Document No.

: DBB-BNCPP-B-M-V04-0011
Revision No. : A
Doc. Class : B
Doc. Type : DTS
Date : 09/05/2015
Page : 1 of 4

CLIENT:
PETRONAS CARIGALI SDN. BHD [39275-U]

PROJECT TITLE PROVISION OF ENGINEERING,

PROCUREMENT, CONSTRUCTION,
INSTALLATION AND COMMISSIONING
(EPCIC) FOR THE BNCPP-B TOPSIDES,
JACKET SUBSTRUCTURE AND BRIDGE

DOCUMENT TITLE AC GENERATOR DATA SHEET (INCLUDING

PERFORMANCE CURVE)

DOCUMENT NO. DBB-BNCPP-B-M-V04-0011

CONTRACT NO CHO/DBB/2013/0002

VENDOR NAME FG GENERATOR SDN BHD

RFQ NO. / PO NO. 1Q-15

EQUIPMENT NAME EMERGENCY DIESEL GENERATOR

CHONG Y.C.

04-JUNE-15

A 09/05/2015 Issued for Review KMK LJH LCK

Prep’d Chk’d App’d

Rev Date Description App’d HHI PCSB
VENDOR
 ELECTRICAL DATASHEET
PACKAGED UNIT AC GENERATOR

