HDPE

PIPES | FITTINGS | WELDING MACHINE

IS 4984—2016
DIN 8074
ISO4427—EN12201

RANGE
20mm to 1000mm
All pressure ratings

BUTT FUSION
ELECTROFUSION
COMPRESSION
FLANGES
SOCKET FUSION
FABRICATED

HYDRAULIC and MANUAL HDPE PIPE WELDING MACHINES

& ELECTROFUSION WELDING MACHINE

D&B D-U-N-S ® 91-811-2264

 ABOUT US

polymold products was

established in 1971 by Raj Sampat, an Elec-
tronic Engineer from University of Montana
at Boseman (USA)
Polymold was a pioneer in PE pipe fittings in
India.

At that time it was molding exclusively for a pipe manufacturer.

We have come a very long way since then. Today the second genera-
tion company is run by his son Sachin Sampat. Polymold is a vendor to
most of India's largest pipe manufacturer's. Its product range for fittings
upto pipe size 1200mm is unmatched in the country .

Infrastructure
Polymold is centrally located at Khopoli ,about 80 kms from the business
capital of India - Mumbai (Bombay). With easy access to both airports
as well as seaports . We can handle all types of shipments FCL or LCL .
With a staff strength of 30+ employees, most of them having more
than 15 years of experience in the manufacturing field, we have the hu-
man resources to handle any type of job. We believe our customers
know their markets better than we do & therefore we are willing to as-
sist them in every way to help serve the industry better. We are happy
to customize products for our clients even if it is in small quantities. As
an exporter of fittings to more than 15 countries, we are highly quality
conscious. We use the best equipments for checking & testing our
products as well as sourcing the best raw material in the market.

Management Strategy
At Polymold we believe that customer satisfaction is the most important
factor to drive growth. We believe in long term partnerships. We are
committed to provide a quality product and timely delivery for every or-
der.

" Quality Goes In, Name Goes Up "

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 TABLE OF CONTENTS

Polyethylene Pipes – Standards & Raw Material 4

Physical Properties—HDPE PIPES 5
Physical Properties—Values 6
HDPE Pipe—Jointing Methods & Installation 7
HDPE Pipe—IS 4984-2016 8
HDPE Pipe—ISO4427 / EN12201 / 9
HDPE Pipe Applications 10
Electrofusion Fittings 11
Electrofusion Machine and Tools 12
Compression Fittings 13
Butt Fusion Fittings—Short Spigot 14
Butt Fusion Fittings—Long Spigot 15
Flanges PE/PP Steel Reinforced, Carbon Steel & SS 16
Fabricated Fittings – Bends, Tees, Wyes and other 17
Butt Fusion Machine—Manual Models HDL &HDY Series 18-19
Butt Fusion Machine—Hydraulic HDC Series 20-21
Saddle Welding Machine & PPR Welding Machine 22
Workshop Welding HDF Series 23
Wrapeasy Repair Clamps 24-25
Contact Information 26

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 HDPE
PIPES | FITTINGS | WELDING
MACHINES
STANDARDS & RAW MATERIAL
SPECIFICATIONS

Material Specifications
PE100
PE4710

PE80
PE3408

Piping Standards Offered

International Standards
1. DIN 8074
2. ISO 4427—Part 2 & 3
3. EN12201– Part 1 & 3
4. AU/NZ 4130
Indian Standards
1. IS 4984—2016
2. IS 14333—1996

Standards for jointing and installation of PE piping systems

ISO 12176-1 Plastics pipes and fittings – Equipment for fusion

jointing polyethylene systems – Part 1: Butt fusion

ISO 12176-2 Plastics pipes and fittings – Equipment for fusion

jointing polyethylene systems – Part 2: Electrofusion

ISO 21307 Plastics pipes and fittings – Butt fusion jointing proce-
dures for polyethylene (PE) piping systems

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 PHYSICAL PROPERTIES
1. Abrasion Resistance, Non Toxic and
Odourless : In tests conducted ,it has been proved
that HDPE is superior even to X-52 grade steel when
it comes to conveyance of iron ore water slurry. The
performance ratio is 3:1 in favour of HDPE. It is non
toxic and odourless.

2. Flexibility : The flexibility of HDPE pipe al-

lows it to curved under, over & around obstacles as well as directional changes.
In some cases, the flexibility of HDPE pipe reduces the need for fittings &
saves installation costs. It can be bent to a minimum radius of 20 to 40 times
the pipe diameter.

