1 2B-63
243309 HOSE 2 4-25 262947 FILTER KIT, AUTO GREASE 9 11-11
243316 HOSE 2 4-21 263269 ASSY,DIFF HOUSING,MACHINED 2 3-91
243316 HOSE 8 4-41 263269 ASSY,DIFF HOUSING 2 3-101
243317 HOSE 7 4-41 263319 W/SET,23.5R25,B/STONE,VLT 1 3-111
243318 HOSE 11 4-59 263363 W/SET,750/65R25,RL2+,GY 1 3-113
243319 HOSE 10 4-59 263441 KIT, WIPER, DOGA 5 6-7
243320 HOSE 9 4-59 263441 KIT, WIPER A 6-11
243328 HOSE 8 4-59 263474 ASSY,DIFF CENTRE 1 3-101
243329 HOSE 7 4-59 263474 ASSY,DIFF CENTRE,LSD 35%,140 A 3-105
243330 HOSE 6 4-59 263485 ASSY,DIFF CENTRE 1 3-91
243331 HOSE 1 4-21 263485 ASSY,DIFF CENTRE,LSD 18%,140 A 3-95
243331 HOSE 5 4-59 263592 KIT,SPEAKERS 1 6-33
243338 HOSE 6 4-39 263642 KIT,BONNET COMPL SMALL D# P&A A 7-57
243339 HOSE 5 4-39 263642 KIT,BONNET COMPL SMALL D# P&A A 7-61
243340 HOSE 4 4-59 263775 W/SET,23.5R25,GY,GP2B 1 3-113
243341 HOSE 1 4-61 263777 W/SET,23.5R25,TRIAN,TB516 1 3-113
243396 HOSE 4 4-41 263818 KIT,HEADREST & ARMREST,DDH 11 7-35
243884 HOSE 1 3-53 263838 ASSY,DIFF CENTRE,LSD,MACH. 1 3-95
243887 HOSE 7 5-9 263838 ASSY,DIFF CENTRE,LSD,MACH. 1 3-105
243944 HOSE 10 4-3 263887 KIT,WIPER SYSTEM,REAR 1 6-13
243945 HOSE 9 4-3 263898 ASSY,TRI-LINK,SPHERICAL 1 7-81
243946 HOSE 8 4-3 263936 KIT,ARMREST,RH 6 7-37
243947 HOSE 7 4-5 263936 KIT,ARMREST,RH 12 7-35
243948 HOSE 6 4-5 263937 KIT,ARMREST,LH 6 7-37
243949 HOSE 5 4-3 263937 KIT,ARMREST,LH 14 7-35
243950 HOSE 4 4-3 264103 ASSY,SEATBELT,SEAT,TRAINER 2 7-33
243951 HOSE 3 4-5 264180 KIT,REVERSE MONITOR 1 6-35
243954 HOSE 1 4-5 264180 KIT,REVERSE MONITOR A 6-37
243954 HOSE 2 4-5 264241 KIT,MIRRORS,ELEC,ADT A 6-17
244001 HOSE 2 3-53 264404 KIT,REAR CAMERA A 6-35
244007 HOSE 1 11-7 264427 KIT,BONNET ASSY 1 7-61
244007 HOSE 5 11-3 264448 KIT,GASKET,HVAC SYSTEM 1 7-47
244008 HOSE 2 11-7 264501 KIT,LINERS,BIN,RIBLESS,B30D A 7-107
244008 HOSE 4 11-3 264556 KIT,TAILGATE,BIN,RIBLESS A 7-109
244009 HOSE 3 11-3 264602 KIT, TPMS, TYRE ASSY 2 6-63
244009 HOSE 3 11-7 264602 KIT,TPMS,TYRE ASSY A 6-67
244010 HOSE 2 11-3 264636 KIT,AUTO GREASE A 11-3
244010 HOSE 4 11-7 264661 KIT,RADIO A 6-33
244101 HOSE 3 4-43 264749 W/SET,23.5R25,G/YR,TL3A+,B3 1 3-113
244102 HOSE 2 4-43 264799 KIT,RIBLESS BIN HEATING A 2A-63

872306 - B30D Mk 6.3 - May 2011

12-28
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
264799 KIT,RIBLESS BIN HEATING A 2B-63 280557 VARNISH,POLYURETHANE - 6-61
264889 KIT,STEERING PUMP,METARIS A 4-17 280558 PUTTY,PERMANENTLY PLASTIC - 6-61
264910 KIT,STRAIN GAUGE 1 6-61 280683 SOLDER,RESIGN CORE - 6-61
264919 ASSY,WALKING BEAM 1 7-99 281000 FIXTURE,LOCKING 1 10-13
266009 KIT,SAT,IRIDIUM A 6-31 281001 FIXTURE,TIGHTENING 2 10-13
266021 KIT,EMERGENCY STOP A 6-39 281002 SHIELD,PUNCH 3 10-13
266190 KIT,E-MODULE 1 6-31 281003 PLUG,HEATING 4 10-13
266232 KIT, TPMS, TRUCK ASSY 1 6-63 281004 SEAL,PUNCH 5 10-13
266232 KIT,TPMS,TRUCK ASSEMBLY A 6-65 281005 PRESS,TOOL BEARING 6 10-13
266235 KIT,FINAL DRIVE,5.2 3 3-79 281006 PIN,INSERTING TOOL 7 10-13
266235 KIT,FINAL DRIVE,5.2 3 3-89 281007 SPEC.2 PIN SPANNER 8 10-13
266235 KIT,FINAL DRIVE,5.2 3 3-97 281008 TOOL,PRESS 9 10-13
266235 KIT,FINAL DRIVE,5.2 A 3-109 281008 TOOL,PRESS 19 10-15
266246 W/SET,23.5R25,ET6A,TECHKING 1 3-115 281009 PLT,CLAMPING 10 10-13
266339 KIT,MAIN PUMP,PARKER A 4-53 281013 PLUG,HEATING 11 10-13
266480 PUMP,BI-DIRECTIONAL,E/STEERING A 4-21 281016 GUIDE PIN,M12 12 10-13
266613 KIT,TAILGATE,GREASING 1 11-5 281017 GUIDE PIN,M10 13 10-13
266615 KIT,AUTO GREASE,WITH TAILG A 11-5 281018 FIXTURE,PRESS 14 10-13
266730 WHEELSET,23.5R25,MICH,XSUPER T 1 3-115 281019 TOOL,PRESS 15 10-13
266879 KIT,STEERING PUMP,REXROTH A 4-11 281020 FIXTURE,SUPPORT 16 10-13
266892 KIT,MAIN PUMP,REXROTH A 4-49 281021 FIXTURE,PRESS 17 10-13
267044 KIT,CAB,SPARE,COMP,B30D,MK6.3 1 7-3 281024 SUPPORT FIXTURE 18 10-13
267060 KIT,CAB,SHELL,SMALL,YELLOW,MK6.3 1 7-5 281026 PRESS FIXTURE 20 10-15
277003 SPRING,ARTIC HOSE,BUNDLE 1 7-89 281027 PROTECTION FIXTURE 21 10-15
277075 ASSY,SUSPENSION,HIGH BACK 1 7-39 281140 BASIC SET 4 10-27
277075 ASSY,SUSPENSION,HIGH BACK 16 7-37 281140 BASIC SET 8 10-27
277076 ASSY,SUSPENSION,STANDARD 1 7-39 281143 STAND,MAGNETIC 11 10-27
277076 ASSY,SUSPENSION,STANDARD 6 7-35 281144 INDICATOR,DIAL 10 10-27
277080 CLAMP,BATTERY,B/BOX 1 6-47 281218 PLIERS,LIFTING 12 10-27
277166 TYRE,MICHELIN,X-SUPERT,23.5R25 2 3-115 281234 SHAFT,MEASURING 13 10-27
277218 CLAMP 3 11-29 281236 SHIMS,120 14 10-27
277218 CLAMP 10 11-25 281266 FIXTURE,ADJUSTABLE 5 10-27
277227 SHIM,1.6MM BIN HEIGHT 3 7-103 281267 SLEEVE,GRAB 3 10-27
277228 SHIM,5MM,BIN HEIGHT 2 7-103 281268 SHAFT,MEASURING 1 10-27
277297 DECAL,RSG,BELL LUB,25/30 TON 3 7-113 281269 PISTON,MEASURING 2 10-27
277308 TWIN 7-PORT BLOCK,COMPLETE 5 11-9 281270 SLEEVE,GRAB 9 10-27
277308 TWIN 7-PORT BLOCK,COMPLETE 11 11-25 281271 SLEEVE,GRAB 7 10-27
277309 TWIN 7-PORT BLOCK 1 11-23 281272 DRIVER,SEAL 6 10-27
277310 BRACKET 12 11-23 281300 TOOL,ENG,DC,TORX BIT SET 18 10-3
277349 H.P.H. 1/4” 11 11-19 281306 TOOL,ENG,DC,REAMER 12 10-7
277350 H.P.H. 1/4” 12 11-19 281309 TOOL,ENG,DC,PULLER,28-37MM 4 10-11
277355 MALE STUD ELBOW 9 11-19 TOOL,ENG,DC,INTERNAL EXTRAC-
281310 5 10-11
280010 SPANNER,BEARING ADJ-HUB NUT 2 10-25 TOR
280016 Loctite: 2 Form-A-Gasket 9-3 281312 TOOL,ENG,DC,COUNTER SUPPORT 6 10-11
280039 Loctite: 277 Threadlocker,Red HS 9-3 281318 TOOL,ENG,DC,PULLER 21 10-9
280071 GUAGE,INFLATOR,COMBI 2 10-37 281322 TOOL,ENG,DC,DIAL GAUGE 1 10-3
280082 CHAIN WRENCH-ADT OSC LOCK NUT 1 10-33 281325 TOOL,ENG,DC,DRIFT 13 10-9
280085 Loctite:243 Threadlocker,Blue 9-3 281326 TOOL,ENG,DC,STEPPED,DRIFT 14 10-9
280089 Loctite: 272 Threadlocker,Red 9-3 TOOL,ENG,DC,HOSE,HIGH PRES-
281328 9 10-3
280107 Loctite: 518 Anaerobic Gasket 9-3 SURE
280111 Loctite: 599 Gasket,(High Temp) 9-3 281329 TOOL,ENG,DC,TESTER 13 10-3
280149 TOOL,BEARING RESISTANCE 1 10-25 281330 TOOL,ENG,DC,PIN,MAGNETIC 19 10-5
280257 TOOL KIT,CHARGING NITROGEN 2 10-29 281333 TOOL,ENG,DC,THRUST PIECE 22 10-9
280261 TOOL,ADJUSTABLE C SPANNER 5 10-31 281335 TOOL,ENG,DC,BOX,SUPERCOOLING 3 10-11
280272 TOOL,CASSETTE SEAL 3 10-25 281336 TOOL,ENG,DC,SLEEVE 31 10-5
280450 Loctite: 767 Anti-seize 9-3 281337 TOOL,ENG,DC,PUNCH 23 10-9
280470 WRENCH,NECKBUSH NUT 6 10-31 281340 TOOL,ENG,DC,HOLDER,DIAL GAUGE 2 10-3
280479 MERC,MINIDIAG2 2 10-35 281349 TOOL,ENG,DC,WRENCH SOCKET 22 10-5
280532 TOOL,7C/8,5C POINTER SET 22 10-15 281365 TOOL,ENG,DC,ADAPTION PARTS 10 10-3
280533 PULLER,BEARING,T/CASE 9100 23 10-15 281366 TOOL,PISTON RING CLAMPING 8 10-7
280547 NUT,TORQUE,MULTIPLIER OSCILL 2 10-33 281368 TOOL,ENG,DC,TESTER 11 10-3
280556 ADHESIVE - 6-61

872306 - B30D Mk 6.3 - May 2011

12-29
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
TOOL,ENG,DC,SLOTTED NUT 281710 DEVICE,LIFTING 36 10-23
281376 1 10-7
WRENCH 281711 INSERT,HEXAGON 37 10-23
281377 TOOL,ENG,DC,SCREWDRIVER BIT 25 10-5 281712 EXTRACTOR 38 10-23
281378 TOOL,ENG,DC,ADITIONAL PIECE 16 10-9 281713 STAND 39 10-23
281379 TOOL,ENG,DC,PULLER 26 10-5 281714 PUNCH 40 10-23
281380 TOOL,ENG,DC,THREADED INSERT 33 10-5 281715 PUNCH 41 10-23
281381 TOOL,ENG,DC,SCREWDRIVER BIT 27 10-5 281716 BRACKET 42 10-23
281382 TOOL,ENG,DC,INSERTION DRIFT 17 10-9 281717 PIN,CONTROL THREADED 43 10-23
TOOL,ENG,DC,CONNECTOR,INJEC- 290131 AIR CLEANER,FRG15,RADIAL SEAL 1 2A-69
281383 5 10-3
TOR 290131 AIR CLEANER,FRG15,RADIAL SEAL 1 2B-69
281384 TOOL,ENG,DC,LIFTING DEVICE 24 10-5 290131 AIR CLEANER,FRG15,RADIAL SEAL 2 2A-65
281385 TOOL,ENG,DC,GUIDE SLEEVE 18 10-9 290131 AIR CLEANER,FRG15,RADIAL SEAL 2 2B-65
281386 TOOL,ENG,DC,DRIFT 28 10-5 290139 PROPSHAFT,06008,5C8,5C,165M85 1 3-77
281387 TOOL,ENG,DC,CENTERING DRIFT 29 10-5 290230 PRE-CLEANER 1 2A-65
281388 TOOL,ENG,DC,DRIFT 30 10-5 290230 PRE-CLEANER (ADT 240) 1 2A-67
281389 TOOL,ENG,DC,BLOCKING DEVICE 20 10-9 290230 PRE-CLEANER 1 2B-65
281390 TOOL,ENG,DC,CRANKING DEVICE 6 10-3 290230 PRE-CLEANER (ADT 240) 1 2B-67
281391 TOOL,ENG,DC,TEST FLANGE 15 10-3 290263 PROPSHAFT,1095,8.5C,8.5C,165M85 14 3-77
281392 TOOL,ENG,DC,SLEEVE 19 10-9 290289 PROPSHAFT,02807C,7C L/F/L 4 3-77
281394 TOOL,ENG,DC,DIAGRAM SHEETS 4 10-3 290343 PROPSHAFT,0845,7C-7C,148M70-010 17 3-77
281395 TOOL,ENG,DC,VALVE SEAT CUTTER 8 10-11 CALIPER,BRAKE,ROCKWELL,MIN-
290366 1 3-107
281396 TOOL,ENG,DC,VALVE SEAT CUTTER 9 10-11 ERAL
281398 TOOL,ENG,DC,DRIFT 2 10-7 BRAKE CALIPER:ROCKWELL MIN-
290366 2 3-79
281398 TOOL,ENG,DC,DRIFT 9 10-7 ERAL
281400 TOOL,ENG,DC,CASE,SPECIAL TOOLS 1 10-11 CALIPER,BRAKE,ROCKWELL,MIN-
290366 2 3-89
281401 TOOL,ENG,DC,ADAPTER SET 2 10-11 ERAL
281675 HOOK,LIFTING 1 10-17 CALIPER,BRAKE,ROCKWELL,MIN-
290366 2 3-97
281676 PULLER 2 10-17 ERAL
281677 PULLER 3 10-17 290421 ACTUATOR,PARK BRAKE,DX195 1 3-69
281678 PULLER,TWO LEG 4 10-17 290421 ACTUATOR, PARK BRAKE 1 3-71
281679 TOOL,BASIC 5 10-17 290464 GREASER,AUTO 1 11-3
281680 PULLER 6 10-17 290481 SEAT,OPERATOR 1 7-35
281681 PLT,EXTRACT 7 10-17 290481 SEAT,OPERATOR 10 7-31
281682 DEVICE,LIFTING 8 10-17 290482 SEAT,OPERATOR 1 7-35
281683 DRIFTER 9 10-17 290482 SEAT,OPERATOR 10 7-31
281684 BLOWER,HOT AIR 10 10-17 290483 SEAT,OPERATOR,HIGH BACK 1 7-37
281685 BKT,ADAPTER LHS 11 10-17 290483 SEAT,OPERATOR,HIGH BACK 10 7-31
281686 BKT,ADAPTER RHS 12 10-17 290665 PROPSHAFT,02838,5C8,5C 165M85-02 9 3-77
281687 DRIFTER 13 10-19 310105 DIFF HEAD 1 3-79
281688 EYE,LIFTING 14 10-19 310105 DIFF,HK,3.182,LS,25%,CCW,60DEG 1 3-81
281689 INSERT,GRIPPING 15 10-19 320595 AXLE,F,HK,DISC A 3-79
281690 EXTRACTOR 16 10-19 320597 AXLE,REAR,BELL,DISC A 3-97
281691 DEVICE,ADJUSTING 17 10-19 320622 AXLE,MIDDLE,BELL,DISC A 3-89
281692 FIXTURE,HOLDING 18 10-19 321593 KIT,BRNG 906LA F/DRIVE 8-5
281693 DRIFTER 19 10-19 321594 KIT,BRNG 906LA F/DRIVE 8-5
281694 GUIDE,SCREW 20 10-19 322019 DIFF,#20,3.182,LS35%,H/D,CW 1 3-97
281695 DRIFTER 21 10-19 322019 DIFF,#20,3.182,LS 35%,H/D,CW A 3-101
281696 DEVICE,LIFTING 22 10-19 322021 DIFF,#20,3.182,LS18%,TD,CW,8.5 1 3-89
281697 MOUNTING 23 10-19 322021 DIFF,#20,3.182,LS18%,TD,CW,8.5 A 3-91
281698 MOUNTING 24 10-21 361624 KIT,SERVICE 100HR 8-3
281699 PRESSURE PIECE 25 10-21 361943 KIT,SERVICE 500HR 8-3
281700 PRESSURE PIECE 26 10-21 361944 KIT,SERVICE 500HR,WDB 8-3
281701 DRIFT ASSY 27 10-21 361945 KIT,SERVICE 1000HR 8-3
281702 TOOL 28 10-21 361946 KIT,SERVICE 2000HR 8-3
281703 MOUNTING 29 10-21 361948 KIT,SERVICE 4000HR 8-5
281704 BRACKET 30 10-21 900450 PIPE 3 6-5
281705 DEVICE,CLAMPING 31 10-21 900450 PIPE,W/WASHER 4 6-7
281706 TOOL,TEST 32 10-21 910142 WINDOW SEAL:SELF ADHV 1 2A-81
281707 KIT,PRESSURE TESTER 32 10-21 910142 WINDOW SEAL:SELF ADHV 1 2B-81
281708 SUPPORT 33 10-21 910142 WINDOW SEAL:SELF ADHV 2 2A-81
281709 DEVICE,HOLDING 34 10-21 910142 WINDOW SEAL:SELF ADHV 2 2B-81
281709 DEVICE,HOLDING 35 10-23 910223 PINCHWELD:LARGE 8MMX15MM 2 7-73

