100% found this document useful (1 vote)
678 views18 pages

Government of Canada Gouvernement Du Canada: HPB Method MFHPB-01 March 2001

This document provides guidelines for determining commercial sterility and detecting viable microorganisms in canned foods. It outlines the applicable scope, principles, definitions, sample collection procedures, materials, equipment, and media needed to analyze foods packaged in hermetically sealed containers for compliance with Canadian food safety regulations. The method involves aseptically sampling product contents and incubating portions in media to detect any viable microorganisms that may be present.

Uploaded by

Saman Betkari
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
678 views18 pages

Government of Canada Gouvernement Du Canada: HPB Method MFHPB-01 March 2001

This document provides guidelines for determining commercial sterility and detecting viable microorganisms in canned foods. It outlines the applicable scope, principles, definitions, sample collection procedures, materials, equipment, and media needed to analyze foods packaged in hermetically sealed containers for compliance with Canadian food safety regulations. The method involves aseptically sampling product contents and incubating portions in media to detect any viable microorganisms that may be present.

Uploaded by

Saman Betkari
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Government of Canada Gouvernement du Canada

HPB Method MFHPB-01


March 2001

HEALTH PRODUCTS AND FOOD BRANCH

OTTAWA

DETERMINATION OF COMMERCIAL STERILITY AND THE PRESENCE


OF VIABLE MICROORGANISMS IN CANNED FOODS

1. APPLICATION

This method is applicable to the detection of viable microorganisms in commercially sterile foods packaged
in hermetically sealed containers to determine compliance with the requirements of Division 27 and Sections
4 and 7 of the Food and Drugs Act and pertinent sections of the Canada Agricultural Products Act, the Meat
Inspection Act and the Fish Inspection Act. This method replaces MFHPB-25C dated March 1989.

2. PRINCIPLE

This method employs the aseptic sampling of the contents of hermetically sealed foods and the subsequent
inoculation of suitable media to determine the presence or absence of viable organisms.

A portion of the product is mixed with specified media and incubated under specified conditions of time and
temperature. It is assumed that each viable microorganism will multiply under these conditions and give rise
to a visible colony in solid media or turbidity in liquid media.

This method is also used to characterize such organisms as follows:

- as being present in mixed or pure populations;


- as being anaerobic, aerobic or facultative;
- as being mesophilic or thermophilic;
- as having coccal, bacillal or spiral morphology.

3. DEFINITION OF TERMS

3.1 See Appendix A of Volume 2.

3.2 Commercial Sterility: the condition achieved by the application of heat, alone or in combination with
other treatments, to render a food free from viable forms of microorganisms, including spores,
capable of growing in the food at temperatures at which the food is designed normally to be held
during distribution and storage. If the normal temperature for storage or handling of the product is
higher than 40°C then analyse for Thermophiles. Otherwise, analyse for Mesophiles only.

This definition does not apply to low acid foods which are to be kept under refrigeration or frozen and
labelled as such or to tomato products which have a pH of 4.7 or less after heat processing.

Published on the Food Directorate’s (Health Canada) website at http://www.hc-sc.gc.ca/food-aliment


MFHPB–01
-2- March 2001

3.3 Hermetically Sealed Containers: containers designed and intended to be secure against the entry of
microorganisms, including spores. These containers include metal cans, glass jars, flexible packages
such as retort pouches and Tetrapaks, etc.

3.4 Low Acid Food: a food, other than alcoholic beverages, where any component of the food has a pH
greater than 4.6 and a water activity greater than 0.85.

3.5 Acid and Acidified Food: a food with a pH equal to or lower than 4.6.

3.6 Water Activity: the ratio of the vapour pressure of a food to the vapour pressure of pure water, at the
same temperature and pressure.

3.7 Refrigeration: exposure to a temperature of 4oC or less but not frozen.

3.8 Semi-Liquid Products: products that may pour with difficulty, but can be mixed by shaking the container.
Prior to opening containers containing liquid products, the contents should be mixed by shaking the
unopened container.

3.9 Semi-Solid Products: products that have a high viscosity; they pour with great difficulty, and cannot
be mixed by shaking the unopened container.

4. COLLECTION OF SAMPLES

4.1 See Appendix B of Volume 2.

4.2 During storage and transport of open containers, swollen or leaking containers and suspect food
poisoning samples, keep the sample units properly contained (i.e., in sealable plastic bags placed in
water-tight metal or plastic bins) and refrigerated. Whenever possible, the contents of the open
containers can be aseptically transferred to sterile containers.

4.3 For aseptically processed and packaged products: each container that has been collected earlier than
30 days after packaging should be pre-incubated for 7 days at 30-35oCoC before the analytical unit is
taken for analysis. However, this procedure may not apply to situations such as illness investigations
or evident lack of commercial sterility.