3. Flow Factors : HDPE pipe has a smooth inner surface. A “C” factor of
150 is recommended in the William – Hazen formula. HDPE offers the unique
advantage of choosing a pipe of a lower dimension for same flow of liquid over
steel or cement pipes. Smooth inner walls & lower friction lead to energy saving
in pumping of liquids.

4. Life Expectancy : The hydrostatic design basis of HDPE pipe is based

on extensive testing data evaluated & standardized by industry methods. HDPE
has a projected life expectancy of 50+ years transporting water at 30 deg C.
HDPE pipes are protected with carbon black against UV radiation ( sunlight ).

5. Lightweight : It is lighter than Mild steel, Stainless steel, Concrete &

Cast iron. It is easier to handle & install as compared to above materials. Densi-
ty = 0.95kg/cm2.

6. Welding : HDPE pipe can be joined by mechanical & butt fusion & elec-
trofusion methods. In butt fusion, the strength of the joint is stronger than the
pipe itself & the welding is homogenous. It can be flanged, tapped, reduced like
other piping materials.

7. Jointing : Polyethylene pipe is normally joined by heat fusion. Butt, socket,

create a joint that is as strong or stronger than the pipe itself, and is virtually
leak free. This unique joining method produces significant cost reductions com-
pared to other materials.

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 Table of Physical Properties
The properties given below are for HDPE grades used to manufacture pipe.

Property Value Unit Test Method Test Specimen

Density @ 23° C 0.958 g/cm3 ISO 1183 10mm x 10mm x 4mm

Viscosity Num-
ber 380 ml/g ISO 1628-3 0.1% solution of granules in
decahydronaphthalene

Melt Flow Rate MFR 190/5 0.23 g/10 min -1 ISO 1133 Granules sample weight

MFR 190/21.6 6.50 g/10 min -1 3g to 6g

Tensile Properties Yield Stress 26 N/mm 2 ISO 527, Test ISO 3167, 4mm thick
Rate 50mm/min

Elongation at Yeild Stress 10 % ISO 527, Test

Rate 50mm/min

Tensile Modulas of 900 N/mm 2 ISO 527

Elasticity

Tensile Creep Modulas 650 N/mm 2 ISO 899, Test Load

( 1 Hour Value ) 2M/mm 2

Flexural Proper-
ties Flexural Creep Modulas 1100 N/mm 2 DIN 54852- Z4 110mm x 10mm x 4mm loaded

( 1 min value ) ob=2N/mm 2 flat

2
Flexural Stress ( 3.5% 20 N/mm ISO 178 Test 80mm x 10mm x 4mm
deflection ) Rate 2mm/min
Hardness Ball Indentation Hardness

Shore Hardness D (3 sec value) 61 ~ ISO 868 6mm sheet

Shore Hardness D (15 sec value) 59 ~

Notched Impact at 23° C 20 kJ/m2 ISO 179/1eA 80mm x 10mm x 4mm

Strength at 30° C 10 kJ/m3
Vicat Softening 67 °C ISO 306 4mm sheet
Point VST/B/50

Oxidation 200 °C in O2 >=60 min ISO TR 10837 Granules

Induction Time

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 JOINTING HDPE PIPES

INSTALLATION SERVICES

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 TECHNICAL SPECIFICATIONS
IS 4984—2016

8
Page 8
 TECHNICAL SPECIFICATIONS

9
Page 9
HDPE PIPE : APPLICATIONS
• Septic Tank / Leach Bed Lines, Condensates,
Aeration & Caustic Lines
• Conveying corrosive effluents of chemical &
other process industries like Petrochemicals,
Paper, Dyestuff, Paints, Rayon & Fertilizers
• Handling Saline Water, Sea water intake, Sea
water air-conditioning
• Suction & delivery of Water with Pump sets
• Hydro transport systems - Cement / clinker, Coal,
sand slurry & other abrasive slurries like iron ore,
Fly ash conveyance, etc
• Water & Wastewater Treatment plants /
Corrosive & Reclaimed Water
• Sprinkler Irrigation Systems & Drip Irrigation
Systems
• Handles edible oils, fruit juices & pulps , Milk and
other Food Materials
• For Air Conditioning & Ducting
• Swimming Pool Piping
• Sewer, storm & Sanitary Pipelines
• Diffusers , Outfalls &
• Treats Radio-active waste
• Conveys acids, alkalis & other highly corrosive
chemicals (Chemical & Process Piping)
• Submarine & Underwater pipelines
• Fish Farming
• Dredging Applications
• HDPE Work Boats