872306 - B30D Mk 6.3 - May 2011

12-30
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
PINCH WELD,BOOTSEAL,1.6mm DC100091 SCREW,HEX 590 3-5
910241 1 7-65
PLATE DC100112 SCREW, OIL COOLER TO CRANKCASE 130 2A-49
PINCH WELD,BOOTSEAL,1.6mm DC100112 SCREW,CYLINDER TO BRACKET 180 2A-39
910241 2 7-65
PLATE BOLT,BANJO PIPE TO SOLENOID
DC100142 90 2A-29
PINCH WELD,BOOTSEAL,1.6mm VALVE
910241 3 7-65
PLATE BOLT,BANJO PIPE TO SOLENOID
DC100142 90 2B-29
PINCH WELD,BOOTSEAL,1.6mm VALVE
910241 4 7-65
PLATE DC100143 BOLT,BANJO,FUEL PIPE TO VALVE 110 2A-29
PINCH WELD,BOOTSEAL,1.6mm DC100143 BOLT,BANJO,FUEL PIPE TO VALVE 110 2B-29
910241 5 7-65
PLATE DC100173 PLUG, SCREW, MAIN OIL PASSAGE 137 2A-5
PINCH WELD,BOOTSEAL,1.6mm DC100173 PLUG, SCREW, MAIN OIL PASSAGE 137 2B-5
910241 6 7-65
PLATE DC100173 PLUG,SCREW 40 2A-27
910264 INSULATION,HOSE,HVAC 1 7-49 DC100173 PLUG,SCREW 40 2B-27
910321 STRIP,GROMMET,1.6-4X8.5,BLACK 1 7-73 DC100177 PLUG, SCREW 40 2A-7
227150** BEARING,CAM 18 4-55 DC100177 PLUG, SCREW 40 2B-7
227151** PORT PLATE 12 4-55 DC100198 SCREW,Water Pump to Crankcase 24 2A-53
227152 * SEAL,SHAFT 20 4-55 DC100198 SCREW,Water Pump to Crankcase 24 2B-53
227223** SCREW,RETAINER BEARING 19 4-55 DC100296 NUT, TURBO TO MANIFOLD M10 10 2A-31
24M7250 WASHER 13 7-43 DC100296 NUT, TURBO TO MANIFOLD M10 10 2B-31
AT310335 FILLER CAP 2 2A-77 DC100296 NUT,FLANGED,EXH/BRAKE TO TURBO 125 2A-39
AT310335 FILLER CAP 2 2B-77 DC100296 NUT,FLANGED,EXH/BRAKE TO TURBO 125 2B-39
AT81867 VALVE,CHECK 1 4-17 DC100316 STUD, TURBO TO EXH/MANIFOLD 8 2A-31
BN000137 WINDOW,CAB,SLIDER,RH 4 7-17 DC100316 STUD, TURBO TO EXH/MANIFOLD 8 2B-31
BN000203 WINDOW,DOOR,SLIDING 3 7-15 DC100316 STUD 20 2A-39
BN000204 HEADLINER,FRONT 6 7-29 DC100316 STUD 20 2B-39
BN000205 HEADLINER,REAR 5 7-29 DC100319 CLAMP, CHARGE-AIR PIPE TO TURBO 152 2A-31
BN000210 PANEL,CONTROL 4 7-25 DC100319 CLAMP, CHARGE-AIR PIPE TO TURBO 152 2B-31
BN000211 COVER,B PILLAR,RHS 3 7-27 DC100326 CLAMP, HOSE TO BREATHER PIPE 60 2A-31
BN000212 PANEL,CONTROL 2 7-25 DC100326 CLAMP, HOSE TO BREATHER PIPE 60 2B-31
BN000550 HANDLE,SSM,25 BUTTON 86 7-25 CLAMP,RETURN PIPE TO CRANK-
BN001683 SHOCK MAT,BIN 1 7-103 DC100326 CASE 125 2A-51
BN002469 HARNESS,ENGINE 1 6-41 CLAMP,RETURN PIPE TO CRANK-
DC100326 125 2B-51
BN002649 E-MODULE 2 6-7 CASE
BN004613 TYCO, 4 WAY, PLUG, SOCKETS 158 6-85 DC100346 SCREW 190 2A-45
BN004614 TYCO, 2 WAY, PLUG, SOCKETS 157 6-85 DC100346 SCREW 190 2B-45
BN004615 AMP, 16 WAY, PLUG, SOCKET 160 6-85 DC100352 SCREW,FILTER TO CYL/HEAD 65 2A-27
BN004616 TYCO, 62 WAY, PLUG, SOCKETS 161 6-85 DC100352 SCREW,FILTER TO CYL/HEAD 65 2B-27
BN004619 TYCO, 4 WAY, PLUG, SOCKETS 159 6-85 DC100352 SCREW,SUPPORT To crankcase 85 2A-59
BN004714 PNEUMATIC,AIR DRIER,ASSY 6 5-9 DC100352 SCREW,SUPPORT To crankcase 85 2B-59
BN004714 PNEUMATIC,AIR DRIER,ASSY A 5-11 DC100359 NUT, FAN Clutch at adaptor piece 20 2A-55
BN004720 RESERVOIR,30LTR,ASSY 5 5-9 DC100359 NUT, FAN Clutch at adaptor piece 20 2B-55
BN004720 RESERVOIR,30LTR,ASSY A 5-15 DC100359 NUT,CYLINDER TO LEVER 210 2A-39
BN004817 HOSE 1 4-41 DC100359 NUT,CYLINDER TO LEVER 210 2B-39
BN004839 RESERVOIR,AIR,30LTR,CE 1 5-15 DC100366 SCREW,FLANGED,CONTROL UNIT 11 2A-41
BN004848 PIPE,AIR,INTAKE 16 2A-65 DC100366 SCREW,FLANGED,CONTROL UNIT 11 2B-41
BN004848 PIPE,AIR,INTAKE 16 2B-65 DC100366 SCREW, OIL FILTER TO CRANKCASE 75 2A-49
BN004892 HANDRAIL 1 7-11 DC100366 SCREW,OIL FILTER TO CRANKCASE 75 2B-49
BN006667 TUBE,NYLON 4 5-9 DC100366 SCREW,FLANGED,40MM LG 230 2A-53
BN006668 TUBE,NYLON 2 5-9 DC100366 SCREW,FLANGED,40MM LG 230 2B-53
BN006668 TUBE,NYLON 3 5-9 SCREW, CHARGE-AIR PIPE TO HOUS-
DC100369 450 2A-31
BN009072 ADAPTOR,ELBOW 1 5-9 ING
DC100059 PIN, DOWEL, BEARING CAP 23 2A-5 SCREW, CHARGE-AIR PIPE TO HOUS-
DC100369 450 2B-31
DC100059 PIN, DOWEL, BEARING CAP 23 2B-5 ING
DC100080 SCREW 10 2A-19 DC100378 SCREW,LEVER TO SHAFT 110 2A-39
DC100080 SCREW 10 2B-19 DC100378 SCREW,LEVER TO SHAFT 110 2B-39
DC100085 SCREW,HEX 100 2A-9 DC100381 CLAMP, MOLDED HOSE TO TURBO 55 2A-31
DC100085 SCREW,HEX 100 2B-9 DC100381 CLAMP, MOLDED HOSE TO TURBO 55 2B-31
DC100085 SCREW,FUEL PUMP TO C/CASE 35 2A-23 DC100383 NUT,HEATER PLUG TO GROUND 580 2A-41
DC100085 SCREW,FUEL PUMP TO C/CASE 35 2B-23 DC100383 NUT,HEATER PLUG TO GROUND 580 2B-41
DC100085 SCREW,OIL COOLER TO CRANKCASE 130 2B-49 DC100385 SCREW, INTAKE PIPE TO CRANKCASE 60 2A-35
DC100085 SCREW,CYLINDER TO BRACKET 180 2B-39 DC100385 SCREW, INTAKE PIPE TO CRANKCASE 60 2B-35
DC100091 SCREW,HEX 580 3-5 DC100385 SCREW, OIL COOLER TO COVER 120 2A-49

872306 - B30D Mk 6.3 - May 2011

12-31
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
DC100385 SCREW,OIL COOLER TO COVER 120 2B-49 SCREW,SUPPORT ON OIL INTAKE
DC100621 55 2A-47
SCREW,BRACKET TO FLANGED PIPE
DC100385 145 2A-39
ELBOW SCREW,SUPPORT ON OIL INTAKE
DC100621 55 2B-47
SCREW,BRACKET TO FLANGED PIPE
DC100385 145 2B-39
ELBOW DC100636 SCREW, FITTING ON INJECTOR 295 2A-11
SCREW, CHARGE-AIR PIPE ON MEM- DC100636 SCREW, FITTING ON INJECTOR 295 2B-11
DC100390 160 2A-31
BER DC100657 SCREW,FLANGED,70MM LG 232 2A-53
SCREW, CHARGE-AIR PIPE ON MEM- DC100657 SCREW,FLANGED,70MM LG 232 2B-53
DC100390 160 2B-31
BER DC100659 SCREW,GUIDE TUBE 340 2A-9
DC100408 SCREW,Pipe Socket to Cyl/Head 106 2A-53 DC100659 SCREW,GUIDE TUBE 340 2B-9
DC100408 SCREW,Pipe Socket to Cyl/Head 106 2B-53 DC100662 SCREW, ALTERNATOR TO SUPPORT 303 2A-45
DC100413 SCREW,OIL PUMP TO CRANKCASE 20 2A-47 DC100662 SCREW, ALTERNATOR TO SUPPORT 303 2B-45
DC100413 SCREW,OIL PUMP TO CRANKCASE 20 2B-47 DC100664 NUT,FLAME START SYSTEM 550 2A-41
DC100414 SCREW,RETURN PIPE TO TURBO 105 2A-51 DC100664 NUT,FLAME START SYSTEM 550 2B-41
DC100414 SCREW,RETURN PIPE TO TURBO 105 2B-51 DC100671 SCREW, FLANGED 296 2A-5
DC100507 SCREW 29 2A-7 DC100671 SCREW, FLANGED 296 2B-5
DC100507 SCREW 29 2B-7 DC100671 SCREW, OIL FILTER TO CRANKCASE 75 2A-49
DC100507 SCREW,FAN Pulley to wATER Pump 310 2A-53 DC100671 SCREW,OIL FILTER TO CRANKCASE 75 2B-49
DC100507 SCREW,FAN Pulley to wATER Pump 310 2B-53 SCREW, FLANGED, TIMING CASE,
DC100673 95 2A-7
DC100538 SCREW,HEX HD 2 2A-43 60MM
DC100538 SCREW,HEX HD 2 2B-43 SCREW, FLANGED, TIMING CASE,
DC100673 95 2B-7
SCREW,SOLENOID VALVE TO 60MM
DC100545 20 2A-29
BRACKET SCREW, FLANGED, TIMING CASE,
DC100674 95 2A-7
SCREW,SOLENOID VALVE TO 80MM
DC100545 20 2B-29
BRACKET SCREW, FLANGED, TIMING CASE,
DC100674 95 2B-7
SCREW, FLANGED, TIMING CASE, 80MM
DC100597 97 2A-7
25MM DC100677 CLAMP,GUIDE TUBE 235 2A-9
SCREW, FLANGED, TIMING CASE, DC100677 CLAMP,GUIDE TUBE 235 2B-9
DC100597 97 2B-7
25MM DC100678 WASHER, VALVE SPRING 65 2A-11
DC100597 SCREW,GUIDE TUBE 210 2A-9 DC100678 WASHER, VALVE SPRING 65 2B-11
DC100597 SCREW,GUIDE TUBE 210 2B-9 SCREW, CYLINDER HEAD TO CRANK-
DC100679 185 2A-11
SCREW,BRACKET TO CHARGING AIR CASE
DC100597 25 2A-29
PIPE SCREW, CYLINDER HEAD TO CRANK-
DC100679 185 2B-11
SCREW,BRACKET TO CHARGING AIR CASE
DC100597 25 2B-29
PIPE DC100682 SCREW,ADJUSTING 345 2A-13
SCREW,SUCTION PIPE TO CRANK- DC100682 SCREW,ADJUSTING 345 2B-13
DC100597 55 2A-47
CASE DC100683 NUT,ADJUSTING SCREW 350 2A-13
SCREW,SUCTION PIPE TO CRANK-
DC100597 55 2B-47 DC100683 NUT,ADJUSTING SCREW 350 2B-13
CASE DC100684 WASHER 365 2A-13
DC100597 SCREW,LIFTING Eye to cylinder head 85 2A-57 DC100684 WASHER 365 2B-13
DC100597 SCREW,LIFTING Eye to cylinder head 85 2B-57 DC100685 SCREW,C/AIR ELBOW TO CYL HEAD 75 2A-37
DC100597 SCREW, FLANGED, COVER TO COMP 250 2A-35 DC100685 SCREW,C/AIR ELBOW TO CYL HEAD 75 2B-37
DC100597 SCREW, FLANGED, COVER TO COMP 250 2B-35 SCREW,ROCKER SHAFT TO CYLIN-
DC100597 SCREW, BRACKET TO OIL FILTER 306 2A-45 DC100685 DER HEAD
380 2A-13
DC100597 SCREW, BRACKET TO OIL FILTER 306 2B-45 SCREW,ROCKER SHAFT TO CYLIN-
DC100685 380 2B-13
DC100597 SCREW, BRACKET TO WATER PUMP 360 2A-31 DER HEAD
DC100597 SCREW, BRACKET TO WATER PUMP 360 2B-31 DC100686 SCREW,COVER TO CYLINDER HEAD 74 2A-15
NUT,BRACKET TO CHARGING AIR DC100686 SCREW,COVER TO CYLINDER HEAD 74 2B-15
DC100604 30 2A-29
PIPE DC100687 PIN,DOWEL,GEAR TO CRANKSHAFT 10 2A-17
NUT,BRACKET TO CHARGING AIR
DC100604 30 2B-29 DC100687 PIN,DOWEL,GEAR TO CRANKSHAFT 10 2B-17
PIPE DC100688 WASHER,THRUST,STANDARD 25 2A-17
NUT, CHARGE-AIR PIPE AT WATER
DC100604 175 2A-31 DC100688 WASHER,THRUST,STANDARD 25 2B-17
PUMP WASHER,THRUST REPAIR SIZE
NUT, CHARGE-AIR PIPE AT WATER DC100689 25 2A-17
DC100604 175 2B-31 I,0.30MM
PUMP WASHER,THRUST REPAIR SIZE
DC100604 NUT, ALTERNATOR TO SUPPORT 304 2A-45 DC100689 I,0.30MM
25 2B-17
DC100604 NUT, ALTERNATOR TO SUPPORT 304 2B-45 WASHER,THRUST,REPAIR SIZE
SCREW,PIPE TO DIPSTICK GUIDE DC100690 25 2A-17
DC100621 45 2A-47 II,0.50MM
TUBE WASHER,THRUST,REPAIR SIZE
SCREW,PIPE TO DIPSTICK GUIDE DC100690 25 2B-17
DC100621 45 2B-47 II,0.50MM
TUBE SCREW,DAMPER/HUB TO CRANK-
DC100691 43 2A-17
SHAFT