5. MATERIALS AND SPECIAL EQUIPMENT

1) Laminar air flow cabinet or biological safety cabinet, located in a clean room

Carry out all microbiological analyses under a laminar flow cabinet. The particle count of the laminar
flow should not exceed a total of 100 particles of size 0.5 micron or greater per cubic foot, (Class 100,
U.S. Federal Standard 209B). A Class 10,000 clean room is acceptable under the provisions detailed
in section 8.1.3. A class 100,000 clean room has also proved to be satisfactory providing additional
quality assurance measures as detailed in section 8.1.3 are taken.

2) Sterile gowns, caps, gloves and face masks or equivalent. Face masks are optional.

Minimum acceptable protective clothing will be: clean laboratory smock with protective sleeves and
tight fitting cuffs; surgical gloves; cap to cover hair; mask covering mouth, nose and facial hair. Gloved
hands shall be disinfected as required.

3) Sanitary can openers (such as Bacti-Disc Cutters, Wilkens-Anderson Co.) or other sterile devices to
open the containers

4) Sterile screw-cap culture tubes (20 X 150 mm)


MFHPB–01
-3- March 2001

5) Sterile cotton-plugged transfer pipettes (for liquid and semi-liquid products)

6) Sterile spoons, spatulas, probes, plier, cork borers, etc (for viscous, semi-solid and solid products)

7) Sterile loops

8) Anaerobe jars

9) Sanitizing solution, such as, chlorine

10) Plastic container of 2 to 10 L capacity for soaking containers in the sanitizing solution

11) Chlorine-indicating tape (Diversey Wyandotte) or equivalent

12) 70% alcohol (optional)

13) pH meter or paper capable of distinguishing 0.3 to 0.5 pH within a range of 6.0 to 7.5

14) Sterile, sealable containers to store remainder of food samples for further tests

15) Gram stain solutions

16) Light microscope

17) Control strains; use the following or equivalent strains:

anaerobic mesophilic sporeformer: Clostridium sporogenes ATCC 7955 (NFPA 3679) or


C. histolyticum
aerobic growth (30oC): Bacillus coagulans ATCC 8038 (NFPA 43P)
aerobic obligate thermophilic growth: Bacillus stearothermophilus ATCC 12016 (NFPA 2184)
obligate anaerobic thermophilic growth (55oC): Clostridium thermosaccharolyticum ATCC 7956

18) Diamond point pen or other marking device

19) Sterile examination trays (Pyrex or enamel baking pans)

20) Sterile plastic bags (for handling of swollen containers as described in 4.1 and 7.3.2) or equivalent
containment devices

21) Incubators, 30, 35 and 55°C

22) Waterbaths, 800, 1000C

NOTE: It is the responsibility of each laboratory to ensure that the temperature of the incubators or
water baths are maintained at the recommended temperatures. Where 35EC is recommended in the
text of the method, the incubator may be at 35 +/-1.0E C. Similarly, lower temperatures of 30 or 25
may be +/- 1.0EC. However, where higher temperatures are recommended, such as 43 or 45.5EC, it
is imperative that the incubators or water baths be maintained within 0.5EC due to potential lethality of
higher temperatures on the microorganism being isolated.
MFHPB–01
-4- March 2001

23) Media and reagents

Note: Most of the media listed below are commercially available and are to be prepared and sterilized
according to the manufacture's instructions.
.

LOW ACID FOODS

Note: For shelf stable milk and milk products: to aid in the recovery of microorganisms, add 1 mL of
resterilised product to each litre of tempered media before pouring the plates.

Enrichment

PE-2
Cooked Meat Media (CMM)

Plating

Plate Count Agar (PCA)


Tryptic Soy Agar (TSA)
Blood Agar (BA)
Reinforced Clostridial Media (RCM)
Liver Veal Agar (LVA)

Optional

Baird-Parker Agar
MacConkey’s Agar

ACID AND ACIDIFIED LOW ACID FOODS

Note: The pH of the media (both broths and agars) to be used in analysing an acid or acidified food may have
to be adjusted to the pH of that food. Prior knowledge of the pH of the food to be analysed may be
sufficient. However in cases in which the pH of the food to be analysed is unknown, the pH of the
contents of at least one can must be determined.

Enrichment

Acid Broth (AB)

Plating

Potato dextrose Agar (PDA)


Sabouraud Dextrose Agar (SDA)
Thermoacidurans Agar (TA)
Orange Serum Agar (OSA); Filter Aid is needed for OSA
MFHPB–01
-5- March 2001

6. SAFETY PRECAUTIONS

HANDLE ALL SWOLLEN CONTAINERS AS IF THEY CONTAINED CLOSTRIDIUM BOTULINUM AND/OR


THEIR TOXINS UNTIL THE ABSENCE OF SUCH HAS BEEN ESTABLISHED. NEVER TASTE FOOD FROM
A CONTAINER UNDER INVESTIGATION. ALWAYS USE MECHANICAL PIPETTING DEVICES.

SWOLLEN CONTAINERS, ESPECIALLY HARD SWELLS, CAN SPRAY THEIR CONTENTS UPON BEING
PUNCTURED. TO PREVENT CONTAMINATION OF SURROUNDING ENVIRONMENT, SUITABLE
HANDLING PRACTICES MUST BE USED. IT IS RECOMMENDED TO HANDLED SWOLLEN CONTAINERS
IN A CLASS II BIOSAFETY CABINET WHICH PROVIDES PROTECTION TO THE OPERATOR AS WELL
AS THE PRODUCT.