1 DATASHEET IDENTIFICATIONS
2 DOCUMENT NO DBB-BNCPP-B-M-V04-0011_revA
3
4 ADMINISTRATIVE IDENTIFICATIONS
5 PROJECT NUMBER SUB PROJECT NO
PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION, INSTALLATION AND COMMISSIONING (EPCIC) FOR THE BNCPP-B TOPSIDES, JACKET
PROJECT
6 SUBSTRUCTURE AND BRIDGE
7 ENTERPRISE
8 SITE BNCPP-B
9 AREA OFFSHORE SARAWAK CELL UNIT
10
11 1. DEVICE IDENTIFICATION
12 TAG NUMBER GD-7700
13 SERVICE EMERGENCY DIESEL GENERATOR PACKAGE
14 P&ID NUMBER
15
16
17 2. PROCESS DATA PROCESS DESIGN CONDITIONS
18 PROCESS CONDITIONS MINIMUM NORMAL MAXIMUM UNITS
19 FUEL TYPE
20 FREQUENCY
21 FUEL CONSUMPTION :
22 RATINGS
23 LOAD
24 US GPH
25 LUBE OIL CAPACITY PER HOUR
26 FUEL FLOW :
27 MAXIMUM FUEL FLOW
28 MAXIMUM FUEL INLET RESTRICTION
29 MAXIMUM FUEL INLET TEMPERATURE
30 AIR :
31 COMBUSTION AIR
32 MAXIMUM AIR CLEANER RESTRICTION
33
34 ALTITUDE
o
35 AMBIENT TEMPERATURE OUTDOOR 21 40 C
36 AMBIENT TEMPERATURE INDOOR
37 RELATIVE HUMIDITY 99 %
38 MAXIMUM WIND VELOCITY 32.3 m/s
39 COOLING WATER
40 ATMOSPHERE Ex 'nA'
41 GAS GROUP
42 TEMPERATURE CLASSIFICATION T3
43
44 DEVICE SPECIFICATION
45 3. PACKAGE DATA
46 RATING 1600 kW 51
47 OPERATION 52
48 APPLICATION EMERGENCY 53
49 SPEED CONTROL N/A 54
50 55
51 4. GENERATOR
52 TYPE OF EXCITATION : 78 UNBALANCE OF LOAD CURRENT
53 CURRENT BOOST (BRUSHLESS) PMG 79 * for LV emergency generator sets only
54 LOCATION CURRENT BOOST TRANSFORMERS N/A 80
55 81 HARMONIC LOAD CURRENT SUBJECT TO LOAD
56 PREFERRED METHOD OF COOLING: 82 DEGREE OF PROTECTION IP 55
57 AIR TO AIR YES 83 SYSTEM NEUTRAL EARTHING TN-S, SOLIDLY EARTHED
58 AIR TO WATER 84 CABLE ENTRIES BOTTOM
59 SELF COOLED OPEN 85 CABLE GLANDS NICKEL PLATED BRASS
60 86 GLAND TYPE Ex 'd' / Ex 'e'
61 TEMPERATURE INDICATION OF GENERATOR AIR : 87 SPACE OF DIFFERENTIAL PROTECTION CT's TBD
62 AT INLET COOLER NO - PT100 SENSOR ONLY 88 ANTI CONDENSATION HEATERS REQUIRED
63 AT OUTLET COOLER NO - PT100 SENSOR ONLY 89 MAX. TEMPERATURE HEATER SURFACE ATEX T3
64 90 DIFFERENTIAL PROTECTION CT's BY SWITCHBOARD VENDOR
65 TERMINAL BOXES : 91
66 LOCATION MAIN ENTRY BOX ON-SKID/BOTTOM ENTRY 92 Weight: Stator/ Rotor/ HE Box
67 LOCATION STAR POINT BOX WITH MAIN ENTRY BOX 93
68 INGRESS PROTECTION IP 65 94
69 MAIN CABLE : 95
70 TYPE BUYER TO ADVISE 96 To be confirmed during
71 SIZE BUYER TO ADVISE 97 TRM 1
72 98
73 5. CONTROL PANELS
74 REQUIREMENTS :
75 ENGINE CONTROL PANEL (LCP-7700) LOCAL (ON-SKID)
76 GENERATOR CONTROL PANEL (GLP-7700) REMOTE (INSIDE THE ELECTRICAL EMERGENCY SWITCHROOM)
77 ENGINE AND GENERATOR COMBINED YES
78 AVR : 135 ALARMS :
79 EXECUTION Update as agreed. 136 STATOR WINDING TEMPERATURE - HIGH YES
80 MANUAL CONTROL SETTING TO FOLLOW 137 AVR FAILURE YES
81 AUTOMATIC CONTROL SETTING 138 DIODE FAILURE YES
82 LOCATION PROPOSE NEXT TO ALTERNATOR 139 COOLER WATER LEAKAGE (AIR TO WATER COOLING)
NOT APPLICABLE
83 DROOP CT LOCATION ALTERNATOR 140 COOLER AIR OUTLET TEMPERATURE - HIGH YES
84 RHEOSTAT LOCATION ON AVR 141 BEARING TEMPERATURE - HIGH YES
85 STEADY STATE VOLTAGE ADJUSTER YES 142 CONTROL PANEL GENERAL YES
86 AUTOMATIC POWER FACTOR CONTROLLER N/A 143 LOCK-OUT GENERAL YES
87 POWER FACTOR SUPERVISION N/A 144
88 SYNCHRONISING EQUIPMENT YES 145 METERING :
89 146 kWh METER YES
90 PROTECTION : 147 EXCITER CURRENT METER NO
91 OVER CURRENT - VOLTAGE RESTRAINT YES 148 EXCITER VOLTAGE METER NO
92 OVER CURRENT - VOLTAGE RESTRAINT 149 CONTROL PANEL SUPPLY VOLTAGE METER NO
93 STATOR EARTH FAULT BY SWITCHBOARD VENDOR 150
94 DIFFERENTIAL BY SWITCHBOARD VENDOR 151 CONSTRUCTION CONTROL PANEL :
95 UNDER VOLTAGE YES 152 ENCLOSURE FREE STANDING
96 OVER VOLTAGE YES 153 CABLE TYPES TBA
97 UNDER FREQUENCY YES 154 CABLE ENTRIES TOP (GLP-7700), BOTTOM (LCP-7700)
98 OVER FREQUENCY YES 155 CABLE GLANDS BY OTHERS
99 REVERSE POWER YES 156 GLANDS TYPES NICKEL PLATED BRASS
100 NEGATIVE PHASE SEQUENCE 157 DEGREE OF PROTECTION IP 44 (GLP-7700), IP65 (LCP-7700)