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ELECTRO FUSION FITTINGS
BLACK PE100 FOR WATER

Electrofusion Coupler
Range : 20mm to 630mm

Electrofusion Tee
Range : 20mm to 500mm

Electrofusion Bend 90°

Range : 20mm to 500mm

Electrofusion Bend 45°

Range : 63mm to 315mm

Electrofusion Reducer
Range : 32 to 315mm

Electrofusion Reducing Tee

Range : 20mm to 500mm

Electrofusion End Cap

Range : 20mm to 160mm

Electrofusion Branch Tapping Saddle

With Female BSP Threading
Range : 63 to 225mm

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ELECTRO FUSION MACHINE
And TOOLS

Salient Features of PEF 315

 Manual and Auto Mode
 Datalogging
 Bar Code Reader
 Compact & Portable
 USB Port for data logging
 Memory Store for 2000 weld
data
 Cooling time Display
 20 Character—4 line display
 Welding Range 20 to 315mm

Saddle Clamp (Top Loading) 32-50 MM

Saddle Clamp (Top Loading) 63-125 MM

Saddle Clamp (Top Loading) 63-315 MM

Multi Alignment Clamp 20-32 MM

Multi Alignment Clamp Variable 16- 63 MM

Multi Allignment Clamp 63-125 & 63-180 MM

Re Rounding Clamp 63-125 & 63-180 MM

Ratchet & Rotary Cutters— upto 125mm

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COMPRESSION FITTINGS

Compression Coupler
Range : 20mm to 63mm

Male Thread Adapter with metal insert

Range : 20 x 1/2”, 25x3/4” and 32x1”

Female Thread Adapter with metal insert

Range : 20 x 1/2”, 25x3/4” and 32x1”

Compression Elbow 90 °
Range : 20,25 and 32mm

MTA—Male Thread Adapter

Range : 20mm (1/2”) to 63mm (2”)

FTA—Female Thread Adapter

Range : 20mm (1/2”) to 63mm (2”)

Compression—Equal Tee
Range : 20mm,25mm & 32mm

Compression Tee with male thread

Range : 25 x 3/4” x 25 & 32 x 1” x 32

Compression End Cap

Range : 20mm,25mm,32mm & 40mm

Compression Elbow with Male and Female

offtake : 20 to 63mm ( 1/2” to 2”)

Compression Elbow with metal inserted

male and female offtake : 20,25 & 32mm

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BUTT FUSION FITTINGS
SHORT SPIGOT

STUB FLANGES / FLANGE ADAPTER

FOR BUTT FUSION - SDR 11, SDR 17, & SDR 21

RANGE 20mm TO 1200mm MATERIAL

Pressure PN 6 , PN10 & PN16 PE80 & PE100
( SDR11, SDR17 & SDR21)

CONCENTRIC REDUCER
ALSO AVAILABLE IN MORE THAN 4 STEP
REDUCTION ON SPECIAL REQUEST

RANGE 20mm TO 800MM MATERIAL

Pressure SDR11, SDR 17 PE80 & PE100

EXCENTRIC REDUCER

RANGE 20mm TO 400mm MATERIAL

Pressure SDR11, SDR 17 PE80 & PE100

END CAPS
ALSO AVAILABLE FOR EXTRUSION WELDING
IN THIN SIZES. CAN BE CUSTOMISED

RANGE 20mm TO 1200mm MATERIAL

Pressure SDR11, SDR 17 PE80 & PE100

MOLDED BENDS—90 °

RANGE 20mm TO 630mm MATERIAL

Pressure SDR11 PE80 & PE100

MOLDED TEE

RANGE 20mm TO 630mm MATERIAL

Pressure SDR11 PE80 & PE100

MOLDED BENDS—45 °

RANGE 20mm TO 630mm MATERIAL

Pressure SDR11 PE80 & PE100

MOLDED UNEQUAL TEE / REDUCING TEE

RANGE : X 630mm MATERIAL

Pressure SDR11 / SDR13.5 PE100

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BUTT FUSION FITTINGS
LONG SPIGOT

FLANGE ADAPTER
FOR ELECTROFUSION WITH COUPLER

RANGE 20mm TO 500mm MATERIAL

Pressure PN10 & PN16 PE100
( SDR 11 & 17 )

CONCENTRIC REDUCER - LONG

FOR ELECTROFUSION WITH PIPE OR COUPLER.
AVAILABLE IN SELECT SIZES ONLY.