FOLLOW ALL PRECAUTIONS AND METHODOLOGY FOR ANALYSIS PERTAINING TO C. BOTULINUM


AS DESCRIBED IN MFHPB-16.

7. PROCEDURE

Analyse each sample unit individually. The test shall be carried out in accordance with the following
instructions:

7.1 Handling and preparation of the sample unit

7.1.1 Identification of sample unit

Legibly identify each sample unit directly on the container using a diamond pen point or other
device. This must be done in a manner so that the identity is not lost or removed during
subsequent handling and testing. Ensure that the identity relates to the sample from which
each sample unit is derived. The complete code shall be recorded for each sample unit.

7.1.2 Removal and identification of the label

Place coincident marks on the label and the container. The marks on the container could be
made with indelible ink, carborundum or diamond point pen so that they will not be removed
during subsequent handling of the container. The intent is to permit establishment of the
position of the label on the container after its removal. Carefully remove the label so as to
keep it as intact as possible (not applicable to lithographed cans and printed flexible packages).
Mark the sample and sample unit numbers on the label.

7.2 Cleaning and disinfection of external container surface and equipment

Scrub the containers with detergent and water, if necessary. Prepare sufficient volume of chlorine
solution to allow for complete immersion of the containers to be disinfected. Completely immerse the
containers in the chlorine solution or flood the end to be opened with the solution for a minimum
immersion time of 20 minutes. Periodically verify the concentration of the active (free) chlorine.
Chlorine test papers may be used for this purpose. (This solution remains effective until the
concentration falls below 100 ppm of available chlorine; at this point, prepare fresh solution.)
Containers must be removed by using suitable sterile instruments, e.g. tongs, gloves. Alternatively,
the external container surface can be decontaminated by flooding or spreading with a 2% solution of
peracetic acid in an appropriate wetting agent (e.g., 0.1% polysorbitan 80) for 5 minutes. Appropriate
safety precautions should be taken when using any of these chemical disinfectants.

After disinfection, place the containers with the end to be opened facing up (usually the non coded end)
on the previously disinfected surface under a properly operating laminar air flow hood. Before piercing
the container, ensure that the surface to be opened is completely dry. Allow the containers to air dry
under laminar flow or dry the containers with sterile disposable paper tissues or towels.
MFHPB–01
-6- March 2001

7.3 Opening the container

7.3.1 Normal containers (non-swollen)

For liquid or semi-liquid products: thoroughly mix the contents before sampling. This can be
accomplished by rotating the container end over end at least 20 to 30 times just prior to
opening. Place the container with the coded end down.

Use a sterile or disinfected opener for each container. Other sterile piercing device may also
be used. To open the container cut a hole in the can end to ¼ inch (6.35 mm) from the double
seam to permit adequate sampling of the contents and to facilitate the micro-leak vacuum test.

To disinfect an opener after use, and for immediate re-use, remove any adhering product,
immerse the complete tip in a 70% aqueous solution of ethanol and flame the entire end to
include both piercing and cutting edges. Before re-use allow it to cool under the laminar flow
hood. Disinfection can also be accomplished by immersion in the disinfection solution (see
section 7.2) for at least 20 minutes. After removal allow to air dry under the laminar flow hood
or dry by flaming.

7.3.2 Swollen containers

Note: See Section 6 (Safety Precautions) before proceeding.

Place the container in a sterile plastic bag and while holding the open end of the bag firmly about the
opener shaft, pierce the container. Do not remove the container until it has completely vented. This
method has in practice proven to be the best for swollen flexible pouch products.

After completion of venting, use a sterile opener to aseptically open the container by cutting a hole in
the can end to ¼ inch (6.35 mm) from the doubleseam to permit adequate sampling of the contents
and to facilitate the micro-leak vacuum test.

7.4 Sampling container contents

Immediately before inoculating the media, aseptically transfer a portion of at least 50 g of the food to
a sealable, sterile container. Label and keep under refrigeration in a manner to prevent subsequent
contamination of the product. Remove one to two millilitres or grams of product from the container for
inoculation of each of the required liquid media. If direct plating is performed, each solid media plate
should be streaked with at least one loopful of the contents (approximately 0.01 mL). Pour plates could
also be used.

7.4.1 Liquid and semi-liquid products

Remove the appropriate quantity using suitable sterile pipettes or other sterile devices.

7.4.2 Solid and semi-solid products

Viable microorganisms may be localized in solid and semi-solid products. They are more likely
to be in the centre of the product if under processing has occurred, or near the seams or closure
if the container has leaked.

Samples from the centre can be obtained by taking a core from the contents using a tool such
as a sterilized cork borer. To adequately sample the external surface of solid products, the
entire contents, if possible, should be removed from the can to a sterile tray. This may require
the removal of the entire end of the can by a sterilized conventional can opener. If the analyst
MFHPB–01
-7- March 2001

is planning to do a vacuum leak detection on this sample unit, then this test should be
completed prior to removing the end of the can.

