HIGH PRESSURE CONTROL VALVES

1 & 2 HPCV

APPLICATIONS: STEM TRAVEL:

For discharge of liquid or gas from vessels, separators, treat- 1" HPCV - 1/2" maximum
ers, knockouts and other similar liquid accumulators. 2" HPCV - 3/4" maximum
For back pressure or pressure reducing applications with
pressure pilots. ACTUATOR WORKING PRESSURE:
10-30 psig normal (see spring ranges)
FEATURES: 45 psig maximum
Compact design
O Ring sealed seat WORKING PRESSURE:
Valve travel indicator 1" HPCV - 4000 psig
Field reversible topworks 2" HPCV - 2000 & 4000 psig
Teflon packed stuffing box
TEMPERATURE RANGE:
CERTIFICATIONS: -20° to 500°F
Canadian Registration Number (CRN):
0C15021.24567890NTY INNER VALVE SPECIFICATIONS:
The 1" HPCV standard valve plugs consists of a carbide ball
TOPWORKS: rigidly connected to a 303 stainless steel stem. Standard seats
Standard topworks have an effective diaphragm area of are made of heat treated tool steel.
approximately 30 square inches for 1" and 65 square inches for The 2" HPCV standard valve plugs for 1/2" and smaller con-
2" control valves. sist of a carbide ball rigidly connected to a 303 stainless steel
Unless otherwise specified, all HPCV’s will be furnished with stem. Standard valve plugs for 3/4" and 1" consist of a hardened
ductile topworks. high chrome alloy ball rigidly connected to a 303 stainless steel
stem. Standard seats are made of heat treated tool steel.
SPRINGS: Inner valves can be made from a wide selection of materials.
The 1" HPCV springs are available for diaphragm pressures Specify when ordering.
of 10, 20, and 30 psig. 1" Cf & Cv VALUES 2" Cf & Cv VALUES
The 2" HPCV springs are available for diaphragm pressures Flow Flow
Trim Size Cf
Line Size Characteristic Cv Line Size Characteristic
Trim Size Cf Cv
of 15, 20, and 30 psig.
Unless otherwise specified, all 1" HPCV’s with 1/2" INNER 1/8" 0.73 0.45 1/4" 0.65 2.10
VALVES get 30 psig spring others get 20 psig. spring, all 2" Quick 3/16" 0.74 1.00 Quick 3/8" 0.76 4.07
HPCV’s will be furnished with springs as follows 2000 psig. W.P. Opening 1/4" 0.68 1.93 Opening 1/2" 0.80 7.20
valves, 20 lb. springs and 4000 psig. W.P. valves, 30 lb. springs. (Carbide) 3/8" 0.74 3.86 (Carbide) 3/4" 0.78 13.11
Top Adjusting Screw may be adjusted to vary the spring ten- 1/2" 0.90 5.70 1" 0.70 19.90
sion slightly; this affects pressure required to actuate valve. 1/8" 0.58 1.06 1/4" 0.55 2.96
3/16" 0.59 1.51 3/8" 0.77 4.04
1" Nominal 1/4" 0.78 2.17 2" Nominal 1/2" 0.78 7.20
Spring 3/8" 0.91 3.22 3/4" 0.80 12.20
Bonnet 1/2" 0.94 5.72 1" 0.77 21.25
1/8" 0.73 0.34 1/4" 0.65 1.72
Equal Equal
1/4" 0.66 1.99 7/16" 0.60 5.44
Percent- Percent-
1/2" 0.78 6.49 5/8" 0.58 10.76
age age
7/8" 0.66 17.40
Soft Seat 15/16" 0.65 12.00 Soft Seat 1 1/2" 0.75 35.4

Control Valve Diaphragm Assembly

Control Valve Diaphragm Pressure
Upstream Pressure
Control Valve
Diaphragm Downstream Pressure

Travel
Indicator Yoke

Stuffing Box
Assembly
‡
®

Stem and
Seat

Kimray is an ISO 9001- certified manufacturer.