2 of 4
 ELECTRICAL DATASHEET
PACKAGED UNIT AC GENERATOR

101 DATASHEET
LOSS IDENTIFICATIONS
OF EXCITATION 158 ANTI CONDENSATION HEATERS REQUIRED
102 STATOR WINDING TEMPERATURE YES 159 MAX. TEMPERATURE OF HEATER SURFACE 200 CELSIUS
103 DIODE FAILURE YES 160
104 ROTOR EARTH FAULT 161
105 BEARING TEMPERATURE YES 162
106 LOCAL ESD YES 163
107 REMOTE ESD YES 164
108 165
109 6. ENGINE
110 MANUFACTURER MTU 176 RATED SPEED 1500 RPM
111 MODEL NUMBER 16V4000G63 177 PISTON SPEED 10.5 m/s
112 CONFIGURATION 16 VEE 178 COMPRESSION RATIO 16.5
113 ASPIRATION FORCED 179 LUBE OIL CAPACITY 240 LITRES
114 GROSS ENGINE POWER OUTPUT 1965 Kw 180 OVERSPEED LIMIT 1650 RPM
115 BMEP AT SET RATED LOAD 2060 kPa 181 REGENERATIVE POWER N/A
116 BORE 170 182 GOVERNOR TYPE ELECTRONIC
117 STROKE 210 183 STARTING VOLTAGE 24 Vdc
118 184
119 7. EXHAUST
120 EXHAUST GAS FLOW AT SET RATED LOAD STANDBY RATING 191 MAXIMUM EXHAUST BACK PRESSURE STANDBY RATING
121 PRIME RATING 5.8 m3/s 192 PRIME RATING 30 mbar
122 EXHAUST GAS TEMPERATURE STANDBY RATING 193
123 PRIME RATING 485 Celsius 194
124 195
125 8. STANDARD SET-MOUNTED RADIATOR COOLING
126 AMBIENT DESIGN 40 Celsius 203 TOTAL HEAT REJECTION STANDBY RATING 1210 kW
127 FAN LOAD 60 kW (TBC) 204 PRIME RATING 1050 kW
128 COOLANT CAPACITY (WITH RADIATOR) TBA 205 MAXIMUM COOLING AIR FLOW STATIC 100 Pa
General comment: RESTRICTION
129 206
All TBA to be filled.
130 COOLING SYSTEM AIR FLOW TBA 207
131 208
132 9. ALTERNATOR DATA
133 CONNECTION STAR 217
134 TEMPERATURE RISE DEGREES B 218
135 DUTY CONTINUOUS S1 219
136 ALTERNATOR KATO 220
137 VOLTAGE 415 V 221
138 222
139 10. COMPONENT DESIGN CRITERIA
140 COMPONENT TYPE 230
141 231
142 11. MATERIAL PROPERTIES
143 241
144 242
145 12. PERFORMANCE CHARACTERISTICS
146 VOLTAGE VARIATIONS IEC 60034 253 TIME BETWEEN MAJOR OVERHAULS 25,000 HOURS
147 RATING LARGEST DOL STARTED MOTOR 160 kW 254 OVERALL VIBRATION SEVERITY AS PER ISO 8528
148 NOISE LIMITATIONS 85 dB(A) 255 CRITICAL SPEEDS 1800 RPM
149 ROOM VENTILATION N/A 256
150 ACOUSTIC ENCLOSURE YES 257
151 258
152 13. ACCESSORIES
153 263
154 264
155 14. SPECIAL REQUIREMENTS
156 COMPLIANCE STANDARD IEC 60034 275 SPECIFICATION SHEET:
157 MATERIAL CERTIFICATION 276 NOISE DATASHEET
158 NACE REQUIREMENT N/A 277 AIRFLOW DATASHEET
159 ENVIRONMENTAL REQUIREMENT N/A 278 DERATE DATASHEET
160 279 TRANSIENT DATASHEET
161 280
162 15. PHYSICAL DATA
163 WxDxH MASSES 293 MAX TOTALL MASS
164 SKID 4200 X 13100 X 5500 TBA 294 PAINT SPECIFICATION FOR REVIEW PTS [Link]
165 COOLER ASSEMBLY N/A - SKID MOUNTED N/A 295 PRESERVATION PERIOD N/A 12 months
166 CONTROL PANELS TOTAL TBA TBA 296 SPREADER BAR REQUIRED YES
167 DIMENSIONS : 297 WEIGHT :
168 STANDARD OPEN SET DIMENSIONS LENGTH 298 UNIT DRY WEIGHT OPEN
169 WIDTH 299 ENCLOSED 42,000 KG (PRELIM)
170 HEIGHT 300 UNIT WET WEIGHT OPEN
171 ENCLOSED SET STANDARD LENGTH 13100 301 ENCLOSED 47,000 KG (PRELIM)
172 DIMENSIONS WIDTH 4200 302
173 HEIGHT 5500 303
174 16. CALIBRATIONS AND TEST
175 TAG NUMBER TEST YES NO WITNESSED
176 INDIVIDUAL MAIN COMPONENTS
177 COMPLETE PACKAGE YES YES
178 SPECIAL TEST (SPECIFIC SEPARATELY)
179 DIRECT ON LINE MOTOR STARTING
180
181 17. COMPONENT IDENTIFICATIONS
182 COMPONENT TYPE AC GENERATOR 323
183 MANUFACTURER NAME KATO ENGINEERING 324
184 MANUFACTURER COUNTRY U.S.A. 325
185 MANUFACTURER CONTACT (E-MAIL) TBA 326
186 MANUFACTURER HOMEPAGE [Link] 327
187 MANUFACTURER DATE TBA 328
188 MODEL NUMBER 4P9.1-2700 329
189 MANUFACTURER PART NUMBER N/A 330
190 SERIAL NUMBER TBA 331
191 PURCHASE ORDER TBA 332
192 333
193 18. SCHEMATIC DIAGRAM
194
195
196
197
198
199

