TESTING AND ADJUSTING STANDARD VALUE TABLE FOR ENGINE

STANDARD VALUE TABLE FOR ENGINE

Machine Model WA380-5H

Engine SAA6D114E-3
Standard Value For New
Item Measurement Conditions Unit Machine Service Limit Value

High idling 2,250 ± 50 2,250 ± 50

+50
Revolving speed Low idling rpm 920 0 920 +50
0

Rated revolving speed 2,000 2,000

Exhaust temperature
All revolution ranges (Atmospheric temperature:
(Turbocharger outlet °C Max. 550 Max. 600
temperature) 20 °C)

Max. 106.4
Intake air pressure kPa 113.1 ~ 126.4 {Max. 800}
(Boost pressure) At rated output {mmHg} {850 ~ 950} Min. 133.3
{Min. 1,000}
At sudden acceleration Max. 4.5 Min. 6.5
Exhaust gas color At high idling Bosch index Max. 1.0 Max. 1.5
Air intake valve
0.33 ± 0.05 0.33 ± 0.05
Valve clearance Exhaust valve mm
(Normal temperature) 0.56 ± 0.05 0.56 ± 0.05

Oil temperature: 40 ~ 60 °C MPa Min. 2.4 Min. 2.0 {20.5}

Compression (SAE30 oil) {kg/cm2} {24.6} Difference between cyl-
pressure inders: Max. 0.7 {6.9}
(Engine speed) (rpm) (250 rpm) (250 rpm)
At rated output
Blow-by pressure (Operating range of water temperature) kPa Max. 0.98 Max. 1.96
{mmH2O} {Max. 100} {Max. 200}
(SAE30 oil)
(Operating range of water temperature)

At high idling (15W-40) 0.36 ~ 0.61 0.21

{3.5 ~ 6.0} {2.1}
Min. 0.15 0.07
Oil pressure At low idling (15W-40) MPa
{1.5} {0.7}
{kg/cm2}
At high idling (SAE10W) 0.30 - 0.56 0.18
{3.0 - 5.5} {1.8}

At low idling (SAE10W) Min. 0.10 0.07

{1.0} {0.7}
Oil temperature All revolution ranges (Inside oil pan) °C 90 ~ 120 Min. 120
Fuel injection timing Before compression top dead center °(deg.) 8.5 ± 1 8.5 ± 1
Deflection made by fin- Above 10
Idler pulley - Crank pul-
ger pressure of about 8 or
58.8 N {about 6 kg} ley below 6
Belt tension mm
Deflection made by fin-
ger pressure of about 98 Air conditioner com- 16 ~ 20 16 ~ 20
N {about 10 kg} pressor - Crank pulley

20-2 WA380-5H
TESTING AND ADJUSTING STANDARD VALUE TABLE FOR CHASSIS

STANDARD VALUE TABLE FOR CHASSIS

The * mark shows the value before the detent.
Machine Model WA380-5H

Category Item Measurement Conditions Unit Standard Value For New

Machine Service Limit Value

N - FORWARD, N 5.9 +4.9

{0.6 +0.5
Operating effort • Engine Stopped -3.0 -0.3 } Max. 16.7 {1.7}
Directional REVERSE {kg}
• Measure at center of
lever N - FORWARD,
Travel REVERSE
lever knob mm 35 ± 10 35 ± 20

1st ~ 2nd • Engine stopped 5.9 +4.9

-3.0 {0.6 +0.5
-0.3 } Max. 16.7 {1.7}
• Measure at center of N
Operating effort 2nd ~ 3rd 5.9 +4.9
-3.0 {0.6 +0.5
-0.3 } Max. 16.7 {1.7}
lever knob {kg}
3rd ~ 4th 5.9 +4.9
-3.0 {0.6 +0.5
-0.3 } Max. 16.7 {1.7}
Speed lever
1st ~ 2nd 35 ± 10 35 ± 20
Travel 2nd ~ 3rd mm 35 ± 10 35 ± 20
3rd ~ 4th 35 ± 10 35 ± 20
HOLD → RAISE • Engine speed: Low Max. 12.8 {1.3} * Max. 19.6 {2.0} *
idling
RAISE → HOLD • Hydraulic oil tempera- Max. 14.7 {1.5} Max. 22.6 {2.3}
ture:
HOLD → LOWER Max. 12.8 {1.3} * Max. 19.6 {2.0} *
45 ~ 55 °C
Lift arm
LOWER → HOLD — —
Operating LOWER → FLOAT
N Max. 15.7 {1.6} Max. 23.5 {2.4}
effort {kg}
FLOAT → HOLD Max. 14.7 {1.5} Max. 22.6 {2.3}
Working
equipment HOLD → DUMP Max. 17.7 {1.8} Max. 26.5 {2.7}
control lever
Bucket HOLD → TILT Max. 12.8 {1.3} * Max. 19.6 {2.0} *