872306 - B30D Mk 6.3 - May 2011

12-32
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
SCREW,DAMPER/HUB TO CRANK- DC120059 HELICOIL,M10X15 160 2A-13
DC100691 43 2B-17
SHAFT DC120059 HELICOIL,M10X15 160 2B-13
DC100691 SCREW,FLYWHEEL TO CRANKSHAFT 70 2A-17 DC120061 HELICOIL,M12X1.5X12 155 2A-13
DC100691 SCREW,FLYWHEEL TO CRANKSHAFT 70 2B-17 DC120061 HELICOIL,M12X1.5X12 155 2B-13
DC100692 SCREW,PUMP TO CRANKCASE 20 2A-23 DC120104 PLUG, SCREW 50 2A-7
DC100692 SCREW,PUMP TO CRANKCASE 20 2B-23 DC120104 PLUG, SCREW 50 2B-7
DC100693 SCREW,SHEAVE PULLEY 27 2A-23 DC120114 PLUG, SCREW, MAIN OIL PASSAGE 167 2A-5
DC100693 SCREW,SHEAVE PULLEY 27 2B-23 DC120114 PLUG, SCREW, MAIN OIL PASSAGE 167 2B-5
DC100694 SCREW,FILTER TO CYL/HEAD 65 2A-27 DC120116 PLUG, SCREW, CYL/HEAD 113 2A-5
DC100694 SCREW,FILTER TO CYL/HEAD 65 2B-27 DC120116 PLUG, SCREW, CYL/HEAD 113 2B-5
STUD, CHARGE-AIR PIPE AT WATER DC120158 PLUG, SCREW, OIL PASSAGE REAR 125 2A-5
DC100695 170 2A-31
PUMP DC120158 PLUG, SCREW, OIL PASSAGE REAR 125 2B-5
STUD, CHARGE-AIR PIPE AT WATER DC120158 PLUG,SCREW,OIL DRAIN,M20 20 2B-9
DC100695 170 2B-31
PUMP PLUG,SCREW , OIL PASSAGE OIL
DC120170 161 2A-5
DC100696 NUT,GEAR TO COMPRESSOR 55 2A-33 PUMP
DC100696 NUT,GEAR TO COMPRESSOR 55 2B-33 PLUG,SCREW , OIL PASSAGE OIL
DC120170 161 2B-5
SCREW,MANIFOLD TO CYLINDER PUMP
DC100698 30 2A-39
HEAD BOLT,BANJO FEED PIPE TO OIL FIL-
DC120182 55 2A-51
SCREW,MANIFOLD TO CYLINDER TER HD
DC100698 30 2B-39
HEAD BOLT,BANJO FEED PIPE TO OIL FIL-
DC120182 55 2B-51
DC100699 NUT,LEVER TO THROTTLE VALVE 115 2A-39 TER HD
DC100699 NUT,LEVER TO THROTTLE VALVE 115 2B-39 DC120182 BOLT, BANJO 190 2A-35
DC100700 NUT,ENGINE START/STOP 388 2A-41 DC120182 BOLT, BANJO 190 2B-35
DC100700 NUT,ENGINE START/STOP 388 2B-41 DC120195 PLUG, EXPANSION 40MM 53 2A-5
DC100702 SCREW,WATER Pump to Crankcase 28 2A-53 DC120195 PLUG, EXPANSION 40MM 53 2B-5
DC100702 SCREW,WATER Pump to Crankcase 28 2B-53 DC120195 PLUG, EXPANSION, 40MM 25 2A-11
DC100703 STUD 40 2A-55 DC120195 PLUG, EXPANSION, 40MM 25 2B-11
DC100703 STUD 40 2B-55 DC120196 PLUG, EXPANSION 42MM 53 2A-5
DC100704 SCREW, SPACER To vibration damper 55 2A-55 DC120196 PLUG, EXPANSION 42MM 53 2B-5
DC100704 SCREW, SPACER To vibration damper 55 2B-55 DC120200 PLUG,SENDER 85 2A-9
DC100707 SCREW,COMPRESSOR To support 80 2A-59 DC120200 PLUG,SENDER 85 2B-9
DC100707 SCREW,COMPRESSOR To support 80 2B-59 DC120209 CONNECTOR,FUEL LINE 35 2A-25
DC100708 SCREW, BRACKET TO CRANKCASE 302 2A-45 DC120209 CONNECTOR,FUEL LINE 35 2B-25
DC100708 SCREW, BRACKET TO CRANKCASE 302 2B-45 DC120210 NUT,UNION FUEL LINES 40 2A-25
DC100715 SCREW, ALTERNATOR 20 2A-45 DC120210 NUT,UNION FUEL LINES 40 2B-25
DC100715 SCREW, ALTERNATOR 20 2B-45 DC120211 BOLT,BANJO 25 2A-25
DC100739 SCREW, BEARING CAP 29 2A-5 DC120211 BOLT,BANJO 25 2B-25
DC100739 SCREW, BEARING CAP 29 2B-5 HOUSING,PLUG FLAME START SYS-
DC120218 544 2A-41
DC100741 SCREW, INJECTOR TO CYL HEAD 315 2A-11 TEM
DC100741 SCREW, INJECTOR TO CYL HEAD 315 2B-11 HOUSING,PLUG FLAME START SYS-
DC120218 544 2B-41
SCREW, FLANGED, TIMING CASE, TEM
DC100742 95 2A-7
160MM PIN,BUSHING,HEATER PLUG TO
DC120220 574 2A-41
SCREW, FLANGED, TIMING CASE, GROUND
DC100742 95 2B-7
160MM PIN,BUSHING,HEATER PLUG TO
DC120220 574 2B-41
SCREW,COMPRESSOR TO CRANK- GROUND
DC100743 110 2A-33
CASE DC120221 PIN,SOCKET HOUSING FLAME START 526 2A-41
SCREW,COMPRESSOR TO CRANK- DC120221 PIN,SOCKET HOUSING FLAME START 526 2B-41
DC100743 110 2B-33
CASE DC120222 HOUSING,PIN,CONTROL MODULE 205 2A-41
DC100744 SCREW,FLANGED 65 2A-37 DC120222 HOUSING,PIN,CONTROL MODULE 205 2B-41
DC100744 SCREW,FLANGED 65 2B-37 DC120226 PLUG, EXPANSION 95 2A-5
DC100745 SCREW,C/AIR ELBOW TO CYL HEAD 78 2A-37 DC120226 PLUG, EXPANSION 95 2B-5
DC100745 SCREW,C/AIR ELBOW TO CYL HEAD 78 2B-37 DC120227 PLUG, SCREW, WATER DRAIN 149 2A-5
DC100755 PIN, SPRING 301 2A-45 DC120227 PLUG, SCREW, WATER DRAIN 149 2B-5
DC100755 PIN, SPRING 301 2B-45 DC120228 FITTING,GUIDE TUBE 218 2A-9
DC100764 WASHER, ALTERNATOR 280 2A-45 DC120228 FITTING,GUIDE TUBE 218 2B-9
DC100764 WASHER, ALTERNATOR 280 2B-45 DC120231 HELICOIL,M22X1.5X8.0 135 2A-13
DC120029 PLUG,SCREW,OIL DRAIN 20 2A-9 DC120231 HELICOIL,M22X1.5X8.0 135 2B-13
DC120029 PLUG,SCREW,OIL DRAIN,M26 20 2B-9 DC120232 HELICOIL,M14X1X7.0 140 2A-13
DC120057 HELICOIL,M8X12 165 2A-13 DC120232 HELICOIL,M14X1X7.0 140 2B-13
DC120057 HELICOIL,M8X12 165 2B-13 DC120233 HELICOIL,M16X1.5X10.5 145 2A-13
DC120058 HELICOIL,M8X116 170 2A-13 DC120233 HELICOIL,M16X1.5X10.5 145 2B-13
DC120058 HELICOIL,M8X116 170 2B-13 DC120234 HELICOIL,M14X1.5X14 150 2A-13

872306 - B30D Mk 6.3 - May 2011

12-33
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
DC120234 HELICOIL,M14X1.5X14 150 2B-13 HOSE,PIPE TO CYLINDER HEAD
DC130196 120 2B-15
UNION,THREADED,CONSTANT COVER
DC120235 190 2A-13
THROTTLE PIPE,FUEL PUMP TO INJECTOR NOZ-
DC130197 5 2A-25
UNION,THREADED,CONSTANT ZLE
DC120235 190 2B-13
THROTTLE PIPE,FUEL PUMP TO INJECTOR NOZ-
DC130197 5 2B-25
DC120236 PLUG,EXPANSION 325 2A-13 ZLE
DC120236 PLUG,EXPANSION 325 2B-13 DC130198 PIPE,FUEL TO CYLINDER HEAD 15 2A-25
DC120237 BOLT,BANJO,FUEL PIPE TO FILTER 105 2A-29 DC130198 PIPE,FUEL TO CYLINDER HEAD 15 2B-25
DC120237 BOLT,BANJO,FUEL PIPE TO FILTER 105 2B-29 PIPE,FROM FUEL FILTER TO FEED
DC130199 20 2A-25
DC120238 SOCKET,Pipe To water Pump 112 2A-53 PUMP
DC120238 SOCKET,Pipe To water Pump 112 2B-53 PIPE,FROM FUEL FILTER TO FEED
DC130199 20 2B-25
DC120239 UNION,Banjo 245 2A-53 PUMP
DC120239 UNION,Banjo 245 2B-53 DC130200 PIPE,FROM VALVE TO HEATER PLUGS 40 2A-29
DC120240 FITTING,Heat Feed 265 2A-53 DC130200 PIPE,FROM VALVE TO HEATER PLUGS 40 2B-29
DC120240 FITTING,Heat Feed 265 2B-53 DC130201 PIPE,FROM FUEL FILTER TO VALVE 100 2A-29
DC120243 TERMINAL,PIN,CONTROL MODULE 235 2A-41 DC130201 PIPE,FROM FUEL FILTER TO VALVE 100 2B-29
DC120243 TERMINAL,PIN,CONTROL MODULE 235 2B-41 DC130202 PIPE, AIR ON TURBO CHARGER 65 2A-31
DC120244 CAP,CONTROL MODULE 220 2A-41 DC130202 PIPE, AIR ON TURBO CHARGER 65 2B-31
DC120244 CAP,CONTROL MODULE 220 2B-41 DC130203 PIPE, CHARGE-AIR 100 2A-31
DC120245 PLUG,ENGINE CONTROL 265 2A-41 DC130203 PIPE, CHARGE-AIR 100 2B-31
DC120245 PLUG,ENGINE CONTROL 265 2B-41 DC130207 PIPE,SUCTION 25 2A-47
DC120246 SHOE,CABLE UNIT 280 2A-41 DC130207 PIPE,SUCTION 25 2B-47
DC120246 SHOE,CABLE UNIT 280 2B-41 DC130208 PIPE,OIL FEED 8 2A-51
DC120247 PLUG,COOLING WATER TEMP 70 2A-41 DC130208 PIPE,OIL FEED 8 2B-51
DC120247 PLUG,FUEL TEMP SENDER UNIT 70 2A-41 DC130210 PIPE,PLASTIC,RETURN TO CRANK-
115 2A-51
DC120247 PLUG,CAMSHAFT POSITION UNIT 70 2A-41 CASE
DC120247 PLUG,CRANKSHAFT POSITION UNIT 70 2A-41 DC130210 PIPE,PLASTIC,RETURN TO CRANK-
115 2B-51
DC120247 PLUG,OIL TEMP SENSOR 70 2A-41 CASE
DC120247 PLUG,COOLING WATER TEMP 70 2B-41 DC130212 PIPE, SUCTION 5 2A-35
DC120247 PLUG,FUEL TEMP SENDER UNIT 70 2B-41 DC130212 PIPE, SUCTION 5 2B-35
DC120247 PLUG,CAMSHAFT POSITION UNIT 70 2B-41 DC130213 HOSE, SUCTION LINE TO COMPRES-
66 2A-35
DC120247 PLUG,CRANKSHAFT POSITION UNIT 70 2B-41 SOR
DC120247 PLUG,OIL TEMP SENSOR 70 2B-41 DC130213 HOSE, SUCTION LINE TO COMPRES-
66 2B-35
DC120248 PLUG,OIL PRESSURE SENDER UNIT 100 2A-41 SOR
DC120248 PLUG,OIL PRESSURE SENDER UNIT 100 2B-41 DC130231 PIPE,OIL RETURN 35 2A-51
DC120249 PLUG SOCKET,ENGINE START 53 2A-41 DC130231 PIPE,OIL RETURN 35 2B-51
DC120249 PLUG SOCKET,ENGINE STOP 53 2A-41 DC130233 LINE,CONSTANT THROTTLE 200 2A-13
DC120249 PLUG SOCKET,OIL LEVEL SENSOR 53 2A-41 DC130233 LINE,CONSTANT THROTTLE 200 2B-13
DC120249 PLUG SOCKET,ENGINE START 53 2B-41 DC130234 PIPE, AT CYLINDER HEAD 180 2A-35
DC120249 PLUG SOCKET,ENGINE STOP 53 2B-41 DC130234 PIPE, AT CYLINDER HEAD 180 2B-35
DC120249 PLUG SOCKET,OIL LEVEL SENSOR 53 2B-41 DC130235 PIPE, AT WATER PUMP 183 2A-35
DC120250 PLUG,BOOST AIR SENSOR 130 2A-41 DC130235 PIPE, AT WATER PUMP 183 2B-35
DC120250 PLUG,BOOST AIR SENSOR 130 2B-41 DC140059 WASHER, SEALING 140 2A-49
DC120255 COUPLING,THROTTLE VALVE 85 2A-41 DC140059 WASHER,SEALING 140 2B-49
DC120255 COUPLING,THROTTLE VALVE 85 2B-41 DC140063 RING,SEAL 35 2A-27
PLUG, EXPANSION, WEB COOLING, DC140063 RING,SEAL 35 2B-27
DC120256 20 2A-11 DC140072 WASHER,SEALING 47 3-59
M12
PLUG, EXPANSION, WEB COOLING, DC140110 RING,Seal 205 2A-53
DC120256 20 2B-11 DC140110 RING,Seal 205 2B-53
M12
PLUG, EXPANSION, WEB COOLING, DC140123 RING,SEAL 3 2A-75
DC120257 20 2A-11 DC140123 RING,SEAL 3 2B-75
M13
PLUG, EXPANSION, WEB COOLING, DC140145 RING,SEAL 330 2A-9
DC120257 20 2B-11 DC140145 RING,SEAL 330 2B-9
M13
DC120258 PLUG, SCREW BRACING 33 2A-11 DC140149 RING, SEAL, MAIN OIL PASSAGE 173 2A-5
DC120258 PLUG, SCREW BRACING 33 2B-11 DC140149 RING, SEAL, MAIN OIL PASSAGE 173 2B-5
DC130162 PIPE, SUCTION 20 2A-35 DC140149 RING, SEAL, SENDER UNIT, FUEL
248 2A-5
DC130162 PIPE, SUCTION 20 2B-35 TEMP
DC130194 PIPE,BREATHER 115 2A-15 DC140149 RING, SEAL, SENDER UNIT, FUEL
248 2B-5
DC130194 PIPE,BREATHER 115 2B-15 TEMP
HOSE,PIPE TO CYLINDER HEAD DC140149 RING,Seal Sender Unit to Flange 45 2A-53
DC130196 120 2A-15 DC140149 RING,Seal Sender Unit to Flange 45 2B-53
COVER

