AML SYSTEM (CONSTRUCTION & FUNCTION) TRCH01-3640(2/6)

AML SYSTEM (CONSTRUCTION & FUNCTION : SLOW STOP CONTROLLER 1/5)

Model
name plate Memory data per serial No. of cranes For adjustment EEP-ROM
Connector Adjustment Display
name plate
For control ROM1
Data per spec.
For control ROM2

Outer appearance of slow-stop controller

Details of Adjustment Display Rotary Switch

*Characteristic measurements of each valve
Display specifications of LED3 & LED4 necessary when replacing the following equipment
Following are the details of display of the LED3 & LED4 according to the position of rotary SW; & devices.
Refer to the repair manual for the gist thereof.
Rotary SW Contents Display status Remarks
As to display No. refer to a list of controller Slow stop Controller
In normality : The status is displayed
abnormality code.
by continuous lighting. Solenoid Proportional Control Valve
0 Controller status
In abnormality: It is displayed
When abnormality occurred, all Nos., object of
(for slow stop purposes)
abnormality are displayed in a cycle in
by a one-sec. cycle flashing.
ascending order. Main Control Valve(including Spool & Spring)
An upper 2-digit number each out of 6-digit Pressure Censor (for swing only)
figures is displayed by turns in a one-sec. cycle.
ID No. of AML Others data No. 5700- is
1 ROM data ID number After completion of display of the 6-digit figures,
displayed by the decimal scale. For Manufacturer's Adjustment
the display is blanked off (with a lamp lit off) for
a second. (Don't Touch)

2 Serial port - 0 monitor Displayed numbers are 72, 77 respectively Monitor by means of software. Each time the
while LED4 is displayed when transmitting a device of message transmission and receipt is
message. When receiving a massage, LED3 triggered, port-0 flashes for 0.3 sec. with port-1
3 Serial port - 1 monitor flashes independently in a 0.2-sec. cycle. for one sec.

An upper 2-digit number each out of 6-digit

figures is displayed by turns in a one-sec. cycle. The No. of times of applied source stored in
4 Number of times of applied source
After completion of display of the 6-digit figures, EEP-ROM is displayed by the decimal scale.
the display is blanked off (with a lamp lit off) for RSW: Rotary Code Switch
d
5 Leftward swing with primary pressure LED1 : HALT Indicator Lamp (red)
6 Leftward swing with secondary pressure A number from 0 to 99 is displayed by rounding LED2 : WDT Indicator Lamp (red). It lights up when LDT errors occurred.
7 Rightward swing with primary pressure off the first decimal place. LED3,4 : Number Indicator Lamp
8 Rightward swing with secondary pressure
A lower number in double figures of an integer LED5 : 5-volt Supply Indicator Lamp (green). It lights up when 5-Volt supply is applied.
9 Boom elevation with primary pressure value is displayed periodically at 1.5 sec. VR : Refer to the figure below.
intervals.
A Boom lowering with primary pressure
A unit of pressure [Kgf/cm^3]
B Hoisting load length for main winch A unit of length [m] CH1 CH2 CH3 CH4
A unit of speed [deg/s]
C Hoisting load length for auxiliary winch Output Voltage Span Adjustments VR1 VR2 VR3 VR4
D Swing speed Output Voltage Zero Adjustments VR5 VR6 VR7 VR8
E Reserve Pulse Frequency Adjustments VR9 VR10 VR11 VR12
F Reserve
Same display as SWO.
Pulse Width Adjustments VR13 VR14 VR15 VR16 TRCH01-3640(2/6)
 AML SYSTEM (CONSTRUCTION & FUNCTION) TRCH01-3640(3/6)

AML SYSTEM (CONSTRUCTION & FUNCTION : SLOW STOP CONTROLLER 2/5)

Slow Stop Function
This system describes the outline of the functions added to those currently in use, and particularity the role the slow stop controller plays.