Current Revision: ‡ Configuration of High Pressure Control Valve is a trademark of Kimray, Inc. E1:10.1
Update artwork www.kimray.com Issued 8/19
HIGH PRESSURE CONTROL VALVES
2 FMT HPCV
STEEL BODY DUCTILE TOPWORKS

Adjusting Screw 502 O Ring 537 *

538 20 lb., (red) Std. on Pivot 504
1000 & 2000lb. W.P. Valves
1245 15 lb., (silver) Opt. Spring Plate 507, 2 Req'd.
Spring 508 30 lb., (yellow) Std. on
4000lb. W.P. Valves Bonnet 506
6848 45 lb., (blue) Std. on
6170lb. W.P. Valves Lifting Ring 7559, 2 Req’d.
Breather Plug 147
Plate 4357
Screw 430, 16 Req'd.
Diaphragm 519
Nut 241, 16 Req'd.
O Ring 530 *
Pivot Sleeve 510
O Ring 537 *
Diaphragm Nut 4356
* Wiper 527 Lower Adjusting Screw 503

Retainer 528 Block 511

with 512 Screws, 2 Req'd.
* Snap Ring 940
Yoke 505
Screw 7534, 2 Req'd.
Indicator Scale 536 Snap Ring 940 *

Upper Stem 522 Retainer 528

Travel Indicator 535 Wiper 527 *

Tag 677 Packing Sleeve 534 *
Screw 524, 4 Req'd.
Packing Ring 533, 6 Req'd. *
Follower 531
O Ring 520 *
Spring 509
Cage 2889
Stuffing Box 526
Plug 699, 2 Req'd. O Ring 157 *

Inner Valves Bodies Available

LINEAR FLOW SEATS BODY FLANGED
SEAT TYPE BODY ANSI CLASS
D-2 TOOL STEEL
SIZE 4510 150 RF
TRIM SET NO.
1/4" T2895 4511 300 RTJ
3/8" T2896 4512 300 RF
1/2" T2897 4513 600 RF
THRU
3/4" T2898† 4514 600 RTJ
1" T2899† 4515 1500 RTJ
4516 1500 RF
Seat Removal Tool 3033 4230 2500 RTJ
(Available at extra cost)
† CHROME ALLOY BALL ON STEM
(All other stems use carbide balls)

THRU VALVES AVAILABLE: THRU VALVES AVAILABLE:

CAT. INNER MAX CAT. INNER MAX
NO. VALVE VALVE W.P. KIT NO. VALVE VALVE W.P. KIT
EHR 1/4" 2" FMT 150RF PO 285 RFE EPN 1/2" 2" FMT 1500RF PO 3705 RFE
EHS 3/8" 2" FMT 150RF PO 285 RFE EGQ 3/4" 2" FMT 1500RF PO 3705 RFE
EHT 1/2" 2" FMT 150RF PO 285 RFE EGR 1" 2" FMT 1500RF PO 3705 RFE
EHU 3/4" 2" FMT 150RF PO 285 RFE
EHV 1" 2" FMT 150RF PO 285 RFE All standard HPCV’s have a Cat No. Seats, stems, cages,
EPA 1/4" 2" FMT 300RF PO 740 RFE stuffing boxes and valve bodies are available in 316 stainless
EPB 3/8" 2" FMT 300RF PO 740 RFE steel. Inner valves can be made from a wide selection of materi-
EPC 1/2" 2" FMT 300RF PO 740 RFE als. Specify when ordering.
EPD 3/4" 2" FMT 300RF PO 740 RFE For dimensions refer to Table of Contents. Flanged dimen-
EPE 1" 2" FMT 300RF PO 740 RFE sions available on request.
EPJ 1/4" 2" FMT 600RF PO 1480 RFE *These are recommended spare parts and are stocked as
EDP 3/8" 2" FMT 600RF PO 1480 RFE repair kits.
EIE 1/2" 2" FMT 600RF PO 1480 RFE Snap and Equal Percentage trim sets avaliable see page
EGO 3/4" 2" FMT 600RF PO 1480 RFE E1:90.1
EGP 1" 2" FMT 600RF PO 1480 RFE For more code options see Product Bulletin PB0002
EPK 1/4" 2" FMT 1500RF PO 3705 RFE
EPM 3/8" 2" FMT 1500RF PO 3705 RFE Kimray is an ISO 9001- certified manufacturer.
E1:10.6 ‡ Configuration of High Pressure Control Valve is a trademark of Kimray, Inc. Current Revision:
Issued 1/19 www.kimray.com Change Screw number
 HIGH PRESSURE CONTROL VALVES
TOPWORKS CONVERSION