TILT → HOLD Max. 14.7 {1.5} Max. 22.6 {2.3}

HOLD → RAISE • Engine speed: Low 43 ± 9 * 43 ± 18 *

Lift arm HOLD → RAISE idling 43 ± 9 * 43 ± 18 *
• Hydraulic oil tempera-
Travel HOLD → RAISE
ture: mm 50 ± 9 50 ± 18
HOLD → RAISE 45 ~ 55 °C 50 ± 9 50 ± 18
Bucket
HOLD → RAISE 43 ± 9 * 43 ± 18 *
• Engine stopped
Play • Machine facing straight mm Max. 40 Max. 100
to front

• Flat, horizontal,
straight, dry paved road
Operating effort surface N 6.9 ∼ 12.6 Max. 19.6 {2.0}
{kg} {0.7 ~ 1.3}
• Engine speed: Low
idling (Bucket empty)
Steering
wheel
• Engine speed: High
Turning speed (Not including play) idling Turns 4.0 ± 0.4 4.0 ± 0.4
• Left lock - right lock

Low idling • Engine speed:

Low idling
4.5 ± 0.4 Max. 7.0
• Hydraulic oil
Operating temperature: P mode Sec. 3.6 ± 0.3 Max. 5.3
time 45 ~ 55 °C
High idling • Left lock - Right
lock N mode 3.7 ± 0.3 Max. 5.7

• Engine speed: 1,200 rpm"

• Hydraulic oil temperature: 45 -
Clearance between front frame and rear 55 °C
Frame • Flat, level, straight, dry, and mm 25 ± 2 —
frame
paved road
• At max. steering angle

WA380-5H 20-3
TESTING AND ADJUSTING STANDARD VALUE TABLE FOR CHASSIS

Machine Model WA380-5H

Standard Value For Service Limit
Category Item Measurement Condition Unit New Machine Value
• Measure while engine is running.
• Measure at 150 mm from fulcrum of N 60.8 ~ 80.4 Max. 117.6
Pressing effort
{kg} {6.2 ~ 8.2} {12.0}
pedal.

Neutral (α1) • Measure while engine is stopped. 48 —

Accelera-
tor pedal Pressing deg. 33 ± 1 —
angle P-mode
Neutral (α2)
N-mode 37 ± 1 —

Height of stopper (L) mm 60 ± 5 —

• Engine speed: Low idling N 294 ± 29.4

Operating effort Max. 421.4 {43}
• Hydraulic oil temperature: 45 ~ 55 °C {kg} {30 ± 3}

Operating Neutral (α1) 45 —

deg.
angle Neutral (α2) 15 +1
—
0

Brake
pedal
BWW10090
Play mm 5 ± 0.5 —

Fitting of wheel lock A • Tire inflation pressure: Specified pres- Max. 2.5 —
ring B sure Max. 4.0 —

Tire mm
Clearance of wheel TEW00003
C 2 ~ 10 —
lock ring

20-4 WA380-5H
TESTING AND ADJUSTING STANDARD VALUE TABLE FOR CHASSIS

Machine Model WA380-5H

Standard Value For New
Category Item Measurement Conditions Unit Machine Service Limit Value

• Engine water tempera- N mode 1,815 ± 50 1,815 ± 100

ture:
Torque converter
Operating range
P mode 2,120 ± 50 2,120 ± 100
• Torque converter oil
temperature:
60 ~ 80 °C N mode 1,810 ± 100 1,810 ± 200
Engine speed
Hydraulic stall • Hydraulic oil tempera- rpm
ture: P mode 2,150 ± 100 2.150 ± 200
45 ~ 55 °C
N mode 1,715 ± 100 1,715 ± 200
Torque converter stall +
hydraulic stall
P mode 1,715 ± 100 1,715 ± 200