1) Swing Slow Stop Control Function 5) Self-Diagnosis Function

This function detects the swing speed, wire rope length and operation pressure to bring swing motion to The slow stop controller has the following self-diagnosis functions;
*Example for Reference*
a slow stop. While AML through its serial line provides crane posture information necessary for calculating  Abnormality of Pressure Detector Time to display a message for telescoping, elevating and
the swing position to stop and the inertia of wire rope and crane, operation necessary for detection and A detected value is not within the normal range, which is specified by the AML swinging slow stops during decelerating operation
control is all carried out inside the controller. OTHERS DATA.
Judgment Standard: 1. Slow stop with telescoping cylinder reaching its stroke end for retraction
The stop control function considers the wire rope to be a single pendulum and obtains feedback on the The normal range is specified by the AML OTHERS DATA. Time to display a massage
swing speed to halt swing motion at a certain reduced speed by means of a pendulum cycle, and controls When retracting 2~3 sections of the boom :
pilot pressure (main spool position). In addition, in consideration of lateral strength of the boom, it keeps  Detection of Abnormality by Swing Speed Detector At about 0.5m before the cylinder reaches its stroke end (full retraction)
the swing speed within safe limits even though slowed down due to the pendulum cycle. (When the swing When the number of detected pulses per prescribed time is greater than When retracting 4~6 sections of the boom:
speed is increased or decreased, the force is always applied laterally to the boom. This function works to the standard value. At about 1.0m before the cylinder reaches its stroke end (middle retraction)
restrict such force.) Judgment Standard: *Irrelevant to engine revolution, lever operation
When the number of detected pulses per [0.1s] is greater than the standard
2) Elevation Slow stop Control Functio value [50 puls] 2. Slow stop with elevating cylinder reaching its stroke end for elevatio
So far, because of a hydraulic-circuit-unloading system applied by which to return hydraulic pressure to the Boom length Full Full Full

Condition
tank like in the case of automatic stop at 100% rated moment, there occurred a great shock at the time of  Multiple Abnormality of Swing Speed Detector Lever operation Max. Max. Very slow speed (0.2 deg / s)
motion stop. This function is enabled to calculate beforehand the position of the boom elevation that the The amount of change of the swing angle transmitted from AML does not agree Engine revolution Max. Idling Idling
rated moment will reach 100% to decrease such a shock, and decelerates the speed by controlling a flow with the number of detected pulses by the speed detector. Elevating speed control High-speed mode High-speed mode High-speed mode
of hydraulic oil at the main spool prior to unloading, thus producing a smaller shock. This function works Judgment Standard: 　　About 10° 　　About 4° 　　 About 2°
Time of massage of display
at the time of automatic stop resulting from not only rated moment reaching 100%, but also working ran With no change in swing angle [0 deg], when the pulses exceeding [10 puls / 0.2 　　short of end angle 　　short of end angle 　　 short of end angle

limitations as well as cylinder reaching its stroke end. (for 2 sec.) were inputted.
When the Swing angle was changed by over [5 deg / s], with the pulse 3. Elevation slow stop due to working range restrictions and at 100% moment ra
AML calculates every moment the position of the main spool and transmits the position (pilot pressure) to [0 puls / 0.2 s] (for 2 sec.) Boom length Full Base Top

Condition
the slow stop controller. The controller outputs only a value corresponding to the pilot pressure thus Lever operation Max. Max. Very slow speed (0.2 deg / s)
received to the solenoid inverse proportional reducing valve. As to a calculating method of the pilot  Abnormality of Winch Pulse Input Detector Engine revolution Max. Idling Idling
pressure, see material to be supplied separately. The number of detected pulses per prescribed time is greater than the standard value. Elevating speed control High-speed mode High-speed mode High-speed mode
Judgment Standard: 　　About 7.5° 　　About 2.5° 　　 About 2.5°
Time of massage of display
3) Elevating Speed Control Function When the number of detected pulses per [0.1s] is greater than the standard valu 　　short of stop angle short of angle 　　 short of end angle

A boom-end speed becomes greater when a longer boom is applied compared to a shorter boom.
So, an operator needs his utmost care when operating the boom elevation. This function works to change  Abnormality of Winch Pulse 0-Input The longer the boom is, the earlier becomes the time of message display,
the relations between the lever operating stroke and elevating speed. It detects the operating amount of No pulses are inputted while performing hoist-up operation. and the higher the speed is, the earlier becomes the time of message
the elevating lever (pilot pressure) and decreases the operating amount to the extent that it is determined Judgment Standard: display.
according to a length of the boom. A pilot pressure value thus obtained is outputted to the solenoid inverse, When no pulses were inputted [0 puls] despite hoisting-up operation for over The reason why the top boom has the same time of message display (2.5°)
proportional reducing valve. The operating amount (pilot pressure) can be set in 3 ways (high-speed, one minute in all. as the base boom has is;
middle- speed, high-speed). As to appropriate pilot pressure, choose it on the AML-V working status setting ○ For base boom, boom short (angle small), speed high (angle great)
display.  Abnormality of Winch Wire Length Detected Value ○ for top boom, boom long (angle great), speed slow (angle small)
The detected wire rope length is not within the prescribed range.
Note that this function works at all times, and cannot be release Judgment Standard 4. Swing slow stop due to working range restriction and at 100% moment rat
Abnormal if the extended wire rope length was below half the boom length. Boom length Base Top