CONVERSION INSTRUCTIONS

Pivot Adjusting Screw Adjusting Screw Pivot

Spring Plate 491, 1" 491, 1" Spring Plate

O Ring 537, 2" O Ring 537, 2"
Breather Plug Spring Spring Pivot Sleeve

Pivot Sleeve Bonnet Bonnet Diaphragm

Bolt Bolt
Diaphragm Breather Plug
153, 1" 153, 1"
O Ring 530, 2" 491, 1" 491, 1" O Ring 530, 2"
O Ring 537, 2" O Ring 537, 2"

Lower Adjusting Screw Upper Stem Upper Stem Lower Adjusting Screw

Block Block
Travel Indicator Travel Indicator
Yoke Yoke
Block Screws Block Screws
Lower Stem Lower Stem

‡ ‡
® ®

PRESSURE CLOSING to PRESSURE OPENING: PRESSURE OPENING to PRESSURE CLOSING:

Remove BLOCK SCREWS, TRAVEL INDICATOR and Remove BLOCK SCREWS, TRAVEL INDICATOR and
COUPLING BLOCK. Remove UPPER ADJUSTING SCREW, COUPLING BLOCK. Remove UPPER ADJUSTING SCREW,
BOLTS, and BONNET. Lift out Diaphragm Assembly BOLTS, and BONNET. Lift out Diaphragm Assembly
(Crosshatched). Remove SPRING, SPRING PLATES and (Crosshatched). Remove SPRING, SPRING PLATES and
PIVOT. Unscrew UPPER STEM and insert in opposite end of PIVOT. Rotate Diaphragm Assembly when pulling UPPER
PIVOT SLEEVE. STEM through LOWER ADJUSTING SCREW so as not to dam-
Invert Diaphragm Assembly and replace. Care should be age O RING, 153Q - 1”, and 530Q - 2”.
taken when threading the UPPER STEM through the LOWER Unscrew UPPER STEM and replace in opposite end of
ADJUSTING SCREW so as not to damage O RING, 153Q - 1”, PIVOT SLEEVE.
530Q -2”. Replace SPRING with a SPRING PLATE in each Using COUPLING BLOCK, pull LOWER STEM up to open
end. UPPER ADJUSTING SCREW opening Thread UPPER position. Thread LOWER ADJUSTING SCREW in YOKE until
ADJUSTING SCREW into BONNET until contact is made with end is flush with inside surface of YOKE. Set PIVOT on top
the PIVOT, then tighten two turns. The UPPER ADJUSTING of LOWER ADJUSTING SCREW with the beveled surface up.
SCREW now becomes the SPRING adjustment. With BLOCK Replace SPRING with a SPRING PLATE in each end.
SCREWS through INDICATOR, replace COUPLING BLOCK Invert Diaphragm Assembly from its original position and
matching match marks. Move BREATHER PLUG to BONNET replace. Be sure UPPER STEM and LOWER STEM meet. With
(upper Diaphragm Housing). Connect Diaphragm Pressure from BLOCK SCREWS through INDICATOR, replace COUPLING
PILOT to YOKE (Lower Diaphragm Housing). BLOCK matching match marks. Replace BONNET and BOLTS
and INDICATOR is in “Open” position, then tighten one turn.
Move BREATHER PLUG to YOKE (Lower Diaphragm Housing).
Connect Diaphragm Pressure from PILOT to BONNET (Upper
Diaphragm Housing).

Models sold earlier than July 2014 will only have one O RING
491 - 1", 532 - 2" that will need to be switched to the pressurized
area of TOPWORKS

Current Revision: ‡ Configuration of High Pressure Control Valve is a trademark of Kimray, Inc. E1:10.7
Update Artwork www.kimray.com Issued 7/18
 HIGH PRESSURE CONTROL VALVES
GAS CAPACITY CHART

VOLUME-MILLIONS CU. FT. PER 24 HOURS - 65 SP. GR. AT 14.4 & 60°

PRESSURE DROP LBS. PER SQ. IN.

UPSTREAM PRESSURE-LBS. PER SQ. IN. GA.