If both doubleseams are suspect and further tests to evaluate their integrity are anticipated,
alternate aseptic means of opening the can to permit the removal of the entire contents will
have to be used. In some instances scored cans can be opened using the key or similar
device. If the key is used, check if there is any damage in the score area before using it.

Scrape the external product surface, especially the area in close proximity to the seams, with
a sterile spatula, to obtain the analytical portion. In most cases both the product center and the
external product surface must be sampled.

7.5 Microbiological analysis of the content

For the flow charts for the microbiological analyses, see Diagrams.

To determine Commercial Sterility:

If the normal temperature for storage or handling of the product is higher than 40°C the product should
be analysed for thermophiles. Otherwise, proceed with “isolation of Mesophiles” only.

For other samples:

Samples, such as those from underprocessed lots, involved in food poisonings, or from cans which are
visibly swollen, should be analysed for both Mesophiles and Thermophiles.

Controls See 8.2 for the use of negative food product controls and negative and positive media
controls. Controls should be used throughout the following analysis.

7.5.1 ISOLATION OF MESOPHILES:

Note: A specific temperature between 30 and 35oC may be used as long as the temperature chosen does not
vary more than ± 1.0oC.

7.5.1.1 LOW ACID FOODS (see flow diagram)

Enrichment:

Inoculate 2 tubes of sterile PE-2 and 2 tubes of sterile CMM. Include positive and negative
media controls. See sections 8.2.1 and 8.2.2. Incubate tubes aerobically at 30 to 35oC for
at least 14 days. Examine the tubes for growth daily. Prepare duplicate streak PCA, TSA or
BA plates from all positive and suspected positive tubes. Incubate one plate aerobically and
one plate anaerobically at 35oC for 2 to 5 days and examine daily. For anaerobes, RCM or LVA
incubated anaerobically, may be used. Identify the Gram reaction and the cell morphology for
each colony type observed on the plates.
MFHPB–01
-8- March 2001

Direct plating (see flow diagram)

Generally PCA, TSA or BA plates are used; however for anaerobes, RCM or LVA media may
be used. In cases in which the presence of specific microorganisms are suspected, then
corresponding media, e.g. Baird-Parker, MacConkey’s etc., should be used.

Streak or pour two PCA plates (RCM or LVA plates may be used for anaerobes) and incubate
one plate aerobically and one plate anaerobically at 35oC for 2 to 5 days. Observe the colony
types on each plate. Obtain Gram reaction and cell morphology for each colony type.

7.5.1.2 ACID AND ACIDIFIED LOW ACID FOODS (see flow diagram)

Enrichment:

Inoculate 2 tubes of sterile AB medium. Alternatively or additionally, when the product is fluid
or semi-fluid, the normal food product itself, after re-sterilization, may be used as the growth
medium. (If the food product is solid you may have to add recently boiled distilled water to get
the right consistency).

Incubate 1 set of tubes aerobically and the other anaerobically at 30 to 35oC for at least 14
days. Examine the tubes for growth after 3, 7 and 14 days. (Because it is frequently difficult
to observe growth in food products used as a medium, direct smears and streak plates should
be used to determine growth). Prepare duplicate streak PDA plates and duplicate pour plates
of TA.

Incubate plates aerobically and anaerobically at 30oC for 2 to 5 days and examine daily.
Identify the Gram reaction and the cell morphology for each colony observed on the plates.

Direct plating (see flow diagram)

Streak or pour two PDA plates and two TA plates and incubate one plate aerobically and one
plate anaerobically at 35oC for 2 to 5 days. Observe the colony types on each plate. Determine
Gram reaction and cell morphology for each colony type. Inoculate other appropriate media in
cases where the presence of specific organisms is suspected.

7.5.2 ISOLATION OF THERMOPHILES:

7.5.2.1 LOW ACID FOODS (see flow diagram)

Enrichment:

Inoculate 2 tubes of sterile PE-2 and 2 tubes of sterile CMM. Heat-shock one tube of
each type of the inoculated media for 10 minutes at 80oC (ensure that the media has
reached 80oC prior to counting the 10 minutes). Incubate all tubes at 55oC for a
maximum of 7 days and examine daily. Treat positive and suspected positive tubes
as described in 7.5.1.1 above, except incubate plates at 55oC.
MFHPB–01
-9- March 2001

Direct plating

Note: For shelf stable milk and milk products: to aid in the recovery of microorganisms, add 1 mL of
resterilised product to each litre of tempered media before pouring the plates.

Streak or pour two PCA plates (two RCM or LVA plates may be used for anaerobes) and
incubate one plate aerobically and one plate anaerobically at 55oC for 2 to 5 days. Observe the
colony types on each plate. Obtain Gram reaction and cell morphology for each colony type.