Condition
4) Retraction Slow Stop Control Function Lever operation Max. Max.
This function works to control a shock that occurs at the time of the telescoping cylinder reaching its stroke  Shorts in Solenoid of Proportional Reducing Valve Engine revolution Max. Idling
end in the same way as in the case of the elevation slow stop. So, the controller outputs only a command Current flows despite the current being shut off (in a state of non-output). Hoisting load length Overwinding Overwinding
it received from AML to the solenoid inverse proportional reducing valve. The controller detects it only when the power supply was put to work. 　　About 5.2° 　 About 17°
Time of massage of display
　　short of stop angle 　 short of angle

 Breaking of Wire of Solenoid of Proportional Reducing Valv

Working Status No current flows despite the current being applied. The controller detects it only Note: Deceleration shall be subject to swing operation being in process at a constant
Swing stop when power supply was put to work. speed on the condition mentioned above.
PTO 1 PTO 2 SW Release
On-Rubber

Elevation ◎ × ◎ ○  Abnormality of Serial Port due to Breaking of Wire The position in which to start decelerating for swing stop is, regardless of the boom
Stop due to overload
Swing ◎ × × × No data transmitted from AML can be received. length, at an angle that is [V] degrees short of the stop angle.
Function

Control of Cylinder Elevation ◎ ◎ ◎ ◎ [V] is equal to Swing speed X Hoisting load length = Period X 1/2
Stroke End Retraction ◎ ◎ ◎ ◎  Abnormality of System
Stop due to Working Elevation ◎ ○ ◎ ○ Erroneous operation due to faulty hardware or noise mixed in However, as the period of a hoisting load is set at min. 6.5sec., the period will become
Range Restriction Swing ◎ × × × long when hoisting the load by means of a long boom.
Elevation Speed Control Elevation ◎ ◎ ◎ ◎ All troubles excepting system abnormality can be restored to normal once an abnorm ( With the Top boom, in min. working radius, when hoisting a rated load - about 3 sec
◎ : Slow stop, elevation speed stop condition was eliminated. However, that is not the case with the system abnormality.
○ : Stop (Not slow stop) When the system is in an abnormal condition, no control work could be performed.
× : Not stop control work, so, when abnormality btook place during control work, continue with the
work to a manageable extent, then take care not proceed with any control anew,
once you judged that the work come to an end. TRCH01-3640(3/6)
< Slow stop controller abnormality code list

Classification Error No. Abnormality Item

00 Normal mode (Normal, Not control)
01 Moment ratio slow stop under control
02 Working range slow stop under control
03 Max. speed limit under control
04 Acceleration limit under control After motion stop due After abnormality
When abnormality occurred Condition for normalization

～
to abnormality occurred

Movement Mode
08 Characteristic measurements mode AML Swing Swing relief
Swing Elevation Telescoping inverse New control Operation Swing Elevation Telescoping
09 Adjustment mode relief valve
proportion
AML abnormality 1
10 × SSCC Unload Unload Swing ○
(Current flows into solenoid unloading valve, and stop)
11 AML abnormality 2 (Not stop, but warning only) SSCC SSCC SSCC

Warning
～
All
19
possible
Breaking of wire of solenoid for swing inverse proportional reducing
20
valve (initial stage) don't don't don't don't don't
Short of solenoid for swing inverse proportional reducing valve care care care care care
21 Swing △
(initial stage)

Abnormality of primary pressure detector for left-swing inverse

22 FFSSC
proportional reducing valve (breaking of wire, short)

Abnormality of primary pressure detector for right-swing inverse

23 FFSSC
proportional reducing valve (breaking of wire, short)
SSCC SSCC
Abnormality of secondary pressure detector for left-swing inverse All
24 FFSSC
proportional reducing valve (breaking of wire, short) possible
Abnormality of secondary pressure detector for right-swing inverse
25 FFSSC
proportional reducing valve (breaking of wire, short)

