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Chapter 9.brakes

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Fernando CriCri
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108 views16 pages

Chapter 9.brakes

Uploaded by

Fernando CriCri
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
Chapter 9 Brakes oH Contents. Section Section Brake check. 1-828 Chapter 1 Drum brake shoes - renewal 5 Brake dsc - ingpaction, removal and ‘ting vonnem 4 Ganeral formation i Brake fui vel check rns ‘Sea Chapter 1 Load sensing valve - general information and renewal 8 Brake hoses and lines ~ inspection and renewal 8 Master cylinder - removal, overhaul and refitting 7 Brake hydraulic systom - Bleeding. 8 Parking brake - adjustment. . 2 Brake light switch - removal, refting and adjustment... 14 Parking brake cable - renewal... 13 Brake pedal ajustment soso ‘Se Chapter 1 Parking brake shoes -Ingpaction and renewal 1 Disc brake caliper - removal, overhaul and rng 3 Power brake booster - check, removal and refting. 10 Dise brake pads - renewal 2 Wheel cyinder- removal, overhaul and reiting 6 ‘Specifications General Brake uid type. Soe Chapter 1 Power brake booster pushrod from firewall surlaca protrusion 410.275 to 10.525 mm Disc brakes Brake pad thickness Front Standard 11.5 mm Minimum 3.0mm Rear Standard 11.0 mm Minimum 20 mm Disc runout ront and rear 0.18 mm Front dsc thickness" Petrol Standard 20mm Mirror | tem Diesel Standard, 26mm Minium 24 mm Disc runout, maximum... . 0.07 mm Rear disc thickness (all models with rar dae brakes Standard nn sam Minimum. 16mm Caliper bore Front. : 68.1 mm Fear. Sit mm Drum brakes ‘Shoe thickness ‘Standard, 8.4 mm Minimum 15mm rum inside dlameter” ‘Standard, 295 mm Maxim, 296.5 mm Drum out-offourd, maximum. 0.03 mm Drum runout, maximum... 0.05 mm Wheel cylinder bore, 25.4 mm “Note: i aferet specifications ar cast into the disc or cru, they supersede information printed here a2 Chapter 9 Brakes SO SS Parking brake rum diameter Standard... Maximum: Drum out-ot-ound, maximum Drum runout, maximum. ‘Shoe fining thickness. Standars. Minima. Lover travel with noxnal force Pedal height and freoplay. 203.2 mm 208.5 mm 0.03 mm 0.05 mm 841mm 1.5mm To 9 notches Soe Chapter 1 ‘Note: if ferent specications ar cast into the cise or crm, thay supersede information printed here Torque specifications Caliper anchor bolts Frost Peat. CGatiper fing banjo bok Disc brake caliper guide pin bolts Front caliper : oar calle wan Load sensing valve bolts. Master cylinder-to-brake booster nuts Models prior to 8/95, 7 Mods trom 8/98 wun Parking brake backing plate bots Pedal plvot nut Power brake boost mounting nuts ‘Models porto 185 nn Models from 8/95, Fear backing plate boii. Rotor ont) bats. Tubing nuts Whoa! eyinder mounting bots 1 General information ‘The vehicles covered by this manual are equipped with nydraulically operated front ‘and rear brake systems, The front brakes are all disc type. Rears may bo drum or dis. [Both the front and rear brakes ara sol adjust” ing. The disc brakes automatically compen- sale for pac wear, while the rear drum brakes (it equipped) Incorporate an adjustment mechanism which fe acvated as the brakes ate operated. Hydraulic system “The hydraulic aystem consists of two separate clcuts. The master cylinder fs Gesigned for the salt system and incorpo- rates a primary piston for one rut an a secondary piston forthe oer, and, inthe event of leaker fare In one hyraulic c= cui, the otter crcl wil remain operative. A toad sensing valve adjuts brake uid pres- ‘sure to the Tear brakes according to hove “Tne Wel ITh te rear of the veh Power brake booster The power brake booster, ulilising ‘engine manifold vacuum and atmospheric Nm rt097 381052 a7t020 221031 3tto4t Biot Biot t2t015 421052 Stott Biot 181016 501066 501065 151018 eto? pressure to provide assistance to the hhydraulcaly operated brakes, is mounted on ‘the frewall in the engine compartment. Parking brake ‘The parking brake operas on the rear of the transmission. It iS activated by the parking brake lever which is mounted on the consol Service Aer completing any operation involving

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