872306 - B30D Mk 6.3 - May 2011

12-34
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
RING,SEAL FEED PIPE TO OIL FILTER DC140186 SLEEVE, HEAT INJECTOR 282 2B-11
DC140149 70 2A-51
HD DC140187 RING,SEAL PUMP TO CRANKCASE 15 2A-23
RING,SEAL FEED PIPE TO OIL FILTER DC140187 RING,SEAL PUMP TO CRANKCASE 15 2B-23
DC140149 70 2B-51
HD DC140188 RING,SEAL 28 2A-27
DC140149 RING, SEAL 133 2A-49 DC140188 RING,SEAL 28 2B-27
DC140149 RING,SEAL 133 2B-49 DC140189 RING,SEAL PIPE TO SOLENOID VALVE 95 2A-29
DC140149 RING, SEAL 195 2A-35 DC140189 RING,SEAL PIPE TO SOLENOID VALVE 95 2B-29
DC140149 RING, SEAL 195 2B-35 RING,SEAL FUEL PIPE TO FUEL FIL-
DC140189 115 2A-29
DC140150 RING, SEAL, CYL/HEAD 119 2A-5 TER
DC140150 RING, SEAL, CYL/HEAD 119 2B-5 RING,SEAL FUEL PIPE TO FUEL FIL-
DC140189 115 2B-29
DC140151 RING, SEAL 45 2A-7 TER
DC140151 RING, SEAL 45 2B-7 DC140190 RING,SEAL FUEL PIPE TO VALVE 120 2A-29
DC140155 RING,SEAL,OIL DRAIN 25 2A-9 DC140190 RING,SEAL FUEL PIPE TO VALVE 120 2B-29
DC140155 RING,SEAL,OIL DRAIN,M26 25 2B-9 DC140191 RING, SEAL, AIR PIPE 94 2A-31
DC140155 RING, SEAL 55 2A-7 DC140191 RING, SEAL, AIR PIPE 94 2B-31
DC140155 RING, SEAL 55 2B-7 DC140192 RING, SEAL 114 2A-31
DC140160 RING, SEAL 50 2A-11 DC140192 RING, SEAL 114 2B-31
DC140160 RING, SEAL 50 2B-11 DC140194 SEAL,OIL FRONT CRANKSHAFT 10 2A-47
RING, SEAL SOCKET TO CYLINDER DC140194 SEAL,OIL FRONT CRANKSHAFT 10 2B-47
DC140166 290 2A-11
HEAD DC140195 RING, SEAL 35 2A-49
RING, SEAL SOCKET TO CYLINDER DC140195 RING,SEAL 35 2B-49
DC140166 290 2B-11
HEAD DC140197 SEAL, OIL CRANKSHAFT REAR 20 2A-7
RING,SEAL CONSTANT THROTTLE TO DC140197 SEAL, OIL CRANKSHAFT REAR 20 2B-7
DC140167 195 2A-13
HEAD DC140198 KIT,REPAIR,FUEL INJECTION PUMP 17 2A-23
RING,SEAL CONSTANT THROTTLE TO
DC140167 195 2B-13 DC140198 KIT,REPAIR,FUEL INJECTION PUMP 17 2B-23
HEAD DC140199 RING,SENDER 52 2A-37
DC140172 RING, SEAL, MAIN OIL PASSAGE 143 2A-5 DC140199 RING, SENDER 52 2B-37
DC140172 RING, SEAL, MAIN OIL PASSAGE 143 2B-5 DC150157 BEARING, BALL DRIVE END 50 2A-45
DC140172 RING, SEAL, CYL/BLOCK 230 2A-5 DC150157 BEARING, BALL DRIVE END 50 2B-45
DC140172 RING, SEAL, CYL/BLOCK 230 2B-5 DC150168 BEARING, BALL SLIP RING SIDE 60 2A-45
RING, SEAL, SENDER UNIT, OIL PRES-
DC140172 250 2A-5 DC150168 BEARING, BALL SLIP RING SIDE 60 2B-45
SURE DC150174 BUSHING, CAMSHAFT BEARINGS 35 2A-5
RING, SEAL, SENDER UNIT, OIL PRES-
DC140172 250 2B-5 DC150174 BUSHING, CAMSHAFT BEARINGS 35 2B-5
SURE DC150175 BUSHING, CAMSHAFT BEARINGS 41 2A-5
DC140172 RING,SEAL 30 2A-25 DC150175 BUSHING, CAMSHAFT BEARINGS 41 2B-5
DC140172 RING,SEAL 30 2B-25 DC150176 BUSHING 340 2A-13
DC140174 RING,SEAL 23 2A-27 DC150176 BUSHING 340 2B-13
DC140174 RING,SEAL 23 2B-27 BUSHING,T.D.C. SENSER TO CRANK-
O-RING,T.D.C. SENDER TO CRANK- DC150196 418 2A-41
DC140178 424 2A-41 CASE
CASE BUSHING,CRANKCASE POSITION
O-RING,T.D.C. SENDER TO CRANK- DC150196 418 2A-41
DC140178 424 2B-41 UNIT
CASE BUSHING,T.D.C. SENSER TO CRANK-
RING, SEAL, INJECTOR TO CYLINDER DC150196 418 2B-41
DC140179 275 2A-11 CASE
HEAD BUSHING,CRANKCASE POSITION
RING, SEAL, INJECTOR TO CYLINDER DC150196 418 2B-41
DC140179 275 2B-11 UNIT
HEAD DC150202 BEARING,ROLLER,GUIDE PULLEY 8-5
DC140181 RING, SEAL, INTERMEDIATE FLANGE 107 2A-5 DC150205 BEARING,MAIN STANDARD 20 2A-17
DC140181 RING, SEAL, INTERMEDIATE FLANGE 107 2B-5 DC150205 BEARING,MAIN STANDARD 20 2B-17
DC140182 RING, SEAL, OIL PASSAGE REAR 131 2A-5 DC150207 BEARING,BIG END,STANDARD 30 2A-17
DC140182 RING, SEAL, OIL PASSAGE REAR 131 2B-5 DC150207 BEARING,BIG END,STANDARD 30 2B-17
DC140182 RING,SEAL,OIL DRAIN,M20 25 2B-9 DC150208 BEARING,BIG END,FITTING SIZE 0.10 30 2A-17
RING, SEAL TO PLUG SENDER UNIT
DC140182 46 2A-49 DC150208 BEARING,BIG END,FITTING SIZE 0.10 30 2B-17
PORT DC150209 BEARING,BIG END,FITTING SIZE 0.25 30 2A-17
RING,SEAL TO PLUG SENDER UNIT
DC140182 46 2B-49 DC150209 BEARING,BIG END,FITTING SIZE 0.25 30 2B-17
PORT DC150210 BEARING,BIG END,FITTING SIZE 0.50 30 2A-17
DC140182 RING,Seal TO Fitting 270 2A-53 DC150210 BEARING,BIG END,FITTING SIZE 0.50 30 2B-17
DC140182 RING,Seal TO Fitting 270 2B-53 DC150211 BEARING,BIG END,FITTING SIZE 0.75 30 2A-17
RING, SEAL, INJECTOR TO CYLINDER
DC140185 275 2A-11 DC150211 BEARING,BIG END,FITTING SIZE 0.75 30 2B-17
HEAD DC150212 BEARING,BIG END,FITTING SIZE 1.00 30 2A-17
RING, SEAL, INJECTOR TO CYLINDER
DC140185 275 2B-11 DC150212 BEARING,BIG END,FITTING SIZE 1.00 30 2B-17
HEAD
DC220029 GASKET 32 2A-15
DC140186 SLEEVE, HEAT INJECTOR 282 2A-11
DC220029 GASKET 32 2B-15

872306 - B30D Mk 6.3 - May 2011

12-35
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
DC220030 COLLET, VALVE 80 2A-11 DC220981 PIVOT,BALL 105 2B-39
DC220030 COLLET, VALVE 80 2B-11 DC221152 CAP 325 2A-9
DC220031 CAP,OIL FILLING 29 2A-15 DC221152 CAP 325 2B-9
DC220031 CAP,OIL FILLING 29 2B-15 DC221171 PLUG, SCREW 135 2A-49
DC220314 GASKET 245 2A-35 DC221171 PLUG,SCREW 135 2B-49
DC220314 GASKET 245 2B-35 DC221232 BOWL,FILTER 4 2A-75
DC220407 CLAMP,RUBBER CAP 350 2A-9 DC221232 BOWL,FILTER 4 2B-75
DC220461 PUMP,HANDLIFT& PREFILTER LATES 1 2A-71 COVER, CAP FOR CRANK MECHA-
DC221254 25 2A-7
DC220461 HANDLIFT PUMP & PRE-FILTER 1 2A-75 NISM
DC220461 PUMP,HANDLIFT& PREFILTER LATES 1 2B-71 COVER, CAP FOR CRANK MECHA-
DC221254 25 2B-7
DC220461 HANDLIFT PUMP & PRE-FILTER 1 2B-75 NISM
DC220481 CAP, POWER STEERING PUMP 240 2A-35 DC221526 PAN,OIL 5 2A-9
DC220481 CAP, POWER STEERING PUMP 240 2B-35 DC221526 PAN,OIL 5 2B-9
DC220508 FAN, ALTERNATOR PULLEY 259 2A-45 DC221529 GASKET,TAPPET COVER 8-3
DC220508 FAN, ALTERNATOR PULLEY 259 2B-45 DC221529 GASKET,TAPPET COVER 8-3
DC220543 PLUG, WELCH, 34MM 47 2A-5 DC221529 GASKET,TAPPET COVER 8-5
DC220543 PLUG, WELCH, 34MM 47 2B-5 DC221529 GASKET 47 2A-15
DC220543 PLUG, EXPANSION, 34MM 15 2A-11 DC221529 GASKET 47 2B-15
DC220543 PLUG, EXPANSION, 34MM 15 2B-11 DC221577 THERMOSTAT,83 Degree 200 2A-53
DC220545 PLUG, EXPANSION, 25MM 25 2A-11 DC221577 THERMOSTAT,83 Degree 200 2B-53
DC220545 PLUG, EXPANSION, 25MM 25 2B-11 DC221578 ELEMENT,OIL FILTER OM906LA 8-3
DC220549 PLUG, WELCH, 36.2MM 47 2A-5 DC221578 ELEMENT,OIL FILTER OM906LA 8-3
DC220549 PLUG, WELCH, 36.2MM 47 2B-5 DC221578 ELEMENT,OIL FILTER OM906LA 8-3
DC220549 PLUG, EXPANSION, 36MM 15 2A-11 DC221578 ELEMENT,OIL FILTER OM906LA 8-5
DC220549 PLUG, EXPANSION, 36MM 15 2B-11 DC221578 ELEMENT, OIL FILTER 25 2A-49
DC220562 CAP,RUBBER 347 2A-9 DC221578 ELEMENT,OIL FILTER 25 2B-49
DC220562 CAP,RUBBER 347 2B-9 DC221582 HOSE, MOLDED 50 2A-31
DC220735 BALL, OIL PASSAGE FRONT / REAR 65 2A-5 DC221582 HOSE, MOLDED 50 2B-31
DC220735 BALL, OIL PASSAGE FRONT / REAR 65 2B-5 DC221647 SOCKET, PIPE 285 2A-11
BALL, PLUG FOR WEB COOLING DC221647 SOCKET, PIPE 285 2B-11
DC220735 10 2A-11
BORE DC221680 HEAD,FUEL FILTER 20 2A-27
BALL, FASTENER CONSTANT THROT- DC221680 HEAD,FUEL FILTER 20 2B-27
DC220735 10 2A-11
TLE DC221726 ELECTRONICS, KSA FLAME START 1 6-7
BALL, PLUG FOR WEB COOLING DC221726 ELECTRONICS,KSA 514 2A-41
DC220735 10 2B-11
BORE DC221726 ELECTRONICS,KSA 514 2B-41
BALL, FASTENER CONSTANT THROT- HOUSING,SOCKET FLAME START
DC220735 10 2B-11 DC221727 520 2A-41
TLE SYSTEM
DC220735 BALL, LEAK, OIL HOLE PLUG 30 2A-11 HOUSING,SOCKET FLAME START
DC221727 520 2B-41
BALL, TO PLUG COOLING WATER SYSTEM
DC220735 30 2A-11
BORE DC221728 GASKET,FLAME START SYSTEM 532 2A-41
DC220735 BALL, LEAK, OIL HOLE PLUG 30 2B-11 DC221728 GASKET,FLAME START SYSTEM 532 2B-41
BALL, TO PLUG COOLING WATER DC221729 BOOT,FLAME START SYSTEM 538 2A-41
DC220735 30 2B-11
BORE DC221729 BOOT,FLAME START SYSTEM 538 2B-41
DC220737 BALL, REAR, OIL BORE 17 2A-5 DC221730 GASKET,FLAME START 556 2A-41
DC220737 BALL, REAR, OIL BORE 17 2B-5 DC221730 GASKET,FLAME START 556 2B-41
BALL, LOCK TRANSVERSE FUEL DC221731 BOOT,FLAME START SYSTEM 568 2A-41
DC220737 65 2A-5
DUCT DC221731 BOOT,FLAME START SYSTEM 568 2B-41
DC220737 BALL, LOCK OIL SUPPLY UNIT PUMP 65 2A-5 DC221734 SENDER,SPEED AT CRANKCASE 412 2A-41
BALL, LOCK TRANSVERSE FUEL
DC220737 65 2B-5 DC221734 SENDER,SPEED AT TIMING CASE 412 2A-41
DUCT DC221734 SENDER,SPEED AT CRANKCASE 412 2B-41
DC220737 BALL, LOCK OIL SUPPLY UNIT PUMP 65 2B-5 DC221734 SENDER,SPEED AT TIMING CASE 412 2B-41
DC220737 BALL, LEAK, OIL HOLE PLUG 30 2A-11 DC221742 SENDER, OIL PRESSURE 244 2A-5
DC220737 BALL, LEAK, OIL HOLE PLUG 30 2B-11 DC221742 SENDER, OIL PRESSURE 244 2B-5
DC220800 SENDER,UNIT Cooling Water Outlet 235 2A-53 DC221743 SENDER, FUEL TEMPERATURE 242 2A-5
DC220800 SENDER,UNIT Cooling Water Outlet 235 2B-53 DC221743 SENDER, FUEL TEMPERATURE 242 2B-5
DC220836 CLIP,SECURING 215 2A-39 DC221743 SENDER,Temperature 42 2A-53
DC220836 CLIP,SECURING 215 2B-39 DC221743 SENDER,Temperature 42 2B-53
DC220960 LEVER 100 2A-39 DC221743 SENDER, OIL TEMPERATURE 132 2A-49
DC220960 LEVER 100 2B-39 DC221743 SENDER,OIL TEMPERATURE 132 2B-49
DC220980 SOCKET,BALL,CYLINDER TO LEVER 205 2A-39 DC221746 GASKET,RETURN PIPE TO TURBO 90 2A-51
DC220980 SOCKET,BALL,CYLINDER TO LEVER 205 2B-39 DC221746 GASKET,RETURN PIPE TO TURBO 90 2B-51
DC220981 PIVOT,BALL 105 2A-39 DC221758 COMPRESSOR,LESS Coupling 8 2A-59