Breaking of wire of solenoid for swing proportional relief valve

26 don't don't don't don't don't

Abnormality Related to Swing

(initial stage)
care care care care care
27 Short of solenoid for swing proportional relief valve Swing △
Abnormality of inputted valve for swing speed detector
28 FFSSC
(abnormality of absolute valve itself)
SSCC SSCC
Multiple abnormality of swing speed detector
29 FFSSC Not do
(compared with potentiometer)
All
30 Operation
possible

～
neutral
Operation Operation
39 ・
neutral neutral
Breaking of wire of solenoid for elevation inverse proportional reducing ○ Swing
40
valve (initial stage) don't don't don't don't don't speed - 0
Short of solenoid for elevation inverse proportional reducing valve care care care care care
41 Elevation △
(initial stage)

Abnormality of primary pressure detector for elevation inverse

42
proportional reducing valve (breaking of wire, short)
SSCC SSCC SSCC
Abnormality of primary pressure detector for lowering inverse
43
proportional reducing valve (breaking of wire, short) All

～
possible

Abnormality Related to Elevation

49
Breaking of wire of solenoid for telescoping inverse proportional
50
reducing valve (initial stage) don't don't don't don't don't
Short of solenoid for telescoping inverse proportional reducing valve care care care care care Telescoping
51
(initial stage) △
52

Telescoping
～

Abnormality Related to
59
60 Abnormality of main winch pulse input valve
61 Abnormality of main winch pulse input valve - 0 SSCC SSCC SSCC
62 Abnormality of main winch wire length detector (abnormality of set value) Swing ○ All

～
possible
65 Abnormality of aux. winch pulse input valve
Not do
66 Abnormality of aux. winch pulse input valve - 0 SSCC SSCC SSCC
67 Abnormality of aux. winch wire length detector (abnormality of set value) Swing ○

Abnormality Related to Winch

69
70 Breaking of wire of port-0 receiving line All Neutral Operation Operation
SSCC 0 output 0 output Not do
71 Abnormality of wire of port-0 received data possible speed - 0 neutral neutral

～
75 Breaking of wire of port-1 receiving line
not be used Emotion not affected
76 Abnormality of wire of port-1 received data

～
Port 1 is installed on the substrate.

to Communication
Abnormality of Related
79
80 Bus error
81 Address error
82 Improper instruction error
83 Error due to division - by - zero denominator
84 CHK instruction error
85 TRAPV error
86 Offense against privileged instruction ○
87 Improper exception handling
AML SYSTEM (CONSTRUCTION & FUNCTION : SLOW STOP CONTROLLER

88 W. D. T. abnormality
89 EEP-ROM abnormality don't don't Program All
0 output 0 output 0 output Not restored to normal
90 CPU check abnormality (early stage) care care stop possible
91
3/5)

RAM check abnormality (early stage, each time)

System Abnormality

92 ROM sum check abnormality (program part) (early stage)

93 ROM sum check abnormality (data part) (early stage)
94 A / D converter abnormality (early stage)
95 Power supply voltage abnormality (+24V)
96 Power supply voltage abnormality (+12V)
AML SYSTEM (CONSTRUCTION & FUNCTION)