Low idling • Torque converter oil temperature: 2.74 ± 0.2 2.74 ± 0.2
Main relief 60 ~ 80 °C {27.9 ± 2} {27.9 ± 2}
valve • Engine: Rated speed 2.86 ± 0.20 2.86 ± 0.20
Rated speed
{29.2 ± 2.0} {29.2 ± 2.0}
Torque converter relief (Inlet Max. 0.88 Max. 0.88
port) pressure {Max. 9.0} {Max. 9.0}
Transmis-
Torque converter outlet port MPa 0.44 ± 0.05 0.44 ± 0.05
sion, torque
oil pressure {kg/cm2} {4.5 ± 0.5} {4.5 ± 0.5}
converter
1st, 2nd, 3rd, • Torque converter oil temperature: 2.11 ± 0.15 2.11 ± 0.15
4th 60 ~ 80 °C {21.5 ± 1.5} {21.5 ± 1.5}
ECMV output • Engine: Rated speed 1.91 ± 0.15 1.91 ± 0.15
(Clutch) oil F-R
• Manual switch ON {19.5 ± 1.5} {19.5 ± 1.5}
pressure
1.72 ± 0.15 1.72 ± 0.15
Lock-up
{17.5 ± 1.5} {17.5 ± 1.5}
• Hydraulic oil temperature:
45 ~ 55 °C MPa 15.7 ± 0.49 +0.49 +5
Steering Steering relief pressure 15.7 {160 }
{kg/cm2} {160 ± 5} -0.98 -10
• Engine speed: High idling

• Engine speed: • Point where brake +0.5 +0.98

Low idling 5.9 0 5.9 -0.5
Charge cut-in pressure • Hydraulic oil oil pressure warn-
+5
temperature: ing lamp goes out {60 0 } {60 +10
-5 }
45 ~ 55 °C
MPa
Accumulator • Point where oil {kg/cm2}
+0.98 +1.5
pressure is going 9.8 0 9.8 -0.5
Charge cut-out pressure up and then starts +10 +15
{100 0 } {100 -5 }
to go down

WA380-5H 20-5
TESTING AND ADJUSTING STANDARD VALUE TABLE FOR CHASSIS

Machine Model WA380-5H

Cate- Standard Value For New
gory Item Measurement Conditions Unit Machine Service Limit Value

1st 6.8 ± 0.3 6.8 ± 0.5

2nd 12.3 ± 0.6 12.3 ± 0.9
P mode
3rd 21.4 ± 1.1 21.4 ± 1.6
4th 34.0 ± 1.7 34.0 ± 2.6
FORWARD
1st 5.3 ± 0.3 5.3 ± 0.4
2nd 9.3 ± 0.5 9.3 ± 0.7
N mode
3rd 16.7 ± 0.8 16.7 ± 1.3
Travel speed
Power
(Bucket 4th 27.0 ± 1.4 27.0 ± 2.0
train km/h
empty) 1st 7.3 ± 0.4 7.3 ± 0.5
2nd 12.8 ± 0.6 12.8 ± 1.0
P mode
3rd 22.6 ± 1.1 22.6 ± 1.7
4th 35.0 ± 1.8 35.0 ± 2.6
REVERSE
1st 5.7 ± 0.3 5.7 ± 0.4
2nd 9.9 ± 0.5 9.9 ± 0.7
N mode
3rd 17.7 ± 0.9 17.7 ± 1.3
4th 27.9 ± 1.4 27.9 ± 2.1

Brake oil pres- • Hydraulic oil temperature:

5.1 ± 0.49 {52 ± 5} 5.1 ± 0.98 {52 ± 10}
sure 45 ~ 55 °C

• Engine stopped MPa

{kg/cm2}
Drop in brake • Keep brake pedal depressed at 4.9
Max. 98 {1.0} Max. 98 {1.0}
pressure MPa {50 kg/cm2} and measure drop in
oil pressure after 5 min.