872306 - B30D Mk 6.3 - May 2011

12-36
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
DC221758 COMPRESSOR,LESS Coupling 8 2B-59 SEAT, VALVE EXHAUST REPAIR I,
DC221829 40 2B-11
DC221771 RING,RUBBER 17 2A-41 40.37MM
DC221771 RING,RUBBER 17 2B-41 SEAT, VALVE EXHAUST REPAIR II,
DC221830 40 2A-11
DC221799 SLEEVE, FLYWHEEL 11 2A-5 40.57MM
DC221799 SLEEVE, FLYWHEEL 11 2B-5 SEAT, VALVE EXHAUST REPAIR II,
DC221830 40 2B-11
THROTTLE, TRANSVERSE FUEL 40.57MM
DC221800 56 2A-5
DUCT GUIDE, VALVE, INTAKE & EXHAUST,
DC221831 45 2A-11
THROTTLE, TRANSVERSE FUEL STD
DC221800 56 2B-5
DUCT GUIDE, VALVE, INTAKE & EXHAUST,
DC221831 45 2B-11
DC221801 NOZZLE, OIL 59 2A-5 STD
DC221801 NOZZLE, OIL 59 2B-5 DC221832 GUIDE, VALVE, INTAKE & EXHAUST,
45 2A-11
DC221802 BALL, FUEL FEED LOCK 65 2A-5 +0.2MM
DC221802 BALL, FUEL FEED LOCK 65 2B-5 DC221832 GUIDE, VALVE, INTAKE & EXHAUST,
45 2B-11
DC221803 BALL, FUEL RETURN LOCK 65 2A-5 +0.2MM
DC221803 BALL, FUEL RETURN LOCK 65 2B-5 DC221833 GUIDE, VALVE, INTAKE & EXHAUST,
45 2A-11
DC221804 INTERMEDIATE PIECE, OIL PUMP 71 2A-5 +0.5MM
DC221804 INTERMEDIATE PIECE, OIL PUMP 71 2B-5 DC221833 GUIDE, VALVE, INTAKE & EXHAUST,
45 2B-11
DC221805 SLEEVE, OIL PUMP 77 2A-5 +0.5MM
DC221805 SLEEVE, OIL PUMP 77 2B-5 DC221834 SLEEVE 55 2A-11
DC221806 INTERMEDIATE PIECE, TURBO, OIL 83 2A-5 DC221834 SLEEVE 55 2B-11
DC221806 INTERMEDIATE PIECE, TURBO, OIL 83 2B-5 DC221835 VALVE, INTAKE 60 2A-11
DC221807 SLEEVE, PULSE SENDER 89 2A-5 DC221835 VALVE, INTAKE 60 2B-11
DC221807 SLEEVE, PULSE SENDER 89 2B-5 DC221836 VALVE, EXHAUST 60 2A-11
DC221809 SLEEVE, CYL/HEAD 155 2A-5 DC221836 VALVE, EXHAUST 60 2B-11
DC221809 SLEEVE, CYL/HEAD 155 2B-5 DC221837 SPRING, INTAKE VALVE 70 2A-11
VALVE, OVERFLOW, RELIEF 4.5 - 5 DC221837 SPRING, INTAKE VALVE 70 2B-11
DC221810 224 2A-5 DC221838 SPRING, EXHAUST VALVE 70 2A-11
BAR
VALVE, OVERFLOW, RELIEF 4.5 - 5 DC221838 SPRING, EXHAUST VALVE 70 2B-11
DC221810 224 2B-5 DC221839 RETAINER, SPRING 75 2A-11
BAR
DC221812 VALVE, SOLENOID 266 2A-5 DC221839 RETAINER, SPRING 75 2B-11
DC221812 VALVE, SOLENOID 266 2B-5 DC221840 HOLDER, SEAL 85 2A-11
DC221813 VALVE 278 2A-5 DC221840 HOLDER, SEAL 85 2B-11
DC221813 VALVE 278 2B-5 DC221841 VALVE, CONSTANT THROTTLE 95 2A-11
DC221814 GASKET 290 2A-5 DC221841 VALVE, CONSTANT THROTTLE 95 2B-11
DC221814 GASKET 290 2B-5 DC221842 GUIDE 100 2A-11
DC221818 GASKET,OIL PAN 17 2A-9 DC221842 GUIDE 100 2B-11
DC221818 GASKET,OIL PAN 17 2B-9 DC221843 SPRING 105 2A-11
DC221819 SENDER,OIL LEVEL 80 2A-9 DC221843 SPRING 105 2B-11
DC221819 SENDER,OIL LEVEL 80 2B-9 DC221844 RETAINER, SPRING 110 2A-11
DC221820 TUBE,GUIDE TOP DIPSTICK 175 2A-9 DC221844 RETAINER, SPRING 110 2B-11
DC221820 TUBE,GUIDE TOP DIPSTICK 175 2B-9 DC221845 VALVE, COLLET 115 2A-11
DC221821 TUBE,GUIDE BOTTOM DIPSTICK 185 2A-9 DC221845 VALVE, COLLET 115 2B-11
DC221821 TUBE,GUIDE BOTTOM DIPSTICK 185 2B-9 DC221846 PISTON 120 2A-11
DC221822 GROMMET 205 2A-9 DC221846 PISTON 120 2B-11
DC221822 GROMMET 205 2B-9 DC221847 COVER 130 2A-11
DC221823 DIPSTICK,OIL 300 2A-9 DC221847 COVER 130 2B-11
DC221823 DIPSTICK,OIL 300 2B-9 DC221848 BRIDGE, VALVE 175 2A-11
DC221825 SEAT, VALVE, INTAKE STANDARD 40 2A-11 DC221848 BRIDGE, VALVE 175 2B-11
DC221825 SEAT, VALVE, INTAKE STANDARD 40 2B-11 DC221851 BRACKET,OIL DIPSTICK 335 2A-9
SEAT, VALVE, INTAKE REPAIR I, DC221851 BRACKET,OIL DIPSTICK 335 2B-9
DC221826 40 2A-11 BRACKET, CLAMPING, INJECTOR TO
35.37MM DC221854 300 2A-11
SEAT, VALVE, INTAKE REPAIR I, CYL HD
DC221826 40 2B-11 BRACKET, CLAMPING, INJECTOR TO
35.37MM DC221854 300 2B-11
SEAT, VALVE INTAKE REPAIR II, CYL HD
DC221827 40 2A-11 DC221855 SPINDLE,ROCKER ARM 320 2A-13
35.57MM
SEAT, VALVE INTAKE REPAIR II, DC221855 SPINDLE,ROCKER ARM 320 2B-13
DC221827 40 2B-11 DC221856 ARM,ROCKER,INTAKE 330 2A-13
35.57MM
DC221828 SEAT, VALVE EXHAUST STANDARD 40 2A-11 DC221856 ARM,ROCKER,INTAKE 330 2B-13
DC221828 SEAT, VALVE EXHAUST STANDARD 40 2B-11 DC221857 ARM,ROCKER,EXHAUST 335 2A-13
SEAT, VALVE EXHAUST REPAIR I, DC221857 ARM,ROCKER,EXHAUST 335 2B-13
DC221829 40 2A-11
40.37MM DC221858 BRACKET,ROCKER ARM,FRONT 355 2A-13
DC221858 BRACKET,ROCKER ARM,FRONT 355 2B-13

872306 - B30D Mk 6.3 - May 2011

12-37
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
DC221859 BRACKET,ROCKER ARM,CENTRAL 355 2A-13 DC221894 SPRING,COVER ATTACHMENT 70 2A-23
DC221859 BRACKET,ROCKER ARM,CENTRAL 355 2B-13 DC221894 SPRING,COVER ATTACHMENT 70 2B-23
DC221860 BRACKET,ROCKER ARM,REAR 355 2A-13 DC221896 FILTER,FUEL COMPLETE UNIT 15 2A-27
DC221860 BRACKET,ROCKER ARM,REAR 355 2B-13 DC221896 FILTER,FUEL COMPLETE UNIT 15 2B-27
DC221861 SPRING 360 2A-13 DC221897 COVER,PRE-FILTER 25 2A-27
DC221861 SPRING 360 2B-13 DC221897 COVER,PRE-FILTER 25 2B-27
DC221862 RING,LOCK 370 2A-13 DC221898 INSERT,FILTER 45 2A-27
DC221862 RING,LOCK 370 2B-13 DC221898 INSERT,FILTER 45 2B-27
CLAMPING PIECE,ROCKER SHAFT TO DC221899 KIT,ELEMENT,FUEL FILTER 8-3
DC221863 375 2A-13
HEAD DC221899 KIT,ELEMENT,FUEL FILTER 8-3
CLAMPING PIECE,ROCKER SHAFT TO DC221899 KIT,ELEMENT,FUEL FILTER 8-5
DC221863 375 2B-13
HEAD DC221899 ELEMENT,FUEL FILTER KIT 50 2A-27
DC221864 COVER,CYLINDER HEAD,PLASTIC 5 2A-15 DC221899 ELEMENT,FUEL FILTER KIT 50 2B-27
DC221864 COVER,CYLINDER HEAD,PLASTIC 5 2B-15 DC221900 ELEMENT,FUEL PRE-FILTER 55 2A-27
DC221865 DIAPHRAGM 17 2A-15 DC221900 ELEMENT,FUEL PRE-FILTER 55 2B-27
DC221865 DIAPHRAGM 17 2B-15 GASKET,FUEL FILTER TO CYLINDER
DC221901 60 2A-27
DC221866 INSERT,COVER TO CYLINDER HEAD 35 2A-15 HEAD
DC221866 INSERT,COVER TO CYLINDER HEAD 35 2B-15 GASKET,FUEL FILTER TO CYLINDER
DC221901 60 2B-27
DC221867 LOCK 41 2A-15 HEAD
DC221867 LOCK 41 2B-15 DC221902 VALVE,SOLENOID 5 2A-29
DC221868 GASKET 68 2A-15 DC221902 VALVE,SOLENOID 5 2B-29
DC221868 GASKET 68 2B-15 DC221903 BRACKET,SOLENOID VALVE 15 2A-29
DC221870 GEAR,CRANKSHAFT 15 2A-17 DC221903 BRACKET,SOLENOID VALVE 15 2B-29
DC221870 GEAR,CRANKSHAFT 15 2B-17 DC221904 PLUG,HEATER CHARGE AIR PIPE 125 2A-29
GEAR,CRANKSHAFT,FITTING SIZE - DC221904 PLUG,HEATER CHARGE AIR PIPE 125 2B-29
DC221871 15 2A-17
0.30 DC221906 BRACKET, AIR PIPE AT WATER PUMP 200 2A-31
GEAR,CRANKSHAFT,FITTING SIZE - DC221906 BRACKET, AIR PIPE AT WATER PUMP 200 2B-31
DC221871 15 2B-17
0.30 DC221915 HOUSING,CHARGING AIR ELBOW 25 2A-37
DC221872 DAMPER,VIBRATION 35 2A-17 DC221915 HOUSING,CHARGING AIR ELBOW 25 2B-37
DC221872 DAMPER,VIBRATION 35 2B-17 GASKET,MANIFOLD TO CYLINDER
DC221918 25 2A-39
DC221873 FLYWHEEL,WITH RING GEAR 55 2A-17 HEAD
DC221873 FLYWHEEL,WITH RING GEAR 55 2B-17 GASKET,MANIFOLD TO CYLINDER
DC221918 25 2B-39
DC221874 GEAR,RING 60 2A-17 HEAD
DC221874 GEAR,RING 60 2B-17 DC221919 BRACKET 140 2A-39
DC221875 GEAR,CRANKSHAFT 75 2A-17 DC221919 BRACKET 140 2B-39
DC221875 GEAR,CRANKSHAFT 75 2B-17 DC221920 CYLINDER,EXHAUST BRAKE 160 2A-39
DC221881 PIN,PISTON 25 2A-19 DC221920 CYLINDER,EXHAUST BRAKE 160 2B-39
DC221881 PIN,PISTON 25 2B-19 DC221921 TUBE,PACER,CYLINDER TO BRACKET 185 2A-39
DC221882 RING,RETAINING 30 2A-19 DC221921 TUBE,PACER,CYLINDER TO BRACKET 185 2B-39
DC221882 RING,RETAINING 30 2B-19 DC221922 UNIT,CONTROL,TIER 2 5 2A-41
DC221885 PIN,CYLINDRICAL 15 2A-21 DC221922 UNIT,CONTROL,TIER 3 5 2B-41
DC221885 PIN,CYLINDRICAL 15 2B-21 DC221924 SWITCH,ENGINE START/STOP 382 2A-41
FOLLOWER,CAM,INLET/EXHAUST DC221924 SWITCH,ENGINE START/STOP 382 2B-41
DC221886 20 2A-21
VALVES DC221925 BRACKET,START/STOP SWITCH 394 2A-41
FOLLOWER,CAM,INLET/EXHAUST DC221925 BRACKET,STOP/START SWITCH 394 2B-41
DC221886 20 2B-21
VALVES DC221928 PIN,SOCKET HOUSING FLAME START 562 2A-41
DC221887 ROD,PUSH INLET/EXHAUST VALVES 25 2A-21 DC221928 PIN,SOCKET HOUSING FLAME START 562 2B-41
DC221887 ROD,PUSH INLET/EXHAUST VALVES 25 2B-21 DC221936 BRACKET 40 2A-47
DC221888 PUMP,FUEL INJECTION 5 2A-23 DC221936 BRACKET 40 2B-47
DC221888 PUMP,FUEL INJECTION 5 2B-23 DC221937 PUMP,OIL 5 2A-47
DC221889 PUMP,FUEL 25 2A-23 DC221937 PUMP,OIL 5 2B-47
DC221889 PUMP,FUEL 25 2B-23 DC221939 COVER, OIL FILTER 15 2A-49
DC221890 GASKET,FUEL PUMP TO CRANKCASE 30 2A-23 DC221939 COVER,OIL FILTER 15 2B-49
DC221890 GASKET,FUEL PUMP TO CRANKCASE 30 2B-23 DC221940 NECK, FILTER 30 2A-49
DC221891 COVER,INJECTION PUMP 55 2A-23 DC221940 NECK,FILTER 30 2B-49
DC221891 COVER,INJECTION PUMP 55 2B-23 DC221942 GASKET, OIL FILTER TO CRANKCASE 50 2A-49
DC221892 PIN,LOCKING COVER ATTACHMENT 60 2A-23 DC221942 GASKET,OIL FILTER TO CRANKCASE 50 2B-49
DC221892 PIN,LOCKING COVER ATTACHMENT 60 2B-23 DC221943 VALVE, PRESSURE RELIEF 70 2A-49
RING,RETAINING COVER ATTACH- DC221943 VALVE,PRESSURE RELIEF 70 2B-49
DC221893 65 2A-23
MENT DC221944 ELEMENT, OIL COOLER 105 2A-49
RING,RETAINING COVER ATTACH-
DC221893 65 2B-23 DC221944 ELEMENT,OIL COOLER 105 2B-49
MENT DC221945 COVER, OIL COOLER 110 2A-49