97 Power supply voltage abnormality (+ 5V)

98 Power supply voltage abnormality (AVCC)
99
* [SSCC] : Slow Stop Control Continuation * [FFSSC] : Feed Fowerd Slow Stop Control
・ Section (AML relief) -[0] Means that AML does not supply information to the unloading valve.
The slow stop controller does not supply information to the unloading valve at the time of occurrence of abnormality.
・ Section (Each operation when abnormality occurred) [SSCC] - The slow stop control continues provided the control work was in process at the time of occurrence of abnormality.
[FFSSC] - A slow stop is made by the FF slow stop control function. [0 - output] - The solenoid output is immediately brought down to 0 A.
Even though abnormality was detected while slow stop control being underway, the controller will continue its work so long as it is not affected by such abnormality.
・ Section (After motion stop due to abnormality) - It means valve output after a swing slow stop due to abnormality. After checking swing operation position in neutral and zero speed, the inverse proportional valve in a free mode immediately brings
the output down to zero [↓] (motion operation), and the relief valve in a free mode makes the speed down to zero in 3 sec. [ \ ] (in a lock mode, nothing will happen in the zero output.)
・ Section (New control after abnormality occurred) - [Swing ×] means that it controls a swing slow stop during the occurrence of abnormality, but does not control it anew. (elevation and telescoping slow stop controls are made.)
The slow stop controller does not make slow stop control anew (swing, elevation and telescoping) after the occurrence of abnormality, excepting the case where abnormality of the wire length detector took place.
・ Section (Operation after abnormality occurred) - [Swing △] [Elevation △] [Telescoping △] means operation cannot be performed in some cases depending on the nature of a failure mode.
The slow stop controller makes crane operation possible after abnormality occurred (during its continuation) excepting the cause where abnormality of solenoid shorts took place.
・ The slow stop controller cannot be re stored to normal unless abnormal factors are eliminated and that operation position each of swing, elevation and telescoping in neutral with a zero swing speed is secured, excepting the case of system abnormality.
・ The slow stop controller, after abnormal factors were eliminated, ceases carrying out its program and does not work to restore normality.
TRCH01-3640(4/6)
TRCH01-3640(4/6)
 AML SYSTEM (CONSTRUCTION & FUNCTION) TRCH01-3640(5/6)
Contents of Detected Abnormality and Remedial Methods
AML SYSTEM (CONSTRUCTION & FUNCTION : SLOW STOP CONTROLLER 4/5)
Summed up below are comparisons in terms of abnormality contents between a
display on AML and detection by Controller as well as remedial methods of such Abnormality related to elevation (59) :Error NO. at controller side from 40 to 49 (40's place)

abnormality. In addition, items of detected abnormality at the slow stop Controller

corresponding to the AML display in are described per category. Abnormality of breaking of wire of solenoid for elevation inverse proportional
28 Abnormality of input value of swing speed detector 40
reducing valve
Abnormality related to swing : Error No. at the controller side; from 20 to 29 ((Contents)) ((contents))
Input signal of swing pulses was inputted in excess of the prescribed range When power supply was put to work, no current flows into solenoid though current was
20 Swing inverse proportional reducing valve Abnormality of breaking of wire of Normal range: below 50 pulses / 0.1 sec outputted to it.
26 Swing proportional relief valve solenoid ((Presumed cause of failure)) ((Presumed cause of failure))
((Contents)) (1) Abnormality of signal line of swing pulse generator (1) Breaking of wire of solenoid circuit
When power supply was put to work, no current flows into solenoid though current was (2) Bad contact of swing pulse generator source line / GND line (2) Failure of solenoid driving circuit of controller
((Presumed cause of failure)) (3) Failure of swing pulse generator ((Remedial methods))
(1) Breaking of wire of solenoid circuit (4) Failure of input circuit of swing pulse generator Check analog output in a maintenance mode of AML
(2) Failure of solenoid driving circuit of controller ((Remedial methods)) (1) Measure resistance at each part of connector, replacement of solenoid
((Remedial method)) Check swing speed (pulse generator) in a maintenance mode-2 of AML (2) Replacement of controller substrate
Check analog output in a maintenance mode of AML (1), (2) Check each part of connector, wiring check (contact with other signal lines . ((Crane control))
(1) Measure resistance at each part of connector, replacement of solenoid (3) Replacement of swing pulse generator No speed control made
(2) Replacement of controller substrate (4) Replacement of generator substrate All operation possible manually
((Crane control))
21 Swing inverse proportional reducing valve Abnormality of breaking of wire of No speed control made
41 Abnormality of short of solenoid for elevation inverse proportional reducing valve
27 Swing proportional relief valve solenoid ALL operation possible manually
((Contents)) ((contents))
29 Multiple abnormality of swing speed detector
When power supply was put to work, current flows though current was not outputted. When power supply was put to work, no current flows into solenoid though current was
((presumed cause of failure)) ((Contents)) outputted to it.
(1) Source wraparound to solenoid circuit Information on swing angle transmitted from AML does not agree with that sent by a ((Presumed cause of failure))
(2) Failure of solenoid driving circuit of controller swing pulse signal. (1) Source wraparound to solenoid circuit
((Remedial methods)) While information on swing angle remains unchanged, swing pulses exceeding 10 (2) Failure of solenoid driving circuit of controller
Check primary and secondary pressure in a maintenance mode-2 of AML pulses / 200ms were inputted. (for 2 sec. Continuously) ((Remedial methods))
(1) Wiring check While there was a change of over 5 deg / sec. according to the information on swing Check primary and secondary pressure in a maintenance mode-2 of AML
(2) Replacement of controller substrate angle, no swing pulses are being inputted. (for 2 sec. continuously) (1) Wiring check
((Crane control)) ((Presumed cause of failure)) (2) Replacement of controller substrate
No speed control made (1) Abnormality of swing angle detector at AML side ((Crane control))
All operation except swing possible manually (2) Breaking of wire / short of swing pulse generator source line No speed control made
Due to a failure mode, there is a case where manual operation for swing cannot be (3) Breaking of wire of swing pulse generator GND line All operation except swing possible manually
performed. (4) Breaking of wire / short of swing pulse generator Due to a failure mode, there is a case where manual operation for swing cannot be
Reducing valve circuit fully closed (5) Improper installation of swing pulse generator performed.
→ Disconnect proximity connector for solenoid valve (6) Failure of swing pulse generator Reducing valve circuit fully closed
(7) Failure of swing pulse input circuit → Disconnect proximity connector for solenoid valve
22 Abnormality of primary pressure detector for left-swing inverse proportional ((Remedial methods))
23 Abnormality of primary pressure detector for right-swing inverse proportional Motion check of swing angle detector in a maintenance mode of AML 42 Abnormality of primary pressure detector for elevation inverse proportional
24 Abnormality of secondary pressure detector for left-swing inverse proportional Check of swing speed (pulse generator) in a maintenance mode-2 of AML 43 Abnormality of primary pressure detector for elevation inverse proportional
25 Abnormality of secondary pressure detector for right-swing inverse proportional (1) Refer to AML repair manual ((Contents))
((Contents)) (2)-(4) Check voltage at each part of pulse generator Voltage at pressure detector is out of the prescribed range.
Voltage at pressure detector is out of the prescribed range. (5) Check rotating motion of pulse generator Normal range : 0.25 - 4.75 (V)
Normal range: 0.25 - 4.75 (V) (6) Replacement of generator ((Presumed cause of failure))
((presumed cause of failure)) (7) Replacement of controller substrate (1) Breaking of wire / short of power supply line of pressure detector
(1) Breaking of wire / short of power supply line of pressure detector (2) Breaking of wire of GND line of pressure detector
(2) Breaking of wire of GND line of pressure detector (3) Breaking of wire / short of signal line of pressure detector
(3) Breaking of wire / short of signal line of pressure detector (4) Failure of pressure detector
(4) Failure of pressure detector (5) Failure of pressure signal input circuit
(5) Failure of pressure signal input circuit ((Remedial methods))
((Remedial methods)) Check pressure valve range in a maintenance mode-2 of AML
Check pressure valve range in a maintenance mode-2 of AML (1)-(3) Check voltage at each connector, check wiring
(1) - (3) Check voltage at each part of connector, check wiring (4) Replacement of controller detector
(4) Replacement of pressure detector (5) Replacement of controller substrate
(5) Replacement of controller substrate ((Crane control))
((Crane control)) No speed control made
No speed control made All operation possible manually
All operation except swing possible manually