Gas capacities are based on pressures taken immediately CRITICAL FLOW with: UPSTREAM PRESSURE 1050
upstream from the valve in a wide open position. Indicated vol- pounds gauge. PRESSURE DROP 600 pounds. VOLUME 3.3
umes have been corrected for supercompressibility. millions per 24 hours.
Locate1050 at bottom of chart. Project a vertical line to inter-
HOW TO USE CHART: PRESSURE DROP LESS THAN sect the CRITICAL FLOW LINE. A horizontal line drawn through
CRITICAL FLOW with: UPSTREAM PRESSURE 670 pounds this point intersects all INNER VALVE LINES at the maximum
gauge; PRESSURE DROP 20 pounds; VOLUME 380,000 Cu. capacity of each for the above conditions. A 3/8" inner valve
Ft. per 24 hours. maximum capacity is 3.4 millions and a 1/2" is y6.4 millions.
Locate 670 at bottom of chart. Project a vertical line to inter- Select the inner valve size for the desired over-capacity.
sect the 20 pound PRESSURE DROP line, and using sloping
GUIDE LINES, project this point to the CRITICAL FLOWLINE. *For Gravity correction multiply above capacities by √.65/G;
A horizontal line drawn through this point intersects all INNER where G equals specific gravity of gas.
VALVE lines at the maximum capacity is 0.43 millions of 430,000
Std. Cu. Ft. per 24 hours. A 3/8" is 0.78 and a 1/2” is 1.43. See Liquid Capacity Chart for maximum pressure drops on
Select the inner valve size for the desired over-capacity. large inner valves.

Flow rates are for steady flow conditions over a 24-hour

period. Corrections should be made to deal; with intermittent
flow conditions.
Current Revision: E1:70.1
Change Motor valve to Control valve www.kimray.com Issued 6/14
HIGH PRESSURE CONTROL VALVES
LIQUID CAPACITY CHART

STEADY FLOW RATE - BARRELS WATER PER 24 HOURS

PRESSURE DROP ACROSS VALVE - -LBS PER SQ. IN.

A good rule to follow when sizing liquid valves discharging MAXIMUM PRESSURE DROP for LARGE INNER VALVES
from any kind of accumulator is to assume a volume at least
twice that expected under steady flow conditions.
1" CONTROL VALVES 2" CONTROL VALVES
HOW TO USE CHART: Assume that it is desired to handle
275 barrels of water per day under steady flow conditions with a I.V. THROTTLE RELIEF I.V. THROTTLE RELIEF
225 psig pressure drop across the valve. Using the rule above
we will use a volume of 550 barrels. The intersection of the 1/2" 1200 2400 1" 650 1300
550 barrel line and the 225 psig pressure drop line lies between
the 3/16" and 1/4" inner valve lines. Since the inner valve lines 3/8" 1850 3700 3/4" 1350 2700
indicated maximum capacities, we must therefore select the 1/4"
inner valve size to handle this volume. Above values are for valves furnished with standard springs
for 20 psig diaphragm pressure.

*For gravity correction multiply above capacities by 1/√G; NOTE: Flow rates are for steady flow conditions over a 24-hour
period. Corrections should be made to deal with intermittent
where G equals specific gravity of flowing liquid. flow conditions.

E1:70.2 Current Revision:

Issued 7/14 www.kimray.com Correct equation
 HIGH PRESSURE CONTROL VALVES
STUFFING BOX ASSEMBLIES
STEEL

1" HPCV 2" HPCV

1" SMS

1" HPCV With Nut 2" HPCV With Nut

STUFFING BOXES AVAILABLE: NOTES:

CAT. STUFFING MAX Stuffing box assemblies are available in 316 stainless steel.
NO BOXES W.P. Cage 1981 is also available in heat treated tool steel. Specify
when ordering.
EAV SMS VALVES 4000
EAW 1" HPCV 4000
EAX 1" HPCV w/NUT 4000
EBY 2" HPCV 4000
EBZ 2" HPCV w/NUT 4000
Kimray is an ISO 9001- certified manufacturer.
Current Revision: E1:80.1
Change Motor valve to Control valve www.kimray.com Issued 6/14
HIGH PRESSURE CONTROL VALVES
2" HPCV DIMENSIONS

2" HPCV PB 2" -65 TOPWORKS

Ø12 7/8" Ø13"

3"
16 7/8"

13 3/4"
5 5/8"

3 5/16" BOLT CIRCLE

10 5/8" Ø4 1/8"

2" HPCV 2" MVP TOPWORKS

Ø12 7/8" Ø12 7/8"