• Tire inflation pressure: Specified pres-

sure
Wheel • Flat, horizontal, straight, dry paved
brake
road surface
• Speed when applying brake: 20 km/
Performance m Max. 5 Max. 5
h, braking delay: Within 0.1 sec.
• Brake pedal operating effort: Specified
operating effort (333 ± 33.3 N {34.0 ±
3.4kg})
• Measure braking distance

• Oil pressure: 4.9 MPa {50 kg/cm2} Shaft protrusion reaches wear
Disc wear mm Shaft protrusion 0 limit position (2.4 mm)
• Pedal depressed fully

20-6 WA380-5H
TESTING AND ADJUSTING STANDARD VALUE TABLE FOR CHASSIS

Machine model WA380-5H

Standard Value For
Category Item Measurement Conditions Unit New Machine Service Limit Value

• Torque converter oil temperature: 60 ~

Parking brake inlet pres- 80 °C MPa Min. 2.27 Min. 2.27
sure {kg/cm2} {Min. 23.1} {Min. 23.1}
• Engine speed: Low idling

• Tire inflation pressure: Specified pres-

sure
• Flat paved road with 1/5 (11° 20’) grade
• Dry, paved road surface
• Machine at operating condition

Parking
brake
input
pressure Performance — Holds in position Holds in position

TEW01360

Disc thickness mm 3.2 ± 0.08 2.97

• Hydraulic oil temperature:

PPC valve basic pressure 45 ~ 55 °C 3.72 +0.2
0 {38 +2
0 } 3.72 +0.2
-0.2
+2
{38 -2 }
• Engine speed: High idling

Lift arn • Hydraulic oil temperature:

PPC MPa
RAISE, 45 ~ 55 °C
PPC {kg/cm2}
valve FLOAT; 3.72 +0.1
-0.1
+1
{38 -1 } 3.72 +0.1
-0.2
+1
{38 -2 }
Bucket • Engine speed: High idling
output
DUMP, TILT • Control lever operated fully
pres-
sure Lift arm 2.2 ± 0.25 2.2 ± 0.39
LOWER {22.5 ± 2.5} {22.5 ± 4}

WA380-5H 20-7
TESTING AND ADJUSTING STANDARD VALUE TABLE FOR CHASSIS

Machine Model WA380-5H

Standard Value For
Category Item Measurement Conditions Unit New Machine Service Limit Value

• Hydraulic oil temperature: 45 ~ 55 °C MPa 20.6 ± 0.49 +0.49 +5

Work equipment relief pressure • 20.6 -1.27 210 -13 }
Run engine at high idling. {kg/cm2} {210 ± 5}

• Hydraulic oil temperature: 45 ~ 55 °C

• Run engine at high idling. N mode 6.2 ± 0.5 Max. 8.0
• Apply no load.
Lift arm RAISE
Raising time
P mode 5.3 ± 0.5 Max. 7.0

Lowering time
N mode 2.8 ± 0.5 Max. 4.0

Lift arm LOWER

Work equipment speed

P mode 2.7 ± 0.5 Max. 3.8

• Hydraulic oil temperature: 45 ~ 55 °C sec.

• Engine speed: High idling N mode 1.6 ± 0.3 Max. 2.3
Forward • No load
P mode 1.4 ± 0.3 Max. 2.0
Bucket full
Work equipment

stroke To stroke end

N mode 2.2 ± 0.3 Max. 3.0
Backward
From level position P mode 1.9 ± 0.3 Max. 2.6

Moving N mode 1.4 ± 0.3 Max. 2.0

bucket from
Backward
level posi-
tion P mode 1.2 ± 0.3 Max. 1.8

• Hydraulic oil temperature: 45 ~ 55 °C

• Stop engine and leave for 5 minutes, then measure for 15
minutes.
• Apply no load to bucket and set lift arm and bucket in
Retraction of lift
level position.l Max. 14 Max. 17
cylinder rod
Hydraulic drift

mm

Retraction of bucket cylin- Max. 36 Max. 43

der rod

20-8 WA380-5H
TESTING AND ADJUSTING STANDARD VALUE TABLE FOR CHASSIS

Machine Model WA380-5H

Standard Value For
Category Item Measurement Conditions Unit New Machine Service Limit Value

• Engine speed: High idling

• Engine water temperature: Min. 95
°C
Max. fan speed • Hydraulic oil temperature: Min. 95 1,400 ± 100 1,400 ± 200
°C
• Torque converter oil temperature:
Min. 105 °C
Oil pressure drive fan rpm
• Engine speed: Low idling
• Engine water temperature: Max. 40
°C
Min. fan speed • Hydraulic oil temperature: Max. 40 240 ± 50 240 ± 100
°C
• Torque converter oil temperature:
Max. 40 °C

WA380-5H 20-9