872306 - B30D Mk 6.3 - May 2011

12-38
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
DC221945 COVER,OIL COOLER 110 2B-49 DC222134 GASKET,OIL SEP TO CYL/H/COVER 20 2B-15
DC221946 GASKET, OIL COOLER TO COVER 115 2A-49 DC222145 CONNECTOR,retarder 57 2A-53
DC221946 GASKET,OIL COOLER TO COVER 115 2B-49 DC222145 CONNECTOR,retarder 57 2B-53
GASKET, OIL COOLER TO CRANK- DC222147 CABLE,ELECTRIC-ENGINE 41 2A-41
DC221947 125 2A-49
CASE DC222147 CABLE,ELECTRIC-ENGINE 41 2B-41
GASKET,OIL COOLER TO CRANK- DC222148 FILTER, OIL COMPLETE UNIT 5 2A-49
DC221947 125 2B-49
CASE DC222148 FILTER,OIL COMPLETE UNIT 5 2B-49
DC221948 GASKET,Water Pump to Crankcase 20 2A-53 DC222149 COVER, TIMING 15 2A-7
DC221948 GASKET,Water Pump to Crankcase 20 2B-53 DC222149 COVER, TIMING 15 2B-7
DC221949 PUMP,Water with Gaskets 8 2A-53 DC222156 COMPRESSOR,WABCO 352CCM 5 2A-33
DC221949 PUMP,Water with Gaskets 8 2B-53 DC222156 COMPRESSOR,WABCO 352CCM 5 2B-33
DC221950 GASKET,PIPE Socket to Cyl/Head 100 2A-53 DC222157 BEARING,MAIN,FITTING SIZE 0.10 20 2A-17
DC221950 GASKET,PIPE Socket to Cyl/Head 100 2B-53 DC222157 BEARING,MAIN,FITTING SIZE 0.10 20 2B-17
DC221952 CAP,Rubber to Plug Pipe Socket 275 2A-53 DC222158 BEARING,MAIN,FITTING SIZE 0.25 20 2A-17
DC221952 CAP,Rubber to Plug Pipe Socket 275 2B-53 DC222158 BEARING,MAIN,FITTING SIZE 0.25 20 2B-17
DC221953 PULLEY 285 2A-53 DC222159 BEARING,MAIN,FITTING SIZE 0.50 20 2A-17
DC221953 PULLEY 285 2B-53 DC222159 BEARING,MAIN,FITTING SIZE 0.50 20 2B-17
DC221958 EYE,LIFTING Rear 75 2A-57 DC222160 BEARING,MAIN,FITTING SIZE 0.75 20 2A-17
DC221958 EYE,LIFTING Rear 75 2B-57 DC222160 BEARING,MAIN,FITTING SIZE 0.75 20 2B-17
DC221959 CONSOLE 20 2A-59 DC222161 BEARING,MAIN,FITTING SIZE 1.00 20 2A-17
DC221959 CONSOLE 20 2B-59 DC222161 BEARING,MAIN,FITTING SIZE 1.00 20 2B-17
DC221960 SLEEVE 25 2A-59 DC222166 BELT,RIBBED 906LA 1939MM 8G 8-5
DC221960 SLEEVE 25 2B-59 DC222166 BELT-V,1939MM 315 2A-53
DC221961 SLEEVE 30 2A-59 DC222166 BELT-V,1939MM 315 2B-53
DC221961 SLEEVE 30 2B-59 DC222167 PULLEY,GUIDE 8-5
DC221967 SUPPORT, ALTERNATOR 300 2A-45 DC222167 PULLEY,Guide Fuel Feed Pump 320 2A-53
DC221967 SUPPORT, ALTERNATOR 300 2B-45 DC222167 PULLEY,Guide Fuel Feed Pump 320 2B-53
DC221968 BRACKET 305 2A-45 DC222168 TIGHTENER,Belt 345 2A-53
DC221968 BRACKET 305 2B-45 DC222168 TIGHTENER,Belt 345 2B-53
DC221977 GASKET, COVER 27 2A-7 DC222204 BELT-V,1369MM,W/O AIR CON 315 2A-53
DC221977 GASKET, COVER 27 2B-7 DC222204 BELT-V,1369MM,W/O AIR CON 315 2B-53
DC222008 COVER,Twin Thermostat Housing 224 2A-53 DC222223 ROD,CONNECTING 5 2A-19
DC222008 COVER,Twin Thermostat Housing 224 2B-53 DC222223 ROD,CONNECTING 5 2B-19
DC222017 RECTIFIER, ALTERNATOR 110 2A-45 DC222225 SPACER ,FAN 35 2A-55
DC222017 RECTIFIER, ALTERNATOR 110 2B-45 DC222225 SPACER ,FAN 35 2B-55
DC222018 CONDENSOR, ALTERNATOR 130 2A-45 ALTERNATOR, W/O PULLEY 28V/
DC222227 5 2A-45
DC222018 CONDENSOR, ALTERNATOR 130 2B-45 80AMP
DC222021 REGULATOR AND CUT-OUT 170 2A-45 ALTERNATOR, W/O PULLEY 28V/
DC222227 5 2B-45
DC222021 REGULATOR AND CUT-OUT 170 2B-45 80AMP
DC222022 PULLEY, ALTERNATOR 278 2A-45 CYLINDER HEAD, C/W VALVES & C/
DC222228 5 2A-11
DC222022 PULLEY, ALTERNATOR 278 2B-45 THROTTLE
DC222060 GASKET,C/AIR ELBOW TO CYL HEAD 85 2A-37 CYLINDER HEAD,C/W VALVES & C/
DC222228 5 2A-13
DC222060 GASKET,C/AIR ELBOW TO CYL HEAD 85 2B-37 THROTTLE
UNIT,SENDER C/AIR PRES/TEMP,4 CYLINDER HEAD, C/W VALVES & C/
DC222085 50 2A-37 DC222228 5 2B-11
BAR THROTTLE
UNIT,SENDER C/AIR PRES/TEMP,4 CYLINDER HEAD,C/W VALVES & C/
DC222085 50 2B-37 DC222228 5 2B-13
BAR THROTTLE
DC222098 GASKET,CONTROL MODULE 250 2A-41 DC222234 CRANKCASE, OM926LA 5 2A-5
DC222098 GASKET,CONTROL MODULE 250 2B-41 DC222234 CRANKCASE, OM926LA 5 2B-5
CABLE,CONTROL UNIT TO SHIFT GASKET, CYLINDER HEAD TO CRANK-
DC222101 600 2A-41 DC222235 180 2A-11
PANEL CASE
CABLE,CONTROL UNIT TO SHIFT GASKET, CYLINDER HEAD TO CRANK-
DC222101 600 2B-41 DC222235 180 2B-11
PANEL CASE
DC222115 MANIFOLD,EXHAUST,END PIECE 14 2A-39 DC222236 INJECTOR, COMPLETE 260 2A-11
DC222115 MANIFOLD,EXHAUST,END PIECE 14 2B-39 DC222237 PISTON,KIT,STANDARD,106MM 15 2A-19
DC222116 MANIFOLD,EXHAUST,MIDDLE PIECE 12 2A-39 DC222237 PISTON,KIT,STANDARD,106MM 15 2B-19
DC222116 MANIFOLD,EXHAUST,MIDDLE PIECE 12 2B-39 DC222238 PISTON,106.30MM,HEIGHT -.30 15 2A-19
DC222117 RING,SEAL,3 PIECE EXHAUST 32 2A-39 DC222238 PISTON,106.30MM,HEIGHT -.30 15 2B-19
DC222117 RING,SEAL,3 PIECE EXHAUST 32 2B-39 DC222239 PISTON,106.60MM,HEIGHT -.60 15 2A-19
DC222126 CAP, VALVE 90 2A-11 DC222239 PISTON,106.60MM,HEIGHT -.60 15 2B-19
DC222126 CAP, VALVE 90 2B-11 DC222240 PISTON,106.90MM,HEIGHT -.90 15 2A-19
DC222134 GASKET,OIL SEP TO CYL/H/COVER 20 2A-15 DC222240 PISTON,106.90MM,HEIGHT -.90 15 2B-19

872306 - B30D Mk 6.3 - May 2011

12-39
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
DC222241 CAMSHAFT 5 2A-21 DC280171 PULLER 16 10-3
DC222242 TURBO CHARGER, OM926LA 5 2A-31 DC280178 TESTER,CHARGE AIR PRESSURE 14 10-3
DC222243 INJECTOR, COMPLETE 260 2B-11 DC280180 HANDLE,SPRING RETAINER 23 10-5
DC222244 CAMSHAFT 5 2B-21 RE56098 CLAMP 1 2A-77
DC222245 TURBO CHARGER, OM926LA T3 5 2B-31 RE56098 CLAMP 1 2B-77
DC222247 SPRING,BREATHER 18 2A-15 ST20032 BEARING,DEEP GROOVE BALL 58 3-67
DC222247 SPRING,BREATHER 18 2B-15 T105773 GUIDE 1 4-63
DC222249 MOTOR,STARTER 24V/5.5KW,MELCO 1 2A-43 T55224 BUMPER 12 7-39
DC222249 MOTOR,STARTER 24V/5.5KW,MELCO 1 2B-43 Z0630001
WASHER 030 3-47
DC260058 KIT,PRE-FILTER ELEMENT 2 2A-75 048
DC260058 KIT,PRE-FILTER ELEMENT 2 2B-75 Z0630001
WASHER 060 3-27
DC260073 KIT, TERMINAL PARTS 220 2A-45 048
DC260073 KIT, TERMINAL PARTS 220 2B-45 Z0630001
WASHER 114 3-27
DC260098 KIT,GASKET 15 2A-59 048
DC260098 KIT,GASKET 15 2B-59 Z0630502 RING,RETAINING 172 3-35
DC260106 KIT, GASKET CYLINDER CRANKCASE 314 2A-5 228
DC260106 KIT, GASKET CYLINDER CRANKCASE 314 2B-5 Z0630502 RING,RETAINING 370 3-37
DC260109 KIT,SEAL RING 10 2A-23 228
DC260109 KIT,SEAL RING 10 2B-23 Z0630502 RING,RETAINING 380 3-37
DC260117 KIT,Gasket Water Pump 15 2A-53 228
DC260117 KIT,Gasket Water Pump 15 2B-53 Z0630503 RING,SNAP 580 3-11
DC260118 KIT,COUPLING 10 2A-59 015
DC260118 KIT,COUPLING 10 2B-59 Z0634801 RING,SEALING /140 3-39
DC260131 KIT, CYLINDER HEAD GASKET 390 2A-11 045
DC260131 KIT, CYLINDER HEAD GASKET 390 2B-11 Z0634801 RING,SEALING 080 3-25
DC260152 KIT, REPAIR SCREWS 215 2A-45 063
DC260152 KIT, REPAIR SCREWS 215 2B-45 Z0634801 RING,SEALING 110 3-49
063
CRANKSHAFT,C/W MAIN/BIG END
DC260156 5 2A-17 Z0634801
BEARINGS RING,SEALING 124 3-49
CRANKSHAFT,C/W MAIN/BIG END 151
DC260156 5 2B-17 Z0634801
BEARINGS RING,SEALING 180 3-5
151
DC260157 PISTON RING SET,106MM - STD 20 2A-19
Z0634801
DC260157 PISTON RING SET,106MM STD 20 2B-19 RING,SEALING 190 3-5
152
DC260158 PISTON RING SET,106.30MM - O/S 20 2A-19
Z0634801
DC260158 PISTON RING SET,106.30MM - O/S 20 2B-19 RING,SEALING 300 3-7
152
DC260159 PISTON RING SET,106.60MM - O/S 20 2A-19
Z0634801
DC260159 PISTON RING SET,106.60MM - O/S 20 2B-19 RING,SEALING 540 3-11
152
DC260160 PISTON RING SET,106.90MM - O/S 20 2A-19
Z0634801
DC260160 PISTON RING SET,106.90MM - O/S 20 2B-19 RING,SEALING 760 3-11
152
DC260161 KIT,EXHAUST BRAKE 95 2A-39
Z0637835
DC260161 KIT,EXHAUST BRAKE 95 2B-39 UNION SCREW 300 3-7
033
DC260162 KIT,EXHAUST BRAKE VALVE 120 2A-39
Z0732041
DC260162 KIT,EXHAUST BRAKE VALVE 120 2B-39 SPRING,COMPRESSION 030 3-13
934
DC280018 BUSH,TAPER F'SEAL FITTING 8 10-3 Z0734401
DC280033 TOOL,IMPACT PULLER INJ/NOZZLES 32 10-5 270 RING,PISTON 380 3-7
DC280046 TOOL,DELIVERY PUMP TESTER 12 10-3 Z0750116
DC280056 TOOL,BRACING 5 10-7 266 BEARING,BALL /260 3-45
DC280057 TOOL,INTERNAL PULLER 4 10-7 Z4139320
DC280062 TOOL,REAMER (D=8,99) 10 10-7 085 RING,STATOR 010 3-13
DC280064 TOOL,VALVE GUIDE HOLE 11 10-7 Z4139330
DC280071 TOOL,PISTON RING CLAMPING 7 10-7 600 DIAPHRAGM 1 3-3
DC280075 TOOL,PISTON RING PLIERS 6 10-7 ZF100004 STUD,GROOVED 810 3-47
DC280096 TOOL,GAUGE CYL.PROTRUSION 20 10-5 ZF100018 HEXAGON SCREW 574 3-43
DC280127 TOOL,TUBE WRENCH INJ.LINES 7 10-3 ZF100026 SCREW,CAP 320 3-35
DC280134 TOOL,PLIERS PISTON RING 21 10-5 ZF100026 SCREW,CAP 530 3-37
DC280147 TOOL,VALVE-LIFTER MERC 15 10-9 ZF100026 SCREW,CAP 580 3-37
TOOL,COMPRESSION-RECORDER
DC280155 3 10-3 ZF100026 SCREW,CAP /210 3-39
MERC ZF100027 SCREW,CAP 400 3-7
DC280160 TESTER,HARDNESS "SKLEROGRAPH" 3 10-7 ZF100027 SCREW,CAP 404 3-7
DC280162 TESTER,COOLING SYSTEM 17 10-3 ZF100056 NUT,ADJUSTING 220 3-83
DC280167 OIL CONTAINER,PRIMING LUB.SYST 34 10-5 ZF100057 PIN,SLOT 230 3-83
DC280170 VALVE,SEATRING TURNING CUTTER 7 10-11 ZF100058 WASHER 300 3-83

872306 - B30D Mk 6.3 - May 2011

12-40
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
ZF100059 NUT,SLOTTED 320 3-83 ZF100190 HEXAGON SCREW 520 3-43
ZF100060 SCREW, LOCKING 015 3-81 ZF100190 HEXAGON SCREW 540 3-43
ZF100061 SCREW,CAP 114 3-85 ZF100191 HEXAGON SCREW 530 3-43
ZF100101 SCREW,CAP 402 3-7 ZF100192 SCREW PLUG 550 3-43
ZF100110 SCREW,HEX 620 3-11 ZF100193 TAB WASHER 572 3-43
ZF100115 SPRING,COMPRESSION 210 3-35 ZF100195 PLUG,SCREW 020 3-45
ZF100115 SPRING,COMPRESSION 410 3-37 ZF100197 SCREW,CAP 150 3-45
ZF100115 SPRING,COMPRESSION 420 3-37 ZF100199 WASHER /070 3-45
ZF100117 SCREW,HEX 670 3-33 ZF100200 SCREW,CAP /310 3-45
ZF100128 WASHER 050 3-49 ZF100201 WASHER /310 3-45
ZF100128 WASHER 370 3-13 ZF100202 WASHER,1.00 450 3-45
ZF100128 WASHER 520 3-43 ZF100203 SCREW,HEXAGON 030 3-47
ZF100128 WASHER 530 3-43 ZF100204 SCREW,CAP 550 3-47
ZF100128 WASHER 670 3-33 ZF100206 PLUG,SCREW 110 3-49
ZF100156 PLUG,SCREW 160 3-5 ZF100323 SCREW,CAP 330 3-7
ZF100157 WASHER 120 3-7 ZF100323 SCREW,CAP 630 3-11
ZF100158 WASHER 210 3-7 ZF100324 WASHER 382 3-7
ZF100159 SCREW,CAP 420 3-9 ZF100325 SCREW,CAP 600 3-11
ZF100160 WASHER 370 3-7 ZF100326 PIN,SLOT 700 3-9
ZF100160 WASHER 400 3-7 ZF100327 PIN,SLOT 704 3-9
ZF100160 WASHER 402 3-7 ZF100328 SCREW,CAP 850 3-11
ZF100160 WASHER 404 3-7 ZF100329 WASHER 046 3-17
ZF100160 WASHER 410 3-7 ZF100330 WASHER 222 3-27
ZF100160 WASHER 414 3-7 ZF100331 SCREW,HEX 330 3-27
ZF100160 WASHER 420 3-9 ZF100332 WASHER 320 3-35
ZF100160 WASHER 430 3-9 ZF100332 WASHER 530 3-37
ZF100160 WASHER 440 3-9 ZF100332 WASHER 580 3-37
ZF100162 SCREW,CAP 370 3-7 ZF100332 WASHER /210 3-39
ZF100163 SCREW,CAP 410 3-7 ZF100333 PLUG,SCREW 600 3-31
ZF100163 SCREW,CAP 414 3-7 ZF100334 SCREW,CAP /240 3-45
ZF100164 SCREW,CAP 430 3-9 ZF100335 SCREW,CAP 640 3-47
ZF100165 SCREW,CAP 440 3-9 ZF100337 WASHER,0.80 450 3-45
ZF100166 SCREW,UNION 540 3-11 ZF100338 WASHER,0.50 450 3-45
ZF100166 SCREW,UNION 760 3-11 ZF120004 PLUG,SCREW 100 3-49
ZF100167 RING,SNAP 590 3-11 ZF120004 PLUG,SCREW 190 3-5
ZF100169 SCREW,HEX 610 3-11 ZF120005 PLUG,SCREW 180 3-5
ZF100170 SNAP,RING 650 3-9 ZF120006 ORIFICE,0.8 200 3-35
ZF100170 RING,SNAP 650 3-9 ZF120006 ORIFICE,0.8 206 3-35
ZF100172 SCREW,HEX 100 3-13 ZF120006 ORIFICE,0.8 402 3-37
ZF100173 SCREW,HEX 370 3-13 ZF120006 ORIFICE,0.8 404 3-37
ZF100174 RING,SNAP 130 3-17 ZF120006 ORIFICE,0.8 406 3-37
ZF100175 SHIM,END 180 3-17 ZF120006 ORIFICE,0.8 408 3-37
ZF100176 PLUG,SCREW 014 3-27 ZF120009 PLUG,SCREW 080 3-25
ZF100176 PLUG,SCREW 358 3-27 ZF120014 PLUG,SCREW /140 3-39
ZF100176 PLUG,SCREW 454 3-29 ZF120034 ORIFICE,0.7 202 3-35
ZF100176 SCREW,PLUG 464 3-29 ZF120035 ORIFICE,1.00 204 3-35
ZF100177 SCREW,HEXAGON 060 3-27 ZF140008 O-RING 11 3-107
ZF100178 SCREW,HEXAGON 114 3-27 ZF140030 SEAL,SHAFT 280 3-83
ZF100179 WASHER 310 3-27 ZF140069 SEALING RING 114 3-49
ZF100180 WASHER,TAB 320 3-27 ZF140070 RING,SEALING 100 3-49
ZF100182 STUD 430 3-29 ZF140075 SEAL,SHAFT 510 3-11
ZF100183 WASHER 430 3-29 ZF140076 O-RING 520 3-11
ZF100184 NUT,HEX 430 3-29 ZF140077 SEALING RING 540 3-43
ZF100185 PLUG 440 3-29 ZF140077 RING,SEALING 600 3-11
ZF100186 WASHER 050 3-35 ZF140077 RING,SEALING 610 3-11
ZF100186 WASHER 200 3-37 ZF140077 RING,SEALING 620 3-11
ZF100186 WASHER 210 3-37 ZF140077 RING,SEALING 630 3-11
ZF100187 WASHER 170 3-35 ZF140079 O-RING 810 3-11
ZF100187 WASHER 350 3-37 ZF140081 O-RING 390 3-13
ZF100187 WASHER 360 3-37 ZF140084 SEAL,LIP RING 020 3-21
ZF100189 NUT,SLOTTED 060 3-41 ZF140084 SEAL,LIP RING 020 3-19
ZF100190 SCREW,HEX 050 3-49 ZF140086 O-RING 480 3-17