3 of 4
 ELECTRICAL DATASHEET
PACKAGED UNIT AC GENERATOR

200 DATASHEET
19. NOTES IDENTIFICATIONS
201 (1) REFER ATTACHED KATO ENGINEERING DATASHEET
202
203
204 REV DATE REVISION DESCRIPTION PREPARED CHECKED APPROVED CLIENT APPROVAL REMARKS
205 A 09-May-15 ISSUED FOR REVIEW KMK LJH LCK
206
207
208
209
210
PCIM 2013

4 of 4
 DBB-BNCPP-B-M-V04-0011_revA APPENDIX

QUOTE NO. Berdagg CODE 4P9.1-2700 DATE 06-Feb-15 NAME Lau

KW KVA PF PITCH RPM POLES HZ

RATED TEMP. RISE IN °C
1600 2000 0.8 0.6667 1500 4 50
VOLTAGE AMPS BASE Z PHASE CONNECTION INS. CLASS AMB. °C STATOR (RTD) FIELD (BY RES.)
415 2782 0.086 3 WYE F 40 80 80

PREDICTED GENERATOR PERFORMANCE CHARACTERISTICS

REACTANCES ( % AT KVA RATING)* SAT. UNSAT. MOTOR STARTING (0.0 PF)
SYNCHRONOUS SKVA @ GENERATOR TERMINALS
DIRECT AXIS Xd 128.5 147.6 VOLTAGE INRUSH MOTOR HP
QUADRATURE AXIS Xq 78.7 88.5 DIP (SKVA) (CODE F)
10% 1460 261
TRANSIENT 15% 2318.8 414
DIRECT AXIS X'd 13.4 15.2 20% 3285 587
QUADRATURE AXIS X'q 78.7 88.5 25% 4380 782
30% 5631.5 1006
SUBTRANSIENT
DIRECT AXIS X"d 10.8 12.7 RESISTANCES (OHMS) @ 25°C
QUADRATURE AXIS X"q 11 13 DC ARMATURE RDCa 0.00031
DC GENERATOR FIELD RDCf 1.1367
NEGATIVE SEQUENCE X2 10.9 12.8 ZERO SEQUENCE R0 0.0009
ZERO SEQUENCE X0 1.3 1.6 POSITIVE SEQUENCE R1 0.0004
LEAKAGE REACTANCE XL 6.319 7.18 NEGATIVE SEQUENCE R2 0.001
* p.u. values calculate by dividing (%) by 100

TIME CONSTANTS (SECONDS) EFFICIENCY (%) HEAT REJECT.