7.5.2.2 ACID AND ACIDIFIED LOW ACID FOODS (see flow diagram)

Enrichment:

Inoculate 2 tubes of sterile AB medium or 2 tubes of medium made from re-sterilized normal
food product (as described above). Proceed as detailed above for thermophiles.

Direct plating

Streak or pour two PDA plates aerobically and two TA plates anaerobically and incubate one
plate aerobically and one plate anaerobically at 55oC for 2 to 5 days. Observe the colony types
on each plate. Obtain Gram reaction and cell morphology for each colony type. Inoculate
other appropriate media in cases where the presence of specific organisms is suspected.

7.6 Retained sample units

The retained sample units may be used for toxin analysis, (C. botulinum: see MFHPB-16; S. aureus:
see MFLP-47; etc.), chemical analysis (for example pH) or for a repetition of the microbiological
analysis in order to validate results. However, refrigeration temperatures can affect bacterial densities,
and results obtained from this sample unit must be interpreted with care.

7.7 Direct Microscopic Examination (DME) of the Product (see MFHPB-02)

Frequently, evidence of pre- or post-processing microbial growth can be obtained by DME of the
product. Although this test does not require aseptic conditions, smears for examination should be
prepared after sampling of the container content.

7.8 Determination of pH (see MFHPB-03)

Microbiological growth is frequently accompanied by a significant change in pH. Therefore, the pH of


the sampled food may provide evidence of growth and should be measured as soon as possible
following the microbiological sampling.

7.9 Organoleptic examination

Examine the product for off-odours or other evidence of spoilage, e.g., frothing, curdling, discolouration,
etc. DO NOT TASTE THE PRODUCT. Record observations.

7.10 Identification of microorganisms

While detailed identification of viable microorganisms is not required to establish conformity with the
Act and Regulations in routine sampling, it is necessary in specific cases (compliance action, recalls,
etc.) to identify the isolates obtained from plating of positive tubes. Such needs will be dictated by
circumstances encountered in each case. In the cases of product recall and in compliance activity, it
MFHPB–01
- 10 - March 2001

may be necessary to identify all microorganisms. In some cases, it may be necessary to send the
cultures to a Reference Laboratory.

7.11 Disposal

Prior to disposal, autoclave the container and the contents after sampling if there is reason to believe
that the contents are not commercially sterile. If C. botulinum is suspected to be present, then the
container and contents must be autoclaved before disposal.

8. QUALITY CONTROL PROCEDURES

While normal microbiological laboratory quality control procedures are applicable, because of the nature of this
method, specific attention must be given to the following:

8.1 Laminar flow hood and clean rooms

8.1.1 Laminar flow hood

Carry out a DiOctyl Pthalate (DOP) challenge test or an equivalent test, and measure the air
velocity at least annually, and more frequently as required. Record the results of the tests.

8.1.2 Biological safety cabinet

If a biological safety cabinet is used, the cabinet must be certified at least annually and the
results of the certification tests recorded.

8.1.3 Clean rooms (Class 10,000 or 100,000)

Regularly check the microbiological quality of the air in the rooms using a Lusella slit-type air
sampler (or other type of air sampler) and/or exposure of open plates for one hour. Record
results of all tests.

For Class 10,000 clean rooms, this should be carried out at least once during each operation
or every week if the room is in continuous operation.

For Class 100,000 rooms, this should be carried out continuously during every test operation.

8.2 Controls

8.2.1 Negative Food Control

If deemed necessary, a negative food control can be prepared. The negative food control is
prepared from a sample unit or an aliquot from the product that has been sterilized in an
autoclave at 121°C for 15 min. Inoculate 2 tubes of PE-2 and 2 tubes of CMM with an aliquot
of the sterile food.

Note: A negative food control may be useful in the interpretation of results where it is suspected that the data
will not provide a clear-cut answer as to the commercial sterility of a product or where previous results
with the same product have provided conflicting results.
MFHPB–01
- 11 - March 2001

8.2.2 Media Controls

Negative control

Pre-incubate media for a minimum of two days, or incubate one unit of medium per sample for
each batch of medium used. Record all results.

Positive control

Inoculate one unit per batch using appropriate organisms for conditions of the medium composi-
tion and temperature of incubation as listed below. Record all results.

Incubation
Organism Media Temperature
1. Clostridium sporogenes or PE2, CMM, LVA 35oC
C. histolyticum
2. Bacillus coagulans Thermoacidurans Agar, 30oC
Acid broth, PDA
3. B. stearothermophilus PE2, CMM, PCA 55oC
4. C. thermosaccharolyticum PE2, CMM, LVA 55oC

9. REFERENCES

The analyst is referred to the following or other suitable references:

9.1 American Public Health Association (APHA). 1992. Compendium of Methods for the Microbiological
Examination of Foods, 3rd edition, American Public Health Association, Washington, D.C.

9.2 Anon. 1994. Bergey's Manual of Determinative Bacteriology. 9th edition. W.R. Hensyl (editor). The
Williams and Wilkins Co., Baltimore.