872306 - B30D Mk 6.3 - May 2011

12-41
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
ZF140087 SEAL,LIP RING 030 3-21 ZF160174 SPACER RING,S = 8,9 080 3-81
ZF140087 SEAL,LIP RING 030 3-19 ZF160175 SPACER RING,S = 9,0 080 3-81
ZF140088 SEAL,LIP RING 030 3-25 ZF160176 SPACER RING,S = 7,8 080 3-81
ZF140088 SEAL,LIP RING 040 3-27 ZF160177 SPACER RING,S = 7,82 080 3-81
ZF140089 RING,SEALING 014 3-27 ZF160178 SPACER RING,S = 7,84 080 3-81
ZF140089 RING,SEALING 358 3-27 ZF160179 SPACER RING,S = 7,86 080 3-81
ZF140089 RING,SEALING 454 3-29 ZF160180 SPACER RING,S = 7,88 080 3-81
ZF140089 RING,SEALING 464 3-29 ZF160181 SPACER RING,S = 7,92 080 3-81
ZF140090 SEAL,SHAFT 020 3-27 ZF160182 SPACER RING,S = 7,94 080 3-81
ZF140091 O-RING 380 3-29 ZF160183 SPACER RING,S = 7,96 080 3-81
ZF140091 O-RING,4X1.5 660 3-33 ZF160184 SPACER RING,S = 7,98 080 3-81
ZF140093 O-RING 120 3-35 ZF160185 SPACER RING,S = 8,02 080 3-81
ZF140093 O-RING 270 3-37 ZF160186 SPACER RING,S = 8,04 080 3-81
ZF140094 O-RING 150 3-35 ZF160187 SPACER RING,S = 8,06 080 3-81
ZF140094 O-RING 310 3-37 ZF160188 SPACER RING,S = 8,08 080 3-81
ZF140094 O-RING 320 3-37 ZF160189 SPACER RING,S = 8,12 080 3-81
ZF140095 SEALING RING 550 3-43 ZF160190 SPACER RING,S = 8,14 080 3-81
ZF140096 O-RING 560 3-43 ZF160191 SPACER RING,S = 8,16 080 3-81
ZF140097 O-RING 590 3-43 ZF160192 SPACER RING,S = 8,18 080 3-81
ZF140098 RING,SEALING 020 3-45 ZF160193 WASHER,S=0,7 130 3-81
ZF140099 O-RING /250 3-45 ZF160194 WASHER,S=0,8 130 3-81
ZF140100 O-RING 590 3-47 ZF160195 WASHER,S=0,9 130 3-81
ZF140102 O-RING 624 3-47 ZF160196 WASHER,S=1,0 130 3-81
ZF140103 O-RING 012 3-49 ZF160197 WASHER,S=1,1 130 3-81
ZF140104 RING,SEALING 150 3-49 ZF160198 WASHER,S=1,2 130 3-81
ZF140159 O-RING 384 3-7 ZF160199 WASHER,S=1,3 130 3-81
ZF140160 O-RING 790 3-11 ZF160200 WASHER,S=1,4 130 3-81
ZF140161 WASHER,SEALING 130 3-13 ZF160201 WASHER,S=1,5 130 3-81
ZF140162 SEAL,LIP RING 080 3-17 ZF160379 RING,RETAINING 130 3-7
ZF140163 SEAL,LIP RING 090 3-17 ZF160380 RING,SPACER 170 3-7
ZF140164 RING,SEALING 210 3-17 ZF160381 RING,RETAINING 220 3-7
ZF140165 RING,SEALING 250 3-17 ZF160382 RING,SPACER 270 3-7
ZF140166 SEAL,LIP RING 440 3-17 ZF160383 RING,RETAINING 490 3-13
ZF140167 SEAL,LIP RING 470 3-17 ZF160384 RING,RETAINING /170 3-15
ZF140168 O-RING,40X3 420 3-29 ZF160384 RING,RETAINING /190 3-15
ZF140169 RING,SEALING /190 3-45 ZF160385 RING,RETAINING /170 3-15
ZF140170 RING,SEALING /200 3-45 ZF160386 WASHER,AXIAL,1.8 240 3-15
ZF140174 RING,SEALING 500 3-5 ZF160387 WASHER,AXIAL,1.5 240 3-15
ZF140175 WASHER,SEALING 520 3-5 ZF160388 WASHER,AXIAL,1.2 240 3-15
ZF140176 O-RING 594 3-47 ZF160389 WASHER,AXIAL,1.13 240 3-15
ZF150031 BEARING,ROLLER 050 3-81 ZF160390 SHIM,1.8 280 3-15
ZF150032 BEARING,ROLLER 100 3-81 ZF160391 SHIM,1.6 280 3-15
ZF150033 BEARING,ROLLER 170 3-81 ZF160392 SHIM,1.4 280 3-15
ZF150034 BEARING,ROLLER 200 3-81 ZF160393 SHIM,1.2 280 3-15
ZF150132 SLEEVE,NEEDLE /200 3-27 ZF160394 SHIM,1.0 280 3-15
ZF150133 BEARING,BALL /090 3-45 ZF160395 RING,RETAINING 050 3-17
ZF150134 BEARING,BALL 390 3-7 ZF160397 RING,RETAINING 460 3-17
ZF160159 SPACER RING,S = 7,3 080 3-81 ZF160398 SHIM,END 120 3-19
ZF160160 SPACER RING,S = 7,4 080 3-81 ZF160399 SHIM,1.20 250 3-27
ZF160161 SPACER RING,S = 7,5 080 3-81 ZF160400 SHIM,1.15 250 3-27
ZF160162 SPACER RING,S = 7,6 080 3-81 ZF160401 SHIM,1.10 250 3-27
ZF160163 SPACER RING,S = 7,7 080 3-81 ZF160402 SHIM,1.05 250 3-27
ZF160164 SPACER RING,S = 7,9 080 3-81 ZF160403 SHIM,1.00 250 3-27
ZF160165 SPACER RING,S = 8,0 080 3-81 ZF160404 SHIM,0.95 250 3-27
ZF160166 SPACER RING,S = 8,1 080 3-81 ZF160405 SHIM,0.90 250 3-27
ZF160167 SPACER RING,S = 8,2 080 3-81 ZF160406 SHIM,0.85 250 3-27
ZF160168 SPACER RING,S = 8,3 080 3-81 ZF160407 SHIM,0.80 250 3-27
ZF160169 SPACER RING,S = 8,4 080 3-81 ZF160408 SHIM,0.60 250 3-27
ZF160170 SPACER RING,S = 8,5 080 3-81 ZF160409 SHIM,0.40 250 3-27
ZF160171 SPACER RING,S = 8,6 080 3-81 ZF160410 BEARING,TAPER ROLLER 260 3-27
ZF160172 SPACER RING,S = 8,7 080 3-81 ZF160411 FLANGE,OUTPUT 300 3-27
ZF160173 SPACER RING,S = 8,8 080 3-81 ZF160412 SHIM,6.00 380 3-29

872306 - B30D Mk 6.3 - May 2011

12-42
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
ZF160412 WASHER,6.00 640 3-31 ZF160443 WASHER,1.20 640 3-33
ZF160413 SHIM,5.80 380 3-29 ZF160444 SHIM,1.00 380 3-29
ZF160413 WASHER,5.80 640 3-31 ZF160444 WASHER,1.00 640 3-33
ZF160414 SHIM,5.60 380 3-29 ZF160445 SHIM,0.80 380 3-29
ZF160414 WASHER,5.60 640 3-31 ZF160445 WASHER,0.80 640 3-33
ZF160415 SHIM,5.40 380 3-29 ZF160447 SHIM,2.60 170 3-45
ZF160415 WASHER,5.40 640 3-31 ZF160448 SHIM,2.50 170 3-45
ZF160416 SHIM,5.20 380 3-29 ZF160449 SHIM,2.00 170 3-45
ZF160416 WASHER,5.20 640 3-31 ZF160450 SHIM,1.90 170 3-45
ZF160417 SHIM,5.00 380 3-29 ZF160451 SHIM,1.80 170 3-45
ZF160417 WASHER,5.00 640 3-31 ZF160452 SHIM,1.70 170 3-45
ZF160418 SHIM,4.80 380 3-29 ZF160453 SHIM,1.50 170 3-45
ZF160418 WASHER,4.80 640 3-31 ZF160454 SHIM,1.20 170 3-45
ZF160419 SHIM,4.60 380 3-29 ZF160455 SHIM,1.10 170 3-45
ZF160419 WASHER,4.60 640 3-31 ZF160456 SHIM,1.00 170 3-45
ZF160420 SHIM,4.40 380 3-29 ZF160468 SHIM,RING,90X110X2 240 3-47
ZF160420 WASHER,4.40 640 3-31 ZF160469 SHIM,RING,90X110X1.8 240 3-47
ZF160421 SHIM,4.20 380 3-29 ZF160470 SHIM,RING,90X110X1.6 240 3-47
ZF160421 WASHER,4.20 640 3-31 ZF160471 SHIM,RING,90X110X1.4 240 3-47
ZF160422 SHIM,4.00 380 3-29 ZF160472 SHIM,RING,90X110X1.2 240 3-47
ZF160422 WASHER,4.00 640 3-31 ZF160473 SHIM,RING,90X110X1.1 240 3-47
ZF160423 SHIM,3.80 380 3-29 ZF160474 SHIM,RING,90X110X1.0 240 3-47
ZF160423 WASHER,3.80 640 3-31 ZF160475 SHIM,RING,90X110X0.5 240 3-47
ZF160424 SHIM,3.60 380 3-29 ZF160476 SHIM,RING,90X110X0.3 240 3-47
ZF160424 WASHER,3.60 640 3-31 ZF160477 SHIM,RING,90X110X0.2 240 3-47
ZF160425 SHIM,3.20 380 3-29 ZF160478 SHIM,RING,90X110X0.1 240 3-47
ZF160425 WASHER,3.20 640 3-31 ZF160479 RING,RETAINING 570 3-47
ZF160426 SHIM,3.00 380 3-29 ZF160480 RING,RETAINING 600 3-47
ZF160426 WASHER,3.00 640 3-31 ZF160481 WASHER,AXIAL,15X28X1 240 3-15
ZF160427 SHIM,2.90 380 3-29 ZF180016 PIPE 510 3-5
ZF160427 WASHER,2.90 640 3-31 ZF180017 PIPE 290 3-7
ZF160428 SHIM,2.80 380 3-29 ZF180018 PIPE 530 3-11
ZF160428 WASHER,2.80 640 3-31 ZF180020 PIPE 080 3-23
ZF160429 SHIM,2.70 380 3-29 ZF180021 PIPE 170 3-25
ZF160429 WASHER,2.70 640 3-31 ZF200048 FLANGE,INPUT 420 3-83
ZF160430 SHIM,2.60 380 3-29 ZF200049 RING,DUST PROTECTION 430 3-83
ZF160430 WASHER,2.60 640 3-31 ZF200058 DISC,CLUTCH INNER 050 3-85
ZF160431 SHIM,2.50 380 3-29 ZF200060 GEAR,BEVEL AXLE 080 3-85
ZF160431 WASHER,2.50 640 3-31 ZF200061 WASHER,THRUST 030 3-85
ZF160432 SHIM,2.40 380 3-29 ZF200062 GEAR,BEVEL DIFF 090 3-85
ZF160432 WASHER,2.40 640 3-33 ZF200063 WASHER,THRUST 034 3-85
ZF160433 SHIM,2.20 380 3-29 ZF200064 AXLE,DIFFERENTIAL 070 3-85
ZF160433 WASHER,2.20 640 3-33 ZF200170 GEAR,BEVEL SET 030 3-81
ZF160434 SHIM,2.10 380 3-29 ZF200177 HOUSING,CLUTCH LIMITED SLIP DIFF 010 3-85
ZF160434 WASHER,2.10 640 3-33 ZF200183 AXLE DR.HOUSING 020 3-81
ZF160435 SHIM,2.00 380 3-29 ZF200184 HOUSING,COVER 110 3-85
ZF160435 WASHER,2.00 640 3-33 ZF200472 DISC,OUTER CLUTCH,3.0 040 3-85
ZF160436 SHIM,1.90 380 3-29 ZF200473 DISC,CLUTCH OUTER,2.7 040 3-85
ZF160436 WASHER,1.90 640 3-33 ZF200474 DISC,CLUTCH OUTER,2.9 040 3-85
ZF160437 SHIM,1.80 380 3-29 ZF200475 DISC,CLUTCH OUTER,3.1 040 3-85
ZF160437 WASHER,1.80 640 3-33 ZF200476 DISC,CLUTCH OUTER,3.2 040 3-85
ZF160438 SHIM,1.70 380 3-29 ZF200477 DISC,CLUTCH OUTER,3.3 040 3-85
ZF160438 WASHER,1.70 640 3-33 ZF200496 RING,PRESSURE 060 3-85
ZF160439 SHIM,1.60 380 3-29 ZF200524 O. CLUTCH DISC,2.5 400 3-17
ZF160439 WASHER,1.60 640 3-33 ZF200525 O. CLUTCH DISC,2.0 400 3-17
ZF160440 SHIM,1.50 380 3-29 ZF200526 O. CLUTCH DISC,3.0 400 3-17
ZF160440 WASHER,1.50 640 3-33 ZF200527 I.CLUTCH DISC /160 3-45
ZF160441 SHIM,1.40 380 3-29 ZF200528 O.CLUTCH DISC,3.5 /170 3-45
ZF160441 WASHER,1.40 640 3-33 ZF200529 O.CLUTCH DISC,4.0 /170 3-45
ZF160442 SHIM,1.30 380 3-29 ZF210188 PLATE, SELECTOR INDICATOR /390 3-51
ZF160442 WASHER,1.30 640 3-33 ZF210192 CAP,SEALING 100 3-5
ZF160443 SHIM,1.20 380 3-29 ZF210193 GASKET 020 3-47