DIRECT AXIS O.C. TRANSIENT T'do 4.812 % LOAD @ 0.8 PF BTU/HR
DIRECT AXIS S.C. TRANSIENT T'd 0.47 100% 95.2 272794
DIRECT AXIS O.C. SUBTRANSIENT T"do 0.048 75% 94.8 226247
DIRECT AXIS S.C. SUBTRANSIENT T"d 0.039 50% 93.4 192222
ARMATURE SHORT CIRCUIT Ta 0.07 25% 88.9 170668

ADDITIONAL TIME CONSTANTS (SECONDS) SEGREGATED LOSSES (KW)

D-AXIS L-N S.C. TRANSIENT T'd2 0.708 LOAD (0.8 PF) NO LOAD
D-AXIS L-L S.C. TRANSIENT T'd1 0.741 CORE 18.9 18.9
Q-AXIS 3-PHASE [Link] T'q3 0.962 F&W 26.4 26.4
Q-AXIS O.C. TRANSIENT T'q0 0.962 STRAY LOAD 15.1 0
D-AXIS L-N S.C. SUBTRANSIENT T''d2 0.043 I²R STATOR 10.1 0
D-AXIS L-L S.C. SUBTRANSIENT T''d1 0.043 I²R ROTOR 8.2 1.8
Q-AXIS 3-PHASE S.C. SUBTRANSIENT T''q3 0.003 EXCITER 1.2 0.3
Q-AXIS O.C. SUBTRANSIENT T''q0 0.024 TOTAL 79.9 47.4

MISCELLANEOUS CALCULATIONS
SHORT INSTANTANEOUS
3-PH CAPACITANCE-GROUND 0.303 MICRO-FARAD INSTANTANEOUS ASYMMETRICAL
CIRCUIT SYMMETRICAL FAULT
BIL 3235 VOLTS FAULT CURRENT
CURRENT CURRENT
X/R RATIO 23.9
INERTIA CONSTANT MULTIPLIER 0.00026 ICM TYPE P.U. (AMPS) P.U. (AMPS)
SHORT CIRCUIT RATIO 0.778 SCR 3-PH 9.26 25759 16.04 44618
POTIER REACTANCE 15.77 % L-L 7.98 22192 13.82 38439
SATURATION FACTOR 1.35 S120 L-N 13.02 36211 22.55 62721

THREE PHASE SHORT CIRCUIT TORQUE (FT-LBS) 86839 N.m 117738

L-L SHORT CIRCUIT TORQUE (FT-LBS) 112221 N.m 152151
THREE PHASE OUT OF PHASE W/INFINITE BUS TORQUE (FT-LBS) 225614.8 N.m 305893
SINGLE PHASE OUT OF PHASE W/INFINITE BUS TORQUE (FT-LBS) 241801.7 N.m 327839

TIF (1960 WEIGHTING) MAX. BALANCED RESIDUAL STEP LOADS (0.8 PF) APPLIED LOAD VOLTAGE DIP
75 50 % KVA %
WAVEFORM DEVIATION FACTOR (%) 5 25% 500 2.9
TOTAL HARMONIC CONTENT (%) 3 50% 1000 5.4
SINGLE HARMONIC CONTENT (%) 2.5 100% 2000 9.6

OVERSPEED: 1875.0 RPM FOR 1 MINUTE. MINIMUM 3 PHASE MOTORING POWER: 160.00 KW

06-Feb-15
Lau FRAME NO. 7 E-DESIGN GK4P9.1*27*415V5
 DBB-BNCPP-B-M-V04-0011_revA APPENDIX

GENERATOR CAPABILITY VS. AMBIENT TEMPERATURE

4P9.1-2700 CLASS B RISE 50 HZ ODP < 3000 FT. ALT.
2300

2210 2203
2173
2137
2120
2095
2047
2030
KW @ 0.8 P.F.