9.3 Anon. 1973. Federal Standard (U.S.) 209B: Clean Room and Work Station Requirements, Controlled
Environment.

9.4 Association of Official Analytical Chemists (AOAC). 1995. Chapter 21. Bacteriological Analytical
Manual, Arlington, Virginia.

9.5 Atlas, R.M. 1997. Handbook of Microbiological Media, 2nd edition, L.C. Parks (editor). CRC Press Inc.

9.6 Austin, P.R. 1970. Design and Operation of Clean Rooms. Revised Edition. Business News Publishing
Company, Birmingham, Michigan.

9.7 Health Canada. 1996. Laboratory Biosafety Guidelines, 2nd edition, Laboratory Centre for Disease
Control, Health Canada.
MFHPB–01
- 12 - March 2001

10. PREPARATION OF MEDIA

For steam sterilization, it is essential that the load be sufficiently pre-heated before the actual
sterilization period commences. This varies considerably with the nature and size of the load. Hence,
proper exposure times should be followed to ensure sterilization of flask solutions and heat stable culture
media, particularly when prepared in large volumes (Refer to your sterilizer manual).

10.1 Acid Broth (AB)

Proteose peptone 5g
Yeast extract 5g
Dextrose 5g
K2HPO4 4g
Distilled H2O 1000 mL

Adjust to pH of the medium to the pH of the food analysed with 1N HCl solution. Sterilize at
121oC for 20 minutes or equivalent.

10.2 Cooked Meat Medium (CMM)

Beef heart 454 g


Proteose peptone 20 g
Dextrose 2g
Sodium chloride 5g

The medium may be prepared by distributing 2.5 g of a prepared and dehydrated medium into
20 X 150 mm screw-cap culture tubes, adding 20 mL of cold distilled water, and mixing
thoroughly, letting it stand to ensure thorough wetting of all particles. Sterilize for 15 minutes
at 121oC or the equivalent. Final pH should be 7.2. Normally the prepared sterilized media can
be maintained unaffected under refrigeration (0oC to 4oC) for up to 4 weeks. Prior to use, the
refrigerated medium should be deaerated at 100oC for 10 minutes and cooled before use.

10.3 Disinfecting solution for containers - chlorine

Stock buffer solution (1.0 Molar solution)

Potassium Dihydrogen Phosphate (KH2PO4) 136 g


Distilled water 1000 mL

Adjust to pH 6.2 with 1N NaOH solution.

Preparation of a buffered chlorine disinfecting solution


Dilute the stock buffer solution 20 fold, (e.g., 5 mL buffer solution made up to 100 mL with
distilled water). If the diluted stock solution is going to be held longer than one working day prior
to use, it should be sterilized at 121oC for 15 minutes in suitable bottles.

Prepare the chlorine solution by adding 10 mL of a commercial chlorine solution (e.g. Javex at
5.25% available chlorine or other suitable chlorine solution of comparable strength) to each litre
of the diluted buffer (1/20M) solution. The final available chlorine concentration should be
between 500 and 525 ppm and the final pH 6.5. The available chlorine should not be less than
100 ppm.
MFHPB–01
- 13 - March 2001
10.4 Liver Veal Agar (LVA)

Liver, infusion from 50 g


Veal, infusion from 500 g
Proteose peptone 20 g
Neopeptone 1.3 g
Tryptone 1.3 g
Dextrose 5.0 g
Soluble starch 10.0 g
Isoelectric casein 2.0 g
Sodium chloride 5.0 g
Sodium nitrate 2.0 g
Agar 15.0 g
Distilled water 1000 mL

Mix ingredients in distilled water. Sterilize at 121oC for 15 minutes.

Final pH should be 7.3 ± 0.3.

10.5 Modified PE-2 Medium (PE2)

Basal media:

Peptone 20 g
Yeast extract 3g
2% Alcoholic solution of bromocresol purple 2 mL
Distilled water 1000 mL

Alaska seed peas 8-10/tube

Dissolve ingredients with gentle heating, if necessary, and dispense 19 mL portions into 20 x
150 mm screw-cap culture tubes containing 8-10 untreated Alaska seed peas. (The peas may
be obtained from W.H. Perron Seed Company, 515 La Belle Blvd., Laval, P.Q. or other
suppliers). Sterilize for 30 minutes at 121oC or an equivalent. Normally the prepared sterilized
media can be maintained unaffected under refrigeration (0oC to 4oC) for up to 4 weeks. Prior
to use, the refrigerated medium should be deaerated at 100oC for 10 minutes and cooled before
use. Cool at ambient temperature prior to use.

10.6 Orange Serum Agar (OSA)

Tryptone or trypticase 10.0 g


Yeast extract 3.0 g
Dextrose 4.0 g
Dipotassium phosphate 2.5 g
Agar 17.0 g
Cysteine 0.001 g
Orange serum 200 mL
Distilled water 800 mL

Dissolved ingredients in distilled water. Prepare orange serum by heating 1 litre of freshly
extracted orange juice or reconstituted frozen orange juice concentrate to approximately 93oC
(200oF). Add 30g of "filter aid" and mix thoroughly. Filter under suction through a Buchner
funnel using coarse filter paper precoated with "filter aid". Discard the first few mL of filtered
serum.
MFHPB–01
- 14 - March 2001
Sterilize 15 minutes at 121oC. After sterilization, the pH should be about 5.5. Do not over
autoclave.

