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Project Completion Report

This project completion report summarizes modifications made to rectify heavy spillage from a balling disc discharge chute over 30 days. 1) The project description explains that material was accumulating and spilling from the small discharge chute, reducing productivity and increasing costs. 2) Meetings determined that mechanical modifications could minimize or stop spillage. 3) Evaluations found extending the chute and adding a new Teflon sheet stopped 95% of spills. 4) Images show spillage reduction after modifications. The outcome was reduced recycled material and manpower now available for other areas.

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Amit Kumar Uke
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299 views5 pages

Project Completion Report

This project completion report summarizes modifications made to rectify heavy spillage from a balling disc discharge chute over 30 days. 1) The project description explains that material was accumulating and spilling from the small discharge chute, reducing productivity and increasing costs. 2) Meetings determined that mechanical modifications could minimize or stop spillage. 3) Evaluations found extending the chute and adding a new Teflon sheet stopped 95% of spills. 4) Images show spillage reduction after modifications. The outcome was reduced recycled material and manpower now available for other areas.

Uploaded by

Amit Kumar Uke
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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Date:

Page 1 of 5
Project Completion Report

Project profile

Project title: Balling disc heavy spillage rectification.


Project time period: 30 days Date submitted:
Involved area: Pelletization balling disc
Conducted by: Mr. Deepak Mishra

Project report and reflection


1. Project description: Heavy material spillage happening from balling disc discharge C-chute, which is a
direct loss of productivity as well as costing increased due to engaging man power for housekeeping. It also
affect operation when again charged in green ball conveyor as most of the material goes back as recycled.

2. Meeting objectives: It is being observed that by doing some mechanical modification, the spillage can be
minimized or completely stopped. All the details discussed and planned with mechanical persons.

3. Evaluation: Due to small area of discharge C-chute materials get accumulated at the edge of the peripheral
of disc and hence spillage started. So extending C-chute with fitted new Teflon sheet, and C-chute adjustment
have been done. All the technical details are as follows-

 Drawing:- Submitted drawing shows all the measurement of work done on balling disc discharge chute
section.
4. Digital supporting images (Before and After):-
BEFORE:- BEFORE:-

BEFORE:- BEFORE:-

Heavy Spillage material behind balling disc. (pic-1) Heavy Spillage material behind balling disc. (pic-2)

Material accumulation leads to spillage. Small section not enough for complete material flow.

AFTER:- AFTER:-

Heavy Spillage material behind balling disc. (pic-3) Heavy Spillage material behind balling disc. (pic-4)

C-chute Extension works in progress. Under development “extended section of C-chute” (pic-1)

Man power engaged for housekeeping. (pic-1) Man power engaged for housekeeping. (pic-2)
Under development “extended section of C-chute” (pic-2) Complete extended section view.

5. Outcome review:
 Heavy material spillage 95% stopped after complete modification done.
 Man power now available for other required areas, who were engaged before in balling disc area for housekeeping.
 Recycled material reduced in some extent.

Material Costing Calculation


  Unit Before Qty After Qty Saving
Total Greenball Spilage/Day MT 5 1 4
Losses/Day % 30 30 30
Losses in MT MT 1.5 0.3 1.2
Total Excess spilage/Day=Total Spilage-Losses MT 3.5 0.7 2.8
Pellet/MT Cost RS 5500 5500 0
Total Excess spilage/Month MT 105 21 84
Total Excess Costing/Month RS 577500 115500 462000

Manpower Costing Calculation


  QTY
Total Manpower Used before/Day 5
Total Manpower Used After/Day 2
Manpower Saving 3
Per Manpower Costing/Day 280
Total Saving/Day 840
Total Saving/Month 25200

6. Participants: Involved persons in whole job are-


Sr. Name Designation Department
No.

1. Mr. Deepak Mishra Manager Operation 7.


F
2. Mr. Nalinikant Nayak Asst. Manager Mechanical e
e
3. Mr. Neeraj Kumar Asst. Manager Operation d
b
4. Mr. Hurdanand Jena Engineer Mechanical
a
5. Mr. Hemant Kumar & Mr. Krishna mohanta Technician Mechanical c
k
:
8. Work Budget:

Date: Prepared & Submitted by: Dipak Ranjan Mishra

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