872306 - B30D Mk 6.3 - May 2011

12-43
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
ZF210193 GASKET 550 3-5 ZF210270 PIN,SLOT /160 3-27
ZF210194 COVER 570 3-5 ZF210270 PIN,SLOT /250 3-27
ZF210202 PISTON 150 3-7 ZF210271 CAGE,NEEDLE /130 3-15
ZF210203 SPRING,COMPRESSION 160 3-7 ZF210272 CAGE,NEEDLE /130 3-15
ZF210204 PIN,CYLINDRICAL 180 3-7 ZF210273 PLANET GEAR SET /140 3-15
ZF210204 PIN,CYLINDRICAL 280 3-7 ZF210274 PLATE,THRUST /150 3-15
ZF210205 PISTON 190 3-7 ZF210275 PLATE,THRUST /154 3-15
ZF210206 SPRING,COMPRESSION 200 3-7 ZF210276 GEAR,RING /160 3-15
ZF210207 PISTON 250 3-7 ZF210277 WASHER,THRUST 190 3-15
ZF210208 SPRING,COMPRESSION 260 3-7 ZF210278 SUN GEAR 200 3-15
ZF210215 GEAR 550 3-11 ZF210279 CAGE,NEEDLE 230 3-15
ZF210216 GEAR 560 3-11 ZF210280 RING 248 3-15
ZF210217 BEARING,ROLLER 570 3-11 ZF210281 SHAFT,SUN GEAR 250 3-15
ZF210218 RING,PISTON 660 3-9 ZF210282 RING,INTERNAL 260 3-15
ZF210218 RING,PISTON 660 3-9 ZF210283 RING,SPLIT 268 3-15
ZF210219 SUPPORT,SUPPORT 670 3-9 ZF210284 RING,ANGLE 270 3-15
ZF210219 SUPPORT,PISTON 670 3-9 ZF210286 PIPE 020 3-17
ZF210220 CAGE,NEEDLE 680 3-9 ZF210287 SLEEVE,NEEDLE 030 3-17
ZF210221 RING,INTERNAL 690 3-9 ZF210289 ROLLER,NEEDLE 060 3-17
ZF210225 BUSH /120 3-9 ZF210290 PIN 064 3-17
ZF210226 SHACKLE 770 3-11 ZF210293 SPRING,CUP 110 3-17
ZF210227 SHEET 780 3-11 ZF210294 PLATE,FIXING 120 3-17
ZF210229 WASHER,THRUST 820 3-11 ZF210295 SPRING,CUP 140 3-17
ZF210230 PLATE,CLAMPING 830 3-11 ZF210296 PLATE,FIXING 150 3-17
ZF210231 PLATE,CLAMPING 840 3-11 ZF210297 I. CLUTCH DISC,2.5 160 3-17
ZF210233 SEAT,SPRING 020 3-13 ZF210298 I. CLUTCH DISC,2.0 160 3-17
ZF210234 DAMPER 040 3-13 ZF210299 O. CLUTCH DISC 170 3-17
ZF210236 RING,PISTON 120 3-13 ZF210300 RING,SPLIT 190 3-17
ZF210237 SOLENOID 300 3-13 ZF210301 RING,PISTON 040 3-25
ZF210238 BUSH 400 3-13 ZF210304 DISC 260 3-17
ZF210239 PISTON 410 3-13 ZF210305 O. CLUTCH DISC,2.5 270 3-17
ZF210240 SPRING,COMPRESSION 440 3-13 ZF210306 O. CLUTCH DISC,2.0 270 3-17
ZF210241 PISTON 460 3-13 ZF210307 I. CLUTCH DISC 280 3-17
ZF210242 PISTON 480 3-13 ZF210307 I. CLUTCH DISC 410 3-17
ZF210243 RESISTOR 600 3-13 ZF210308 PIN 310 3-17
ZF210244 SHAFT,INPUT 010 3-15 ZF210308 PIN 430 3-17
ZF210245 SLEEVE,NEEDLE 020 3-15 ZF210309 PIN 320 3-17
ZF210246 WASHER,THRUST 030 3-15 ZF210310 SPRING,COMPRESSION 330 3-17
ZF210247 SHAFT,QUILL 040 3-15 ZF210311 DISC 420 3-17
ZF210248 CAGE,NEEDLE 050 3-15 ZF210313 RING 454 3-17
ZF210249 WASHER,THRUST 060 3-15 ZF210315 PISTON 010 3-21
ZF210250 CAGE,NEEDLE 070 3-15 ZF210315 PISTON 010 3-19
ZF210251 WASHER,THRUST 074 3-15 ZF210316 O. CLUTCH DISC,3.0 040 3-19
ZF210252 CARRIER,DISC 080 3-15 ZF210316 O. CLUTCH DISC,3.0 070 3-19
ZF210253 DISC CARRIER /110 3-15 ZF210317 I. CLUTCH DISC 070 3-21
ZF210254 GEAR,SUN /120 3-15 ZF210317 I. CLUTCH DISC 020 3-23
ZF210255 RING,SNAP /130 3-15 ZF210317 I. CLUTCH DISC 050 3-19
ZF210256 RING,SNAP /140 3-15 ZF210318 O. CLUTCH DISC,2.5 070 3-19
ZF210257 WASHER,THRUST 090 3-15 ZF210319 O. CLUTCH DISC,2.0 080 3-21
ZF210258 PLANETARY DRIVE 100 3-15 ZF210319 O. CLUTCH DISC,2.0 010 3-23
ZF210259 CARRIER,PLANET /110 3-15 ZF210319 O. CLUTCH DISC,2.0 070 3-19
ZF210260 PIN,BEARING /120 3-15 ZF210320 O. CLUTCH DISC 080 3-21
ZF210261 CAGE,NEEDLE /130 3-15 ZF210320 O. CLUTCH DISC 010 3-23
ZF210262 CAGE,NEEDLE /130 3-15 ZF210320 O. CLUTCH DISC 070 3-19
ZF210263 PLANET GEAR SET /140 3-15 ZF210321 PIN 090 3-19
ZF210264 PLATE,THRUST /150 3-15 ZF210322 SPRING,COMPRESSION 100 3-19
ZF210265 GEAR,RING /160 3-15 ZF210323 RING,SNAP 130 3-19
ZF210266 WASHER,THRUST 110 3-15 ZF210324 HOLDER,SPRING 150 3-21
ZF210267 PLANETARY DRIVE 150 3-15 ZF210324 HOLDER,SPRING 150 3-19
ZF210268 CARRIER,PLANET /110 3-15 ZF210325 SPRING,CUP 160 3-21
ZF210269 PIN,BEARING /120 3-15 ZF210325 SPRING,CUP 160 3-19
ZF210270 PIN,SLOT /122 3-15 ZF210326 PIN 040 3-21

872306 - B30D Mk 6.3 - May 2011

12-44
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
ZF210326 PIN 060 3-23 ZF210377 GASKET 070 3-35
ZF210327 O. CLUTCH DISC,3.0 050 3-21 ZF210377 GASKET 234 3-37
ZF210327 O. CLUTCH DISC,3.0 080 3-21 ZF210378 PLATE,COVER 080 3-35
ZF210327 O. CLUTCH DISC,3.0 010 3-23 ZF210378 PLATE,COVER 240 3-37
ZF210328 O. CLUTCH DISC,2.5 080 3-21 ZF210380 BALL 130 3-35
ZF210328 O. CLUTCH DISC,2.5 010 3-23 ZF210380 BALL 280 3-37
ZF210330 O. CLUTCH DISC 040 3-23 ZF210381 BUSH 140 3-35
ZF210331 SPRING,COMPRESSION 070 3-23 ZF210382 PIN 160 3-35
ZF210332 GASKET 010 3-25 ZF210382 PIN 330 3-37
ZF210332 GASKET 050 3-27 ZF210382 PIN 340 3-37
ZF210333 PISTON 020 3-25 ZF210383 PISTON 180 3-35
ZF210334 RING,PISTON 044 3-27 ZF210383 PISTON 390 3-37
ZF210334 RING,PISTON 050 3-25 ZF210383 PISTON 400 3-37
ZF210335 HOUSING,INTERMEDIATE 060 3-25 ZF210384 GASKET 220 3-35
ZF210336 PIN,SLOT 070 3-25 ZF210384 GASKET 464 3-37
ZF210338 O. CLUTCH DISC,2.5 100 3-25 ZF210385 PLATE,COVER 230 3-35
ZF210338 O. CLUTCH DISC,2.5 120 3-25 ZF210385 PLATE,COVER 470 3-37
ZF210339 I. CLUTCH DISC 110 3-25 ZF210386 PISTON 240 3-35
ZF210340 O. CLUTCH DISC,2.0 120 3-25 ZF210386 PISTON 430 3-37
ZF210341 GEAR,RING 130 3-25 ZF210386 PISTON 440 3-37
ZF210342 PIN 140 3-25 ZF210387 SPRING,COMPRESSION 250 3-35
ZF210343 SPRING,COMPRESSION 150 3-25 ZF210387 SPRING,COMPRESSION 450 3-37
ZF210344 PIN,GUIDE 160 3-25 ZF210387 SPRING,COMPRESSION 460 3-37
ZF210347 RING,THRUST 190 3-27 ZF210388 SCREW,TORX 070 3-31
ZF210348 PLANETARY DRIVE 200 3-27 ZF210388 SCREW,TORX 150 3-31
ZF210349 PLANET CARRIER /110 3-27 ZF210388 SCREW,TORX 280 3-35
ZF210350 PIN,BEARING /120 3-27 ZF210388 SCREW,TORX 290 3-31
ZF210351 CAGE,ROLLER /130 3-27 ZF210388 SCREW,TORX 490 3-37
ZF210352 PLANET GEAR SET /140 3-27 ZF210390 SCREW,TORX /190 3-39
ZF210353 WASHER,THRUST,1.0 /150 3-27 ZF210391 PLATE,COVER 060 3-31
ZF210355 PIN,BEARING /210 3-27 ZF210392 BALL,5MM 100 3-31
ZF210356 CASE,NEEDLE /220 3-27 ZF210393 GASKET 110 3-31
ZF210357 PLANET GEAR SET /230 3-27 ZF210395 STOP 150 3-37
ZF210358 WASHER,THRUST /240 3-27 ZF210396 SPRING,COMPRESSION 160 3-37
ZF210359 BEARING,TAPPER ROLLER 220 3-27 ZF210396 SPRING,COMPRESSION 170 3-37
ZF210360 BUSH,45.00 230 3-27 ZF210396 SPRING,COMPRESSION 180 3-37
ZF210361 TRANSMITTER,INDUCTION 380 3-27 ZF210397 BUSH 290 3-37
ZF210361 TRANSMITTER,INDUCTION 640 3-31 ZF210397 BUSH 300 3-37
ZF210362 SCREW,TORX 380 3-29 ZF210398 PLATE,COVER 130 3-31
ZF210362 SCREW,TORX 650 3-33 ZF210399 SCREW,TORX 160 3-31
ZF210363 CABLE CONNECT 400 3-29 ZF210399 SCREW,TORX 290 3-31
ZF210364 COVER 410 3-29 ZF210399 SCREW,TORX 810 3-33
ZF210365 PLATE,DUCT 010 3-31 ZF210400 GASKET 180 3-31
ZF210366 VALVE,DRAIN 020 3-31 ZF210401 VALVE,THROTTLE 240 3-31
ZF210367 SHEET,SPRING 022 3-31 ZF210401 VALVE BLOCK 240 3-39
ZF210368 SCREW,TORX 024 3-31 ZF210402 VALVE BLOCK /110 3-39
ZF210368 SCREW,TORX 090 3-35 ZF210403 PISTON /120 3-39
ZF210368 SCREW,TORX 250 3-37 ZF210404 PISTON /130 3-39
ZF210368 SCREW,TORX 290 3-35 ZF210406 PLATE,FIXING /160 3-39
ZF210368 SCREW,TORX 510 3-37 ZF210407 SOLENOID /180 3-39
ZF210369 PLATE,INTERMEDIATE 030 3-31 ZF210408 WIRING HARNESS 310 3-31
ZF210372 PISTON 020 3-35 ZF210409 VALVE,CONVERTER 340 3-31
ZF210372 PISTON 120 3-37 ZF210410 RING,SNAP 344 3-31
ZF210372 PISTON 124 3-37 ZF210411 MAGNET 590 3-31
ZF210373 SPRING,COMPRESSION 040 3-35 ZF210412 SCREW,TORX 340 3-7
ZF210373 SPRING,COMPRESSION 190 3-37 ZF210412 SCREW,TORX 610 3-31
ZF210374 SPRING,COMPRESSION 042 3-35 ZF210412 SCREW,TORX 630 3-31
ZF210375 SPRING,COMPRESSION 044 3-35 ZF210413 SCREW,TORX 620 3-31
ZF210375 SPRING,COMPRESSION 046 3-35 ZF210414 VALVE BLOCK 800 3-33
ZF210376 PISTON 060 3-35 ZF210414 VALVE BLOCK 800 3-39
ZF210376 PISTON 220 3-37 ZF210415 HOUSING,VALVE /110 3-39
ZF210376 PISTON 230 3-37 ZF210416 PISTON /120 3-39

872306 - B30D Mk 6.3 - May 2011

12-45
SECTION 12 : INDEX
NUMERICAL INDEX

I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
ZF210417 TUBE,FILLER 010 3-41 ZF210599 VALVE BLOCK 010 3-35
ZF210418 TAPE,SEALING 014 3-41 ZF210601 VALVE,SOLENOID 310 3-35
ZF210422 GASKET 510 3-43 ZF210601 VALVE,SOLENOID 520 3-37
ZF210423 SUCTION TUBE 570 3-43 ZF210601 VALVE,SOLENOID 540 3-37
ZF210424 KIT,SUCTION FILTER 8-3 ZF210601 VALVE,SOLENOID /200 3-39
ZF210424 KIT,SUCTION FILTER 8-5 ZF210602 VALVE BLOCK 1 3-37
ZF210424 SCREEN,SUCTION 580 3-43 ZF210602 VALVE BLOCK 128 3-31
ZF210425 COVER 600 3-43 ZF210603 VALVE BLOCK 110 3-37
ZF210430 CUP,SPRING /152 3-45 ZF210605 SPRING,COMPRESSION /130 3-39
ZF210435 RING,PISTON /230 3-45 ZF210605 SPRING,COMPRESSION /140 3-39
ZF210437 HOUSING,DISC /290 3-45 ZF210607 OIL SUMP 500 3-43
ZF210438 CAGE,NEEDLE /280 3-45 ZF210609 TURBINE WHEEL /010 3-45
ZF210441 STATOR /060 3-45 ZF210610 COVER,CIRCUIT /140 3-45
ZF210442 RING,FREE WHEEL /080 3-45 ZF210611 PLATE,PISTON /150 3-45
ZF210443 ROLLER /120 3-45 ZF210612 PIN,CYLINDERICAL /174 3-45
ZF210444 BEARING,ROLLER /050 3-45 ZF210613 SHIM,END /180 3-45
ZF210445 PUMP,WHEEL /130 3-45 ZF210614 WASHER /270 3-45
ZF210446 PIN,CYLINDERICAL /142 3-45 ZF210615 HOUSING,TRANSMISSION 010 3-5
ZF210447 HOUSING 010 3-47 ZF210616 PLATE,COVER 500 3-11
ZF210448 PIN,CYLINDRICAL 012 3-47 ZF210617 PIPE 750 3-11
ZF210449 BEARING,ROLLER,50X90X23 200 3-47 ZF210623 PUMP,PRIMARY 320 3-7
ZF210450 COVER,SHEET 210 3-47 ZF210624 RING,INTERMEDIATE 350 3-7
ZF210451 GEAR 220 3-47 ZF210625 RING,THRUST 360 3-7
ZF210452 BEARING,BALL 230 3-47 ZF210626 O. CLUTCH DISC 090 3-25
ZF210453 RING,SNAP 604 3-47 ZF210627 STRIP,VALVE 110 3-35
ZF210454 BUSH 610 3-47 ZF210627 VALVE STRIP 260 3-37
ZF210455 FLANGE,INTERMEDIATE 630 3-47 ZF210628 CONVERTER,TORQUE 500 3-45
ZF210457 PLATE,TYPE 800 3-47 ZF210629 DIPSTICK,OIL 200 3-41
ZF210458 GASKET 010 3-49
ZF210459 INSERT 014 3-49
ZF210460 INSERT 016 3-49
ZF210462 SENSOR,TEMPERATURE 124 3-49
ZF210463 UNION,PIPE 150 3-49
ZF210464 GEAR,RING /180 3-15
ZF210465 FLANGE,BEARING 540 3-47
ZF210535 INSERT,MOUNTING 600 3-5
ZF210556 SHAFT,TURBINE 010 3-17
ZF210557 HOUSING,CLUTCH 490 3-17
ZF210558 ADAPTOR CONNECTOR 020 3-49
ZF210559 PLUG,SCREW 114 3-49
ZF210568 SENSOR,TEMP /200 3-31
ZF210575 INSERT,CONTROL 010 3-7
ZF210576 SPRING,COMPRESSION 070 3-7
ZF210577 PISTON 080 3-7
ZF210578 PISTON 090 3-7
ZF210579 BUSH 110 3-7
ZF210580 FLANGE,OIL FEED 310 3-7
ZF210583 SHAFT,STSTOR 710 3-9
ZF210584 AXLE 800 3-11
ZF210586 ROTOR 110 3-13
ZF210587 HUB 040 3-17
ZF210588 CARRIER,CLUTCH 070 3-17
ZF210589 PISTON 100 3-17
ZF210590 PISTON 230 3-17
ZF210591 SHIM,END 300 3-17
ZF210592 PISTON 450 3-17
ZF210593 RING,PRESSURE 100 3-21
ZF210594 SLEEVE 084 3-23
ZF210595 COVER,OUTPUT 010 3-27
ZF210596 PISTON 030 3-27
ZF210598 VALVE BLOCK 1 3-35
ZF210598 VALVE BLOCK 058 3-31

872306 - B30D Mk 6.3 - May 2011

12-46