1992
1940 1931

1850 1864

1791
1760
1711
1670
1625
1580
1533
1490

1434
1400
-18 -12 -7 -1 4 10 16 21 27 32 38 43 49
0 10 20 30 40 50 60 70 80 90 100 110 120

AMB. DEG C/F

Berdagg 06-Feb-15
 DBB-BNCPP-B-M-V04-0011_revA APPENDIX

EFFICIENCY CURVES
4P9.1-2700 1600KW 2000KVA 415V 50HZ

95.8

94.8

93.8
% EFF.

0.8 P.F.
92.8

1.0 P.F.

91.8

90.8

89.8

88.8
25 50 75 100

% KW LOAD

Berdagg 06-Feb-15
 DBB-BNCPP-B-M-V04-0011_revA APPENDIX
Stator Damage Curve
Class B rise, Class F insulation

1400

1200

1000
Percent of Rated Current

800

600

400

200

0
1 10 100 1000 10000 100000
Time (sec)

Berdagg 06-Feb-15
 DBB-BNCPP-B-M-V04-0011_revA APPENDIX

REACTIVE CAPABILITY CURVE

4P9.1-2700 1600KW 2000KVA 415V 50HZ
2500.0
Rotor Currrent Limited 0 to rated PF
0.4PF

2000.0 0.6PF
0.7PF
0.8PF

1500.0

0.9PF
1000.0
Leading -- kVAR -- Lagging

500.0

0.0
0 500 1000 1500 2000 2500
Stator Current Limited 0.8 lagging to
about 0.5 leading P.F.
-500.0 .

-1000.0

--0.9PF

-1500.0
-0.8PF
Stator Heating and Stability
Limited with Leading Power Factor -0.7PF
-2000.0 Assumptions:
-0.6PF 1. System reactance is 0.4 P.U.
2. Regulator stability limit is not included
-0.4PF 3. Curve is based on linear reactive
-2500.0 loading

Power (kW)

Berdagg 06-Feb-15
 DBB-BNCPP-B-M-V04-0011_revA APPENDIX

SHORT CIRCUIT DECREMENT CURVES

4P9.1-2700 1600KW 2000KVA 415V 50HZ

30.0 3PH, SYM, NL, MAN, HOT

3PH, SYM, NL, REG, HOT

3PH, ASYM, FL, REG, COLD

25.0
L-L, SYM, NL, MAN, HOT

L-L, ASYM, FL, REG, HOT

L-N, SYM, NL, MAN. HOT

20.0
PER UNIT LINE CURRENT

L-N, ASYM, FL, REG, HOT

15.0

10.0

5.0

0.0
0.001 0.010 0.100 1.000 10.000
Berdagg 06-Feb-15
TIME IN SECONDS
 DBB-BNCPP-B-M-V04-0011_revA APPENDIX

Saturation Curves
4P9.1-2700 1600KW 2000KVA 415V 50HZ
160 300 % ACV O.C.
Air Gap Line:
Potier Triangle
140 Potier Triangle
250
Potier Triangle
Potier Triangle
120
100% ACV arc:
Power Factor Line:
200
B Vector:
100
Point C:
Point C Arc:
% ACV

% ACI
80 150 I FS Vector:
Ep Horizontal Line:
Zero PF Curve
60 Load Line:
100 % ACI

40

50
20

GFI = 72.3A at
0.8 PF
0 0
0 20 40 60 80 100 120 140 160
GFI (Amps)

Berdagg 06-Feb-15
 DBB-BNCPP-B-M-V04-0011_revA APPENDIX

V-Curves
4P9.1-2700 1600KW 2000KVA 415V 50HZ
120%

100% Leading
Power
Factor

0.0

0.5
80%
0.6

0.7

0.8
%Load

0.9
60%
1.0

0.9

0.8

40% 0.7

0.6
Leading PF Lagging PF
0.5

0.0
20%
Lagging
Power
Factor

0%
0.0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0 90.0 100.0

Field Current (A)

Berdagg 06-Feb-15
 DBB-BNCPP-B-M-V04-0011_revA APPENDIX

Voltage Dip
4P9.1-2700 1600KW 2000KVA 415V 50HZ

35%

30%

25%
% DIP

20%

15%

10%

5%

0%
0 1000 2000 3000 4000 5000 6000

SkVA

Berdagg 06-Feb-15