TRCH01-3640(5/6)
 AML SYSTEM (CONSTRUCTION & FUNCTION) TRCH01-3640(6/6)

AML SYSTEM (CONSTRUCTION & FUNCTION : SLOW STOP CONTROLLER 5/5)

Abnormality related to telescoping : Error No. at controller side Abnormality related to winch :Error No. at controller side: 60 - 69 Abnormality of transmitter for type-7 (52) :Error NO. at controller side from 70 to 79 (70's place)

Abnormality of breaking of wire of solenoid for telescoping inverse promotional 60 Abnormality of main winch pulse input value
50 70 Breaking of wire of port-0 receiving line
reducing valve 65 Abnormality of sub winch pulse input value
((Contents)) ((Contents)) ((contents))
When power supply was put to work, no current flows into solenoid though current was Winch pulse signal was inputted in excess of the prescribed value. Slow stop controller cannot receive serial transmission date from AML.
((Presumed cause of failure)) Normal range : below 30 pulses / 0.1 sec ((Presumed cause of failure))
(1) Breaking of wire of solenoid circuit ((Presumed cause of failure)) (1) Breaking of wire / short of serial transmission line
(2) Failure of solenoid driving circuit of controller (1) Abnormality of proximity SW signal line for winch (2) Failure of controller substrate
((Remedial method)) (2) Bad contact of proximity SW source line / GND line (3) Failure of AML transmission circuit
Check analog output in a maintenance mode of AML (3) Failure of proximity SW for winch ((Remedial methods))
(1) Measure resistance at each part of connector, replacement of solenoid (4) Failure of winch pulse input circuit (1) Check transmission line and connector
(2) Replacement of controller substrate ((Remedial methods)) (2) Replacement of controller substrate
(1), (2) Check each part of connector, wiring check (contact with other signal lines . (3) Refer to the AML repair manual
Abnormality of short of solenoid for telescoping inverse proportional reducing (3) Replacement of proximity SW ((Crane control))
51
valve (4) Replacement of controller substrate No speed control made
((Contents)) ((Crane control)) All operation possible manually
When power supply was put to work, current flows into solenoid though current was No speed control
((presumed cause of failure)) ALL operation possible manually Abnormality of transmitter for type-7 (55) :Error No. at controller side from 70 to 79 (70'place)