RANGE 20mm TO 630mm MATERIAL

Pressure PN16 & PN10 PE100

END CAPS

RANGE : 20mm TO 500mm MATERIAL

Pressure : SDR 11 & SDR 17 PE100

MOLDED BENDS

RANGE : 63mm to 800mm MATERIAL

Pressure SDR11 PE100

MOLDED EQUAL TEE

RANGE : upto 800mm MATERIAL

Pressure DR11,SDR13.5,SDR17 PE100

MOLDED UNEQUAL TEE / REDUCING TEE

RANGE : x 630 MATERIAL

Pressure SDR11 / SDR13.5 PE100

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FLANGES—ALL TYPES
DRILLING DIN 2501, DIN 2576—PN10
STANDARDS DIN 2577 & ANSI B 16.6 (#150) - PN16
BS10 TAB D, TAB E , TAB F, EN 1092-1

COMPATIBLE WITH HDPE , PPH, U-PVC, C-PVC, ABS

AND IPS (USA) PIPING SYSTEMS

FLANGES STEEL REINFORCED

SLIP ON TYPE . PIPE BORE SIZES AND THREADED
SIZES AVAILABLE ON REQUEST.

RANGE :20mm TO 1000mm

BLIND FLANGES
AVAILABLE IN PE AND STEEL

RANGE :20mm TO 1000 mm

CARBON STEEL AND STAINLESS STEEL

SLIP ON TYPE . PIPE BORE SIZES AND THREADED
SIZES AVAILABLE ON REQUEST.

RANGE : 20mm TO 1600 mm

WELDNECK & PUDDLE FLANGE

BUTT WELD TYPE - SPECIAL APPLICATIONS AND
FOR WALL STOPS / TANK CONNECTIONS

RANGE : 20mm TO 800 mm

SPACERS
FOR USE WITH BUTTERFLY VALVES . CAN ALSO
BE FLANGED TYPE WITH OR WITHOUT GROOVES.
CAN BE CUSTOMISED

RANGE :20 TO 1000mm ( 1/2” TO 40” )

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FABRICATED FITTINGS
FABRICATED WYE
FOR BUTT FUSION.

RANGE :20mm TO 315MM MATERIAL

Pressure : PN10 & PN16
PE80 & PE100

FABRICATED BENDS
FOR BUTT FUSION IN 22.5º, 45º , 60º & 90º
IN TWO, THREE & FOUR PIECE DESIGN
AVAILABLE AS R = D & R = 1.5D
MANUFACTURED ON MACHINE

RANGE MATERIAL
20mm TO 630mm
Pressure
PN 6 , PN10 & PN16
PE80 & PE100

FABRICATED EQUAL & REDUCING TEE

FOR BUTT FUSION & ELECTROFUSION

RANGE : 20mm TO 630mm MATERIAL

Pressure :PN10 & PN16
PE80 & PE100

CYCLONE OVERFLOW
USING MOLDED AND FABRICATED BENDS

RANGE MATERIAL
20mm TO 500mm
Pressure
PN 6 , PN10
PE80 & PE100

PUDDLE Flange with Welded Pipe

With and without flanged ends
Range : 20 to 630mm

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HDPE PIPE WELDING MACHINES

HDL Series 160 x 40 , 2 CLAMP , MANUAL

MODEL NO HDL—160 2C
Welding Range : 160 to 40mm
Temperature Range : 0 ~270 °C
Power of Heating Plate : 1.6 KW
Power of Planing Tool : 0.71 KW
Power Supply : 220V, 50Hz
Total Weight : 35kg

HDL Series 200 x 63 , 2 CLAMP , MANUAL

MODEL NO HDL—200 4C

Welding Range : 200 to 63mm

Temperature Range : 0 ~270 °C
Power of Heating Plate : 1.6 KW
Power of Planing Tool : 0.71 KW
PRESSURE LOCK / PRESSURE HOLD Power Supply : 220V, 50Hz
Total Weight : 70KG

HDL Series 250 x 63 , 4 CLAMP , MANUAL

MODEL NO HDL –250 4C

Welding Range : 250 to 110mm
Temperature Range : 0 ~270 °C
Power of Heating Plate : 2.0 KW
Power of Planing Tool : 0.83 KW
Power Supply : 220V, 50Hz
Total Weight : 110kg

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HDPE PIPE WELDING MACHINES

HDY Series - 200 x 63 , 4 CLAMP , MANUAL

MODEL NO HDY –200 4C

Welding Range : 200 to 63mm

Temperature Range : 0 ~270 °C
Power of Heating Plate : 1.6 KW
Power of Planing Tool : 0.71 KW
Power Supply : 220V, 50Hz
Total Weight : 50kg

MODEL NO HDY –250 4C

Welding Range : 250 to 63mm

Temperature Range : 0 ~270 °C
Power of Heating Plate : 2.5 KW
Power of Planing Tool : 0.71 KW
Power Supply : 220V, 50Hz
Total Weight : 70kg