8"
14 9/16"

‡
®

15 1/4"
C
B

B 3 5/16" BOLT CIRCLE

A Ø4 1/8"

2" SMVA/T TOPWORKS 2" PVP TOPWORKS

8" Ø12 7/8"
10 3/8"

14 1/4"
C
B

A 3 5/16" BOLT CIRCLE

Ø4 1/8"
MODEL NO. A B C
2200 6 9/16" 3 9/32" 1 13/16" All dimensions are in inches
2400 6 9/16" 3 9/32" 2 1/16" Flanged body dimensions available on request.
E1:100.2 ‡ Configuration of High Pressure Control Valve is a trademark of Kimray, Inc. Current Revision:
Issued 1/19 www.kimray.com Change 2" HPCV & SMVA/T dimensions
 HIGH PRESSURE CONTROL VALVES
FLANGED BODY DIMENSIONS

SIZE BODY STYLE A B C D E

150RF 7 1/4” 1 15/16" 10 1/2" 9 1/8"
150RTJ 7 5/8” 1 15/16" 10 1/2" 9 1/8"
300RF 7 3/4” 1 15/16" 10 1/2" 9 1/8"
300RTJ 8 1/8” 1 15/16" 10 1/2" 9 1/8"
1"
600RF 8 1/4” 1 15/16" 10 1/2" 9 1/8"
600RTJ 8 1/4” 1 15/16" 10 1/2" 9 1/8"
1500RF 10 3/4” 1 15/16" 10 1/2" 9 1/8"
1500RTJ 10 3/4” 1 15/16" 10 1/2" 9 1/8"
STANDARD 150RF 10" 3 3/16" 14 1/2" 12 7/8" 5"
150RTJ 10 3/8" 3 3/16" 14 1/2" 12 7/8" 5"
300RF 10 1/2" 3 3/16" 14 1/2" 12 7/8" 5 1/2"
300RTJ 11" 3 3/16" 14 1/2" 12 7/8" 5 1/4"
600RF 11 1/4" 3 3/16" 14 1/2" 12 7/8" 5 5/8"
2"
600RTJ 11 3/8" 3 3/16" 14 1/2" 12 7/8" 5 5/8"
1500RF 13 3/8" 3 3/16" 14 1/2" 12 7/8" 7 13/32"
1500RTJ 13 1/2" 3 3/16" 14 1/2" 12 7/8" 7 13/32"
2500RTJ 16 3/8" 3 3/16" 14 1/2" 12 7/8"
2 1/16 API 5,000 14 3/4" 3 3/16" 14 1/2" 12 7/8"
150RF 10" 5 5/8" 17" 12 7/8"
300RF 10 1/2" 5 5/8" 17" 12 7/8"
2" 600RF 11 1/4" 5 5/8" 17" 12 7/8"
1500RF 13 3/8" 5 5/8" 17" 12 7/8"
1500RTJ 13 1/2" 5 5/8" 17" 12 7/8"
150RF 11 3/4" 7 1/4" 27" 15 3/4"
300RF 12 1/2" 7 1/4" 27" 15 3/4"
3"
600RF 13 1/4" 7 1/4" 27" 15 3/4"
600RTJ 13 3/8" 7 1/4" 27" 15 3/4"
150RF 13 7/8" 11" 30" 15 3/4"
PISTON
4" 300RF 14 1/2" 11" 30" 15 3/4"
BALANCED
600RF 15 1/2" 11" 30" 15 3/4"
150RF 17 3/4" 11 3/16" 34 1/2" 20 7/16"
6" 300RF 18 5/8" 11 3/16" 34 1/2" 20 7/16"
600RF 20 1/16" 11 3/16" 34 1/2" 20 7/16"
150RF 21 3/8" 11 5/16" 34 1/2" 20 1/2"
8" 300RF 22 3/8" 11 5/16" 34 1/2" 20 1/2"
600RF 24" 11 5/16" 34 1/2" 20 1/2"
150RF 26 1/2" 11 5/16" 34 1/2" 20 1/2"
10" 300RF 27 7/8" 11 5/16" 34 1/2" 20 1/2"
600RF 29 9/16" 11 5/16" 34 1/2" 20 1/2"

Current Revision: E1:100.3

Add 2-16 API flange www.kimray.com Issued 7/19