(1) Source wraparound to solenoid circuit

(2) Failure of solenoid driving circuit of controller 61 Abnormality of main winch pulse input-0
72 Breaking of wire of port-0 receiving line
((Remedial methods)) 66 Abnormality of sub winch pulse input-0
Check primary and secondary pressure in a maintenance mode-2 of AML ((Contents)) ((Crane control))
(1) Wiring check During hoisting operation, no winch pulses inputted for 60 sec. In continuation. (At the Slow stop controller cannot receive date correctly or received date is abnormal.
(2) Replacement of controller substrate time of intermittent hoisting operation, the state of abnormality shall be judged in 60 ((Presumed cause of failure))
((Crane control)) sec. In total by adding up an operating time used. (1) Serial transmission line not working properly
No speed control made ((Presumed cause of failure)) (2) Noises mixed in serial transmission line
All operation except swing possible manually (1) Breaking of wire / short of proximity SW source line for winch (3) Failure of controller receiving circuit
Due to a failure mode, there is a case where manual operation for swing cannot be (2) Breaking of wire of proximity SW GND line (4) Failure of AML transmission circuit
performed. (3) Breaking of wire / short of proximity SW signal line ((Remedial methods))
Reducing valve circuit fully closed (4) Improper adjustments of proximity SW signal line (1) Check transmission line and connector (contact with other signal line)
→ Disconnect proximity connector for solenoid valve (5) Failure of proximity SW for winch (2) A measure of Noise source
(6) Failure of winch pulse input circuit (3) Replacement of controller substrate
(7) Breaking of wire / short of pressure SW source line for winching operation (4) Refer to the AML repair manual
(8) Breaking of wire of pressure SW GND line for winching operation ((Crane control))
(9) Breaking of wire of pressure SW signal line for winching operation No speed control made
(10) Failure of input circuit for winching operation All operation possible manually
((Remedial methods))
Check winch pulses, winch operation switch in a maintenance mode-2 of AML Abnormality of transmitter for type-7 (53) :Error No. at controller side from 80 to 89 and from 90

(1)-(3)-(7)-(9) Check voltage at each part of connector, wiring check to 99 (80'place, 90'place)

(4) Motion check of proximity SW

72 System abnormality (53) (Name of individual part omitted)
(5) Replacement of proximity Switch for winching operation
(6), (11) Replacement of controller substrate ((Contents))
(10) Replacement of pressure SW for winching operation Abnormality detected by self-diagnosis at slow stop controller
((Presumed cause of failure))
62 Abnormality of main winch wire length detection value Controller hardware
67 Abnormality of sub winch wire length detection value Controller software
((Contents)) ((Remedial))
A detected value of extended wire rope is not within the prescribed range. Replacement of controller and / or controller substrate
Normal range : The wire rope length extended from the winch shall be more than half ((Crane control))
((Presumed cause of failure)) All operation possible manually
(1) Winch pulse integrating error Slow stop controller motion stopped
(2) Erroneous SW for winch of NO. of parts of line to be reeved
(3) Proximity SW for winch not working properly
(4) Improper adjustments of proximity switch for winch
(5) Pressure SW for winch not working properly
(6) Overall length of wire rope extremely different from the length supplied at the time
of shipment from the factory
(1), (2) Reset a load hoisting and the No. of parts of line to be reeved.
(3), (4) Check wiring of proximity SW and its motion
(5) Check wiring of pressure SW for winching operation and it motion
(6) Replacement of wire rope
((Remedial methods))
Check winch pulse, winch operation SW in a maintenance mode-2 of AML
Check the amount a load hoisting height indication varied on the AML operational TRCH01-3640(6/6)