STANDARD ACCESSORIES ARE

TRIMMER HEATER SCREWS + SPANNER + SPARES

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HDPE PIPE WELDING MACHINES

POLYWELD—HDC HYDRAULIC OPERATED

Digital Heater

Digital Timer
Trimmer / Cutter
Direction Control Valve
Voltmeter Pressure Gauge

Relief Valve

Check Valve

Optional Accessories are

Electric hoist
Rollers
Data Logger

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HDPE PIPE WELDING MACHINES

Model No Welding Range Weight

160 HDC 40~160mm
200 HDC 63~200mm
250 HDC 63~250mm
315 HDC 63~315mm
400 HDC 110~400mm

Model No Welding Range Weight

450 HDC 450~200mm
630 HDC 315~630mm
800 HDC 450~800mm
1000 HDC 630~1000mm

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 BUTT FUSION MACHINES
SADDLE WELDING MACHINE
& TO MAKE REDUCING TEES

PPR WELDING MACHINE

Size 20,25,32,40,50,63,75,90,110 & 160

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WORKSHOP FITTING MACHINE
HDF SERIES
90—315mm
ELBOWS, TEES & CROSS 45°BEND & 60° BEND WITH
ACCESSORIES

315 to 630mm ELBOWS, TEES & CROSS

45°BEND & 60° BEND WITH ACCESSORIES

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24
PFIX SNAP For Fast and permanent repair of small damage in
pipes. Genrally for sizes upto 315mm Ø , Clamps of stainless
steel (SS304) with gasket of NBR (optionally of SBR or EPDM)
Partially covers inside of the [Link] are made of MS / DI .
Bolts are made from SS A2 while washers and nuts are SS A4.
Sealing length range is from 20—315mm, Available length 75-
150-225mm

PFIX UNO : ONE BAND CLAMP with PARTIAL GASKET

For cost effective permanent repairs of small holes in HDPE /
PP / PVC Pipes. Clamps of SS 304 with gasket of NBR Rubber
( optionally SBR or EPDM rubber ). Bolts of SS A2 , nuts and
washers of SS A4. Sealing range 20-200mm.
Available lengths 100-600mm

PFIX—DUOS : ONE BAND CLAMP

For cost effective repairs of holes, longitudinal and circumferential
cracks in HDPE / PP / PVC pipes. Generally for pipes where
small tolerances are reqd. Works for higher pressure rated pipes.
Clamps of SS 304 with gasket of NBR Rubber ( optionally SBR or
EPDM rubber ). Bolts of SS A2 , nuts and washers of SS A4
Sealing range 40-400mm. Available length100-600mm with sup-
port plate

PFIX-QUATTRO : TWO BAND CLAMP

For cost effective permanent repairs of holes, longitudinal and cir-
cumferential cracks in HDPE and PVC pipes. Generally, for pipes
with more FLEXIBILITY. Clamp of stainless steel AISI 304 with
gasket of NBR rubber (optionally of SBR or EPDM rubber).
Bolts & Nuts in stainless steel .Sealing range 90-630 mm.
Available lengths 100-600 mm. With support plate.

PFIX : This 8 bolt clamp is made from PP material and can

hold leaks in pipes from 63mm to 315mm

25
 Contact Us

WE CURRENTLY EXPORT TO
AUSTRALIA, INDONESIA, SINGAPORE, HONG
KONG,FIJI, THAILAND,SPAIN, PORTUGAL,
DUBAI, QATAR, KUWAIT, ABU DHABI, OMAN,
YEMEN, NETHERLANDS,BAHRAIN, MADAGAS-
CAR, KENYA, TANZANIA, PERU , MEXICO &
UNITED STATES OF AMERICA

FACTORY ADDRESS :
PLOT NO 2, ARKOSE INDUSTRIAL
AREA, TAKAI ADOSHI ROAD, VILLAGE
SAJGAON, TALUKA KHALAPUR,
DISTRICT RAIGAD
KHOPOLI, MAHARASHTRA STATE
INDIA PINCODE 410203

OFFICE ADDRESS
210/211 AMIR INDUSTRIAL ESTATE,
SUNMILL COMPOUND
SENAPATI BAPAT ROAD,
LOWER PAREL WEST,
MUMBAI 400 013. INDIA

TEL : +91– 22—24922294

FAX : +91—22—24922293
EMAIL : polymold@[Link]
WEB : [Link]
MOBILE : +91– 9820949802
CONTACT PERSON : MR SACHIN SAMPAT

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