10.7 Plate Count Agar (PCA)

Tryptone 5g
Glucose 1g
Yeast extract 2.5 g
Agar 15 g

Add ingredients to 1 litre of distilled water, heat to boiling with constant stirring to obtain
complete solution of all ingredients. Cool to 45oC to 60oC, and adjust the pH of the solution so
that after autoclaving it will be 7.0 ± 0.1. Dispense as required, and sterilize by autoclaving at
121oC for 15 minutes or its equivalent. For shelf stable milk products, addition of 1 mL of
resterilised product, to the tempered media before pouring the plates, may aid in recovery of
microorganisms.

10.8 Potato Dextrose Agar (Acidified) (PDA)

Basal media:

Infusion from white potatoes 200 mL


Dextrose 20.0 g
Agar 15.0 g
Distilled water 1000 mL

10% Tartaric acid 16.0 mL

Suspend 39 grams of commercial dehydrated ingredients in distilled water. Heat mixture to


boiling to dissolve ingredients. Autoclave 15 min. at 121oC (15 lb pressure) and cool to 45-
500C. Lower the pH to 3.5 ± 0.1 by the addition of 16 ml of sterile 10% tartaric acid and
dispense into Petri plates. Do not reheat the acidified medium as this will hydrolyse the agar.

10.9 Reinforced Clostridial Medium (RCM)

Yeast extract 3g
Beef extract 10 g
Peptone 10 g
Soluble starch 1g
Dextrose 5g
Cysteine hydrochloride 0.5 g
Sodium acetate, anhydrous 3g
Sodium chloride 5g
Agar (for solid medium) 15 g
Distilled water 1000 mL

Heat to boiling to dissolve ingredients and adjust pH to 7.4. Sterilize by autoclaving at 121oC
for 15 minutes or an equivalent.

10.10 Sabouraud Dextrose Agar (SDA)

Dextrose 40.0 g
Peptone 10.0 g
Agar 15.0 g
Distilled water 1000 mL
MFHPB–01
- 15 - March 2001
Dissolve ingredients in distilled water and heat to boiling; dispense in flasks; sterilize in
autoclave at 121oC for 15 minutes; pH 5.6 ± 0.2. Do not over autoclave.

10.11 Thermoacidurans Agar (TA)

Yeast extract 5.0 g


Proteose peptone 5.0 g
Dextrose 5.0 g
Dipotassium phosphate 4.0 g
Agar 20.0 g
Distilled water 1000 mL

Suspend ingredients in distilled water and dissolve agar by boiling. Distribute into flasks or
bottles. Autoclave 15 minutes at 121oC. Final pH should be 5.0.
MFHPB–01
- 16 - March 2001
Diagram 1. Microbiological Analysis of the Contents of Canned Foods that are Low Acid using Liquid
Aerobic/Anaerobic Media.

Swollen Container
( Use containment devices. Handle as if it contained C. botulinum)
or
Non-swollen container

9
Cleaning and Disinfection

9
Liquid Aerobic/Anaerobic Media

b `
Mesophiles Thermophiles

2 tubes of PE-2 2 tubes of PE-2


and and
2 tubes of CMM 2 tubes of CMM
Incubate at 30-35°C up to 14 days Heat shock one tube of each
medium at 80°C for 10 minutes
And incubate at 55°C for up to 7
days

For suspected positive and positive tubes

b b ` `
Gram Direct Aerobic Anaerobic
stain Microscopic growth growth
growth
Examination Duplicate PCA Duplicate LVA or RCM

Incubate for Incubate for 2 to 5 days


2 to 5 days

If there is growth (Aerobic or Anaerobic)

b 9 `
Gram stain Identification Cell morphology for each colony
MFHPB–01
- 17 - March 2001
Diagram 2. Microbiological Analysis of the Contents of Canned Foods that are Acidic or have been
Acidified using Aerobic and Anaerobic Media.

Swollen Container
( Use containment devices. Handle as if it contained C. botulinum)
or
Non-swollen Container

9
Cleaning and Disinfection

9
Liquid Aerobic/Anaerobic Media

b `
Mesophiles Thermophiles

2 tubes of Acid Broth 2 tubes of Acid Broth


and and
2 tubes of the sterilized food 2 tubes of the sterilized food
Incubate one of each tube type Incubate one of each tube type
aerobically and one anaerobically aerobically and one anaerobically
Incubate at 30-35oC for at least 14 days Heat-shock one tube of each medium at
80oC for 10 minutes and then incubate at
55oC for up to 7 days

For suspected positive and positive tubes

b b ` `
Gram Direct Aerobic Anaerobic
stain Microscopic growth growth
growth
Examination

9
Duplicate plates of PDA and Thermoacidurans agar or SDA and Orange Serum Agar. Incubate 1 plate of each
aerobically at 35oC and 55oC and 1 plate of each anaerobically at 35oC and 55oC, for 2-5 days.

If there is growth

b 9 `
Gram stain Identification Cell morphology for each colony
MFHPB–01
- 18 - March 2001
Diagram 3. Microbiological Analysis of Canned Foods using the Direct Plate Method

Swollen Container
( Use containment devices. Handle as if it contained C. botulinum)
or
Non-swollen Container

9
Cleaning and Disinfection

9
Direct plating media

b `
Low acid foods Acid foods

Duplicate plates of PCA and LVA or RCM if needed, Duplicate plates of PDA and TA or
any specific medium e.g. Baird-Parker, MacConkey, etc. SDA and Orange Serum Agar

Incubate one plate of each medium


aerobically and one anaerobically
Incubate at 35oC for 2-5 days

If there is growth

b 9 `
Gram stain Identification Cell morphology for each colony

Common questions

Powered by AI

Quality control measures include using negative and positive food product and media controls throughout the analysis . Attention should be given to procedures involving laminar flow hoods and clean rooms . Autoclaving suspected non-sterile containers before disposal, especially if C. botulinum is suspected, is crucial to ensure safety . Proper exposure times for steam sterilization of media must be adhered to, to ensure sterility .

For products implicated in food poisonings or with visibly swollen containers, analyze for both Mesophiles and Thermophiles . Use a combination of enrichment and direct plating strategies to isolate specific microorganisms . Negative and positive media controls must be applied rigorously. If anaerobic conditions are necessary, employ suitable media such as RCM or LVA for incubation . Conduct Gram staining and identify cell morphology to ascertain presence . Precautions against C. botulinum are critical, using containment devices and handling reports as potential biohazards .

Before disposal, containers and contents suspected of non-commercial sterility should be autoclaved to ensure all microorganisms are neutralized. Specifically, if C. botulinum is suspected to be present, the container must mandatorily be autoclaved prior to disposal to prevent any risk of contamination or infection .

Refrigeration can impact the bacterial densities in sample units, thus affecting the interpretation of microbiological test results. For accurate interpretation, results from refrigerated sample units should be handled cautiously, as microbial growth rates and dynamics can change due to lower temperatures, potentially leading to misleading densities compared to non-refrigerated samples .

Detailed identification of microorganisms is crucial in instances like product recalls or compliance actions, as it ensures that specific pathogens or spoilage organisms are accurately identified, allowing for targeted interventions. This identification process guides corrective measures, supports accountability, and informs public health responses. It may involve sending cultures to specialized laboratories for precise identification .

To process samples from a can suspected of leakage or underprocessing, core samples should be taken from the product's center using a sterilized cork borer, and external surfaces should be scraped with a sterile spatula, especially near the seams . A vacuum leak detection test should be done before can opening if further integrity tests are planned. Sample both product center and surface for microbiological analysis. For microbiological testing, determine commercial sterility; if storage/handling exceeds 40°C, test for thermophiles; otherwise, test for mesophiles . Conduct tests for both mesophiles and thermophiles on samples from underprocessed batches or swollen cans .

Microbial growth often leads to significant pH changes in food products, which can indicate microbial activity. Measuring the pH following microbiological sampling helps assess whether microbial growth has occurred, thereby supporting the identification of spoilage or contamination. Immediate measurement is critical to capture the true extent of microbial impact on the product's chemistry .

For low acid canned foods, inoculate sterile PE-2 and CMM media, including controls, incubate aerobically at 30-35°C for at least 14 days, examining for growth daily . Prepare streak PCA, TSA, or BA plates from positive tubes, incubate aerobically and anaerobically at 35°C for 2-5 days, and examine daily. Use RCM or LVA for anaerobes if needed . Identify Gram reaction and cell morphology for each colony type observed .

The preparation of Plate Count Agar (PCA) entails dissolving tryptone, glucose, and yeast extract in distilled water, boiling, cooling, adjusting to a pH of 7.0, then autoclaving. It is mainly used for the standard count of aerobic mesophilic bacteria. In contrast, Potato Dextrose Agar (PDA) preparation involves infusing potatoes, dissolving agar and dextrose, acidifying with tartaric acid to pH 3.5, and packaging into plates without reheating as acidified agar is sensitive to hydrolysis. PDA is typically used to cultivate yeasts and molds, owing to its ability to support fungal growth while inhibiting most bacteria.

Utilizing different types of media facilitates the detection of specific microorganisms by providing environments that favor the growth of target organisms while inhibiting undesired microbial growth. For instance, PCA plates support general bacterial growth, PDA aids in the examination of yeasts and molds, while RCM and LVA are used for anaerobic bacteria. When specific pathogens are suspected, specialized media like Baird-Parker Agar for Staphylococci or MacConkey's for enteric bacteria can be employed. These media are formulated with specific nutrients, inhibitors, and pH conditions that either support or restrict the growth of different types of microorganisms, thus enabling accurate identification and isolation.

You might also like